Professional Documents
Culture Documents
HEATING
AIR CONDITIONING
"The repair methods given by the manufacturer in this document are based on the All copyrights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The methods may be modified as a result of changes introduced by the reference numbering system is forbidden without the prior written authority of
manufacturer in the production of the various component units and accessories Renault.
from which his vehicles are constructed."
C Renault 1997
EXPLODED VIEW
PRO60.3
Heating and ventilation
Contents
Page
61 HEATING
Control panel 61-1
Control cables 61-2
Particle filter 61-3
Fan assembly 61-4
Distributor unit 61-5
Radiator 61-8
62 AIR CONDITIONING
General 62-1
Wiring diagram 62-3
Evaporator 62-7
Fan 62-9
Compressor 62-10
Condenser 62-13
Pressure relief valve 62-14
Dehydration canister 62-15
Connecting pipes 62-16
Electric control 62-19
Computer 62-21
HEATING
Control panel 61
REMOVAL Disconnect:
- the cables (1) on the control panel ,
Disconnect the battery. - the control panel connectors (2) ,
- the control cables of the rotary arms on the
Remove: heating unit.
- the ashtray ,
- the centre console,
14223R
REFITTING
- the two mounting bolts (A) from the control Check the setting of the air distribution and
panel on the dashboard. mixing controls (see section 61 "Control cables").
61-1
HEATING
Control cables 61
REMOVAL REFITTING
The removal of the control cables may be carried Fit the cables on the control panel .
out without removing the dashboard.
Fit the cable sleeve stops (M).
Remove:
- the ashtray ,
- the centre console,
- the control panel and the cable concerned.
14223R1
ADJUSTMENTS
61-2
HEATING
Particle filter 61
REMOVAL REFITTING
13971R
14226S
61-3
HEATING
Fan assembly 61
FITTING WITHOUT PARTICLE FILTER FITTING WITH PARTICLE FILTER
REMOVAL REMOVAL
Remove: Remove:
- the windscreen wiper arms, - the right hand scuttle panel half grille,
- the complete scuttle panel grille , - the rain channel,
- the fan assembly connector, - the connector (1),
- the three fan assembly mountings. - the four mounting bolts (2).
14225S 14226-2R
REFITTING REFITTING
61-4
HEATING
Distributor unit 61
REMOVAL - the two mounting bolts of the heating control
panel (3),
Disconnect the battery. - the car radio (if fitted),
- the passenger’s airbag (if fitted),
Remove: - the steering column,
- the steering wheel bolt, - the seven dashboard mounting bolts,
- the steering wheel after straightening the - the bolt (A) on the distributor unit located be-
wheels. low the dashboard.
Remove:
- the half cowlings of the steering column,
- the windscreen pillar trim (2 sections),
- the dashboard cover (1),
14150R
14091R
14149R
61-5
HEATING
Distributor unit 61
Engine compartment side Fit a shield and blow out the rest of the fluid
using compressed air.
Fit a hose clamp and then disconnect the quick re-
lease clips from the heater hoses . Remove:
- the wiper arms using the tool Elé. 1294-01,
- the upper seal of the plenum chamber and the
external air inlet grille,
- the fan assembly,
- the distributor unit mounting bolts(1) .
13084S
14227R
13085S
61-6
HEATING
Distributor unit 61
In the passenger compartment REFITTING
Remove: Check:
- the distributor unit, - correct fitting of the cables behind the dash-
- the heater radiator . board,
- correct coupling of the air ducts to avoid noise.
61-7
HEATING
Radiator 61
REMOVAL Fit a shield and blow out the rest of the fluid using
compressed air.
The removal of the radiator is carried out after the
removal of the fan assembly, the dashboard and Remove the heater hose flange bolt on the bul-
the air distributor unit. khead.
Fit a hose clamp and then disconnect the quick re- Spread the four clips (E), and remove the radiator.
lease clips from the heater hoses .
14091R
98816R
13085S
61-8
AIR CONDITIONING
General 62
91096-1R
62-1
AIR CONDITIONING
General 62
A Passenger compartment
B Engine compartment
C Outside air
D Towards the air mixing unit
E Scuttle panel grille
F Outside or recycled air
1 Compressor
2 Condenser
3 Dehydration canister
4 Tri-function pressostat
5 High pressure bleed valve
6 Pressure relief valve
7 Pressure relief valve temperature regulation
8 Evaporator
9 Low pressure bleed valve
10 Fan
11 Cooling fan
12 Engine radiator
13 High pressure fluid
14 Low pressure vapour
15 High pressure vapour
Contents:
- Refrigerant
R134a : 650 ± 35 g
- Compressor
SANDEN SD 7V
62-2
AIR CONDITIONING
ENGINE D7F
Wiring diagram 62
PRO14270
62-3
AIR CONDITIONING
ENGINES
E7J and K7M
Wiring diagram 62
PRO14268
62-4
AIR CONDITIONING
ENGINE F8Q
Wiring diagram 62
PRO14269
62-5
AIR CONDITIONING
Wiring diagram 62
104 Ignition switch
62-6
AIR CONDITIONING
Evaporator 62
TIGHTENING TORQUES (in daN.m) - the twelve plenum chamber closure panel bolts
(2) and remove it,
Pressure relief valve bolt on the - the evaporator protector in the plenum cham-
evaporator 0.6 ber.
