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To cite this Article Coussot, Philippe(1994) 'Steady, laminar, flow of concentrated mud suspensions in open channel',
Journal of Hydraulic Research, 32: 4, 535 — 559
To link to this Article: DOI: 10.1080/00221686.1994.9640151
URL: http://dx.doi.org/10.1080/00221686.1994.9640151
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Steady, laminar, flow of concentrated mud suspensions
in open channel
Ecoulements a surface libre permanents et laminaires
de suspensions boueuses concentrees
PHILIPPE COUSSOT
Ingenieur du CREF,
CEMAGREF, Division Protection contre les Erosions,
Domaine Universitaire, BP 76,
38402 St.-Marlin-d'Hires, France
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ABSTRACT
Flows of mud, in the form of a large amount of more or less natural fine particles (less than 100 u_m) suspended
in water, are often encountered in industry and nature (sewage sludge, submarine landslides, mountain mud-
flows, coal slurries, drilling muds, etc). Data concerning these flows are often empirical. We aim here to
describe laminar, free surface flows of such materials.
On the basis of the majority of Theological results concerning concentrated mud suspensions the constitutive
equation of such fluids can generally be assumed to follow a Herschel & Bulkley model. Consequently, in the
case of uniform flow on an infinitely wide, inclined plane or in a semi-cylindrical channel, the velocity distri
bution within the fluid can be computed exactly. For uniform flow in open channels with other cross-section
types we propose to determine the discharge equation in the form of a relation between two characteristic non-
dimensional parameters and aspect ratios. In the case of a gradually varying but steady flow on an infinitely
wide, inclined plane we assume that shear stress at the wall, at a specific point, is identical to the value of the
uniform flow for a comparable discharge and height. Using this hypothesis we demonstrate that the possible
flow properties are quite similar to those met in usual free surface hydraulics (super-critical and subcritical
regimes, hydraulic jump, roll waves, etc).
We then present the results of uniform flows in an open channel with two types of cross-sections: rectangular
and trapezoidal ( a = 45°). The channel slope varies mainly in the range [2; 40%], and the discharge is within
the range [0.01; 8 1/s]. The theory appears able to predict relatively well experimental results concerning uni
form flows along with roll waves occurrence. In a rectangular or trapezoidal channel the assumption of the
infinitely wide open channel is valid as long as the aspect ratio is less than 0.1. For each channel type we pro
pose empirical expressions for the mean wall shear stress also valid for a higher aspect ratio.
RESUME
Dans l'industrie et dans la nature on rencontre de nombreux ecoulements de melanges "boueux" (boues
residuaires, glissements sous-marins, laves torrentielles, charbons liquides, boues de forage, etc.). Les donnees
concernant ces ecoulements sont souvent empiriques. Le but de cet article est de fournir des outils theoriques
pour les decrire.
Les suspensions boueuses concentrees ont une loi de comportement qui suit en general un modele du type
Herschel & Bulkley. Le profil des vitesses dans une section en travers peut etre determine exactement dans le
cas d'un ecoulement uniforme dans un canal demi-cylindrique ou sur un plan incline. En ce qui concerne les
ecoulements uniformes dans des canaux de forme quelconque on propose de determiner la loi d'ecoulement
sous la forme d'une relation entre deux nombres adimensionnels caracteristiques et des parametres de forme.
Pour decrire les ecoulements graduellement varies sur un plan incline on suppose que la contrainte a la paroi
en un point quelconque est egale a la contrainte a la paroi de l'ecoulement uniforme ayant meme debit et meme
hauteur de fluide locale. Avec cette hypothese on demontre que les caracteristiques de ces ecoulements sont
tout a fait similaires a celles rencontrees en hydraulique a surface libre classique (regimes torrentiel et fluvial,
ressaut hydraulique, vagues deferlantes,...).
Revision received March 31, 1994. Open for discussion till February 28, 1995.
Introduction
Previous rheological studies concerning concentrated mud suspensions have shown that these
materials are non-Newtonian, viscoplastic fluids [1-7]. Indeed they exhibit a yield stress below
which they are almost rigid and above which they can flow. Generally, for a given material, this
yield stress increases with solid concentration. Because of their high apparent viscosity, natural
flows of concentrated mud suspensions are laminar.
