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Introduction

Techniques
The construction industry is typified by a
A framework for highly differentiated, fragmented and loosely
implementing TQM structured system. The skills, loyalty and
orientation of professionals and practitioners
in construction in the industry have developed in an environ-
ment of specialization, differing traditions and
often opposing interests. Attempts at integra-
Low Sui Pheng and tion, if any, are presently weak. In addition,
Peh Ke-Wei the reliance on migrant labour and the short-
term nature of construction projects do not
help to make things better. New methods of
procurement are therefore required to help
overcome the inhibitive tendencies posed by
the complex nature of construction. There is
an urgent need to look at the right ways of
delivering buildings to facilitate doing the
The authors
right things right rather than simply doing
Low Sui Pheng and Peh Ke-Wei are both based at the
them right.
School of Building and Estate Management, National
Research undertaken by the Building
University of Singapore, Singapore.
Research Establishment[1] in the UK has
shown that slightly more than 50 per cent of
Abstract
construction faults were caused by design
Unlike the construction industry, it is a well-known precept
deficiencies, 10 per cent by product failure
that the manufacturing sector has notably well-instituted
and 40 per cent by poor workmanship.
quality systems. This is due to the differing nature of the
Hence, the stategy for project implementation
two sectors. Manufacturing calls for repeat processes with
must take these findings into account, espe-
products primarily put out in large batches. On the other
cially on the need to develop the correct
hand, construction work is undertaken in the main in
design solution to satisfy clients’ require-
single batches or projects (i.e. one building, one bridge,
ments. This strategy has to unify and harness
etc.). Although many of the basic processes are repeated
all divergent forces and tendencies, aimed at
from job to job (e.g. concreting and plastering), the
focusing on the definition of project objectives
specifics of application are always changing. However, this
to clients. The strategic approach to be adopt-
is not to say that management systems which have worked
ed should:
well in the manufacturing sector cannot be applied to
• be holistic enough to draw on all conceiv-
construction. Promotes total quality management (TQM)
able sources likely to affect the final result;
philosophy for the construction industry. Explains the
• be consistently ubiquitous across the board
rationale for TQM in construction; discusses the factors
of the total project organization so that all
which affect construction quality; and proposes a frame-
team members are committed to achieving
work for implementing TQM in the construction industry
and improving results as a project goal;
as well as at the project level in construction.
• provide feedback and feed-forward capa-
bility based on the total project lifecycle
concept;
• search for excellence within each and every
project participant;
• nurture a strong integrating mechanism
and allegiance oriented to the project
objective.
It follows from such a situation that a more
rational management approach for the con-
struction process needs to be identified. The
existing system of project implementation
frequently leads to conflicts among the parties
The TQM Magazine
Volume 8 · Number 5 · 1996 · pp. 39–46 involved in the construction and development
© MCB University Press · ISSN 0954-478X process, hence rendering the system devoid of
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

