Professional Documents
Culture Documents
11/09
PART 1 GENERA
L
1 . 1 REFERENCES
1.2 SYSTEM DESCRIPTION
1.2.1 Mechanical Equipment Identification
1.2.1.1 Charts
1.2.1.2 Diagrams
1.2.2 Service Labeling
1.2.3 Color Coding
1.3 SUBMITTALS
1.4 QUALITY ASSURANCE
1.4.1 Prevention of Corrosion
1.4.2 Asbestos Prohibition
1.4.3 Use of Ozone Depleting Substances, Other than
Refrigerants
1.4.4 Detail Drawings
1.4.5 Test Procedures
1.5 DELIVERY, STORAGE, AND HANDLING
PART 2 PRODUCT
S
2.9.1.1 Casings
2.9.1.2 Cooling Coils
2.9.1.3 Air Fi Iters
2.9.1.4 Fans
2.9.1.5 Access Sections and Fi 11er/Mixing Boxes
2.9.1.6 Diffuser Sections 10
TERMINAL UNITS
2.10.1 Room Fan-Coil Units
2 10 1 1 Enc1osures
.
2 10 1 2 Fans
.
2 10 1 3 Coils
.
2 10 1 4 Drain Pans
.
2 10 1 5 Manually Op
.
2 10 1 6 Filters
.
2 10 1 7 Motors
.
I . Coil Induction
C 2
2 10 2 1 Enclosures
.
2 10 2 2 Air Plenums
.
2 10 2 3 Coils
.
2 10 2 4 Screens
.
2 10 2 5 Drain Pan
.
10.3 Variable Air Volume (VAV) and Dual Duct Terminal Units
2.10.3.1 Constant Volume, Single Duct Terminal Units
2.10.3.2 Variable Volume, Single Duct Terminal Units
2.10.3.3 Variable Volume, Single Duct, Fan-Powered Terminal Units
2.10.3.4 Ceiling Induction Terminal Units
2.10.3.5 Series Fan Powered Variable Air Volume (VAV) Terminals
10.4 Unit Ventilators
2 10 4 1 Enclosures
2 10 4 2 Fans
2 10 4 3 Coils
2 10 4 4 Drain Pans
2 10 4 5 Filters
2 10 4 6 Dampers
2 10 4 7 Motors
2 10 4 8 Outside Air Intakes
2.11 ENERGY RECOVERY DEVICES
2.11.1 Rotary Wheel
2.12 FACTORY PAINTING
2.13 SUPPLEMENTAL COMPONENTS/SERVICES
2.13.1 Chilled, Condenser, or Dual Service Water Piping
2.13.2 Condensate Drain Lines
2.13.3 Backflow Preventers
2.13.4 Insulation
2.13.5 Controls
PART 3 EXECUTION
3.1 EXAMINATION
3.2 INSTALLATION
3.2.1 Condensate Drain Lines
3.2.2 Equipment and Installation
3.2.3 Access Panels
3.2.4 Flexible Duct
3.2.5 Metal Ductwork
3.2.5.1 Underground Ductwork
SECTION 23 00 00
11/09
PART 1 GENERAL 1 .
1 REFERENCES
Unit Ventilators
Occupied
ASME A13.1
(2007) Scheme for the Identification of
Piping Systems
UL 1995
(2005; Rev thru Jul 2009) Standard for
Heating and Cooling Equipment
1 . 2 SYSTEM DESCRIPTION
The number of charts and diagrams shall be equal to or greater than the
number of mechanical equipment rooms. Where more than one chart or diagram
per space is required, mount these in edge pivoted, swinging leaf,
extruded aluminum frame holders which open to 170 degrees.
1.2.1.1 Charts
1.2.1.2 Diagrams
Label equipment, including fans, air handlers, terminal units, etc. with
labels made of self-sticking, plastic film designed for permanent installation.
Labels shall be in accordance with the typical examples below :
Unit Number
Color coding of all piping systems shall be in accordance with ASME A13.1
1.3 SUBMITTALS
Detail Drawings; G, AE
Diagrams; G, AE
Test Procedures
SD-07 Certificates
Bolts
Fire Dampers; G, AE
Automatic Smoke-Fire Dampers; G, AE
Centrifugal Fans; G, AE In-Line
Centrifugal Fans; G, AE
The use of Class I or Class II ODS1s listed as nonessential in 40 CFR 82 Part 82.66
Subpart C is prohibited. These prohibited materials and uses include:
b. Any cleaning fluid for electronic and photographic equipment which contains
a chlorofluorocarbon; including liquid packaging, solvent wipes, solvent
sprays, and gas sprays
classificat ion, and static pressure and seal class i f icat ions. Include
any in f ormat ion requ ired to demonstrate that the system has been
coordinated and functions properly as a unit on the drawings and show
equipment relationship to other parts of the work, including clearances
required for operat i on and maintenance. Submi t drawings showing
bolt-setting information, and foundation bolts prior to concrete
foundation construction for all equipment indicated or required to have
concrete f oundat ions. Submi t f unct ion designat ion o f the equipment
and any other requirements specified throughout this Section with the shop
drawings.
Submit proposed test procedures and test schedules for the ductwork leak test,
and performance tests of systems, at least 2 weeks prior to the start of
related testing.
Protect stored equipment at the jobsite from the weather, humidity and
temperature variations, dirt and dust, or other contaminants. Additionally,
cap or plug all pipes until installed.
PART 2 PRODUCTS
2.5 PAINTING
Provide hinged access doors conforming to SMACNA 1966 in ductwork and plenums where
indicated and at all air flow measuring primaries, automatic dampers, fire
dampers, coils, thermostats, and other apparatus requiring service and
inspection in the duct system. Provide access doors upstream and downstream
of air flow measuring primaries and heating and cooling coils. Provide doors
that are a minimum 375 by 450 mm, unless otherwise shown. Where duct size does
not accommodate this size door, make the doors as large as practicable. Equip
doors 600 by 600 mm or larger with fasteners operable from inside and outside
the duct. Use insulated type doors in insulated ducts.
Use 1.5 hour rated fire dampers unless otherwise indicated. Provide fire dampers
that conform to the requirements of NFPA 90A and UL 555.
Perform the fire damper test as outlined in NFPA 90A. Provide a pressure
relief door upstream of the fire damper. If the ductwork connected to
the fire damper is to be insulated then provide a factory installed pressure
relief damper. Provide automatic operating fire dampers with a dynamic
rating suitable for the maximum air velocity and pressure dif f erent ia1 to
which it is subj ected. Provide fire damper s approved for the
specific application, and install according to their listing. Equip
fire dampers with a steel sleeve or adequately sized frame installed in such
a manner that disruption of the attached ductwork, if any, does not impair
the operation of the damper. Equip sleeves or frames with perimeter mounting
angles attached on both sides of the wall or floor opening. Construct ductwork
in fire-rated floor-cei1ing or roof-cei1ing assemhly systems with air ducts
that pierce the ceiling of the assemblies in conformance with
UL Fire Resistance. Provide curtain type with damper blades out of the air
stream or single blade type fire dampers. Install dampers that do not reduce
the duct or the air transfer opening cross-sectional area. Install dampers so that
the centerline of the damper depth or thickness is located in the centerline of
the wall, partition or floor slab depth or thickness. Unless otherwise
indicated, comply with the installation details given in SMACNA 1819 and in
manufacturer's instructions for fire dampers. Perform acceptance testing of
fire dampers according to paragraph Fire Damper Acceptance Test and NFPA 90A.
2.7.5 Louvers
Provide louvers for installation in exterior walls that are associated with the
air supply and distribution system as specified in Section 08 91 00 METAL
LOUVERS.
of louver blades for rigidity and baffle these edges to exclude driving rain.
Provide air vents, penthouses, and goosenecks with bird screen.
Provide bird screens that conf orm to ASTM E 2016, No. 2 mesh, aluminum or
stainless steel. Provide "medi urn-1ight" rated aluminum screens . Provide
"light" rated stainless steel screens. Provide removable type frames
fabricated from either stainless steel or extruded aluminum.
.8.1 Fans
Test and rate fans according to AMCA 210. Calculate system effect on air
moving devices in accordance with AMCA 201 where installed ductwork differs
from that indicated on drawings. Install air moving devices to minimize fan
system effect. Where system effect is unavoidable, determine the most
effective way to accommodate the inefficiencies caused by system ef fee t on the
installed air moving device. The sound power level of the fans shall not exceed
85 dBA when tested according to AMCA 300 and rated in accordance with AMCA 301.
Provide all fans with an AMCA seal. Connect fans to the motors either directly
or indirectly with V-belt drive. Use V-belt drives designed for not less
than 150 percent of the connected driving capacity. Provide variable pitch motor
sheaves for 11 kW and below, and fixed pitch as defined by AHRI Guideline D.
Select variable pitch sheaves to drive the fan at a speed which can produce the
specified capacity when set at the approximate midpoint of the sheave
adjustment. When fixed pitch sheaves are furnished, provide a replaceable
sheave when needed to achieve system air balance. Provide motors for V-belt
drives with adjustable rails or bases. Provide removable metal guards for all
exposed V-belt drives, and provide speed-test openings at the center of all
rotating shafts. Provide fans with personnel screens or guards on both suction
and supply ends, except that the screens need not be provided, unless otherwise
indicated, where ducts are connected to the fan. Provide fan and motor
assemblies with vibration-isolation supports or mountings as indicated. Use
vibration-isolation units that are standard products with published loading
ratings. Select each fan to produce the capacity required at the fan static
pressure indicated. Provide sound power level as indicated. Obtain the sound
power level values according to AMCA 300. Provide standard AMCA arrangement,
rotation, and discharge as indicated. Provide power ventilators that conform
to UL 705 and have a UL label.
mm or less in diameter that have one or more extra long bearings between the
fan wheel and the drive. Provide sleeve type, self-aligning and
self-oi1i ng bear ings with oil reservoi rs, or preci s ion self-aligning
roller or ball-type with accessible grease fittings or permanently lubricated
type. Connect grease fittings to tubing for serviceability f rom a si ngle
acces s ible poi nt. Provide L5 0 rated bea ring life at not less than
200,000 hours as defined by ABMA 9 and ABMA 11. Provide steel, accurately
finished fan shafts, with key seats and keys for impeller hubs and fan pulleys.
Provide fan outlets of ample proport ions, des i gned for the at tachment of
angles and bolt s f or attaching flexible connections. Provide
automatically operated inlet vanes on suction inlets. Provide automatically
operated outlet dampers.
Unless otherwi se indi cat ed, provide mot nr.s that do not exceed
1800 rpm and have totally enclosed enclosures. Provide reduced-voltage-start
type motor starters with weather-resistant enclosure. Provide remote manual
switch with pilot indicating light where indicated.
2.8.2 Coils
Provide fin-and-tube type coils constructed of seamless copper tubes and aluminum
fins mechanically bonded or soldered to the tubes. Provide copper tube wall
thickness that is a minimum of 0.508 mm.. Provide aluminum fins that are 0.19
mm minimum thickness. Provide casing and tube support sheets that are not
lighter than 1.6 mm galvanized steel, formed to provide structural strength.
When required, provide multiple tube supports to prevent tube sag. Test each
coil at the factory under
water at not less than 2.76 MPa air pressure and make suitable for 1.38 MPa
working pressure and 149 degrees C operating temperature unless otherwise
stated. Mount coils for counterflow service. Rate and certify coils
to meet the requirements of AHRI 410.
Install water coils with a pitch of not less than 10 rnm/m of the tube length
toward the drain end. Use headers constructed of cast iron, welded steel
or copper. Furnish each coil with a plugged vent and drain connection
extending through the unit casing. Provide removable water coils with drain
pans.
Provide 750 mm depth, sectional, replaceable dry media type filters of the
size indicated with a MERV of 13 when tested according to ASHRAE 52.2. Provide
initial resistance at 2.54 m/s that does not exceed 0.1125 kPa. Provide UL
Class 1 filters. Provide fibrous glass media, supported in the air
stream by a wire or non-woven synthetic backing and secured to a galvanized steel
metal header. Provide pockets that do not sag or flap at anticipated air
flows. Install each filter with an extended surface pleated panel filter as
a prefilter in a factory preassembled, side access housing or a factory-made
sectional frame bank, as indicated.
Fabricate frames from not lighter than 1.6 mm sheet steel with rust-inhibitor
coating. Equip each holding frame with suitable filter holding devices.
Provide gasketed holding frame seats. Make all joints airt ight.
