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Version Number: 2004
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Related Documentation
In addition to online help systems available via the product applications, a
number of printable documents are provided to help users learn and use the
HTFS family of products:
Title Content
HTFS Installation Guide.pdf Describes the installation routine
Introduction
Table of Contents
1 Introduction................................................................ 1-1
1.1 Overview..............................................................................1-3
1.2 Exchanger Geometries........................................................1-4
1.3 Fluid Processes ...................................................................1-5
1.4 Property Data Sources ........................................................1-5
1.5 Thermosyphons...................................................................1-6
1.6 Output Options ....................................................................1-6
1.7 Documentation ....................................................................1-7
iii
4 Output......................................................................... 4-1
4.1 Overview..............................................................................4-3
4.2 Output Views .......................................................................4-3
4.3 Output Files .........................................................................4-6
4.4 Error / Warning Message Log..............................................4-8
4.5 Other Output........................................................................4-9
Index............................................................................I-1
iv
Introduction 1-1
1 Introduction
1.1 Overview...........................................................................................3
1.5 Thermosyphons...............................................................................6
1.7 Documentation.................................................................................7
1-1
1-2 Introduction
1-2
Introduction 1-3
1.1 Overview
TASC gives you a single session solution for shell and tube heat
exchanger design, through its two modes of operation, TASC Thermal
and TASC Mechanical.
Modes
TASC Thermal Covers the thermal calculations and associated geometry, e.g.,
the design of the tube layout.
TASC Mechanical Covers the detailed mechanical design of each pressure part in
accordance with National Codes and Standards.
TASC Thermal can perform a wide range of Shell and Tube heat
exchanger calculations. There are five basic calculation modes:
1-3
1-4 Exchanger Geometries
Exchanger Geometries
Shells/ TEMA Shell Types, E, F, G, H, J (and inverted J).
Channels Kettle reboilers.
X-shells .
Double-pipe exchangers .
Multi-tube hairpin exchangers.
TEMA front and rear head types A, B, C, L, M, N, P, S, T, U, V, W.
Falling film evaporators.
Reflux condensers.
Shells in parallel.
Shells in series (up to 12).
Nozzles Plain.
Axial.
Vapour belts.
Impingement plates or rods.
Domes
Baffles Single segmental.
Double segmental.
Unbaffled exchangers.
Rod baffles.
Intermediate support baffles.
Blanking baffles on U-tubes.
Tube Bundles Single pass.
Multi-pass (up to 16).
Full bundle (no tubes removed under nozzles).
Normal bundle.
No-tubes-in window designs.
Tubes Plain tubes.
Lowfin tubes (database included).
Longitudinal fins in double-pipe and unbaffled exchangers.
Twisted tape inserts.
TASC can produce an accurate Tube Layout diagram (which you can
edit) and a Setting Plan.
1-4
Introduction 1-5
Facilities are provided whereby you can modify the heat transfer
coefficients and pressure gradients calculated by TASC, either by scaling
them, or replacing them by values you specify. You can also specify
whether allowance is made for certain physical processes during the
calculations, such as gravitational pressure changes, the effect of vapour
shear on condensing coefficients, subcooled boiling and wet-wall
desuperheating.
1-5
1-6 Thermosyphons
1.5 Thermosyphons
For thermosyphons, TASC has methods for calculating both frictional
and gravitational pressure changes in the inlet and outlet pipework,
connecting the exchanger to the column. This allows for straightforward
handling of considerably complex lines, including bends, diameter
changes, branches, and generalised flow restrictions.
TASC will determine the thermosyphon stream flow rate consistent with
the driving pressure head you specify, and tabulate the pressure changes
in all the components of the circuit. As well, full information about
exchanger performance is provided and a flow stability analysis is also
performed.
1-6
Introduction 1-7
1.7 Documentation
HTFS supplies the following manuals on the HTFS CD:
• HTFS User Guide
• HTFS Installation Guide
• TASC Getting Started
• TASC Reference Guide
For TASC there are separate Getting Started and Reference Guide for
TASC Thermal and TASC Mechanical.
