DCS9900 1269-3S1 Storage Expansion Unit Installation Service and User Guide

IBM System Storage™ 򔻐򗗠򙳰
DCS9900 1269-3S1 Storage Expansion

Unit Installation, Service, and User's Guide
GA32-0612-02
IBM System Storage™ 򔻐򗗠򙳰
DCS9900 1269-3S1 Storage Expansion

Unit Installation, Service, and User's Guide
GA32-0612-02
Note: Before using this information and the product it supports, read the general information in “Notices” on page E-1, the
Warranty and Support Information document, and the Environmental Notices and User's Guide on the IBM Documentation
CD.
Second Edition, May 2009

© Copyright International Business Machines Corporation 2009.
US Government Users Restricted Rights – Use, duplication or disclosure restricted by GSA ADP Schedule Contract
with IBM Corp.
Contents
1 Introduction .................................................................................................................................... 1
1.1 The IBM DCS9900 3S1 Storage Expansion Unit System .......................................................... 1
1.2 Enclosure Core Product ............................................................................................................. 2
1.2.1 Enclosure Chassis ............................................................................................................. 3
1.3 The Plug-in Modules ................................................................................................................... 3
1.3.1 Power Cooling Module (PCM) ........................................................................................... 3
1.3.2 Input/Output (I/O) Module .................................................................................................. 4
1.3.3 Drive Carrier Module and Status Indicator ........................................................................ 6
1.3.4 DEM Card .......................................................................................................................... 6
1.4 Front Panel Indicators ................................................................................................................ 8
1.5 Environment ............................................................................................................................... 9
1.6 IBM DCS9900 3S1 Storage Expansion Unit Technical Specification ........................................ 9
1.6.1 Dimensions ........................................................................................................................ 9
1.6.2 Weight ............................................................................................................................... 9
1.6.3 AC INPUT PCM ............................................................................................................... 10
1.6.4 PCM Safety and EMC Compliance ................................................................................. 10
1.6.5 Power Cord ..................................................................................................................... 10
1.6.6 Temperature .................................................................................................................... 10
1.6.7 Electrical Power ............................................................................................................... 11
1.6.8 Acoustical (Noise) Level .................................................................................................. 11
2 Getting Started ............................................................................................................................. 13

2.1 Planning Your Installation ......................................................................................................... 13
2.1.1 Enclosure Bay Numbering Convention ........................................................................... 14
2.2 Enclosure Installation Procedures ............................................................................................ 16
2.3 I/O Module Configurations ....................................................................................................... 17
2.3.1 Controller Options ........................................................................................................... 17
2.4 DEM .......................................................................................................................................... 17
2.5 Drive Enclosure Device Addressing ......................................................................................... 17
2.6 Grounding Checks .................................................................................................................... 18
3 Operation ...................................................................................................................................... 19
3.1 Before You Begin ..................................................................................................................... 19
3.2 Power On / Power Down .......................................................................................................... 19
3.2.1 PCM LEDs ....................................................................................................................... 19
3.2.2 I/O Panel LEDs ................................................................................................................ 20
4 Troubleshooting and Problem Solving ...................................................................................... 21

4.1 Overview ................................................................................................................................... 21
4.2 Initial Start-up Problems ........................................................................................................... 21
4.2.1 Faulty Cords .................................................................................................................... 21
4.2.2 Alarm Sounds On Power Up ........................................................................................... 21
4.2.3 Green “Signal Good” LED on I/O Module Not Lit ............................................................ 21
4.2.4 DCS9900 Doesn’t Recognize the 3S1 Subsystem ......................................................... 22
4.3 LEDs ......................................................................................................................................... 22
4.3.1 HDD (Hard Disk Drive) .................................................................................................... 22
4.3.2 PCM (Power Cooling Module) ......................................................................................... 23
4.3.3 DEM (Drive Expander Module) ....................................................................................... 23
4.3.4 I/O Module ....................................................................................................................... 24
4.3.5 Front Panel Drive Activity Indicators ............................................................................... 25
4.4 Troubleshooting ........................................................................................................................ 26
IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide 1
4.4.1 Thermal Control ............................................................................................................... 26
4.4.2 Thermal Alarm .................................................................................................................. 27
4.4.3 Thermal Shutdown ........................................................................................................... 27
4.5 Dealing with Hardware Faults ................................................................................................... 27
4.6 Continuous Operation During Replacement ............................................................................. 28
4.7 Replacing a Module .................................................................................................................. 28
4.7.1 Power Cooling Modules ................................................................................................... 28
4.7.2 I/O Module ........................................................................................................................ 30
4.7.3 Replacing the Drive Carrier Module ................................................................................. 31
4.8 Replacing the DEM ................................................................................................................... 32
4.9 Spare Parts and Ancillary Items ................................................................................................ 33
4.10 Bezel Installation ....................................................................................................................... 34
Appendix A. Drive Enclosure Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B. Rack-Mounting the IBM DCS9900 3S1 Storage Expansion Unit System . . . . . . . . . . . . . . . . B-1
Appendix C. 4x15 to 2x30 to 1x60 Migration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Appendix D. DCS9900 SAS and SATA Drive Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
2 IBM DCS9900 3S1 Storage Expansion Unit Installation, Service, and User Guide
Preface
What is in this guide
This guide gives you step-by-step instructions on how to install, configure, and connect this product to
your IBM DCS9900. In addition, it provides instructions on how to operate and service this product.
Who should use this guide
This guide assumes that you have a working knowledge of the SAS environment into which you are
attaching the product. If you do not have these skills, or are not confident with the instructions in this
guide, do not proceed with the installation.
NOTE : Not all information contained in the following sections will pertain directly to your particular
product model.
Getting information, help, and service
If you need help, service, or technical assistance or just want more information about IBM products, you
will find a wide variety of sources available from IBM to assist you. This section contains information
about where to go for additional information about IBM and IBM products, what to do if you experience
a problem with your IBM System Storage DCS9900 product, and whom to call for service, if it is
necessary.
Support information
For online support information for your IBM System Storage DCS9900 product, visit the following web
site:
www.ibm.com/support
For telephone support information, in the United States, contact IBM at 1-800-IBM-SERV (426-7378).
In other countries, visit the following web site for support telephone numbers:
www.ibm.com/planetwide/
Before you call
Before you call, make sure that you have taken these steps to try to solve the problem yourself:
• Check all cables on your hardware to make sure that they are connected properly.
• Check the power switches to make sure that the system is turned on.
• Use the troubleshooting information in your system documentation and use the diagnostic tools that
come with your system.
Using the documentation
Information about the DCS9900 product is available on a documentation CD that comes with your
product. You can also access documents using the IBM Publications Center:
http://www.ibm.com/shop/publications/order
International Standards
This product complies with the applicable Information Technology (IT) standards set forth by EMC and
product safety for world wide shipment.
Qualified Personnel
The personnel qualified to use this device are referred to within this document as follows:
• Service Person: Someone with the appropriate and necessary technical training and experience to be
aware of hazards to which they may be exposed in performing a task and of measures to minimize the
risks to that person or other persons.
• User/Operator: Any person authorized to handle/operate the product other than a Service Person.
Delivery and Subsequent Transportation of the Equipment

You must prepare your environment to accept the new product based on the installation planning information
provided, with assistance from an IBM Installation Planning Representative (IPR) or IBM authorized service
provider. In anticipation of the equipment delivery, prepare the final installation site in advance so that
professional movers or riggers can transport the equipment to the final installation site within the computer
room. If for some reason, this is not possible at the time of delivery, you must make arrangements to have
professional movers or riggers return to finish the transportation at a later date. Only professional movers or
riggers should transport the equipment. The IBM authorized service provider can only perform minimal frame
repositioning within the computer room, as needed, to perform required service actions. You are also
responsible for using professional movers or riggers when you relocate or dispose of equipment.
Figure P-4 Danger (D006) Heavy Equipment Label
Rack Relocation
Observe the following precautions when you need to relocate your rack:
• Before you add or remove drawers, always lower the leveling feet and install the anti-tip plates, or have
the rack bolted to the floor.
• Always install drawers at the bottom of the rack first.
• Always remove drawers from the top of the rack first.
• Always install the heaviest drawers on the bottom of the rack.
• Never push on the sides of the rack.
• When relocating the DCS9900 rack with 1269-3S1 draws installed, the hard drives installed in the
drawers must be removed to avoid a side-to-side tip-over hazard.
Safe Handling
Do not try to lift the enclosure by yourself. An enclosure can weigh from 9 kg (19.8 lb) to 37 kg (77.6 lb).
Before removing an enclosure from a rack cabinet, always first remove all modules and drives from the
enclosure to minimize weight.
2 IIBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
Figure P-5 2 Man Lift Safety Label
Do not try to lift the enclosure by the handles on the PSU/Cooling module. The handles are not
designed to support the weight of the populated enclosure.
Figure P-6 Weight Handling Label: Lifting and Tipping
Figure P-7 Pinch Hazard Label: Keep Hands Clear
Safety Guidelines
Caution ! If this product is used in a manner not specified by the manufacturer, the protection provided
by the product may be impaired.
• The product can weigh up to 35 kg (77 lb). Do not try to lift it by yourself.
Figure P-8 Chassis Warning Label: Weight Hazard
!
Warning
The enclosure MUST be grounded before applying power.
Permanently unplug the product if you think that it has