Connector pipe mounting nut on the pressure
relief valve 0.8
Pressure relief valve connector pipe
mounting bolt on the dehydration
canister 0.8
Condenser connector pipe mounting bolt
on the dehydration canister 1.2
Compressor connector pipe mounting bolt
on the condenser 0.8
Connector pipe mounting bolt on the
compressor 2.1
Compressor mounting bolt 2.1
Circuit pressure sensor 0.8
REMOVAL
14228R
Disconnect the battery.
Drain the R134a refrigerant from the circuit, Disconnect the electric connections (4).
using the filling station equipment (see the me-
thod described in the manual "Air conditio- Remove the evaporator unit bolts.
ning").
Remove:
- the windscreen wiper arms,
- the air inlet grille,
- the two expansion bottle retaining bolts,
- the oil reservoir for the power assisted steering,
14226-2R1
62-7
AIR CONDITIONING
Evaporator 62
Passenger compartment side REFITTING
Remove the dashboard after removing : Check that the wiring loom tubes are not in
- the cover, contact (risk of noise).
- the centre console,
- the seven dashboard bolts, Refitting is the reverse of removal.
- the bolt (5) (on the heater block).
Tighten the connector pipe nut to the pressure re-
NOTE : use rags to protect the parts of the dash- lief valve to 0.6 daN.m (check the condition of the
board which may be susceptible to damage. seal).
NOTE :
When refitting the dashboard, check :
- the correct positioning of the wiring,
- the correct fitting of the air ducts.
IMPORTANT
14062R1
14148R
Remove it.
62-8
AIR CONDITIONING
Fan assembly 62
REMOVAL
Remove:
- the right hand scuttle panel half grille,
- the rain channel,
- the connector (1),
- the four bolts (2).
14226-2R
REFITTING
62-9
AIR CONDITIONING
ENGINE D7F
Compressor 62
REMOVAL REFITTING
Drain the R134a refrigerant from the circuit (see If replaced, the compressor is delivered full of oil.
the method described in the "Air conditioning"
manual). Position the compressor in the correct direction
(filler cap to the top).
Disconnect the battery.
Tighten the three bolts (C) (tightening torque :
Remove: 2.1 daN.m).
- the compressor drive belt ,
- the two connecting pipes (A), Fit the strut bolt (B) .
- the strut bolt(B),
- the three compressor bolts (C) . Refit the two R134a refrigerant pipes (A) on the
compressor (Tightening torque : 2.1 daN.m).
Remove the compressor .
Fit the drive belt and check its tension.
NOTE: the pipes and compressor MUST be plug-
ged to prevent humidity entering the circuit. Use suction to complete the draining of the cir-
cuit, then refill with R134a refrigerant using the
filling station equipment (see the method in the
"Air conditioning" manual).
IMPORTANT
13829R1
62-10
AIR CONDITIONING
ENGINE F8Q
Compressor 62
REMOVAL REFITTING
Drain the circuit of R134a refrigerant (see the me- Position the compressor in the correct direction
thod described in the "Air conditioning" manual). (filler cap to the top).
Disconnect the battery. Tighten the three bolts (Tightening torque : 2.1
daN.m).
Remove the front bumper.
Refit the two R134a refrigerant pipes (A)
From above, remove : (Tightening torque : 2.1 daN.m) on the compres-
- the compressor drive belt , sor and the retaining bracket (B).
- the two connector pipes (A),
- the connector pipe retaining bracket (B). Fit the drive belt and check its tension.
From beneath the vehicle, remove the three Use suction to complete the draining of the cir-
compressor bolts and remove it. cuit, then refill with R134a refrigerant using the
filling station equipment (see the method in the
NOTE: the pipes and compressor MUST be plug- "Air conditioning" manual).
ged to prevent humidity entering the circuit.
NOTE: when refitting connector pipes on the
compressor, all bolts MUST be replaced, then
hand tighten them before tightening to the re-
commended torque . The aim is to ensure the cor-
rect positioning of the pipe so that it is not dama-
ged at the "damper" (1).
IMPORTANT
13947R
62-11
AIR CONDITIONING
ENGINES
E7J and K7M
Compressor 62
REMOVAL REFITTING
Drain the circuit of R134a refrigerant (see the me- Position the compressor in the correct direction
thod described in the "Air conditioning" manual). (filler cap to the top).