When appropriate, this manual includes the TASC input and output
views to help with explanations. Since TASC is being continuously
developed, there may be minor discrepancies between what you see on
your computer, and the views shown in this manual. The discrepancies
may relate to layout, or to numerical values, but should not be taken as
indicating any problem.
See the TASC Getting Started for information on the set of QA data that
is included with the program. The QA data are input data sets to help
ensure that TASC is functioning properly. These sets should be run in
TASC and then checked that the results are the same (within the limits of
computer accuracy) as the corresponding output files, which are also
provided.
1-7
1-8 Documentation
The Help Text is the most extensive documentation available for TASC.
It is available whenever you are running the program, or can be loaded
To load the Help Text when separately. There are direct links to appropriate Help topics for every
you are not running TASC,
double-click on TASC.HLP in input item, and from many other places in the program.
the main TASC directory.
The technical methods used in TASC are proprietary, and full details are
available only to companies who are full members of the HTFS Research
Network. These methods are described in HTFS Design Report DR12.
1-8
Using TASC 2-1
2 Using TASC
2.1 Overview...........................................................................................3
2-1
2-2 Using TASC
2-2
Using TASC 2-3
2.1 Overview
The normal TASC Thermal run procedure involves setting up the input
data representing a particular case, running the case and then
examining the results. If you open a case you have previously run, you
can examine the results without needing to run the program again.
Changes can easily be made to a case and then re-run. You can examine
the results of a changed case before deciding to save those changes. A
case can be saved with incomplete data and then be re-opened for
completion.
See Chapter 3 - Data Input for a detailed description of the data input
and for output see Chapter 4 - Output. Extensive Help Text is available
when running the program. The Help Text covers not only the details of
input and output, but also the particulars of the User Interface and
about Shell and Tube Exchangers in general.
2-3
2-4 Starting TASC
TASC 5.10 and subsequent releases will work with Windows 2000 and
XP.
Figure 2.1
You will then see the Welcome view, shown above, which contains a list
of recently used input files, and gives you the option of opening an
Existing file, or starting a New one. Click on the New button, and the
Start up view will open, where you can begin inputting data for a new
example.
You can save an example at any point during data input, or after a case
has been run. The next time you start TASC, the saved case will be listed
with the recently used files and you can double-click the listing to open
it. If you want to find a previous input file that does not appear in the
Recently Used Project File list, click on the Existing button. When an
input file is opened, TASC will also open all the associated output files.
When you have your TASC file loaded, you can start a (different) new
case, by selecting File-New from the menu bar. Creating a new case will
clear any existing data and set up default data. Return to a different
existing case by selecting File-Open from the menu bar.
2-4
Using TASC 2-5
You can also use the key Regardless of the method you choose to begin a new case, the first view
combination SHIFT F1 to return available is normally the Start up view, shown in Figure 2.3. You can
to the Start up view.
return to that view at any point by selecting Input-Start up from the
menu bar.
Figure 2.2
You may not see the Start up view if you have opened a case previously
saved under TASC Mechanical. In this case, select Input-Thermal Input
Mode from the menu bar, or use the Toggle Thermal and Mechanical
Toggle Thermal and
Mechanical icon icon.
When you start an existing case, you will not be taken to the Start up
view. Instead, the Process Diagram view will open, which is a simple
indication of inlet and outlet temperatures and flow rates, together with
the Run Title, to remind you of the case you have selected.
The Process Diagram can also be opened at any time from the View
menu or from the toolbar by clicking on the Process Diagram icon.
Process Diagram icon
2-5
2-6 The Start up View
Figure 2.3
The most important item on this view is the Calculation Mode drop-
down list. The default setting is Design, but you can reset it to Checking
(Rating), Simulation, Thermosyphon, or Geometry Only as required. As
with all input items, press F1 to see the Help Text, if you are not sure
what the options mean or what you should do.
In HTFS Data Browser view, By checking the Basic Input Mode checkbox, you can limit the number
the tree browser will show a
number of items with red of input items available in the following input views. If you are a new
crosses against them, to user, working in this mode may help you get an overview of the most
indicate there are omitted important TASC input items and options. If you checked it, you can
data items which will lead to
fatal errors. return to the Start up view at any time and uncheck it, to gain access to
the full range of input. If you save your data while using Basic Mode and
then re-open the case later, it will again be displayed in Basic Mode.
