6x6 3

Date
Project No. Double Cell Box Culvert, 12m × 6m, Fill Depth 2.35m
10.02.2011
0
0
0 Rev. 0
DESIGN OF TOP SLAB

Overall depth of the slab D 1000 mm
Depth in the haunch region = 1000+500 1500 mm
Effective cover to reinforcement 75 mm
As per cl. 15.4.2.1.2 of the IRS Concrete Bridge Code (CBC), the axial load in beams can be
ignored if the axial load is less than 0.1 fck times the cross sectional area.
Grade of concrete used fck = M 40
0.1 fck b D = 0.1×40×1000×1000 4000 kN
Design of Slab at the face of the Outer Wall

Hogging Moment -1529.99 kN-m
Sagging Moment 0 kN-m
Shear 1717.463 kN
Design for Flexure

The design for flexure is done as per cl. 15.4.2.2.1 of CBC
2
Area of 25mm dia. at 95mm c/c, Fe 500 grade steel = 5150 mm
Lever arm = z
z 1.1fy Ast
=1-
d fck b d
Effective depth of the haunch at the face of the wall 1425 mm

z / d = 1 – (1.1×500×5150)/(40×1000×1425) = 0.95 (limited to 0.95)
MuR = 0.87 fy Ast z = 0.87 × 500 × 5150 × 0.95×1425 3033 kN-m, > Demand
Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

2
Minimum As for the slab (Eff. d = 925 mm) 2000 mm
2
Min. As based on Shear (cl. 15.4.3.2.3 of CBC) = V / 2 (0.87 fy) 1974 mm
The actual area of steel provided is greater than the minimum required.
Design for Shear

Shear resistance is calculated as per cl. 15.4.3 of CBC
2
Shear stress v = V / b d = 1717.463 × 1000 / 1000 × 1425 1.205 N/mm
2
As per cl. 15.4.3.1 of CBC, v should not exceed 0.75 sqrt(fck) 4.743416 N/mm
or 4.75 N/mm2, whichever is less.
Shear Capacity 1/3

0.27 ⎛ 100 As ⎞
vc = ⎜ f ck ⎟
1.25 ⎝ b d ⎠
Date
10.02.2011
0
0
0 Rev. 0
p = 100 As / b d = 100×5150 / 1000×1425 0.361 %

2
vc = (0.27/1.25)×(0.361 × 40 ^ (1/3) 0.526 N/mm
Shear capacity is enhanced by a factor ‘s’ based on the following expression
s = (500/d)1/4 or 0.7, which ever is greater (cl. 15.4.3.3 of CBC)

s = (500/1425) ^ 0.25 = 0.77
Since v > vc, stirrups need to be provided

Hooked links are provided as stirrups. Bar diameter 10 mm
Spacing along the length 150 mm .
Spacing along the barrel 125 mm
b s v ( τ + 0.4 -sτc )
Asv > Note: Maximum value of fsv = 415 N/mm2
0.87 f sv
2
As > 1000×150 (1.205+0.4-0.77×0.526) / (0.87×415) = 500 mm per m
2
As per leg = 500 / (1000 / 125) 62 mm
Hence, 10mm dia. hooked links are provided at the above mentioned spacing
Design of Slab at the face of the Inner Wall

Shear 1969.198 kN
Design for Flexure

32mm diameter bars are provided at 110mm centres and 25mm diameter bars are provided at 220mm
centres in 2nd layer
2
Area of Fe 500 grade steel provided = 9500 mm
Lever arm = z
z 1.1fy Ast
=1-
d fck b d

z / d = 1 – (1.1×500×9500)/(40×1000×1425) = 0.908 (limited to 0.95)

2
Minimum As for the slab 2000 mm
2
Date
10.02.2011
0
0
0 Rev. 0
Design for Shear

2
Shear stress v = V / b d = 1969.198 × 1000 / 1000 × 1425 1.382 N/mm
2
Shear Capacity 1/3

0.27 ⎛ 100 As ⎞
vc = ⎜ f ck ⎟
1.25 ⎝ b d ⎠
p = 100 As / b d = 100×9500 / 1000×1425 0.667 %

2
vc = (0.27/1.25)×(0.667 × 40 ^ (1/3) 0.645 N/mm

1/4
s = (500/d) or 0.7, which ever is greater (cl. 15.4.3.3 of CBC)
( 00/142 ) ^ 0
s = (500/1425) 2 =
0.25 0
0.77