Provide dial type filter gauges, diaphragm actuated draft for all filter
stations, including those filters which are furnished as integral parts of
factory fabricated air handling units. Gauges shall be at least 98 mm
in diameter, with white dials with black figures, and graduated in 0.0025
kPa, with a minimum range of 0.25 kPa beyond the specified final resistance for
the filter bank on which each gauge is applied. Provide each gauge with a screw
operated zero adjustment and two static pressure tips with integral
compression fittings, two molded plastic vent valves, two 1.5 m minimum lengths
of 6.35 mm diameter aluminum tubing, and all hardware and accessories for gauge
mounting.
2.9.1.1 Casings
b. Individually removable exterior panels with standard tools. Removal shall not
affect the structural integrity of the unit. Furnish casings wi th access
sect ions, according to paragraph AIR HANDLING UNITS, inspection doors,
and access doors, all capable of opening a minimum of 90 degrees, as
indicated.
allow complete and easy physical cleaning of the pan underneath the coil
without removal of the coil. Coils shall be individually removable
from the casing.
h. A latched and hinged inspection door, in the fan and coil sections. Plus
additional inspection doors, access doors and access sections where
indicated.
Provide air filters as specified in paragraph AIR SYSTEMS EQUIPMENT for types
and thickness indicated.
following:
b. Fan bearings that are sealed against dust and dirt and are precision
self-aligning ball or roller type, with L50 rated bearing life at not less
than 200,000 hours as defined by ABMA 9 and ABMA 11. Bearings shall be
permanently lubricated or lubricated type with lubrication fittings readily
accessible at the drive side of the unit. Support bearings by structural
shapes, or die formed sheet structural members, or support plates
securely attached to the unit casing. Do not fasten bearings directly
to the unit sheet metal casing. Furnish fans and scrolls with coating
indicated.
three-sided enclosed type with solid or expanded metal face. Belt drives
sha11 be des i gned for not less than a 1.3 service factor based on
motor nameplate rating.
d. Motor sheaves that are variable pi tch for 20 kW and below and f ixed
pitch above 20 kW as defined by AHRI Guideline D. Where fixed sheaves are
requi red, the use of var iable pi tch sheaves is allowed during air
balance, but replace them with an appropriate fixed sheave after air
balance is completed. Select variable pitch sheaves to drive the fan at
a speed that produces the specified capacity when set at the approximate
midpoint of the sheave
adjustment. Furnish motors for V-belt drives with adjustable bases,
and with totally enclosed enclosures.
Provide access sections where indicated and furnish with access doors as shown.
Construct access sections and filter/mixing boxes in a manner identical to the
remainder of the unit casing and equip with access doors. Design mixing boxes
to minimize air strat i f icat ion and to promote thorough mixing of the air
streams.
Furnish diffuser sections between the discharge of all housed supply fans and
cooling coils of blow-through single zone units and filter sections of those
units with high efficiency filters located immediately downstream of the air
handling unit fan section. Provide diffuser sections that are fabricated
by the unit manufacturer in a manner identical to the remainder of the unit
casing, designed to be airtight under positive static pressures up to 2 kPa and
with an access door on each side for inspection purposes. Provide a diffuser
section that contains a perforated diffusion plate, fabricated of galvanized
steel, Type 316 stainless steel, aluminum, or steel treated for
corrosion with manufacturer's standard corrosion-resisting finish, and designed
to accomplish uniform air flow across the down-stream coil while reducing the
higher fan outlet velocity to within plus or minus 5 percent of the required face
velocity of the downstream component.
Provide base units that include galvanized coil casing, coil assembly drain pan
valve and piping package, outside air damper, air filter, fans, motor, fan
drive, motor switch, an enclosure for cabinet models and casing for concealed
models, leveling devices integral with the unit for vertical type units, and
sound power levels as indicated. Obtain sound power level data or values for these
units according to test procedures based on AHRI 350. Sound power values apply
to units provided with factory fabricated cabinet enclosures and standard grilles.
Values obtained for the standard cabinet models are acceptable for concealed
models without separate test provided there is no variation between models as to
the coil configuration, blowers, motor speeds, or relative arrangement of
parts. Provide automatic valves and controls as specified in paragraph
SUPPLEMENTAL COMPONENTS/SERVICES, subparagraph CONTROLS. Fasten each unit
securely to the building structure. Provide units with capacity indicated.
Provide room
fan-coil units that are certified as complying with AHRI 4 4 0, and meet the
requirements of UL 1995.
2.10.1.1 Enclosures
2.10.1.2 Fans
2.10.1.3 Coils
Fabricate coils from not less than 10 mm outside diameter seamless copper
tubing, with copper or aluminum fins mechanically bonded or soldered to the
tubes. Provide coils with not less than 13 mm outside diameter flare or
sweat connectors, accessory piping package with thermal connections suitable
for connection to the type of control valve supplied, and manual air vent.
Test coils hydrostatically at 2000 kPa or under water at 1700 kPa air pressure.
Provide coils suitable for 1400 kPa working pressure. Make provisions for coil
removal.
Size and locate drain and drip pans to collect all water condensed on and dripping
from any item within the unit enclosure or casing. Provide condensate drain pans
designed for self-drainage to preclude the buildup of microbial slime and thermally
insulated to prevent condensation and constructed of not lighter than 0.9 mm type
304 stainless steel or noncorrosive AES plastic. Provide insulation with a
flame spread rating not over 25 without evidence of continued progressive
combustion, a smoke developed rating no higher than 50, and of a waterproof type
or coated with a waterproofing material. Design drain pans so as to allow no
standing water and pitch to drain. Provide minimum 19 mm NPT or 15 mm
OD drain connection in drain pan. Provide plastic or metal auxiliary drain
pans to catch drips from control and piping packages, eliminating insulation of
the packages; if metal, provide auxiliary pans that comply with the
requirements specified above. Extend insulation at control and piping
connections 25 mm minimum over the auxiliary drain pan.
sleeve bearings.
2.10.1.6 Filters
2.10.1.7 Motors
Provide base unit that includes air plenums, air-discharge nozzles, air
discharge grilles, recirculation grilles, water coil assembly, valve and
piping package, condensate drain pan, and adjustable air-balancing dampers,
plus an enclosure for cabinet models and casing for concealed models. Make
each unit capable of producing not less than the capacity indicated without
exceeding the indicated static pressure. Provide a sound power level as
indicated with power level data or values for these units based on tests conducted
according to ASA S12.51. Sound power values apply to units provided with
factory fabricated cabinet enclosures and standard grilles. The values
obtained for the standard cabinet models are acceptable for concealed models
without separate tests, provided there is no variation between models as to coil
configuration, air discharge nozzles, air balancing dampers, or relative
arrangement of parts. Provide automatic valves and controls as specified in
paragraph SUPPLEMENTAL COMPONENTS/SERVICES, subparagraph
2.10.2.1 Enclosures
Fabricate plenums from galvanized steel with interior acou stically baffled
and lined with sound absorbing material to attenuate the sound power from
the primary air supply to the room. Provide heat -resistant nozzles that
are integral with or attached airtight to the plenum. Where coil induction
units are supplied with vertical runouts, furnish a streamlined, vaned,
mitered elbow transition piece for connection between the unit and ductwork.
Provide an adjustable air -balancing damper in each unit.
2.10.2.3 Coils
Fabricate coils from not less than 10 mm outside d iameter seamless copper
tubing, with copper or aluminum fins, mechanically bonded or soldered to
the tubes. Furnish coil connections with not less than 13 mm
outside diameter flare or sweat connectors, accessory piping package with
terminal connections suitable for connection to the type of control valve
supplied, and manual air vent. Test coils hydrostatically at 2000 kPa
or under water at 1700 kPa air pressure and provide coils suitable for 1400
kPa working pressure.
2.10.2.4 Screens
Provide easily accessible lint screens or throwaway filters for each unit.
Size and locate drain and drip pans to collect condensed water dripping from
any item within the unit enclosure. Provide drain pans constructed of
not lighter than 0.9 mm steel, g alvanized after fabrication, and thermally
insulated to prevent condensation. Provide insulation that has a flame
spread rating not over 25 without evidence of continued progressive
combustion, a smoke developed rating no higher than 50, and that is a
waterproof type or coated with a waterproofing material. In lieu of the above,
drain pans constructed of die -formed 0.8 mm steel are allowed, formed from
a single sheet and galvanized after fabrication and insulated and coated as
for the 0.9 mm steel material or of die-formed 0.9 mm type 304 stainless steel
insulated as specified above. Pitch drain pans to drain. Provide drain
connection when a condensate drain system is indica L ed. Make connect
i on a minimum 19 mm NPT or 15 mm OD.
2.10.3 Variable Air Volume (VAV) and Dual Duct Terminal Units
a. Provide VAV and dual duct terminal units that are the type, size,
and capacity shown, mounted in the ceiling or wall cavity, plus units
that are suitable for single or dual duct system applications.
Provide actuators and controls as specified in paragraph SUPPLEMENTAL
COMPONENTS/SERVICES, subparagraph CONTROLS.
Provide constant volume, single duct, terminal units that contain within the
casing, a constant volume regulator. Provide volume regulators that control
air delivery to within plus or minus 5 percent of specified air flow subjected
to inlet pressure from 200 to 1500 Pa.
Provide variable volume, single duct, terminal units with a calibrated air
volume sensing device, air valve or damper, actuator, and accessory relays.
Provide units that control air volume to within plus or minus 5 percent of
each air set point volume as determined by the thermostat with variations in
inlet pressures from 200 to 1500 Pa. Provide units with an internal
resistance not exceeding 100 Pa at maximum flow range. Provide external
differential pressure taps separate from the control pressure taps for air
flow measurement with a 0 to 250 Pa range.
Provide ceiling induction unit with a calibrated primary air volume sensing device,
primary air valve, induced air damper, and insulated induction tube.
Arrange unit to induce air from the ceiling plenum to maintain a maximum total
flow circulated to the conditioned space. Vary primary air upon demand of the
room thermostat. Upon a demand for maximum cooling, provide a unit that
delivers 100 percent primary air and, at minimum cooling, delivers 25 percent
primary air. Provide a terminal unit capable of closing to full shut off
without additional actuators or linkage changes. Provide terminals that
reset primary air volume within plus or minus 5 percent determined by the
thermostat regardless of upstream changes in the static pressure. Provide
a minimum inlet static pressure that does not exceed 250 Pa, including a maximum
of 75 Pa downstream static pressure. Provide external
differential pressure taps separate from control pressure taps for primary
air flow measurement with 0 to 250 Pa range. Make each unit norma1ly
closed upon loss of pneumatic pressure. Factory pipe actuator and accuracy
controls requiring only field installation of 138 kPa pneumat ic ma in air
and room thermostat.
c. Flow sensor: Provide ring or cross type sensor with minimum of two pickup
points which average the velocity across the inlet. Obtain flow measurement
within plus or minus 5 percent of rated airflow with 1.5 diameters of
straight duct upstream of unit and inlet static variation of 124 to 1240
Pa. Supply flow measuring taps and calibration flowchart with each
unit for field balancing airflows.
d. Primary VAV damper or valve: Provide galvanized steel damper blade that
closes against gasket inside unit. Connect damper to operating shaft with
a positive mechanical connection. Provide nylon bearing for damper shaft.
Cylindrical die cast aluminum valve inlet tapered to fit round flexible ducts
with integral flow diffuser and beveled self-centering disc. Provide
damper or valve leakage at shutoff that does not exceed 2 percent of capacity
at 250 Pa pressure.
Prov ide unit vent ila tors that i nclude an enclosure, ga1vani zed
casi ng, coil assembly, valve and piping package, drain pan, air
filters, fan assembly, fan dr ive, motor, motor cont rol1er,
damper s, damper opera tors, and sound power level as indicated.
Obtain sound power level data or values for these units according to
test procedures based on AHRI 350. Sound power values apply to units provided
with factory fabricated cabinet enclosures and standard grilles, when
handling standard flow for which the unit air capacity is rated. Secure
each unit to the building structure. Provide the unit ventilators with
capacity indicated. Provide the year -round classroom type unit ventilator
with automatic controls arranged to properly heat, cool, and ventilate
the room. Provide automatic valves and controls as specified in paragraph
SUPPLEMENTAL COMPONENTS/SERVICES, subparagraph CONTROLS. Make the
sequence of control any one of the standard ANSI cycles specified in
paragraph CONTROLS.