effective communication and teamwork. As Rationale for TQM in construction


construction projects become more varied
The findings published by the Building
and complex in nature, a fresh management
Research Establishment or BRE[1] should
paradigm seems imperative. In this context, a
form the preliminary focus for rectifying the
shift from the profession-based scenario to a ills of the construction industry. It is the
project-oriented team-based scenario can be upfront design process that must receive
envisaged. The various disciplines should careful attention. The start-up at this stage
function within such a team culture, guided should address crucial implementation strate-
by policies, procedures and systems while gies and the client’s goals for designs, which
focusing on the objectives and benefits identi- must be managed correctly. This can be
fied for the project from the outset. achieved through TQM. The justification for
Such an effort is perceived as a “quality TQM can be found by first examining the
approach” and it stands to reason that the causes for project under-performance which
core management philosophy pursued should will be discussed below. The study undertak-
therefore adhere to the fundamental princi- en by the BRE demonstrates that cost benefits
ples of total quality management. In this can be achieved following the introduction of
scenario, the inspection-oriented quality quality. As shown in Figure 1, at least 15 per
system, which is highly prevalent in the con- cent savings on total costs of construction can
struction fraternity, will be superseded by be achieved through eliminating re-work and
prevention-oriented quality management. wasted work. This is accomplished by
TQM is not a new concept in the manufactur- increased attention or concern for prevention
ing sector. More and more organizations are of rejects or wastes on remedial works.
now adopting TQM processes, including By providing the integrative mechanism to
Carrier, Hewlett-Packard, IBM, Motorola counteract against inhibitive tendencies
caused by different professions, TQM con-
and Texas Instruments. While some of these
sciously focuses all parties to the common
processes may have fallen by the wayside,
goal of systematically identifying and meeting
many others have succeeded. Unlike the
the customer’s requirements as the superordi-
construction industry, it is also a well-known
nate goal. It should, however, be noted that
precept that the manufacturing sector has
the tools associated with TQM can be as
notably well instituted quality systems. This is
readily applied in a stable environment as in
due to the differing nature of the two sectors. the manufacturing sector. In construction,
Manufacturing calls for repeat processes with where customers’ requirements are increas-
products primarily put out in large batches. ingly complex and expectations uncertain, the
On the other hand, construction work is application of such tools can become difficult.
undertaken in the main in single batches or A large proportion of migrant labour may
projects (i.e. one building, one bridge, etc.). exacerbate these difficulties.
Although many of the basic processes are
repeated from job to job (e.g. concreting and
plastering), the specifics of application are
always changing. However, this is not to say
that management systems which have worked Figure 1 Costs and benefits of quality management
well in the manufacturing sector cannot be
applied to construction. For this reason, the Savings of
objective of this paper is to promote the TQM 15 per cent $
Rework of wasted effort
philosophy for the construction industry. This
Rework
is to be accomplished by:
• explaining the rationale for TQM in con- Review
struction; Review
• discussing the factors which affect con-
Prevention
struction quality; Prevention
• proposing a framework for implementing Cost before Benefits after quality
TQM in the construction industry; quality management management

• proposing a framework for implementing Source: BRE,1982


TQM at the project level in construction.
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

Factors influencing construction quality projects in order to eliminate all factors which
have an adverse effect on the quality of con-
The factors which have an effect on the quali-
struction works[2].
ty of construction were already identified by
Low and Goh[2]. These are ranked below in
their order of importance: TQM in the construction industry
(1) Poor workmanship by the contractors in
Within the construction industry, architects,
completing the works results from low
quantity surveyors, engineers, contractors
tender prices.
and various other specialists all have, in addi-
(2) The drawings and specifications do not
tion to their special technical skills, their own
specify clearly the intentions of the
trade or professional customs and practices.
designers. Discrepancies are found
These may have an effect on the building
between different consultants’ drawings
process either individually or collectively. The
which have resulted in poor co-ordina-
pressure for change and improved quality in
tion during construction.
the construction industry has come from
(3) The contractors pay more attention to
external sources by well-informed clients in
completing the works on schedule and
industry and government. The assessment
controlling the costs to within budget
and auditing techniques of quality assurance
than to achieving quality in construc-
and ISO 9000, developed primarily in the
tion.
manufacturing sector, have been helpful in
(4) Poor co-ordination exists between the
arousing interest in this direction. In manu-
contractors and the subcontractors as
facturing, the application of these techniques
well as the nominated subcontractors.
has led to the development of TQM for
(5) The designers do not consider the
improving the broader overall performance
“buildability” problems in design. For
within the company. In construction, the
example, the designers do not consider
broadening process must be further devel-
the use of special construction methods
oped to affect the management of the building
to achieve the tight tolerance caused by
process. Some of the factors which need to be
site constraints.
considered before TQM can be operational-
(6) The contractors cannot plan and con-
ized for construction are analysed below.
trol the works. The contractors lack the
skills to interpret the design and cannot
The customers
provide the end products on site in
The “customer” concept in TQM says that
accordance with the design and specifi-
everyone should seek to identify what his/her
cations.
customer needs. This must be coupled with
(7) The completion period fixed by the
the idea that everyone has a customer both
client and consultants is not realistic.
within and outside the organization. The
(8) The design does not satisfy the relevant
implications of this concept in relation to a
codes and standards. This has resulted
construction project are vast and dramatic.
in a large amount of remedial work for
The last people involved in the construction
the contractors and delay in the com-
of a building are the painters, decorators,
pletion of projects.
floor-layers – general specialist subcontrac-
(9) The contractors do not know how to
tors. The TQM philosophy makes them the
establish a quality system to control the
internal customer of the main contractor. The
works.
main contractor is, in turn, the customer of
(10) The materials chosen by the consultants
the quantity surveyor for the bills of quanti-
do not satisfy the standards or the
ties. The quantity surveyor is the customer of
Building Control Authority.
the architect and other engineers for the
From the above rankings, it would appear that drawings and information on which the bills
the quality of construction work is dependent of quantities are based. If this is extended
to a large extent on the attitudes of the con- further, it places the design team as the cus-
tractors and consultants. Hence, the quality of tomer of the project manager, if there is one,
the products is adversely affected if the parties or the client.
to the contract do not carry out their duties Team-working, with the client as part of
properly. It is therefore necessary to adopt a the team in a genuine partnership to achieve
total quality approach in all construction project objectives, can and does work, given
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