Free surface flows of mud are often encountered in nature, but many industrial applications also
involve free surface flows of yield stress fluids (foodstuffs, paints, fresh concrete). However
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research has mainly concentrated on the problem of determining yield stress fluid properties [8-10],
theoretical developments of constitutive relationships [11-12], and experimental studies of mud
rheology [1-5]. Elementary theoretical studies (steady uniform flow) have been made of free sur
face flow of Bingham fluids [13-14] or other simple, viscoplastic materials [10, 15] on an infinitely
wide, inclined plane. The work of Kozicki & Tiu 16 provides a general approach for uniform flows
of non-Newtonian fluids in closed conduits or open channels but their results have still to be vali
dated experimentally. Indeed very little complete experimental research work related to free surface
flow of yield stress fluids has been done. As far as we know, no systematic comparison of theoreti
cal predictions using fluid behaviour knowledge with experimental observations has been made
even for uniform flows. Experimental work essentially concerns the determination of the transition
zone between laminar and turbulent flow [17-20], or peculiar instability phenomena [21]. How
ever, either in industrial or natural fields, it would be fundamental to know in what conditions one
can use existing rheological models to predict free surface flows quantitatively. In this paper, we
intend to provide a theoretical framework for the description of laminar free surface flows of muds
and to compare this theory with experiments in simple cases.
In our theoretical section we first discuss the choice of an adequate general constitutive equation
capable of describing the behaviour of most natural, concentrated mud suspensions. Then we exam
ine the uniform steady flow of a mud suspension in an open channel and we discuss the characteris
tics of gradually varying flows. For our experiments, presented in the second section, we used
natural mud mixtures with a yield stress in the range [13; 53 Pa]. From our theoretical analysis, it
appears that these materials have such characteristics that our experiments can be considered as
being similar to natural muddy debris flows (with a scale factor between 1/20 and 1/10). Since for
our comparison between theory and experiments the first and very important step is the determina
tion of rheological parameters, rheometrical results along with experimental procedure and cautions
are extensively presented. Then we compare experimental results of uniform open channel (rectan
gular or trapezoidal) flows with theoretical predictions using rheometrical results.
where x is the shear stress, y the shear rate, and xc, K, and n are positive fluid parameters. Normal
stress differences appear unsignificant 23].
1.1.2 S i m i l a r i t y
We consider the gravity, laminar, flow of a Herschel & Bulkley fluid in an open channel. One can
easily deduce from flow equation that the three non-dimensional numbers governing this flow are:
x w
■ JgL (cos i) c KK VJ
where V and L are respectively reference velocity and length, g the gravity, p the fluid density and i
the channel slope. In order to ensure similarity between two fluids flows (k = 1,2) we should have:
^2 R P21 rr z , P 2 1 U + n/2)
n = n, = n2; —2 = JX; xc2 = X cl -A.; K2 = K.-X (3)
v
i Pi Pi
where pk, Kk, nk, and xck (k = 1,2) are respectively the density and the three Herschel & Bulkley
parameters of fluid k, and with X = L/Lt (here Lk and Vk axe reference length and velocity of flow k).
Thus the similarity conditions impose the use of a second fluid with smaller values of K and xc.
Since for concentrated mud suspensions these two parameters usually vary widely with solid con
centration [23], it appears relatively easy to follow a "global" similarity for example by using the
same fluid type but at a different concentration and without coarse particles.
with
4 j ^ ( 4 * ^ a n d P H.
b
K~' ' 2
TS<2 / . o v33 48000
K ' ' K' (1-P)
where K' and x'c are the Bingham plastic viscosity and yield stress of the fluid, and RH the hydrau
lic radius. Though this approach is not adequate for our Herschel-Bulkley fluids it may be used to
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determine approximately how far we are from the transition zone. To do so it is necessary to fit a
Bingham model to the flow curve.