2.10.4.1 Enclosures
Fabricate enclosures f rom not 1ighter than 1.6 mm ga1vani zed steel,
reinforced and braced, or all welded framework with panels to provide
equivalent strength. Provide casing that is acoustically and thermally
insulated internally with not less than 13 mm thick dual density
fibrous glass insulation. Make the exposed side a high density,
erosion-proof material sui table for use in air streams with veloci ties
up to 246 m/s. Fasten the insulation with waterproof, fire -resistant
adhesive. Design front panel for easy remova1 by one person. Provide
discharge grilles that have adjustable grilles or grilles with adjustable
vanes and properly distribute air throughout the conditioned space.
Provide return grilles that are removable where front panel does not provide
access to interior components. Plastic discharge or return grilles
are not acceptable. Furnish removable panels or access doors for all
piping and control compartments. Provide fan switch that is key
operated or accessible through a locked access panel. Install gaskets
at the back and bottom of the unit for effective air seal, as required.
2.10.4.2 Fans
2.10.4.3 Coils
Provide coils that are circuited for a maximum water velocity of 2.4 m/s
wi thout excessive pressure drop and are otherwi se as speci f ied for
hot water coils in paragraph TERMINAL UNITS.
Size and locate drain and drip pans to collect all condensed water
dripping from any item within the unit enclosure. Provide drain pans
constructed of not lighter than 1.2 mm steel, galvanized after
fabrication, and thermally insulated to prevent condensation. Provide
insulation that is coated with a fire -resistant waterproofing material. In
lieu of the above, drain pans constructed of die -formed 1.0 mm steel
is allowed, formed from a s ingle sheet and galvani zed after fabr i ca
t ion and insulated and coated as for the 1.3 mm steel material, or of
die-formed 1.3 mm type 304 stainless steel insulated as specified above.
Pitch drain pans to drain. Furnish drain connection unless otherwise
indicated. Make the minimum connection 19 mm NDT or 18 nun OD.
2.10.4.5 Filters
2.10.4.6 Dampers
2.10.4.7 Motors
Provide permanent spli t-capaci tor type motors with bui11- in therma1 overload
protection and automatic reset. Mount motor on a resilient mounting,
isolated from the casing and suitable for operation on electric service
available. Provide a manually operated motor switch that provides for 2 or
3 speeds and off, mounted on an identified plate inside the unit below or behind
an access door. In lieu of speed control, provide a solid state variable
speed controller having minimum speed reduction of 50 percent.
Provide unit that is a factory fabricated and tested assembly for air-to-air
energy recovery by transfer of sensible heat from exhaust air to supply air
stream, with device performance according to ASHRAE 84 and
that delivers an energy transfer effectiveness of not less than 85 percent with
cross-contamination not in excess of 0.1 percent of exhaust airflow rate at
system design differential pressure, including purging sector if provided with
wheel. Provide exchange media that is chemically inert,
moisture-resistant, fire-retardant, laminated, nonmetallic material which
complies with NFPA 9OA. Isolate exhaust and
supply streams by seals which are static, field adjustable, and replaceable.
Equip chain drive mechanisms with ratcheting torque limiter or slip-clutch
protective device. Fabricate enclosure from galvanized steel and include
provisions for maintenance access. Provide recovery control and rotation
failure provisions as indicated.
Paint with a corros ion resist ing pa int finish according to ASTM A 123/A 123M
or ASTM A 924 /A 924M. Clean, phosphatize and coat internal and external
ferrous metal surfaces with a paint finish which has been tested according
to ASTM B 117, ASTM D 1654, and ASTM D 3359. Submi t evidence of
satisfactory paint performance for a minimum of 12 5 hours for units to be
installed indoors and 500 hours for units to be installed outdoors.
Provide rating of failure at the scribe mark that i s not less than 6,
average creepage not grea t er than 3 mm. Provi de rating of the
inscribed area that is not less than 10, no failure. On units
constructed of galvanized steel that have been welded, provide a final shop
docket of zinc-rich protective paint on exterior surfaces of welds or welds
that have burned through from the interior according to ASTM D 520 Type I.
Factory painting that has been damaged prior to acceptance by the Contracting
Officer shall be field painted in compliance with the requirements of paragraph
FIELD PAINTING OF MECHANICAL EQUIPMENT.
The requirements for chi11ed, condenser, or dual service water piping and
accessories are specified in Section 23 64 26 CHILLED, CHILLED-HOT, AND
CONDENSER WATER PIPING SYSTEMS
Provide and install condensate drainage for each item of equipment that
generates condensate in accordance with Section 22 00 00 PLUMBING, GENERAL
PURPOSE except as modified herein.
2.13.4 Insulation
The requirements for shop and field applied insulation are specified in Section
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS.
2.13.5 Controls
PART 3 EXECUTION
3.1 EXAMINATION
After becoming familiar with all details of the work, verify all dimensions in
the field, and advise the Contracting Officer of any discrepancy before
performing the work.
3.2 INSTALLATION
SECTION 23 00 00 Page 28
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
Provide water seals in the condensate drain from all units . Provide
a depth of each seal of 50 mm plus 0.1 mm for each Pa, of the total static pressure
rating of the unit to which the drain is connected. Provide water seals that are
constructed of 2 tees and an appropriate U-bend with the open end of each tee
plugged. Provide pipe cap or plug cleanouts where indicated. Connect
drains indicated to connect to the sanitary waste system using an indirect waste
fitting. Insulate air conditioner drain lines as speci f ied in Section
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS.
Provide PVC plastisol coated galvanized steel underground ductwork with coating
on interior and exterior surfaces and watertight joints. Install ductwork as
indicated, according to ACCA Manual 4 and manufacturer's instructions.
Maximum burial depth is 2 m.
Perforate subslab suction piping where indicated. Install PVC joints as specified
in ASTM D 2855.
3.2.6 FRP Ductwork
Provide fibrous glass reinforced plastic ducting and related structures that
conform to SMACNA 1403. Provide flanged joints where indicated. Crevice-free
butt lay-up joints are acceptable where flanged joints are not indicated.
When ambient temperatures are lower than 10 degrees C, heat cure joints by
exothermic react ion heat packs.
Provide ducts conveying smoke and grease laden vapors that conform to
requirements of NFPA 96. Make seams, joints, penetrations, and
duct-to-hood collar connections with a liquid tight continuous external weld.
Provide duct material that is a minimum 1.3 mm. Type 304L or 316L, stainless
steel . Include with duct construction an external perimeter angle sized
in accordance with SMACNA 1966, except place welded joint reinforcement on
maximum of 600 mm centers; continuously welded companion angle bolted flanged
joints with flexible ceramic cloth gaskets where indicated; pitched to drain at
low points; welded pipe coupling-plug drains at low points; welded fire
protection and detergent cleaning penetration; steel framed, stud bolted,
and flexible ceramic cloth gasketed cleaning access provisions where indicated.
Make angles, pipe couplings, frames, bolts, etc., the same material as
that specified for the duct unless indicated otherwise.
Provide exposed ductwork that is fabricated from minimum 1.3 mm, Type 304L or 316L,
stainless steel with continuously welded joints and seams. Pitch ducts to
drain at hoods and low points indicated. Match surface finish to hoods.
Fabricate concealed ducts conveying moisture laden air from minimum 1.3 mm. Type
300 series, stainless steel . Continuously weld, braze, or
M E PA LA
IN
Apply lining in cut-to-size pieces a 11ached to the interior of the duct with
nonflammable fire resistant adhesive conforming to ASTM C 916, Type I, NFPA
90A, UL 723, and ASTM E 84. Provide top and bottom pieces that lap the
side pieces and are secured with welded pins, adhered clips of metal, nylon,
or high impact plastic, and speed washers or we1ding cup-head pins instalied
according t o SMACNA 19 66. Provide welded pins, cup-head pins, or adhered
clips tha t do not di stort the duct, burn through, nor mar the f ini sh
or the surface of the duct . Make pins and washers flush with the
surfaces of the duct liner and seal all breaks and punctures of the duct 1
iner coating with the nonf1ammable, fire resistant adhesive. Coat exposed
edges of the liner at the duct ends and at other j oints where the 1 ining
i s subj ect to erosi on with a heavy brush coat of the nonf1ammable, fire
res istant adhesive, to prevent delamination of glass fibers. Apply
duct liner to flat sheet metal prior to forming duct through the sheet metal
brake. Additionally secure lining at the top and bottom surfaces of the duct
by welded pins or adhered clips as specified for cut-to-size pieces. Other
methods indicated in SMACNA 1966 to obtain proper installation of duct liners
in sheet metal duct s, including adhesives and fas teners, are acceptable.
3.2.10 Insulation
Provide holes with closures or threaded holes with plugs in ducts and plenums as
indicated or where necessary for the use of pitot tube in balancing the air system.
Plug insulated duct at the duct surface, patched over with insulation and then
marked to indicate location of test hole if needed for future use.
Test V-belts and sheaves for proper alignment and tension prior to operation
and after 72 hours of operation at final speed. Uniformly load belts on drive
side to prevent bouncing. Make alignment of direct driven couplings to within
50 percent of manufacturer's maximum allowable range of misalignment.
Provide equipment pads to the dimensions shown or, if not shown, to con form
to the shape of each piece of equipment served with a minimum 7 5 mm margin
around the equipment and supports. Allow equipment bases and foundations,
when constructed of concrete or grout, to cure a minimum of Id calendar days
before being loaded.
Install work in such a manner and at such time that a minimum of cutting and
patching of the building structure is required. Make holes in exposed
locations, in or through existing floors, by drilling and smooth by
sanding. Use of a jackhammer is permitted only where specifically
approved. Make holes through masonry wal1s to accommodate sieeves with an
iron pipe masonry core saw.
3.5 CLEANING
Thoroughly clean surfaces of piping and equipment that have become covered with
dirt, plaster, or other material during handling and construction before such
surfaces are prepared for final finish painting or are enclosed within the
building structure. Before final acceptance, clean mechanical equipment,
including piping, ducting, and fixtures, and free from dirt, grease,
and finger marks. When the work area is in an occupied space such as
office, laboratory or warehouse protect all furniture and equipment from
dirt and debris. Incorporate housekeeping for field construction work which
leaves all furniture and equipment in the affected area free of construction
generated dust and debris; and, all floor surfaces vacuum-swept clean.
3.6 PENETRATIONS
Provide sleeves and prepared openings for duct mains, branches, and other
penetrating items, and install during the construction of the surface to be
penetrated. Cut sleeves flush with each surface. Place sleeves for round duct
380 mm and smaller. Build framed, prepared openings for round duct larger than
380 mm and square, rectangular or oval ducts. Sleeves and framed openings are
also required where grilles, registers, and diffusers are installed at the
openings. Provide
25 mm clearance between penetrating and penetrated surfaces except at grilles,
registers, and diffusers. Pack spaces between sleeve or opening and duct or
duct' insulation with mineral fiber conforming with ASTM C 553, Type 1, Class
B-2.
Clean, pretreat, prime and paint metal surfaces; except aluminum surfaces need
not be painted. Apply coatings to clean dry surfaces. Clean the surfaces to
remove dust, dirt, rust, oil and grease by wire brushing and solvent
degreasing prior to application of paint, except clean to bare metal on metal
surfaces subject to temperatures in excess of 50 degrees C. Where more than
one coat of paint is specified, apply the second coat after the preceding coat
is thoroughly dry. Lightly sand damaged painting and retouch before applying the
succeeding coat . Provide aluminum or light gray finish coat.
b. Temperatures between 50 and 205 degrees C: Apply two coats of 205 degrees
C heat-resisting enamel applied to a total minimum thickness of 0.05 mm to
metal surfaces subject to temperatures between 50 and 205 degrees C.
Submit the proposed schedule, at least 2 weeks prior to the start of test.
Operate all fire dampers and smoke dampers under normal operating conditions,
prior to the occupancy of a building to determine that they function properly.
Test each fire damper equipped with fusible link by
having the fusible link cut in place. Test dynamic fire dampers with
the air handling and distribution system running. Reset all fire dampers
with the fusible links replaced after acceptance testing. To ensure optimum
operation and performance, install the damper so it is square and f ree f
rom racking.
Submit test reports for the ductwork leak test, and performance tests in
booklet form, upon complet ion of test ing. Document phases of tests
performed including initial test summary, repairs/adjustments made, and
final test results in the reports.
