Professional Documents
Culture Documents
6:OSE
March 2006
W8131
Features
automatically allowing pressure on each side of the
• Overpressure and Underpressure Protection— valve plug to equalize.
The Type OSE can be equipped for OverPressure
ShutOff (OPSO), UnderPressure ShutOff (UPSO), • High Accuracy—Rated at +/- 1% to 5% depending
Overpressure and UnderPressure ShutOff (OUPSO), on type, pressures, and service conditions.
manual shutoff, or remote shutoff. In addition, the • Easy In-Line Maintenance—Top entry
Type OSE utilizes limit switches for remote alarm upon design reduces maintenance time and manpower
shutoff when the valve is tripped. requirements; parts can be inspected and replaced
• Two-Stage Tripping Mechanism—The Type OSE without removing the body from the line.
incorporates a two stage tripping mechanism that • Water Tight—The Type OSE is water tight to
significantly reduces nuisance tripping caused by 10 feet (3,05 meters).
vibrations or inlet pressure variations, which is
commonly found in other shutoff valves. • Positive Shutoff—After closing, the slam-shut
valve stays closed until the system is shut down and
• Internal Bypass Valve—When resetting the the valve is manually reset. An O-ring on the valve
trip mechanism the internal bypass valve opens plug seal provides tight shutoff.
D102356X012
www.emersonprocess.com/regulators
Bulletin 71.6:OSE
Specifications
Bulletin 71.6:OSE
Table 1. Main Valve Body Sizes, End Connection Styles, and Body Pressure Ratings
MAIN VALVE BODY SIZE MAIN VALVE BODY MATERIAL END CONNECTION STYLE(1) STRUCTURAL DESIGN RATING(2)
1-inch (DN 25) NPT (1 and 2-inch (DN 25 and 50) only) 400 psig (27,6 bar)
2-inch (DN 50)
3-inch (DN 80) Cast iron ANSI Class 125B FF 200 psig (13,8 bar)
4-inch (DN 100)
6-inch (DN 150) ANSI Class 250B RF 500 psig (34,5 bar)
1-inch (DN 25) NPT (1 and 2-inch (DN 25 and 50) only) 1480 psig (102 bar)
2-inch (DN 50) ANSI Class 150 RF 285 psig (19,6 bar)
3-inch (DN 80) WCB Steel
4-inch (DN 100) ANSI Class 300 RF 740 psig (51,0 bar)
6-inch (DN 150) ANSI Class 600 RF 1480 psig (102 bar)
1. Ratings and end connections for other than ANSI standard can usually be provided. Contact your Fisher Sales Representative or Sales Office for assistance.
2. See Specifications and Table 3 for additional pressure ratings.
The purpose of the Type OSE slam-shut device is to Manometric Sensing Device (BMS1 or BMS2)
totally and rapidly cut the flow of gas when the inlet and/ (See Figure 3)
or outlet pressure in the system either exceeds or drops
below setpoints. The Type OSE consists of a valve, Pressure from the system is sensed through control
either mechanism box, BM1 or BM2, and either one or lines into the manometric sensing devices (BMS1,
two manometric sensing devices (BMS1 or BMS2). BMS2, or BMS1 and BMS2). Depending on the
configuration, the BMS1 and BMS2 will transmit these
Incorporated in the Type OSE valve plug is an automatic pressure fluctuations to the mechanism box. If these
internal bypass valve mechanism, which balances fluctuations reach the setpoint of the manometric
pressures on both sides of the plug when resetting. sensing device, the device will activate the tripping
The Type OSE Slam-Shut Valve can be used for all mechanism in the mechanism box (BM1 or BM2) and
pressure ranges from 4.02-inches wc to 1470 psig cause the valve to slam-shut.
(10 mbar to 101 bar) by simply replacing the The BM1 can be configured with only the BMS1 to trip
manometric sensing device. In addition, the on high pressure (OPSO), low pressure (UPSO), or
Type OSE can be configured for overpressure high and low (OUPSPO). The BM2 can be configured
shutoff (OPSO), underpressure shutoff (UPSO), with the BMS1 to trip on high pressure only (OPSO)
overpressure and underpressure shutoff (OUPSO), and the BMS2 to trip on high pressure (OPSO), low
manual shutoff or remote shutoff. In addition, the pressure (UPSO) and high/low pressure (OUPSO)
Type OSE can utilize an optional limit switch for (refer to application Table 2).
remote alarm upon shutoff when the valve is tripped.
Bulletin 71.6:OSE
plug closes by having both the closing spring and the
inlet pressure pushing on top of the valve plug. This is
accomplished by ports around the skirt of the bonnet
allowing inlet pressure above the valve plug.