Here we have y = du/dy . Then, assuming the fluid flows downwards (e = 1) and using (1) and (5)
in conjonction with the condition of no wall slip (w(0)=0), we obtain the velocity distribution within
the fluid, which, in non-dimensional variables, may also be expressed as follows:
w m+\ y „ pgh(sini)
V = —-u (v), Y = — and G = *-£—i -
il + m)
ay0 ya *c
The equations (6) are relevant only when G > 1, i.e. when there is a flow. With these non-dimen
sional variables there exists an unsheared zone, which is often referred to as "a plug", beginning at
Y= 1 and whose thickness is V{G - 1). The form of velocity distribution for different values of n is
shown in Figure 1. For a given fluid, from one flow to another, in this non-dimensional representa
tion, only the plug height varies. It is noteworthy that when m is large it would be possible to
approximate this distribution by a straight line with a slope of (1+m) and a thicker, non-sheared
region. When m is smaller than 1 it would be possible to approximate the velocity distribution by a
straight line starting from zero and going to the base of the plug. All other things being equal, the
fluid shear near the wall grows more intense as n decreases.
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-i <- V(Y)
1
Fig. 1. Velocity distribution over the cross-section for a uniform flow on an inclined plane, for different n
values.
These velocity distribution types are quite different from those which can be obtained for water. For
example, for water, if we do not take into account surface tension effects, a flow will occur as soon
as the slope is positive, whatever the fluid depth, whereas for a concentrated mud suspension there
is no flow as long as the fluid depth does not exceed a given value.
The discharge by unit of length through a vertical cross-section may be written in the following non
dimensional form:
Hb =
ikv)
where U is the mean flow velocity. In the case when in = 3, which is of great practical interest (Cf
Section II), we propose the following approximated formula for G as a function of Hb:
Equation (8) is an excellent approximation in the (G-l) range [0.1; 10] (CfFigure 2), which corres
ponds to most laboratory or natural flows.
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1.2.2 F l o w in a s e m i - c y l i n d r i c a l c h a n n e l
Here we only consider the case when the semi-cylindrical channel is filled with fluid. Then the
exact solution of mass and momentum equations for velocity distribution can be found by assuming
that the only non zero velocity component is the component along the channel axis («). In a cylin
drical coordinate frame (x,r,Q) with the same x axis as previously, the mass and momentum equa
tions can then be integrated as:
where x is the shear stress due to simple shear along each radius, r the distance between the current
point and the channel axis and 6 is the angle between the radius joining this current point and a ver
tical plane. Using (1) and (9) with now |y| = du/dr, we deduce that the non dimensional form of
the velocity distribution is still given by (6) with now:
with here
The discharge value given by equation (10) is half the value corresponding to a gravity-driven flow
in a closed cylindrical conduit.
1.2.3 U n i f o r m f l o w in an o p e n c h a n n e l of a n y c r o s s - s e c t i o n
When the channel cross-section has no particular property of symmetry the flow equation can no
longer be solved analytically. Numerical or empirical solutions must be found. However one can
notice that, for both an infinitely wide plane and a semi-cylindrical channel, the non-dimensional
discharge equation takes the form of a relation between Hb and G (where G is the ratio of mean wall
shear stress (uniform in these cases) to yield stress and where Hb is written using the maximum
flow depth). As a consequence, for an open channel of any cross-section, we can expect to find an
equation linking Hb and G in the following form:
Hb = / ( G , a „ a 2 , . . . ) OU
where G and Hb would correspond to the above definitions, and the coefficients (a,, a2, ■■■) would
depend on the geometrical characteristics of the wet section. We must recall that these coefficients
are constant for the infinitely wide plane, and yet for any other channel cross-section they will
depend on some aspect parameters since the form of the wet cross-section generally depends on
flow depth.
