Professional Documents
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3.1Turnkey Projects.
3.2Electrical and Instrumentation Systems.
3.3Technical Services.
Factory : 13 years of
322, II Cross Street Street, Excellence
Old Mahabalipuram Road
Nehru Nagar, Kottivakkam,
Chennai – 600 096, INDIA.
BASE Automation Technologies P Ltd., Chennai, India. An ISO 9001:2008 certified company, well
known “Process control & Industrial Automation System Integrator” in India serving the global
market for the last 13 years.
To provide sharp focus to the customers in the Gulf region, BASE has expanded its operations in SAIF
– ZONE, Sharjah, UAE with System Integration and Panel Staging Facility. Base has associate
companies in other Gulf countries like Oman, Qatar, Yemen and Saudi Arabia.
BASE capabilities include Integrated Project Management and Implementation by Executing excellent
Design, Engineering, Panel Building, Software Development, Simulation, Testing, Installation and
Commissioning of the Systems addressing various segments of industries.
Our Automation Solution for Process Plants and Discrete Industries includes the following services:
E & I Projects:
We have wide application experience in Material handling system and process automation in the Paint
shop in Automotive sector, power plant, metals and minerals etc.,
We have a specialised team executed Paint shop automation and SCADA system to automotive
industries for the paint shop application.
The Project executed through M/s. Durr India, M/s. Durr, Poland and M/s. Durr Germany is
as follows
We are
2. Redundancy
a. Processors, Communications, I/O and operator station redundancy configuration with
SLC, PLC and Control logix platform
7. Communication
a. Modbus
b. Profibus DP
c. Controlnet
d. Devicenet
e. Eithernet
f. Foundation fieldbus
8. Other PLC’s Interfaced through communication
a. Siemens S5 and S7-200 & S7-300 series
b. Modicon Micro &Premium series
c. OMRON PLC’s
d. GE Fanuc 90-30 & Versa Max PLC Series
9. Developments
a. I/O Driver development for any third party devices/equipment
b. Customised software development and report generations
2.2 INTEGRATION EXPERTISE
q DESIGN
o System Design and specification of the project along with the customer to
meet his requirement.
q DETAILED ENGINEERING.
q SOFTWARE DEVELOPMENT
To meet the growing needs on improved quality, Shop floor to top floor connectivity, TPM activities
and many POKE-YOKE initiatives, in rubber product manufacturing industries, BASE provides Rubber
Mixing Plant automation solutions on Turnkey basis.
Focusing on the demand for productivity in plating industry, BASE provides state of the art
Electroplating solutions on various plating requirement like Anodizing, Zinc plating, Chrome plating
, Phosphating etc., on turnkey basis
Providing complete Solution for rubber mixing plants for fool proof weighing / batching with Chemical
weighing station (CWS), Oil Weighing station (OWS), Carbon Weighing station (CBWS), Rubber
Weighing station (RBWS) and Mixer station networked and integrated with powerful recipe
management software, Inventory Management system for Raw material Storage / retrieval and Batch
tracking using RFID technology which is linked with MIS/ERP systems. The system comprises of.
A well-designed and reliable Transporting system with PLC/HMI based powerful optimization software
will ensure increased productivity and maximum Uptime of the plant.
The customers using this solution will have productivity increase, High quality output, energy saving,
Effective Manpower usage and many more key benefits.
As the primary Business, BASE has most of its clientele supported by this division for many
applications. Always having the motto of Customer satisfaction, base provides solutions which ensure
achieving high returns to the customers.
The activity includes right from design detail engineering, Panel engineering, Program development,
System integration and commissioning of Control system for the selected application.
Environmental projects:
Plant Utility:
Material Handling:
Furnace:
ü Submerged Arc Furnace
ü Bogie Hearth Furnace
ü Salt bath furnace
ü Carbourising furnace
ü Silicon crystal growth
ü Hardening and tempering furnace
ü Annealing furnace
Machine & Test Jigs
ü Punching machine
ü Autoclave machine
ü Injection/Blow moulding machine
ü Low pressure Die casting machine
ü Special purpose machines
ü Packing Machines
ü Grid casting machines
ü Heat sealing and leak testing
ü CNG regulator testing
The Hard core Control system software professional of this division make their focus on Design detail
engineering, Software development, and commissioning of application for many Large OEM’s and EPC
contractors.
This team facilitate our customers with Commitment to provide service within the fastest time
ensuring maximum Uptime of their plants, through Annual maintenance Contracts and provides
training to the Customer and for the internal resources.
