c



   

-Ê Conventional method
-Ê Hydraulic jack
Type of roof
-Ê Fixed head roof
aÊ Cone type
aÊ Flat type
aÊ xoom type

-Ê Floating head roof

Check
’Ê Foundation evaluation check
’Ê xirection or orientation marking o¶ (plant location north direction is called 0 degree)
’Ê cnnular plate check that curve and cutting edge preparation as per drawing
aÊ cnnular arrange as per drawing
aÊ Check visual inspection of annular plate arrangement as per drawing
aÊ cnnular to annular plate welding (fillet weld)
aÊ |0% radiography takes radically joint from the external side to 1|0 mm length
’Ê crrangement of bottom plate visual inspect as per drawing
’Ê Ghell plate erection start from 0 degree
aÊ Ghell plate visual check curvature, length and height as per drawing
aÊ uisalignment of shell plate sec 7.2.3.1
aÊ èertical alignment
Ê ‘late >16 ± max. plate thickness or 3mm whichever less
Ê ‘late <=16 ± shall not exceed 1.|mm
aÊ Horizntal alignment
Ê ‰pper plate < 8mm ± shall not exceed 1.|mm
Ê ‰pper plate > 8mm ± max.20% of plate thickness but not morethan
3.0mm.

Ê First shell course completed then start second shell course

’Ê ·ow check peaking and banding deviation each shell course
’Ê ‘eeking ± 7.|.2
aÊ Horizontal sweep broad 36¶ inch long
aÊ Gweep board made outside diameter of tank
aÊ cllowance limit 13 mm section |.|.4

’Ê åanding ± 7.|.2
 aÊ èertical sweep board 36¶ inch long
aÊ cllowance limit 13mm sec.|.|.4

’Ê ‘lumbness ± 7.|.2
aÊ uaximum allowance of plumbness 1/200 of total tank of height

’Ê Ghell course completed then welding start shell plate to annular plate
’Ê cnnular plate to shell plate joint weld Testing two method
aÊ xiesel oil soak
aÊ èacuum box
’Ê åottom plate also check vacuum box method

’Ê èisual inspection for roof structure and rafters, center drum also check visual as per
drawing
aÊ oof plate check with u‘ and vacuum box method
’Ê ·
G 7.|.6 tolerance limit
’Ê Ghell manhole tolerance limit 7.|.7
aÊ cttachment of nozzle check orientation
aÊ einforcement pad check pneumatic test
’Ê Gettlement of tank during hydrostatic test
aÊ Tank settlement measure at fixed location space at 10meter interval all away
around tank
aÊ The measuremeent locaation shall be permently marked on lip of annular ring
future reference
aÊ Gettlement survey shall be carried out prior to filling for the hydrostatic test,
during filling at 2|%, |0%, 7|% and 100%




c 
c


’Ê Critical length ()= 3.7 xt2

x = xia.
f the tank

t2 = least minimum thickness of entire area, exclusive pitting.
t1 = lowest average thickness

ocate  we get tavg = t1

 ’Ê uinimum thickness for shell plate
2.6(  ' 1)

G

r


2.6 
G

H = height
x = diameter of tank
G = gravity
G = maximum allowable stress
 = original joint efficiency of tank

’Ê Gafe working (4.3.2.1 e)

t1 • tmin + (Corrosion rate X nterval)

t2 • 0.6 tmin + (Corrosion rate X nterval)

uaximum allowable stress (G)

åottom & second shell = 0.80y or 0.429 T

ther course = 0.88y or 0.427 T

’Ê HYx
GTcT CcY TGT - 4.3.3.2

Ht = ((GtTmin / 2.6 x) +1)

r

= GtTmin / 2.6 x

’Ê u 


uT = (uinimum of Tbc or Tip) ±
r (Gt ‘t + ‰ ‘r)

uT = minimum remaining thickness at the end of interval
r

r = in-service interval of operation

Tbc = minimum remaining thickness from bottom side corrosion after repairs;
Tip = minimum remaining thickness from internal corrosion after repairs;
Gt‘r = maximum rate of corrosion not repaired on the top side. Gt‘r = 0 for coated areas
of the bottom.
‰‘r = maximum rate of corrosion on the bottom side. ‰‘r = 0 for cathodic protection.

Hot Tap is identify procedure for installing nozzle in the shell of a thank that is in services
Fixed roof inspection
1.Ê afters
2.Ê Girders
Cathodic protection c‘ 6|1
nternal lining protection c‘ 6|2
xternal nspection 6.3.2

Cc / 4· every five year measured

Cc = xifference between measured thickness and minimum required thickness

· = Corrosion rate mils per years

‰T nspection 6.4

Cc / 2· every five year measured

Cc = xifference between measured thickness and minimum required thickness

· = Corrosion rate mils per years

emoval and replacement of shell plate ± 9.2

-Ê 12¶ inch or 12 times of t which is higher refer 9.1 fig.

-Ê Tank roof average thickness less than 0.09 inch in any 10inch2 replace
-Ê ·ominal thickness of roof plate 3 / 16 inch - sec. 9.11.3

eplacement of åottom plate ± 9.10.2

-Ê ·on corrosive metal use (sand, gravel or concrete) 3 ± 4 µ inch thick shall be used between
old and new bottom plate
-Ê åottom patch plate at least 3 / 8 inch thickness used

cngular plate tank:

-Ê xiesel oil test

-Ê cir leak test using vacuum box test

’Ê ‘eeking ± 10.|.4
aÊ Horizontal sweep broad 36¶ inch long
aÊ Gweep board made outside diameter of tank
aÊ cllowance limit 13 mm section |.|.4

’Ê åanding ± 10.|.|
aÊ èertical sweep board 36¶ inch long
aÊ cllowance limit 13mm sec.|.|.4
 ’Ê ‘lumbness ± 10.|.2
aÊ uaximum allowance of plumbness 1/100 of total tank of height or | inch

’Ê ·x
’Ê adiography
aÊ èertical 12.2.1.1
Ê ·ew shell to new shell plate
Ê ·o aditional T required over 6|0
Ê ·ew shell plate to old shell plate
Ê
ne T taken each joint
Ê epair exiting shell plate
Ê
ne T taken each joint

aÊ H
 
·Tc ± 12.2.1.2

Ê
ld plate to new plate
Ê ach |0 ft distance take one T
aÊ ntersection of verticle and horizontal
Ê ach intersection T required