Professional Documents
Culture Documents
ENGINEERING ®
PRODUCT
RANGE 2006
ii
JAMES
TABLE OF CONTENTS
ENGINEERING
i Conditions of Sale
ii Table of Contents
D - SUPERTRUSS
A - PAR LANTERNS 3c Squarelite corners and plates
1. Par 64 Lanterns Descriptions 4. Supertruss 12 x 12
2. Par 64 Model Diagrams 5. Supertruss 18 x 12
4. Par 64 Accessories 6. Supertruss 20.5 x 20.5
5. Par 64 Parts/Spares Diagram 7. Supertruss 20.5 x 20.5 Corner
7. Outdoor Par 64 Lantern Cover Page 8. Supertruss 20.5 x 20.5 Sleeve Block Diagrams
7a. Outdoor Par 56 Lantern 9. Pre-Rig Supertruss
8. Outdoor Par Lantern Parts/Spares Diagram 10. Pre-Rig Supertruss Load Specifications
9. Outdoor Par Lantern Parts/Spares Description 10a Moving Light Supertruss
11. Par 56 Lanterns Cover Page & Model Diagrams 11. Single Bar Pre-Rig Supertruss
12. Par 56 Lantern Accessories/Par 56 Diagram 13. Supertruss 20.5 x 30
14. Par 46 Lantern Model Diagrams 14. Supertruss 20.5 x 30 Diagrams
15. Par 46 Lantern Accessories 15. 30” Folding Supertruss
16. Par 36 Lanterns Model Diagrams 16. 30” Folding Supertruss Diagrams
18. Par 36 Lantern Accessories 17. 20.5” Folding Supertruss Diagrams
19. Pinspots Model Diagrams 18. Supermegatruss
20. Par 20, 30, & 38 Model Diagrams
22. Par 16 Lantern Model Diagrams E - TOWERS
23. Par 16 Lanterns & Accessories 1. Baby Towers
5. 12” Tower System
B - LIGHTING ACCESSORIES 6. 12” Tower System Parts
1. Pre-Rigged Lamp Bars 7. 15” Tower System
2. Standard Lamp Bars 8. 15” Tower System Parts
5. Meatracks 9. Tower Outriggers
6. Veam VSC Connectors
7. CEEP Connectors F - SPOT BANKS
8. CEEP Mulicables & Breakouts 1. Par 36 Spot Banks
9. VSC Multicables & Breakouts 2. Par 36 Spot Bank Diagrams
3. Par 64 Spot Banks
C - TRUSS PRODUCTS 4. Cyc Lites
2. GP 12 x 12 Truss
3. GP 18 x 12 Truss G - RIGGING & FIXING ACCESSORIES
4. GP 15 x 15 Truss 1. Fixing Accessories
6. GP Triangular 1a Fixing Accessories
7. GP 20.5 x 20.5 Truss 2. CM Lodestar
8. 20.5 x 20.5 Diagrams 3. Hook Clamps
9. HD 20 x 30 Truss 4. Lifting points
10. HD 20 x 30 Diagrams
11. Follow Spot Chairs H- CUSTOM PROJECTS
12. Pre-Rig Truss overview Circles, ellipses, shaped structures,
13. Pre-Rig Truss, Load Data & Accessories Roof structures,
14. GP 20.5” Pre-rig truss
15. Moving light truss I - Instructions
Truss User
D - SUPERTRUSS Truss inspection
1a Superlite 12" and 15.75" 12” &15” Tower instructions
1b Superlite loading
1c Superlite Corner & Bases
1d Superlite Corner & Bases
3a Squarelite 12" and 15.75"
3b Squarelite loading
09/02
PAR 64
JAMES
ENGINEERING
LANTERNS
Thomas pioneered the lightweight aluminum Par lantern. Today this lantern is widely regarded as the
industry standard Par fixture. This lantern can be supplied with a UL listing if specified upon ordering.
It is manufactured from thick gauge aluminum for maximum durability and with high quality components,
these all contribute to the longevity of the product.
Bodies can be supplied with long or short version. A fIoorlite version is also available.
Color:- Black and Silver are standard, but other colors are available to order, specify BS or RAL color
number.
Color Frames:- Square, Octagonal, or Circular are available.
Gel Feet:- We can supply the lantern with a spring loaded 4th foot for extra security.
T.V specifications satisfy the requirements for the majority of venues as it has the following safety
features as standard:- Safety wire from body to cap, body to color frame, and yoke to lighting bar. This
unit also has lamp adjuster to enable external adjustment of lamp.
Color changer lantern has an arm to form a positive triangular lock off for fitting of color changers. The
lantern also has a spring loaded 4th gel foot.
Lamp holders with short 6" tails or wiring sets (with 3'-3" of 3 core silicon cable) can be supplied.
Other variations can be made to suit your requirements.
DIMENSIONS (ins)
DESCRIPTION LENGTH WIDTH HEIGHT TOP OF YOKE
(NOT INCLUDING YOKE) TO PIVOT POINT
PAR 64 STANDARD 16.45 10.47 9.76 8.85
PAR 64 SHORT NOSE 11.22 10.47 9.76 8.85
PAR 64 FLOORLITE 11.22 10.47 9.76 9.05
PAR 64 T.V. SPECIFICATION 17.48 10.47 10.15 8.85
PAR 64 COLOR CHANGER 19.72 11.14 10.15 8.85
A1
PAR 64
JAMES
ENGINEERING
LANTERNS
PAR 64 STANDARD WT
BLACK SILVER COLOR lbs
PAR 64 FLOORLITE WT
BLACK SILVER COLOR lbs
A2
PAR 64
JAMES
ENGINEERING
LANTERNS
T.V. specification lantern
includes wiring set.
A3
JAMES
PAR 64
ENGINEERING
LANTERNS
PRODUCT DESCRIPTION WT
CODE lbs
D6403 SPILL RING & COLOR FRAME 3.34
10" x 10" x 5.9" ( 254 x 254 x150 MM) LONG WITH GUNSIGHT
RAYLITES:-
A Range of lightweight bright anodized aluminum reflectors
designed to fit in place of par lamps to save weight. Lamp types available
are, A1244 240V 500W, DYR 240V 650W, DYS 120V 600W.
A4
JAMES
D6470 / 71
ENGINEERING
G6420 G0050
G0040
G0060 G0030
D6430 / 31
G0019
G0035
G6400
D6467
G0065 C0091
G0080
G6410
LANTERN
PRODUCT SPARES
G0090
A5
JAMES
Par 64 Outdoor
ENGINEERING Lantern
James Thomas Engineering has developed an Outdoor par lantern to that can be provided with either a UL Damp
Location listing File E158369, or a UL wet location listing. Also available with a European IP65 rating for use with
Par 64 sealed beam lamp. The unit features corrosion resistant fittings and a cast aluminum construction, finished
in black or Silver exterior polyester powder coating. The unit has a unique focusing device, to allow external
focusing of lamps. Positive lock off system and security gel feet, means that color changers can be used with the
standard unit without modification. A terminal box at the rear of the lantern housing allows you to wire with any heat
resistant cable. If required you can fit a 6.6" dichroic glass behind the front glass for added security with the D5672
glass holder. Par 56 lamps can be fitted with the addition of the D5670 Reducing ring. All models conform to EN 60
598-2-17 and are "CE" marked.
Product code Description
A6424 Par 64 Outdoor lantern with gel feet & color frame BLACK
A6425 Par 64 Outdoor lantern with gel feet & color frame SILVER
A6428 Par 64 Outdoor lantern with gel feet & color frame COLOR
A6426 Par 64 Outdoor lantern without gel feet BLACK
A6427 Par 64 Outdoor lantern without gel feet SILVER
A6429 Par 64 Outdoor lantern without gel feet COLOR
A6424S
A6425S
A6428S
A6426S Par 64 Short nose Outdoor lantern without gel feet BLACK
A6427S Par 64 Short nose Outdoor lantern without gel feet SILVER
A6429S Par 64 Short nose Outdoor lantern without gel feet COLOR
D5672 Dichroic glass holder for 6.6" diameter glass
DIMENSIONS (inches)
TYPE LENGTH WIDTH HEIGHT TOP OF THE YOKE WEIGHT
(Not including yoke) TO PIVOT POINT
Standard 16.42 11.1 10.24 9.06 15.7 (inc. lamp)
Short Nose 12.17 11.1 10.24 9.06 14.1 (inc. lamp)
A7
JAMES
Par 56 Outdoor
ENGINEERING Lantern
The Par 56 Outdoor lantern is
designed for use outdoors in damp
locations and has an IP44 rating.
This unit has a unique focusing
device allowing external focusing of
lamps. Positive lock off system
which locks the lantern in its focused
position. Par 56 Outdoor lanterns are
supplied with wire mesh, cable grip
gland and lamp retaining ring.
Standard finishes are semi matt black
or silver - black interior, other finishes
can be priced on application, RAL
color number is required for
identification. Two versions are
available one without gel feet and the
other with gel feet and a circular color
frame. If required a dichroic glass
holder can be fitted behind the front
glass when a D5672 Dichroic glass
holder is specified. All models
conform to the low voltage directive
and are "CE" marked.
Dimensions (inches)
Type Length Width Height Top of the Yoke Weight
(not including yoke) to pivot point
Par 56 Outdoor 12.72 10.71 13.82 9.17 4.63 lb
Par 56 Outdoor 13.35 10.71 14.37 9.17 5.22 lb
with color frame A7A
JAMES
ENGINEERING
OUTDOOR
PAR LANTERN
PRODUCT SPARES
A8
JAMES
OUTDOOR LANTERN
PRODUCT SPARES
ENGINEERING
A9
JAMES
PAR 56
ENGINEERING LANTERNS
Par 56 lanterns are supplied with integral wire mesh, cable grip gland, lamp retaining ring, and color
frame retainers (gel clips). This lantern can be supplied with a UL listing if specified upon ordering.
Standard finishes are semi-matt black or silver (with black interior.) Other finishes will be priced on
application. A RAL or BS color number is required for identification of custom finish.
Par lanterns can be fitted with several types of lamps at competitive prices. Special lanterns (priced
on application) can be supplied to suit customer requirements.
DIMENSIONS (ins)
DESCRIPTION LENGTH WIDTH HEIGHT TOP OF YOKE
(NOT INCLUDING YOKE) TO PIVOT POINT
PAR 56 STANDARD 14.17 9.8 8.78 7.32
PAR 56 SHORT NOSE 10.43 9.8 8.78 7.32
PAR 56 FLOORLITE 10.43 9.8 8.78 8.34
PAR 64 / 56 13.66 10.47 9.37 8.7
PAR 56 STANDARD WT
BLACK SILVER COLOR lbs
PAR 56 FLOORLITE WT
BLACK SILVER COLOR lbs
A11
JAMES
PAR 56
ENGINEERING
LANTERNS
ACCESSORIES FOR PAR 56 LANTERNS
B5603 SPILL RING & COLOR FRAME 9" x 9" x 3.9" 0.53
(229 x 229 x 100)
A12
JAMES
PAR 56
ENGINEERING
LANTERNS
RAYLITES:-
A Range of lightweight bright anodized aluminum reflectors
designed to fit in place of par lamps to save weight. Lamp types available
are, A1244 240V 500W, DYR 240V 650W, and DYS 120V 600W.
A13
PAR 46
JAMES
ENGINEERING
LANTERNS
Par 46 lanterns are supplied with integral wire mesh, cable grip gland, lamp retaining ring, and color
frame retainers (gel clips). This lantern can be supplied with a UL listing if specified upon ordering.
Standard finishes are semi matt black or silver - black interior, other finishes will be priced on application.
RAL or BS color number is required for identification.
Par lanterns can be fitted with several types of lamps. Special lanterns (priced on application) can
be supplied to suit customer requirements.
DIMENSIONS (ins)
DESCRIPTION LENGTH WIDTH HEIGHT TOP OF YOKE
(NOT INCLUDING YOKE) TO PIVOT POINT
PAR 46 STANDARD 11.73 8.03 7.36 6.69
PAR 46 SHORT NOSE 9.05 8.03 7.36 6.69
PAR 46 FLOORLITE 9.05 8.03 7.36 6.69
PAR 46 STANDARD WT
BLACK SILVER COLOR lbs
PAR 46 FLOORLITE WT
BLACK SILVER COLOR lbs
A14
JAMES
PAR 46
ENGINEERING LANTERNS
ACCESSORIES FOR PAR 46 LANTERNS
PRODUCT DESCRIPTION SIZE WT
CODE INCHES(MM) lbs
D4650 SQUARE COLOR FRAME BLACK
D4651 SQUARE COLOR FRAME SILVER 7.48" x 7.48" 0.17
(190 x190)
D4652 SQUARE COLOR FRAME COLOR
D4603 SPILL RING & COLOR FRAME 7.48" X 7.48" x 3.9" 0.42
(190 x190 x 100)
RAYLITES:-
A Range of lightweight bright anodized aluminum reflectors
designed to fit in place of par lamps to save weight. Lamp types available
are, A1244 240V 500W, DYR 240V 650W, and DYS 120V 600W.
A15
JAMES
PAR 36
ENGINEERING
LANTERNS
Par 36 lanterns are supplied with integral wire mesh, cable grip gland, lamp retaining ring, and color
frame retainers (gel clips). A lantern with a remote transformer can be supplied with a UL listing.
Standard finishes are semi matt black or silver (with black interior.) Other finishes will be priced on
application. A RAL or BS color number is required for identification of custom finish.
Par lanterns can be fitted with several types of lamps. Special lanterns can also be supplied to suit
customer requirements. Price on application.