1.2.4 F l o w s t a b i l i t y
The phenomenon of roll waves, commonly observed with water [26-27], was also observed with
free surface flow of mud suspensions [21]. In order to establish under which conditions of slope and
discharge our flows are stable we shall use the general and simple approach - valid for any type of
fluid -that has been proposed by Trowbridge [28], His method consists in studying the linear
stability of the mass and momentum equations applied to a portion of fluid in the situation of
uniform flow.
fp (u.n) 2d a / p (U) 2S (where S is the channel section and n the outer unit normal vector)
s
can be approximated by 1. His result involves the mean wall shear stress xp which depends on the
flow depth h and the mean velocity U of the corresponding theoretical uniform flow. The general
condition for flow instability is then:
^UMilj (12)
Hjorth [29] considered that Trowbridge analysis did not take into account that for viscous fluid
flows the growth of the unstable mode is related to the shear at the surface, and he therefore claimed
that this method was unable to predict flow instability for yield stress fluids. Hjorth proposed an
analysis based on a bi-viscous model in two dimensions which led him to conclude that yield stress
fluids are always stable to free surface oscillations. Unfortunately, to simplify the problem, He was
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forced to consider plug thickness as a constant. This hypothesis is obviously an approximation but
its consequences on his reasoning are enormous. Indeed we think that if this hypothesis were satis
fied, instability would never develop, as the fluid would be forced to flow with a completely con
stant and rigid plug above it. In these conditions it is not surprising that, following Hjorth's
reasonings, unlike various field and laboratory observations, there seems to be no way for any
instability to develop. Finally we consider that the Trowbridge calculation constitutes a very simple
and good approximation of the reality.
To express (12) in a more explicit way, we shall make an assumption similar to the one for a
gradually varying flow in hydraulics. When flow depth and velocity vary locally and slightly
around their theoretical steady values corresponding to uniform flow, we assume that a correct esti
mation of the shear stress at the wall, at a specific point, is identical to value of the uniform flow of
comparable discharge and height. Then using (12) with the mean wall shear stress expression given
by the empirical expression (11) one will deduce the stability criteria. The problem that remains is
the validity of the assumption concerning the velocity distribution. In the case of flow on an
infinitely wide plane, this last hypothesis is probably valid since the maximum value of 8 for
uniform flow on an inclined plane is 10/9. Differentiating (7) we deduce:
^-2§+(m+l)
2+m
with
«-'4
Then we get the following criterion for the development of an instability starting from steady
uniform flow:
F i (m+l)(G)2-mG-l (14)
Because of the symmetry of the problem, stress and velocity do not depend on the z-coordinate and
velocity has a z-component equal to zero. Thus the velocity components and isotropic pressure
depend on x and y. In this case the exact analytical solution of the mass and momentum equations
seems very complex in general. We shall circumvent this problem by applying the momentum
equation in integral form to a fluid portion in conjonction with the following simplifying hypo
theses:
* (a) Because the flow varies gradually along the *-axis the free surface is not that far from a plane
parallel to the wall and we can consider that the pressure field is of hydrostatic type as for a
uniform flow (see section II) on a plane with a slope ('.
* (b) In each cross-section the velocity distribution (along the axis perpendicular to the plane) may
be approximated by the velocity distribution of the uniform flow with the same discharge and
local depth occurring on this slope with an appropriate tangential component of body force.
This appropriate body force component will be written (siny')g.
These hypotheses are quite similar to those used in water hydraulics on smooth slopes and lead to
neglecting the effects of the vertical velocity component. Consider a fluid portion D limited by two
surfaces S, and S2 situated in (y,z) planes and by two parallel and equal surfaces Z and £' situated in
(x,y) planes. The length and width of this portion are respectively dx and L. The free surface is
noted S0 and the surface of contact with the solid plane is S3. Using hypotheses (a) and (b), we find
that equations (5) are valid for Sk (with flow depth hk and sloped) (k = 1,2), where jk is the slope for
which a uniform flow would be obtained with a unit length discharge equal to q and a normal depth
equal to hk. Then, taking into account the no-slip condition at the wall and the free surface condi
tion, the momentum equation in projection on the x-axis may be expressed as follows:
K
Pk = p g ( s i n i ) - (16)
Uk is the mean fluid velocity through Sh and 5k(k= 1,2) is defined by:
Jp(u.n) 2 dc
8* = *■* — (17)
P(Uk)%
The second term of the equation (15) is the resistance force exerted on the fluid by the rigid plane.