The Equipment Item Number and the Job Title are optional input, but it
is recommended that you provide them for future reference. Click on OK
to advance to the input views for your new case.
2-6
Using TASC 2-7
The details of the progress made as TASC is run, appears in the display
field located at the bottom of the TASC desktop. Sometimes this text will
be too rapid to follow in detail, but it can be useful for TASC cases that
take more than a few seconds to run.
Figure 2.4
2-7
2-8 TASC Icons
Figure 2.5
The meaning of each icon appears as a ToolTip after the cursor has been
left positioned on it for a second or two. When toolbar icons are
referenced in this manual, an image of the icon will appear in the
margin adjacent to the relevant paragraph. The following table gives a
brief description of each of the available icons.
2-8
Using TASC 2-9
2-9
2-10 TASC Icons
2-10
Data Input 3-1
3 Data Input
3.1 Overview...........................................................................................3
3-1
3-2 Data Input
3-2
Data Input 3-3
3.1 Overview
TASC has a number of data input views, each comprising several tabs.
You can access these views via the Input menu. The contents of each
page may vary slightly according to the Calculation Type (Design,
Checking, Simulation, Thermosyphon, or Geometry Only) you have
specified.
Many TASC input items have defaults. Most of these defaults are
indicated in red on their input form. In many cases they will depend on
context and other input values, and are shown as they will be when you
Run TASC.
If you are unsure what a data item means, position the cursor on that
item and press F1. You will be shown the Help Text on that item, which
can show diagrams, define defaults, and let you explore other relevant
information. It can point you to more information on why particular
design features of shell and tube exchangers are used, or on what use is
made of an input item during TASC calculations.
For a full description of each item and a listing of all possible items, use
the Help Text. For more information on Physical Properties, both input
and output, see Chapter 5 - Physical Properties.
Every time you enter or change an input item, all values are
automatically re-checked, and defaults re-set. A record of the items
affected is given in the Status Window, at the bottom left of the desktop.
For a full check on input, Run TASC. You will immediately see a list of
any errors and warnings produced.
3-3
3-4 Input Views
3-4
Data Input 3-5
Figure 3.1
Some views are only used for certain calculation modes. They
sometimes have a different set of items on them, depending on the
Calculation Mode. In the Basic Input option, a reduced set of views,
with a reduced set of input items on them appears. This may make it
easier for you to find your way around the input, if you are unfamiliar
with the program.
3-5
3-6 TEMA Input
Any input supplied to the TEMA Form is transferred directly to the main
TASC input views, and vice versa.
The TEMA Form can also be selected from the Output menu, after you
have run the TASC calculations, and it will display calculated values, as
well as your input.
3-6
Data Input 3-7
Figure 3.2
3-7
3-8 Geometry Data Input
Process Data can also be imported, along with Properties Data, from a
PSF file. See Chapter 5 - Physical Properties. In such cases data
consistency should not be a problem.
The Process Constraints and Process Methods views require input only
if you want to make special modifications to the calculations performed.
For Design calculations, less input is needed. You need to select the
basic Exchanger Configuration, such as Shell and Header types, and the
Tube Size and Layout. You also need to specify any enhanced surface to
be used, and any special baffle type. TASC then determines all the other
geometric features, such as shell size and tube length, number of tubes
and tubeside passes, the number of exchangers in series and parallel,
the size of nozzles, baffles, clearances and so on.
If you are unsure about any of the key items you need to select for a
design, the Help Text provides information on when and why various
design features are used.
3-8
Data Input 3-9
When you look at the input views in Design mode, you will see that there
is the possibility of specifying more data than the basic minimum. Some
of this relates to the range of tube lengths, shell diameters etc. that
should be explored. Other input items let you preset various features,
such as nozzle sizes or baffle cut, to help you constrain the design to
meet your particular requirements.
