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Is-limiter

The world fastest limiting


and switching device

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IS-limiter

The world‘s fastest


switching device

● Reduces substation cost

● Solves short-circuit problems in new sub-


stations and substation extensions

● Optimum solution for interconnection of


switchboards and substations

● In most cases the only technical solution

● Reliability and function proofed in


thousands of installations since 1960

● Worldwide in service

● The peak short-circuit current will never


be reached

● The short-circuit current is limited at the


very first current rise

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Short-circuit currents too high?
The IS-limiter, a switching device with extremely short operating time, solves the problem.

A short-circuit downstream from an outgoing feeder The course of the current through the I S-limiter
breaker is assumed. The oscillogram shown below in such an event is shown below as current i2.
indicates the course of the short-circuit currents in the It can be seen that the I S-limiter is operating so
first half wave. rapidly, that there is no contribution via the trans-
A short-circuit current of 31.5 kA can flow to the fault former T2 to the total peak short-circuit current
location through each transformer. This would result (i1 + i2). Therefore, a switchgear with a rating of
in a total short-circuit current of 63 kA, which is twice 31.5 kA is suitable for this application.
as much as the switchgear capability.

k 31.5 kA k 31.5 kA

Single line
diagram of a bus
k perm. 31.5 kA tie for a system
with
I”k = 31.5 kA
and with an
IS-limiter

Current i = i1 + i2 at the fault location

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Questions and answers regarding the IS-limiter

1. What is the peak short-circuit current? 3. How can switchboards which are only
dimensioned for 2 x IK be operated
with four transformers infeeds and
The peak short-circuit current ipeak is the
a total short-circuit current of 4 x IK
maximum instantaneous value of the
without any risk of overload and with-
current after the short-circuit occurs.
out losses?
Due to the peak short-circuit
current the electrical system
is subjected to the maximum
mechanical stress created by
magnetic forces. 2 3
1 4

Ik Ik Ik Ik
peak

By installing an I S-limiter between the


busbar sections 1 - 2 and 3 - 4. (This is
only one of the many possibilities for
the use of an I S-limiter (see page 18 for
Due to the AC short-circuit current
further examples).
duration the system is subjected to
thermal stress.

2. Why the peak short-circuit 4. How does the IS-limiter work?


current has to be limited?
The I S-limiter consists of two parallel
conductors. The main conductor
1 2 3 4 carries the high rated normal current
(up to 5.000 A).
After tripping, the parallel fuse limits
the short-circuit current during the first
2 x Ik 3 x Ik 4 x Ik
current rise (in less than 1 ms).
1 x Ik

Ik
4
3
2
1

t
Transformers: 1 1+2 1+2+3 1+2+3 +4

Because otherwise insufficiently dimen-


sioned switchboards, switches, current
transformers, cables, etc. would be
destroyed due to the magnetic forces
caused by the current.

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5. How is the main conductor 7. Can IS-limiter inserts be refurbished
opened in less than a thousandth after interruption of a short-circuit?
of a second?
Yes! They can be refurbished at the
Switching devices with mechanical me- manufacturer’s works. The costs are low.
chanisms and this high rating are not The opened main conductor, the parallel
able to open the main current path in fuse and the charge will be replaced. All
such a short time. For this reason we other parts can be re-used.
use an electronically triggered charge
as switching mechanism.
4

1
3
2

1. Current transformer
(detects the short-circuit current)
2. Measuring and tripping device
(measures the current and provides
the triggering energy)
3. Pulse transformer (converts the
tripping pulse to the busbar
potential)
4. Insert holder with insert (carries the
rated normal current and limits the
short-circuit current)

6. Which overvoltage occurs as a 8. Does the IS-limiter trip on every


result of the sudden interruption of short-circuit?
the current?
No! The I S-limiter only trips when the
system is at risk.
Small short-circuit currents are
interrupted by the circuit-breakers.

Short-circuit
current limited by
the fuse element

The main conductor is suddenly


opened, but not the entire current path.
With the opening of the main current path
the current commutates to the parallel fuse,
which interrupts the current. The overvolt-
age occurring at the interruption by the
fuse is considerably below the permissible
levels stated in the IEC / VDE standards,
e.g. IEC 60282-1 / VDE 0670 part 4.