!
Warning
become damaged in any way and before you move it.
Caution ! Plug-in modules are part of the fire enclosure and must only be removed when a replacement can
be immediately added. The system must not be run without all units in place. Operate the system
with the enclosure top cover closed and blanking plates fitted where modules are missing.
• To comply with applicable safety, emission, and thermal requirements, keep all enclosure covers securely
fitted and keep all bays fitted with plug-in modules.
• Enclosures must be only operated from a power supply input voltage range of 100 V AC to 240 V
AC.When a redundant power input module is fitted, it must be operated from a reduced input voltage
range of 200 V AC to 240 V AC.
• The plug on the power supply cord is used as the main disconnect device. Ensure that the socket outlets
are located near the product and are easily accessible.
• The product is intended to operate with three (3) working PSUs. Before the removal or replacement of
any module, disconnect all supply power for complete isolation.
To ensure protection against electric shock caused by HIGH

LEAKAGE CURRENT (TOUCH CURRENT), the enclosure
! must be connected to at least two separate and independent
Warning sources. This should ensure a reliable earth connection.
Figure P-9 PSU/Cooling Module Caution Label: Do not operate with modules missing.
• A faulty power supply/cooling module must be replaced with a fully operational module within 24
hours.
To ensure your system has warning of a power failure,

disconnect the power from the PSU by either the switch
! (where present) or by physically removing the power source,
Warning prior to removing the PSU from the enclosure.
• Do not remove a faulty power supply/cooling module unless you have a correct replacement product
ready for insertion.
Figure P-10 PSU Warning Label (Power Hazards)
• Always disconnect power to the product prior to removal of the power supply/cooling module from
the product chassis.
• When powered by multiple AC sources, disconnect all supply power for complete isolation.
• Provide a safe electrical earth (ground) connection for the power cord. Check the grounding of the
enclosure before applying power.
• Provide a suitable power source with electrical overload protection to meet the requirements detailed
in the product’s technical specifications.
Do not remove covers from the Power Supply Unit (PSU).
!
Warning
Danger of electric shock inside. Return the damaged PSU to
your supplier for repair.
Figure P-11 PSU Safety Label (Electric Shock Hazard Inside)
Figure P-12 Redundant Power Input Switch Module Label (Hazardous Voltage)
Operation of the product with ANY modules MISSING in the

product’s chassis will disrupt airflow and the drives will not
! receive sufficient cooling. It is ESSENTIAL that all bays in a
Warning product chassis are filled before operating the product.
Figure P-13 I/O Module Caution Label (Do not operate with modules missing)
Figure P-14 Drive Carrier Module Caution Label (Drive Spin down time 30 seconds)
• Do not operate with modules missing.
Class 1 Laser Product
When the product is supplied with optical modules, it contains a laser that complies with Laser Class 1,
US 21 QFR (J) & EN 60825-1, UL (NRTL) and TUV.
Caution ! If optical modules are to be provided and fitted by the end user, the modules must be a UL (or
other North American NRTL) RECOGNISED COMPONENT, must be approved by TUV (or
other European Product safety test house), and the laser in the module must comply with
Laser Class 1, US 21 QFR (J) & EN 60825-1.
Important ! Observe all applicable safety precautions (for example, weight restrictions, handling
batteries and lasers etc.) detailed in the preceding paragraphs when dismantling and
disposing of this product or its components.
European Regulations
This equipment complies with European Regulations EN 55022 Class A: Limits and Methods of
Measurement of Radio Disturbance Characteristics of Information Technology Equipments and
EN50082-1: Generic Immunity.
Special Tools and Equipment
There are no special tools required, but in order to complete the assembly of some configurations, you
may need the following (not supplied):
• Security keys (one of these should be included with your IBM System Storage DCS9900 3S2
Storage Expansion Unit for use with the drive locks).
Taiwan Contact Information
Rack System Precautions
The following safety requirements must be considered when the product is mounted in a rack:
• The rack design should incorporate stabilizing features suitable to prevent the rack from tipping or
being pushed over during installation or in normal use.
• When loading a rack with the units, fill the rack from the bottom up and empty from the top down.
• System must be operated with low pressure rear exhaust installation. (Back pressure created by rack
doors and obstacles should not exceed 5 pascals [0.5mm Water gauge].)
• The rack design should take into consideration the maximum operating ambient temperature for the unit,
which is 32°C.
• The rack should have a safe electrical distribution system. It must provide overcurrent protection for the
unit and must not be overloaded by the total number of units installed in the rack. Consideration of the
electrical power consumption rating shown on the nameplate should be used when addressing these
concerns.
• The electrical distribution system must provide a reliable earth grounding for each unit and the rack.
• Each power supply in each unit has an earth leakage current of 1.8mA. The design of the electrical
distribution system must take into consideration the total earth leakage current from all the power
supplies in all the units. The rack will require labelling with “HIGH LEAKAGE CURRENT. Earth
connection essential before connecting supply”.
• The rack when configured with the units must meet the safety requirements of UL 60950 and IEC 60950.
Do not slide more than one product enclosure chassis out of the
!
Warning
rack at a time, to avoid the rack from toppling over.
ESD Precautions
Caution ! It is recommended that you wear a working (examine before wearing) anti-static wrist or ankle
strap and observe all conventional ESD precautions when handling Chassis slug-in modules and
components. Avoid contact with backplane components, module connectors, etc.
Data Security
• Before beginning product installation, power down your DCS9900 and all attached peripheral devices.
• Disk drives are fragile. Handle them with care, and keep them away from strong magnetic fields.
• All the supplied plug-in modules and blanking plates must be in place for the air to flow correctly around
the enclosure and to complete the internal circuitry.
• If the subsystem is used with modules or blanking plates missing for more than a few minutes, the
enclosure can overheat, causing power failure and data loss.
• If you remove any drive module, you may lose data.
• If you remove a drive module, replace it immediately. Replace it with a drive module of the same type
and capacity
• Do not abandon your backup routines. No system is completely foolproof.
Introduction
Chapter 1
Introduction
1.1 The IBM DCS9900 3S1 Storage

Expansion Unit System
The IBM DCS9900 3S1 Storage Expansion Unit system is an ultra dense 4U 60 disk drive enclosure
based on 3.5 inch SAS or SATA Hard Disk Drives (HDDs). Figure 1–1 and Figure 1–2 show front and
rear views of an IBM DCS9900 3S1 Storage Expansion Unit respectively. Module and major components
and their locations are shown in Figure 1–3.
Figure 1–1 The IBM DCS9900 3S1 Storage Expansion Unit System - front open view
Figure 1–2 The IBM DCS9900 3S1 Storage Expansion Unit System - rear isometric and rear views
30 Drive Bays I/O-B
PCMs
8 DEMs
I/O-A
30 Drive Bays
Figure 1–3 IBM DCS9900 3S1 Storage Expansion Unit Module Locations
1.2 Enclosure Core Product

The IBM DCS9900 3S1 Storage Expansion Unit design concept is based on a subsystem together with
a set of plug-in modules and (as supplied) comprises:
• Enclosure Chassis with integral Front Panel Drive Status Indicator (Figure 1–10).
• Two (2) 1865W Power Cooling (PCM) plug-in modules (Figure 1–4).
• Two (2) plug-in Input/Output (I/O) modules (Figure 1–6).
• A midplane separates the front and back of the chassis and provides the interconnect system
between the PCMs, I/O modules, and the baseboard.
• Up to 60 top loadable HDDs in a 5x12 matrix.
• Heterogenous and homogenous configuration of SAS and/or SATA drives (Table 1–1) are
supported in the 1269-3S1. See SAS/SATA Intermix flyer PN 49Y4164 for SAS/SATA intermix
guidelines. This is also included in Appendix D of this document.
• Eight (8) SAS DEMs.
2 IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
Introduction
Table 1–1 SAS and SATA Drive Information
Type RPM Capacity
SAS 15K 146GB, 300GB, 450GB
SATA 72.K 500GB, 750GB, 1TB
1.2.1 Enclosure Chassis

