737-800-Yakit Sys

TÜRK HAVA YOLLARI A.O.
UÇAK BAKIM BAŞKANLIĞI
EĞİTİM KOORDİNASYON
VE
UYGULAMALI EĞİTİM MÜDÜRLÜĞÜ
PRATİK EĞİTİM NOTLARI

BOEING 737-800
CHAPTER 28
PRAPARED BY: YAVUZ GÜLMAN

PRACTICAL TRAINING INSTRUCTOR
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UÇAK BAKIM BAŞKANLIĞI B737-800 G/M TİP - PRATİK EĞİTİM NOTLARI
1-
2-
3-
4-
5-
6-
7-
8- 9-
1- ENGINE VALVE CLOSED AND SPAR VALVE CLOSED LIGHTS
EXTINGUISHED : RELATED ENGINE OR SPAR FUEL SHUTOFF VALVE IS OPEN.

ILLUMINATED (BLEU )
BRIGHT : RELATED ENGINE OR SPAR FUEL SHUTOFF VALVE IS IN TRANSIT, OR VALVE POSITION
AND ENGINE START LEVER OR ENGINE FIRE WARNING SWITCH DISAGREE.
DIM : RELATED ENGINE OR SPAR FUEL SHUTOFF VALVE IS CLOSED.
ENGINE START LEVERS AND
FIRE SWITCHES
HYDRO MECHANICAL UNIT
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RIGHT WING LEADING EDGE ENGINE FUEL SPAR VALVE ENGINE START LEVERS AND
FIRE SWITCHES
2- FUEL TEMPERAURE INDICATOR ( BLUE )
FUEL SYSTEM PANEL ( P5-2 ) REAR SPAR LEFT WING FUEL TEMPERATURE BULB
NOTE:
The FUEL TEMP indicator located on the fuel control panel displays fuel temperature. A sensor in main tank
No. 1 allows monitoring of fuel temperature. The temperature indicating system uses AC electrical power.
3-- FILTER BYPASS LIGHT (AMBER)
FUEL FILTER DIFFERENTIAL

PRESSURE SWITCH
FUEL FILTER
FUEL CONTROL PANEL ( P5 )
EXTINGUISHED : FUEL FILTER OPERATING NORMALLY.

ILLUMINATED ( AMBER ) : IMPENDING FUEL FILTER BYPASS DUE TO A CONTAMINATED FILTER.
NOT 11.5 DP PSI:
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4- CROSSFEED VALVE OPEN LIGHT ( BLEU )
EXTINGUISHED-CROSSFEED VALVE IS CLOSED.

ILLUMINATED - ( BLEU )
BRIGH -CROSSFEED VALVE İS İNTRANSIT OR VALVE POSITION AND CROSSFEED SELECTOR DISEGREE
DIM - CROSSFEED VALVE IS OPEN.
FUEL CONTROL PANEL ( P5 )
CROSSFEED SELECTOR
CLOSED - ISOLATES ENGINE NO.1 AND NO. 2 FUEL FEED LINES.

OPEN - CONNECTS ENGINE NO.1 AND NO. 2 FUEL FEED LINES.
CROSSFEED VALVE
NOTE:
The engine fuel manifolds are interconnected by use of the croosfeed valve. The valve is
DC MOTOR OPERATED from the battery bus.
The valve provides the means of directing fuel to both engines from any tank.
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5-- CENTER TANK FUEL PUMP LOW PRESSURE LIGHTS. (AMBER )
ILLUMINATED (AMBER) -
FUEL PUMP OUTPUT PRESSURE IS LOW AND FUEL PUMP SWİTCH IS ON.
NOTE: WITH BOTH CENTER (CTR) TANK FUEL PUMP SWITCHES ON, ILLUMINATION OF BOTH LOW
PRESSURE LIGHTS ILLUMINATE MASTER COUTION AND FUEL SYSTEM ANNUNCIATOR LIGHTS.
ILLUMINATION OF ONE LOW PRESSURE LIGHT ILLUMINATES MASTER CAUTION AND FUEL
SYSTEM ANNUNCIATOR LIGHT ON MASTER CAUTION LIGHT RECALL.
NOTE: WITH ONE CTR TANK FUEL PUMP SWICH OFF, ILLUMINATION OF OPPOSITE CTR TANK LOW
PRESSURE LIGHT ILLUMINATES THE MASTER CAUTION AND FUEL SYSTEM ANNUNCIATOR LIGHT.
EXTINGUISHED - FUEL PUMP OUTPUT PRESSURE IS NORMAL, OR FUEL PUMP SWITCH IS OFF.
CTR TANK LOW PRESSURE SW.(L) CTR TANK LOW PRESSURE SW.(R)
P 5-2
NOTE; Fuel pump LOW PRESSURE lights may flicker when tank quantity is low and the airplane is in a
climb,descent,or on the ground with a nose-down attitude.
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6- CENTER TANK FUEL PUMP SWITCHES
ON - ACTIVATES FUEL PUMP.

