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PMI Virtual Library

© 2009 Dong Choi

Deliverable-Oriented and
Schedule-Driven Project
Execution
By Dong Choi, PMP

Deliverable-oriented and schedude-driven project execution will increase


the project staff’s productivity and the probability of the successful execution and
completion of the project on budget and on schedule.

I
n the currently prevalent lump sum turnkey (LSTK) Deliverable-oriented and schedule-driven (DOSD)
contract environment, the engineering, procurement, and project execution is essential in optimizing manpower
construction (EPC) companies should utilize the limited utilization and meeting the client’s ever-shortening project
resources to the maximum extent. By focusing on only the schedule requirements. The DOSD project execution
work required to complete the project within a customer- addresses the scope and schedule management that are the
specified time span, the EPC companies can eliminate waste two pillars of the project management—the other two pillars
and the overuse of resources, which will help them survive being cost and quality (Choi, 2008)—and is a practical way of
the cut-throat LSTK competition. Some novice managers achieving effectual project execution.
employ the “seat-of-the-pants” management that they
inherited from their predecessors. Many fledgling project What is DOSD Project Execution?
managers have been educated in an engineering discipline A deliverable is the product of an activity that is a component
(e.g., mechanical, chemical, civil, or other majors). After of work performed during the course of a project. On a
graduation, they practice in their trade as a discipline engineer grassroots refinery project, for example, the work of building
or lead for some years. Then, one day, the companies a refinery consists of a large number of activities such as
promote the lead discipline engineer to be a manager as preparation of design documents, purchasing of equipment,
a reward for his or her hard work. The lack of the formal and installation of structure and piping. The products of all
management training that these newly promoted managers the individual activities are called project deliverables, which
have is probably one cause of their “seat of the pants” project make up the total project scope of work.
management. This, in turn, may result in an ineffectual A schedule is a plan for performing work or achieving
project execution. an object, specifying the order and allotted time for each
part. The project schedule, then, can be defined as a plan to Work Breakdown Structures (PMI, 2001), can facilitate the
perform work to achieve the project objectives, specifying preparation of the WBS (see Fig. 1 for WBS example). The
the order and allotted time for individual work activities. lowest-level WBS elements are the deliverables that reflect the
The project schedule is like a roadmap and itinerary to the work with specific, tangible deliverables and are called work
destination for a trip. packages.
The DOSD project execution focuses only on the project Preparation of a schedule generally includes the following
deliverables to be completed in the specified order within the steps:
allotted time frames. • A scheduler prepares project schedules based on the WBS
and other disciplines’ leads with Primavera (a scheduling
Why Should We Adopt a Deliverable-Oriented tool, discussed later in this paper) for large projects or MS
Schedule-Driven Project Execution Process? Project for small projects.
For project planning, the large numbers of project deliverables • All of the activities to produce deliverables are linked by
are organized in the work breakdown structure (WBS), which predecessors and successors. The predecessor activity is
is a deliverable-oriented grouping of project components that the schedule activity that determines when the logical
organizes and defines the total scope of the project (Project successor activity can begin or end.
Management Institute [PMI], 2008). Therefore, work that • The duration of each activity is determined based on
is not in the WBS is outside the project scope of the work the work volume, unitized resource requirements, and
and the project members should work only on producing the available resources to work off the work volume.
deliverables in the WBS. Any work that is not related to the • Finding a critical path (the longest path of schedule
deliverables will yield the waste of project resources. Hence, activities).
the deliverable-oriented project execution is an extremely • Finding floats of the activities not in the critical path.
efficient project execution that does not waste project The float is the amount of time that a schedule activity
resources such as time, effort, or money. The deliverable- may be delayed from its early start date without delaying
oriented project execution allows for the project staff to the overall project schedule.
work on all the work required and only the work required to
successfully complete the project. The following sample problem illustrates the schedule
A well-planned project schedule will guide the project preparation of a simplified but actual project.
staff to a clear path to a project success.
Lack of proper project schedule will likely:
• Cause the project due date to be missed, incurring Simple Scheduling Problem
liquidated damage (monetary penalty paid to a customer • A project consists of the following activities: (1) prepare
for not meeting the project turnover date) P&IDs, (2) prepare piping drawings, (3) procure
• Overrun the project budget from excessive cost of catch- piping material, (4) procure equipment, (5) equipment
up activities—for example, overtime and accelerated installation, (6) piping installation, (7) hydro-testing and
equipment delivery (cost premium or air shipment in lieu pre-commissioning.
of surface transportation) • Given:
• Result in hurried and poor quality work (1) 200 P&IDs; each P&ID requires 100 man-hours; a
• Cause undue stress on the project personnel total of 10 process engineers in the process discipline and
each process engineer working 40 hours per week.
How Should the WBS and Schedule Be Prepared? (2) 4,500 piping drawings; each piping drawing requires
At the onset of the project, under the direction of the project four man-hours; a total of 25 piping engineers in the
manager, a scheduler prepares the WBS based on the project’s piping discipline and each piping engineer working 40
overall scope. For large LSTK projects, a customer usually hours per week.
specifies a WBS format and even deliverables in a request for (3) Procurement and shop fabrication of piping through
a quotation. Based on the overall project scope descriptions delivery takes 46 weeks.
and the customer’s specific deliverables requirement, the (4) Procurement of equipment through delivery takes 44
WBS is developed. The WBS of previous same-kind or weeks.
similar projects, using the guidelines of Practice Standard for (5) Equipment installation takes 4 weeks.