DIMENSIONS (ins)
DESCRIPTION LENGTH WIDTH HEIGHT TOP OF YOKE
(NOT INCLUDING YOKE) TO PIVOT POINT
PAR 36 STANDARD 13.34 6.81 6.18 6
PAR 36 SHORT NOSE 8.81 6.81 6.18 6
PAR 36 FLOORLITE 8.81 6.81 6.18 6.51
PAR 36 STANDARD 13.9 6.81 6.18 6
WITH TRANSFORMER
PAR36 SHORT NOSE 9.37 6.81 6.18 6
WITH TRANSFORMER
PAR 36 STANDARD WT
BLACK SILVER COLOR lbs
PAR 36 FLOORLITE WT
BLACK SILVER COLOR lbs
A16
JAMES
PAR 36
ENGINEERING LANTERNS
PAR 36 ASHTRAY WT
BLACK SILVER COLOR lbs
A17
JAMES
PAR 36
ENGINEERING
LANTERNS
ACCESSORIES FOR PAR 36 LANTERNS
D3603 SPILL RING & COLOR FRAME 6.26" x 6.26" x 3.9" 0.35
(159 x 159 x 100)
A18
JAMES
PINSPOTS
ENGINEERING
Thomas manufactures robust quality pinspots with integral transformers to the following
standard configurations.
DIMENSIONS (ins)
LENGTH WIDTH HEIGHT TOP OF YOKE
(NOT INCLUDING YOKE) TO PIVOT POINT
PAR 36 6 6 4.7 3.85
PAR 46 6.8 7.4 6 3.85
A19
JAMES
PAR 30 4.72 (120) 5.43 (138) 5.86 (149) 3.54 (90) 5 X 5 (127 X 127)
PAR 38 6.5 (165) 6.1 (155) 7.64 (194) 3.54 (90) 6 X 6 (152 X 152)
A20
JAMES
PAR 16
ENGINEERING LANTERNS
The par 16 lantern is a scaled down version of the par 64 lantern, suitable for use with MR 16
12 volt lamps. The lantern is supplied with a wiring set and color frame. The new par 16 lantern
has chassis mounted lampholder and yoke stop. The Par 16 with transformer features
transformer mounted in housing, fitted to yoke of lantern. This lantern is available with a UL
listing.
DIMENSIONS (ins)
DESCRIPTION LENGTH WIDTH HEIGHT TOP OF YOKE
(NOT INCLUDING YOKE) TO PIVOT POINT
PAR 16 U.S. STANDARD 5.55 4.17 3.15 3.93
PAR 16 SHORT NOSE 3.74 3.62 3.15 2.95
A22
JAMES
PAR 16
ENGINEERING LANTERNS
ACCESSORIES FOR PAR 16 LANTERNS
A23
JAMES
PRE-RIGGED
ENGINEERING LIGHTING BARS
UNWIRED BARS WIRED BARS Wired and fitted
with inserts, 16mm with lanterns,
glands and box lids lanterns priced
where necessary. without lamps
6 circuits wired from 19 pin male
B5530 - black CEEP chassis connector to B5536 - black
6 x 24" tails with ceramics and
ground rings.
B5532 - black
Bar length 7 ft 6 ins B5531 - silver B5533 - silver B5537 - silver
B5512 - black
B5511 - silver B5513 - silver B5515 - silver
Bar length 5 ft
12 gauge wire, VSC,and other variations of lighting bars are available upon request.
B1
JAMES
STANDARD
ENGINEERING LIGHTING BARS
All lighting bars are manufactured from 2" x .125" tube with a custom cast aluminium terminal
box where required. The following is our range of standard bars, other variations of lighting bars
are available upon request.
Please note: 12 guage wire, VSC UNWIRED BARS WIRED BARS Wired and fitted with
connectors and other variations of with 16mm glands lanterns, lanterns
lighting bars are available upon request and box lids if priced without lamps
necessary
6 circuits wired from 19 pin
6 5 4 3 2 1 male Ceep chassis
connector to 6 x 24" tails,
with butts and earth
spades.
B5030 for black B5032-CP for black B5036-CP for black
Bar length 7 ft 6 ins
B5031 for silver B5033-CP for silver B5037-CP for silver
B2
JAMES
MEATRACKS
ENGINEERING
The Meat Rack is designed to carry lighting bars and is manufactured from 1 1/2" Aluminum box. The
Meat Rack is built for robustness with castor wheels around the base for ease of mobility. The frame is
aluminum and has a wooden floor and roof (the meat rack is unpainted). Standard items are listed
below. Other sizes to suit specific requirements can also be manufactured.
PRODUCT DESCRIPTION WT Length Width Height Notes
CODE lbs inches inches inches
C0401-AL 4 Bar adjustable meat rack for 90" bars 91 30 65 All weights are
C0461-AL 4 Bar adjustable meat rack for 60" bars 61 30 65 approximate.
All measurements are
C0801-AL 8 Bar adjustable meat rack for 90" bars 91 45 65
rounded up.
C0861-AL 8 Bar adjustable meat rack for 60" bars 61 45 65
C1201-AL 12 Bar adjustable meat rack for 90" bars 91 45 92
B5
JAMES
VEAM VSC
ENGINEERING
CONNECTORS
Thomas presents the high quality Veam VSC connectors.
The VSC is a threaded coupling multi-pin cylindrical connector for lighting applications.
The VSC offers machined aluminium shells with a heavy ribbed coupling ring to provide easy
manual coupling and uncoupling. Resilient insulators are crack and chip resistant. Both solder
and crimp removable contacts are available as well as a complete range of assembly tools and
accessories.
Furthermore, all of VSC's component parts are REPLACEABLE. VSC's one piece, light weight
glass-filled valox backshells provide a waterproof seal at the cable entry point. The backshells'
extended length allow adequate working room for crimp contact assembly.
The inline plug threads are teflon coated to make coupling and uncoupling smoother. Finally,
the black hard-anodized finish provides a scratch and wear resistant surface to maintain VSC's
cosmetic modern appearance.
Available from stock in the following configurations.
Product DESCRIPTION TECHNICAL SPECIFICATION
Code VOLTAGE RATING 700 VDC, 500 VAC
SOLDER CONTACTS CURRANT RATING 41A max. 23A rated
G0550 VSC26-32S-19P Panel Mount Male WORKING TEMPERATURE -550C to +1250C
G0551 VSC020-32S-19S Panel Mount Female SHELL MATERIAL Aluminium alloy, machined
G0552 VSC06SL-32S-19P(29) Male Inline CONTACT MATERIAL Copper alloy
G0553 VSC01SL-32S-19S(29) Female Inline CONTACT PLATING Gold
CRIMP CONTACTS
G0560 VSC26-32S-19P-F80 Panel Mount Male
G0561 VSC020-32S-19S-F80 Panel Mount Female
G0562 VSC06SL-32S-19P-F80(29) Male Inline
G0563 VSC01SL-32S-19S-F80(29) Female Inline
CEEP
ENGINEERING
CONNECTORS
Product DESCRIPTION CEEP Series 92 multipin connectors are a reliable and
Code proven electrical connector with a functional design that
19 PIN CONNECTORS is both simple and easy to use. The Series 92
G0570 Male Chassis
connector line is both UL recognized and CE marked.
They are widely used and in the entertainment
G0571 Female Chassis
industry and compatible with other 19, 37, and 7 pin
G0572 Male Inline, Short Body, PG29 circular connectors. The extremely robust one piece
G0572B Male Inline, Long Body, PG29 aluminum backshell is fitted with a patented Polyamide
strain relief and available in a variety of sizes. Contacts
G0572C Male Inline, Short Body, PG36 are machined in copper alloy with gold on nickel
G0572D Male Inline, Long Body, PG36 underplate and sockets are fitted with a spring for
optimal pin retention. The thermoset insert is designed
G0573 Female Inline, Short Body, PG29 to withstand a forceful impact on the connectors.
G0573B Female Inline, Long Body, PG29
TECHNICAL SPECIFICATION
G0573C Female Inline, Short Body PG36
Series 92 RANGE
G0573D Female Inline, Long Body, PG36
WORKING CURRENT (19 Pin) 25A
G0574 Assembly Tool for Male
WORKING VOLTAGE (19 Pin) 400VAC
G0574A Assembly Tool for Female
WORKING TEMPERATURE -400C to +1200C
7 PIN CONNECTORS
SHELL MATERIAL Aluminium alloy
G0575 Male Inline Solder, PG29
CONTACT MATERIAL Machined copper alloy
G0575A Male Inline Solder, PG16
CONTACT PLATING Gold on nickel underplate
G0576 Female Inline Solder, PG29 [ 0.005
CONTACT RESISTANCE
G0577 Female Chassis
G0578 Male Chassis CABLE CLAMP SIZE
G0579 Assembly Tool for Male CLAMP CABLE DIAMETER - inches (mm)
G0579A Assembly Tool for Female PG 16 0.39 to 0.55 ( 10 to 14)
PG29a 0.51 to 0.79 (13 to 20)
PG 29b 0.71 to 0.98 (18 to 25)
PG36 0.87 to 1.26 (22 to 32)
G0571 Female Chassis G0570 Male Chassis G0572 Male Inline G0573 Female Inline
G0572B Male Inline G0573B Female Inline G0572D Male Inline G0573D Female Inline
B7
JAMES
CEEP Cables
ENGINEERING
and Breakouts
MULTI-CABLE
ENGINEERING
VEAM VSC
Veam VSC connectors are UL approved and available with Double Bar Clamp or Basket
Weave strain relief.
As shown below wiring for breakouts with twistloc, edison, or 2p&g. The
cable used is either 14/3 SJ 12/3 SJ or with the kinky klamps 12/3 SO or
12/3 SJ.
B9
JAMES
GP 12 x 12
ENGINEERING
12" x 12" General Purpose truss is manufactured from 2" dia x 0.125" wall and 1" dia x 0.125"
wall 6082T6 or 6061T6 Aluminium tubing. Bolts are supplied for assembly of truss elements. This
truss is ideal for conference, exhibition, and small venue work. By incorporating suitable sleeve
blocks and towers, this truss can be used with our Ground Support System.
PRODUCT DESCRIPTION WT
CODE lbs
B0700 10' Section 55
B0701 8' Section 46
B0702 5' Section 35
B0703 2' 6" Section 24
B4700 3m Section 55
B4701 2.5m Section 46.5
B4702 2m Section 40.5
B4703 1.5m Section 35
B4704 1m Section 19.5
B4705 2 Way Corner Block 15
B4705A 3 Way Corner Block 17.5
B4706 4 Way Corner Block 19.5
B4707 6 Way Corner Block 26.5
B4708 Flat Plate Hinge Section 14
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 6140 (2785) 0.276 (7) 4497 (2040) 0.315 (8)
20 (6.096) 3100 (1406) 1.10 (28) 1550 (703) 1.10 (28)
30 (9.144) 1726 (783) 2.21 (56) 864 (392) 2.21 (56)
40 (12.192) 855 (388) 2.96 (75) 428 (194) 2.96 (75)
LOADING FIGURES show maximum loads between supports in addition to the self weight of the truss. Information extracted from
the structural report by Broadhurst, Goodwin, and Dunn
suit maximum shear capacity. All loads include 20% overload factor for dynamic effects.
Lifting Point
Plan View 6 Way Flat Pivot Section
C2
JAMES
GP 18 x 12
ENGINEERING
18" x 12" manufactured the same way as 12" x 12", but has an added advantage, due to its width of 18"
of being able to accommodate 2 lighting bars back to back. Also the truss is slightly stronger over longer
spans. It is made from 6061T6 or 6082T6 alloy 2" x 0.125" tubes for the main chords and 1" x 0.125"
tubes for the diagonals.The truss can be used with Ground Support System with suitable sleeve blocks
and towers.
PRODUCT DESCRIPTION WT
CODE lbs
B0600 10' Section 61.5
B0601 8' Section 52.5
B0602 5' Section 37.5
B0603 2' 6" Section 24
B4600 3m Section 61.5
B4601 2.5m Section 53
B4602 2m Section 42
B4603 1.5m Section 37.5
B4604 1m Section 28.5
B4605 0.5m Section 19.5
B4608 4 Way Corner Block 22
B46 5 Way Corner Block
B4 6 Way Corner Block
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 6140 (2785) 0.276 (7) 4497 (2040) 0.20 (8)
20 (6.096) 3100 (1406) 1.10 (28) 1550 (703) 1.10 (28)
30 (9.144) 1726 (783) 2.20 (56) 864 (392) 2.20 (56)
40 (12.192) 855 (388) 2.95 (75) 427 (194) 2.95 (75)
50 (15.24) 425 (193) 3.70 (94) 214 (97) 3.70 (94)
LOADING FIGURES show maximum loads between supports in addition to the self weight of the truss. Information extracted from
the structural report by Broadhurst, Goodwin, and Dunn
suit maximum shear capacity. All loads include 20% overload factor for dynamic effects.
GP 15 x 15
ENGINEERING
15" x 15" General Purpose truss is manufactured from 2" dia x 0.125" wall and 1" dia x 0.125" wall 6082T6 or
6061T6 Aluminium tubing. Bolts are supplied assembly of truss elements. This truss is ideal for conference,
exhibition, and small venue work. By incorporating suitable sleeve blocks and towers, this truss can be used with our
Ground Support Systems.