Spacing along the length 150 mm
b s v ( τ + 0.4 -sτc )
0.87 f sv
2
As > 1000×150 (1.382+0.4-0.77×0.645) / (0.87×500) = 536 mm per m
2
As per leg = 536 / (1000 / 125) 67 mm
Design of Slab at Midspan

Sagging Moment -1822.2 kN-m
Shear 50 kN
Design for Flexure

25mm diameter bars are provided at 110mm centres
2
Area of Fe 500 grade steel provided = 4900 mm
Lever arm = z
z 1.1fy Ast
=1-
d fck b d
Date
10.02.2011
0
0z 1.1fy Ast
=1- 0 Rev. 0
d fck b d
Effective depth of the slab 925 mm

z / d = 1 – (1.1×500×4900)/(40×1000×925) = 0.927 (limited to 0.95)

2
2
DESIGN OF BOTTOM SLAB

Overall depth of the slab D 1000 mm
Depth in the haunch region = 1000+ 1500 mm
Effective cover to reinforcement 75 mm
As per cl
cl. 15 4 2 1 2 of the IRS Concrete Bridge Code (CBC)
15.4.2.1.2 (CBC), the axial load in beams can be
ignored if the axial load is less than 0.1 fck times the cross sectional area.
Grade of concrete used fck = 40
0.1 fck b D = 0.1×40×1000×1000 4000 kN
Design of Slab at the face of the Outer Wall

Hogging Moment 296 kN-m
Shear 731 kN
Design for Flexure

2
Area of 25 mm dia. 100 mm c/c, Fe 500 grade steel = 4908.739 mm
Lever arm = z
z 1.1fy Ast
=1-
d fck b d

z / d = 1 – (1.1×500×4908.73852123405)/(40×1000×1425) = 0.99 (limited to 0.95)
0.95
MuR = 0.87 fy Ast z = 0.87 × 500 × 4908.73852123405 × 0.95×1425 2840 kN-m, > Demand

2
2
Date
10.02.2011
0
0
0 Rev. 0
Design for Shear

2
Shear stress v = V / b d = 731 × 1000 / 1000 × 1425 0.513 N/mm
2
Shear Capacity 1/3

0.27 ⎛ 100 As ⎞
vc = ⎜ f ck ⎟
1.25 ⎝ b d ⎠
p = 100 As / b d = 100×4908.73852123405 / 1000×1425 0.344 %

2
vc = (0.27/1.25)×(0.344 × 40 ^ (1/3) 0.518 N/mm
1/4
s = (500/1425) ^ 0.25 = 0.77

Spacing along the length 150 mm .
b s v ( τ + 0.4 -sτc )
0.87 f sv
2
As > 1000×150 (0.513+0.4-0.77×0.518) / (0.87×415) = 214 mm per m
2
As per leg = 214 / (1000 / 125) 27 mm
Design of Slab at the face of the Inner Wall

Hogging Moment 733 kN-m
Shear 763 kN
Design for Flexure

mm diameter bars are provided at mm centres and mm diameter bars are provided at mm centres in
2nd layer
Date
10.02.2011
0
0
0 Rev. 0
2
Area of Fe 500 grade steel provided = 4908.739 mm
Lever arm = z
z 1.1fy Ast
=1-
d fck b d

z / d = 1 – (1.1×500×4908.73852123405)/(40×1000×1425) = 0.976321 (limited to 0.95)

2
Minimum As for the slab 0 mm
2
Design for Shear

2
Sh
Shear stress v = V / b d = 763
63 × 1000 / 1000 × 142
1425 0 N/
3 N/mm
0.535
2
Shear Capacity 1/3

0.27 ⎛ 100 As ⎞
vc = ⎜ f ck ⎟
1.25 ⎝ b d ⎠
p = 100 As / b d = 100×4908.73852123405 / 1000×1425 0.344 %

2
vc = (0.27/1.25)×(0.344 × 40 ^ (1/3) 0.518 N/mm

1/4
s = (500/1425) ^ 0.25 = 0.77

Spacing along the length 150 mm
b s v ( τ + 0.4 -sτc )
0.87 f sv
2
As > 1000×150 (0.535+0.4-0.77×0.518) / (0.87×500) = 223 mm per m
2
As per leg = 223 / (1000 / 125) 28 mm
Date
10.02.2011
0
0
0 Rev. 0
Design of Slab at Midspan

Hogging Moment 0.0 kN-m
Sagging Moment 818.0 kN-m
Shear 345 kN
Design for Flexure

mm diameter bars are provided at mm centres
2
Area of Fe 500 grade steel provided = 2454.369 mm
Lever arm = z
z 1.1fy Ast
=1-
d fck b d
Effective depth of the slab 925 mm

z / d = 1 – (1.1×500×2454.36926061703)/(40×1000×925) = 0.976 (limited to 0.95)