IMPORTANT
14229R
62-12
AIR CONDITIONING
Condenser 62
REMOVAL Remove the four condenser mounting bolts (6) on
the radiator.
It is not necessary to use a lift.
Remove the condenser carefully.
Drain the circuit of R134a refrigerant (see the me-
thod described in the "Air conditioning" manual).
Remove:
- the radiator grille,
- the seal (1),
- the upper cross member (2),
- the two R134a refrigerant pipes (4) (plug to
prevent humidity entering the system),
- the two radiator upper mounting bolts (3).
13828R
REFITTING
13974R IMPORTANT
62-13
AIR CONDITIONING
Pressure relief valve 62
REPLACEMENT
Remove:
- the connector piping mounting nut (A) ,
- the two pressure relief valve mounting bolts
(B) on the evaporator.
14228R1
62-14
AIR CONDITIONING
Dehydration canister 62
REMOVAL REFITTING
Drain the R134a refrigerant from the circuit Check the condition of the seals and lubricate
using the filling station equipment (see the me- them with P.A.G. SP 10 oil.
thod described in the "Air conditioning" manual).
Drain the R134a refrigerant from the circuit
Remove: using suction, then refill using the filling station
- the radiator grille, equipment (see the method described in the "Air
- the two radiator upper mounting bolts, conditioning" manual).
- the R134a union (2),
- the two pipe mounting bolts on the dehydra- When replacing the dehydration canister, add 15
tion canister . ml of P.A.G. SP 10 oil to the circuit.
Gently push back the radiator - condenser assem- NOTE: bolt tightening torque (2) : 1.2 daN.m
bly.
13828R1
62-15
AIR CONDITIONING
Connector pipes 62
Disconnect the battery.
Remove the mounting bolt on the pressure relief Check the condition of the seals and lubricate
valve . them with P.A.G. SP 10 oil.
Plug the pressure relief valve and the pipe. When replacing a pipe, add 10 ml of SP 10 oil
or add 100 ml when a pipe breaks (rapid leak).
Remove the mounting bolt on the compressor .
NOTE:
Plug the compressor and the pipe. - Pipe mounting bolt on the
compressor : 2.1 daN.m
Slacken the pipe retaining bracket. - Pipe mounting nut on the pressure
relief valve : 0.8 daN.m
Remove the low pressure pipe. - Pipe mounting bolt on the
condenser :
0.8 daN.m
PRO62.4
62-16
AIR CONDITIONING
Connector pipes 62
Disconnect the battery.
Remove the pipe. Check the condition of the seals and lubricate
them with P.A.G. SP 10 oil.
Plug the condenser and the pipe.
When replacing a pipe, add 10 ml of SP 10 oil or
add 100 ml when a pipe breaks (rapid leak).
PRO62.5
62-17
AIR CONDITIONING
Connector pipes 62
Disconnect the battery.
PRO62.6
62-18
AIR CONDITIONING
Electric control 62
• EVAPORATOR SENSOR • PRESSURE SENSOR
Remove:
- the right hand scuttle panel half grille,
- the evaporator protector in the plenum cham-
ber.
REFITTING
62-19
AIR CONDITIONING
Electrical control 62
• PASSENGER COMPARTMENT FAN SPEED RESISTOR UNIT
PRO62.7 PRO62.8
REFITTING REFITTING
62-20
AIR CONDITIONING
Computer 62
13825R
Track Description
1 Not used
2 Air conditioning operation information
3 Recycling on/off
4 Air conditioning computer earth
+ 12 V accessories (engine cooling fan
5
assembly fuse)
6 + 12 V after ignition feed (stop fuse)
7 Air conditioning operation warning light
8 Recycling operation warning light
9 + side lights
10 Heated rear screen control
Heated rear screen operation warning
11
light
12 Not used
13 Not used
14 Not used
15 Not used
62-21
AIR CONDITIONING
Computer 62
30 track connector ( B)
Track Description
1 + 12 V after ignition feed (stop fuse)
2 Compressor control
3 Diagnostic information L
4 Engine cooling fan voltage information
5 Not used
6 Diagnostic information K
7 Not used
8 TDC information
9 Refrigerant pressure sensor
10 Refrigerant pressure sensor
11 Refrigerant pressure sensor signal
12 Evaporator sensor
13 Power absorbed information
14 Not used
15 Not used
16 + 12 V after ignition feed (stop fuse)
17 Compressor control
18 Air conditioning cut-out information
19 Not used
20 Not used
21 Fast idle connection
Engine cooling fan assembly low speed
22
control
Engine cooling fan assembly high speed
23
control
24 Heated rear screen control
25 Not used
26 Air conditioning recycling motor
27 Air conditioning recycling motor
28 Not used
29 Evaporator sensor
30 Not used
62-22