PRODUCT DESCRIPTION WT
CODE lbs
B1510 10' Section 61.5
B1508 8' Section 53
B1505 5' Section 39.5
B1525 2' 6" Section 27.5
B1502 2 Way Corner Block 18.5
B1503 3 Way Corner Block 21
B1504 4 Way Corner Block 24
B1506 6 Way Corner Block 28.5
B1507 Flat Plate Hinge Section 20
Allowable Load Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Data
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 9200 (4173) 0.17 (4) 4600 (2086) 0.17 (4)
15 (4.572) 6100 (2766) 0.38 (9) 3050 (1383) 0.38 (9)
20 (6.096) 4500 (2041) 0.67 (17) 2250 (1020) 0.67 (17)
25 (7.62) 3500 (1587) 1.04 (26) 1750 (793) 1.04 (26)
30 (9.144) 2900 (1315) 1.50 (38) 1450 (657) 1.50 (38)
40 (12.192) 2000 (907) 2.67 (67) 1000 (453) 2.67 (67)
50 (15.24) 1300 (589)* 3.75 (95) 650 (294)* 3.75 (95)
55 (16.76) 1000 (453)* 4.13 (104) 500 (226)* 4.13 (104)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by Jessie Mise. *Denotes load limited to a maximum deflection of (span /160). All loads include a 20%
overload factor for dynamic effects.
GP TRIANGULAR
ENGINEERING
23 1/4" x 60 degree equilateral triangular truss is designed and manufactured for high strength, in relation to
storage space required. The main chords are 2" x 0.125" tube and the diagonals are 1" x 0.125" tube in either
6082T6 or 6061T6. The truss can be used with a Ground Support System with appropriate Sleeve Blocks and
Towers. Each section is complete with bolts.
PRODUCT DESCRIPTION WT
CODE lbs
B0500 10' section 66
B0501 8' section 53
B0502 5' section 35
B4500 3m section 66
B4501 2.5m section 53
B4502 2m section 44
B4503 1.5m section 35
B4504 1m section 26.5
B4505 2 way corner block 35
B4506 3 way corner block 39.5
B4507 4 way corner block 44
B4508 Flat pivot section 39.5
Allowable Load Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 5600 (2540)+ 0.1 (2) 2800 (1270)+ 0.1 (2)
15 (4.572) 5600 (2540)+ 0.34 (8) 2800 (1270)+ 0.34 (8)
20 (6.096) 4700 (2131) 0.70 (17) 2350 (1065) 0.70 (17)
25 (7.62) 3700 (1678) 1.09 (27) 1850 (839) 1.09 (27)
30 (9.144) 3000 (1360) 1.57 (39) 1500 (680) 1.57 (39)
40 (12.192) 2100 (952) 2.8 (71) 1050 (476) 2.8 (71)
50 (15.24) 1300 (589)* 3.75 (95) 650 (294)* 3.75 (95)
60 (18.288) 700 (317)* 4.50 (114) 350 (158)* 4.50 (114)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by Jessie Mise. + Denotes load limited to suit maximum shear capacity. *Denotes load limited to a maximum
deflection of (span /160). All loads include a 20% overload factor for dynamic effects.
GP 20.5 x 20.5
ENGINEERING
20.5" x 20.5" General Purpose truss manufactured from 6061T6 or 6082T6 Aluminium using 2" x 0.125"
wall and 1" x 0.125" wall tubes. It is supplied as standard with bolts for connection.
GP 20.5" x 20.5" is suitable for the majority of lighting applications, flying P.A. and any general purpose
use. It can be used with Ground Support System by incorporating suitable sleeve blocks and towers. This
truss can also be supplied with castor wheels.
PRODUCT DESCRIPTION WT
CODE lbs
B0400 10' LONG SECTION 88
B0401 8' LONG SECTION 75
B0402 5' LONG SECTION 60
B4400 4 METRE LONG SECTION 114
B4401 3 METRE LONG SECTION 88
B4402 2.5 METRE LONG SECTION 77
B4403 2 METRE LONG SECTION 68
B4404 1.5 METRE LONG SECTION 60
B4405 1 METRE LONG SECTION 44
B4407 4 WAY CORNER BLOCK 37
B44 5 WAY CORNER BLOCK 40
B4408 6 WAY CORNER BLOCK 42
B4409 UNIVERSAL PIVOT SECTION 43
0 - 270 DEGREE
B4410 UNIVERSAL PIVOT SECTION 42
0 - 90 DEGREE
B4411 FLAT PIVOT SECTION 0 - 180 DEGREE 37
B4412 GP TO TRIANGULAR ADAPTER -
B4413 GP TO 12" ADAPTER -
PRODUCT TRUSS WITH CASTORS WT
CODE lbs
B0420 10' LONG SECTION 105
B0421 8' LONG SECTION 92
B0422 5' LONG SECTION 77
B4420 4 METRE LONG SECTION 132
B4421 3 METRE LONG SECTION 106
B4422 2.5 METRE LONG SECTION 95
B4423 2 METRE LONG SECTION 86
B4424 1.5 METRE LONG SECTION 77
B4425 1 METRE LONG SECTION 62
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 5741 (2604) 1.06 (27) 2870 (1302) 1.06 (27)
20 (6.096) 5741 (2604) 1.06 (27) 2870 (1302) 1.06 (27)
30 (9.144) 3715 (1685) 1.57 (40) 1858 (843) 1.57 (40)
40 (12.192) 2643 (1199) 2.44 (62) 1322 (600) 2.44 (62)
50 (15.24) 1911 (867) 3.70 (94) 957 (434) 3.70 (94)
LOADING FIGURES show maximum loads between supports in addition to the self weight of the truss. Information extracted from
the structural report by Broadhurst, Goodwin, and Dunn
suit maximum shear capacity. All loads include 20% overload factor for dynamic effects. C7
JAMES
GP 20.5 x 20.5
ENGINEERING
10 ft Truss
C8
JAMES
HD 20.5 x 30
ENGINEERING
20.5" x 30" truss is for those ever increasing load requirement situations. The truss is connected
together with bolts as standard and can be used with a Ground Support System by using suitable Sleeve
Blocks and Towers. This truss can also be specified with castor wheels. The main chords of the truss are
made from 2" x 0.157"and the diagonals are 1" x 0.125". Aluminum Alloys are either 6061T6 or 6082T6.
PRODUCT DESCRIPTION WT
CODE lbs
B0900 10' section 79.5
B0901 8' section 72.5
B0902 5' section 66
B4900 4m section 105.5
B4901 3m section 79.5
B4902 2.5m section 73.5
B4903 2m section 66
B4904 1.5m section 60
B4905 1m section 53
B4906 2 way corner block 35
B4907 3 way corner block 37.5
B4908 4 way corner block 40
PRODUCT TRUSS WITH CASTORS WT
CODE lbs
B0920 10' section 97
B0921 8' section 90
B0922 5' section 83.5
B4920 4m section 123.5
B4921 3m section 97
B4922 2.5m section 91
B4923 2m section 83.5
B4924 1.5m section 77
B4925 1m section 70.5
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 5646 (2561)* 0.236 (6) 5646 (2561)* 0.315 (8)
20 (6.096) 5646 (2561)* 0.236 (6) 5646 (2561)* 0.315 (8)
30 (9.144) 5562(2523)* 0.709 (18) 4202 (1906) 0.709 (18)
40 (12.192) 4127 (1872) 1.65 (42) 2063 (936) 1.65 (42)
50 (15.24) 3150 (1429) 2.05 (52) 1574 (714) 2.05 (52)
60 (18.29) 2460 (1116) 2.80 (71) 1230 (558) 2.80 (71)
70 (21.34) 1953 (886) 3.66 (93) 976 (443) 3.66 (93)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by Broadhurst, Goodwin & Dunn for truss manufactured after November 1993. * Denotes load limited to suit
maximum shear capacity. All loads include 20% overload factor for dynamic effects. C9
JAMES
HD 20 x 30
ENGINEERING
Plan View
Plan View
ENGINEERING
CHAIRS
Thomas has simplified its range of lightweight follow spot chairs, that feature comfortable rally
type seats and safety belts.
The chairs come in 2 standard formats as detailed below. All chairs are supplied with one
vertical and one 45 degree angle adjustable spigot mounting adapters, which allow the use of
most types of follow spots available today.
The follow spot chairs fit to the truss by means of 4 swivel couplers which are supplied as
optional extras. Some models also feature a tray behind the seat for mounting of a ballast.
PRODUCT DESCRIPTION WEIGHT LENGTH WIDTH HEIGHT
CODE lbs ins ins ins
B1102 Top mounted follow spot chair with ballast tray 53 57 27.45 48
B1103 Universal follow spot chair with ballast tray 72.5 57 30 63.2
B1104 Swivel top mounted follow spot chair 41.5 50.5 18.5 34.85
G0300 Swivel coupler (4 required per chair) 2.2
T0304A Lycian spigot adaptor 2
Adjustable spigot
mounting adapters
manufactured from
38 mm x 6 mm wall
Mild steel.
C11
JAMES
PRE-RIG TRUSS
ENGINEERING
Pre-Rig truss is 30" x 26" in size. It is manufactured from aluminium tube 6082-T6 with 2" x .125"
wall thickness for main tubes and 1" x .125" wall tube for the diagonals. Each truss piece has 4 castor
wheels for easy maneuverability and bolts for the connection of truss pieces.
Each truss is designed to carry 2 lighting bars complete with lanterns. The lighting bars are stored
internally in the truss and can be lowered to the working position when in use. This design reduces the
amount of space required for lighting and rigging in the truck. Each truss is also designed to carry a
varying amount of lanterns, the 10' section carries 2 bars of 8 lanterns, 7' 7"section carries 2 bars of 6
lanterns, 5' section carries 2 bars of 4 lanterns, and the 3' 9-1/2" section carries 2 bars of 3 lanterns. This
feature enables great flexibility in the truss design.
The Pre-Rig truss accepts a modified lighting bar which have 2 sleeved holes in them. The lighting
bars are located inside the truss by guide rods. In the storage position the bars are securely held in the
truss by shank hooks. The whole system can be used with our Ground Support System by using suitable
sleeve blocks and towers.
PRODUCT DESCRIPTION WT
CODE lbs
B0300 10' section (empty) 111.3
B0301 7' 7" section (empty) 91
B0302 5' section (empty) 77.15
B0303 3' 9 1/2" section (empty) 57.35
B0304 6"-12" make up piece (empty) -
B4300 2 way corner block 52.9
B4301 4 way corner block 61.75
B4302 Universal pivot section 59.5
0-270 degree
B4303 Universal pivot section 59.5
0-90 degree
B4304 Horizontal load-bearing pivot 123.5
section
B4305 Vertical load-bearing pivot 123.5
section
B4306 P.R.T. to G.P. adapter 28.65
C12
JAMES
PRE-RIG TRUSS
ENGINEERING
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
empty Pre-rigged
Span 7'-7" sections Loads Maximum deflection Loads Maximum deflection
feet ( meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
2) 15.17 (4.62) 6980 (3166)* 0.63 (16) 4691 (2128) 0.945 (24)
3) 22.75 (6.93) 6138 (2784) 1.26 (32) 3069 (1392) 1.26 (32)
4) 30.33 (9.25) 4458 (2022) 1.69 (43) 2229 (1011) 1.69 (43)
5) 37.92 (11.56) 3395 (1540) 2.09 (53) 1698 (770) 2.09 (53)
6) 45.5 (13.87) 2676 (1214) 2.72 (69) 1338 (607) 2.72 (69)
7) 53.08 (16.18) 2134 (968) 3.66 (93) 1067 (484) 3.66 (93)
8) 60.67 (18.5) 1671 (758) 4.72 (120) 836 (379) 4.72 (120)
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
fully loaded Pre-rigged
Span 7'-7" sections Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
2) 15.17 (4.62) 6737 (3056)* 0.63 (16) 4572 (2074) 0.945 (24)
3) 22.75 (6.93) 5774 (2619) 1.26 (32) 2888 (1310) 1.26 (32)
4) 30.33 (9.25) 3977 (1804) 1.69 (43) 1989 (902) 1.69 (43)
5) 37.92 (11.56) 2791 (1266) 2.09 (53) 1396 (633) 2.09 (53)
6) 45.5 (13.87) 1951 (885) 2.72 (69) 977 (443) 2.72 (69)
7) 53.08 (16.18) 1289 (585) 3.66 (93) 646 (293) 3.66 (93)
8) 60.67 (18.5) 703 (319) 4.72 (120) 353 (160) 4.72 (120)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
C13
JAMES
A revolutionary truss designed to offer all the advantages of the regular Pre-rigged in a Single bar
Pre-Rig layout. The size is 20.5" wide x 20.5" deep x 96" long as standard.
The truss features a guide rod . This truss allows the use of pre-rig lighting bars with short nose
Par lanterns. Ideal for users where a small truck pack is required.
PRODUCT DESCRIPTION WT
CODE kgs
B0420S4 10' section 65
B0421S4 8' section 45
See GP 20.5" x 20.5" cut sheet for
other accessories
To lower lanterns from storage to operating position, simply pull tab on shank
hook with one hand whilst holding the lighting bar with the other hand. Then
lower the lanterns into operating position.
C14
JAMES
MOVING LIGHT
ENGINEERING TRUSS
Moving Light truss has been designed around the Pre-rigged truss size. 91” x 30" x 26" in size (other
sizes are available. It is manufactured from aluminium tube 6082-T6 with 2" x .125" wall thickness for
main tubes and 1" x .125" wall tube for the diagonals. Each truss piece has 8 castor wheels for easy
maneuverability and bolts for the connection of truss pieces.
Each 91” truss is designed to carry 3 moving light fixtures. The moving lights are stored internally in
the truss and can be lowered to the working position when in use. This design reduces the amount of
space required for lighting and rigging in the truck. .
Two handles allow the lowering of each moving light. The following units have been tried in our
moving light trusses. Highend Studio Color and Studio Spot.
Coemar CF7 wash fixture
Martins line of Mac fixtures; 250, 300, 500, 600, and 2000
Other fixtures may fit within the design of this truss by using a custom fitted plate.
The whole system can be used with our Ground Support System by using suitable sleeve blocks and
towers.
Please note no fixtures are included with truss.