OFF- DEACTIVATES FUEL PUMP.
BOOST PUMP CENTER TANK (L) BOOST PUMP CENTER TANK (R)
NOTE:
Each fuel tank uses two AC pwered fuel pumps which are cooled and lubricated by fuel passing through
the pump.Center tank pumps produce higher pressure than main tank pumps.This ensures that center
tank fuel, even though all fuel pumps are operating.Individual pressure sensors monitor the output
pressure of each pump.
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8- MAIN TANK FUEL PUMP LOW PRESSURE LIGHTS
ILLUMINATED ( AMBER )-FUEL PUMP OUT PRESSURE IS LOW, OR FUEL PUMP SWITCH IS OFF.
NOTE : TWO LOW PRESSURE LIGHTS ILLUMINATED IN SAME TANK ILLUMINATE MASTER COUTION
AND FUEL SYSTEM ANNUNCIATOR LIGHTS. ONE LOW PRESSURE LIGHT CAUSES MASTER
CAUTION AND FUEL SYSTEM ANNUNCIATOR LIGHT TO ILLUMINATE ON MASTER COUTION
LIGHT RECALL.
EXTINGUISHED - FUEL PUMP OUTPUT PRESSURE IS NORMAL.
MAIN TANK LOW PRESSURE LIGHT MAIN TANK LOW PRESSURE LIGHT
LEFT (2) RIGHT (2)
FORWARD OVERHEAD PANEL
MAIN TANK -1- AFT PRESSURE SWITCH MAIN TANK -2- AFT PRESSURE SWITCH
MAIN TANK -1- AFT BOOST PUMP MAIN TANK -2- AFT BOOST PUMP
MAIN TANK -1- FORWARD BOOST PUMP MAIN TANK -2-FORWARD BOOST PUMP
FORWARD PRESS SW LEFT
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FUEL QUANTITY INDICATIONS
UPPER DISPLAY UNIT
FUEL QUANTITY INDICATORS
ILLUMINATED ( WHITE ) - INDICATES USABLE FUEL IN RELATED TANK:
ACCURACY IS + 2 1/2% OF FULL SCALE READING

STANDBY AC POWER IS REQUIRED.
FUEL ALERT INDICATIONS
FUEL LOW INDICATION :
LOW LOW
UPPER DISPLAY UNIT
FUEL LOW INDICATION :
ILLUMINATED ( AMBER ) -FUEL QUANTITY LESS THAN 907 KGS IN RELATED MAIN TANK :
FUEL QUANTITY ARC AND DIGITS ON TANK(S) WITH LOW FUEL QUANTITY TURN AMBER.
DISPLAYED UNTIL QUANTITY IS INCREASED TO 1134 KGS.
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CONFIG
UPPER DISPLAY UNIT
FUEL CONFIGURATION ( CONFIG ) INDICATION :
ILLUMINATED ( AMBER ) - CENTER TANK QUANTITY GREATER THAN 726 KGS , BOTH CENTER TANK
PUMPS ARE PRODUCING LOW OR NO PRESSURE AND EITHER ENGINE IS RUNNING:
FUEL QUANTITY ARC AND DIGITS ON CENTER TANK TURN AMBER.