The chassis assembly contains 60 drive bays at the front, each of which accommodates a plug-in drive
carrier module capable of holding a 3.5 inch SAS or SATA Hard Disk Drive (HDD). The 60 drive bays are
arranged in five rows of twelve drives (5x12). At the rear, the chassis assembly contains two (2) PCMs
and two (2) I/O modules (Figure 1–3). The chassis is fitted with 19-inch rack mounting features which
enables it to be fitted to 19-inch racks and uses four (4) EIA units of rack space.
1.3 The Plug-in Modules

An IBM DCS9900 3S1 Storage Expansion Unit Enclosure requires the following modules for normal
operation:
• Power Cooling Module (PCM)
• Input/Output Module (I/O)
• Drive Carrier Module
• DEM
1.3.1 Power Cooling Module (PCM)

Two (2) auto ranging AC 1865W Power Cooling modules (Figure 1–4) are supplied already mounted in
the rear of the enclosure as part of the subsystem core product.
Figure 1–4 Power Cooling Module (1)

.
The IBM DCS9900 3S1 Storage Expansion Unit must always be operated with two (2) Power Cooling
Modules fitted (PCMs). Module replacement should only take a few minutes to perform but must be
completed within 10 minutes from removal of the failed module. Four (4) LEDs mounted on the PCM
(Table 1–2) indicate the status of the PCM and the fans. PCM voltage operating ranges are nominally
200V to 240V AC.
Figure 1–5 PCM LEDs View: Normal/Faults
PCM LEDs
Normal Operation LEDs Faults LEDs
Table 1–2 PCM LEDs
ICON LED Description COLOR Normal Behavior
PCM AC ok GREEN ON-AC input to PCM within tolerances.

OFF-failed PCM
PCM DC ok GREEN ON-DC output of PCM within tolerances.

OFF-failed PCM
PCM Fault AMBER ON-PCM fault detected

OFF-no detected PCM faults.
PCM ID BLUE ON-receiving SES Identify command

OFF-NOT receiving SES Identify command
1.3.2 Input/Output (I/O) Module

The IBM DCS9900 3S1 Storage Expansion Unit storage subsystem includes an enclosure with rear
facing bays which house two (2) I/O modules (Figure 1–6). Processors housed on the I/O modules
provide enclosure management and interface to devices on the Backplane, PCM, and Display Panel in
order to monitor internal functions.
The plug-in I/O modules have been designed for integration into an IBM DCS9900 3S1 Storage
Expansion Unit storage subsystem, providing external SAS cable interfacing with up to 60 SAS or SATA
disk drives.
Introduction
Host Port 1 Expansion Port 1 Host Port 2 Expansion Port 2
Figure 1–6 I/O Module
Table 1–3 defines the LED indicators incorporated on the I/O module.
Table 1–3 I/O Module LEDs
LED Description Color Normal Behavior
Host Port 1 SAS Link Green ON-a valid SAS link established on at least 1 of the 4
Expansion Port 1 SAS links of the 4-wide SAS port
Host Port 2 OFF-no SAS links
Expansion Port 2
Host Port 1 SAS Link Fault Amber ON-a detectable fault on at least 1 of the 4 SAS links
Expansion Port 1 of the 4-wide SAS port
Host Port 2 OFF-no detectable faults
Expansion Port 2
I/O Module OK Green ON-properly booted and functioning correctly

OFF-I/O Module internal fault
I/O Module Fault Amber ON-I/O module fault detected

OFF-no detected I/O module faults
I/O Module Identify Blue ON-receiving SES Identify command

OFF-NOT receiving SES Identify command
1.3.3 Drive Carrier Module and Status Indicator
The Drive Carrier Module comprises a hard disk mounted in a carrier (Figure 1–7). Each drive bay can
house a single Low Profile 1.0 inch high, 3.5 inch form factor disk drive in its carrier. A fully loaded
enclosure contains 60 drive carrier modules.
The handle provides the following functions:

• Camming of carrier into and out of drive bays.
• Positive 'spring loading' of the drive/baseplane connector.
• The handle assembly also incorporates a Drive Status LED (Figure 1–7).
Note The homogenous enclosure system design allows for drive bays to be left empty without the need for
fitting dummy drive carriers. When intermixing SAS and SATA drives, a drive filler is required. See SAS/
SATA Intermix flyer PN49Y4164 for SAS/SATA intermix drive filler usage. This is also included in
Appendix D of this document.
LED
Figure 1–7 Drive Carrier Module: Closed and Opened
1.3.3.1 SATA Interposer Card

The IBM DCS9900 3S1 Storage Expansion Unit storage subsystem supports a SATA interposer card
which allows simultaneous access to the SATA HDD from both IO modules installed in the enclosure as
well as the power cycling of a single HDD through SES commands.
Note A SATA interposer card is required to run SATA HDDs.
1.3.4 DEM Card

The IBM DCS9900 3S1 Storage Expansion Unit enclosure contains eight (8) top-loadable, hot-
swappable DEMs. The DEMs (Figure 1–8) provide the SAS connectivity between the I/O module and the
HDDs located within the enclosure.
Introduction
Locking Mechanism
Figure 1–8 DEM

Note The DEM is a serviceable PCB which may be replaced by trained personnel.
Each DEM connects to a single port of the HDD based on the location within the enclosure within which
it is installed (Figure 1–9). Each provides power control signals to each drive slot. It controls HDD identify/
service LEDs and monitors the status from partner DEM. Each pair of DEMs supports 15 drives; there
are 8 DEMs in a fully configured system.
Figure 1–9 Drive Carrier and DEM Locations

Note In some components, the failure LED is internal to the enclosure and visible only when the cover is open.
The Internal LED indicators are explained in Table 1–4.
Table 1–4 INTERNAL LED Indicators
Description Location Color Normal Behavior
DEM DC DEM internal to GREEN ON-1.2VDC regulator circuit correctly functioning

enclosure OFF- faulty 1.2VDC regulator circuit
DEM ID DEM internal to BLUE ON-receiving SES Identify command

enclosure OFF-NOT receiving SES Identify command
HDD ID HDD internal to BLUE ON-receiving SES Identify command

enclosure OFF-NOT receiving SES Identify command
1.4 Front Panel Indicators
Note The Front Panel is an integral part of the enclosure chassis assembly and is not field replaceable.
The Front Panel Indicators show the aggregated status of all the modules and drive activity. This panel
and its associated LEDs are shown in Figure 1–10. The Front Panel LEDs are defined in Table 1–5.
Figure 1–10 Front Panel Indicators

Table 1–5 Display Panel LEDs
ICON LABEL COLOR Definition Normal Behavior
Shelf Identify AMBER Enclosure Identify ON-SES is sending an Identify command.

NOT CURRENTLY OFF-SES is NOT sending an Identify command
IMPLEMENTED
System Fault AMBER Enclosure Fault ON-one or more components within enclosure have
failed. A service action is required. Exact failed
component has its own amber fault LED lit.
OFF-no detectable faults
System Power GREEN Enclosure Powered ON ON - DC power is present

OFF - DC power is NOT present
LED does NOT flash under normal operating
conditions.
Cover Open AMBER Enclosure cover is open OFF-both cover pieces securely closed and latched
in place.
ON-either of the cover pieces is NOT securely closed
and latched in place
Note: The baseplane incorporates an Audible Alarm. This alarm is used to indicate a “cover open” condition. To silence alarm,
close the cover.
DEM Fault AMBER DEM fault OFF-all DEMs operating correctly.