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
empty MLT
Span 7'-7" sections Loads Maximum deflection Loads Maximum deflection
feet ( meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
2) 15.17 (4.62) 6926 (3141)* 0.63 (16) 3463 (1570) 0.945 (24)
3) 22.75 (6.93) 6084 (2759) 1.26 (32) 3042 (1379) 1.26 (32)
4) 30.33 (9.25) 4404 (1997) 1.69 (43) 2202 (998) 1.69 (43)
5) 37.92 (11.56) 3341 (1515) 2.09 (53) 1670 (757) 2.09 (53)
6) 45.5 (13.87) 2622 (1189) 2.72 (69) 1311 (594) 2.72 (69)
7) 53.08 (16.18) 2080 (943) 3.66 (93) 1040 (471) 3.66 (93)
8) 60.67 (18.5) 1617 (733) 4.72 (120) 808 (366) 4.72 (120)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
C15
JAMES
SUPERLITE
ENGINEERING TRUSS
This lightweight truss is ideal for Exhibition, Conference and Small venue work. Using the Supertruss
principle has enabled the manufacture of a competitively strong but lightweight truss with all the innovative
space and time saving characteristics first demonstrated in Supertruss. Superlite is a 12" or 15.75" x 60
degree equilateral triangular truss manufactured from 6082T6 or 6061T6 alloy tube with 1.97" x 0.079" wall
main tubes, 0.75" x 0.079" wall diagonals.
Superlite truss 12" (30.5cm ) 15.75" (40cm)
Superlite Superlite
Type Code Lb Code Lb
12 foot Section B1660 33.9 B2160 40
10 foot Section B1661 27 B2161 33
8 foot Section B1662 22 B2162 26.4
6 foot Section B1663 16.5 B2163 20
5 foot Section B1664 13.72 B2164 16.5
2.5 foot Section B1665 7 B2165 8.3
3 meter Section B1630 24.3 B2130 29.3
1 meter Section B1610 11 B2110 13
2 Way Connection B1602 8.3 B2102 10.5
2 Way joint Support Plate & Vertical Connecting Spigots B1609 5.6 B2109 8
3 Way Connection complete B1603 8.8 B2103 19
4 Way Connection complete B1604 7.7 B2104 16.3
Base plate including 3 - Vertical spigots B1601 5.8 B2101 8.7
Horizontal to Vertical Adapter B1606 1 B1606 1
Horizontal to Vertical Joint Spigot B1607 4.4 B1607 4.4
Vertical Connecting Spigot B1608 0.77 B1608 0.77
Baby Tower sleeve plates per pair B1611 10.8 B2111 13.5
12" Superlite
truss
Plan View
15.75"
Superlite truss
Plan View
SUPERLITE
ENGINEERING TRUSS
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
for the Superlite 12"
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 2028 (920) 0.43 (11) 1014 (460) 0.43 (11)
20 (6.096) 1585 (719) 1.18 (30) 793 (360) 1.18 (30)
30 (9.144) 644 (292) 2.5 (63) 322 (146) 2.5 (63)
40 (12.192) 406 (184) 3.0 (76) 202 (92) 3.0 (76)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
for the Superlite 15.75"
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 2028 (920) 0.24 (6) 1014 (460) 0.24 (6)
20 (6.096) 2011 (912) 0.79 (20) 1005 (456) 0.79 (20)
30 (9.144) 1287 (584) 2.36 (60) 643 (292) 2.36 (60)
40 (12.192) 888 (403) 3.0 (76) 445 (202) 3.0 (76)
50 (15.24) 414 (188) 4.0 (102) 207 (94) 4.0 (102)
60 (18.29) 278 (126) 4.57 (116) 139 (63) 4.57 (116)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
D1B
JAMES
SUPERLITE
ENGINEERING TRUSS
SUPERLITE
ENGINEERING TRUSS
2 Way joint with Apex of truss facing 2 Way joint with Apex of truss facing
outwards inwards
Using 3 - B1606 Horizontal to Vertical Adapters & 1 - Using 3 - B1606 Horizontal to Vertical Adapters & 2 -
Horizontal to Vertical Joint Spigot. Horizontal to Vertical Joint Spigots. D1D
JAMES
Squarelite truss
ENGINEERING
This light weight truss is ideal for Exhibition, Conference and Small venue work. Using the Supertruss
design principles has enabled the manufacture of a competitively strong but lightweight truss with all the
innovative space and time saving characteristics first demonstrated in Supertruss. Squarelite is available
as a 12" or 15.75" square truss manufactured from 6061T6 or 6082T6 alloy aluminum tube with 1.96"x
0.078 wall main tubes, 0.75"x 0.078" wall diagonals on all faces and featuring double ended connecting
forks for ease of assembly and added strength. All trusses are supplied with pin & "R" clips or bolt sets as
necessary.
Squarelite truss 12 inch 15.75 inch
Squarelite Squarelite
Type Code Lb Code Lb
12 foot Section B3960 41.8 B3460 52.7
10 foot Section B3961 34.87 B3461 43.9
8 foot Section B3962 27.9 B3462 35
6 foot Section B3963 20.92 B3463 26.3
5 foot Section B3964 17.44 B3464 22
2.5 foot Section B3965 8.7 B3465 11
3 metre Section B3930 32.4 B4330 39
1 metre Section B3910 14.8 B4310 17.2
2 way / 900 gate B3902 13.2 B3499 15.4
3 way / 1200 gate B3903 10.1 B3498 11.7
Square support plate per pair B3908 6.9 B3408 12.7
Base Plate Vertical Connecting Spigots B3901 6.4 B3497 9.5
Horizontal to Vertical Connecting Spigot B1606 1 B1606 1
Vertical Connecting Spigot B1608 0.8 B1608 0.77
Baby Tower Sleeve Plates per pair B3909 11.7 B3496 16
12" Squarelite
truss
Plan
15.75"
Squarelite truss
Plan
Squarelite truss
ENGINEERING
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
for the Squarelite 12"
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 2354 (1068) 0.28 (7) 1177 (534) 0.28 (7)
20 (6.096) 2332 (1058) 0.96 (23) 1166 (529) 0.96 (23)
30 (9.144) 1296 (588) 2.5 (63) 648 (294) 2.5 (63)
40 (12.192) 842 (382) 3.0 (76) 421 (191) 3.0 (76)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
for the squarelite 15.75"
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 2348 (1065) 0.16 (4) 1175 (533) 0.16 (4)
20 (6.096) 2324 (1054) 0.47 (12) 1161 (527) 0.47 (12)
30 (9.144) 2273 (1031) 2.13 (54) 1137 (516) 2.13 (54)
40 (12.192) 1759 (798) 2.95 (75) 879 (399) 2.95 (75)
50 (15.24) 873 (396) 3.94 (100) 436 (198) 3.94 (100)
60 (18.29) 632 (283) 4.45 (113) 313 (142) 4.45 (113)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
D3B
JAMES
Squarelite truss
ENGINEERING
2 Way Connection
The 2 way joint is simply made by
connecting the inside truss spigots and
inserting a 2 way gate to join the outer
truss tubes together. All joints are
pinned using 12mm Pins and "R" clips.
3 Way Connection
The 3 way joint is made by joining the 3
trusses together fitting a square support
plate above and below the tubes of the
truss locating through the spigot holes.
Add the 3 way gate to the open face
and join together with M12 bolt sets.
4 Way Connection
The 4 way joint is made by joining the 4
trusses together fitting a square support
plate above and below the tubes of the
truss locating through the spigot holes
and joining together with M12 bolt sets.
Base Plate
The base plate is supplied with 4
vertical connecting spigots. This plate
can also be used on 3 and 4 way
joints as a support and vertical truss
plate.
B1608 - Vertical
connecting spigot D3C
SUPERTRUSS
JAMES
ENGINEERING
12 x 12
The revolutionary truss designed to offer all the advantages of the 20.5" Supertruss in a
12" x 12" layout. The 12" x 12" Supertruss provides a substantial increase in load bearing capacity
over the existing GP 12" x 12" truss. The main chords of the truss are made from 2" x 0.157"
6061-T6, and the diagonals are 1" x 0.125".
PRODUCT DESCRIPTION WT
CODE lbs
B1260A 12' Section 87
B1261 10' Section 72
B1262 8' Section 67
B1263 6' Section 51
B1264 5' Section 42
B1265 2' 6" Section 27
B1200A 60 Degree corner gate 14
B1201 90 Degree corner gate 8
B1203 135 Degree corner gate 5
B1204A 3 Way gate/ 120 gate0 8
B1204B 3 Way gate with lifting point 8
B1208 Square support plate 4
B1211 12" Super-truss to 7
GP 12" x 12" adaptor gate
G6671A 12" Supertruss pin 7
extraction tool
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 8496 (3854)* 0.20 (5) 7348 (3333) 0.20 (5)
20 (6.096) 7255 (3291) 1.50 (38) 3628 (1646) 1.50 (38)
30 (9.144) 3324(1508) 2.20 (56) 1662 (754) 2.20 (56)
40 (12.192) 1695 (769) 2.95 (75) 848 (385) 2.95 (75)
50 (15.24) 888 (403) 3.70 (94) 445 (202) 3.70 (94)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by Broadhurst, Goodwin & Dunn for Super-truss manufactured after November 1993. * Denotes load limited to suit
maximum shear capacity. All loads include 20% overload factor for dynamic effects.
Corner plate
SUPERTRUSS
ENGINEERING 18 x 12
A revolutionary truss designed to offer all the advantages of the Thomas Supertruss design in a 18 x 12
layout. This truss has the advantage of being able to accomodate 2 lighting bars back to back.
18 x 12 Supertruss provides a substantial increase in loadbearing capacity over the GP 18 x 12 truss.
It is made from 6061-T6 alloy 2" x 0.157" tubes in the main chords and 1" x 0.125" tubes in the diagonals
PRODUCT DESCRIPTION WT
CODE lbs
B2360 12' Section 96
B2361 10' Section 76
B2362 8' Section 64
B2363 6' Section 48
B2364 5' Section 45
B2365 2' 6" Section 20
B2300A 60 Degree corner gate 22
B2301 90 Degree corner gate 10
B1203 135 Degree corner gate 8
B2304A 3 Way gate / 120 gate
0
9
B2304B 3 Way gate with lifting point 12
B2308 Square support plate 10
B2311 18" x 12" Super-truss to 9
GP 18" x 12" adaptor gate
G6671A 12" Supertruss pin extraction tool 7
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 8496 (3854)* 0.20 (5) 7348 (3333) 0.20 (5)
20 (6.096) 7255 (3291) 1.50 (38) 3628 (1646) 1.50 (38)
30 (9.144) 3324(1508) 2.20 (56) 1662 (754) 2.20 (56)
40 (12.192) 1695 (769) 2.95 (75) 848 (385) 2.95 (75)
50 (15.24) 888 (403) 3.70 (94) 445 (202) 3.70 (94)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by Broadhurst, Goodwin & Dunn for Super-truss manufactured after November 1993. * Denotes load limited to
suit maximum shear capacity. All loads include 20% overload factor for dynamic effects.
SUPER-TRUSS
ENGINEERING
20.5 x 20.5
Thomas has rethought truss design to encompass the changing demands of the touring industry. The supertruss
design features new double end connectors, which are orientated, so that the truss elements are unisex ( they can be
used either way ). Made from 6061T6 or 6082T6 alloy, the truss has 2" x 0.157" main chord tubes and 1" x 0.125"
diagonal tubes.
Supertruss saves truck space because of its very high strength in relation to its size and also the space saving
design of the corners.
The corners are simplicity themselves. As for the 2 way corner, only a connecting gate is required to brace
between the outer fork connectors. The 3 way corner only requires a connecting gate and 2 square connecting
plates. The 4 way corner requires just 2 square connecting plates. In order to use the supertruss with towers, 2
sleeve connecting plates with roller wheels are required with 1 or 2 ladders depending on how many truss
connections their are. 60 degree corners require 2 extended double fork connectors and a connecting gate. Other
angles can be easily made to order. Variable and vertical connecting forks are available for 0 - 90 degree operation.
PRODUCT DESCRIPTION WT
CODE lbs
B1360 12' Section 90.5
B1361 10' Section 77
B1362 8' Section 70.5
B1363 6' Section 58.5
B1364 5' Section 49.5
B1365 2' 6" Section 38.5
B1300 60 Degree corner gate 33
B1301 90 Degree corner gate 11
B1302 120 Degree corner gate 10
B1303 135 Degree corner gate 8.5
B1304 3 Way gate 9.5
B1305 3 Way gate with lifting point 9
B1306 Vertical connecting fork 1.3
B1307 Horizontal connecting fork 2.2
B1308 Square support plate 11
B1309A 12" Tower sleeve plate 26.5
B1309B 15" Tower sleeve plate 26.5 LOADING FIGURES show maximum loads between supports in
B1311 Super-truss to GP20.5x20.5 adapter - addition to self weight of truss. Information extracted from structural
gate report by The Broadhurst Partnership. * Denotes load limited to suit
maximum shear capacity. All loads include a 20% overload factor
B1312 Lifting point for super-truss - for dynamic effects.
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 7405 (3359)* 0.433 (7) 7405 (3359)* 0.670 (17)
20 (6.096) 7405 (3359)* 0.433 (7) 7405 (3359)* 0.670 (17)
30 (9.144) 7326 (3323)* 1.77 (45) 5870 (2663) 1.77 (45)
40 (12.192) 6435 (2919) 3.0 (75) 3219 (1460) 3.0 (75)
50 (15.24) 3918 (1777) 3.7 (94) 1960 (889) 3.7 (94)
60 (18.288) 2476 (1123) 4.4(112) 1239 (562) 4.4(112)
70 (21.336) 1611 (731) 5.2 (131) 807 (366) 5.2 (131)
80 (24.384) 996 (452) 5.9 (150) 498 (226) 5.9 (150) D6
JAMES
SUPER-TRUSS
ENGINEERING 20.5 x 20.5
3 way tower
2 way tower
SUPER-TRUSS
ENGINEERING 20.5 x 20.5
10 Foot Section
Horizontal connecting
forks 2 per unit
5 Foot Section
PRE-RIG
ENGINEERING
SUPERTRUSS
This revolutionary truss is designed to offer all the advantages of Supertruss in a 26" x 30" Pre-rigged
layout. The design features casters for mobility, removable guide rod support gates for ease of installing and
removing pre-rigged or standard lighting bars.