It arises from the shear rate at the wall. Hypotheses (a) and (ft) led us to neglect second order terms
in the velocity and stress expressions, and thus, when dx tends towards zero, we (dropping indices 1
and 2) obtain the equation giving the variation of flow depth ft as a function of x:
(C0S )+
' iftdft(6((/)/l)
sin j expressed as a function of U and ft may be found from equation (7) now using j instead of i.
We may note that the equation (18) is similar in form to the equation giving the evolution of water
depth for gradually varying flow. However, at first sight it is not clear whether the flow profiles are
of the same type, since we do not know the various possible values of the denominator and numer
ator of expression (18) as a function of ft and q.
dft" -h-h.
sign .dx. = sign h-h (19)
where hc is the critical depth and ft„ the uniform flow depth (Cf definitions in Appendix I). This
result is quite similar to what is obtained for open-channel water flows. Additionally the various
flow profiles which may be obtained depending on the relative values of ft, ft,, and hc are formally
quite similar to those encountered in open-channel hydraulics. We shall not reproduce these
different flow profile forms which are presented, for example, in [30] in the case of water flow.
Obviously flow profile calculation using equation (18) is a good approximation of reality as long as
flow depth is not too close to the critical depth (since in this latter zone the flow is no longer
gradually varying). We also can speak of super-critical and sub-critical regimes depending on
whether the flow depth is above or below the critical depth.
It is then possible to obtain the strict relation giving ht as a function of h2 from this equation by
using equation (17) along with our assumption concerning the velocity distribution over each cross-
section (see above). But it is also possible to assume that the velocity distribution is uniform and
then to obtain the less precise but more practiceful expression:
ji + SF; - 1 (21)
ht - h2
2 -
with
U2
F2= , . .. •
Jgh2(cosi)
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3 Experiments
3.1 Rheology
3.1.1 M a t e r i a l
We used natural clay-water mixtures at different solid concentrations. The clay was taken from a
landslide (Sinard, Isere department, France). The solid particle diameter was less than 40 (i.m. The
non-treated material was first dried at ambient temperature, then mixed again with water at a fixed
solid volumic concentration in a concrete mixer. Afterwards other fluids were obtained by adding
water or dry clay. The mixture pH did not vary during experiments.
3.1.2 A p p a r a t u s
For rheometrical tests fluid samples were taken from the recirculating mixtures during the open
channel flow experiments and then tested with a Rotovisco RV20 (HAAKE) rheometer equipped
with parallel plates (diameter 5 cm; gap of 3 mm). With a rheometer of this type, only strong time-
effects, with characteristic times higher than about 1 s, might be detected, but we did not observe
any such effect. Here we shall neglect other possible slight thixotropic properties.
3.1.3 E x p e r i m e n t a l p r o b l e m s
The experimental precautions required for such fluids are numerous and we used all these tech
niques developed in [1, 11, 23, 31]. Tool surfaces must be rough so that wall slip may not occur.
One must check that neither sedimentation nor fracture occurs. This was not the case here because
the solid concentration was neither too low nor too high. After these fundamental precautions, with
such materials the main experimental problem originates in edge effects at the free surface along
the periphery of the sample. As noted in [31], with parallel plate geometry, the rheometrical data
were very sensitive to the way one cleans material all around the sample after squeezing it between
tools and before the beginning of the test. From comparison of results obtained with different
rheometer geometries [11] it appears that, to be representative of the behaviour of the material,
to the curved peripherial free surface, the way the material is strained is also dependent on shear
rate intensity. Additionally it changes with time. In this case we recorded the data corresponding to
the higher torque value that we thought to correspond to the situation for which the edge effect is
the same as for higher rotation velocities.
3.1.4 P r o c e d u r e
The experimental methods for flow curve determination presented in [23] were used. Essentially it
involved imposing a succession of different rotation speeds, in varying sequences. We thus
obtained the flow curve in the form of torque vs peripherial shear rate. To simply take into account
the shear rate heterogeneity within the sample [32], we made corrections to rheological parameters
after having fitted a Herschel & Bulkley model (Cf equation (1)) (assuming systematically n = 1/3
in order to unify results) on the rheogram obtained without corrections. Practically this leads to
simply multiplying by 10/9 the K value which is first obtained (without corrections) and keeping
the same xc value. For the fitting we used the method described in [23]. We also demonstrated in
[23] that this model provides a "yield stress" parameter which is very close to the "true yield
stress", corresponding to the limit for which a clear change in material response to imposed shear
stress is observed (from an essentially elastic flow to an essentially viscous flow). Their yield stress
and high apparent viscosity constitute the main difference of such materials with water.