Provide a temporary bypass for water coils to prevent flushing water from
passing through coiIs. Inside of room fan-coi1 uni tscoi1- induct ion units,
air terminal units, unit ventilators, thoroughly clean ducts, plenums, and
casing of debris and blow free of small particles of rubbish and dust and then
vacuum clean before installing outlet faces. Wipe equipment clean, with no
traces of oil, dust, dirt, or paint spots. Provide temporary filters prior
to startup of all fans that are operated during construction, and install new
filters after all construction dirt has been removed from the building, and the
ducts, plenums, casings, and other items specified have been vacuum cleaned.
Maintain system in this clean condition until final acceptance. Properly
lubricate bearings with oil or grease as recommended by the manufacturer.
Tighten belts to proper tension. Adjust control valves and other miscellaneous
equipment requiring adjustment to setting indicated or directed. Adjust
fans to the speed indicated by the manufacturer to meet specified conditions.
Maintain all equipment installed under the contract until close out documentation
is received, the project is completed and the building has been documented as
beneficially occupied.
Submit six manuals at least 2 weeks prior to field training. Submit data complying
with the requirements specified in Section 01 78 23
-- End of Section --
SECTION 23 23 00
REFRIGERANT PIPING
10/07
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Qualifications
1.3.2 Contract Drawings
1.4 DELIVERY, STORAGE, AND HANDLING
1 . 5 MAINTENANCE
1.5.1 General
1.5.2 Extra Materials
PART 2 PRODUCTS
SECTION 23 23 00 Page 1
Al Ain - Aircraft Maintenace Hangar
MEP-Trades - Revision August 2010
PART 3 EXECUTION
3.1 EXAMINATION
3.2 INSTALLATION
3.2.1 Directional Changes
3.2.2 Functional Requirements
3.2.3 Fittings and
3 2 3 1 Threaded Connections End Connections
3 2 3 2 Brazed Connections
3 2 3 3 Weided Connect ions
3 2 3 4 Flared Connections
3 2 3 5 Flanged Connections
2 4 Valves
3 2 4 1 General
3 2 4 2 Expansion Valves
3 2 4 3 Valve Identification
2 5 Vibration Dampers
2 6 Strainers 3 3 3
2 7 Filter Dryer 3.2.8 Sight
Glass
3.2.9 Discharge Line Oil Separator
3.2.10 Accumulator
3.2.11 Flexible Pipe Connectors
3.2.12 Temperature Gauges
3.2.13 Pipe Hangers, Inserts, and Supports
3.2.13.1 Hangers
3.2.13.2 Inserts
3.2.13.3 C-Clamps
3.2.13.4 Angle Attachments
3.2.13.5 Saddles and Shields
3.2.13.6 Horizontal Pipe Supports
3.2.13.7 Vertical Pipe Supports
3.2.13.8 Pipe Guides
3.2.13.9 Steel Slides
3.2.13.10 High Temperature Guides with Cradl
3.2.13.11 Multiple Pipe Runs
3.2.13.12 Structural Attachments
3.2.14 Pipe Alignment Guides
3.2.15 Pipe Anchors
3.2.16 Building Surface Penetrations
3.2.16.1 Refrigerated Space
3.2.16.2 General Service Areas
3.2.16.3 Waterproof Penetrations
3.2.16.4 Fire-Rated Penetrations
3.2.16.5 Escutcheons
3.2.17 Access Panels
3.2.18 Field Applied Insulation
3.2.19 Field Painting
3.2.19.1 Color Coding
3.2.19.2 Color Coding Scheme
3.3 CLEANING AND ADJUSTING
3.4 TRAINING COURSE
3.5 REFRIGERANT PIPING TESTS
3.5.1 Preliminary Procedures
3.5.2 Pneumatic Test
3.5.3 Evacuation Test
3.5.4 System Charging and Startup Test
3.5.5 Refrigerant Leakage
3.5.6 Contractor's Responsibility
SECTION 23 23 00 Page 2
Al Ain - Aircraft Maintenace Hangar MEP-Trades - MEPALAIN
Revision August 2010
SECTION 23 23 00
REFRIGERANT PIPING
10/07
REFERENCES
SECTION 23 23 00 Page 3
Al Ain - Aircraft Maintenace Hangar MEP-Trades - MEPALAIN
Revision August 2010
MSS SP-69
SECTION 23 23 00 Page 4
Al Ain - Aircraft Maintenace Hangar MEPALA1N MEP-Trades - Revision August 2010
1.2 SUBMITTALS
b. Valves
c. Piping Accessories
Spare Parts
Spare parts data for each different item of equipment specified in Army
projects only.
Qualifications; G, AE
Demonstrations; G, AE
SECTION 23 23 00 Page 5
Al Ain - Aircraft Mairitenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
Verification of Dimensions
SD-07 Certificates
Service Organization; G, AE
Maint enance
Operation and Maintenance Manuals
1.3.1 Qualifications
SECTION 23 23 00 Page 6
Al Ain - Aircraft Maintenace Hangar MEP -Trades MEPALAIN
- Revision August 2010
1.5 MAINTENANCE
1.5.1 General
Submit spare parts data for each different item of equipment specified, after
approval of detail drawings and not later than 2 months prior to the
date of beneficial occupancy. The data shall include a complete list of
parts and supplies, with current unit prices and source of supply, a
recommended spare parts list for 1 year of operation, and a list of the
parts recommended by the manufacturer to be replaced on a routine basis.
PART 2 PRODUCTS
SECTION 23 23 00 Page 7
Al Ain - Aircraft Maintenace Hangar MEPALAIN MEP-Trades - Revision August 2010
Copper tubing shall conform to ASTM B 280 annealed or hard drawn as required.
Copper tubing shall be soft annealed where bending is requi red and hard drawn
where no bending is required. Soft annealed copper tubing shall not be
used in sizes larger than 35 mm. Joints shal1 be bra zed except that joints
on 1ines 22 mmand smal1er may be flared. Cast copper alloy fittings for
flared copper tube shall conform to ASME B16.26 and ASTM B 62. Wrought copper
and bronze solder-joint pressure fittings shall conform to ASME B16.22 and
ASTM B 75M. Joints and fittings for brazed joint shall be wrought-copper or
forged-brass sweat fittings. Cast sweat-type joints and fittings shall not
be allowed for brazed joints. Brass or bronze adapters for brazed tubing may
be used for connecting tubing to flanges and to threaded ends of valves and
equipment.
2.4.2 Solder
Solder shall conform to ASTM B 32, grade Sb5, tin-ant imony alloy for
service pressures up to 1034 kPa. form, Solder flux shall be liquid or paste
non-corrosive and conform to ASTM B 813.
Filler metal shall conform to AWS A5.8/A5.8M, Type BAg-5 with AWS Type 3 flux,
except Type BCuP-5 or BCuP-6 may be used for brazing copper-to-copper joints.
2.5 VALVES
SECTION 23 23 00 Page 8
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- Revision August 2010
Valve shall be the globe or full-port ball type with a back-seating stem
especially packed for refrigerant service. Valve packing shall be replaceable
under line pressure. Valve shall be provided with a handwheel or wrench opera
tor and a sea1 cap. Valve shal1 be the straight or angle pattern design
as indicated.
Valve shall be the swing or lift type as required to provide positive shutoff
at the differential pressure indicated. Valve shall be provide with resilient
seat.
Valves shall comply with ANSI/AHRI 760 and be suitable for continuous duty
with applied voltages 15 percent under and 5 percent over nominal rated voltage
at maximum and minimum encountered pressure and temperature service conditions.
Valves shall be direct-acting or pilot-operating type, packless, except that
packed stem, seal capped, manual lifting provisions shall be furnished.
Solenoid coils shall be moisture-proof, UL approved, totally encapsulated or
encapsulated and metal jacketed as required. Valves shall have safe
working pressure of 2760 kPa and a maximum operating pressure differential of at
least 1375 kPa at 8 5 percent rated voltage. Valves shall have an operating
pressure differential suitable for the refrigerant used.
Valve shall conform to ANSI/AHRI 750 and ASHRAE 17. Valve shall be the
diaphragm and spring-loaded type with internal or external equalizers, and bulb
and capillary tubing. Valve shall be provided with an external superheat
adjustment along with a seal cap. Internal equalizers may be utilized where
flowing refrigerant pressure drop between outlet of the valve and inlet to the
evaporator coil is negligible and pressure drop across the evaporator is less than
the pressure difference corresponding to 1 degree C of saturated suction
temperature at evaporator conditions. Bulb charge shall be determined by the
manufacturer for the application and such that liquid will remain in the bulb at
all operating conditions. Gas limited liquid charged valves and other valve
devices for limiting evaporator pressure shall not be used without a distributor
or discharge tube or effective means to prevent loss of control when bulb becomes
warmer than valve body. Pilot-operated valves shall have a characterized plug
to provide required modulating control. A de-energized solenoid valve may be used
in the pilot line to close the main valve in lieu of a solenoid valve in the
main liquid line. An isolatable pressure gauge shall be provided in the pilot
line, at the main valve. Automatic pressure reducing or constant pressure
regulating expansion valves may be used only where indicted or for constant
evaporator loads.
Valve shal1 be the two-way type, unless indicated otherwise. Valve shall bear
the ASME code symbol. Valve capacity shall be certified by the National Board
of Boiler and Pressure Vessel Inspectors. Valve
SECTION 23 23 00 Page 9
Al Ain - Aircraft Ma intenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
Refrigerant access valves and hose connections shall be in accordance with AHRI
720.
Driers shall conform to AHRI 711. Sizes 15 mm and larger shall be the full
flow, replaceable core type. Sizes 13 mm and smaller shall be the sealed
type. Cores shall be of suitable desiccant that will not plug, cake, dust,
channel, or break down, and shall remove water, acid, and foreign material
from the refrigerant. Filter driers shall be constructed so that none of
the desiccant will pass into the refrigerant 1ines. Minimum bursting
pressure shal1 be 10.3 MPa.
Gauge glass shall include top and bottom isolation valves fitted with automatic
checks, and packing followers; red-line or green-line gauge glass; elastomer
or polymer packing to suit the service; and gauge glass guard.
Bull's-eye and inline sight glass reflex lens shall be provided for dead-end
liquid service. For pipe line mounting, two plain lenses in one body
suitable for backlighted viewing shall be provided.
SECTION 23 23 00 Page 10
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
2.6.5 Strainers
Strainers used in refrigerant service shall have brass or cast iron body, Y-or
angle-pattern, cleanable, not less than 60-mesh noncorroding screen of an
area to provide net free area not less than ten times the pipe diameter with
pressure rating compatible with the refrigerant service. Screens shall be
stainless steel or monel and reinforced spring-loaded where necessary for
bypass-proof construction.
Gauges shall conform to ASME B40.100 and shall be provided with throttling type
needle valve or a pulsation dampener and shut-off valve. Gauge shal1 be a
minimum of 8 5 mm in diameter wi th a range f rom 0 kPa to approximately 1.5
times the maximum system working pressure. Each gauge range shall be selected
so that at normal operating pressure, the needle is within the middle-third of
the range.
Temperature gauges shall be the industrial duty type and be provided for the
required temperature range. Gauges shall have Celsius scale in 1 degree
graduations scale (black numbers) on a white face. The pointer shall
be adjustable. Rigid stem type temperature gauges shall be provided in therma1
wel1s located within 1.5 m of the f inished floor . Universal adjustable
angle type or remote element type temperature gauges shall be provided in
thermal wells located 1.5 to 2.1 m above the finished floor. Remote
element type temperature gauges shall be provided in thermal wells located 2.1
m above the finished floor.
Stem cased-glass case shall -be polished stainless steel or cast aluminum, 229
mm long, with clear acrylic lens, and non-mercury filled glass tube with
indicating-fluid column.
Bimetallic dial type case shall be not less than 89 mm, stainless steel, and
shal1 be hermetically sealed with clear acrylic lens. Bimeta1lie element
sha11 be si1icone dampened and unit fitted with externa1 calibrator adjustment.
Accuracy shall be one percent of dial range.
Liquid-, solid-, and vapor-filled dial type cases shal1 be not less than
89 mm, stainless steel or cast aluminum with clear acrylic lens. Fill shall
be nonmercury, suitable for encountered cross-ambients, and connecting
capillary tubing shall be double-braided bronze.
SECTION 23 23 00 Page 11
Al Ain - Aircraft Ha int enace Hanga r MEP-Trades MEPALAIN
- Revision August 2010
plug-fitt ed type 13 mm NPT connect i on su i table for use with ei ther engraved
stem or standard separable socket thermometer or thermostat . Mercury shall not
be used in thermometers. Extended neck thermal wells sha11 be of su f f
ic ient length to clear insulat ion thickness by 2 5 mm.