Once you have created a Tube Bundle Layout Diagram, you have
options which include making it part of the Input, or creating it anew
when you next run. If you elect to make it part of the input, you gain
access to powerful editing facilities, which allow you to very closely
match the layout in the exchanger you are modelling. Any changes you
make are then taken (as far as possible) into account during TASC's
thermal calculations.
Options input can normally be set to default values, unless you want to
modify the basis of the calculations, or suppress or switch on certain
outputs.
3-9
3-10 Input Units
The Geometry and Process Data can be defined using different unit sets
within a single case. Properties Data can be defined with different unit
sets for every individual stream.
To access the Preferences When a new file is created, it uses a single unit set for all data, which you
view, select File-Preferences
can preset (the default setting is SI units). You can change the units via
from the menu bar.
the Preferences option in the Preferences view. Alternatively you can
click on the Units field at the bottom of any input property view, to get to
the Units tab of the Preferences view, as shown in the figure below.
Figure 3.3
If you click on the checkbox at the bottom of the view, then a single
change sets the units of all components of the input to a consistent unit
set. There is also an option to define the Default Units for any New file
you subsequently initiate.
3-10
Data Input 3-11
You cannot modify the individual units setting for the Stream or
Component input via the Preferences view. This must be done directly
on the Physical Property Data view. However, if the checkbox at the
bottom of the view is checked, than changing any of the other unit sets
will automatically change the unit sets for these items, as well.
When you change the units, you can decide whether or not any values
you have already input should have their units converted to the new
system.
Some of the preset defaults in the Geometry input have units, so you
should select the Convert option even if you have not yet supplied any
data.
The program output units will be deduced from the input units, though
you can explicitly specify one of the three sets on the Output tab of the
Output view.
3-11
3-12 Using Help
TASC Help can be opened at any point using the Help menu, or during
input, you can press F1 to go directly to help on the item where the
cursor currently points.
The Help Text provides information on data input, how to use the User
Interface, the Program Output, and on Errors and Warnings. There is
also general information on shell and tube heat exchangers, and the
reasons for choosing particular design features. See figure below.
Figure 3.4
You will also find information on TASC capabilities, new features in the
latest version, and contact points for user support.
3-12
Data Input 3-13
When you have found the Help Text relevant to the particular input
item, you will see that there is an Input Item Identifier at the bottom of
the Help view. This takes the form of a Line Number and Item Number
in the input file. For example Front End Head Type is 102.2, meaning
item 2 on line 102 (there can be up to 6 items on a line).
Figure 3.5
To find a particular item, select View-Find Item from the menu bar to
access the Find Item view. When you type in a Line Number, you will be
shown the list of items on that line. If you click on a particular item, you
will be taken to the input view where it occurs. See the above figure. For
Physical Properties input, you will just be taken to the Main Properties
view, and may need to investigate subsidiary pages yourself.
Some Error and Warning messages give Line and Item numbers. You
can use the Find Item facility to identify the item more fully, and go to
the input page where you can amend it.
3-13
3-14 The Input File
The data lines are gathered together into 'blocks', with a related set of
line numbers. The following table lists the data type and their respective
number ranges.
The first line in each block identifies the block, and the units of the input
data. Some data blocks are repeated, for example there is a Process
block, and at least one Properties block, for each stream.
A full listing of all possible input data items is given in the Help Text. The
Help Text on individual items indicates the line number (and position
on the line).
You can preview the Input data file, before it is run, under the View
menu.
The User Interface normally holds an internal version of the input file,
which is modified in response to changes you make in the input, and
which is used when the TASC calculations are Run. You have the option
of saving this internal version of the input file, at any stage. You will be
explicitly offered the option of saving it each time you Run calculations,
or, if you have changed any input items, on Exit from the program. If you
do not save it, any initial version of your input file will be left unaltered.
3-14
Data Input 3-15
The Component Properties Input (400 series lines) relates to the now
deprecated input option, which is only available under OldStyle Physical
Properties. COMThermo related information on properties is stored in
XML information within the Input File.
When you use a Default Input File, you should ensure that you use the
Save As command (under the File menu) to save new cases. Save your
file with a name different than that of your default input file, otherwise
this modified file will be saved as the default.