Pre-rigged supertruss provides substantial increase in load bearing capacity over the flat plate pre-rigged
truss. It is made from either a 6061T6 or a 6082T6 aluminum alloy. The main chords are 2" x 0.157". and the
diagonals are 1" x 0.125' tube.
PRODUCT DESCRIPTION WT
CODE lbs
B1430 10' 6" section 118
B1424 8' section 97
B1416 5' 6" section 86
B1412 4' section 46
B1400 60 Degree corner gate 36
B1401 90 Degree corner gate 16
B1402 120 Degree corner gate 12.1
B1403 135 Degree corner gate 11
B1306 Vertical connecting fork 1.3
B1307 Horizontal connecting forks 2/unit 2.2
B1404 3 Way gate 14
B1405 3 Way gate with lifting point -
B1408 Square support plate 16
B1409A 12" Tower sleeve plate 51
B1409B 15" Tower sleeve plate 49
B1411 Super-truss to P.R.T. adapter plate -
B1413 Lifting point for P.R. super-truss -
D9
JAMES
PRE-RIG
ENGINEERING
SUPERTRUSS
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
empty Pre-rigged
Supertruss
Span 8' sections Loads Maximum deflection Loads Maximum deflection
feet ( meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
2) 16 (4.88) 7339 (3329)* 0.12(3) 7339 (3329)* 0.945 (5)
3) 24 (7.3) 7251 (3289)* 0.43(11) 7251 (3289)* 1.26 (18)
4) 32 (9.75) 7162 (3249)* 1.0 (25) 7162 (3249)* 1.69 (40)
5) 40 (12.2) 7074 (3209)* 1.9 (49) 5454 (2474) 1.9 (49)
6) 48 (14.6) 6556 (3110) 3.55 (90) 3428 (1555) 3.55 (90)
7) 56 (17.1) 5112 (2319) 4.14 (105) 2557 (1160) 4.14 (105)
8) 64 (19.5) 3668 (1664) 4.72 (120) 1834 (832) 4.72 (120)
9) 72 (22) 2668 (1210) 5.32 (135) 1334 (605) 5.32 (135)
10) 80 (24.4) 1884 (855) 5.9 (150) 941 (427) 5.9 (150)
11) 88 (26.8) 1314 (596) 6.5 (165) 657 (298) 6.5 (165)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
(Connecting forks
are shown larger
for clarity)
8' section
MOVING
ENGINEERING
LIGHT
SUPERTRUSS
Moving Light supertruss has been designed around the Pre-rigged supertruss size. 96” x 30" x 26" in
size (other sizes are available). Moving light supertruss provides a substantial increase in load bearing
capacity over the flat plate pre-rigged truss. It is manufactured from aluminium tube 6061-T6 or 6082-T6
with 2" x .157" wall thickness for main tubes and 1" x .125" wall tube for the diagonals. Each truss piece
has 8 castor wheels for easy maneuverability and pins and R-clips for the connection of truss pieces.
Each 96” truss is designed to carry 3 moving light fixtures. The moving lights are stored internally in
the truss and can be lowered to the working position when in use. This design reduces the amount of
space required for lighting and rigging in the truck. .
Two handles allow the lowering of each moving light. The following units have been tried in our
moving light trusses:
Highend Studio Color and Studio Spot.
Coemar CF7 wash fixture
Martins line of Mac fixtures; 250, 300, 500, 600, and 2000
Other fixtures may fit within the design of this truss by using a custom fitted plate.
The whole system can be used with our Ground Support System by using suitable sleeve blocks and
towers.
Please note: no fixtures are included with truss.
PRODUCT DESCRIPTION WT
CODE lbs
MLT-ST-96-R1 8' section (empty) 145**
B1400 60 Degree corner gate 36
B1401 90 Degree corner gate 16
B1402 120 Degree corner gate 12.1
B1403 135 Degree corner gate 11
B1306 Vertical connecting fork 1.3
B1307 Horizontal connecting forks 2/unit 2.2
B1404 3 Way gate 14
B1405 3 Way gate with lifting point -
B1408 Square support plate 16
B1409A 12" Tower sleeve plate 51
B1409B 15" Tower sleeve plate 49
B1411 Super-truss to P.R.T. adapter plate -
B1413 Lifting point for P.R.T.super-truss -
** weights subject to change
D10a
JAMES
SINGLE BAR PRE-RIG
SUPERTRUSS
ENGINEERING
A revolutionary truss designed to offer all the advantages of the Thomas Supertruss but in Single
bar Pre-Rig layout. The size is 15" x 26" deep. (38cm x 66cm)
The truss features a hinging guide rod support gate for ease of allowing the lighting bar to be
rigged and derigged through the top of the truss. This truss allows the use of standard lighting bar
or pre-rig lighting bar. Ideal for users where a small truck pack is required.
PRODUCT DESCRIPTION WT
CODE kgs
B2732 10' 6" section 50.5
B2724 8' section 40
B2717 5' 6" section 36
B2712 4' section 17.9
B2700 60 Degree corner gate 9
B2701 90 Degree corner gate 6
B2702 120 Degree corner gate 5
B2704 135 Degree corner gate 4
B2703 3 Way gate 5.5
B2703A 3 Way gate with lifting point 10.5
B2708 Square support plate 5
B2709A 12" Tower sleeve plate 9
B2709B 15" Tower sleeve plate 8.5
B1307 Horizontal connecting forks 2/unit 1
B2709 Double add on caster bars 5
D11
JAMES
SINGLE BAR PRE-RIG
SUPERTRUSS
ENGINEERING
Allowable Load Data Maximum Allowable Maximum Allowable
empty single Pre-rigged Uniform Loads Center Point Loads
supertruss
Span 8' sections Loads Maximum deflection Loads Maximum deflection
feet ( meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
2) 16 (4.8) 7355 (3336)* 0.12 (3) 7355 (3336)* 0.(5)
4) 32 (9.75) 7209 (3270)* 0.98 (25) 4215 (1912) 0.98 (25)
5) 40 (12.2) 5683 (2578) 1.6 (40) 2842 (1289) 1.6 (40)
6) 48 (14.63) 4303 (1952) 2.2 (55) 2152 (976) 2.2 (55)
8) 64 (19.5) 2568(1165) 3.5 (88) 1285 (583) 3.5 (88)
10) 80 (24.3) 1534(696) 5.0 (126) 767 (348) 5.0 (126)
11) 88 (26.4) 1142 (518) 5.79 (147) 571 (259) 5.79 (147)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
(Connecting forks
are shown larger
for clarity)
8 ft section
5 ft 6" section
D12
JAMES
SUPERTRUSS
ENGINEERING 20.5 x 30
A revolutionary truss designed to offer all the advantages of the Thomas Supertruss design in a 20.5" x
30" layout. This truss is designed for the very long spans and heavy loading requirements asked of the
entertainment industry. The maximum allowable span is 100 feet between supports. At that span, the
truss will support over 1000 lbs. uniformly distributed load. This truss is made using 6061T6 or 6082T6
alloy 2" x 0.1875" wall tube for the main chords and 1.5" x 0.125" wall tube for the diagonals. The 20.5" x
30" Super-truss provides a substantial increase in load bearing capacity over GP Heavy Duty truss.
PRODUCT DESCRIPTION WT
CODE lbs
B2960 12' Section 97
B2961 10' Section 86
B2962 8' Section 72
B2963 6' Section 57
B2964 5' Section 52
B2965 4' Section 49
B2966 2' 6" Section 44
B2900A 60 Degree corner gate 37
B2901 90 Degree corner gate 15.5
B2902 120 Degree corner gate 14.25
B1903 135 Degree corner gate 13.25
B2394 3 Way gate 13.25
B2905 3 Way gate with lifting point 23
B1308 Square support plate 11
B1309A 12" Tower Sleeve Plate 19.75
B1309B 15" Tower Sleeve Plate 18.75
B2911 20.5 x 30 super-truss to HD 15.5
adapter gate
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 11704 (5309)* 0.276 (7) 10158 (4608)* 0.394 (10)
20 (6.096) 11704 (5309)* 0.276 (7) 10158 (4608)* 0.394 (10)
30 (9.144) 11618 (5270)* 0.945 (24) 6728 (3052) 0.945 (24)
40 (12.192) 9180 (4164) 1.18 (46) 4590 (2082) 1.18 (46)
50 (15.24) 5472 (2482) 2.20 (56) 2736 (1241) 2.20 (56)
60 (18.288) 4122 (1870) 3.03 (77) 2061 (935) 3.03 (77)
70 (21.336) 3177 (1441) 3.90 (99) 1589 (721) 3.90 (99)
80 (24.384) 2460 (1116) 4.88 (124) 1230 (558) 4.88 (124)
90 (27.432) 1900 (862) 5.94 (151) 950 (431) 5.94 (151)
100 (30.48) 1437 (652) 7.087 (180) 718 (326) 7.087 (180)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted
from structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All
loads include a 20% overload factor for dynamic effects. D13
JAMES
SUPERTRUSS
ENGINEERING 20.5 x 30
10 ft section
5 ft section
30" FOLDING
ENGINEERING
SUPERTRUSS
This range of truss has been developed for those applications which require a compact truck pack with
high load bearing capability. All sections fold completely flat and therefore take up the smallest amount of
space possible. Indeed 50' of folding truss requires the same space as 1 x 8' section of Pre-rig Supertruss.
Quick assembly of trusses together by the tried and trusted Supertruss fork connector. Each truss
is separated at the bottom boom by folding locking elbows and hinged at the top with our custom made
extrusion. It is made from 6061-T6 alloy 2" x 0.157" tubes in the main chords and 1" x 0.125" tubes in the
diagonals
Product DESCRIPTION WT
Code lbs
B2660 12' Folding Supertruss 107
B2661 10' Folding Supertruss 96
B2662 8' Folding Supertruss 82
B2663 6' Folding Supertruss 67
B2664 4' Folding Supertruss 62
B2602 2 Way Folding Supertruss joint 30
B2603 3 Way Folding Supertruss joint c/w 50
square support plate
B2604 4 Way Folding Supertruss joint c/w 60
square support plate
B2605 2 Way Folding Supertruss square 44
support plate
B2606A 12" Tower Sleeve plate 54
B2606B 15" Tower Sleeve plate 50
B2607 Add on caster bars 12
B2609 Folding Supertruss flying point 25
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 11704 (5309)* 0..276 (7) 10158 (4608) 0.394 (10)
20 (6.096) 11704 (5309)* 0.276 (7) 10158 (4608) 0.394 (10)
30 (9.144) 11618 (5270)* 0.946 (24) 6728 (3052) 0.946 (24)
40 (12.192) 9179 (4164) 1.812 (46) 4589 (2082) 1.812 (46)
50 (15.24) 5471 (2482) 2.206 (56) 2735 (1241) 2.206 (56)
60 (18.288) 3994 (1812) 3.861(98) 2290 (1039) 3.861(98)
70 (21.336) 3134 (1422) 5.122 (130) 1567 (711) 5.122 (130)
80 (24.384) 2169 (984) 5.90 (150) 1084 (492) 5.910 (150)
90 (27.432) 1466 (665) 6.659 (169) 734 (333) 6.659 (169)
100 (30.48) 932 (423) 7.447 (189) 467 (212) 7.447 (189)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from
structural report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include a
20% overload factor for dynamic effects.
D15
JAMES
30" FOLDING
ENGINEERING
SUPERTRUSS
B2602
2 Way Corner
Plan View
B2609
Square Support Plate Lifting Point
D16
JAMES
20.5" FOLDING
ENGINEERING
SUPERTRUSS
This Supertruss has been developed for those applications which require a good loadbearing capability and
a compact truck pack . The truss ladders are separated at the bottom by folding locking elbows and are
hinged at the top with our custom made extrusion. All sections fold flat to a width of 5.25" to take up the
smallest amount of space possible. Indeed 40 feet of folding truss requires about the same space as 1 - 10
foot section of 20.5 inch Supertruss.
PRODUCT DESCRIPTION WT
CODE lbs
B3660A 12 foot of 20.5" Folding Supertruss 99
B3661 10 foot of 20.5" Folding Supertruss 88
B3662 8 foot of 20.5"Folding Supertruss 74
B3663 6 foot of 20.5" Folding Supertruss 59
B3664 5 foot of 20.5" Folding Supertruss 54
B3666 4 foot of 20.5" Folding Supertruss 52
B3605 2 Way Folding Supertruss square -
support plate
B3603 3 Way Folding Supertruss joint c/w -
square support plate
B3604 4 Way Folding Supertruss joint c/w -
square support plate
B3607 Add on caster bars -
B2609 Folding Supertruss lifting point -
B3611 0 - 180 0 Pivot section -
Allowable Load Data Maximum Allowable Uniform Loads Maximum Allowable Center Point Loads
Span Loads Maximum deflection Loads Maximum deflection
feet (meters) pounds (kgs) inches (mm) pounds (kgs) inches (mm)
10 (3.048) 6680 (3030)* 0.44 (11) 5732 (2614) 0.59 (15)
20 (6.096) 6680 (3030)* 0.44 (11) 5732 (2614) 0.59 (15)
30 (9.144) 6609 (2998)* 1.50 (38) 3783 (1716) 1.50 (38)
40 (12.192) 4616 (2094) 2.56 (65) 2308 (1047) 2.56 (65)
50 (15.24) 3256 (1477) 3.70 (94) 1629 (739) 3.70 (94)
60 (18.288) 2050 (930) 4.41(112) 1025 (465) 4.41(112)
70 (21.336) 1300 (590) 5.15 (131) 650 (295) 5.15 (131)
80 (24.384) 798 (362) 5.90 (150) 399 (181) 5.90 (150)
LOADING FIGURES show maximum loads between supports in addition to self weight of truss. Information extracted from structural
report by The Broadhurst Partnership. * Denotes load limited to suit maximum shear capacity. All loads include 20% overload factor for
dynamic effects.
