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Code: ME 1061s
B.Tech. (Sixth Semester) Examination Nov-Dec.'2010
Mechanical Engineering
INDUSTRIAL ENGINEERING

Time:3 Hours Maximum Marks: g0

Minimum Pass Marks:28
Note: Answers should be given precisely. Ail parts of a question should be attempted at
one place in continuation.

1 Attempt any two of the following.

(a) Taking example of Cement Plant, discuss various factors responsible tbr location
of plant.

(b) Differentiate between Product and Process Layout.

(c) Define Industrial Engineering. What are its objectives?.

2 Part (a) is compulsory. Solve one more part from the remaining.

(a) A worker operating on a machine performs the following elements. Compute

standard time for the job. --_(g)

Element Description Observed P atino OL Allnruanees 9/n

time
A Position the Job 0.25 80 10
B Switch On & Lower 0.09 100 11
drill
vI

C Drill hole 2.8 90 12

D Raise drill & switch off 0.0s 80 10
E Remove iob from drill 0.15 110 11

(b) What are the Principles of Motion Economy related with alrangement of work
., place? ---------------- (S)
''-i
(c) Whaf are the advantages and disadvantages of Wor Sampling method over Time
Study method? -------------(8)

3 Part (a) is compulsory. Attempt one more parts from the remaining.

(a) Calculate the earning of worker A and B using Taylor's Differeltial piece rate
' System -------(8)

o Output of worker A : 700 units

". Output of worker B - : 900 units '
 o Standard production : 100 units per hour
a Labor rate : Rs 10 per hour
o Differential rate : 80Yo of standard piece rate for below standard
performance, 120o/o of the standard piece rate for standard and above Std.
performance.
(b) Differentiate between Job evaluation and Merit Rating. What are the benefits
of merit rating? ----(8)
(c) What is difference between Job analysis and job description?'Explairi in brief.
-(8)
Attempt any two of the following.

(a) What is role of IS in Industry? Explain giving suitable examples.

(b) How Competitive Advantage can be obtained using IT ? Explain with suitable
examples.

(c) What are the advantages of Re-engineering? Explain with suitable examples.

Attempt any two of the following

(a) Differentiate between Predictive and Preventive Maintenance giving suitable

examples.
., (b),/ Why is it necessary to replace equipment? Discuss u'ith practical examples.
(c) What are the objectives and scope of Value Engineering?

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 B.Tech. (Sixth Semester) Examination May20l0
@l code: 14 g lo6lF
Mechanical Engineering (CSVTU Scheme)

INDUSTRIAL ENGINEERING

Time : 3 Hours Maximum Marks: 80

Minimum Pass Marks:28
Note: Answers should be given precisely. All parts of a question should be attempted at
one place in continuation.

1 All parts of this question are compulsory.

(a)Mentionthe@responsibleforlocationoffollowing
plants. -----:--------(e)

. Many Cement Plants in Chhattisgarh (near Raipur)

r Bhilai Steel Plant in Bhiali
o NTPC in Korba (near Bilaspur)
o Textile/Cotton Industry in Gujrat Q.{ear Mumbai)

Suggest suitable layout for the following cases mentioning reason

.-W' one sentence; -----.--- _____-__(6)
in only

4 Continuous Mass production Industry

--t Post Office
a Petrol Pump having facility of ATM, Toilet, Air hlling station etc.
r Bottling Plant of Cold Drinks

4) WhatisErgonomics? ----------------____(2)
' (d) Name any one quantitative method fot of plant location. . ..(2)
"rrutuution
Part (a) is compulsory. solve one more part from the remaining.

(a) A work sampling study was carried out to establish the standard time for an
operation. The observations of study are as follows: --------(r2)
Total No, of observations 160
Manual (Hand Controlled) work . T4
Machine controlled work 106
- Performance Rating
&0%
No. of parts produced in study period of 3 days 36
Allowance for personal need & Fatigue 10%
Working hours per day 8 Hrs.

Calculate standard time per piece.

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 (b) Construct two handed process chart for operator washing glass bottles with brush
whose washing cycle is as follows: -------(4)

r Pick up two glasses with left hand

r Put them on fixture
r Press fixture with right hand towa-rds brush
o Extend left hand and pick up two more bottle
o Wait few seconds
o When washing is complete, withdraw fixture with right hand
. KeeP washed bottles on side table and simultaneously load fixture with
two bottles ready for washing.

./r{Write any eight Therbligs symbol with description . --------------(4)

Pat (a) is compulsory. Attempt one more parts from the remaining.

