MANDATORY TECHNICAL REQUIREMENTS

PRODUCTS COVERED
1. BALL VALVES
2. GATE AND GLOBE VALVES
3. CHECK VALVES
4. DIAPHRAGM VALVES
5. BUTTERFLY VALVES
6. GENERAL REQUIREMENTS ( ALL PRODUCTS)
SL. PRODUCT FEATURE REQUIREMENT TO BE INCORPORATED IN REMARKS
NO.
Mandatory except 3way & 4 way valves
1.1 Fire safe PO,Annexure and DRGS
with TPI approved certificate OK
1.2 Antisatic test Mandatory. PO,Annexure and DRGS IN PO REMARKS
Only solid balls unless other wise PO,Annexure and DRGS.It shall be
1.3 Ball asked.Hollow balls are also acceptable since enquiry stage till appd drg.
only after agreement with purchaser. OK

Unless other wise specified shall be with

minimum 100 mm extension for valves
1/4" to 2". Welded areas shall be tested PO,Annexure and DRGS.It shall be
1..4 Pup Ends
with MP/DP 100%. In case of SS/DSS since enquiry stage till appd drg.
pickling/passivasion shall be carried out
1 BALL VALVES to remove the impurities. OK
Unless otherwise specified to be provided
for valves from 2" and above, inn case of PO,Annexure and DRGS with
1.5 Seat & Stem sealant deviation to be submitted to deviation list
purchaser/client and get approval.
OK
To be provided unless other wise asked,
in case of deviation to be submitted to PO,Annexure and DRGS with
1.6 Single/double block
purchaser/client and shall get approval. deviation list
OK
As per API 6D/BS 5351/ISO 17292.In case PO,Annexure and DRGS with
1.7 Vent,Drain,lifting hooks& of devistion submit to client/purchaser deviation list
mounting stand and get approval.
2.1 Wedge Clearly to be mentioned as solid/flexible PO,DRG & Annexure.
Trim NO as per Api 600.602 etc to be
2.2 TRIMS PO,DRG & Annexure.
incorporated

2.3 Top Flange for gear Shall be integral.In case of

welded/screwed to be discussed at the PO,DRG & Annexure.
box/acuator fitment
time of enquiry and shall be finalised.

2.4 Through conduit GTV Relief hole/valve shall be clearly discussed PO,DRG & Annexure.
and finalised from enquiry stage.
GATE & GLOBE Shall be clearly mentioned the NO and diff
2
VALVES 2.5 Overlay/Stellite hard ness shall be maintained ( more in PO,DRG & Annexure.
seat ring and less in wedge.
Al;ways shall be OS&Y, in case of other
2.6 Stem & Yoke design devation/communication to PO,DRG & Annexure.
client/purchaser to be submitted and get
approval
Shall be clearly mentioned as plug type or
2.7 Plug PO,DRG & Annexure.
ball type.
Shall be clearly mention the applicable
2.8 GLOBE VALVES 16" & greater PO,DRG & Annexure.
design std as BS 1873 covers till 16" only.

Rev No: Date:

Prepared By Checked By Approved By Page 02 of 04
SL. PRODUCT FEATURE
NO.
3.1 Higher sizes
3 CHECK VALVES 3.2 Lifting Arrangement
3.3 DPCV Testing
3.4 Feature
3.5 Bore
4.1 Main Feature
4.2 Seat & Stem sealant
4.3 Flange Faces
4.4 Wafer Type
BUTTERFLY
4
VALVES 4.5 Seat
4.6. 24" and higher sizes
4.7 High performance BFV
4.8 Important Feature
5.1 Main Feature
DIAPHRAGM 5.2 PFA/PTFE lined valves
5
VALVES 5.3 Limited Travel requirements to
increase diaphragm life
5.4 Cast Iron Valves
Prepared By
REQUIREMENT TO BE INCORPORATED IN REMARKS
16" and above in 150#, 12" and above in
300# & 600#,10" an above for 900,1500
and 2500 # are to be with counter
weight/dash pot arrangement unless
other wise specified.In case of deviation PO,DRG & Annexure.
sj=hall be submitted and approval shall
be get from purchaser/lient. Shall discuss
from enquiry stage.
10" and above size valves are to be
provided with lifting hook for handling on
top of cover without affecting the shell
PO,DRG & Annexure.
thickness.
Shall be discussed, finalised from
In case of TPI/Client witness shall be at enquiry stge and shall be
supplier premises only. incorporated in PO.
Shall be clearly specified as these are
PO,DRG & Annexure.
SCv,NSCV,Piston CV,Ball CV etc.
Shall be clearly mentioned as RB,FB or FB
with pigging as they are different PO,DRG & Annexure.
features.
Shall mention centric,single offset,double
PO,DRG & Annexure.
offset,triple offset etc.
Clearly to be specified it is replaceable
liner or moulded/lined. It shall be always PO,DRG & Annexure.
vulcanised and not cold bonded.
Shall be clearly mentioned with Flat Face
in case of Cast Iron and if cast iron with PO,DRG & Annexure.
RF is requirement to be mentioned in spl.
Dfeature coloumn.
As thru loose holes are not possible
because of stem and boss blind tapped DRG
holes will be accomadated hence to be
clearly mentioned.
In case of EPDM for critical services better PO & Annexure.
we implement OZONE resistance test.
better to incorporate B 16.47 as reference
PO,DRG & Annexure.
std for flanges
Shall have Fire safe design, approved by
TPI with certification.In case not required
shall be approved from
client/purchaser.Also the valves are to be
PO,DRG & Annexure.
bi directiona
In cvase of metal seated valves leakage
rate shall be clearly specified as API 598
or ANSI FCI 70-2 class iV leakage.
Shall be clearly specified as wafer,
PO,DRG & Annexure.
lugged,double flanged etc.
weir type or Straight type shall be
specified.
PO,DRG & Annexure.
Rising stem or Rising hand wheel shall be
specified.
Spark test at 15 KV minimum shall be
specified
PO,DRG & Annexure.
Travl Stop feature shall be incorporated PO,DRG & Annexure.
Shall be with flat face only, in case of RF
shall discuss, get client approval before PO,DRG & Annexure.
order is placed.
Rev No: Date:
Checked By Approved By Page 03 of 04
SL. PRODUCT FEATURE REQUIREMENT TO BE INCORPORATED IN REMARKS
NO.
All forged valves flanges shall be integral
and welded flanges are not accepted
Fire safe design shall foloow with TPI
witnessed certificate with all relavant
details.
Whenever pup ends are mentioned
material,shedule shall be clearly
incorporated.
Whenever BWE valves are placed pl.
incorporate 100% MP/DP on the ends.
When stellite/overlay are applicable pl.
mention TRIM NO so that the creteria is
clear.
NDT requirements are to be very clearly
mentioned is it 100%, Qty, what
percebtage they have to go for, % total
qty wise or item wise etc.
bare stem valves are to be accepted after
getting and reviewingsuplier torque
values and compare with gear
box/actuator torque values and finalise.
bare stem valve DRGS are to be provide
with stem dia, thresd details, key way
details, ISO mounting flange/BKT details,
stem projection etc.
In case of project orders stage inspection
at various stages are to be
incorporated ,NDT,PMI,Fugitive
Emmission test etc along with all special
requirements are to be very clearly
incorporated. Client/TPI inspection
activities are to be finalised by
considering cost also.

When placing CRYO valves previous track

records, certificates approved by TPI's,
size/range to cover the particular order
are to be collected and finalised after
discussing with QA.
In case of strainers drain plug
arrangement at top of cover to be EITHER IN
ensured.Material of perforation,mesh are PO/ANNEXURE/DRG/QAP.PREFERENCE
6 All PRODUCTS GENERAL REQUIREMENTS
to be clearly indiacted.All GA/Sales DRGS WILL BE IN DRG AS CLIENT APPROVAL
shall contain test pressure and duration WILL SUPERSEED EVERY THING.
details along with mountings and
accessories like vent/drain/seat and stem
sealant/mounting stand/lifting hooks etc
whish are as per applicable stds.

Special tests like Helium/Vacuum tests are

to be clearly mentioned with type of
technique to be tested as these involve
extra price which is consulting with QA

Any gear unit/actuators/accessories like

Limit switch,solenoid valve etc are to be
with IP protection requirements based on
site conditions which is to be clearly
mentioned.
CASTINGS:
NDT should be as below:
For #150 - 24" and above 100% RT,
10% per heat per size per line item.
For #300 - 6" to 24" 10% MPI
to be tested per heat per size per line
item. 24" and above 100% RT, 10% per
heat per size per line item.
For #600 & #900 - 100% RT to be
tested against per heat per size per line
item. FORGINGS:
For #150 7 #300 - 12"
and above DP to be tested on sealing
surfaces. For #300,
#600, #900 and above - 10% of UT to be
tested per size per heat per line item.
All BWE to be 100% DP tested
All suppliers has to procure nme plates
from their end as per our DRG, it is not in
scope of ECONOSTO.

Painting and Packing shall be carried out

as per Econosto Procedure unless
otherwise specified in P.O. All Project
orders are to be as per approved project
specifcation
 Rev No: Date: Page
Prepared By Checked By Approved By 04 of 04