D17
JAMES
Supermegatruss
ENGINEERING
Supermegatruss has been developed for those applications which require monumental loadbearing capability.
The truss is manufactured from 6082T6 or 6061T6 tube using 3"diameter main tubes, 1.96" cross boom
tubes and 1.5" diagonals. The end connection is a scaled up version of the Supertruss fork ensuring the easy
and strong connection qualities required. Manoeuvrability is ensured by the standard fitting of castors. This
truss has a maximum clear span capability of 127' (39m) without lateral restraint. If there is lateral restraint
available mid span, then the maximum span can be up to 157' (48m). This truss is an excellent basis for a
"Mothergrid" or a large Roof System.
PRODUCT DESCRIPTION WT
CODE lbs
B28020 20 foot Supermegatruss
B28015 15 foot Supermegatruss
B28012 12 foot Supermegatruss
B28010 10 foot Supermegatruss
B28008 8 foot Supermegatruss
B28005 5 foot Supermegatruss
B2802 2 Way Gate 34
B2803 3 Way Gate 29
B2803A 3 Way Gate with lifting point 44
B2808 Square support plate 10
B2809 15" Tower Sleeve Plate 50
B2812 Lifting point for Supermegatruss 20
D18
JAMES
BABY TOWER 2
ENGINEERING
The Thomas Baby Tower 2 system is a small ground support tower designed to lift loads of up to 2000 lbs. to a
maximum height of 26 feet in a 4 tower configuration, 18 feet in a goal post (2 tower) configuration with the outrigger
section fitted or 14 feet as a single tower with the outrigger arms and section fitted.
The Baby Tower is made up of modular lengths of 4" x .25" wall thickness square tube to provide an adjustable
height to suit your requirements. These simply fit together by sliding the section into the top of the section below it.
The truss rig is adapted to the tower system by means of suitable sleeve blocks for the type of truss being used. The
sleeve blocks are fitted with 4 wheels which allow the truss rig to rise up and down the tower smoothly. The whole
system is very light weight and simple to use and will pack away into a very small space.
PRODUCT DESCRIPTION
CODE
B32002 Base
B32004 Hinge Section
B32014 Roller Beam (used with Chain hoists only)
B32008 Top Pulley Section (used with Wire rope hoists only)
B32030 Sleeve block for Supertruss 12” x 12”
B32012 Sleeve block for GP 18” x 12” and 12” x 12” truss
B32009 12’ section of baby tower
B32005 10’ section of baby tower
B32026 2’ 6” section of baby tower
B32003 Hand winch mounting Bracket
G0704US Hand winch with wire rope
B32011 outrigger arm
The Baby Tower can be used to lift loads by one of the 3 types as following :-
1) Manual wire rope winch mounted to Base section.
2) Manual Chain hoist mounted to the truss rig.
3) Electric Chain hoist mounted to the truss rig.
Each set of system components is by the following method :-
1) Which type of lifting method is required ?
2) Do you require a hinge section ?
3) Are you using it as a 3 or more tower system ?
4) Are you using a goal post system ?
5) Are you using just a single tower ?
If using 4 towers in a box configuration, the outrigger section will not be necessary. All systems with 1 or 2 towers
must be used with 4 Outriggers and the Hinge Section fitted to each tower.
If using a chain hoist system you must order the Roller Beam. Manual chain hoists must be custom ordered with the
manual hoist mounting kit for the truss type being used. Electric chain hoists can be used with truss lifting points or
span sets.
If using a wire rope system then you must order the Top Pulley Section. The hand winch with wire rope must be fitted
to the Hand Winch Mounting Bracket which is fitted to the Base section.
E1
JAMES
12" TOWER
SYSTEM
ENGINEERING
The 12" square ground support tower. A system manufactured with the purpose
of providing a lifting medium for a variety of Thomas trusses ranging from 12" x 12"
through to heavy duty truss.
The towers will provide the necessary equipment to support a truss rig in venues
where the flying points are either not strong enough, or in the right place. Each
tower is capable of lifting 2 ton to a maximum height of 33 feet. The 2 ton weight
must include the self weight of the truss rig and the motors. The truss rig is raised
and lowered by means of electric chain hoists. The motor is rigged in the truss and
works in double fall due to the chain being passed over the roller beam at the top of
the tower. The motor is then connected onto the other side of the sleeve block.
Below, we list a brief description of the parts which make up a 12" ground support
tower.
The base of the tower has 4 screw jack assemblies with 6" diameter foot pads
which are adjustable to enable leveling of the tower. The base also incorporates 4
ball castors which allows the whole rig to be accurately positioned before the tower
is raised. Once the tower system is ready to be raised, all the screw jacks must be
adjusted evenly and must take the load off the ball castors.
The hinge section is designed to allow the towers to be assembled horizontally at
truss top level before being swung and locked in the vertical operating position.
The tower sections are manufactured from aluminum 6082-T6 2" x .157" thick
wall tube with 1" x .125" wall diagonals. The tower sections are connected together
by Camloc quick release bolts. The tower sections are in modular form to allow 30"
adjustments in height up to a maximum of 33 feet. Once the tower height has been
determined, then the roller beam is fitted at the top of the tower.
The roller beam accepts the chain from the chain hoist which is run over the top
of the roller beam and back down to the other side of the sleeve block.
The sleeve block is the interface between the truss rig and the towers. It is
designed to create a semi-rigid joint between the truss grid and the towers by using
16 heavy duty 4" wheels to guide the rig up each tower.
The standard 12" tower kit is made up of the following truss elements:
PRODUCT DESCRIPTION WT
CODE lbs
B4100 Base 52.5 A tower erecting system can
B4101 37.5" Hinge section 46 also be supplied with 12"
B3501 78.7" Hinge section 67 tower system at extra cost.
B0104 2'6" section 24
B0103 5' section 39.5 # Select correct one for
type of truss being used
B0100 10' section 72.5
B4102 Roller beam 39.5
# Sleeve block -
E5
JAMES
12" TOWER
ENGINEERING
SYSTEM
In addition to the standard truss elements, a sleeve block is supplied, based on the type of
truss being used. The following are available :-
PRODUCT DESCRIPTION WT
CODE lbs
B4108 Heavy duty sleeve block 79
B4104 GP 20.5 x 20.5 sleeve block 75
B4105 GP triangular sleeve block 72.5
B4106 GP 12 x 12 & 18 x 12 sleeve block 70.5
B4103 Pre-rig truss sleeve block 97
Outrigger and Stabilizer sets are required when using less than 3 towers. These are designed
to provide stability and rigidity to single or two tower systems :-
The ground support tower system can be used outside but must be suitably anchored from the
top of each tower sleeve block to the ground via a guy wire to a suitable ground anchor. We
recommend that the bases are sat on top of a 3' square piece of 3/4" plywood. Should a cover be
required then please refer to James Thomas Engineering approved design to suit your
requirements.
The ground support tower system can also be specified with lock offs which provide safety
against chain failure. We offer 2 types of lock offs. The first type of lock off is for truss systems
which will always be rigged at the top of the towers. The second type is designed to fit in the
tower at the desired height, whether the truss is at the top of the tower or not.
E6
JAMES
15" TOWER
ENGINEERING
SYSTEM
The 15" square ground support tower is a system manufactured for the purpose of
providing a lifting medium for a variety of Thomas trusses from, 20.5" x 20.5", Heavy
duty, Supertruss, and Pre-rig truss through to Roof systems.
The towers will provide the necessary equipment to support a truss rig in venues
where the flying points are either not strong enough, or not in the right place. Each
tower is capable of lifting 4 tons to a maximum height of 40 feet. However, if you use
a CM 1 ton hoist you will only be able to lift 2 tons (ie. block and fall). The 4 ton weight
must include the self weight of the truss rig and the motors. The truss rig is raised
and lowered by means of electric chain hoists. The motor is rigged in the truss and
work in double fall due to the chain being passed over the roller beam at the top of the
tower. The motor is then connected onto the other side of the sleeve block. Below,
we list a brief description of the parts which make up a 15" ground support tower.
The base of the tower has 4 screw jack assemblies with 6" diameter foot pads
which are adjustable to enable levelling of the tower. The base also incorporates 4
ball castors which allows the whole rig to be accurately positioned before the tower is
raised. Once the tower system is ready to be raised, all the screw jacks must be
adjusted evenly and must take the load off the ball castors.
The hinge section is designed to allow the towers to be assembled horizontally at
truss top level before being swung and locked in the vertical operating position.
The tower sections
wall tube with 1" x .125" wall diagonals. The tower sections are bolted together to
allow 30" adjustments in height up to a maximum of 40 feet. Once the tower height
has been determined, then the roller beam is fitted at the top of the tower.
The roller beam accepts the chain from the chain hoist which is run over the top
of the roller beam and back down to the other side of the sleeve block.
The sleeve block is the interface between the truss rig and the towers. It is
designed to create a semi
16 heavy duty 4" wheels to guide the rig up each tower.
E7
JAMES
15" TOWER
ENGINEERING SYSTEM
The Tower Lifting System is a device fitted to the sleeve block with 2 diagonal braces which
clamp on to the horizontal truss to enable the tower to be raised or lowered safely using the
chain motor. The chain hoist is rigged in the lifting point and the hoist chain is passed over the
lifting system pulley and then around the Roller Beam and fixed to the top of the hinge section.
The tower is raised by using the chain hoist to pull up on the tower. Caution should be used to
not pull the tower over, when the tower is near vertical.
PRODUCT DESCRIPTION WT
CODE lbs
B4250 Tower Lifting System 38
B4003 Small Outrigger arm 19.5
B4003B Large Outrigger
75"
The ground support tower system can be used outside but must be suitably anchored from the
top of each tower sleeve block to the ground via a guy wire to a suitable ground anchor. We
recommend that the bases are sat on top of a 3' square piece of 3/4" plywood. Should a cover be
required please refer to James Thomas Engineering for an approved design to suit your
requirements.
The ground support tower system can also be specified with lock offs which provide safety
against chain failure. We offer 2 types of lock offs. The first lock off is for truss systems which will
always be rigged at the top of the towers. The second type of lock off is designed to fit in the
tower at the desired height, whether the truss is at the top of the tower or not. E8
JAMES
TOWER
ENGINEERING OUTRIGGERS
PAR 36
ENGINEERING SPOT BANKS
Spot banks are available in various configurations for par 36 lamps. The Spot Banks are designed,
with ease of use in mind. They feature robust lightweight aluminium construction, semi-gloss black
electrostatic paint finish, and heavy duty yoke with positive lock off. The lock off is accomplished by
using a tee bar to enable unit to be set at any desired angle. In addition to these features, each lamp
bank will pan independently to alter the lighting angle. Lamp changing itself is simple due to quick
release knobs on lamp the retaining ring. The retaining rings are chrome plated and are fitted with a
safety mesh. This unit is available with an ETL listing when specified.
The spot banks can be supplied with stand off colour frame, with 2 or 4 way barn doors. Adapters are
made for all the major brands of colour changers.
The units can be supplied wired or unwired. Custom sizes can be built to order.
T.V. spec includes the following, T.V. spud, bolt set, 4 way barn doors and internal partition.
PRODUCT DESCRIPTION WT
CODE lbs
D3612 12 - Lite unit unwired 30.85
D3690 9 - Lite unit unwired 24.25
D3680 8 - Lite unit unwired 20.95
D3681 8 - Lite unit wired to 2 tails 22
D3682 8 - Lite 2 way barn door & color frame assy. 7.5
D3684 8 - Lite 4 way barn door & color frame assy. 8.6
D3685 8 - Lite stand off color frame assy. 2.2
D3686 8 - Lite unit unwired T.V. spec. 30.85
D3687 8 - Lite unit wired to 4 switches T.V. spec. 31.95
D3668 6 - Lite unit unwired 17.65
D3669 6 - Lite unit wired to 2 tails 18.75
D3662 6 - Lite 2 way barn door & color frame assy. 6.15
D3664 6 - Lite 4 way barn door & color frame assy. 7
D3665 6 - Lite stand off color frame assy. 1.75
D3666 6 - Lite unit unwired T.V. spec 26.45
D3667 6 - Lite unit wired to 3 switches T.V. spec 27.55
D3640 4 - Lite unit unwired 14.35
D3641 4 - Lite unit wired to 2 tails 15.45
D3642 4 - Lite 2 way barn door & color frame assy 4.85
D3644 4 - Lite 4 way barn door & color frame assy 5.73
D3645 4 - Lite stand off color frame assy 1.3
D3646 4 - Lite unit unwired T.V. spec 23.15
D3647 4 - Lite unit wired to 2 switches T.V. spec 24.25
D3700 Color changer adapter plate -
D3600 Chrome bulb retaining ring 0.22
LAMPS TO SUIT PAR 36 SPOT BANKS
- - Par 36 8 - lite unit
DWE 120V 650W - MFL
4596 28V 250W - ACL
F1
JAMES
PAR 36
ENGINEERING SPOT BANKS
DIMENSIONS (ins)
WIDTH HEIGHT DEPTH TOP OF YOKE
TO PIVOT
12 - Lite unit 25.35 28.45 4.09 17.5
9 - Lite unit 25.35 22.28 4.09 14.4
8 - Lite unit 18.58 28.45 4.09 17.5
6 - Lite unit 18.58 22.28 4.09 14.4
4 - Lite unit 18.58 16.1 4.09 11.33
PAR 64
ENGINEERING
SPOT BANKS
Spot banks are available in various configurations for par 64 lamps. The Spot Banks are
designed, with ease of use in mind. The Spot Banks feature robust lightweight aluminium
construction, semi-gloss black electrostatic paint finish, and heavy duty yoke with positive lock
off. The lock off is accomplished by using a tee bar to enable unit to be set at any desired angle.