RESOURCES
SYSTEM INTEGRATION:
Panel engineering
PLC Hardware
Programming Software
HMI Software
o Multi meters
o Millie Volt Source / Millie Amp Source
o DC power supplies
o HV /Megger tester.
o I/O Simulation Kit.
Customer Support facilities.
Training facilities.
Sl.
Customer Name Application Industry
No
1 Brakes India Ltd, Nanjungud. Rubber Mixing Plant Rubber Components
6 Brakes India Ltd, Nanjungud. Final Rubber Mixing Plant Rubber Components
7 Polygons India Ltd., Alandi Carbon Black Weighing system Rubber Components
8 Polybond India Ltd., Sanswadi Carbon Black Weighing system Rubber Components
9 Lanxess India Pvt. Ltd. Rubber Mixing Plant Automation Rubber Components
16 Stork Rubber Products Pvt. Ltd Carbon & mixer automation Rubber Components
Sl.
Customer name Application Industry
No
1 Brakes India Ltd, Nanjungud. Rubber Mixing Plant Rubber Components
10 Sundaram Clayton Ltd., Chennai Phasing & Centering M/c Automobile ancillary
15 Brakes India Ltd, Chennai Brake Assembly line Automation Automobile ancillary
Sl.
Customer name Application Industry
No
1 Ambika Sugars Complete Automation Sugar
Chemplast Sanmar Ltd (Plant-II),
2 Polymarization Process Control PVC Plant
Mettur
Chemplast Sanmar Ltd (Plant-II),
3 Ethylene Process Control Ethylene plant
Mettur
Cabot Sanmar Ltd (Plant-IV),
4 Fumed Silica Process Control Fumed Silica plant
Mettur
5 Bayer Sanmar Ltd., Cuddalore Process Control for Polyol Chemical Plant
6 Bayer Sanmar Ltd., Cuddalore Thermo Pack Control System. Chemical Plant
Sl.
Customer name Application Configuration
No
Chennai Petroleum Corp Ltd, Boiler & Burner Management
1 SLC 5/03 CPU & I/O’s
Chennai. System.
Chennai Petroleum Corp Ltd,
2 Compressor & Dryer SLC 5/03 CPU & I/O’s
Chennai.
Chennai Petroleum Corp Ltd, PLC 3/10 CPU & I/O’s and
3 DM Plant
Chennai. PV 1400E
Chennai Petroleum Corp Ltd, Control Logix
4 Chennai. (Through Rockwell Pallatizer Plant Redundancy(CPU, PS &
Automation) COMM)
Chennai Petroleum Corp Ltd,
5 Chennai. (Through Rockwell HP Compressor SLC 5/03 CPU & I/O’s
Automation)
Chennai Petroleum Corp Ltd,
6 Chennai. (Through Rockwell HV Turbo Blower SLC 5/03 CPU & I/O’s
Automation)
Sanmar Industrial System, Chennai SLC 5/40B Redundancy(
7 Terminal Automation
(End User-IOCL, Paradeep) CPU, PS & COMM)
Sanmar Industrial System, Chennai
8 Terminal Automation SLC 5/03 CPU & I/O’s
(End User-HPCL, Devangothi)
Sanmar Industrial System, Chennai
9 Terminal Automation SLC 5/04 CPU & I/O’s
(End User-HPCL, Mangalore)
Kochin Refeniries Ltd., Kochin, SLC 5/80B REDUNDANCY(
10 Emergency Shut Down System
(Through Rockwell Automation) CPU, PS & COMM)
11 Cairns Engergy India Ltd., Chennai Programming Kit and servicing PLC 5 Series
DNO, Tasour plant thro’ Dome SLC I/O modules &
12 Diesel Toppling plant expansion
Trading software development
SLC 5/03 redundant
ONGC, Bombay High south field thro’ Offshore Platform – Crude Oil
13 configuration with I/Os
L & T and Titanium Tandalum Ltd. and Gas separation plant
(Zone 0, Group II C panel)
Redundant control logix,
RSView SE & Integration
14 Aramco, Saudi Arabia Thro’ Tig Tesco Crude oil Pumping station
withYokagowa DCS (Under
execution)
Integration of Flex I/O
Basement CPF Phase-1 modules with existing
15 DNO (Nabarajah Plant), Yemen
Upgradation project control logix (Under
execution)
Control Logix redundancy
DNO (Nabarajah & Quishn Plant),
16 Crude Oil processing Plant upgradation & wonderware
Yemen through Dome Trading
(Under execution)
Control logix redundancy
DNO, (Godah Plant) Yemen through Crude Oil early production
17 upgradation (Under
Dome Trading facility
execution)
Control logix with
Qatar Petroleum Ltd. through Doha EPIC for NGL-4 Instant air
wonderware (Under
Motors. compressor PLC upgradation
execution)
V - AUTOMOBILE AND ANCILLARY INDUSTRIES
Sl.