WHEN ILLUMINATED, THE INDICATIONS WILL REMAIN AMBER UNTIL CENTER TANK QUANTITY IS LESS
THAN 363 KGS, ONE CENTER TANK PUMP IS PRODUCING HIGH PRESSURE OR BOTH ENGINES ARE NOT
RUNNING.
IMBAL
UPPER DISPLAY UNIT
FUEL IMBALANCE ( IMBAL ) INDICATION :
ILLUMINATED (AMBER) - MAIN TANK DIFFER BY MORE THAN 453 KGS:

DISPLAYED BELOW MAIN TANK WITH LOWER FUEL QUANTITY.
FUEL QUANTITY ARC AND DIGITS ON TANK WITH LOWER FUEL QUANTITY TURN AMBER.
INHIBITED WHEN AIRPLANE IS ON GROUND.
INHIBITED BY FUEL LOW INDICATION WHEN BOTH INDICATIONS EXIST.
DISPLAYED UNTIL IMBALANCE IS REDUCED TO 91 KGS.
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FUELING DEFUELING MEASUREMENT
SOLENOID OVERRIDE
TEST GAGES &
FUELING PANEL
REFUELING POWER
CONTROL RELAY
FUELING VALVES-3-
FUELING RECEPTACLE
RIGHT WING LEADING EDGE
FUEL MEASURING STICK
MANUAL DEFUELING VALVE
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REFUELING POWER CONTROL RELAY :
DOOR CLOSED - PROXIMITY SENSOR DEAC TIVATES POWER TO FUELING SYSTEM.

DOOR OPEN - THE FUELING SYSTEM IS POWERED AND PANEL LIGHTS ILLUMINATE.
FUELING RECEPTACLE :
HOSE CONNECTION RECEPTACLE FOR SINGE POINT FUELING.
SOLENOID OVERRIDE :
MECHANICALLY OPENS SOLENOID OPERATED VALVE. FUEL VALVE OPENS IF FUEL PRESSURE IS
AVAILABLE.
FUELING VALVES :
WITH THE BATTERY SWITCH ON AND THE REFUELING DOOR OPEN FUEL PRESSURE OPEN VALVE.
FUEL MEASURING STIK :
ALLOWS COMPARISON OF FUEL QUANTITY OR WEIGHT AS DETERMINED FROM MEASURING STICK

READING AND FUEL WEIGHT INDICATED BY FUEL QUANTITY INDICATORS :
SIX FUEL MEASURING STICKS ARE INSTALLED IN EACH MAIN TANK AND FOUR ARE INSTALLED IN
CENTER TANK.
READING IS OBTAINED BY WITDRAWING MEASURING STICK FROM TANK AND LATCHING IT
MAGNETICALLY TO AN INTERNAL FLOAT. FUEL DEPTH IS READ WHERE STICK PASSES THROUGH
WING SKIN
MANUAL DEFUELING VALVE :- GROUND TRANSFER
OPEN : INTERCONNECTS ENGINE FEED SYSTEM AND FUELING STATION FOR :

DEFULING.
GROUND TRANSFER OF FUEL.
CLOSED : ISOLATES ENGINE FEED SYSTEM FROM FUELING STATION.
Rapid fueling and defueling is accomplished at the single-point pressure fueling station in the right wing.
the fueling station is also used for the ground transfer of fuel between tanks.
The manual defueling valve,located outboard of engine No. 2, interconnects the engine feed system and
the fueling station. It is opened for defueling and tank to tank transfer operations.
A shutoff system is used during fueling to automatically close the fueling valve in each fuel tank when the
tank is full.
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TEST GAGES AND FUELING PANEL
RIGHT WING LEADING EDGE
FUELING INDICATION TEST SWITCH :
SPRING - LOADED TO OFF POSITION :
TEST GAGES - CHECKS OPERATION OF FUEL QUANTITY INDICATORS.

FUEL DOOR SWITCH BYPASS - ENERGIZES FUELING PANEL IF REFUELING POWER CONTROL RELAY FAI
FUELING VALVE POSITION LIGHTS ( BLUE )
EXTINGUISHED :
FUELING VALVE SWITCH IS OPEN AND RELATED TANK IS FULL.
FUELING VALVE SWITCH IS CLOSED.
ILLUMINATED ( BLEU ) -
FUELING VALVE SWICH IS OPEN AND RELATED TANK IS NOT FULL.
FUELING VALVE SWITCHES.
OPEN - ENERGIZES FUELING VALVE IN RELATED TANK.