Pipe hangers, inserts, guides, and supports shall conform to MSS SP-58
and MSS SP-69.
2.6.9 Escutcheons
2 . 7 FABRICATION
Refrigerant suction lines between the cooler and each compressor and cold gas
inlet connections to gas cooled motors shall be insulated with not less than
19 mm thick unicellular plastic foam. Factory insulated items instal1ed
outdoors are not requ i red to be f i re-rated. As a minimum, factory
insulated items installed indoors shall have a flame spread index no higher than
75 and a smoke developed index no higher than 150. Factory insulated items
(no jacket) installed indoors and which are located in air pienums, in
cei1ing spaces, and in attic spaces shall have a flame spread index no higher
than 25 and a smoke developed index no higher than 50. Flame spread and smoke
developed indexes shall be determined by ASTM E 84. Insulation shall be tested
in the same density and installed thickness as the material to be used in the actual
construction. Material supplied by a manufacturer with a jacket shall be tested
as a composite material. Jackets, facings, and adhesives shall have a
flame spread index no higher than 25 and a smoke developed index no higher than
50 when tested in accordance with ASTM E 8 4 .
PART 3 EXECUTION
3 . 1 EXAMINATION
After becoming familiar with all details of the work, perform a verification of
dimensions in the field, and advise the Contracting Officer of any
discrepancy before performing any work.
3.2 INSTALLATION
SECTION 23 23 00 Page 12
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
Threaded connections shall be made with tapered threads and made tight with PTFE
tape complying with ASTM D 3308 or equivalent thread-joint compound applied to
the male threads only. Not more than three threads shal1 show after the
joint is made.
SECTION 23 23 00 Page 13
Al Ain - Aircraft Ha intenace Hangar MEP-Trades HEPALAIN
- Revision August 2010
When flared connections are used, a suitable lubricant shall be used between the
back of the flare and the nut in order to avoid tearing the flare wh i1e t i
ghtening the nu t.
When steel refrigerant piping is used, union or flange joints shall be provided
in each line immediately preceding the connection to each piece of equipment
requiring maintenance, such as compressors, coils, chillers, control
valves, and other similar items. Flanged joints shall be assembled
square end tight with matched flanges, gaskets, and bolts. Gaskets shall be
suitable for use with the refrigerants to be handled.
3.2.4 Valves
3.2.4.1 General
Refrigerant stop valves shall be installed on each side of each piece of equipment
such as compressors condensers, evaporators, receivers, and other similar
items in multiple-unit installation, to provide partial system isolation as
required for maintenance or repair. Stop valves shall be installed with stems
horizontal unless otherwise indicated. Ball valves shall be installed with
stems positioned to facilitate operation and maintenance. Isolating valves
for pressure gauges and switches shall be external to thermal insulation.
Safety switches shall not be fitted with isolation valves. Filter dryers having
access ports may be considered a point of isolation. Purge valves shall be
provided at all points of systems where accumulated noncondensable gases would
prevent proper system operation. Valves shall be furnished to match line
size, unless otherwise indicated or approved.
Expansion valves shall be installed with the thermostatic expansion valve bulb
located on top of the suction line when the suction line is less than 54 mm in
diameter and at the 4 o'clock or 8 o'clock position on lines larger than 54 mm.
The bulb shall be securely fastened with two clamps. The bulb shall be
insulated. The bulb shall installed in a horizontal portion of the suction
line, if possible, with the pigtail on the bottom. If the bulb must be
installed in a vertical line, the bulb tubing shall be facing up.
Each system valve, including those which are part of a factory assembly, shall
be tagged. Tags shall be in alphanumeric sequence, progressing in direction
of fluid flow. Tags shall be embossed, engraved, or stamped plastic or
nonferrous metal of various shapes, sized approximately 34 mm diameter, or
equivalent dimension, substantially attached to a component or immediately
adjacent thereto. Tags shall be attached with nonferrous, heavy duty,
bead or 1ink chain, 14 gauge annealed wire, nylon cable bands or as approved.
Tag numbers shall be referenced in Operation and Maintenance Manuals and system
diagrams.
SECTION 23 23 00 Page 14
Al Ain - Aircraft Maintenace Hangar M E P - T r a d e s MEPALAIN
- Revision August 2010
3.2.6 Strainers
Discharge line oil separator shall be provi ded in the discharge line from
each compressor. Oil return line shall be connected to the
compressor as recommended by the compressor manufacturer.
3.2.10 Accumulator
Pipe hangers, inserts, and supports shall conform to MSS SP -58 and MSS
SP-69, except as modified herein. Pipe hanger types 5, 12,
and 26 shall not be used. Hangers used to support piping 50 mm and larger
shall be fabricated to permit adequate adjustment after erection while
still supporting the load. Piping subjected to vertical movement, when
operating temperatures exceed ambient temperatures, shall be supported
SECTION 23 23 00 Page 15
Al Ain - Aircraft Maintenace Hangar MEP -Trades MEPALAIN
- Revision August 2010
3.2.13.1 Hangers
3.2.13.2 Inserts
3.2.13.3 C-Clamps
SECTION 23 23 00 Page 16
MEPALAIN
Where there are high system temperatures and welding to piping is not desirable,
then the Type 35 guide shall include a pipe cradle, welded to the guide
structure and strapped securely to the pipe. The pipe shal1 be separated
from the slide material by at least 100 mm, or by an amount adequate for
the insulat ion, whichever i s greater.
Pipe alignment guides shall be provided where indicated for expansion loops,
offsets, and bends and as recommended by the manufacturer for expansion joints,
not to exceed 1.5 m on each side of each expansion joint, and in lines 100 mm
or smaller not more than 600 mm on each side of the joint.
SECTION 23 23 00 Page 17
Al Ain - Aircraft Ma in tenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
Refri gera ted space bu ilding surface penetrat ions shal1 be fit ted with
sleeves fabricated from hand-lay-up or helically wound, fibrous glass
reinforced polyester or epoxy resin with a minimum thickness equal to equivalent
size Schedule 40 steel pipe. Sleeves shall be constructed with
integral collar or cold side shall be fitted with a bonded slip-on flange or
extended collar. In the case of masonry penetrations where sleeve i s not
cast - in, voids shal1 be f i1led with latex mixed mortar cast to shape
of sleeve and flange/externa1 collar type sleeve sha11 be assembled with
butyl elastomer vapor barrier sealant through penetration to cold side
surface vapor barrier overlap and fastened to surface with masonry anchors.
Integral cast-in collar type sleeve shall be f1ashed as indicated.
Normally noninsulated penetrating round surfaces shall be sealed to sleeve bore
with mechanically expandable seals in vapor tight manner and remaining warm and
cold side sleeve depth shall be insulated with not less than 100 mm of
foamed-in-place rigid polyurethane or foamed-in-place silicone elastomer.
Vapor barrier sealant shall be applied to finish warm side insulation surface.
Warm side of penetrating surface shall be insulated beyond vapor barrier sealed
sleeve insulation for a distance which prevents condensation. Wires in
refrigerated space surface penetrating conduit shall be sealed with vapor
barrier plugs or compound to prevent moisture migration through conduit and
condensation therein.
Each sleeve shall extend through its respective wall, floor, or roof, and
shall be cut flush with each surface. Pipes passing through concrete or masonry
wall or concrete floors or roofs shall be provided with pipe sleeves fitted
into place at the time of construction. Sleeves shall be of such size as to
provide a minimum of 6 mm all-around clearance between bare pipe and sleeves or
between jacketed-insulation and sleeves. Except in pipe chases or interior
walls, the annular space between pipe and sleeve or between jacket
over-insulation and sleeve shall be sealed in accordance with Section 07 92 00
JOINT SEALANTS.
SECTION 23 23 00 Page 18
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
3.2.16.5 Escutcheons
Access panels shall be provided for all concealed valves, vents, controls,
and items requiring inspection or maintenance. Access panels shall be of
sufficient size and located so that the concealed items may be serviced and
maintained or completely removed and replaced. Access panels shall be as
specified in Section 05 50 13 MISCELLANEOUS METAL FABRICATIONS.
Paint ing required for surfaces not otherwise specified, and finish painting
of items only primed at the factory are specified in Section 09 90 00 PAINTS
AND COATINGS.
A color coding scheme for locating hidden piping shall be in accordance with
Section 22 00 00 PLUMBING, GENERAL PURPOSE.
SECTION 23 23 00 Page 19
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
After all components of the refrigerant system have been installed and connected,
subject the entire refrigeration system to pneumatic, evacuation, and startup
tests as described herein. Conduct tests in the presence of the Contracting
Officer. Water and electricity required for the tests will be furnished by
the Government. Provide all material, equipment, instruments, and
personnel required for the test. Provide the services of a qualified technician,
as required, to perform all tests and procedures indicated herein. Field
tests shall be coordinated with Section 23 05 93 TESTING,
ADJUSTING, AND BALANCING OF HVAC SYSTEMS.
Prior to pneumatic testing, equipment which has been factory tested and
refrigerant charged as wel1 as equipment which could be damaged or cause
personnel injury by imposed test pressure, positive or negative, shall be
isolated from the test pressure or removed from the system. Safety relief valves
and rupture discs, where not part of factory sealed systems, shal1 be removed
and openings capped or plugged.
Pressure control and excess pressure protection shall be provided at the source
of test pressure. Valves shal1 be wide open, except those leading to the
atmosphere. Test gas shall be dry nitrogen, with minus 55 degrees C dewpoint
and less than 5 ppm oil. Test pressure shall be applied in two stages before
any refrigerant pipe is insulated or covered. First stage test shall be at
69 kPa with every joint being tested with a thick soap or color indicating
solution. Second stage tests shall raise the system to the minimum refrigerant
leakage test pressure specified in ANSI/ASHRAE 15 & 34 with a maximum test
pressure 25 percent greater. Pressure above 690 KPa shall be raised in 10
percent increments with a pressure acclimatizing period between increments.
The initial test pressure shall be recorded along with the ambient temperature
to which the system is exposed. Final test pressures of the second stage shall
be maintained on the system for a minimum of 24 hours. At the end of the
24 hour period, the system pressure will be recorded along with the ambient
temperature to which the system is exposed. A correction factor of 2 kPa will
be allowed for each degree C change between test space initial and final ambient
temperature, plus for increase and minus for a decrease. If the
corrected system pressure is not exactly equal to the initial system test
pressure, then the system shall be investigated for leaking joints. To
repair leaks, the joint sha11 be taken apart, thoroughly cleaned, and
reconstructed as a new joint. Joints repaired by caulking,
SECTION 23 23 00 Page 20
Al Ain - Aircraft Maintenace Hangar MEP-Trades - MEPALAIN
Revision August 2010
If a refrigerant leak is discovered after the system has been charged, the
leaking portion of the system shall immediately be isolated from the
remainder of the system and the refrigerant pumped into the system receiver or
other suitable container. Under no circumstances shall the refrigerant be
discharged into the atmosphere.
At all times during the installation and testing of the refrigeration system,
take steps to prevent the release of refrigerants into the atmosphere. The
steps shall include, but not be limited to, procedures which will minimize the
release of refrigerants to the atmosphere and the use of refrigerant recovery
devices to remove refrigerant from the system and store the refrigerant for reuse
or reclaim. At no time shall more than 85 g of refrigerant be released to the
atmosphere in any one occurrence. Any system leaks within the first year shall
be repaired in accordance with the requirements herein at no cost to the Government
including material, labor, and refrigerant if the leak is the result of
defective equipment, material, or installation.
-- End of Section --
SECTION 23 23 00 Page 21
Al Ain - Aircraft Maintenace Hangar MEPALAIN
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MECHANICAL SYSTEMS
11/08
PART 1 GENERAL
1.1 REFERENCES
1.2 SYSTEM DESCRIPTION
1.3 SUBMITTALS
1.4 QUALITY ASSURANCE
1.4.1 Drawings
1.5 DELIVERY, STORAGE, AND HANDLING
1.6 MAINTENANCE
PART 2 PRODUCTS
PART 3 EXECUTION
3 . 1 EXAMINATION
3 . 2 INSTALLATION
3.3 PIPING
3.4 TRAINING COURSE
3.5 TESTS
3.5.1 Chilled; Water T esting (monthly)
3.5.2 Quality Assurance Testing
3.5.2.1 Chilled Water Quality Assurance Testing (quarterly)
3.5.3 Corrosion Testers
3.6 INSPECTIONS
3.6.1 Inspection General Requirements
SECTION 23 25 00 Page 1
Al Ain - Aircraft Maintenace Hangar MEP-Trades - MEPALAIN
Revision August 2010
SECTION 23 25 00
1 1 /08
PART 1 GENERAL
1.1 REFERENCES
Analysis of Water
This section covers the provisions and installation procedures necessary for a
complete and totally functional water system(s) chemical treatment. Provide
and install the systern with all necessary System Components, Accessories,
Piping Components, and Supplemental Components/Services.