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9. How does the IS-limiter distinguish 11. How often does an IS-limiter trip?
between minor and serious short-
circuits?
Experience shows that an I S-limiter trips
once every four years on average
The measuring and tripping device of (based on a statistic with approximately
the I S-limiter detects the instantaneous 3000 I S-limiters in service).
current level and the rate of current rise.
The I S-limiter only trips when both set
response values are reached.

di
The rate of current rise ( dt )
– is high with high short-circuit currents
– is low with low short-circuit currents

10. What experience is available with the 12. Which short-circuit current the
operation of IS-limiters? IS-limiter can interrupt?

Since the invention of the I S-limiter by Tests at KEMA to date have


ABB Calor Emag in 1955, several demonstrated
thousand devices have been successfully 12 kV up to 210 kARMS
used in DC, AC and particularly in three 17.5 kV up to 210 kARMS
phase systems.
We have over 50 years of good opera- 24 kV up to 140 kARMS
ting experience worldwide. More and 36/40.5 kV up to 140 kARMS
more customers are selecting the
I S-limiter when they need high short-
circuit currents to be safely limited
and electrical systems and distribution
networks to be economically built or
expanded.

The function and applications of the


I S-limiter are explained in the following
pages with various examples. Discuss
your short-circuit problems with us. We
always find a commercially interesting
and technically elegant solution with the
I S-limiter.

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The function of the IS-limiter

The rising demand for energy uneconomical for the user. The In comparison with complex
world-wide requires more use of I S-limiters reduces the conventional solutions, the
powerful or additional transfor- short-circuit current in new IS-limiter has both technical and
mers and generators, and an systems and expansions to economic advantages when
increasing interconnection of existing systems, thus saving used in transformer or genera-
the individual supply networks. cost. tor feeders, in switchgear sectio-
This can lead to the permissible Circuit-breakers cannot provide nalizing and connected in
short-circuit currents for the any protection against unduly parallel with reactors.
equipment being exceeded and high peak short-circuit currents, The I S-limiter is in every regard
thus parts of the equipment as they are too slow. Only the the ideal switching device to
being dynamically or thermally I S-limiter is capable of detecting solve the short-circuit problems
destroyed. and limiting a short-circuit for switchgear in power stati-
The replacement of existing current at the first rise, i.e. in ons, in heavy industry and at
switchgear and cable connec- less than 1 ms. The maximum utilities.
tions by new equipment with instantaneous current occurring
higher short-circuit strength is remains well below the level of
often technically impossible or the peak short-circuit current.

IS-limiter connected in parallel with a reactor


– fixed mounted –

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Design

I S-limiters for three-phase sy- The operation of the clamping ensures electrical isolation of
stems basically consist of: device will be done with two the tripping device from the
• three I S-limiter insert holders, levers. Only for insert holders charge which is on busbar
• three I S-limiter inserts, Ir ≥ 2500 A and 12 kV/17.5 kV potential.
• three tripping current trans- the inserts are fixed with two
IS-limiter insert
formers, bolts.
• a measuring and tripping The I S-limiter insert is the swit-
Pulse transformer
device. ching element. In a sturdy
The location of the pulse trans- insulating tube 8, the insert
IS-limiter insert holders
former depends on the rated contains the main conductor,
The I S-limiter insert holder voltage: designed as a bursting bridge 9,
comprises: • for ≤ 17.5 kV, in the lower which encloses a charge 10. On
• base plate 1, insulator 6 only, tripping, this charge is triggered
• insulator 2, • for 24/36 kV, in the upper and the main conductor opens
• insulator with pulse trans- and lower insulators. at the rupture point.
former 6 and telescopic The pulse transformer transmits
contact 5, the tripping pulse from the
• pole heads with clamping tripping device (Figure 3) to
device 3 for the reception the charge 10 in the I S-limiter
of the I S-limiter insert. insert, and at the same time

1 7

2
3

9
4
10

11
5
4

12

Figure 1: IS-limiter insert holder Figure 2: IS-limiter insert


with insert for 12 kV, 2000 A
4 Fuse
1 Base plate 7 Fuse indicator
2 Insulator 8 Insulating tube
3 Pole head with clamping device 9 Bursting bridge
4 Fuse 10 Charge
5 Telescopic contact 11 Main conductor indicator
6 Insulator with pulse 12 Fuse element
transformer