MANOMETRIC SENSING
MECHANISM BOX REQUIRED
APPLICATION DEVICE REQUIRED
BM1 BM2 BMS1 BMS2
Overpressure Shutoff (OPSO) Yes No Yes No
Underpressure Shutoff (UPSO) Yes No Yes No
Overpressure Shutoff (OPSO) and Underpressure Shutoff (UPSO) Yes No Yes(1) No
Overpressure Shutoff (OPSO) and Underpressure Shutoff (UPSO) No Yes Yes(2) Yes
Overpressure Shutoff (OPSO), Overpressure Shutoff (OPSO) and
No Yes Yes(2) Yes(1)
Underpressure Shutoff (UPSO)
1. When using one BMS1 or BMS2 for both overpressure and underpressure shutoff, make sure that the difference between set pressures falls below the maximum range shown in Table 3.
2. When using a BMS1 and a BMS2, the BMS1 can only be used for high trip.
Bulletin 71.6:OSE
BM1
BMS2 BM2
(LEFT SIDE)
E0564 E0565
MECHANISM BOX (BM1) WITH 1 MANOMETRIC SENSING DEVICE (BMS1) MECHANISM BOX (BM2) WITH 2 MANOMETRIC SENSING DEVICES
(BMS1 AND BMS2)
TOP-MOUNTED (STAND-ALONE TYPE OSE VALVE)
Table 3. Spring Ranges, Part Numbers, and Maximum and Minimum Pressures for BMS1 and BMS2
MAXIMUM DIFFERENCE
MAXIMUM
MANOMETRIC MANOMETRIC SETPOINT BETWEEN
SPRING RANGE, SPRING SPRING PART SENSING INLET
SENSING SENSING TOLERANCE, OVERPRESSURE AND
PSIG (bar) COLOR NUMBER PRESSURE,
DEVICE TYPE DEVICE STYLE PSIG (bar)(1) UNDERPRESSURE(2),
PSIG (bar)
psig (bar)
4.02 to 14.1-inches wc
Purple T14232T0012 0.058 (0,004) 0.145 (0,010)
(10 to 35 mbar)
9.97 to 33.2-inches wc
Orange T14233T0012 0.073 (0,005) 0.363 (0,025)
(25 to 83 mbar)
18-inches wc to 2.0 psig
Red T14234T0012 0.145 (0,010) 0.725 (0,050)
(45 mbar to 0,14 bar)
75 (5,17) 162
1.0 to 3.5 (0,07 to 0,24) Yellow T14235T0012 0.203 (0,014) 0.870 (0,060)
1.7 to 5.6 (0,12 to 0,39) Green T14236T0012 Diaphragm 0.261 (0,018) 2.18 (0,150)
2 to 11 (0,14 to 0,76) Gray T14238T0012 0.725 (0,050) 5.08 (0,350)
4 to 19 (0,28 to 1,31) Brown T14239T0012 1.16 (0,080) 8.70 (0,600)
7 to 33 (0,48 to 2,28) Black T14240T0012 2.47 (0,170) 16.0 (1,10)
15 to 75 (1,03 to 5,17) Blue T14237T0012 5.08 (0,350) 36.3 (2,50)
31 to 161 (2,14 to 11,1) Brown T14239T0012 235 (16,2) 71 10.2 (0,703) 79.8 (5,50)
59 to 235 (4,07 to 16,2) Black T14240T0012 23.2 (1,60) 145 (10,0)
235 to 323 (16,2 to 22,3) Brown T14239T0012 43.5 (3,00)
1470 (101) 27
323 to 588 (22,3 to 40,5) Black T14240T0012 94.3 (6,50) Requires use of a
Piston
588 to 808 (40,5 to 55,7) Brown T14239T0012 102 (7,03) BMS1 and a BMS2
1470 (101) 17
808 to 1470 (55,7 to 101) Black T14240T0012 174 (12,0)
81 to 323 (5,59 to 22,3) Brown T14239T0012 14.5 (1,00) 145 (10,0)
514 (35,4) 236
122 to 514 (8,41 to 35,4) Black T14240T0012 Bellows 36.3 (2,50) 290 (20,0)
257 to 1058 (17,7 to 72,9) Gray T14238T0012 1058 (72,9) 315 72.5 (5,00) 479 (33,0)
1. Minimum suggested difference between slam-shut set pressure and normal operating pressure of the system.
2. Maximum difference between overpressure and underpressure when using one manometric device (BMS1) with tripping hook. For underpressure and overpressure points greater than
this maximum number, use a second manometric device (BMS2) for underpressure protection.