the right leadership and contractual relations. checked to see if their conformance to plans is
The better clients, professionals and contrac- satisfied. Attempts must be made to measure
tors are already aware of this as a successful the identifiable parts according to an estab-
way to achieve repeat business to their mutual lished method of measurement so that when
satisfaction. However, with unique project the job progresses downstream, for example
orientation of most construction projects, outline plan through scheme design to detail
repeat business is far from the norm due to design or at final completion, the measure-
cultures developing which require substantial ments reflect clearly the difference between
cultural changes for the client contractor, planned targets versus actual results forming a
design professionals and specialists. basis for review and audit.
The application and operation of auditing
The audits is an essential component of a total quality
The most important audit in construction system. First-party audits should be conduct-
companies and design firms is the same as in ed not only as a means for ensuring compli-
any other organization. This is a first-party ance with the management system, but also as
audit which a supplier applies to his own the source for benchmarking best practices.
organization to ensure that the whole opera- This benchmarking is an important means of
tion is functioning effectively and as manage- gradually, continually and permanently
ment sees it should. improving performance – even in the con-
In the case of manufacturers of products struction industry.
who are seeking many customers for their
standard products, second- and third-party Building contracts
auditing is more cost-effective and useful.
One of the factors that impede the adoption of
Thus, having an accredited agency, instead of
TQM is that the basic forms of building
customers, to carry out the audit against the
contracts employed and its implied methods
appropriate manufacturing standard and to
of working often carry the virtual assumption
certify that the supplier has a system which
that things will go wrong. Apart from a unique
complies with the standard makes practical
site and its conditions, unique relationships
and economic sense. The certifying agency
have to be established through which the
must, however, be fully aware of the implica-
design is developed by a range of separately
tions of the system within the existing indus-
organized and controlled designers, some
trial context.
professionals and some within commercial
For repetitive processes, the ISO 9000
firms. Subsequently, the building will be
standard should form the basis for the system
constructed by numerous contractors and
and its auditing and assessment. For unique
projects, TQM and the project’s specific subcontractors. This mode of procurement is
requirements and standards should be the very different from the simple contract involv-
basis for assessment and auditing. In con- ing a single buyer and a single seller as envis-
struction, this will need a greater knowledge aged in ISO 9000.
of the project and its framework as well as It is the very existence of these various
organization than that of the ISO 9000 stan- forms of building contracts that adds a vastly
dard. This may not be practicable for third- different dimension to quality management in
party certification agencies. However, project the construction process. Even the selection
auditing has an important role to play in of the appropriate “standard form” is a matter
improving the performance and cost effective- of difficulty for the employer or building
ness of the end product, i.e. a quality build- owner, and the degree to which he or his
ing. consultants are able to define the quality
TQM embodies the importance of con- standards should be inter-dependent with the
stant feedback at every stage of the building nature of the contractual format chosen.
cycle. In construction, not only must all Emphasis in the construction industry has
requirements be carefully decomposed into always been on the checking of works – a
systematically and clearly identifiable parts, reactive role based on the “detection philoso-
special attention must be given to gauge or phy”. A change to a proactive role based on a
measure the conformance of each and every “preventive philosophy” is needed. Building
particular identifiable component. In addi- contracts have to be formulated to ensure self-
tion, the various sub-processes must be controlled systems or assurance.
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