Customer name Application Industry
No
Fenner India Ltd Door Assembly Overhead Conveyer
1 Automobile
(End User-TELCO, Pune) system
Fenner India Ltd Software development, Commissioning
2 Automobile
(End User-TELCO, Pune) & Integration of Barcode system
VISTEON India Ltd, Pune Paint Shop Automation - Conveyor
3 Automobile
(Through Durr India Ltd, Chennai) control & Process Control
Hyundai Motor India Ltd, Chennai Paint Shop Automation - Conveyor,
4 Automobile
(Through Durr India Ltd, Chennai) Process Control & SCADA System
Mahendra & Mahendra India Ltd.,
Paint Shop Automation - Conveyor
5 Nashik Automobile
control & SCADA
(Through Durr India Ltd, Chennai)
Mahendra & Mahendra India Ltd., Software development and
6 Nashik commissioning of process & AHU Automobile
(Through Durr India Ltd, Chennai) Control system in paint shop
Genaral Motors India Ltd., Halol Paint Shop Automation - Conveyor &
7 Automobile
(Through Durr India Ltd, Chennai) Process Control
Tata Autocomp Systems Ltd., Pune Plastic Paint shop automation –
8 Automobile
(Through Durr India Ltd., Chennai) Conveyor & Process Control
Benco Thermal Technologies Pvt
Ltd
9 Hardening & Tempering furnace Engineering
(End User-NRB Bearing
Ltd.,Aurangabad )
EngelHard Environmental System Slurry Batch weighing mixing and recipe
10 Automobile ancillary
Ltd., Chennai management system
11 Escorts India Ltd., Faridabad., Ware House Management System Automobile ancillary
13 Amararaja Batteris Ltd., Renigunta GR 29 Heat Sealing & Leak Test Automobile ancillary
14 Amararaja Batteris Ltd., Renigunta Bicvent Heat Sealing & Leak Test Automobile ancillary
15 Amararaja Batteris Ltd., Renigunta Vent Plug testing system Automobile ancillary
16 Amararaja Batteris Ltd., Renigunta Safety valve Leak testing M/c Automobile ancillary
17 Amararaja Batteris Ltd., Renigunta Post Burning & Leakage Testing Automobile ancillary
19 Amararaja Batteris Ltd., Renigunta Stacking M/c Plc conversion in Line1&2 Automobile ancillary
20 Amararaja Batteris Ltd., Renigunta Upgradation of cutler hamper PLC Automobile ancillary
Press Machine and Welding Machine
21 JBM Sangoow Ltd., Chennai Automobile ancillary
Controls
22 Mahalakshmi Engineers Triming & Cutting M/c Automobile ancillary
26 Rane Brake Linings Ltd Door Open/Close for Zigma Mixer Automobile ancillary
27 Sundaram Clayton Ltd., Chennai Low Pressure Die casting Machine Automobile ancillary
28 Sundaram Clayton Ltd., Chennai Phasing & Centering M/c Automobile ancillary
30 Axle India Ltd., Chennai Axle test Rig Automation Automobile ancillary
34 Brakes India Ltd, Chennai Brake Assembly line Automation Automobile ancillary
39 Light Alloy Products Ltd., Span Machine Rotating Table Automobile ancillary
Sl.