Bulletin 71.6:OSE
Table 4. Capacities
INLET PRESSURE, PRESSURE DROP, Capacities in thousands of SCFH (Nm3/h) of 0.6 Specific Gravity Natural Gas
Psig (bar) Psig (bar) 1-Inch (DN 25) 2-Inch (DN 50) 3-Inch (DN 80) 4-Inch (DN 100) 6-Inch (DN 150)
10 (0,69) 11.1 (0,30) 46.6 (1,25) 103 (2,76) 173 (4,64) 344 (9,22)
50 (3,45) 19.2 (0,52) 80.4 (2,15) 178 (4,77) 325 (8,71) 597 (16,0)
100 (6,90) 26.0 (0,70) 109 (2,92) 240 (6,43) 441 (11,8) 810 (21,7)
200 (13,8) 36.0 (0,97) 150 (4,02) 332 (8,90) 611 (16,4) 1121 (30,0)
300 (20,7) 43.7 (1,17) 182 (4,88) 404 (10,8) 743 (19,9) 1365 (36,6)
5 (0,34)
400 (27,6) 50.3 (1,35) 210 (5,63) 465 (12,5) 855 (22,9) 1567 (42,0)
500 (34,5) 56.1 (1,50) 234 (6,27) 518 (13,9) 954 (25,6) 1748 (46,8)
600 (41,4) 61.3 (1,64) 256 (6,86) 567 (15,2) 1040 (27,9) 1912 (51,2)
800 (55,2) 70.7 (1,89) 295 (7,91) 654 (17,5) 1203 (32,2) 2204 (59,1)
1000 (69,0) 78.9 (2,11) 330 (8,84) 730 (19,6) 1343 (36,0) 2462 (66,0)
50 (3,45) 34.2 (0,92) 143 (3,83) 329 (8,82) 565 (15,1) 1047 (28,1)
100 (6,90) 48.8 (1,31) 204 (5,47) 473 (12,7) 817 (21,9) 1506 (40,4)
200 (13,8) 69.5 (1,86) 290 (7,77) 678 (18,2) 1173 (31,4) 2157 (57,8)
300 (20,7) 85.4 (2,29) 357 (9,57) 835 (22,4) 1446 (38,8) 2655 (71,2)
20 (1,38)
400 (27,6) 98.8 (2,65) 413 (11,1) 966 (25,9) 1675 (44,9) 3074 (82,4)
600 (41,4) 121 (3,24) 506 (13,6) 1187 (31,8) 2058 (55,2) 3775 (101)
800 (55,2) 140 (3,75) 585 (15,7) 1372 (36,8) 2380 (63,8) 4365 (117)
1000 (69,0) 156 (4,18) 655 (17,6) 1536 (41,2) 2664 (71,4) 4884 (131)
valve to handle minor overpressure problems such supplied to the factory is 30 psig (2,07 bar), and
as gas thermal expansion or seat leakage due to maximum inlet pressure to the equipment in the
dirt moving through the system which may move factory is 50 psig (3,45 bar). A Type OSE Slam-Shut
out of the regulator during the next operating cycle. Valve will be used to protect the equipment in case
The slam-shut valve will activate if the regulator has of an overpressure incident. The slam-shut valve will
a major malfunction with excessive gas flow that also be used to shutoff flow on underpressure in case
exceeds the token relief capacity. the transmission line falls to 100 psig (6,90 bar) inlet
pressure, (thus preventing further loss of transmission
For gases of other specific gravities, multiply the given line pressure and possible loss of all line pressure).
capacity by 0.775, and divide by the square root of the The regulator has been sized with the assumption that
appropriate specific gravity. If the capacity is desired 5 psig (0,34 bar) will be the maximum pressure drop
in normal cubic meters per hour (Nm3/h) at 0°C and across the slam-shut valve.
1,01325 bar, multiply scfh by 0.0268.
1. Gather necessary data:
Sizing Example Using the maximum flow of 65 000 SCFH (1742 Nm3/h),
and an allowable pressure drop of 5 psig (0,34 bar),
In this example (see Figure 4) natural gas is being Table 4 shows that the 2-inches (DN 50) Type OSE can
supplied to a single factory. The normal pressure pass a flow of 108 000 SCFH (2894 Nm3/h).