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The current commutates to the • one tripping unit for each ly cause malfunction. The
parallel high rupturing capacity phase, which monitors the connecting wires from the
(HRC) fuse 4. The fuse element current flowing in the rel- measuring and tripping
12 in the HRC fuse melts, thus evant phase and on tripping device to the current trans-
limiting the further current rise. provides the energy for trig- formers, to the I S-limiter insert
The current is interrupted at the gering of the charge in the holders and to the AC voltage
next voltage zero passage. corresponding I S-limiter supplies are routed via the
insert, anti-interference unit.
Tripping current transformer
• an indication unit with five
The tripping current transformers flag indicator relays:
are used to measure the current – one relay per phase for trip
flowing through the I S-limiter. signalling,
They are located directly in – one relay for monitoring
series with the I S-limiter. of readiness for operation,
The I S-limiter current transformer – one relay for monitoring
is externally identical to a con- of the supply voltages,
ventional current transformer • an anti-interference unit to
and is designed as a post or protect the measuring and
bushing type current trans- tripping assemblies from
former. It´s remarkable features interference pulses from the
are: outside, which could possib-
• an extremely high overcurrent
factor,
• an iron core with air gap to
keep the remanent induction
low
• a low impedance shield be-
tween the primary and secon- H
dary winding. D
W
Measuring and tripping device
Width (W) : 600 mm
The measuring and tripping Height (H) : 1450 mm
device is accommodated in Depth (D) : 300 mm
a sheet steel control cabinet (Fig- Weight : 100 kg
ure 3) or in the low voltage com-
partment of the I S-limiter panel.
The functional groups within the
control cabinet or low voltage
compartment are combined such
as to form replaceable units and
are partly mounted on hinged
frames.
The measuring and tripping
device includes:
• a power unit to provide the
necessary auxiliary DC volt-
ages, a main switch which
allows the tripping system to
Figure 3: Measuring
be switched on and off at any and tripping
time, and additionally a device
monitoring module,
10

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Function of the IS-limiter

The I S-limiter consists in prin- current, this device decides contribute to the peak short-
ciple of an extremely fast whether tripping of the circuit current.
switch, able to carry a high I S-limiter is necessary. In order
Power unit
rated current but having a low to reach this decision, the
switching capacity, and a high instantaneous current and rate A DC voltage of 150 V gener-
rupturing capacity (HRC) fuse of current rise at the I S-limiter ated in the power unit is used as
arranged in parallel. In order to are constantly measured and the charging voltage for the
achieve the desired short open- evaluated. When the setpoints tripping capacitors and at the
ing time, a small charge is used are simultaneously reached or same time as the supply voltage
as the energy store for opening ex-ceeded, the I S-limiter trips. for the electronics. As far as
of the switch (main conductor). The three phases are operated necessary, the supply voltage is
When the main conductor is independently of one another. divided and stabilized within
opened, the current continues The loss-free conduction of a the individual assemblies. A
to flow through the parallel high operating current on the watchdog module in the power
fuse, where it is limited within one hand and the limitation of unit constantly monitors the
0.5 ms and then finally inter- the short-circuit current at the most important functions of the
rupted at the next voltage zero first current rise on the other three tripping units.
passage. hand are made possible by
The current flowing through distributing these two functions
the I S-limiter is monitored by an of the I S-limiter between two
electronic measuring and conductors. In comparison with
tripping device. At the very reactors, the I S-limiter avoids
first rise of a short-circuit voltage drops and does not

Figure 4: Schematic diagram of the IS-limiter


equipment
G1 Power unit
A2 Tripping units
A3 Anti-interference unit
A4 Indication unit
F116 Miniature circuit-breaker
for supply voltage
Q6 IS-limiter
(insert holder and insert)
T1 IS-limiter tripping transformer

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Tripping unit Both variables are converted The output signal from the
The current supplied by the into proportional voltages and measuring element then activa-
tripping transformers for the supplied via logical gates to an tes a thyristor, which discharges
corresponding phases is moni- electronic measuring element. a capacitor via the pulse trans-
tored in the tripping units. The The latter provides an output former in the I S-limiter insert
three tripping units work inde- signal when the rate of current holder to the charge. At the
pendently of each other. rise and the instantaneous same time, this discharge exci-
Both the rate of current rise and current value have both simul- tes the corresponding flag
the instantaneous current value taneously reached the response indicator relay “I S-limiter trip-
are used as criteria for tripping. value of the measuring element. ped” in the indication unit.