1.3 SUBMITTALS
SECTION 23 25 00 Page 2
Al Ain - Aircraft Maintenace Hangar MEP-Trades - MEPALAIN
Revision August 2010
Spare Parts
Field Instructions
Tests; G, AE
Demons trations ; G, AE
SECTION 23 25 00 Page 3
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
1.4.1 Drawings
Protect all equipment delivered and placed in storage from the weather,
humidity and temperature variations, dirt and dust, or other contaminants.
1.6 MAINTENANCE
Submit spare parts data for each different item of material and equipment
specified, after approval of the detail drawings, not later than 2 months
prior to the date of beneficial occupancy. The data shall include a
complete list of parts and supplies, with source of supply
PART 2 PRODUCTS
2.2 NAMEPLATES
SECTION 23 25 00 Page 4
Al Ain - Aircraft Maintenace Hangar MEP-Trades MEPALAIN
- Revision August 2010
address, type or style, and cata1og or serial number on a plate securely attached
to the item of equipment. Nameplates shall be provided for :
a. Pump(s)
b. Pump Motor(s)
2 . 4 GAUGES
ppm (mg/L)
ppm (mg/L}
ppm (mg/L)
ppm (mg/L)
ppm (mg/L)
micromho/cm
SECTION 23 25 00 Page 5
Al Ain - Aircraft Maintenace Hangar MEP-Trades - MEPALAIN
Revision August 2010
indicated. The feeder shall be furnished with an air vent, gauge glass,
funnel, valves, fittings, and piping.
Treat chilled water with either a borax/nitrite type treatment or a molybdate type
treatment. Both types of treatment can be used with glycol. Borax/nitrite
treatment shall be maintained at the limits of
600 to 1000 ppm nitrite, 40 - 50 ppm copper corrosion inhibitor {TT or
MBT), and pH of 8.5 to 9.5. Molybdate treatment shall be maintained at
the limits of 100 to 125 ppm molybdate, 40 - 50 ppm copper corrosion
inhibitor (TT or MBT), and pH of 8.0 to 9.0.
One test kit of each type required to determine the water quality as
outlined within the operation and maintenance manuals shall be provided (e.g.
pH and nitrite or molybdate).
2. 7 SUPPLEMENTAL COMPONENTS/SERVICES
Drain and makeup water piping shall comply with the requirements of Section
22 00 00 PLUMBING, GENERAL PURPOSE. Drains which connect to sanitary
sewer systems shall be connected by means of an indirect waste.
PART 3 EXECUTION
3 . 1 EXAMINATION
After becoming familiar with all details of the work, verify all dimensions
in the field, and advise the Contracting Officer of any discrepancy, before
performing any work.
3.2 INSTALLATION
Provide all chemicals, equipment and labor necessary to bring all system
waters in conformance with the specified requirements. Perform all work in
accordance with the manufacturer's published diagrams, recommendations, and
equipment warranty requirements.
3.3 PIPING
Conduct a training course for the operating staff as designated by the Contracting
Officer. The training period shall consist of a total 8 hours of normal working
time and start after the system is functionally completed but prior to final
acceptance tests. The field instructions shall cover all of the items
contained in the Operation and Maintenance Manuals as well as demonstrations of
routine maintenance operations.
3.5 TESTS
If the waters of the mechanical systems are not in conformance with the
specified requirements or in accordance with manufacturer's recommendations,
the water treatment company shall take corrective action to enable compliance.
Daily operational tests shall be performed in the directed frequencies to
maintain required control to prevent corrosion, sealing and damage to
equipment during operation
SECTION 23 25 00 Page 6
AI Ain - Aircraft Maintenace Hangar MEPALAIN
MEP-Trades - Revision August 2010
PH [ ___ ]
Nitrite or Molybdate I ___ ] ppm (mg/L)
Conductivity I 1 micromho/cm
PH f 1
Nitrite or Molybdate [ ____ ] ppm (mg/L)
Conductivity [ ____ ] micromho/cm
Iron (total, as Fe(2}0(3>) [ ____ ] ppm (mg/L)
Written evaluation summary
Install corrosion coupon and rack systems to verify corrosion control in the
systems. Testers or coupons are installed in flowing system water
through a sidestream or rack system. Both mild steel and copper metal
samples are to be tested in the corrosion testers in accordance with ASTM D
2688. Samples are to be replaced and analyzed every 3 months. Rates of
corrosion less than 3 mpy for steel and 0.2 mpy for copper are acceptable.
Corrosion testers shall be installed on the piping systems of the following
systems.
3.6 INSPECTIONS
...
Thirty days after project completion, inspect the cooling tower and condenser
for problems due to corrosion, scale, and biological growth. If the cooling
tower and condenser are found not to conform to the manufacturer's recommended
conditions, and the water treatment company recommendations have been
followed; the water treatment company shall provide all chemicals and labor
for cleaning or repairing the equipment as required by the manufacturer's
recommendations.
-- End of Section --
SECTION 23 25 00 Page 7
Al Ain - Aircraft Maintenace Hangar MEPALAIN
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SECTION 23 64 26 CHILLED
PART 1 GENERAL
1.1 REFERENCES
1.2 SYSTEM DESCRIPTION
1 . 3 SUBMITTALS
1.4 MODIFICATIONS TO REFERENCES
1.4.1 Definitions
1.5 SAFETY REQUIREMENTS
1.6 DELIVERY, STORAGE, AND HANDLING
1.7 PROJECT/SITE CONDITIONS
1.7.1 Verification of Dimensions
1.7.2 Drawings
1.7.3 Accessibility
PART 2 PRODUCTS
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Welding
3.1.1.1 Employer's Record Documents (For Welding)
3.1.1.2 Welding Procedures and Qualifications
3.1.1.3 Examination of Piping Welds
3.1.1.4 Welding Safety
3.1.2 Directional Changes
3.1.3 Functional Requirements
3 1 4 1 Threaded Connections
3 1 4 2 Welded Connections
3 1 4 3 Grooved Mechanical Connections
3 1 4 4 Flared Connections
3 1 4 5 Flanges and Unions
31 5 Valves
31 6
3.1.8 Air Vent sPipe Connectors
Flexible
3.1.9
31 7 Temperature Gauges
Drains
3.1.10 Pipe Hangers, Inserts, and
Supports SECTION 23 64 26 Page 172
3.1.10.1 Hangers
3.1.10.2 Inserts
Al Ain - Aircraft Haintenace Hangar MEPALAIN
MEP-Trades - Revision August 2010
3 1 1 3 C-Clamps
. 0
3 1 1 4 Angle Attachments
. 0
3 1 1 5 Saddles and Shields
. 0
3 1 1 6 Horizontal Pipe Supports
. 0
3 1 1 7 Vertical Pipe Supports
. 0
3 1 1 8 Pipe Guides
. 0
3 1 1 9 Steel Slides
. 0
3 1 1 10 Multiple Pipe Runs
. 0
3 1 1 11 Structural At tachments
. 0
3 1 1 Pipe Alignment Guides
1
3 1 1 Pipe Anchors
3.2 2E L E C T R I C A L I N S T A L L A T I O N
3.33 1 1C L E A NBIuNiGl dAiNnDg ASDuJrUfSaTcIeN GP e n e t r a t i o n s
3
3.4 FIELD TESTS
3 1 1 1 Refrigerated Space
3 . 4 ..1 3 E q u i p m e n t and Component Isolation
3 .34 .12 1 P2r e s sGuernee rTaels tSse r v i c e A r e a s
3 . 4 ..3 3 R e l a t e d F i e l d I n s p e c t i o n s a n d T e s t i n g
33 .14 .13 . 13 PWiaptienrgp rWoeolfd s P é n é t r â t i o n s
. 3
3.4.3.2 HVAC TAB
3 1 1 4 Fire-Rated Pénétrât ions
3.5 IN3 STRUCTION TO GOVERNMENT PERSONNEL
.
3 1 1 5 Escutcheons
-- E n d o f3 S e c t i o n T a b l e o f Contents --
.
3 . ] ■ Access Panels
1
SECTION 23 64 26
REFERENCES
The publi ca t ions 1i sted below f n r m a par t of this spec i f icat ion to
the extent referenced. The publications are referred to within the text by the
basic designation only.
Welding
Code - Steel
Allied Processes
ASTM INTERNATIONAL
ASTM A 183 (2003; R 2009) Standard Specification for Carbon Steel Track
Bolts and Nuts
ASTM A 47/A 47M (1999; R 2009) Standard Specification for Steel Sheet,
Aluminum-Coated, by the Hot-Dip Process
1.3 SUBMITTALS
G, AE Pumps; G, AE
SD-07 Certificates
Requ i rements for data packages are spec i f ied Sect ion 01 7 8 2
3 OPERATION AND MAINTENANCE DATA,except as supplemented and modi f i
ed by this speci f ication sect ion.
1.4.1 Definitions
Exposed moving parts, parts that produce high operating temperature, parts
which may be electrically energized, and parts that may be a hazard to
operating personnel shall be insulated, fully enclosed, guarded, or
fitted with other types of safety devices. Safety devices shall be
installed so that proper operation of equipment is not impa ired.
Protect stored items from the weather, humidity and temperature variations,
dirt and dust, or other contaminants. Proper protection and care of all
material both before and during installation shall be the Contractor's
responsibility. Any materials found to be damaged shall be replaced at the
Contractor's expense. During installation, cap piping and similar openings
to keep out dirt and other foreign matter. Any porous materials found to be
contaminated with mold or mildew will be replaced at the Contractor's expense.
Non-porous materials found to be contaminated with mold or mildew will be
disinfected and cleaned prior to installation.
The Contractor shall become familiar with all details of the work, verify all
dimensions in the field, and advise the Contracting Officer of any discrepancy
before performing any work.
1.7.2 Drawings
condi t i ons.
PART 2 PRODUCTS
The two year use shall include applications of equipment and materials under
similar circumstances and of similar size. The 2 years experience shall be
satisfactorily completed by a product which has been sold or is offered for sale
on the commercial market through advertisements, manufacturer's catalogs, or
brochures.
Products having less than a 2 year field service record shall be acceptable
if a certified record of satisfactory field operation, for not less than
6000 hours exclusive of the manufacturer's factory tests, can be shown.
System component s shal1 be environmentally suitable for the indicated locations.
Water piping shall be steel pipe tubing. Provide steel piping with a
ANSI/ASME Class 125 service rating, which for 66 degrees C the pressure
rating is 1207 kPa.
2.2.1 Pipe
Steel pipe, conform to ASTM A 53/A 53M, Schedule 40, Type E or S, Grades A or B.
Do not use Type F pipe.
Piping and fittings 25 mm and smaller shall have threaded connections. Piping and
fittings larger than 25 mm and smaller than 80 mm shall have either threaded,
grooved, or welded connections. Piping and fittings 80 mm and larger shall
have grooved, welded, or flanged connections. The manufacturer of each
fitting shall be permanently identified on the body of the fitting in
accordance with MSS SP-25.
Use threaded valves and pipe connections conforming to ASME Bl.20.1. Used
threaded fitting conforming to ASME B16.3. Use threaded unions conforming to
ASME Bl6.39. Use threaded pipe nipples conforming to ASTM A 733.
Welded valves and pipe connections (both butt-welds and socket-welds types)
sha11 conform to ASME B31 .9. But t-welded fit t ings shal1 con form to
ASME B16.9. Socket-welded fittings shall conform to ASME Bl6.ll. Welded
fittings shall be identified with the appropriate grade and marking symbol.
Use f i 11 ing and coupling houses of malleable i ron conforming to ASTM A 47/A
47M, Grade 32510; ductile iron conforming to ASTM A 536, Grade 65-45-12;
or steel conforming ASTM A 106/A 106M, Grade B or ASTM A 53/A 53M. Use
gaskets of molded synthetic rubber with central cavity, pressure responsive
configuration and conforming to ASTM D 2000 Grade No. 2CA615A15B44F172 for
circulating medium up to 110 degrees C or Grade No. M3BA610A15B44Z for
circulating medium up to 93 degrees C. Grooved mechanical connections shall
conform to AWWA C606. Coupling nuts and bolts shall be steel and shall conform
to ASTM A 183. Pipe connections and fittings shall be the product of the same
manufacturer. Provide joint installation be in compliance with joint
manufacturer's written instructions.