(a) The following information is given for an operator's output on a milling

machine for six days. ------ _-______(12)
Day
Output
Mon Tue Wed Thu Fri Sat
50 55 48 4A 35 4s r\A
-tt b
The incentives€,h€Fip=irffi'-6llodil'
Output below standard : Time wages
Output at standard : Time wages + 20Yo bonus
Output above standard : Higher piece rate on entire production €
The hourly rate of the operator is Rs. 10 Thr rl.?!l_d.?=t_d..=try-_ 1s_12_*inutes per piece
of the job and higher rate is Rs. 2.5 per piece. Calculate day wise earnings of the
operator.

(b) What is Job rotation? Why is it important? ----(4)

Differentiate between Job enlargement and Job enrichment. -----(4)
-r4
Part (a) is compulsory. Attempt one more part from the remaining.

(a) Differentiate between Work-study and BPR giving two situation (examples)
differentiate the two.. --------------(1 2)
(b) How IT is useful for Competitive advantage -----------(4)

\re) Differentiate between Internet and Extranet? -------------- (4)

 5 Part (a) is compulsory. Attempt one more part from the remaining.

(a) A company has got an old equipment which, if overhauled qftpr every
Jblegy,ears,_can give service up to a Lotal period of lrjne yeals. Considering
following data and usi4g plese,s- ryggh method, suggest whether new
equipment which also has life of 9 yearp- should be purchased or not?-
(r2)

ulv
Old Equipment: I
o Cost of present repair' : Rs. 1200 :

:o 3::l :l;:iH ;ffi lJ:T".";.*'

years
"ll,,ooo
: Rs. 1000
Resale value'aftet 8
-. Operating Cost : Rs. 2000 per year for 9 years
. Old equipment can be sold at present for Rs. 1000
.ad

New Equipment :' '

o Installation Cost : Rs. 10,000 o-

, _ __ o Resale value after 9 Years : Rs. 1000
-' ' op!f?!le::::
!-_:_
: Rs' 1200 per vear for 9 vears

Assume 10oZ interest rate . <

(b) Differentiate between Predictive and Preventive Maintenance. -------(4)

*@) Mention any two reasons of replacement of equipment given one practical
example of each case.-----(4)
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Code: t\4 tr 05'6 I ;;-

B.Tech. (Sixth Semester) Exannination April'2009

MechanicalEngineering *7
INDUSTRIAL ENGINEERING
rime:3 Hours MffiJ##3Jn;:h,r,
Note: Answers should be given preciselv. All parts of a question should be attempted at
a plqne in continuation.

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,//
Iffi :,'l: ii:",:j,?r?*ffi"i;;,*";l,T',f:fJ,"',l;i:i::::::ffi'
o Layout of a Polling booth for Loksabha Elections.
o Layout of Buffet party in a Marriage reception.
o Layout of Platform No.1 of a big railway station.
,,... Medical Examination of candidates before recruitment.
,/
\r&) NIT Raipur is planning to develop their new campus near Abhanpur.
Suggest suitable layout for the new Campus mentioning argument of
selecting it. Draw a neat block diagram of layout indicating common
facilities r.vhich you think important for ne.','r NIT campus. ---------(8I

Paft (d is compulsory. Solve one more part from the rernaining.

-Z
Time study has been carried out for a job having seven elements through
cumulativejining method. Following observations have been made.
------(8)

Element No" I 2 3 4 3 6 7
Observed T7 52 235 291 357 397 424
time
(seconds)
Ratins % 105 115 90 ;,,, - 100 85 t20 80

,kf Determine standard time for the job considering relaxation alrd
contingency allowance as l2ols and 8% respectively of basic time.
a'{ Estimate observed time of 3'd element wlih t0SoZo tating and find

td rating of 5th element performed in 44 seconds.

If 25 operators work for 8 hours per day, how many days will be
required to make 15000 jobs.

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Give any eight examples where Principles of Motion Economy is applied
along with statement of corresponding Principle in-one seutence. -----(8)

./" (c) Define Work measurement. Why we are interested in work measurement?
----(8)
Part (a) is compulsory. Attempt one more part fi". th;;.;"-g.'"---
,/
*\J(VI The hourly wage rate is Rs, 5.00 for the completion of a particular job, the
Standard allowed time is 8 hours. A worker completes the job in 6 hours.