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(6) Installation of total 335,000 dia-inch piping; each • Critical Path: P&ID → Piping Dwg → Pipe Proc →
welder completes 15 dia-inches per day; 100 welders Pipe Install → Hydro, Precom
working 6 days per week. • Project Duration: 5+18+46+37+20=126 weeks = 29
(7) Hydrotesting and precommissioning takes 20 weeks. months
• How long will it take to complete the project? • Float of noncritical path = 126-110=16 weeks

Activity Duration and Critical Path Calculation The overall scope of work in this project consists of
• P&ID duration = 200 x 100 / (100 x 40) = 5 wks seven activities. The seven activities are sequenced in the
• Piping dwg duration = 4500 x 4 / (25 x 40) = 18 wks Precedence Diagram Method in Figure 2. The preparation of
• Pipe install duration = 335,000 / (100 x 6 x 15) = 37 P&IDs, for instance, should be completed prior to the start
wks of the preparation of the piping drawings and equipment

Figure 1: WBS example.

Figure 1: WBS example.

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Precedence Diagram Method
Figure 2: Activity sequencing—Precedence diagramming method.

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procurement. After activity sequencing, the duration of each The activity of Equip Proc or Equip Install may cause
activity was calculated dividing unitized work volume (e.g., a delay of up to 16 weeks, which still does not delay overall
20,000 man-hours required for preparing 200 P&IDs) by project schedule. The 16 weeks of the activity is called the
unitized resource requirements (4,000 hours per week can be “float.”
worked off by 10 engineers). The numbers of weeks for the
duration of Figure
activities2:
areActivity
shown onsequencing—Precedence
the Precedence Diagram Primavera
diagramming Outputs
method.
Method in Figure 2. Primavera is a universal scheduling tool for large, project-
There are two paths in the project schedule: P&ID → intensive industries, including EPC.
Piping Dwg → Pipe Proc → Pipe Install → Hydro & Precom Figure 3 shows the print-outs of Primavera run of the
(Path 1) and P&ID → Equip Proc → Equip Install → Pipe sample scheduling problem.
Install → Hydro & Precom (Path 2). To find a critical path 1. The Gantt chart in Figure 3 is a typical presentation of
and overall duration of the project, the durations of individual the schedules. From the Gantt chart, one can see that
activities were added. Path 1 takes 126 weeks while Path 2 equipment procurement is planned to:
takes 110 weeks. Therefore, Path 1 is a critical path (the path Take 44 weeks
with the longest duration) whose duration of 126 weeks is the Start 2 October 2006
project duration in the problem. Complete 5 August 2007

Figure 3: Primavera Output—GANTT Chart.

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2. Have a total float of 16 weeks (the task can be delayed 16 Every project member should refer to the progress
weeks without delaying the overall schedule completion tracking table to plan and perform his or her activities,
date) and should report regularly the progress of activities to
3. Have a predecessor of P&ID (P&ID should be management by utilizing the progress tracking table.
completed prior to the start of equipment procurement)
4. Have a successor of equipment installation (equipment Real Life Examples of DOSD
installation should be followed after completion of the When a process supervisor was newly assigned at the process
equipment procurement) engineering group on a multibillion dollar petrochemical
complex project in a country in East Asia, the progress of the
How Should Primavera Output Be Utilized in process group was behind schedule by three months. The
Project Execution? supervisor listed the entire process group’s deliverables and
A Gantt chart such as the one shown in Figure 3 is used divided them among the process group members according
to report the progress of the project. The progress tracking to their capabilities. The supervisor then set up realistic
table shown in Figure 4, however, is a powerful tool for due dates for the intermediate issue dates (i.e., issue for
planning and following daily activities of the project review, design, and construction). The progress status of
work. The progress tracking table shows the following: the deliverables has been tracked in the group meetings at
the person responsible, when the activity is planned to the start and end of the week. At the start of the week, the
start and complete, when the activity is actually started group plan which deliverables are to be completed, and at the
and completed, schedule variance, percent progress of the end of the week, check how much they have completed the
activity, and links to other project documents such as action deliverables planned at the start of the week. As each process
log, best practices, lessons-learned, scope change, and engineer has concentrated only on his or her deliverables to
risk register. meet the intermediate issue dates, the progress of the process

Figure 4. Progress Tracking Table


Figure 4: Process Tracking Table.