NOT CURRENTLY ON-at least one DEM has failed; service action
IMPLEMENTED required
Drive Fault AMBER Drive fault NOT CURRENTLY IMPLEMENTED
ON-one or more HDDs are faulted. SES must

determine exact HDD.
OFF-no detectable drive faults
Individually HDDs GREEN HDD activity ON-indicates HDD activity

numbered OFF-no HDD activity
Introduction
1.5 Environment
The enclosure and all of its sub-components are compliant to the European Union RoHS (Restriction of
Hazardous Substances) Directive (Directive 2002/95/EC) with no exceptions or exemptions.
1.6 IBM DCS9900 3S1 Storage

Expansion Unit Technical
Specification
1.6.1 Dimensions
Enclosure inches millimeters
Height 7.0 178
Width (including flanges) 19.0 483
Depth 42 1067
front surface of bezel to end of cable management arms
LENGTH 36 914
rack mounting surface to rear connectors surface
1.6.2 Weight
Item Quantity LBS (kg)(per unit Extended Weight (Qty x LBS

per part) (kg))
System
Chassis 1 83 (37.48) 83 (37.48)
Includes
Base PCB & Midplane
PCM 2 12 (5.44) 24 (10.88)
I/O Modules 2 (Modules) 4 (1.81) per module 8 (3.63) for 2 modules
Drives in module 60 Drives) 2 (0.91) per drive 120 (54.43) for 60 drives
Miscellaneous 1 5 (2.27) 5 (2.27)
1.6.3 AC INPUT PCM
Input Parameter Value

Input Voltage 190 - 240 VAC
Input Frequency 50 - 60 Hz and 400 hz
Maximum Input Current 13.1A RMS @ 190 VAC
Peak Inrush Current 50A @ 230VAC, 250C, 5 msec max
Minimum Efficiency
measured at 30% and 50%
load and nominal line 90%
(208 VAC)
Power (typical/peak) with no drives installed 210/1865 watts
Power (typical/peak) with 60 drives installed 1200/1865 watts
1.6.4 PCM Safety and EMC Compliance

Safety Compliance UL 60950
IEC 60950
EN 60950
EMC Compliance CFR47 Part 15B Class A

EN55022
EN55024
1.6.5 Power Cord

(minimum requirements)
Cord Type SV or SVT, 18 AWG minimum, 3 conductor

Plug 250V, 10A
Socket IEC 320 C-14, 250V, 15A
Note Power cord is not included in the standard IBM DCS9900 3S1 Storage Expansion Unit enclosure
package.
1.6.6 Temperature
Temperature/Temperature Range (operating): 5 to 32 degrees C (41 to 89.6 degrees F
Operational Derating: Derate ambient temperature by 1 degree C for
every 1000 feet (304.8 meters) increase above
sea level
Relative Humidity: 20% to 80%
Capacity of Exhaust: 200 cfm
Cooling (typical/peak) without any drives installed 717/6367 BTU/hour
Cooling (typical/peak) with 60 drives installed 4100/6367 BTU/hour
Introduction
1.6.7 Electrical Power

Voltage Range: 190-240 V ac, 5.0 amperes maximum per input
Note This product is not specified for operation below 190 V ac.
Operating Current: 8-11 amperes total
Power: 1200 watts (4.08 kBTU/Hr) typical with 60 disk drives
Frequency: 50-60 Hz
1.6.8 Acoustical (Noise) Level
Declared Sound Power with SATA drives 7.4 bels

Declared Sound Power with SAS drives 8.2 bels
Note The following two DCS9900 system configurations which use the 3S1 Storage
Expansion Units, exceed IBM's recommended criteria for acceptable noise levels.
o DCS9900 configuration with Specify feature (#9221)

- One DCS9900 Model CP2 controller with five Model 3S1 SAS/SATA Expansion Units
installed in a 45U rack.
o DCS9900 configuration with Specify feature (#9222)

- One DCS9900 Model CP2 controller with ten Model 3S1 SAS/SATA Expansion Units
installed in a 45U rack.
For detailed measurement data, refer to the DCS9900 Noise Declaration document included
in the RPQ package for DCS9900 configurations that utilize the 3S1 Storage Expansion Unit.
The DCS9900 Noise Declaration document is also available by visiting http://
www.datadirectnet.com/dcs9900/
This page is intentionally blank.
Getting Started
Chapter 2
Getting Started
Caution When connecting up the IBM DCS9900 3S1 Storage Expansion Unit subsystem, use only the cables
supplied.
2.1 Planning Your Installation

Before you begin installation you should become familiar with the configuration requirements of your IBM
DCS9900 3S1 Storage Expansion Unit system and the correct positions of each of the optional plug-in
modules (Table 2–1).
Table 2–1 DCS9900 3S1 Storage Expansion Unit System Configuration
Module Location
Drive Bays You can install from 1 - 60 drives in the enclosure.
In 1x mode, (connected to 10 enclosures), you can install any

number of drives in the enclosure, but every enclosure should have
the same number of drives.
In 2x mode, (connected to 5 enclosures), you must install drives in

multiples of two (2).
In 4x mode, (connected to 3 enclosures), you must install drives in

multiples of four (4).
Power Cooling Modules (PCM) Two (2) PCMs must be fitted. Full power and cooling redundancy is
provided while a faulty module is replaced. Install the PCMs in lower
rear bays A and B.
Note: Rear bays are numbered from A and B starting from the
left when viewed from the back.
I/O Module One or two I/O modules should be Installed in the upper rear bays
A & B.
Note: If only one module is installed, it should be fitted in

Module Location A and a blank plate must be fitted over
the unused bay.
Bay B
I/O
Bay A
I/O
Figure 2–1 DEM Pair Locations
2.1.1 Enclosure Bay Numbering Convention

Warning Operation of the Enclosure with ANY of the plug-in modules missing from the rear of the
enclosure will disrupt the airflow and the drives will not receive sufficient cooling. It is
ESSENTIAL that all (rear) apertures are filled before operating the unit.
The IBM DCS9900 3S1 Storage Expansion Unit subsystem is housed in a 60-drive bay enclosure,
arranged in four (4) groups. Each group comprises two banks of 15 bays, that is, (as viewed from the
front): 12 bays across the enclosure by 5 bays deep.
There are three numbering schemes: 1x60, 2x30, and 4x15.
The drive bays are numbered in accordance with the tables shown in Figure 2–2, Figure 2–3, and Figure
2–4 when viewed from above.
Getting Started
Figure 2–2 1X60 Drive Numbering Table.
Figure 2–3 2x30 Drive Numbering Table
Figure 2–4 4x15 Drive Numbering Table
2.2 Enclosure Installation Procedures

Warning The IBM DCS9900 3S1 Storage Expansion Unit Enclosure with all its component parts installed is
too heavy for a single person to easily install into a Rack cabinet.
Caution Ensure that you have fitted and checked a suitable anti-static wrist or ankle strap and observe all
conventional ESD precautions when handling IBM DCS9900 3S1 Storage Expansion Unit modules and
components. Avoid contact with Backplane components and module connectors, etc.
Note IBM DCS9900 3S1 Storage Expansion Unit enclosures are supplied and delivered populated with
Backplane, Baseplane, Front Panel, DEMs, and with PCMs installed. The Drive Carrier Modules are
supplied as a separate package.
The IBM DCS9900 3S1 Storage Expansion Unit enclosure is in compliance with EIA-310-D “Cabinets,
Racks, Panels, and Associated Equipment”. The enclosure is designed to fit within a 4U rack space. A
typical rack mounting installation in shown in Figure 2–5
Getting Started
Figure 2–5 Full Rack without 9900 controllers.
2.3 I/O Module Configurations

2.3.1 Controller Options
The IBM DCS9900 3S1 Storage Expansion Unit has a standard SAS JBOD IO controller, which employs
a 36-port expander with zoning. The zoning is implemented via a preset piano-switch located on the
enclosure baseboard. Host ports 1 and 2 present drives 1 through 30 and host ports 3 and 4 present
drives 31 through 60. Each host port responds with drive information applicable only to the drives
presented on the respective zone and enclosure status information for the entire enclosure.
2.4 DEM
The IBM DCS9900 3S1 Storage Expansion Unit enclosure contains eight (8) top-loadable, hot swappable
DEMs. The DEMs provide the SAS connectivity between the I/O module and the HDDs located within the
enclosure. Each DEM connects to a single port of the HDD based on the location within the enclosure in
which it is installed. Each of the eight DEMS installed in the enclosure has a unique I2C and SAS address
based on a proprietary SAS address generation scheme.
2.5 Drive Enclosure Device Addressing

See Appendix A.
2.6 Grounding Checks
The product must only be connected to a power source that has a safety electrical earth connection.
Warning If more than one product is fitted in a rack, the earth connection to the rack is even more
important, because the rack will then have a high “EARTH LEAKAGE CURRENT” (“TOUCH
CURRENT”).
The earth connection to the rack must be checked before switching on, by an electrical engineer who is
qualified to the appropriate local and National standards to perform the check.
Operation
Chapter 3
Operation
3.1 Before You Begin

Before powering up the enclosure, please ensure that all the modules are firmly seated in their correct
bays.
3.2 Power On / Power Down

Caution Do not operate the subsystem until the ambient temperature is within the specified operating range. If the
drives have been recently installed, ensure they have had time to acclimatize before operating them.
To Power On the enclosure.
• Apply AC power to the enclosure. Turn the PCMs to ON.
All LEDs on the I/O Panel should be lit (Green) when the enclosure power is activated (and the disk drive
motors should start).
Important If AC power is lost for any reason, on restoration of power the enclosure will re-start
automatically.
To power the enclosure down:

• Switch off the PCMs installed in the Enclosure.
3.2.1 PCM LEDs

The PCM incorporates 4 LEDs, located above the On/Off switch. Please refer to Figure 1–4 and Table
1–2.
3.2.2 I/O Panel LEDs
The I/O Panel LEDs fault and status conditions are shown in Figure 3–1.
Figure 3–1 I/O Panel LEDs
I Table 3–1 defines the LED indicators incorporated on the I/O module.
Table 3–1 I/O Module LEDs
LED Color STATUS Definition
Host Port 1 Green ON •Incoming signal is GOOD

Expansion Port 1 OFF •No connection or incorrect connection
Host Port 2
Expansion Port 2
Host Port 1 Amber ON •Fault

Expansion Port 1 OFF •No faults
Host Port 2
Expansion Port 2
I/O Module Green ON •properly booted and functioning correctly

OK OFF internal fault
I/O Module Amber OFF •No Faults present

Fault ON I/O Fault
I/O Module Blue ON •Receiving SES Command

Identify OFF Not receiving SES Command
Troubleshooting
Chapter 4
Troubleshooting and
Problem Solving
4.1 Overview
The IBM System Storage DCS9900 3S1 Storage Expansion Unit includes an Enclosure Services
Processor and associated monitoring and control logic to enable it to diagnose problems within the
enclosure’s power, cooling, and drive systems.
The sensors for power and cooling conditions are housed within the PCMs. Each unit is independently
monitored.
Important Please wear safety goggles/eyewear when installing, checking, or performing maintenance on
system equipment hardware and cables.
4.2 Initial Start-up Problems

4.2.1 Faulty Cords
First check that you have wired up the subsystem correctly. If:
• cords are missing or damaged,
• plugs are incorrect,
• cords are too short,
Call your supplier for a replacement.
4.2.2 Alarm Sounds On Power Up

The Audible Alarm sounds anytime the top cover is open. The alarm mutes automatically once the cover
is closed.
4.2.3 Green “Signal Good” LED on I/O Module Not Lit

Check to ensure that the cables have not been reversed during installation.
4.2.4 DCS9900 Doesn’t Recognize the 3S1 Subsystem
1 Check that the SAS interface cables from the 3S1enclosure to the DCS9900, or I/O controller, are fitted
correctly.
2 Check that all drive carrier modules have been correctly installed.
3 Check that there is a valid SAS signal present at the I/O connector. If there is no signal present, ensure
the cable has been properly inserted.
4 Check the I/O module setup as follows:

– Ensure the I/O module has been correctly installed and all external links and cables are securely
fitted.
– Ensure the maximum cable length has not been exceeded.
4.3 LEDs
Green LEDs are always used for good or positive indication. Amber LEDs indicate there is a critical fault
present within the module. See specific LED tables for further information.
4.3.1 HDD (Hard Disk Drive)

When a HDD is faulted, Table 4–1 describes the fault LED behavior.
• Under Normal conditions, the LEDs should all be illuminated constant GREEN
• If a problem is detected, the color of the relevant LED will change to AMBER.
Table 4–1 HDD LEDs
Location Color Identifier Behavior
Enclosure front Amber Enclosure fault This LED is ON if enclosure has a fault.
Enclosure front Amber Drive fault This LED is ON if a drive has a fault.
Troubleshooting
4.3.2 PCM (Power Cooling Module)

The PCM LEDs are shown in Table 4–2.
Table 4–2 PCM LEDs
Location Color LED Identifier Behavior
FRONT Enclosure Amber Enclosure fault This LED is ON with a PCM fault.
REAR Enclosure Amber PCM fault This LED is ON with an AC input, DC output,
PCM
fan or other PCM fault.
REAR Enclosure Green AC OK This LED is ON with a DC or fan fault.

PCM
This LED is OFF with an AC input failure.
REAR Enclosure Green DC OK This LED is ON with an AC or fan fault.

PCM
This LED is OFF with an DC output failure
4.3.3 DEM (Drive Expander Module)

The DEM fault LEDs are explained in Table 4–3.
Table 4–3 DEM LEDs
FRONT Enclosure Amber Enclosure fault ON with a DEM fault.
FRONT Enclosure Amber DEM fault ON with a DEM fault.
Internal (DEM) Amber DEM fault ON with a DEM fault.

Enclosure
Internal (DEM) Green DC OK ON when the DC voltage regulation is

Enclosure
within limits.
OFF with a DC output failure.
Internal (DEM) Green Expander MIPS ON when the expander internal processor
Enclosure
ready is booted and operating correctly.
OFF when the expander internal
processor is NOT booted or ready.
Internal (DEM) BLUE DEM identify ON indicates that this DEM is being sent
Enclosure
an identify command by the SEP.
4.3.4 I/O Module
The I/O fault LEDs are explained in Table 4–4.
Table 4–4 I/O LEDs
FRONT Enclosure Amber Enclosure fault ON with an I/O fault.
REAR Enclosure Green I/O OK OFF when an I/O module detectable fault
is present.
INDEPENDENT of SAS link fault condition
and stays lit during a SAS link fault.
REAR Enclosure Amber I/O fault ON when a detectable fault is present in

the I/O module.
INDEPENDENT of SAS link fault condition
and stays lit during a SAS link fault.
REAR Enclosure Green SAS Link ON when a valid link is present on any of
Activity the 4 links of the 4-wide port.
OFF when none of the 4 links of the 4-
wide port have a valid connection.
REAR Enclosure Amber SAS Link Fault ON when a fault is present on any of the 4
links of the 4-wide port.
OFF when none of the 4 links of the 4-
wide port have a fault.
Troubleshooting
4.3.5 Front Panel Drive Activity Indicators

The Front Panel Drive Activity Indicators show the aggregated status of all the modules. This panel and
its associated LEDs are shown in Figure 4–1. The Display Panel LEDs are defined in Table 4–5.
Figure 4–1 Front Panel Drive Activity Indicators Panel
Table 4–5 Display Panel LEDs
ICON LABEL COLOR Definition Normal Behavior
Shelf Identify BLUE enclosure Identify ON-SES is sending an Identify

command.
OFF-SES is NOT sending an
Identify command
System Fault AMBER Enclosure Fault ON-one or more components

within enclosure have failed. A
service action is required. Exact
failed component has its own
amber fault LED lit.
OFF-no detectable faults
System Power GREEN Enclosure ON - DC power is present

Powered ON OFF - DC power is NOT present
LED does NOT flash under
normal operating conditions.
Cover Open AMBER Enclosure cover OFF-both cover pieces securely

is open closed and latched in place.
ON-either of the cover pieces is
NOT securely closed and
latched in place
DEM Fault AMBER DEM fault OFF-all DEMs operating

correctly.
ON-at least one DEM has failed;
service action required
Drive Fault AMBER Drive fault ON-one or more HDDs are

faulted. SES must determine
exact HDD.
OFF-no detectable drive faults
4.4 Troubleshooting
The following sections describe common problems, with possible solutions, which can occur with your
IBM System Storage DCS9900 3S1 Storage Expansion Unit.
4.4.1 Thermal Control

The IBM System Storage DCS9900 3S1 Storage Expansion Unit uses extensive thermal monitoring and
takes a number of actions to ensure component temperatures are kept low and also to minimize acoustic
noise. Air flow is from the front, over the drive section, through the midplane, through the I/O modules to
rear of the enclosure.
Symptom Cause Action
If the ambient air is cool The first stage in the thermal 1 Check the installation for any airflow
(below 25 °C) and the fans control process is for the fans restrictions at either the front or rear
are observed to increase in to automatically increase in of the enclosure. A minimum gap of
speed, then some restriction speed when a thermal 25mm at the front and 50mm at the
on airflow may be causing threshold is reached. This rear is recommended.
additional internal may be caused by higher
temperature rise. ambient temperatures in the 2 Check for restrictions due to dust
local environment and may build-up; clean as appropriate.
Note: This is not a fault be perfectly normal.
condition. 3 Check for excessive re-circulation of
Note: This threshold heated air from rear to the front. Use
changes according to the in a fully enclosed rack installation is
number of drives and PCMs not recommended.
fitted.
4 Check that all Blank modules are in
place.
5 Reduce the ambient temperature.
Troubleshooting
4.4.2 Thermal Alarm
Symptom Cause Action
• Display Panel PCM/ If the internal temperature 1 Check local ambient environment
Cooling Fault LED. measured in the airflow through temperature is below the upper 40°C
the enclosure exceeds a pre- specification.
• An AMBER LED on set threshold, a thermal alarm
one or more PCMs. will sound. 2 Check the installation for any airflow
restrictions at either the front or rear
• Audible Alarm of the enclosure. A minimum gap of
Sounding. 25mm at the front and 50mm at the
rear is recommended.
• Air temperature
exiting PCM above 3 Check for restrictions due to dust
35°C. build-up. Clean as appropriate.
4 Check for excessive re-circulation of

heated air from rear to the front. Use
in a fully enclosed rack installation is
not recommended.
5 If possible, shutdown the enclosure

and investigate the problem before
continuing.
4.4.3 Thermal Shutdown

Important An Enclosure will shut down when a critical temperature threshold is exceeded in order to prevent
permanent damage to the disk drives.
4.5 Dealing with Hardware Faults