Figure 5: Schematic diagram of a measuring


and tripping unit
T1 IS-limiter tripping
transformer
T2 Intermediate
transformer of the
tripping unit
T3 Pulse transformer
L1 Measuring inductance
R1 .. R6 Setting resistors
C1 Tripping capacitor
RS Discharge resistor
RZ Charge

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Testing the IS-limiter

As with every other protective The test plug is used to check During testing, the I S-limiter
device, I S-limiters should also be the voltages and the functions insert is replaced by the test
checked at regular intervals. of the tripping system. insert. The test insert contains
There are special testing sets The user friendly test equip- a neon lamp as an indicator,
available for those tests which ment facilitates further tests which lights up when a trip-
can be performed by the opera- such as determination of the ping pulse is received.
tor or by ABB AG. These test response voltages of the measu-
sets consist of a test equipment ring elements, and testing and
and a test insert or a test plug setting of the modules of the
and a test insert. measuring circuits.

Figure 6: IS-limiter insert holder with test insert Figure 7: Test plug

H
D
W

Width (W) : 400 mm


Height (H) : 215 mm
Depth (D) : 320 mm
Weight : 11 kg

Figure 8: Test equipment

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The range

A. IS-limiter as loose equipment


supply
In this case the insert holders,
the inserts and the tripping
current transformers are
installed in an already exis-
ting panel. The equipment
supply generally comprises:
• three insert holders,
• three inserts,
• three tripping current

transformers, H
• one measuring and trip-

W
ping device (Figure 3). ▼ ▼

D

Technical data
Rated voltage V 690 12000 12000

Rated current A 1250/2000/3000/40001)/50001) 1250/2000 2500/3000/40001)

Rated power-frequency
withstand voltage kV 3 28 28

Rated lightning impulse


withstand voltage kV - 75 75

Interrupting
current kARMS up to 140 up to 210 up to 210

IS-limiter
insert holder kg 10.5 23/27.5 65

IS-limiter
insert kg 17.0 12/12.5 15.5

IS-limiter Width W mm 148 180 180


insert holder Height H mm 554 637/651 951
with insert Depth D mm 384 503/510 509

1)
With cooling fan

Frequency: 50/60 Hz
For higher rated currents, insert holders with inserts are connected in parallel.

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17500 17500 24000 36000/40500

1250/2000 2500/3000/40001) 1250/1600/2000/30001) 1250/2000/25001)

38 38 50 75

95 95 125 200

up to 210 up to 210 up to 140 up to 140

23/27.5 65 27/31.5/33 60

14/14.5 17.5 19/19.5/24 42

180 180 180 240


637/651 951 740/754/837 1016
503/510 509 553/560/560 695

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B. Truck mounted IS-limiter in a switchgear panel function of a disconnector. The three tripping
current transformers are fixed mounted in the panel
The I S-limiters can also be installed in a metal-clad
and the measuring and tripping device is mounted
switchgear panel. The withdrawable truck with the
in the low voltage compartment.
three I S-limiter insert holders and inserts has the

Truck mounted IS-limiter in a switchgear panel

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IS-limiter panels with truck

Rated Rated Rated Rated Dimensions Weight


voltage current power-frequency lightning impulse including
withstand voltage withstand voltage IS-limiter truck

kV A kV kV Height Width Depth kg


mm mm mm

12 1250 28 75 2200 1000 1300 approx. 1200

2000

2500

3000 1)

3000 1350

4000 1) 1350

17.5 1250 38 95 2200 1000 1300 approx. 1200

2000

3000 1)

3000 1350

4000 1) 1350

24 1250 50 125 2325 1000 1500 approx. 1300

1600

2000

2500 1)

1)
With cooling fan.