(i) What will be his wage if workers are being paid according to
Hasley 50-50 plan. *---(4)

(a) 30 (b) 3s (c) 37,s (d) s0

(ii) What will be his wage if workers are being paid according to
Rowan Plan. -----(4)

{4 (a) 30 (b) 35 (c) 37.s (d) s0

Differentiate between Job evaluation and Merit Rating. What are the
benefits of merit rating? ---(8)

(c) Differentiate between Job Enlargement and Job Enrichment? Explain in

brief. {8)

Part (a) i-s compulsnry. Atte:npt ogqr-nore part from the remaining.
,t'

,9{ State whether True or False.--- --------(s)

,/
,.,K./ Re- engineering results in improvement of the order of l0-ZA%.
Focus of reengineering is improvement in profit.
JPry --
,$)ry Reengineering deals with improving on what already exists.
o,6q Reengineering is nothing but Automation.
-,k4 Z Reengineering is anothglterm to Work study.---
jfr4f can be used only for Automation.
,p41a Ergonomics deals with Hurnan comfo*.,./
&iit Work sampling is used for finding better method of doing the job.
.\
{b) IT can be used for enjoying competitive advantages, Do you agree?
Iusti* your arguments{8)
,,
,,, ,(gY What are the advantages of Busiuess Process Reengineering? *-(8)
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,/
Part (alis compulsory. Attempt one more part from the remaining.
/
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't4i,TJ*f '#.'::',li:'ifi ..lJ''""fJrli,:11T"5*"$:lrri'i:#
depreciation fund is charged at calculate the rate of depreciation by
Ss/o,
Fund Method. ------- -------(8)
-./ Sinking
\-(b) Why equipment replacement necessary ? Explain in brief with suitable
examples. ------(8)
(c) What is value engineering? What are its objectivOs and applications*---(8)
 Code:

B.Tech. (Sixth Semester) Examination April'2008

Mechanical Engineering

INDUSTRIAL ENGINEERING
Maximum Marks: 80
Time:3 Hours Minimum Pass Marks:28

should be attempted at
Note: Answers should be given precisely. All parts of a question
one place in continuation.
ittr

(a) Name the type of layout, which is most suitable in the

following cases'
I --------(8)
Also state ih. r.uron for your choice only in one sentence'

o Automobile service station'

o ShoPPing Mall.
o Admission Process atNIT Raipur for new admission of
I sem'
o Medical Examination of candidates before recruitment'
(Hospital) for
(b) NIT Raipur is planning to open a Primary Health center
faci|1tY' Suggest
students and employees of ihe institute having only OPD
Also indicate
u ,uitubl. layoui foi it and draw a neat sketch of the layout.
---------(8)
the reason why have you selected this particular layout.
I

Z parr (a) is compulsory. Solve one rnoie ffi'tdfr*treTemaffirry;

What are the Principles of Motion Economy considering the

arrangement
(a)
of Work place? Explain with suitable examples' ------"-(8)

(b) The following table shows time study data. The _ time shown are
is at 0'00
continuous *ut.h readings in minutes. Initial stop watch setting
------------(8)

Take relaxation allowance as 15% and find standard time.

 ME o 86ts
(c) The following data refers to sampling study of production of a component.
o Duration of data collection: 5 days @ 8 hours per day.
o Number of operator: 10
o Allowance given for Process: l5Yo
o Production quantity in 5 days: 6000 pieces
Sarnpling data collected:
Daysl23 45
No. of observations 230 240 200 180 225
Occurrence of activity 200 190 170 150 2r0
Calculate standard time of production of component if average
performance rating of the operator is 12% and entire operation is manual.-
----(8)

Part (a) is compulsory. Attempt one more parts from the remaining.

(a) Calculate the earning of worker A and B using Taylor's Differential Piece
rate System -------(8)

o Output of worker A : 700 units

o Output of worker B : 900 units
e Standard production : 100 units per hour
r Labor rate : Rs 10 per hour
e Differential rate ; 80% of standard piece rate for below' standard
performance, l20o/o of the standard piece rate for standard and above Std.
performance.
(b) Differentiate between Job evaluation and Merit Rating. What are the
benefits of merit rating? ---(8)
(c) What is difference between Job analysis and job description? Explain in
brief. {8)

Part (a) is compulsory. Attempt one more part from the remaining.

(a) Differentiate between Work-study and BPR. ------...---(8)

(b) How NIT Raipur can enjoy competitive advantages using IT ? {8)
(c) What is the role of IS in the management of NIT Raipur? Explain in brief.{8)

Part (a) is compulsory. Attempt one more part from the remaining.

(a) Differentiate between preventive, predictive and breakdown maintenance

taking example of your own four-wheeler.--'--(8)
(b) What are the reasons of replacement of equipment? Explain with practical
example. -----'---(8)
(c) What is value engineering? What are its objectives and applications-*-(8)