Customer name Application Industry
No
Solid material Batch weighing & Control
1 Snam Alloys Pvt Ltd., - Pondicherry Ferro Alloy
System
Beach Minerals (Sands) Company,
2 Cross Flow Seperator Control system Minerals
Kuttam
3 Snam Alloys Pvt Ltd.,Pondicherry Raw Material Handling system Ferro Alloy
Hi-Tech Electrothermics & Hydro
4 Power Ltd, Raw Material Handling system Ferro Alloy
Palakkad
Chemplast Sanmar Ltd (Plant-IV),
5 Hamco Puller Furnace Silicon Wafer
Mettur
6 Indsil Electro Smelters Ltd., Palakad Raw Material Handling system Ferro Alloy
7 Snam Alloys Pvt Ltd., Pondicherrey 6MVA Sub merged Arc Furnace Ferro Alloy
Hi Tech Electrothermics & Hydro
8 Sub merged Arc Furnace Ferro Alloy
Power Ltd, Palakkad
Sri Lakshmi Electro Smelters Ltd,
9 Sub merged Arc Furnace Ferro Alloy
Ernakulam
KMML, Kerala
10 (Through Rockwell Automation India Fluidised Bed drier Minerals
Ltd)
11 Lanco Kalahasthi Castings Ltd Annealing Furnace Metals
24 Tube Products of India Ltd., Oil Draw Wet process. Metal Tubes
28 Tube Products of India Ltd., Tube Mill Control System. Metal Tubes
Benco Thermal Technologies Pvt Ltd
29 (End User-Needle Industries Ltd, Hardening & Tempering furnace. Needle Manufacturing
Ooty)
Saw Pipes India Limited., Convertor and Molten Metal Weighing
30 Metals
Ahamedabad system.
Ennore Foundries India Ltd., SCADA System for DISA Sand
31 Metals
Chennai Moulding Machine.
Ducon Pollution Control Systems
32 Pvt. Ltd., (End user Hindalco Alumina Handling System. Metals
Hirakud, Orissa.)
Macawber Engineering, Mumbai
33 Pneumatic conveying system Foundry
(End user Brakes India, Oman)
Ducon Pollution Control Systems
34 Pvt. Ltd., (End user Vedanta, Allumina Handling System Metals
Jharsuguda.)
VII – FOODS & BEVERAGES
Sl.
Customer name Application Industry
No
1 Britannia Industries Ltd., Chennai Batch Weighing & Dosing System Food
2 Britannia Industries Ltd., Madurai Batch Weighing & Dosing System Food
3 Britannia Industries Ltd., Erode Batch Weighing & Dosing System Food
Sl.
Customer name Application Industry
No
1 Nilkamal Plastics Ltd, Pondy Injection Moulding M/c Plastics
Sl.
Customer name Application Industry
No
Fenner India Ltd, Chennai Powder material Batch weighing &
1 Glass Plant
(End User-C.G.Glass Ltd., - Baroda) Control System
Saint-Gobain Glass India Ltd.,
2 Dolomite Handling System Glass Plant
Sriperumpudur
Saint-Gobain Glass India Ltd., SCADA System for 16Nos of TOP
3 Glass Plant
Sriperumpudur ROLLERS
Master PLC for Flue Gas De-
Saint-Gobain Glass India Ltd.,
4 Sulphurization System for PLANT - I Glass Plant
Sriperumpudur. (Through BHEL)
and PLANT - II
16 Numbers of Compessors
5 Ace Glass India Ltd., Pondicherry., Glass Containers
Automation
6 Regma Ceramics Ltd., Karaikal Powder handling system Ceramics
XI - PAPER INDUSTRIES
Sl.
Customer name Application Industry
No
Tamilnadu News Print & Papers Ltd.,
1 Valmet refiner control system Paper
Kagithapuram
Enmas Andritz Pvt Ltd
2 (End User-Andra Pradesh Paper Mills NCG Handling & Disposal System Paper
Ltd, AP)
Tamilnadu News Print & Papers Ltd.,
3 Lime Kiln Automation Paper
Kagithapuram
Enmas Andritz Pvt Ltd
4 (End User-Andra Pradesh Paper Mills 2 Ton, Harizandol, Fire tube Boiler Paper
Ltd, AP)
Tamilnadu News Print & Papers Ltd., Software development for Ash
5 Paper
Kagithapuram Handling system.
PSI Engineering Pvt Ltd.,
6 Chemical Dosing System Paper
(End Users - Paper Mills)
PSI Engineering Pvt Ltd.,
7 100T Econopack Paper
(End Users - Paper Mills)
PSI Engineering Pvt Ltd.,
8 150 T Econopack Paper
(End Users - Paper Mills)
PSI Engineering Pvt Ltd.,
9 200T Econopack Paper
(End Users - Paper Mills)
XII - CEMENT INDUSTRIES
Sl.