3.1.5 R e s u l t s
The following empirical law can be proposed to describe the increase of our fluid yield stress with
solid concentration:
where Cv is the solid volumic concentration. The apparent viscosity of our materials ranged from 10
to 50 Pa.s for a shear rate of Is 1 , while water viscosity is about 0.001 Pa.s at 25°C. The formula
(22) is formally similar to the result commonly reported in literature [3-4] even when a Bingham
model was used. Additionally K is approximately equal to one third xc (in U.S.I.). In Figure 3,
typical flow curves corresponding to different solid concentrations are shown. One can see that the
correspondence between experimental and theoretical curves is very good as long as the shear rate
Fig. 3. Water-Sinard clay mixtures for different solid concentrations: flow curve and fit of an Herschel &
Bulkley model with n = 1/3.
When a few samples of the same material were taken at different times and places during open-
channel tests the differences in the corresponding rheological measurements were of the same order
as the fluctuations of results obtained by repeating these measurements on the same sample. Thus
we can conclude that the mixtures flowing in the recirculating system were homogeneous and con
stant during one day as regards to the accuracy of our analysis. We also made rheometrical tests at
different temperatures between 10 and 30°C and no significant differences in results were observed.
This result, in agreement with those of [23, 33], led us to not check the temperature (probably close
to the ambient temperature of between 10 and 30°C) during next tests. Finally, considering the
various sources of error in flow curve determination we estimate the maximum relative error (in
terms of shear stress) committed in using the fitted rheological model is about 20 %.
3.2.2 R e s u l t s
All our results are presented in Table 1. On relatively gentle slopes the flow was stable. In this case
it was possible to measure the uniform flow depth far enough from channel edges. For these flows
no turbulence was visible at the free surface. Indeed a reference line drawn at the surface deformed
continuously without perturbations. This result may be extended to the whole flow. Let us consider
the extreme following case of our less viscous fluid (xc = 13.7, K = 4.5) flowing at a discharge of
5.27 1/s in a rectangular channel whose width is 17 cm. If we fit a Bingham model on its rheogram
in the shear rate range [10; 100 s^1], we obtain its Bingham rheological parameters: 23.7 Pa and
0.108 Pa.s. The critical number for Rb is then 5596 according to criterion (4) whereas here Rb is
equal to 1108. This means that, except in some cases (like this one) for which we could be close but
still before turbulence transition, all our flows were quite laminar.
Starting from a stable flow, keeping a constant discharge and increasing the slope, we observed
systematically that the flow became unstable above a certain slope which was a function of the
discharge. The phenomenon that we could observe was quite similar to the roll waves which can be
usually observed in water flows [27] under some specific conditions of slope and discharge. In the
case of mudflows it has been already observed in a laboratory [21] and in the field. Let us remark
that, for our mud suspensions, even within the rapid rolls, the flow was laminar. When no external
disturbance was applied to the flow, small waves appeared at the free surface at some distance
downstream. They flowed down growing progressively to become roll waves occupying the whole
depth. These roll waves had a larger depth and a higher velocity than the corresponding (with the
same mean discharge) uniform flow. They were separated by zones of almost no flow. The distance
between each of these rolls seemed to fluctuate around a mean value depending on the discharge,
slope and fluid characteristics. In these cases, when we created a small perturbation upstream it also
degenerated rapidly into a specific roll wave. We did not make a systematic study of the flow
characteristics of the unstable situations but only recorded the cases for which instability appeared.
A flow was considered to be unstable when, without additional action, a clear irregular discharge
was observed at least at the downstream channel exit, otherwise it was considered as stable. It is
obvious that this method may lead to some error because in some cases the channel was not long
enough for instability to develop clearly.