PROJECT Nov/15/2009
ACT ID Work Description Resp Plan Start Plan Comp Act Start Act Comp Dev. Progress Remark
Links to: Action Log,
Best Practice, Lessons
Learned, Scope Change,
Risk Register
OKGP06010 Project Procedure for Commissioning - IFR
OKGP07020 Project Procedure for Training - IFC
OKEP06030 A/G Isometrics Dwg (<3") - IFC
OKEP13030 A/G B/M Take Off - Final
OKEE09020 Relay Coordination Study - IFC
OKEE18020 Communication Plan - IFC
OKEN12020 Location Plan of Instrument by Area - IFC
OKEV32020 FDN Dwg for Safety Shower Chiller - IFC
OKEV33020 FDN Dwg for UV Light Control Package - IFC
OKEV34020 FDN Dwg for Chemical Injection Unit - IFC
OKEV35020 FDN Dwg for Local Support - IFC
OKEB08020 Chemical Storage Architecture Dwg - IFC
OKET21010 Shop Dwg for Local Support
OKEH03020 HVAC Dwg for Analyzer House - IFC
OKPS06040 Tray & Packing (Tower-1) - Manufacture (60%)
OKPS07040 Tray & Packing (Tower-2) - Manufacture (60%)
OKPS08040 Vessel-1 - Manufacture (60%)
OKPS09050 Vessel-2 - Manufacture & Ex-work (1st)
OKPS09055 Vessel-2 - Manufacture & Ex-work (1st)
OKPS10040 H/ex.-1 - Manufacture (60%)
OKPS11040 H/ex.-2 - Manufacture (60%)
OKPS14040 Plate H/ex. - Manufacture (60%)
OKPS20050 Ejector - Manufacture & Ex-work
OKPS21050 Eductor - Manufacture & Ex-work
OKPS22060 Desuperheater - Delivery to Site
OKPR08040 Cycle Water Treat'g Unit - Manufacture (60%)
OKPR09040 Incinerator Package - Manufacture (60%)
OKPR10050 Oil Mist Generator - Manufacture & Ex-work
OKPR13040 Chemical Injection Unit - Manufacture (60%)

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group has been accelerating. By the time the group has Summary
completed issue-for-construction P&IDs, the process group The real life examples of DOSD we have just described
have been able to catch up with the schedule. In a small scale, demonstrate detailed plan and execution for small segments
that is a management by objectives. of the overall project, and are more pertinent to working-
An EPC company was awarded a FEED verification level members of the project staff. With DOSD project
project for a generic FPSO. The FEED phase work was the execution, every project member, from the project manager
company’s first, and the company has limited experience to the assistant engineer, will be more focused on the project
in offshore projects. A FEED verification manager listed a deliverables and make their best effort to meet the deadlines
table of about 500 deliverables and divided them among the of their activities. The DOSD project execution is a SMART
discipline leads. Upon the manager’s request, each discipline (Specific, Measurable, Achievable, Realistic, Timely) method
lead filled in weekly planned completion dates for the of project execution.
deliverables. A central electronic file system was set up for
filing all of the completed deliverables. As the deliverables References
completed in the week were uploaded to the central file, the Choi, D. W. (2008, December). Understanding basic project
deliverables list was updated. The FEED manager regularly management. Hydrocarbon Processing, 65–68.
checked the deliverables list and reviewed the important Project Management Institute. (2008). A guide to the project
deliverables. The FEED verification project team finished management body of knowledge (PMBOK guide) (4th ed.).
the final FEED verification report two weeks ahead of the Newtown Square, PA: Project Management Institute.
schedule and has successfully made a presentation to the Project Management Institute. (2006).Practice Standard for
shipbuilder and owner of the FPSO to their satisfaction. The Work Breakdown Structures. Newtown Square, PA: Project
FPSO sailed away 16 months later, on time. Management Institute.
A mid-sized engineering company was awarded a major
offshore brown-field project to eliminate the routine flaring About the Author
in West Africa offshore. The flare study was in a critical path. Dong Choi is project director with Tecnicas Reunidas,
A process engineering lead provided a project engineer with managing engineering, procurement, and construction
the number of relief valves on each and every platform in the projects in Madrid, Spain. Mr. Choi has more than 30 years
offshore oil field. The project engineer divided all platforms of experience with oil and gas, refinery, petrochemical, and
and assigned them to every study member. A progress power-plant projects. He is skilled in project management,
tracking table was developed to show a responsible study supervision, process design, equipment procurement, and
member for specific platforms, the number of relief valves plant operation. He holds BS and MS degrees in mechanical
on each platform, and the due dates of intermediate study engineering from CSULA with honors and studied
steps. The project engineer diligently followed the progress metallurgical engineering at Yonsei University in Korea. Mr.
of the flare relief study based on the progress tracking table, Choi is a registered professional engineer in California, a
while the senior process engineer ensured that the quality of certified Project Management Professional, and a member of
the study members’ deliverables met the customer’s quality the American Society of Mechanical Engineer. Mr. Choi has
requirements. The study was completed to the customer’s published numerous articles in the Hydrocarbon Processing
satisfaction on schedule. magazine.

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