For higher currents, insert holders with inserts are connected in parallel.

C. Fixed mounted IS-limiter in a switchgear panel The I S-limiter (fixed mounted) for 36 kV/40.5 kV
is available in a metal-enclosed switchgear panel.
The I S-limiters for low voltage, 12 kV, 17.5 kV and
Same as for loose equipment supply, the measuring
24 kV are also available as fixed mounted equip-
and tripping device is installed in a separate sheet
ment in a metal-enclosed switchgear panel.
steel cabinet (Figure 3).
The three I S-limiter insert holders with the I S-limiter
inserts and the three tripping current transformers
For all fixed mounted I S-limiters the electrical data
are fixed mounted in the panel.
are the same as for loose equipment supply.
The measuring and tripping device is mounted in
Dimensions and weights on request.
the low voltage compartment.

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Applications

IS-limiters in system • Improvement of the current short-circuit is only fed by the


interconnections distribution at the feeder transformer in the part of the
transformers. system affected by the short-
I S-limiters are frequently used in
• The load dependent losses of circuit. The short-circuit current
interconnections between
the feeder transformers are is now selectively interrupted
systems or in bus sections
reduced. by the circuit-breaker.
which would not be adequately
• Increased reliability of the A remarkable advantage of the
short-circuit proof when con-
power supply. On failure of use of an I S-limiter is that the
nected by a circuit-breaker.
one feeder transformer, the voltage in the part of the system
Each partial system should have
load is taken over by the not affected by the short-circuit
at least one incoming feeder, so
other feeder transformers only drops for a fraction of a
that power supply to each
without current interruption. millisecond so that even sensiti-
partial system can be maintai-
The cost for an otherwise ve loads (e.g. computers)
ned on tripping of the I S-limiter
required new switchboard remain protected from drops in
(Figure 9).
with higher short-circuit the system voltage.
There is a large number of
capacity will be saved. For this reason the I S-limiter can
advantages for the operation
If a short-circuit occurs within a also excellently be used as a
under normal conditions
system or in an outgoing feeder, reliable switchgear suitable
of bus sections connected by
the I S-limiter trips at the first rise between an ”unprotected“ and
I S-limiters:
of the short-circuit current and a ”protected“ switchboard or
• Reduction of the series
divides the busbar system into section of a switchboard.
network impedance. The
two sections before the instanta-
voltage drops caused by load
neous current reaches an inad-
surges (e.g. of starting of
missible high level. After trip-
motors) can be significantly
ping of the I S-limiter, the
reduced.

Figure 9: IS-limiter in a bus section

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IS-limiters used as a link three additional current trans- This avoids:
between public networks and formers in the neutral connec- • Current dependent copper
consumer owned power supply tions of the generators. The I S- losses and the associated
systems limiter then only trips on operating costs of the reactor.
short-circuits in the public • Current dependent voltage
The decentralization of power
supply network if a generator is drop at the reactor, which
supply leads to systems with
in operation. frequently causes major
their own power generating
difficulties on start-up of big
facilities being interconnected
motors.
with public supply networks. IS-limiter in parallel with a
• Control problems with the
The additional short-circuit reactor
generator.
current from generators leads to
The I S-limiter can also be con-
the permissible short-circuit
nected in parallel with a reactor
current in the utility network
(Figure 11). If a short-circuit
being exceeded. The most
occurs behind the reactor, the
appropriate technical solution –
I S-limiter trips and the current
and mostly the only one – is
commutates at the first current
the installation of an
rise to the parallel reactor,
I S-limiter in the interconnection
which then limits the short-
with the public utility network
circuit current to the permissi-
(Figure 10).
ble level.
If necessary, the I S-limiter can be
For normal operation, the I S-
provided with a directional
limiter bridges the reactor coil.
tripping criterion. This requires

I"kT = 15 kA

10 kV
3 ~ 50 Hz I"k perm = 25 kA

I"k perm = 16 kA I"kG = 3 kA


IS

Figure 10: IS-limiter in connecting point with Figure 11: IS-limiter in parallel with a reactor in
a public supply network a generator feeder