Bulletin 71.6:OSE
BMS1
BMS2
BM2
E0566
E0566
REGULATOR P2max = 50 psig (3,45 bar)
TYPE OSE
725 (50)
145 (10)
14.5 (1)
FLOW CAPACITIES IN THOUSANDs of SCFH (Nm3/h) OF 0.6 SPECIFIC GRAVITY NATURAL GAS
Bulletin 71.6:OSE
DOWNSTREAM SENSING LINE
DOWNSTREAM SENSING LINE
3. Select appropriate manometric device: safely handle the 300 psig (20,7 bar) maximum inlet
pressure. The Type 071 manometric device will hold
Table 3 lists the different selections for the pressure up to 235 psig (16,2 bar) (see Table 2).
manometric sensing device (BMS1 or BMS2). For The slam-shut valve will shut the pressure off at
the overpressure protection setting of 50 psig 50 psig (3,45 bar), preventing an overpressure of the
(3,45 bar), choose a Type 071 manometric device Type 071 and the downstream equipment. The
with a 15 to 75 psig (1,03 to 5,17 bar) spring. This Type 236 for underpressure protection could see
spring is chosen because it has less setpoint drift the full inlet pressure of 300 psig (20,7 bar). Table 2
than the 30 to 160 psig (2,07 to 11,0 bar) spring. shows that the maximum pressure rating for the
For the underpressure protection of the transmission Type 236 is 514 psig (35,4 bar), so it will safely
line, a separate manometric device must be used. handle the maximum inlet pressure.
A Type 236 manometric device can be used with a
81 to 323 psig (5,59 to 22,3 bar) spring setting for Sizing Example Using Figure 5
underpressure protection.
The illustration in Figure 5 is an alternative way to size
4. Check the pressure ratings: the Type OSE Slam-Shut Valve. The following steps
Because of the flange limitations Type OSE with can be taken to determine the proper size valve for a
300 RF flanged end connections has a maximum given set of conditions. The arrows shown in Figure 5
pressure rating of 740 psig (51,0 bar), which will follow the parenthesis example given in each step.
Bulletin 71.6:OSE
6.54
(166)
B
BMS2
BMS1
7.28
(185)
5.28
(134) 4.72
(120)
INCHES
(mm)
E0598
A A
1. Find the minimum inlet pressure for the application on 4. Move straight across to the right, and the closest
the upper portion of the graph (ie: 725 psig (50,0 bar)). body size below the last point is the smallest body size
for the given application (3-inches (DN 80) body size).
2. Move across to the maximum differential that can
be tolerated across the valve for the given application 5. Check pressure and temperature ratings of
(2.9 psig (0,20 bar)). the slam-shut valve, and select the appropriate
manometric devices and options.
3. Trace down vertically to the diagonal line which
shows the maximum flow required for the given
application (384 000 SCFH (10,291 Nm3/h)).
Bulletin 71.6:OSE
0.98 (25)
MECHANISM
BOX REMOVAL
CLEARANCE
INCHES
A (mm)
E0599
10
Bulletin 71.6:OSE
Ordering Guide
Body Size (Select One) Slam-Shut Trip Pressure Setting (Select One)
1-inch (DN 25)*** Overpressure Protection Only
2-inch (DN 50)*** Supply setpoint required
3-inch (DN 80)*** Underpressure Protection Only
4-inch (DN 100)*** Supply setpoint required
6-inch (DN 150)*** Overpressure Protection and
Body Material and End Connection Underpressure Protection
Style (Select One) Supply overpressure setpoint required
Cast Iron Body Supply underpressure setpoint required
NPT (1 and 2-inch (DN 25 and 50) only)*** Overpressure Protection, Overpressure
125B FF** Protection and Underpressure Protection
250B RF** Supply overpressure setpoint required
Supply overpressure setpoint required
WCB Steel Body
Supply underpressure setpoint required
NPT (1 and 2-inch (DN 25 and 50) only)***
150 RF*** Explosion-Proof Limit Switch (Optional)
300 RF** Yes**
600 RF**
PN 16/40**
Specification Worksheet
Application:
Specific Use
Line Size
Gas Type and Specific Gravity
Gas Temperature
Relief Valve Size:
Brand of upstream regulator?
Orifice size of the upstream regulator?
Wide-open coefficient of the upstream regulator?
Pressure:
Maximum Inlet Pressure (P1max)
Minimum Inlet Pressure (P1min)
Downstream Pressure Setting(s) (P2)
Maximum
Flow (Qmax)
Fisher Regulators Quick Order Guide
*** Standard - Readily Available for Shipment Performance Required:
** Non-Standard - Allow Additional Time for Shipment
Accuracy Requirements?
Need for Extremely Fast Response?
Special Order, Constructed from Non-Stocked Parts.
*
Consult your Fisher Sales Representative for Availability. Other Requirements:
Availability of the product being ordered is determined by the component with the
longest shipping time for the requested construction.
11
Bulletin 71.6:OSE
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