CLOSED- DE-ENERGIZES FUELING VALVE IN RELATED TANK.
FUEL QUANTITY (QTY) INDICATORS
INDICATES TOTAL USABLE FUEL TANK QUANTITY IN RELATED TANK.
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COMPENSATOR
FUEL QUANTITY PROCESSOR UNIT
UPPER CENTER DISPLAY FUELING PANEL ( 15 )
FMC
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SYSTEM DESCRIPTION
FUEL FEED
Both engines are normally pressure fed from the center tank until the center tank quantity decreases
to near zero.The engines are normally then pressure fed from their respective main tanks.Check valves
are located throughout the fuel system to ensure the proper direction of fuel flow and to prevent transfer
of fuel between tanks.
FUEL PUMPS
Each fuel tank uses two AC pwered fuel pumps which are cooled and lubricated by fuel passing through
the pump.Center tank pumps produce higher pressure than main tank pumps.This ensures that center
tank fuel, even though all fuel pumps are operating.Individual pressure sensors monitor the output pressure
of each pump.
NOTE; Fuel pump LOW PRESSURE lights may flicker when tank quantity is low and the airplane is in a
climb,descent,or on the ground with a nose-down attitude.
SUCTION FEED
When main tank fuel pump pressure is low,each engine can draw fuel from its corresponding main tank
through a suction feed line that bypases the pumps.As the airplane climbs, dissolved air is released from
the fuel in the tank due to the decrease in air pressure. This air may collect in the suction feed line and
restrict fuel flow. At high altitude, thrust deterioration or engine flameout may occur as a result of the fuel
flow reduction.
Fuel pressure can be provided from a main tank with operating fuel pumps to both engines by opening the
fuel croosfeed valve.Continued crossfeed use will result in a progressive fuel imbalance.
The dissolved air in the fuel tank will eventually deplete after reaching cruise altitude. The depletion time is
dependent upon airplane altitude,fuel temperature, and type of fuel. Once the dissolved air is depleted, the
engine may be capable of suction feed operation at cruise power.
The main tank bypass valves may also be used for suction defueling.
FUEL CROSSFEED
The engine fuel manifolds are interconnected by use of the croosfeed valve. The valve is DC motor
operated from the battery bus.The valve provides the means of directing fuel to both engines from any
tank
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FUEL SHUTOFF VALVES
Spar fuel shutoff valves are located at the engine-mounting wing stations. The valves are DC motor
operated from the hot battery bus. The engine fuel shutoff valves are fuel actuated,solenoid controlled
valves powered from the battery bus. Both the spar fuel shutoff valve and the engıne fuel shutoff valve
close .
whenever their respectıve encıne fıre warnıng swıtch ıs pulled orengıne start lever ıs placed to CUTOFF.
close .
CENTER TANK FUEL SCAVENGE JET PUMP
The center tank fuel scavenge jet pump begins to operate when the main tank No. 1 isa bout one-half full
and the main tank No. 1 forward pump is operating. The center tank scavenge jet pump transfers remaining
fuel from the center tank to main tank No. 1 at a rate of approximatelt 177 1b/hr (80 kg/hr), depending
upon altitude. Once the fuel scavenging process starts, it continues for the remainder of the flight.
APU FUEL FEED
When AC fuel pumps are operating, fuel for the APU is supplied from the left side of the fuel manifold.If the
AC fuel pumps are not operating, fuel is suction fed from main tank No. 1.
FUEL TANK LOCATION AND CAPACITIES ( USABLE FUEL )
Main tanks No. 1 and No. 2 are integral with the wing structure. The center tank lies between the wing
roots within the fuselage area and extends out into the wing structure.
These figures represent approximate amounts of usable fuel. The appropriate weight and balance control
and loading manual gives exact figures for all conditions.
LB KGS
MAIN TANK NUMBER ONE 8.525 3.867
MAIN TANK NUMBER TWO 8.525 3.867
CENTER TANK 28.221 12.802
TOTAL 45.271 20.536
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FUEL SCHEMATIC
Page 16

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737-800-Yakit Sys

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TÜRK HAVA YOLLARI A.O.