3.3.1 U n i f o r m f l o w on an i n f i n i t e l y w i d e plane
3.3.1.1 UNSTABLE FLOWS
In Figure 4 we reported results concerning flows in a rectangular channel (with hJL<0.\) and the
theoretical limit curve (equation (14)) in a (F,G) diagram. In each case the non-dimensional param
eters were calculated using the normal depth computed from discharge equation (7). There is over
all good agreement between theory and experiments since no unstable flow occurred below the
theoretical limit. However it is not possible to state that the theory is sound since many stable flow
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points are situated above the theoretical limit. We think this discrepancy is certainly not due to
approximations made in the theoretical analysis of [28]. This is more likely to be due to uncertainty
in experimentally determining flow instability, because of the limited channel length. In order to
progress in this way additional careful and systematic experiments should be done along with a
theoretical approach similar to [34].
10'
Rectangular channel
F (hn/L<0.1)
□
IO-1H
+ Stable flow
n Roll waves
— Theoretical limit (eq. 14)
10 , 1 1
1 2 G
Fig. 4 Stable and unstable flows and comparison with theoretical predictions.
Rectangular channel
1,8"
1,6"
1,4"
D
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<D 1,2"
C
D Iff "Bo
g n m rr F='r,i i-nfl
J
l,0 " to n n
0,8" n ^i**W
0,6- n^^b
0,4- - Herschel & Bulkley model
Considering the very widespread use of the Bingham model for describing clay water mixture flow
curves [3^1,19,23,35], it is worth examining the error committed when using this model to predict
our uniform flow depth. Since our materials clearly exhibit shear-thinning properties the main
problem is the choice of the shear rate range for fitting this model on data. Considering that, for our
tests, wall shear rates are mainly within [10; 100 s _l ], we first fitted a Bingham model in this range
(see such a typical fitting in Figure 3). The non-dimensional discharge equation is now:
written with the Bingham rheological parameters (m = 1). For aspect ratios less than 0.1 the results
are quite acceptable: except for a particularly slow flow, the maximum error is 30%. This agree
ment is not surprising because our experimental discharge range is convenient. Comparing stop
page fluid depths the predictions of this model would be in complete disagreement with reality.
O
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c
SZ
0,4-
0,2-
Trapezoidal channel
o.o ■ i i 11
1 0 -1 10u 10
hne/B
Fig. 6. Uniform flow in trapezoidal channel: comparison of experimental flow depth with the theoretical one
calculated using the infinitely wide channel hypothesis.
3.3.2 U n i f o r m f l o w i n a r e c t a n g u l a r o r t r a p e z o i d a l channel
3.3.2.1 RECTANGULAR CHANNEL
* Kozicki & Tiu approach.
Here we wish to determine a flow equation capable of predicting reality for a large range of aspect
ratios (at least up to 1). For a rectangular or a trapezoidal channel no such analytical expression can
be found directly from momentum and mass equations. However to solve this problem a theoretical
approach was proposed by Kozicki & Tiu [16]. It consists in assuming that the Rabinovitsch-
Mooney equation, demonstrated to be exact for flow in semi-cylindrical or infinitely wide channels,
is also formally valid for mean variables (mean wall shear stress and mean velocity) for any fluid
flowing steadily in a channel of any cross-section. Then, in this equation, one uses values of the two
parameters (a and b) determined (analytically) for simple (Newtonian) fluids. For a fluid following
a Herschel & Bulkley model flowing in an open channel without wall slip, the Kozicki & Tiu
approach leads to the following implicit equation for the mean wall shear stress xp:
For a rectangular channel the values of a and b as a function of the channel section are given in
[16]. With this quite complex model the error is larger than 30% for aspect ratios greater than 0.4.
Thus this approach is not very interesting in our case. This is not really surprising because parame
ters a and b of the Rabinovitsch-Mooney equation should depend on the form of the velocity distri
bution. Indeed, when there is no particular channel symmetry this distribution is highly dependent
on fluid behaviour.