TQM can do much to prevent some of the subcontractors who had demonstrated a
disputes arising out of the contract. These are quality attitude and work performance on
probably the ones that might be considered previous jobs.
the costs of poor quality during the briefing Apart from a quality attitude, another
and design development stage. However, the feature of the quality process is quality man-
nature of construction is such that conflicts agement. As part of the client’s project specifi-
arising from site activities will require third- cations, the general conditions should specify
party intervention. Hence, contractual provi- the quality manager as part of the construc-
sions must be provided for such conflicts. tion process. The quality manager would
Auditing, as discussed above, must therefore ensure that work is performed according to
consider the various contractual situations at drawings and specifications. He would have
various stages of the overall construction the ultimate authority for quality. Crosby’s[3]
process. quality definition, conformance to require-
No study or programme to develop quality ments, may be adapted to the construction
management systems to achieve a quality end industry as simply conforming to drawings
product (i.e. the building) can therefore and specifications.
exclude a consideration of the implications of When establishing the quality process, one
the range of contractual forms available as may also ask if the quality manager should
well as the effect of these on the quality sys- come from an outside organization or from
tems of each firm. It is through these forms the main contractor’s staff. It is firmly
that the authority, responsibility and account- believed that the quality manager should be
ability of the parties to the contract are legally
part of the main contractor’s staff because an
defined, and the quality system must, as a
outsider would be perceived as an inspector
matter of practice, have regard to these legal
instead of a team member. Furthermore,
implications. Failure to integrate the legal
when the main contractor’s project manager
requirements with practical management
acknowledges that the quality manager is an
action over the range of parties and people
assistant and not an adversary, a synergistic
involved can lead to a situation where disputes
relationship may be attained.
(not just complaints) arise, arbitration and
One of the very basic requirements of a
litigation ensue, and the quality costs soaring
quality construction programme is that the
out of control.
construction site must be kept clean. Materi-
The message is clear. Construction quality
als and equipment must be neatly stored for
begins with the client stating the requirements
future use. The reason is very simple. If a
exactly, and the designer taking these require-
person comes to work to a dirty and untidy
ments and creating a complete set of drawings
and specifications. This takes more time in worksite it is difficult for him to believe that
the beginning but it probably saves time and quality work is really a priority. The result is
certainly costs in the long run. that an undesirable attitude would already be
established for lack of quality. Conversely, if
the worker arrives at a site that is clean, neat
TQM for construction projects and orderly, a quality image is set. The worker
A review of the literature seems to suggest that can perform his tasks without interference.
many of Crosby’s[3] approaches to quality fit Most workers would want to do a good job
the construction industry well. In developing but the atmosphere and the attitude of those
a total quality culture in construction, one around them must be conducive.
important step is to develop a construction Lastly, in addition to site cleanliness,
team of main contractor and subcontractors another basic criterion on any quality con-
who would commit to the quality process and struction programme would be site safety. All
develop a true quality attitude. The contrac- Fire Safety Bureau requirements and stan-
tors have to be receptive to a change in con- dard safety practices must be followed during
struction quality. Even though the main construction. One of the rules on the worksite
contractor is responsible for the total job, they is that no construction work can be performed
perform less of the actual work than the sub- without wearing a safety helmet. Wearing
contractors, both domestic and nominated. It helmets makes the workers conscious of the
is therefore important for the client, his con- safety requirements and again reinforces a
sultants and the main contractor to select only quality attitude.
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