UÇAK BAKIM BAŞKANLIĞI

PRATİK EĞİTİM NOTLARI

PRAPARED BY: YAVUZ GÜLMAN

1- ENGINE VALVE CLOSED AND SPAR VALVE CLOSED LIGHTS

EXTINGUISHED : RELATED ENGINE OR SPAR FUEL SHUTOFF VALVE IS OPEN.

ENGINE START LEVERS AND

HYDRO MECHANICAL UNIT

3-- FILTER BYPASS LIGHT (AMBER)

FUEL FILTER DIFFERENTIAL

FUEL CONTROL PANEL ( P5 )

EXTINGUISHED : FUEL FILTER OPERATING NORMALLY.

4- CROSSFEED VALVE OPEN LIGHT ( BLEU )

EXTINGUISHED-CROSSFEED VALVE IS CLOSED.

FUEL CONTROL PANEL ( P5 )

CLOSED - ISOLATES ENGINE NO.1 AND NO. 2 FUEL FEED LINES.

5-- CENTER TANK FUEL PUMP LOW PRESSURE LIGHTS. (AMBER )

6- CENTER TANK FUEL PUMP SWITCHES

ON - ACTIVATES FUEL PUMP.

8- MAIN TANK FUEL PUMP LOW PRESSURE LIGHTS

EXTINGUISHED - FUEL PUMP OUTPUT PRESSURE IS NORMAL.

FORWARD OVERHEAD PANEL

FORWARD PRESS SW LEFT

FUEL QUANTITY INDICATIONS

UPPER DISPLAY UNIT

FUEL QUANTITY INDICATORS

ILLUMINATED ( WHITE ) - INDICATES USABLE FUEL IN RELATED TANK:

ACCURACY IS + 2 1/2% OF FULL SCALE READING

FUEL ALERT INDICATIONS

FUEL LOW INDICATION :

UPPER DISPLAY UNIT

FUEL LOW INDICATION :

UPPER DISPLAY UNIT

FUEL CONFIGURATION ( CONFIG ) INDICATION :

FUEL QUANTITY ARC AND DIGITS ON CENTER TANK TURN AMBER.

UPPER DISPLAY UNIT

FUEL IMBALANCE ( IMBAL ) INDICATION :

ILLUMINATED (AMBER) - MAIN TANK DIFFER BY MORE THAN 453 KGS:

FUELING DEFUELING MEASUREMENT

RIGHT WING LEADING EDGE

FUEL MEASURING STICK

MANUAL DEFUELING VALVE

REFUELING POWER CONTROL RELAY :

DOOR CLOSED - PROXIMITY SENSOR DEAC TIVATES POWER TO FUELING SYSTEM.

HOSE CONNECTION RECEPTACLE FOR SINGE POINT FUELING.

FUEL MEASURING STIK :

ALLOWS COMPARISON OF FUEL QUANTITY OR WEIGHT AS DETERMINED FROM MEASURING STICK

MANUAL DEFUELING VALVE :- GROUND TRANSFER

OPEN : INTERCONNECTS ENGINE FEED SYSTEM AND FUELING STATION FOR :

TEST GAGES AND FUELING PANEL

RIGHT WING LEADING EDGE

FUELING INDICATION TEST SWITCH :

SPRING - LOADED TO OFF POSITION :

TEST GAGES - CHECKS OPERATION OF FUEL QUANTITY INDICATORS.

FUELING VALVE POSITION LIGHTS ( BLUE )

FUELING VALVE SWITCHES.

OPEN - ENERGIZES FUELING VALVE IN RELATED TANK.

FUEL QUANTITY (QTY) INDICATORS

INDICATES TOTAL USABLE FUEL TANK QUANTITY IN RELATED TANK.

FUEL QUANTITY PROCESSOR UNIT

UPPER CENTER DISPLAY FUELING PANEL ( 15 )

FUEL SHUTOFF VALVES

CENTER TANK FUEL SCAVENGE JET PUMP