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Use of more than one IS-limiter must be additionally equipped circuit in section B I S-limiters
with selectivity with one CT set each. The total 1 and 2 trip.
current Isum1 is equal to the The summation of the currents
In order to achieve selectivity in current (IT1) of transformer T1 corresponds to the principle of
a switchboard or switchboards plus the current (IIs-1) flowing the adding up of currents in a
with more than one I S-limiter through the I S-limiter 1. busbar protection system. The
installed, additional tripping The total current Isum2 is equal to only difference is the non-
criteria as current summation or the current of transformer T2 requirement of current transfor-
differences or comparison of plus the currents flowing mers in the outgoing feeders,
current directions are required. through I S-limiter 1 and 2. i.e. the requirement of material
If in case of two I S-limiters The total current Isum3 is equal to is negligable. With this principle
installed in a switchboard the current of transformer T3 up to 5 transformers have so
selective tripping is required, a plus the current flowing through far been connected in parallel,
measurement of the total cur- I S-limiter 2. using 4 I S-limiters only. The
rent becomes necessary. The tripping criteria of the principle ensures that always
The I S-limiter trips as follows: I S-limiters correspond to a logic only the I S-limiter or these
• Short-circuit in section A: ”and“ function. The I S-limiter 1 I S-limiters trip, which are closest
Only I S-limiter no. 1 trips. trips in case of short-circuits in to the point of short-circuit.
• Short-circuit in section B: section A, if the current of
I S-limiter no. 1 and no. 2 trip. I S-limiter 1 and the total current
• Short-circuit in section C: Isum1 reach or exceed their
Only I S-limiter no. 2 trips. response values simulaneously.
For measurement of the total The same is applicable for
current, transformer feeders section C. In case of a short-

Figure 12: Schematic diagram-IS-limiter


with summation of currents

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Please send by mail or fax +49/2102/121922 to:

Sender:

ABB AG
Calor Emag Medium Voltage Products
Postfach 101220

D-40472 Ratingen

Questionnaire on the use of IS-limiters in medium and


low voltage three-phase systems

We require the following data for a quotation and design of an IS-limiter

1. Operating Voltage: – Rated capacity of capacitor banks and the


inductance in series connected to the
same voltage level the IS-limiter is installed.
– Rated power of the biggest transformer,
2. Rated Current: energised from the same voltage level
where the IS-limiter is located.
– Single Line Diagram.
3. Frequency:
5. Which parts of the system should be
protected?
4. In order to calculate the tripping and setting Please note that more than one IS-limiter can
values we need: be installed in one system and we can realise
– Single line diagram of the installation with the selectivity between IS-limiters.
following data:
– Initial symmerical short-circuit current IK“ of 6. Requirements for the installation:
generators, transformers, the grid, motor – It must be possible to insulate the IS-limiter to
contribution and the permissible short- that the IS-limiter insert can be replaced after
circuit current of the switchboard. tripping.
– Rated power of motors over 2 MW – There must be a circuit breaker in series with
connected to the same voltage level the the IS-limiter (except the IS-limiter is in parallel
IS-limiter is installed. to a reactor).

21
7. We are able to deliver the IS-limiter in different 9. Remarks:
designs. Which design do you need?
IS-limiter as loose delivered components for
installation in a cubicle of your own design
IS-limiter in a cubicle type ZS1, truck
mounted (up to 24 kV)
IS-limiter in a cubicle type ZS1, fixed
mounted (up to 24 kV)
IS-limiter in a cubicle type ZS, fixed
mounted (25 to 40.5 kV)

8. The IS-limiter tripping device needs three


auxiliary voltage supplies:
a) two independent AC supplies (50 or 60 Hz,
power consumption max. 40 VA).
– Main supply should be taken from the
system to be protected via voltage
transformer.
– Stand-by supply e.g. from lighting grid
(independent from first!).
b) one supply voltage (AC or DC) for
annunciation purposes (power consumption
max. 20 VA).

Which AC voltages are available?

as main supply:

………V ………Hz

as stand-by supply:

………V ………Hz

Which voltage for annunciation is available?

………V DC; AC;

22
Remarks (continuation):

23
Contact us

ABB AG Note:

DEABB 2243 08 E (08.09-1000-AMC)


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