Customer name Application Industry
No
Fuller Bulk Handling India Ltd
1 Silo Areation & Control system Cement Plant
(End User-My Home Cements Ltd)
Fuller India Ltd
2 (End User-Vikram Cements Ltd, Pneumatic Conveying System Cement
Patinda)
Software Development &
FLS Smith India Ltd.,
3 Commissioning of Raw Mill, Coal Mill, Cement
(End User-My Home Cements Ltd)
Cement Mill and Balance of plant.,
Software Development &
FLS Smith India Ltd.,
4 Commissioning of Raw Mill, Coal Mill, Cement
(End User-Penna Cements Ltd)
Cement Mill and Balance of plant.,
Software Development &
Rockwell Automation India Ltd.,
5 Commissioning of Raw Mill, Coal Mill, Cement
(End User-RajaShree Cements Ltd )
Cement Mill and Balance of plant.,
XIII- POWER PLANT PROJECTS
Sl.
Customer name Application Industry
No
Fenner India Ltd
1 (End user-Vardhman Acrylic Ltd., Coal Handling System for boilers Power Plant
Baruch)
Fenner India Ltd
2 Coal Handling System Power Plant
(End User-TCP Ltd., Chennai)
Fenner India Ltd
3 Coal Handling System Power Plant
(End User-NLC, Neyveli)
Software Development &
BSES, Kerala
4 Commissioning of Pumping system for Power Plant
(Through Kirloskar/ Sai Technologies)
Power Plant
VA Tech Wabag Ltd
5 (Through Rockwell Automation India Water Treatment Plant Power Plant
Ltd)
6 Loyal Textiles Limited, Kovilpatti. Kirloskar Oil Engines Ltd. Textiles
Vijayashree Spinning Mills Ltd,
7 Kirloskar Oil Engines Ltd. Textiles
Dindugal.
8 Soundararaja Mills Limited, Dindugal. Kirloskar Oil Engines Ltd. Textiles
Chemplast Sanmar Ltd, Plant - II, Software development and
9 PVC Plant
Mettur Dam. commissioning for 2 x2.5MW DG
Chemplast Sanmar Ltd, Plant - III, Software development and
10 Chemical
Mettur Dam. commissioning for 6 x2.5MW DG
Chemplast Sanmar Ltd, Plant - III,
11 Brain filter sequential control system Chemical
Mettur Dam.
Software development and
12 Viki Industries, Gummidipoondi. Power Plant
commissioning for 2 x2.5MW DG.
Software development and
13 Sun paper Mills Ltd., Cheranmadevi. commissioning for Turbine Control of 2 Power Plant
x2.5MW Power Plant.
PLC/PC Based BMS & Power
14 Chola Cheraton Hotel
Monitoring System
Elsytech Control Pvt., Ltd. End User-
15 Power monitoring. Load shedding Electrical Substation
BHEL, Bangalore
16 DCW, Tuticorin Furnace Oil Purifier Power Plant (DG Set)
Chemplast Sanmar Ltd (Plant-III),
17 Lube Oil Separator Power Plant (DG Set)
Mettur
Hi-tech Carbon (A unit of Indian Power Monitoring, Load Shedding &
18 Carbon Black
Rayon & Inds. Ltd.) Line Synchronization Control System
19 PSEG – PPN Power Limited., Chlorination Plant Automation Power Plant
Conversion of Non-Redundant System
to Redundant Control System and
Ennore Thermal Power Station, Manali
20 Interlock Monitoring System for Power Plant
100MW Turbine
XIV - WATER & WASTE WATER TREATMENT PROJECTS
Sl.
Customer name Application Industry
No
1 MRL, Manali DM Plant Petro-Chemical
12 SWCC, Saudi Arabia SCADA for vibration monitoring Water & Waste water
desalination Plant
13 Union Paper Mills, Dubai (Thro’ G.E.T. Ultra filtration system Paper
Water Solution)
14 Water Works Technologies, Dubai Water Treatment Plant Infrastructure
XV – INFRASTRUCTURE
Sl.
Customer name Application Industry
No
Vanderlande industries
1 Airport Baggage Handling system Infrastructure
End user Airport Authority of India
2 Tata Blue Scope Steels Ltd., Fire Extinguisher System Infrastructure
6.0 Credential Letters
QUALITY POLICY
“BASE Automation the Dynamic & Dedicated Team
assures its commitment to build a Long Term
Relationship & Value Added Solutions to their
Customers by providing Automation Solution “to meet
customer requirements and statutory & Regulatory
requirements with Timely delivery, Excellent Service
and Support”
ISO Certificate