2 . 3 VALVES
Provide valves with a ANSI/ASME Class 125 service rating, which for 66
degrees C, the pressure rat ing is 1207 kPa.
Valves in sizes larger than 25 mm and used on steel pipe systems, may be
provided with rigid grooved mechanica1 joint ends. Such grooved end
valves shal1 be subj ect to the same requirement s as rigid grooved
mechanical joints and fit t ings and, sha11 be furni shed by the same
manufacturer as the grooved pipe joint and fitting system.
Gate valves 65 mm and smaller shall conform to MSS SP-80 Class 125 and shall
be bronze with wedge disc, rising stem and threaded, soldered, or flanged
ends. Gate valves 80 mm and larger shall conform to MSS SP-70, Class
125, cast i ron with bronze trim, out side screw and yoke, and f1anged or
threaded ends.
Globe and angle valves 65 mm and smaller shall conform to MSS SP-80, Class 125.
Globe and angle valves 8 0 mm and larger sha11 con form to MSS SP-85, Class 125.
Check valves 65 mm and smaller shall conform to MSS SP-80. Check valves 80 mm and
larger shall conform to MSS SP-71, Class 125.
Butterfly valves shall conform to MSS SP-67, Type 1 and shall be either the
wafer or lug type. Valves smaller than 2 00 mm sha11 have throt11ing
handles with a minimum of seven locking positions. Valves 200 mm and
larger shall have totally enclosed manual gear operators with adjustable
balance return stops and position indicators.
Plug valves 50 mm and larger shall conform to MSS SP-78, have flanged or threaded
ends, and have cast iron bodies with bronze trim. Valves 50 mm and
smaller shall be bronze with NPT connections for black steel pipe and brazed
connections for copper tubing. Valve shall be lubricated,
non-lubricated, or tetrafluoroethylene resin-coated type. Valve shall be
resilient, double seated, trunnion mounted with tapered lift plug capable of
2-way shutoff. Valve shall operate from fully open to fully closed by
rotation of the handwheel to lift and turn the plug. Valve shall a weatherproof
operators with mechanical position indicators. Valves 200 mm or larger shall be
provided with manual gear operators with position indicators.
Full port design. Ball valves 15 mm and larger shall conform to MSS SP-72 or
MSS SP-110 and shall be cast iron or bronze with threaded, soldered, or
flanged ends. Valves 200 mm or larger shall be provided with manual gear
operators with position indicators. Ball valves may be provided in lieu of
gate valves.
Provide copper alloy or cast-iron body with copper alloy plugs, suitable for 125
psig water working pressure.
Copper alloy or cast iron body, copper alloy or stainless internal working
parts. Provide valve calibrated so that flow can be determined when the
temperature and pressure differential across valve is known.
Valve shall have an integral pointer which registers the degree of valve
opening. Valve shall function as a service valve when in fully closed
position. Valve shall be constructed with internal seals to prevent
leakage and shall be supplied with preformed insulation.
Provide valve bodies with tapped openings and pipe extensions with positive shutoff
valves outside of pipe insulation. The pipe extensions shall be provided with
quick connecting hose fittings for a portable differential pressure meter
connections to verify the pressure differen tial. Provide metal tag on each
valve showing the liters per second flow for each differential pressure reading.
Valve shal1 automatically maintain the constant flow indicated on the design
drawings. Valve shall modulate by sensing the pressure differential across
the valve body. Valve shall be selected for the flow required and provided
with a permanent nameplate or tag carrying a permanent record of the
factory-determined flow rate and flow con trol pressure levels. Provide
valve that controls the flow within 5 percent of the tag rating.
Valve materials shal1 be the same as speci f ied for the ball or plug
valves.
Valve shall shall perform the functions of a nonslam check valve, a manual
balancing valve, and a shutoff. Valve shall be of cast iron or ductile
iron construction with bronze and/or stainless steel accessories. Provide an
integral pointer on the valve which registers the degree of valve opening. Flow
through the valve shall be manually adjustable from bubble tight shutoff to
full flow. Valves s m a l l e r t h a n 5 0 mm s h a l l h a v e N P T c o n n e c t i o n s . Valves
50 mm and larger shall have flanged or grooved end connections. Valve design
shall allow the back seat for the stem to be replaced in the field under full line
pressure.
Provide copper alloy body, direct acting, pilot operated, for the intended
service.
Valve, ASSE 1003 for water service, copper alloy body, automatic re -seating,
with test lever.
Valve shall prevent excessive pressure in the piping system when the piping
system reaches its maximum heat buildup. Valve, CSA/AM Z21.22 and shall
have cast iron bodies with corrosion resistant internal working parts. The
discharge pipe from th e relief valve shall be the
Automatic type air venting shall be the ball-float type with brass/bronze
or brass bodies, 300 series corrosion-resistant steel float, linkage and
removable seat. Air venting valves on water coils shal1 have not less than
3 mm threaded end connect ions. Air vent ing valves on water mains shall
have not less than 20 mm threaded end connect ions. Air vent ing valves
on all other applicat ions shal1 have not less than 15 mm threaded end
connections.
CSA/ANSI Z21.22
2.4.1 Strainer
Provide strainer with removable cover and sediment screen. The screen shall
be made of minimum 0.8 mm monel, with small perforations numbering not less
than 60 per square centimeter to provide a net free area through the basket
of at least 3.30 times that of the entering pipe. The flow shall be into the screen
and out through the perforations.
Angle type body with removable strainer basket and internal straightening
vanes, a suction pipe support, and a blowdown outlet and plug. Strainer
shall be in accordance with ASTM F 1199, except as modified and supplemented
by this specification. Unit body shall have arrows clearly cast on the sides
indicating the direction of flow.
Cas ing shal1 have connect ion sizes to match pump suet ion and pipe sizes,
and be provided with adjustable support foot or support foot boss to
relieve pipi ng strains at pump suet ion. Provide unit cas ing with
blowdown port and plug. Provide a magnetic insert to
remove debris from system.
Temperature gauges, shall be the industrial duty type and be provided for
the required temperature range. Provide gauges with fixed thread
connection, dial face gasketed within the case; and an accuracy within
2 percent of scale range. Gauges shall have Celsius scale in 1 degree
graduations scale (black numbers} on a white face. The pointer
shall be adjustable. Rig id stem type temperature gauges shall be
provided in thermal wells located within 1.5 m of the finished floor.
Universal adjustable angle type or remote element type temperature gauges
shall be provided in thermal wells located 1.5 to 2.1 m above the f inished
floor or in locations indicated. Remote element type temperature
gauges shall be provided in thermal wells located 2.1 m above the finished
floor or in locations indicated.
Bimetallic dial type case shall be not less than 89 mm stainless steel, and
shall be hermetically sealed with c lear acrylic lens. Bimetallic element
shall be silicone dampened and unit fitted with external calibrator
adjustment.
Liquid-, solid-, and vapor-filled dial type cases shall be not less than
89 mm, stainless steel or cast aluminum with clear acrylic lens. Fill
shall be nonmercury, suitable for encountered cross-ambients, and connecting
capillary tubing shall be double-braided bronze.
Pipe hangers, inserts, guides, and supports: to MSS SP-58 and MSS SP-69.
2.4.8 Escutcheons
Provide one pi ece or spli t hinge metal plates for piping entering floors,
walls, and ceilings in exposed spaces. Secure plates in place by internal
spring tension or set screws. Provide polished stainless steel plates or
chromium-piated f i ni sh on copper a1loy plates in finished spaces. Provide
paint finish on metal plates in unfinished spaces.
2.5.1 Construction
Each pump casing shall be designed to withstand the discharge head specified plus
the static head on system plus 50 percent of the total, but not less than 862 kPa.
Pump casing and bearing housing shall be close grained cast iron. High points
in the casing shall be provided with manual air vents; low points shall be
provided with drain plugs. Provide threaded suction and discharge pressure gage
tapping with square-head plugs.
Pump and motor shall be mounted on a common cast iron base having lipped edges
and tapped drainage openings or structural steel base with lipped
edges or drain pan and tapped drainage openings.Pump sha11 be provided with s
teel sha ft coupling guard. Base-mounted pump, coupling guard, and motor
shall each be bolted to a fabricated steel base which shall have bolt holes
for secur ing base to support ing sur f ace. Pump shal1 be accessible for
servicing without disturbing piping connections. Shaft seals shall be mechani
cal- seals or stu f f ing-box type.
Tanks shall accommodate expanded water of the system generated within the
normal operating temperature range, limiting this pressure increase at all
components in the system to the maximum allowable pressure at those components.
Each tank air chamber shall be fitted with a drain, fill, an air charging
valve, and system connections. Tank shall be supported by stee1 legs or
bases for vertica1 installation or steel saddles for horizontal
installations. The only air in the system shall be the permanent
sealed-in air cushion contained within the expansion tank.
Date of Sample r l
Temperature r l degrees C
Silica (Sino 2 ) t 1 pp (mg/ 1 )
Insoluble r i pp (mg/ 1 )
Iron and Aluminum Oxides \ 1 pp (mg/ 1 )
Calcium (Ca) [ ] PP (mg/ 1 )
Magnesium (Mg) r l pp <
mg/1 )
Water to be used in the chilled water systems shall be treated to maintain the
conditions recommended by this specification as well as the recommendations
from the manufacturers of the condenser and evaporator coils. Chemicals shall
meet all required federal, state, and local environmental regulations for
the treatment of evaporator coils and direct discharge to the sanitary sewer.
Motors shall be rated for continuous duty with the enclosure specified.
Motor duty requirements shall allow for maximum frequency start-stop operation
and minimum encountered interval between start and stop. Motor torque shall
be capable of accelerating the connected load within 20 seconds with 80 percent
of the rated voltage maintained at motor terminals during one starting period.
Provide motor starters complete with thermal overload protection and other
necessary appurtenances. Motor bearings shall be fitted with grease supply
fittings and grease relief to outside of the enclosure.
New equipment painting shall be factory applied or shop applied, and shall
be as specified herein, and provided under each individual section.
Salt-spray fog test shall be in accordance with ASTM B 117, and for that
test, the acceptance criteria shall be as follows: immediately after
completion of the test, the paint shall show no signs of blistering, wrinkling,
or cracking, and no loss of 3 mm on either side of the scratch mark. The
film thickness of the factory painting system applied on the equipment shall not
be less than the film thickness used on the test specimen.
Clean, retreat, prime and paint metal surfaces; except aluminum surfaces
need not be painted. Apply coatings to clean dry surfaces. Clean the
surfaces to remove dust, dirt, rust, oil and grease by wire brushing and
solvent degreas ing prior to appli cat ion of paint, except meta1 sur faces
subject to temperatures in excess of 50 degrees C shall be cleaned to bare metal.
Where hot-dip galvanized steel has been cut, resulting surfaces with no
galvanizing shall be coated with a zinc-rich coating conforming to ASTM D 520,
Type I.
Where more than one coat of paint is specified, apply the second coat after the
preceding coat is thoroughly dry. Lightly sand damaged painting and retouch
before applying the succeeding coat. Color of finish coat shall be aluminum or
1ight gray.
.12 NAMEPLATES
Major equipment including pumps, pump motors, expansion tanks, and air
separa tor tanks sha11 have the manu facturer's name, type or style, model
or serial number on a plate secured to the item of equipment. The namepla t e?
of the distri bu ting agent will not be acc eptab 1 e . Plates sha11 be
durable and legible throughout equipment life and made of stainless steel.
Plates shall be fixed in prominent locations with nonferrous screws or bolts.
Requirements for drain and make-up water piping and backflow preventer is
specified in Section 22 00 00 PLUMBING SYSTEMS.
Requ i rement s for field insta1led insulat ion i s speci f ied in Sect ion
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS, except as supplemented
and modified by this specification section.
Requirements for color coding for piping identi f icat ion are speci f ied in
Section 09 90 00 PAINTING AND COATINGS.
A color coding scheme for locating hidden piping shall be in accordance with
Section 22 00 00 PLUMBING, GENERAL PURPOSE .