The implementation of TQM at the project requires a translation into “field friendly”
level can now be considered. language and practices. It has to be under-
standable in their world. It is also important
Project implementation guidelines to help workers understand that TQM does
Successful implementation of TQM on con- not threaten their jobs or income. In addition,
struction projects can be achieved through it is necessary to train foremen and their
persistence, positive hands-on leadership, workers to believe that their suggestions are
upfront preparation and continuous mainte- valuable and worth communicating.
nance of a sensible plan. The basic steps in The main contractor should also help the
the implementation of TQM on construction subcontractors introduce TQM to their
projects can be identified as follows: workers and show them how to trouble-shoot
(1) Obtain client commitment to quality. problems which they may encounter. The
This is crucial to success. main contractor should conduct meetings
(2) Generate awareness, educate project staff with his suppliers and subcontractors individ-
and change attitude. ually, beginning with the major trades. These
(3) Develop and document approach to meetings should be very informal to avoid
TQM of projects but do not degenerate intimidating the workers. At these meetings,
into paper bureaucracy. the parties would discuss the revolution in
(4) Prepare project quality plans for all levels customers’ expectations and that customers
of work. define progress as the relationship between
(5) Install organization and managing bodies. value and price. When value improves and
(6) Institute continuous improvement. price declines, customers see progress.
(7) Promote staff participation and contribu- On the suppliers’ and subcontractors’
tion by quality control circles and initiate part, they should be giving the main contrac-
motivation programme. tor specific feedback on ways they can be
(8) Review quality plans and measure perfor- more efficient as well as ways the project/
mance. site manager can manage the job more effec-
tively, including the purchase and delivery
TQM of construction projects is an incremen- of materials.
tal process comprising of a number of specific In addition to the above individual meet-
aspects. All these must be integrated in a ings, it is also necessary to hold multi-trade
sensible and practical way. It is necessary for meetings with two or more interdependent
all project staff to be educated in TQM before trades such as flooring/tiling, plumbing and
the approach to TQM of projects is initiated or electrical. During these meetings, the main
project quality plans are to be implemented. contractor would ask the suppliers and sub-
contractors from each trade what they need
Subcontractors’ participation from the others to reduce damage, improve
The construction quality effort involves a quality and boost craftsmanship. The main
process in which a key element to success is contractor should be ready with targets for
continuous improvement. One of the major their own improvements so that the subcon-
challenges is better penetration of the quality tractors and suppliers would not view the
process into the work of the subcontractors. entire process as one-sided.
Subcontractors and their workers are critical Finally, when the main contractor has
to the main contractor’s quality initiatives. multi-party agreements, he has to make sure
They are the ones who actually undertake the that everything he promises, he delivers. This
on-site work. is how the main contractor gets credibility
By breaking down the barriers to commu- that continuous improvement is the founda-
nications and making subcontractors under- tion of his business philosophy.
stand that TQM is in their best interest as well
as the main contractor’s, they can both Keys to continuous improvement
achieve cost savings in their construction In the implementation of TQM on construc-
works and thereby increase profits. To achieve tion projects, one important step is to institute
this the main contractor must first have his continuous improvement. Continuous
own house in order, meaning a top-to-bottom improvement would yield excellence in
commitment to quality management. Second, design, ensure communication in contracts
communicating TQM to subcontractors and create a teamwork spirit in construction.
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