Ensure that you have obtained a replacement module of the same type before removing any faulty
module.
Warning If the IBM System Storage DCS9900 3S1 Storage Expansion Unit is powered up and you remove any
module, replace it immediately. If the subsystem is used with modules or module blanks missing
for more than a few minutes, the Enclosure can overheat, causing power failure and data loss.
Such use will invalidate the warranty.
• Replace a faulty drive with a drive of the same type and equal or greater capacity.
• All the supplied plug-in PCMs, electronics modules, and blank modules must be in place for the air
to flow correctly around the cabinet.
4.6 Continuous Operation During
Replacement
Depending on how the subsystem is set up, if a disk unit fails, it can normally be replaced without
interrupting the use of the system.
4.7 Replacing a Module

Warning Whenever replacing a module NEVER leave an EMPTY bay in the rear of the enclosure, obtain a
replacement before removing the problem part.
Please refer to Chapter 2 , ”Getting Started” for information on the initial installation of the plug-in modules
in the IBM System Storage DCS9900 3S1 Storage Expansion Unit.
Warning Observe all conventional ESD precautions when handling IBM System Storage DCS9900 3S1
Storage Expansion Unit modules and components. Avoid contact with Backplane components
and module connectors, etc.
4.7.1 Power Cooling Modules

Warning Do not remove covers from the Power Cooling module (PCM). There is a danger of electric shock.
Return the PCM to your supplier for repair.
Warning To ensure your system has warning of a power failure please disconnect the power from the
power supply, by either the switch (where present) or by physically removing the power source,
prior to removing the PCM from the enclosure/shelf. Do not remove the faulty PCM unless you
have a replacement unit of the correct type ready for insertion. The system must not be run
without all units in place.
If a power supply unit or its fan is faulty, you must replace the whole PCM. You must not take any longer
than 5 minutes to replace this unit to prevent the enclosure from over-heating.
As there should always be two (2) PCMs installed, you can continue working while replacing the faulty
module.
To remove an AC PCM/Cooling Module- Handle Model:
Warning Do not remove the faulty PCM/Cooling module unless you have a replacement unit of the correct
type ready for insertion.
If a power supply unit or its fan is faulty, you must replace the whole PCM/Cooling module.
As there should always be two PCMs installed, you can continue working while replacing the faulty
module.
1 Make sure you identify the faulty PCM correctly from the two modules installed.
2 Lift latch which secures the power supply cord.
3 Switch off and disconnect the power supply cord.
Troubleshooting
4 Lift the PCM handle to the open position to cam the PCM out of the enclosure.
5 Grip the handle and withdraw the PCM.
To remove an AC PCM - Thumb Screw Model:
Warning Do not remove the faulty PCM unless you have a replacement unit of the correct type ready for
insertion.
If a power supply unit or its fan is faulty, you must replace the whole PCM.
As there should always be two PCMs installed, you can continue working while replacing the faulty
module.
1 Make sure you identify the faulty PCM correctly from the two modules installed.
2 Lift latch which secures the power supply cord.
3 Switch off and disconnect the power supply cord.
4 Remove the two thumbscrews on the right and left sides of the unit.
5 Firmly grip the handle on the bottom of the unit and withdraw the PCM.
To install an AC PCM - Handle Model:
6 Check for damage, especially to the rear connector on the PCM.
Caution Handle the module carefully and avoid damaging the connector pins. Do not install the module if any pins
appear to be bent.
7 With the PCM handle in the open position, slide the module into the enclosure.
8 Cam the module home by manually closing the PCM handle. A click should be heard as the handle
latches engage.
9 Connect the power supply cord to the power source, secure the latch over the cord, and switch the power
supply ON.
Note The alarm will sound until the new PCM is operating correctly.
To install an AC PCM - Thumbscrew Model:
1 Check for damage, especially to the rear connector on the PCM.
Caution Handle the module carefully and avoid damaging the connector pins. Do not install the module if any pins
appear to be bent.
2 Slide the module into the enclosure and push unit you hear a click as the latch is engaged.
3 Secure the two thumbscrews on the left and right sides of the unit.
4 Connect the power supply cord to the power source; secure latch, and switch the power supply ON.
Note The alarm will sound until the new PCM is operating correctly.
4.7.2 I/O Module

Warning Do not remove this module unless a replacement can be immediately added. The system must not
be run without all units in place.
To remove the I/O Module:
1 Release the two latches on the bottom of the unit by simply pulling each latch out and away from unit.
2 Pull the latches forward to cam the module out of the enclosure.
3 Grip the unit securely and withdraw the module.
To installing the I/O Module:
4 With the latches in the open position, slide the EBOD module into the enclosure until the latch engages
automatically.
5 Cam the module home by manually closing the latches. A click should be heard as the latch engages.
Troubleshooting
4.7.3 Replacing the Drive Carrier Module

Warning Observe all conventional ESD precautions when handling IBM System Storage DCS9900 3S1
Storage Expansion Unit modules and components. Avoid contact with backplane components
and module connectors, etc.
Instructions are also clearly labeled on the inside cover of the enclosures.
Figure 4–2 Drive Carrier - Handle Released
Caution Drive spin down

Damage can occur to a drive if it is removed while still spinning. If possible, use the operating system to
spindown the drives prior to removal. If this is not possible, we recommend that you perform All steps of
the following procedure to ensure that the drive has stopped prior to removal:
To Insert the Drive Carrier Module
1 Release the carrier handle by sliding the latch backwards.
2 Insert the carrier into the enclosure.
3 Slide the drive carrier, gently, all the way into the enclosure.
4 Cam the drive carrier home. The camming foot on the base of the carrier will engage into a slot in
the enclosure.
5 When the carrier is fully home, close the handle. You should hear a click as the latch engages and
holds the handle closed.
6 Close the enclosure.
4.8 Replacing the DEM
Important The DEM card should only be replaced by trained personnel. The handle rib will light up BLUE for
service.
Warning Observe all conventional ESD precautions when handling Storage Scaler 6000 modules and
components. Avoid contact with backplane components and module connectors, etc.
Instructions are also clearly labeled on the inside cover of the enclosures (Figure 4–3).
Figure 4–3 DEM Removal Label
To Replace the DEM
1 Grip the top latch, rotate it until you reach the limit of rotation, and then pull up to remove the DEM.
2 Insert the replacement DEM.
3 Press on the latch to rotate it down to lock it into place.
Troubleshooting
4.9 Spare Parts and Ancillary Items

Table 4–6 displays the replaceable parts that are available for IBM System Storage DCS9900 3S1
Storage Expansion Unit:
Table 4–6 IBM MTM 1269-3S1 SAS Disk Chassis FRUs
Part Number Description
46M5802 1269-3S1 SAS/SATA disk chassis assembly FRU (include chassis,

backplane and baseplane)
46M5803 SAS DEM card FRU
46M5804 Bezel FRU
46M5805 1865W Power Cooling (PCM) plug in module FRU
46M5736 Power cord FRU
46M5806 Input/Output module FRU
46M5807 rail kit FRU
46M5808 146GB SAS HDD FC 3231 FRU (5X12)
46M5811 500GB SATA HDD FC 3201 FRU (5X12)
46M5814 cable management arm FRU KIT
49Y4165 Drive blank Filler FRU
4.10 Bezel Installation
1 Unpack the 1269-3S1 bezel and locate the bag containing four (4) screws (Figure 4–4)
Figure 4–4 1269-3s1 Bezel and bag with four screws
2 Align the bezel to the 3S1 enclosure front panel (Figure 4–5). The chassis’ four (4) metal pins align
into the matching sockets in the bezel.
Slide 3S1 chassis