2
2
DESIGN OF WALLS
Outer Walls
Thickness of the wall 1000 mm
Effective depth 925 mm
C/C length of the wall 7000 mm
Effective length of the wall = 0.7 × 7000 mm 4900 mm
Slenderness ratio = L / d = 4900 / 925 5.30 < 12, not slender
Maximum hogging moment -1894.26 kN-m

Corresponding Axial Load 1312.69 kN
0.1 fck Ac = 0.1 × 40 × 1000 × 1000 4000 kN
Axial load capacity PuR = 0.4 fck b d + fsc Ac

Ignoring the contribution of steel,
PuR = 0.4 × 40 × 1000 × 925 14800 kN
2
Minimum steel reinf. for Walls = 0.4 % (cl. 15.9.4.1 of CBC) 4000 mm
The wall is reinforced with 25mm dia. bars at 95mm c/c
2
Area of steel provided on each face 5150 mm
z / d = 1 – (1.1×500×5150)/(40×1000×925) = 0.923 (limited to 0.95)
Inner Wall
Date
10.02.2011
0
0
0 Rev. 0
Wall thickness 1000 mm

Effective depth 925 mm
Maximum Moment 679.67 kN-m
Corresponding Axial Load 2981.57 kN
Maximum Axial Load 3521.16 kN

Corresponding Moment 10.75 kN-m
The section is to be designed for combined action of axial load and uniaxial moment
Minimum reinforcement for walls is 0.4%
Assuming depth of compression as 560 mm
P = 0.4 fck b dc + fsc Asc + fst Ast
P = 0.4×40×1000×560 + 421.2×2400 + -392.4×2400 9029.1 kN
M = 0.2fck b dc (h-dc) + fsc Asc (h/2 - d') - fst Ast (h/2 - dc)
M = 0.2×40×1000×560×(1000-560) + 421.2×2400(1000/2-75) - (-392.4)×2400(1000/2-75)
Moment capacity, M 2801.1 kN-m
Distribution Steel
Minimum % of distribution steel = 0.12% of concrete area
2
As = 0.12/100 ×1000 × 1000 1200 mm
16mm diameter bars are provided at 110mm centres

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Date

DESIGN OF TOP SLAB

Design of Slab at the face of the Outer Wall

Design for Flexure

Effective depth of the haunch at the face of the wall 1425 mm

Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

Design for Shear

Shear Capacity 1/3

p = 100 As / b d = 100×5150 / 1000×1425 0.361 %

Shear capacity is enhanced by a factor ‘s’ based on the following expression

s = (500/d)1/4 or 0.7, which ever is greater (cl. 15.4.3.3 of CBC)

Since v > vc, stirrups need to be provided

Design of Slab at the face of the Inner Wall

Design for Flexure

Effective depth of the haunch at the face of the wall 1425 mm

Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

Design for Shear

Shear Capacity 1/3

p = 100 As / b d = 100×9500 / 1000×1425 0.667 %

Shear capacity is enhanced by a factor ‘s’ based on the following expression

Since v > vc, stirrups need to be provided

Design of Slab at Midspan

Design for Flexure

Effective depth of the slab 925 mm

Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

DESIGN OF BOTTOM SLAB

Design of Slab at the face of the Outer Wall

Design for Flexure

Effective depth of the haunch at the face of the wall 1425 mm

Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

Design for Shear

Shear Capacity 1/3

p = 100 As / b d = 100×4908.73852123405 / 1000×1425 0.344 %

Shear capacity is enhanced by a factor ‘s’ based on the following expression

Since v > vc, stirrups need to be provided

Design of Slab at the face of the Inner Wall

Design for Flexure

Effective depth of the haunch at the face of the wall 1425 mm

Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

Design for Shear

Shear Capacity 1/3

p = 100 As / b d = 100×4908.73852123405 / 1000×1425 0.344 %

Shear capacity is enhanced by a factor ‘s’ based on the following expression

Since v > vc, stirrups need to be provided

Design of Slab at Midspan

Design for Flexure

Effective depth of the slab 925 mm

Minimum % of steel (cl. 15.9.4.1 of CBC) for slab 0.2 %

Maximum hogging moment -1894.26 kN-m

Axial load capacity PuR = 0.4 fck b d + fsc Ac

Wall thickness 1000 mm

Maximum Axial Load 3521.16 kN

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