The following are the keys to continuous by getting management and employees
improvement in the construction process: involved in identifying and solving work prob-
• Learn to work smoothly in teams, i.e. lems. Its prevention-based approach adds to
respect the principle of internal supplier to organizational strength and improves morale
internal customer chains. and productivity. Good quality work promotes
• Be proactive to sense reasonable future a sense of pride. Any organization which
change and be prepared. Do not wait until ignores TQM is doing itself a disservice. This
you are pressured into change or to act. would, of course, include the construction
• Aim process improvement at the singular industry. Hence, the application of TQM in
goal of meeting clients’ expectations. the construction industry as well as at the level
• Set benchmark at above average incremen- of construction projects forms the thrust of
tal process improvement to systems or this paper. Clearly, the whole construction
subsystems and implement/monitor pro- industry is project-oriented, so improved
grammes. quality performance must be project-related
• Look for root causes when diagnosing the and include the whole project team. The main
system malfunction or project process contractor, suppliers, subcontractors, design-
bottlenecks. ers, project managers and, above all, the client
• Recognize the integrated and interdepen- – i.e. the customer whom the entire industry
dent nature of project system and its parts. exists to serve – must be involved in the
process. With this in mind, the proposed
It is only from this fundamental mindset, framework for implementing TQM for the
commited posture and attitude shift that real construction industry can now be rationalized.
progress will emerge. The end results will This is shown in Figure 2.
boost productivity immensely as well as con-
currently cut waste and save costs arising from
doing it right first time (DRIFT). Figure 2 Proposed framework for implementing TQM in construction

Conclusion
The design and construction of a building or ISO 9000 quality
TQM philosophy TQM in management
civil engineering project is one of the most and principles manufacturing systems
complex and difficult industrial undertakings.
It requires management skills of a high order
and is frequently undertaken by firms with
Philip Crosby’s Lessons Criteria for
little or no formal training in management. To approaches learned quality awards
complete the structure fit for its purpose, right
first time, and to predetermined quality stan-
dards requires not only planning, organizing,
budgeting, controlling and careful adherence
to an overall project management system but
also a high level of understanding of human TQM in the
The rationale for TQM

quality construction

construction
Factors affecting

motivation and behaviour within prescribed industry


contractual obligations. All these must
embrace the client’s functional, aesthetic, cost
and time requirements, around which the Customers Audits Contracts
project quality plan should be devised.
TQM is a continuous process of incremen-
tal improvements. It may take years to put it in
place within an organization but a start could
TQM for
be made with fruitful short-term successes. construction
It should be remembered at this stage that projects
TQM is process-oriented and not so much
result-oriented. If the processes are right, the
results (i.e. quality improvements) are likely to Project implementation Subcontractors’ Keys to continuous
guidelines participation improvements
follow. TQM gives an organization the com-
petitive edge. It refines the quality of work life
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A framework for implementing TQM in construction The TQM Magazine
Low Sui Pheng and Peh Ke-Wei Volume 8 · Number 5 · 1996 · 39–46

With TQM ideas, there is a stress on collabo- generate a mutually rewarding scenario for all
ration and social cohesion among all employ- parties in the construction industry. It will
ees. In essence, TQM encourages: help to encourage the open addressing of
• greater harmonization of terms and condi- problems, place value on long-term relation-
tions, thereby creating a powerful sense of ships, create a harmonious team spirit,
belonging; enhance professionalism and skills in all
• a collaborative community-like spirit, with quarters of the construction sector and in the
emphasis on customer service orientation final analysis, help to achieve the intended
between departments, divisions or individ- project objectives and benefits.
uals;
• project teams to pursue a “company-wide
policy” and dominant shared values;
• a mutual sense of belonging when all References
employees are part of a quality culture
focusing on customer satisfaction as the 1 Building Research Establishment, Quality in Tradition-
superordinate goal; al Housing, An Investigation into Faults and their
• certain practices to be deemed normal and Avoidance, BRE, Garston, 1982.
desirable; 2 Low, S.P. and Goh, K.H., “The practice of quality and
• a shared language, i.e. a “total quality” quality assurance in the Singapore construction
industry”, Quality Forum, Vol. 19 No. 1, Institute of
language.
Quality Assurance, 1993, pp. 40-5.
In conclusion, the TQM philosophy, if inter- 3 Crosby, P.B., Quality Is Free, McGraw-Hill, New York,
preted and inculcated effectively, would NY, 1979.

Commentary
The very first recorded standards came from the construction industry (Babylonian) and it is interest-
ing to see the vast construction industry addressed from a TQ point of view.
46

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