Frame, tie bolts, and supports shall permit the future installation of
twenty (20) percent additional plates. This will also allow ease in
disassembly and cleaning of the unit as furnished
2.14. Plates
3
Minimum thickness of each plate shall be 0.5 mm. The plate nozzle
connections shall be arranged to force each fluid across the plate surface
in a diagonal path. This arrangement will insure proper fluid distribution.
Parallel flow paths shall not be permitted. Plate design must be adequate
to withstand a hydro test pressure of 1.3 times the design pressure. Each
flow channel shall be pressurized independently during testing. The design
of the plates must permit metal to metal contact between adjacent plates.
Designs which do not have metal to metal contact are not acceptable. Gasket
grooves must be designed such that in the compressed state, the gasket will
interlock between adjacent plates. Plates must be fully supported by the
carrier bar. Carrier bar surfaces that are in contact with the heat transfer
plates shall be stainless steel. The guide bar shall be designed to maintain
plate alignment- Guide bar shall not be used for support. Guide bar shall
be stainless steel. The first and last plates of the plate pack shall be
designed to prevent fluid contact with the fixed or movable heads.
2.14.4 Gaskets
Gaskets shall be of the glued design, to prevent slippage during assembly and
cleaning of the unit. All gaskets must be elastomeric. Inelastic gaskets,
such as compressed asbestos, must not be used. Gaskets shall be designed so that
when the plates are tightened the gaskets will be compressed a minimum of 20 to
25 percent. Port holes in each plate must be fully gasketed and vented to
the atmosphere to force any leaks to the outside. This form of positive
venting will eliminate mixing of the process fluids due to gasket failure.
A high quality gasket adhesive shall be used. The adhesive shall be applied
to the plate gasket groove so that only one side of each gasket is glued.
All nozzle connections .shall be located on the fixed head for single pass
arrangements, unless otherwise specified. If the exchanger is multipass,
the fixed head connections shall be located on the bottom. For tie bolts of 1
inch or greater diameter, the fixed and movable heads shall be provided with
slotted holes, to facilitate assembly and disassembly of the unit. The
movable head shall be supported by the carrier bar and guided by the guide bar.
Design of the fixed and movable heads shall be per ASME BPVC SEC VIII, Division
1. Code stamping shall be provided. Unit design shall prevent the fixed and
movable heads from contacting the fluids circulated. Metal nozzle liners
compatible with the plate material, or nozzle projections shall be provided.
The tie bolt length shall allow the addition of twenty (20) percent more plates.
Tie bolts and nuts shall be alloy steel, ASME B18.3.3M or bet ter, electrozinc
plated for improved corrosion res i stance.
2.14.7 Ports
Connections shall be male npt or 150 lb studded ports. For units with studded
ports, corrosion resistant stud bolts shall be provided by the manufacturer.
Metal port liners shall prevent the fixed and movable
heads from contacting the fluids circulated. Metal nozzle liners compatible
with the plate material, or nozzle projections shall be provided.
PART 3 EXECUTION
3.1 INSTALLATION
Notify the Contracting Officer in writing at least 15 calendar days prior to the
date the connections are required. Obtain approval before interrupting
service. Furnish materials required to make connections into existing systems
and perform excavating, backfilling, compacting, and other incidental labor
as required. Furnish labor and tools for making actual connections to
existing systems.
3.1.1 Welding
Provide welding work specified this section for piping systems in conformance
with ASME B31.9, as modified and supplemented by this speci f icat ion sect ion
and the accompanying drawings. The welding work includes: qualification of
welding procedures, welders, welding opera tors, brazers, brazing
operators, and nondestruct ive examinât i on personnel; maintenance of welding
records, and examination methods for welds.
Welding and cutting safety requirements shall be in acco rdance with AWS Z4
9.1.
Pi tch hori zontal supply mains down in the direct ion of flow as
indicated. The grade shall not be less than 2 mm in 1 m. Reducing f i
11 ings shal1 be used for changes in pipe sizes. Cap or plug open
ends of pipelines and equipment during installation to keep dirt or other
foreign materials out of the system.
Piping located in air plenums shall conform to NFPA 90A requirements. Pipe
and fittings installed in inaccessible conduits or trenches under concrete
floor slabs shall be welded. Equipment and piping arrangements shall fit
into space allotted and allow adequate acceptable clearances for
installation, replacement, ent ry, servicing, and maintenance.
Electric isolation fittings shall be provided between dissimilar metals.
Threaded connections shall be made with tapered threads and made tight
with PTFE tape complying with ASTM D 3308 or equivalent thread -joint compound
applied to the male threads only. Not more than three threads shall show
after the joint is made.
Branch connections shall be made with welding tees or forged weld ing
branch outlets. Pipe shall be thoroughly cleaned of all scale and
foreign matter before the piping is assembled. During welding,
the pipe and fittings shall be filled with an inert gas, such as
nitrogen, to prevent the formation o f scale. Beveling,
alignment, heat treatment, and inspection of weld shall conform to ASME
B31.9. Weld defects shall be removed and rewelded at no additional
cost to the Government. Electrodes shall be stored and dried in
accordance with AWS D1.1/D1.1M or as recommended by the manufacturer.
Electrodes that have been wetted or that have lost any of their coating
shall not be used.
When flared connect ions are used, a sui table lubri cant shal1 be
used between the back of the flare and the nut in order to avoid tearing
the flare while tightening the nut.
3.1.5 Valves
Isolation gate or ball valves shall be installed on each side of each piece
of equipment, at the midpoint of all looped mains, and at any other points
indicated or required for draining, isolating, or sectionalizing purpose.
Isolation valves may be omitted where balancing cocks are installed to
provide both balancing and isolation functions. Each valve except check
valves shall be identified. Valves in h orizontal lines shall be
installed with stems horizontal or above.
Air vents shall be provided at all high points, on all water coils, and
where indicated to ensure adequate venting of the piping system.
3.1.7 Drains
Pipe hangers, inserts, and supports shal1 conform to MSS SP -58 and
MSS SP-69, except as supplemented and modified in this specification
section. Pipe hanger types 5, 1 2, and 26 shall not be used.
Hangers used to support piping 50 mm and larger shall be fabricated to permit
adequate adjustment after erection while still supporting the load. Piping
subj ected to vert ical movement, when operat ing tempera tures ex ceed
ambient temperatures, shall be supported by variable spring hangers and
supports or by constant support hangers.
3.1.10.1 Hangers
Type 3 shall not be used on insulated piping. Type 2 4 may be used only
on trapeze hanger systems or on fabricated fra mes.
3.1.10.2 Inserts
3.1.10.3 C-Clamps
Type 19 and 23 C -clamps shall be torqued per MSS SP -69 and have both
locknuts and retaining devices, furnished by the manufacturer.
Field-fabricated C-clamp bodies or retaining devices are not acceptable.
Where Type 39 saddle or Type 40 shield are permitted for a particular pipe
attachment applicat ion, the Type 3 9 saddle , connected to the pi
pe, shall be used on all pipe 100 mm and larger when the temperature of the
medium is 16 degrees C or higher. Type 40 shields shall be used on
all piping less than 100 mm and all piping 100 mm and larger carrying
medium less than 16 degrees C. A high density i nsulation insert of
cellular glass shall be used under the Type 40 shield for piping 50 mm
and larger.
support shall be installed not over 300 mm from the pipe fitting joint
at each change in direction of the piping. Pipe supports shall be
spaced not over 1.5 m apart at va1ves. Pipe hanger loads suspended
£rom steel joist with hanger loads between panel points in excess of 23 kg
shall have the excess hanger loads suspended from panel points.
In the support of multiple pipe runs on a common base member, a clip or clamp
shal1 be used where each pipe crosses the base support member. Spacing of the
base support members shall not exceed the hanger and support spacing required
for an individual pipe in the mult iple pipe run.
Pipe alignment guides shal1 be provided where indicated for expans ion loops,
of f sets, and bends and as recommended by the manufacturer for expansion joints,
not to exceed 1.5 m on each side of each expansion joint, and in 1ines 100
mm or smaller not more than 600 mm on each side of the j oint.
Supports, anchors, or stays shall not be attached where they will injure
the structure or adjacent construction during installation or by the weight of
expansion of the pipeline. Where pipe and condui t penetrations of vapor
barrier sealed surfaces occur, these items shall be anchored immediately
adjacent to each penetrated surface, to provide essentially zero movement
within penetration seal.
SIeeves shal1 not be installed in s truetura1 members except where indi cated
or approved. Except as indica ted otherwi se piping sleeves shal1 comply with
requirement s speci f ied. SIeeves in nonload bear ing surfaces shall be
galvanized sheet metal, conforming to ASTM A 653/A 653M, Coating Class G-90,
1.0 mm. Sleeves in load bearing surfaces shall be uncoated carbon steel
pipe, conforming to ASTM A 53/A 53M, Standard weight. Sealants shall be
applied to moisture and oil-free surfaces and elastomers to not less thanl3 mm
depth. Sleeves shall not be installed in structural members.
In the case of masonry penetrations where sleeve is not cast-in, voids shal1 be
filled with latex mixed mortar cast to shape of sleeve and flange/external
collar type sleeve shall be assembled with butyl elastomer vapor barrier sealant
through penetration to cold side surface vapor barrier overlap and fastened to
surface with masonry anchors.
Integral cast-in collar type sleeve shall be flashed with not less than 100
mm of cold side vapor barrier overlap of sleeve surface. Normally noninsulated
penetrating round surfaces shall be sealed to sleeve bore with mechanically
expandable seals in vapor tight manner and remaining warm and cold side sleeve
depth shall be insulated with not less than 100 mm of foamed-in-place rigid
polyurethane or foamed-in-place silicone elastomer.
Vapor barrier sealant shall be applied to finish warm side insulation surface.
Warm side of penetrating surface shall be insulated beyond vapor barrier sealed
sleeve insulation for a distance which prevents condensation. Wires in
refrigerated space surface penetrating conduit shall be sealed with vapor barrier
plugs or compound to prevent moisture migration through conduit and condensation
therein.
Each sleeve shall extend through its respective wall, floor, or roof, and shall
be cut flush with each surface. Pipes passing through concrete or masonry wall
or concrete floors or roofs shall be provided with pipe sleeves fitted into place
at the time of construction. Sleeves shall be of such size as to provide a
minimum of 6.35 mm all-around clearance between bare pipe and sleeves or between
jacketed-insulation and sleeves. Except in pipe chases or interior walls, the
annular space between pipe and sleeve or between jacket over-insulation and sleeve
shall be sealed in accordance with Section 07 92 00 JOINT SEALANTS.
3.1.13.5 Escutcheons
Access panels shall be provided where indicated for all concealed valves, vents,
controls, and additionally for items requiring inspection or maintenance.
Access panels shall be of sufficient size and located so that the concealed
items may be serviced and maintained or completely removed and replaced.
Access panels shall be as specified in Section 05 50 13 MISCELLANEOUS METAL
FABRICATIONS.
Pipes shall be cleaned free of scale and thoroughly flushed of all foreign matter.
A temporary bypass shall be provided for all water coils to prevent flushing
water from passing through coils. Strainers and valves shal1 be thoroughly
cleaned. Prior to test ing and balanci ng, air shal1 be removed from all water
systems by operating the air vents. Temporary measures, such as piping the
overflow from vents to a collecting vessel shal1 be taken to avoid water
damage during the venting process. Air vents shall be plugged or capped after
the system has been vented. Cont rol valves and other mi seellaneous equipment
requi ring adjustment shal1 be adjusted to sett ing i ndi cated or directed.
3 . 4 FIELD TESTS
Prior to testing, equipment and components that cannot withstand the tests
shall be properly isolated.
Each piping system shal1 be hydrostatically tested at a pressure not less than
1297 kPa (gage) for period of time sufficient to inspect every joint in
the system and in no case less than 2 hours. Test pressure shall be monitored
by a currently calibrated test pressure gauge. Leaks shal1 be repaired and piping
retested until test requirements are met. No leakage or reduction in gage
pressure shall be allowed.
Submit for approval pressure tests reports covering the above specified piping
pressure tests; describe the systems tested, test results, defects found
and repaired, and signature of the pressure tests' director. Obtain
approval from the QC Manager before concealing piping or applying insulation to
tested and accepted piping.
Conduct a training course for the opera t ing staff and maintenance staff
selected by the Contracting Officer. Give the instruction during the first
regular work week after the equipment or system has been accepted and turned
over to the Government for regular operation. The number of man-days (8
hours per day} of instruction furnished shall be one man-day.. Use
approximately half of the time for classroom instruction and the other time
for instruction at the location of equipment or system.