LED light pipes will align forward into open
into matching holes in the position before
3S1 chassis. attaching bezel.
Figure 4–5 Attaching bezel to enclosure front panel.
Troubleshooting
3 Use a phillips (+) screwdriver to fasten the four (4) screws in the four (4) corners of the bezel as
shown in Figure 4–6.
Figure 4–6 Attaching bezel with phillips head screw driver.
Drive Addressing
A
Drive Enclosure Addressing
A.1 Background
This sections explains the drive enclosure addressing of the disk enclosures for the IBM DCS9900 3S1 Storage
Expansion Unit Drive Enclosure. There are two drive numbering options:
• 1 x 60 (one set of drives 1 through 60); (Figure A–1, Figure A–4, and Figure A–5).
• 2 x 30 (two sets of drives 1 through 30); (Figure A–2 and Figure A–6).
• 4 X 15 (four sets of drives 1 through 15); (Figure A–3 and Figure A–7).
Figure A–1 1 x 60 Drive Layout Configuration
IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide A-1
Drive Addressing Mapping
A-2 IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
Drive Addressing
Figure A–4 IBM DCS9900 3S1 Storage Expansion Unit - 1x60 Configuration
Figure A–5 IBM DCS9900 3S1 Storage Expansion Unit - Daisy Chain Configuration for 2 Rack 20 Drawer
Drive Addressing
Figure A–6 IBM DCS9900 3S1 Storage Expansion Unit - 2x30 Configuration
Figure A–7 IBM DCS9900 3S1 Storage Expansion Unit - 4 x 15 Configuration
Rack Mounting
B
Rack-Mounting the IBM DCS9900 3S1 Storage Expansion Unit System
The IBM DCS9900 3S1 Storage Expansion Unit System is designed to fit within a 4U rack space. Follow these
steps to mount the system in your rack:
1. Using eight (8) 32  0.188" Phillips panhead screws for each slider, attach the four (4) inner sliders to the
chassis as shown in Figure B-1. below.
Figure B-1. Attach 4 Inner Sliders to Chassis
2.Loosen the nine (9) screws on the rail kit and set the length to fit the depth of your rack
Figure B-2.. Tighten all the screws once the rail kit is set to the desired length. Repeat for
the other rail kit.
3.Attach the two (2) rail kits to your rack as shown in Figure B-2.. Make sure you leave
enough space for the unit—bottom of screw plate aligns to bottom of IBM DCS9900 3S1
Storage Expansion Unit System chassis. At the front, use one (1) screw plate, one (1)
IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide B- 1
shelf locking bracket (installed from behind), and six (6) #10 screws. For the rear end,
use one (1) screw plate and four (4) #10 screws.
4.If the depth of your rack is more than 25.5inches (647mm), attach the two (2) Cable
Management Arm (CMA) brackets to the rear end of the rail kits Figure B-2..
Figure B-2. Attach Rail Kits to Rack

Attach Screw Plate
with (6) #10 Screws
Shelf Locking Bracket
installed from Behind
Bottom of Screw Plate Aligns

Attach (2) CMA Brackets
to Bottom of Chassis
Attach Screw Plate

with (4) #10 Screws
Loosen (9) Screws to

Adjust Rail Kit Length
Front of Rack
5.Using two (2) 10-32 0.50” (100d) Phillips flathead screws for each CMA, attach the CMA
to the CMA brackets Figure B-3.. If the depth of your rack is 25.5inches (647mm) or less,
attach the CMA directly to the rack, above the rail kits. For square-hole rack, add 100d
#10 shoulder washers.
B-2 IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
Rack Mounting
6.With the help of a partner, hold the chassis close to the rail kits. Align the rear flanges on
chassis with the rail kit flanges Figure B-3. and slide the chassis into rack until the sliders
are engaged (slide in about 12 inches until stopped). Then slide the chassis out until
locked. Depress the slider locks and proceed to slide the chassis all the way in.
7.Using two (2) 8-32 0.25” Phillips panhead screws, secure the two CMA to rear of chassis.
Figure B-3. Install Chassis to Rack
Attach CMA to Chassis with

(2) 8-32x0.25” Phillips
Panhead Screws
Rail Kit Flange
(Rear Flange of Chassis
must set on Rail Kit Flange)
Attach CMA with

(2) 10-32x0.50” (100d)
Phillips Flathead Screws
(Add 100d #10 Shoulder Washers
for Square-Hole Rack)
Rear Flange on Chassis
IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide B- 3
B-4 IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
Migration
C
4x15 to 2x30 to 1x60 Migration
C.1 Introduction
This section provides instructions to convert a 3-box configuration to a 5-box configuration or a 5-box
configuration to a 10-box configuration for the DCS9900 1269-3S1.
C.2 To convert from a 3-box to a 5-box configuration:
1. Offload all data.
2. Shutdown your system by powering down all enclosures and DCS9900s.
3. Adjust the dip switch configuration on the enclosures. The dip switch is located on the lower right side
of the LED board on the front of the enclosure. Switch 3 which is in the raised position will need to be
pushed to the down position (<Reference>Figure C–1).
Figure C–1 Front Panel Dip Switch Settings
4. Install the 2 additional enclosures in the rack. <Reference>Figure C–2 shows 3-box enclosure
configuration.
5. Re-cable system as shown in <Reference>Figure C–3.
6. Label the physical drives at this time so that you know into which tier/channel they should be re-
installed.
7. Install the drives in their new locations.
NOTE : INCORRECT DRIVE PLACEMENT CAN RESULT IN DATA LOSS OR DATA CORRUPTION
IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide C-1
Migration
8. Boot up the DCS9900 Controller 1.
9. Change tier mapping from SAS-4X to SAS-2X. If possible, do this before the controller finishes booting.
11. Change tier mapping to SAS-2X.
12. Verify the health of both systems before returning to normal production executing the following CLI
commands:
• DISK
• TIER
• FAULTS
• SES SHOW DEVICES
• LUN VERIFY=ON
C.3 To convert from a 5-box to a 10-box configuration:
1. Stop all I/O on the system.
2. Install the 5 additional enclosures in the rack. The DCS9900s will need to be in the middle with 5
enclosures above (new) and 5 enclosures below (existing).
3. Re-cable as shown in <Reference>Figure C–4. Assume the 5 new enclosures go above the 5 existing
enclosures.
4. Label the physical drives at this time so that you know into which tier/channel they should be re-
installed.
5. Install the drives in their new locations.
NOTE : INCORRECT DRIVE PLACEMENT CAN RESULT IN DATA LOSS OR DATA CORRUPTION
7. Change tier mapping from SAS-2X to SAS-1X. If possible, do this before the controller finishes booting.
9. Change tier mapping to SAS-1X.
10. Verify the health of both systems before returning to normal production executing the following CLI
commands:
• DISK
• TIER
• FAULTS
• SES SHOW DEVICES
• LUN VERIFY=ON
C-2 IBM System Storage DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
Migration
C.4 3-box Cabling Enclosures:
Figure C–2 IBM DCS9900 3S1 Storage Expansion Unit - 4 x 15 Configuration
Migration

Figure C–3 IBM DCS9900 3S1 Storage Expansion Unit - 2x 30 Configuration
Migration
Figure C–4 IBM DCS9900 3S1 Storage Expansion Unit - 1x60 Configuration
Migration
This page is intentionally blank.
D DCS9900 SAS and SATA Drive Placement
© Copyright IBM Corp. 2009 D-1

DCS9900 SAS and SATA Drive Placement
Table of Contents
Best practice for mixing SAS and SATA drives in the DCS9900 1269 – 3S1 ..................................3
1.0 Introduction ...........................................................................................................................3
2.0 Related documents ...............................................................................................................3
3.0 Terminology ..........................................................................................................................3
4.0 Disk drive placement rules and considerations .....................................................................6
4.1 Sample drive population scenarios….………………………………………….…………………7
5.0 MES disk drive population rules............................................................................................8
6.0 Enclosure bay numbering convention ...................................................................................8
PN 49Y4164 5/5/2009 EC L80024N 2

© Copyright International Business Machines Corporation 2009
Best practice for mixing SAS and SATA drives in the DCS9900 1269 – 3S1
1 Introduction
This document provides information and guidelines for SAS and SATA drive placement in the IBM® DCS9900 1269 -
3S1 enclosure. It also addresses some concerns about performance expectations and Rotational Vibration
Interference (RVI) in mixed SAS and SATA environments.
2 Related documents
• DCS9900 1269-CP2 Installation, Service, and User Guide
• DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User Guide
3 Terminology
Bay:
A bay is a compartment in the enclosure drawer
that contains either a drive or a blank carrier.
The DCS9900 1269 - 3S1 enclosure drawer has

60 bays (see Figure 1).
Figure 1. DCS9900 1269 - 3S1, 60 empty bays (top view)
PN 49Y4164 5/5/2009 EC L80024N 3

Row:
An enclosure drawer row consists of 12 bays
across.
The DCS9900 1269 - 3S1 60-bay enclosure

drawer has 5 rows of 12 bays (see Figure 2).
Figure 2. DCS9900 1269 - 3S1, 5 rows (top view)
Column:
An enclosure drawer column consists of 5 bays
from front to rear.