In addition to these features, each lamp bank will pan independently to alter the lighting angle.
Lamp changing itself is simple due to quick release knobs on lamp retaining ring. The Retaining
Rings are chrome plated and are fitted with a safety mesh.
The spot banks can be supplied with optional 2 or 4 way barn doors. Incorporating color frame
can be supplied at extra cost.
The units can be supplied wired or unwired. Custom sizes can be built to order.
PRODUCT DESCRIPTION WT
CODE lbs
D6490 9 - Lite unit unwired 71.65
D6463 6 - Lite unit unwired 52.9
D6466 6 - Lite unit wired to 3 tails 55.15
D6462 6 - Lite 2 way barn door & color frame assy. 7.5
D6464 6 - Lite 4 way barn door & color frame assy 8.6
D6440 4 - Lite unit unwired 40.8
D6441 4 - Lite unit wired to 2 tails 43
D6442 4 - Lite 2 way barn door & color frame assy 6.85
D6444 4 - Lite 4 way barn door & color frame assy 7.95
D6400 Chrome bulb retaining ring 0.55
DIMENSIONS (ins)
WIDTH HEIGHT DEPTH TOP OF YOKE
TO PIVOT
9 - Lite unit 40.7 39.48 7.95 23.15
6 - Lite unit 40.7 27.32 7.95 17
4 - Lite unit 28.8 27.32 7.95 17 Par 64 4 - lite unit
CYC-LITE UNITS
ENGINEERING
The asymmetric cyc-lites offer high quality units for competitive layout. They all feature high
quality electrostatic paint finish, robust yoke complete with tee bar for positive lock off.
Cyc-lites can be used flown or floor mounted with body of the unit having a 30 degree angle
floor mount built in. Optionally, floor mounting plates are offered for adjustable angles. The units
also feature adjustable lamp holders behind chrome plated safety mesh. Color gel frames are
easily removable. The cyc-lites all feature ventilation slots in order to prolong bulb and color gel
life.
PRODUCT DESCRIPTION WT
CODE lbs
1KW RANGE CYC-LITE UNITS
D1001 1 - Cell 1KW cyc unit wired with trailing lead 10
D1002 2 - Cell 1KW cyc unit wired with 2 trailing leads 20
D1022 2 x 2 Cell 1KW cyc unit wired with 4 trailing leads 46
D1003 3 - Cell 1KW cyc unit wired with 3 trailing leads 26
D1004 4 - Cell 1KW cyc unit wired with 4 trailing leads 35
D1005 4 - Cell 1KW cyc unit wired with male to female 35
CEEP and 2 x 15 amp chassis outlets
D1006 6 - Cell 1KW cyc unit wired with male to female 48
C1010 Floor mounting brackets ( per pair ) 2
D1010 Color frame for 1KW cyc unit 1
D1020 Safety wire mesh for 1KW cyc unit -
D1000 Barn door for 1 - cell 1KW cyc units 2
D1030 Hinge unit 1
500W RANGE CYC-LITES LAMPS TO SUIT 1KW RANGE
D0501 1 - Cell 500W cyc unit wired with trailing lead 5 K4 220V 1000W Lamp or K4 110V
D0502 2 - Cell 500W cyc unit wired with 2 trailing leads 10 1000W
D0522 2 x 2 Cell 500W cyc unit wired with 4 trailing 23 P2/12 220V 1250W 3200
leads Degree K
D0503 3 - Cell 500W cyc unit wired with 3 trailing leads 16 US spec lamps
D0504 4 - Cell 500W cyc unit wired with 4 trailing leads 22 FFT Q1000
D0505 4 - Cell 500W cyc unit wired with Ceep in/out 22 LAMPS TO SUIT 500W RANGE
D0506 6 - Cell 500W cyc unit wired with 6 trailing leads 31 K1 220V 500W
C0510 Floor mounting brackets ( per pair ) 2 K1 110V 500W
D0510 Color frame for 500W cyc unit 0.5 US spec lamps
D0520 Safety wire mesh for 500W cyc unit - FDN Q500
D0500 Barn door for 1 - cell 500W cyc units 1.5 FCL Q500
F4
JAMES
CYC-LITE UNITS
ENGINEERING
DIMENSIONS (ins)
WIDTH HEIGHT DEPTH TOP OF YOKE
TO PIVOT
1 - Cell 1KW 13.58 11.8 9.84 8.85
2 - Cell 1KW 27 11.8 9.84 10.23
2 x 2 - Cell 1KW 31.7 26 9.84 18.11
3 - Cell 1KW 38.46 11.8 9.84 10.23
4 - Cell 1KW 50 27.55 9.84 10.23
6 - Cell 1KW 73 11.8 9.84 10.23
1 - Cell 500W 10.78 9.37 8.5 6.88
2 - Cell 500W 21.25 9.37 8.5 8.15
2 x 2 - Cell 500W 25.19 19.88 8.5 15.75
3 - Cell 500W 29.84 9.37 8.5 8.15
4 - Cell 500W 38.5 9.37 8.5 8.15 1-Cell unit
6 - Cell 500W 55.5 9.37 8.5 8.15
4-Cell unit
6-Cell unit
Hinging units to allow
curving of 1KW 1-cell
cyc-lites
F5
JAMES
FIXING
ENGINEERING
ACCESSORIES
G0300 - Swivel coupler.
G0301 - 900 fixed coupler.
G0302 - Half coupler magic bolt style. G0300
G0302A - Half coupler with tapered hole
G0400 - Mild steel T.V. spud with M10 bolt.
G0401 - Half coupler with mild steel T.V. spud bolted.
G0405 - Half coupler with aluminum T.V. spud welded.
G0406 - Half coupler with T.V. socket.
G0404 - Half coupler with magic bolt set.
G0410 - Magic screw spacer assembly.
G0411 - M12 x 30 magic bolt with locknut.
G0412 - M12 x 50 magic bolt with locknut.
G0413 - M12 x 80 magic bolt with locknut.
G0303 - Shank hook to fit 2" tube.
B5301 - Snap brace. Specify center dimensions.
G0903 - Roll pin 2" x 1/4" dia for Shank hook.
Spanset-3’ EN60 - span set 3’ pull to pull 2 ton certified.
Spanset-6’ EN60 - span set 6’ pull to pull 2 ton certified.
Spanset SF3 - Steelflex 3’ pull to pull 2 ton certified.
Spanset SF6 - Steelflex 6’ pull to pull 2 ton certified.
Shackle 5/8”G - galvinized shackle 5/8" x 2 ton.
B0605 - Tank trap to accept 2" tube. G0301
G0804 - Camloc 34R01-2-1BA receptacle.
G0802 - Camloc 34R01-2-1AA stud.
G0803 - Camloc 34R01-3-1AA stud.
G0806 - Camloc 34R02-1-1AA stud.
G0809C - 5/8” chassis mounted nut w/2” bolt, fastners
G0809A+ - 5/8 chassis mounted nut with fastners
G0811B - 5/8” bolt set; 2” long bolt, nut, 2 clipped washers
G0812 - supertruss pin and R-clip
G0812A - 4” stainless supertruss pin and R-clip
G0814 - Supertruss bolt set
G5576 - Superlite pin and R-clip
G0813 - Superlite M 12 bolt set
G0900 - Swivel Castor 4”
G0902 - Castor Nuts, bolts, washers (per 4)
G0710 - spare guide rod and R-clip
G0405 G0406
G0302
G0401
G1
JAMES
FIXING
ENGINEERING
ACCESSORIES
G0400
G0810
G0410
G0411/12/13 G0303
B5301
Spanset-X’ EN 60 or EN30
G0811B
B0605
G1A
JAMES
CM LODESTAR
ENGINEERING
ELECTRIC CHAIN HOISTS
The CM Lodestar is a dependable, highly engineered electric chain hoist ideally suited for use in
the entertainment industry. They incorporate the following features and advantages.
They can be used inverted, or upright without modification, the body is powder coated black.
Chains are CM star grade Hoistaloy.
continuous lift. Standard voltages are 460V 3 phase, 230V 3 phase, or 115v single phase, 60HZ
for use throughout North America. They come with load lifting points, and a robust chain collection
bag. Power & Control connectors are available per client spec. All units are fitted with an overload
clutch, electrical upper and lower limit switches, and 110v contactor control equipment.
We offer the following models.
G0640 - Can be specified for use with 0.5 ton ground support system.
G0650 - Normally used with 1 ton ground support system.
G0651 - Normally used with 2 ton ground support system.
G2
JAMES
HOOK CLAMPS
ENGINEERING
A range of hanging fittings are available fitting lanterns or associated equipment on to trusses
or ladders. The Mini hook clamp is designed to fit par 16 lantern onto 5/16" diameter tubes. The
Tiny truss hook clamp is designed to fit light luminaries on-to tiny truss. Single hook clamps fit
luminaries on-to truss or ladders. The Double hook clamp allows fitting of tube on-to truss or
ladders, size denotes drop distance. The Twisted hook clamp is to hang tube at 90 degrees to
truss or ladder. Variable hook clamps allow luminaries to be fitted to a variety of tubes from 1" to
3" diameter. The Cable hanger is designed to clamp to tube of truss or ladder to carry cables
neatly along truss/ladder run.
Wing bolts are supplied standard with hook clamps, and are available as spares should they be
required. Listed below is part of the range available. If you have special requirements, please
contact us.
PRODUCT DESCRIPTION WT Mini
CODE lbs hook clamp
D0103 Mini hook clamp 0.06
D0000 Tiny truss hook clamp 0.15
D0001 Single hook clamp for 1 1/2" tube 0.79
D0002 Single hook clamp for 2" tube 0.88
D0003 Single hook clamp including bolt set 0.97 Single hook
D0011 10" Single hook clamp 0.98
clamp for 2" tube
D0004 Light duty variable single hook clamp 1"-2" tube 0.9
G0062 Cast hook clamp and bolt set 1.67
D0007 7" Double hook clamp for 2" tube 1.14
D0010 10" Double hook clamp for 2" tube 1.41
D0013 10" Double hook clamp for 3" tube 1.56
D0012 12" Double hook clamp for 2" tube 1.58
Double hook
D0018 18" Double hook clamp for 2" tube 2.1 clamp for 2" tube
D0020 20" Double hook clamp for 2" tube 2.3
D0024 24" Double hook clamp for 2" tube 2.47
D0026 26" Double hook clamp for 2" tube 2.69
D0027 26" Double hook clamp for 3" tube 2.69
D0048 48" Double hook clamp for 2" tube 4.21
D0100 7" Twisted double hook clamp for 2" tube 1.14
Double hook
D0101 Variable hook clamp for 1"-3" tube 0.98
clamp for 3" tube
D0102 Cable hanger 1.21
G0200 Spare wing bolt 0.08
G0061 3/8 BSF x 1 1/8" nut, bolt and washer set 0.08
Twisted double
Cable Variable
hook clamp for
hanger hook clamp
2" tube
for 1"-3" tube G3
JAMES
TRUSS LIFTING
ENGINEERING POINTS
PRODUCT DESCRIPTION
CODE
B1212 Lifting Point for 12" Truss 12"
B2312 Lifting Point for 18" Truss
B1512 Lifting Point for 15" Truss
B1312 Lifting Point for 20.5" Truss 18"
B1413 Lifting Point for 30" Pre-rigged
Truss
20.5"
30" PRT
G4
TRUSS USER INSTRUCTIONS
®
©JAMES THOMAS ENGINEERING, INC.
Note:
The spanset must be next to a
horizontal cross member
which can support the
compression resulting from
the spanset Spanset wrapped
around all 4 tubes
Lifting point used in box
configuration only
Refer to operating instructions for safe rigging of spansets or lifting points.
Ensure that all the hoists used to lift the rigged truss operate simultaneously before lifting. If they do not the truss must not be
lifted.
When rigging light fixtures to the truss ensure that they are safely supported by using the correct fixing medium. Do not
screw the wing bolts so tight as to damage the tubes. Always undo the wing bolt before adjusting the fixture, then retighten. With
heavier equipment, it would be advisable to use half couplers in place of the hook clamps. Safety chains are recommended.
E. USE OF CAMLOCS
CAMLOC 34F QUARTER TURN
To assemble, Line up truss male end to female receptacle end correctly so that all main truss tubes align, push male
Camlocs into female receptacles. Use a 3/4" spanner to turn the male stud through 90 degrees onto the stop position on the
female receptacle. Turn the adjusting screw with 3/16" hexagonal wrench to give the desired compression. Do not exceed 75 FP
torque.
To disassemble the truss: loosen the camloc adjusting screw, then rotate male camloc through 90 degrees
counter-clockwise. Then pull truss apart.
QRB CAMLOC (QUICK RELEASE BOLT)
To assemble truss with the QRB, use the custom camloc spanner. Line up the truss male end to female receptacle end
correctly so that all main truss tubes align, push male QRB Camlocs into female receptacles. Using the custom Camloc spanner
castleated end turn the QRB through 90 degrees to engage the lugs into the female receptacle. Using the 3/4" end of the spanner
tighten the locking nut until it is a snug fit against the spacing washer
To disassemble, Use 3/4" spanner to slacken off the locking nut, then use the castleated end of spanner to release the
QRB by turning counter-clockwise.
