Professional Documents
Culture Documents
Supplier: New and Used Boilers, Steam - Hot Water & Thermal Fluid, Pumps, Blow down Tanks, Water Softeners, Water
Polishers, R.O, Automatic Blowdown Controllers, Chemical Pumps, Chemical Equip, Safety Valves, Feed Water Tanks,
Deaerators, Lead Lag Controllers
Specialty: Low Water Volume Boilers – Fire Tube & Tubeless Boilers - Water Treatment Consulting – Energy
Management Services
PRIOR TO START UP
The Boiler Stack weight must be supported off the boiler, at all times. The stack must be
designed to float upwards with expansion.
All Steam, Condensate and feed water piping must be designed taking into consideration
expected expansion.
The Installing contractor, must have the proper approvals to install boilers, and have the
necessary piping procedures approved by TSSA. Without this, your boiler installation
might be rejected by TSSA during inspection.
Check to see if all Gas valves are vented to the outside as per Local Gas code. The openings
in the roof must be sealed off as per local Gas code. Gas regulator must be screened. Gas line
to have dirt pocket meeting code.
Check to see if all Gas lines are painted or marked as per Local Gas Code
Check to see if the Local TSSA Officer & Gas Company has inspected the installation prior to
Start up.
Check the Air in and Air out is adequate meeting Local Gas Code. The Air in should be ducted to
18” above the Floor level. The air out should have a minimum of 10% opening of the air in.
This should be installed at the highest point in the boiler room. Follow Code Can / CGA B 149.1
Check the Stack installed meets Local Code requirements for type and for height out of roof.
S.P. Thermal Systems Inc. Page 1
Agents for Group Simoneau Boiler – Hurst Boiler – Water Treatment Chemicals and Services
Ph 905 563 8651 Fax 905 563 6234 E-Mail spthermal@cogeco.ca
If other equipment is in the Boiler room, such as Air compressors make sure the air In / Out
satisfy all the equipment requirements.
The Temperature of the boiler room should have ventilation, to keep the temperature < 95 F in
room.
Review boiler room requirements for an independent heater to be installed encase the boilers all
failed. The heater must be big enough to prevent the room from freezing.
The blowdown drains on the boilers should be a Clay Tile construction to prevent the drains
collapsing due to the heat from the boiler blowdowns.
When using a single stack on multiple boilers use a barometric damper on each stack. Also if
you have very high existing stacks use a barometric damper. Consult with the damper supplier
for more details.
Low Volume Boilers should always have Softeners and a Polisher sized and installed correctly
for the system expected usage and for the water quality in the area.
Check to see if you have softener salt on site prior to start up
Check to see you have boiler chemicals and control equipment installed, to control the chemicals.
A good procedure is to install a temporary bypass steam line off the steam boiler, vented
through the roof with a shut off valve. This is used in case there is not a sufficient load on high
fire, to keep the boiler on High fire, during commissioning of the boiler.
All steam piping, condensate piping, boiler down comer tubes, steam drum and steam
headers are to be insulated. This will save Energy and also make the boiler safer to
operate.
The Ministry of Environment air and noise approval is a requirement. This application must be
submitted and is the responsibility of the equipment owner to have this approval done prior to
start up.
An Automatic Blowdown controller should be installed to control boiler solids.
All Steam boilers that are hooked up to one or more boilers, require having a steam check valve
installed on each boiler steam outlet. This is a TSSA requirement.
Review complete installation to determine if all equipment is installed correctly
• Blower Motor
• On Boilers with motorized Feed Water valves we recommend keeping a spare valve and actuator.
Please note all these parts are normally readily available. However, in critical production conditions
where time is important, we recommend that the above items should be kept in stock.
o The Boiler Main Gas and fuel valves should be closed at the time boilers are shut down.
o Boiler systems that are shutdown for any long periods should have the condensate drained.
o The Boiler tubes should be drained of water, flushed and inspected. All the hand holes should be left open for
air to circulate and keep the tubes dry. Customer should periodically inspect boilers to make sure adequate air
circulation is occurring, to prevent moisture in the air not causing surface corrosion.
o Any water dripping into the boilers should be immediately stopped, and the valves or source repaired.
o All boiler control probes should be cleaned, hand hole gaskets replaced, gauge glass seals replaced, gauge
glass and valves replaced if required, automatic blowdown probes cleaned, check valves inspected and
replaced if required, safety valves inspected and tested if required, blower motor and fan inspected and
cleaned.
o All valves should be repaired and traps and strainers inspected prior to start up through out the steam
system.
o The Feed Water System should have the Feed Tank cleaned out, suction strainers cleaned, float control
inspected, steam heater controls inspected and repaired.
o Feed Water Pumps should be checked for seal leaks. On start up the Feed Water pumps must be bleed to
prevent damage to the seals.
o A complete Combustion test and set up is recommended on start up for the new season.
o On re - start up of boilers, the condensate water should be diverted until the condensate shows clean.
o Softener and Polisher salt levels should be checked and filled up. All water purification system should be
checked for proper operation
o Chemicals pumps and chemical system should be checked for proper functional of system.