drawer has 12 columns of 5 bays (see Figure
3).
Figure 3. DCS9900 1269 - 3S1, 12 columns (top view)
PN 49Y4164 5/5/2009 EC L80024N 4

Section:
An enclosure drawer section consists of 6
contiguous bays on either the left or right side of
the middle divider.

drawer has 10 sections of 6 bays (see Figure 4).
Figure 4. DCS9900 1269 - 3S1, 10 sections (top view)
PN 49Y4164 5/5/2009 EC L80024N 5

4 Disk drive placement rules and considerations

• SAS drives generate more heat than SATA drives. Populate the DCS9900 1269 - 3S1 with SAS drives
starting in the front of the enclosure to keep a spatial separation between these hotter drives and the hottest
part of the enclosure, the rear (see Figure 5).
• Rotational Vibration Interference (RVI) can negatively affect the performance of the slower spinning SATA
drives when they are seated next to the faster spinning SAS drives. To reduce RVI, always keep SAS and
SATA drives in separate sections (see Figure 6).
Note: When SAS and SATA drives are randomly mixed in one enclosure, up to a 15%
reduction in performance of the SATA drives can occur. Follow the rules and
considerations in this document to help reduce the effects of RVI as much as possible,
which is typically up to 1%.
• For the DCS9900 1269 - 3S1 in 1X Mode, you can populate one section with SAS drives and the adjoining
section with SATA drives (see Figure 6).
• To maintain proper air flow, each bay in the enclosure must contain a drive or a blank carrier (see Figure 7).
• Plan the initial population of the enclosure for future intermix expansion, as follows:
Minimum number of drives per enclosure is 15
Initial quantity of SAS drives is 6 or more
Initial quantity of SATA drives is 6 or more
Maximum quantity of SAS drives is 54
Maximum quantity of SATA drives is 54
Do not intermix SAS and SATA drives in the same six-drive section
Install SAS drives from front to back (filling each six-drive section)
Install SATA drives from back to front (filling each six-drive section)
Fill all empty bays with blank carriers
• After the initial population, you can add only drives in full sections of the same type or blank carriers.
Note: If you add just one drive at a time, be sure to fill all remaining bays with blank carriers.
PN 49Y4164 5/5/2009 EC L80024N 6

4.1 Sample drive population scenarios
Figure 5. DCS9900 1269 - 3S1 SAS and SATA drive Figure 6. DCS9900 1269 - 3S1 with a mixed-load
load (top view) configuration of 6 SAS tiers and 54 SATA tiers (top view)
Figure 7: DCS9900 1269 - 3S1 with a 1X configuration

of 16 SATA tiers, 8 SAS tiers, and 36 blank carriers (top
view)
PN 49Y4164 5/5/2009 EC L80024N 7

5 MES disk drive population rules

MES is supported only on configurations that are initially ordered with intermix planned. The rules are as follows:
• Minimum number of SAS drives is 6
• Maximum number of SAS drives is 54
• Minimum number of SATA drives is 6
• Maximum number of SATA drives is 54
• Do not intermix SAS and SATA drives in the same six-drive section
• Install SAS drives from front to back (filling each six-drive section)
• Install SATA drives from back to front (filling each six-drive section)
• Fill all empty bays with blank carriers
6 Enclosure bay numbering convention
Attention: To avoid potential damage and ensure proper airflow and cooling for the drives, do not operate the
enclosure if any of the plug-in modules are missing from the rear of the enclosure. Always verify that all
rear apertures are filled before operating the enclosure.
The IBM DCS9900 3S1 subsystem is housed in a 60-bay enclosure and is arranged in two (2) groups. Each group
consists of two 15-bay banks; that is (as viewed from the front), 12 bays across the enclosure by 5 bays deep. The
numbering convention for the 1x60 configuration supports SAS and SATA drive intermix. The 2x30 configuration is
not supported for SAS and SATA intermix. When viewed from above, the drive bays are numbered in accordance with
the tables provided in Figure 8.
SAS tiers: 1, 2, 3, 4, 5, 6, 7, 8, 9, 10,
11, 12, 13, 14, 15, 16, 17, 18, 19, 20,
21, 22, 23, 24, 25
SATA tiers: 6, 37, 38, 39, 40, 41, 42,
43, 44, 45, 46, 47, 48, 49, 50, 51, 52,
53, 54, 55, 56, 57, 58,59, 60
Blank carriers: 26, 27, 28, 29, 30,
31, 32, 33, 34, 35
The DCS9900 3S1 enclosure contains

eight (8) top-loadable, hot-swappable
Drive Expander Modules (DEMs). The
DEMs provide the SAS connectivity
between the I/O module and the hard
disk drives in the enclosure.
Based on the location of a hard disk

drive installed in the enclosure, each
DEM connects to a single port of the
drive, provides power-control signals to
each drive bay, controls the drive
identify and service LEDs, and monitors
the status from its partner DEM.
A fully configured system contains 8

DEMs and each DEM pair supports 15
drives.
Figure 8: DCS9900 1269 – 3S1 enclosure with a 1x60 configuration of 25

SATA tiers, 25 SAS tiers, 10 blank carriers, and 8 DEMs
PN 49Y4164 5/5/2009 EC L80024N 8

D-2 IBM System Storage™: DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User's Guide
E Notices
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When referring to hard disk drive capacity or communications volume, MB stands

for 1 000 000 bytes, and GB stands for 1 000 000 000 bytes. Total user-accessible
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Maximum internal hard disk drive capacities assume the replacement of any
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Maximum memory might require replacement of the standard memory with an

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E-2 IBM System Storage™: DCS9900 1269-3S1 Storage Expansion Unit Installation, Service, and User's Guide
Electronic emission notices
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DCS9900 1269-3S1 Storage Expansion

DCS9900 1269-3S1 Storage Expansion

Second Edition, May 2009

2 Getting Started ............................................................................................................................. 13

4 Troubleshooting and Problem Solving ...................................................................................... 21

Appendix A. Drive Enclosure Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix C. 4x15 to 2x30 to 1x60 Migration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Appendix D. DCS9900 SAS and SATA Drive Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

What is in this guide

Who should use this guide

Getting information, help, and service

Before you call

Using the documentation

Delivery and Subsequent Transportation of the Equipment

Figure P-4 Danger (D006) Heavy Equipment Label

• Always install drawers at the bottom of the rack first.

• Always remove drawers from the top of the rack first.

• Always install the heaviest drawers on the bottom of the rack.

• Never push on the sides of the rack.

Figure P-6 Weight Handling Label: Lifting and Tipping

Figure P-7 Pinch Hazard Label: Keep Hands Clear

Figure P-8 Chassis Warning Label: Weight Hazard

Permanently unplug the product if you think that it has

To ensure protection against electric shock caused by HIGH

To ensure your system has warning of a power failure,

Figure P-10 PSU Warning Label (Power Hazards)

Do not remove covers from the Power Supply Unit (PSU).

Operation of the product with ANY modules MISSING in the

• Do not operate with modules missing.

Special Tools and Equipment

Taiwan Contact Information

Rack System Precautions

• If you remove any drive module, you may lose data.

• Do not abandon your backup routines. No system is completely foolproof.

1.1 The IBM DCS9900 3S1 Storage

1.2 Enclosure Core Product

• Two (2) plug-in Input/Output (I/O) modules (Figure 1–6).

• Up to 60 top loadable HDDs in a 5x12 matrix.

• Eight (8) SAS DEMs.

Table 1–1 SAS and SATA Drive Information

Type RPM Capacity

SAS 15K 146GB, 300GB, 450GB

SATA 72.K 500GB, 750GB, 1TB

1.2.1 Enclosure Chassis

1.3 The Plug-in Modules

1.3.1 Power Cooling Module (PCM)

Figure 1–4 Power Cooling Module (1)

Figure 1–5 PCM LEDs View: Normal/Faults

Normal Operation LEDs Faults LEDs

Table 1–2 PCM LEDs

ICON LED Description COLOR Normal Behavior

PCM AC ok GREEN ON-AC input to PCM within tolerances.

PCM DC ok GREEN ON-DC output of PCM within tolerances.

PCM Fault AMBER ON-PCM fault detected

PCM ID BLUE ON-receiving SES Identify command

1.3.2 Input/Output (I/O) Module

Host Port 1 Expansion Port 1 Host Port 2 Expansion Port 2

Figure 1–6 I/O Module

Table 1–3 I/O Module LEDs

LED Description Color Normal Behavior

I/O Module OK Green ON-properly booted and functioning correctly

I/O Module Fault Amber ON-I/O module fault detected