JAMES THOMAS ENGINEERING INC, 10240 Caneel Drive, Knoxville, Tennessee 37931 USA.
TEL. (865) 692-3060 FAX. (865) 692-9020
JAMES
ENGINEERING ®
NOTES ON
TRUSS
INSPECTION
®
ENGINEERING
All trusses need to be inspected by a competent Testing House or Persons qualified to inspect truss and
associated parts.
A. Truss must be inspected every year in accordance with ANSI E1.2.
C. Should the truss fail any of the requirements in items 1,2 or 3. Then it must be stamped "UNSAFE
DO NOT USE" and taken out of service. If the truss fails on any of the requirements in 4,5 or 6, then the
failing parts must be replaced before it is returned to service.
Truss that has failed can be returned to James Thomas Engineering Ltd. or James Thomas
Engineering, Inc. for inspection and repair if possible.
D. Associated truss parts should also be checked for defects, in line with the criteria shown above.
Attention should also be paid to parts not described above.
E. Structural reports are available from James Thomas Engineering Ltd. They are available for
reference and should be in the users possession. This report shows the maximum loads for given spans
and also indicate the maximum span of the truss being used.
9 8
9 8
3. TUBES
BENDS There are several points to be visually inspected on both the main and diagonal tubes. First
check all tubes for any signs of bending (please note that during manufacture rippling in the main tubes
will unavoidably occur). If the main or diagonal tubes show any visible evidence of being bent, do not
use the truss.
9 8
MISSING DIAGONALS If any Diagonals have been badly damaged or are missing, do not use the truss.
9 8 8
GENERAL CONDITION After any truss has been in circulation, it will start to wear. Make a thorough
inspection of all the above and also general condition. The wall thickness and the ends of the tubes will
need special attention. Check for excessive wear in the tube.
Female Camloc
receptacle
4. CAMLOC FASTENERS
MALE STUDS 34F SERIES Check for signs of wear, damage, twist, missing adjustment screws, or
missing cross pins. Replace any missing parts, or replace the fastener if damage is present.
QUICK RELEASE BOLTS Check for signs of wear, damage, twist, or missing pins. Replace any missing
parts, or replace the fastener if damage is present.
FEMALE RECEPTACLE 34F SERIES Check for loose or missing nuts and screws. Re-tighten the nuts
and screws if they are loose or replace them if they are missing. Check for excessive wear at the point
that the Camloc pin rests inside the Receptacle.
James Thomas Engineering Ltd. are members of: Professional Lighting and Sound Association (PLASA)
James Thomas Engineering, Inc. are members of: Entertainment Services and Technology Association (ESTA)
United States Institute of Theatre Technology (USITT)
Truss Inspection 2003.lwp
Last Revised November 13, 2002
page 3 of 3
JAMES
ENGINEERING
JAMES THOMAS ENGINEERING INC.
10240 Caneel Drive
Knoxville, TN 37931
Tel : (865) 692-3060 Fax : (865) 692-9020
Carefully observe all warnings, precautions and instructions when using this equipment. All
personnel using this equipment should be trained for the proper and safe use of this equipment.
SAFETY NOTES
1. Unless optional outriggers are used the system to be lifted MUST be a four (4) sided box or
rectangle and include four (4) towers, one in each corner.
2. The total load of each tower, including hoist, must not exceed the figures produced in
Structural Engineers Report.
3. The ground, floor, or stage on which the towers will stand must be capable of withstanding
the substantial point load imposed by these towers. Please refer to Structural Engineers
Report for the correct figures.
4. A square of 3/4" (20mm) plywood should be placed under each tower base in order to avoid
damage to the floor surface and to help disperse the load.
5. The towers must be assembled with the diagonals forming a continuous pattern. The sides
of the tower with the diagonals should be parallel with the longest span of truss (If the rig is 5
section wide and 3 sections deep the diagonals will be on the upstage and downstage faces
of the tower).
6. Towers must be vertical before any weight is applied, or the strength and stability will be
impaired.
7. Tower sections must be examined regularly for signs of damage; Please refer to "Notes on
Truss Certification" sheet. Care should be taken when handling tower sections.
8. The Camlocs, truss pins with clips, or truss bolts must be checked every time the towers are
used.
9. Once a load has been applied to the tower, the screw jacks should be adjusted to so that
each is carrying an equal load. Use a wrench and adjust by hand until equal pressure is
achieved.
-1 of 8-
usergst2
10. When rigging the chain hoist it is essential there are no twists in the chain. The hoist should
be rigged on the downstage or offstage side of the sleeve block (depending on alignment of
the head block) so the moving chain will not rub against the structure.
11. All hoists must be run simultaneously so the rig always remains level.
12. Also, the motor must be rigged in such a way as to keep the motor and hook below the top of
the sleeve block or plate. This enables the truss to be raised to the top of the tower, actually
touching the underside of the roller beam and locking the lighting rig rigidly to the tower (be
careful not to trap lighting or motor cables between the two). This does not apply to the
Super-truss sleeve plates where the wheels must not run over the end of the Tower truss.
13. Once the rig is at show trim a safety should be fitted. A 2000 - 3000 Kg (4000- 6614 LBS)
truck ratchet strap or spanset is suitable (unless fireworks or pyro are used). This must be
fitted tightly around the top of the roller beam and the sleeve block. Any slack could result in
the safety being ineffective; in the event of a chain failure, the block would drop before any
weight would be taken.
14. Before raising truss the motor on each tower should be "bumped" until the load is evenly
distributed. (Subject to the rig design, number of towers and load distribution)
15. The stability of the tower is derived from the sleeving action of the sleeve block. Therefore
the base area of the whole structure, not just the tower base, should be evaluated when
determining the height / depth ratio. The tower height should not exceed that stated in the
Structural Engineers Report.
16. It is recommended to connect the towers together at the base with tube and clamps (2" dia.)
and to form an 'X' brace between the towers using cables tensioned with a rated
come-a-long. This will provide total rigidity of the structure which is particularly important if
any moving objects are flown or spot operators are used on the lighting truss.
17. When possible, once the rig is at full height additional safety cables should be attached
between the truss and the venue roof to provide a fail safe.
18. A full understanding of the principals employed in the systems design is necessary before
use. It is important that the weight and distribution of the entire load is known, and that
experienced personnel, who are able to evaluate the circumstances, are used to operate this
equipment.
19. If the truss is being used outdoors Guy wires must be used; Please refer to "Guy Wire set"
sheet.
GENERAL POINTS
1. The height of the base, hinge and head block must be added when figuring the total tower
height. The screw jacks in the base can add (4 1/2" (114mm) when they are fully extended.
-2 of 8-
usergst2
2. It is recommended that you double check the total height available in each venue as the
information provide could be incorrect and result in wasted time if towers are built the wrong
height.
3. The recommended kit comprises a multiple of section lengths that cover most of the height
variations likely to be encountered. To alter these lengths without understanding the
principals is inadvisable.
A) The individual lengths are multiples of 30" (76.2 cm) in order to have a X2 capability. Two
of one length will always equal another.
B) This combination allows the hinge to fall just above the sleeve block regardless of stage
height when bases rest on the floor below the stage.
C) The total height of the tower above stage, is limited by the length of chain in your hoist; an
80' (25m) chain enables a 15” X 15” tower of 32.8' (10 metres) above the stage which given a
6.5' (2 metres) high stage accounts for the 40' (12 metres) total kit height. 12” X 12” tower
has a maximum height of 30’ (9 metres).
4. If a single truss with 2 towers ( Goalpost ) is specified, then a minimum of 2 outriggers per
tower must be fitted perpendicular to the truss run.
TOWER ASSEMBLY
Sleeve
Block
Figure showing the
Sleeve block fitted
correctly onto the
Hinge and Tower
base.
954mm Hinge
section and
Tower base
NECESSARY ! !
-3 of 8-
usergst2
1. Place the bases on the stage with the screw jacks completely off the floor. Connect 954mm
hinge section to the top of each of the base. Take care to align the hinge so that it opens
toward the truss.
2. Lift a sleeve block and slide it down over each hinge section so that the wheels are on the
stage around the base. In the case of Super-truss please refer to the "Super-truss user
instructions".
3. Lay out and connect the entire lighting truss to the desired shape incorporating the sleeve
blocks with bases as previously assembled.
4. Position the rig on the stage and place 3/4" (19mm) plywood under each base.
5. Assemble remaining tower sections and the roller beams to desired height. Be sure the
diagonals are on the same side and form a continuous pattern.
6.
Figure Lay the assembled tower on top of the lighting truss, resting the head block on
Showing a plywood pad (across the top of the lighting truss). Connect upper portion of
tower the tower to the hinge
lifting
system
-4 of 8-
usergst2
section. Be sure to align the tubes on the tower with the tubes on the hinge and that the
diagonals are all facing the proper direction.
7. Attach a rigging rope (recommended length 30 meters (100ft) to the head block and run it
over the top of the tower truss as shown in the figure below. If using a Tower Lifting System
refer to instructions and continue with step 13 after securing the Hinge pins, bolts or camlocs.
8. Check that entire rig is assembled and ALL truss pins with r clips, camlocs, or truss bolts are
secured correctly.
9. Raise tower by using 4 or 5 of the crew pulling on the rope plus 5 or 6 pushing up on the
tower. Take care not to pull the tower over when it reaches its vertical position.
10. While continuing to hold tension on the rope insert and lock camloc or truss bolts in the hinge
section.
11. After the camlocs, pins, or truss bolts are secure one person, equipped with a proper safety
harness, should climb the tower, untie the rope and run it over the roller beam wheels so the
loose end reaches the stage.
12. Then, attach the hook of the chain hoist chain to the rope and pull the chain up the tower
over the rollers and back down to the sleeve block. (The hoist should be on the onstage or
upstage side of the sleeve block with the hook on the chain on the offstage or downstage
side). The person on top of the tower will need to feed the hook over the rollers (take care
not to get fingers between the chain and rollers) and check to see that there are NO TWISTS
in the chain.
13. Attach hoist to the bottom tubes of the truss with spansets or truss flying point. In the case of
Super-truss, attach hoist and chain to the lifting points. The chain hook and hoist should be
rigged so they ride below the top of the truss. Be sure the hook of the hoist is carrying the
load and that the hoist housing is not wedged between the gusset plates. Again, check to be
sure there are no twists in chain.
14. Screw down the jacks on the base until each of the four has an equal load (a torque wrench
is recommended). Check for level in both upstage/downstage and on/off stage directions
using at least an 45 cm level. Do not apply any load to the motor until the jacks have been
screwed down.
15. After all towers have been erected and levelled, electrical cables should be run for the chain
hoists.
16. Then 'bump' each motor until there is equal tension on all chains. When all personnel have
been cleared raise the rig to a working height. HOISTS MUST ALWAYS BE RUN
TOGETHER. IF FOR ANY REASON ONE SHOULD STOP THEY SHOULD ALL BE
STOPPED.
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17. Finish setting up the rig. Be sure no cables will be pinched between the sleeve block and
roller beam. All cables near the sleeve blocks should be tied to insure they can't become
tangled.
18. When the rig has been raised to "show trim" a safety MUST be put on each tower. This
should be a spanset running from one side of the sleeve block, over the roller beam to the
opposite side of the sleeve block. This must be fitted tightly around the top of the roller beam
and the sleeve block. Any slack could result in the safety being ineffective.
1. Without removing any panels from the temporary stage, lay out and connect lighting truss to
desired shape incorporating the sleeve blocks as designed.
2. Roll the rig into its correct position and mark the stage decks to be removed. Now roll the rig
left or right so the decks can be removed.
3. After the decks have been removed roll the rig back to its correct position with the sleeve
blocks over the holes in the stage.
5. Having measured the distance from the house floor to stage, join the appropriate length of
tower to the hinge section so that the hinge will fall a few inches above the height of the
sleeve block. Take care to ensure the hinge opens toward the truss.
6. With the hinge section on top, insert the pre-assembled tower and hinge section through the
sleeve block and connect it to the base. Be sure the diagonals are properly located and
form a continuous pattern.
8. As noted in "Safety Notes" on page 2. If the truss is to be used outdoors then the whole
system must be restrained against wind loading on the truss; Please refer to "Guy Wire set"
sheet.
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Figure showing a Guy wire set
up on one corner of the Tower
system. This must be used on
all corners, if the Rig is used
outdoors.
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DISASSEMBLY
1. Climb each tower (with proper safety harness) and release the safety lock off.
2. Ensure all hoists run together and lower the rig to working height.
3. Raise lamp bars and remove any equipment that will stop the rig from being lowered to the
stage deck. Do not remove motor cables.
4. When everything and everyone is clear, lower the rig to the deck.
6. Have someone climb (with proper safety harness) each tower and lower chains from towers
using the rigging rope, the person will need to guide and feed hook over the rollers (take care
not to get fingers between the chain and rollers). If using a Tower Lifting System refer to the
instructions for lowering towers.
7. After the chain has been lowered the rope should be tied to the top of tower and the person
should return to the stage.
8. With a crew standing ready on the rope and base of the tower remove the truss pins,camlocs
or truss bolts that allow hinge to open.
ONLY DISCONNECT THE HINGE CAMLOCS, PINS, OR TRUSS BOLTS ! !
9. Carefully lower the tower using the Tower erecting arm (optional).
10. Disconnect the tower from the hinge section and place on the floor. Continue to the next
tower repeating steps 6 - 10 until all towers have been lowered.
11. After all towers have been lowered disassemble the towers and rig. Put the hoists in their
cases. Spansets and shackles can also be stored in the case.
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