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MI (25)
Tp = xc (1 + a (Hbyl0-9)) with a = 1.93 - 0.43 arctang <1
L
For a low enough aspect ratio this gives the approximate discharge equation (8) valid for an
infinitely wide channel. Equation (25) is able to predict all our experimental results within an
acceptable range of error (30%), considering the different possible experimental errors.
3.3.2.2 T r a p e z o i d a l c h a n n e l ( b a s i s B , e d g e s l o p e : 4 5 ° )
A similar analysis leads us to propose the following empirical expression for the mean wall shear
stress:
This equation is able to predict (but overestimates slightly) all experimental results to within 35%.
In fact the obtained dispersion around mean value is larger than with the discharge equation (7).
More clearly than in the case of the rectangular channel, a relation between experimental and theo
retical normal depth would give better results but would be less useful.
Conclusion
We note that the theoretical prediction of open channel flow using rheometrical measurements was
obtained in our case to within 30%. This apparently bad result is essentially due to rheometrical
measurement uncertainties which are inherent to these tests and especially important for yield stress
fluids [8]. Even if done with many precautions we think that, generally, it is hard to obtain rheo
metrical results to within 10%. This stresses the importance of accurate rheological studies for a
reliable prediction of open channel flows. This demonstrates again the great difference between
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mud flows prediction and usual hydraulics techniques for which, since one deals with flows at
sufficiently high Reynolds numbers, the influence of the exact fluid behaviour is negligible.
These results provide interesting perspectives for applications in nature or industry since it appears
possible to predict any free surface flow on a wide plane as soon as we know the discharge, the
slope and the fluid parameters (determined with a rheometer). Furthermore, our qualitative results
obtained in the case of gradually varying flows on an inclined plane could be extrapolated to the
case of flow in a channel of any cross-section. The corresponding calculations could be done in a
similar way using an empirical expression for wall shear stress like those determined in our particu
lar cross-section forms. On the other hand it should also be possible to determine fluid parameters
from experiments in a wide channel using the method presented in [36] and which consists in meas
uring normal flow depth for different discharge values.
Appendix I
Sign of(dy/dx) in the case of a gradually varying flow on an inclined plane
With the assumptions of the Section 3.1, in the case of a gradually varying flow on an infinitely
wide inclined plane, we can compute the exact expression for 8:
a'v' 0 ( i + m} .
(4 +3m)
8(U)2Lh = J(u.n) 2 do= L h-
s
1+m (2 + m) (3 + 2m)7o
where
PS (sin;) \ K J
l 1 1 (2m + I)
" A^ + B^ + C£+D "
- -±(8(UJh)=I(h)=l-
ghdh g .1 +m\K .(1-U 2 ,
-2% ¥ (m + 1)
L2 + m s
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with:
2m + 16m2 + 32m + 18
; D = - ( m + 1) (A.3)
(m + 2) (3 +2m)
It can easily be demonstrated that t, decreases when h increases, all other things being equal. We
can also show that when h tends towards 0, h, tends towards 1 and when h tends towards infinity, ^
tends towards 0. Then it is possible to demonstrate by using (A.2) that when h tends towards
infinity 1(h) tends towards 0 whereas when h tends towards 0,1(h) tends towards minus infinity.
Consequently there exists at least one critical depth. Additionally we can demonstrate that if
n < 3.45 (m > 0.29), 6J(h)IAh is always negative which shows that in this case there exists only one
critical depth. In the other cases theoretically there can be three critical depths. Obviously an accu
rate analysis of flow stability should be carried out for flow conditions corresponding to these dif
ferent critical depths. It is very likely that two of them correspond to an unstable situation. Since
such a study is complex and the case n > 3.45 seems to be of little practical interest we shall not
consider this case in detail here and assume that n < 3.45 in the text.
The sign of the denominator of (18) is finally the same as for (h - hc). Practically speaking, as a first
approach to determining this critical depth, we can assume 8 is constant and equal to 1. Then we
directly obtain the usual expression:
K = (A.4)
gL (cost)
Po = atmospheric pressure
q = unit length discharge
p = density
RH = hydraulic radius
?c = yield stress
\ = wall shear stress
u = mean velocity over a cross section
u = velocity
I = non-dimensional plug level
yo = plug level
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