To change the Default Input Data File, go to the Files tab of the
Preferences view, and make your selection. Click OK and TASC will use
the new file as the default input file for all subsequent cases.
3-15
3-16 Input Errors and Warnings
Figure 3.6
3-16
Data Input 3-17
When you use the diagram for Input, it is used to supply values for
parameters defaulted in the main Input. You can also edit this diagram
to refine or modify it before you Run TASC to perform the required
Checking or Simulation calculation of the exchanger. In Geometry Only
mode, the appearance of this diagram is effectively the end of the
calculation.
You can edit the Tube Layout diagram to Add or Delete various features,
or you can move them using a ‘nudge’ facility or by revising the values
for their location in an accompanying spreadsheet.
3-17
3-18 Tube Layout
Figure 3.7
Inconsistencies between the Main Input and the Tube Layout Diagram
normally constitute fatal errors. You also have the option of only treating
inconsistencies as warnings. Ensuring that the diagram and input are
consistent is of course the best policy.
There is an important input flag in the Bundle Layout view, which lets
you select whether the Tube Layout is created anew from the main Input
every run, or whether the current layout is used as a source of input
information, alongside the main Input. Take care with these settings, if
you have (or are about to) make major edits on the Tube Layout
diagram. If you are set to create a new layout based on the main Input,
the Layout diagram edits made previously will be lost.
A further option, Ignoring the Current Layout diagram, and using Main
Input only, lets you run TASC making a temporary change that is
inconsistent with the diagram without losing Tube Layout data. For
example, you could explore the effect of changing the number of passes
3-18
Data Input 3-19
or the tube pattern. When you revert to your original geometry your
diagram will still be available.
3-19
3-20 Tube Layout
3-20
Output 4-1
4 Output
4.1 Overview...........................................................................................3
4-1
4-2 Output
4-2
Output 4-3
4.1 Overview
Running the core TASC program produces a number of different types of
output. These can be viewed using the Output menu. When you save an
example, all the key output files remain in place, so that you can view
the output again once you open a case you have previously worked on.
This chapter gives an overview of the various outputs you can inspect to
help you find particular details that may be of interest to you. A more
detailed description of all the Outputs is available in the Help Text. See
Output in the Help Text contents page.
4-3
4-4 Output Views
Figure 4.1
For Checking (Rating) calculations, the key result is the Surface Area
Ratio (Actual/Required), together with the information on Stream
Pressure Drops.
All Heat Transfer Coefficients and Resistances shown in the output are
referred to the area of the Outside Surface of the tube. For Low-finned
tubes this is taken as the Outside Surface area of a plain tube of Outside
Diameter equal to the Fin Tip Diameter.
Using the controls at the bottom of the view, you can automatically
change the units in which the results are presented, print the contents of
the view or copy the contents to the Clipboard.
To change the display units, simply select the appropriate unit set from
the three available on the drop-down list on the right side of the view.
The output will automatically change to display in the unit set selected.
4-4
Output 4-5
Select Print from the toolbar or menu to print the results. Use the Edit |
Copy command from the menu bar to copy the contents of the view to
the Clipboard.
The Full Results view is an HTML based, with Topic Headings to give
you easy access to various parts of the results. The information shown is
that in the Lineprinter output file, the most comprehensive output.
Figure 4.2
4-5
4-6 Output Files
Figure 4.3
4-6
Output 4-7
If you would like to limit the information sent to the output files, open the
Options view from the Input menu. On the Output Options tab, select No
Output from the drop-down lists of any of the data output you do not
want. Re-run the program to generate the reduced file.
For each of the output file views, four buttons are available at the top of
the view. These buttons and their functionality are listed in the following
table:
Button Function
Font Opens a view and allows you to change the file font.
The Find operation is not Find Activates the Find operation that will locate a word or phrase you
case sensitive. specify, within the file view. Use this operation to quickly locate
information on a certain aspect of an exchanger. Simply use a word
relevant to the information desired and then the Find operation will
locate that text, if it exists, within the file.
Find Next After locating the first occurrence of a text string within the file view
using the Find button, use the Find Next button to locate all
subsequent occurrences of this text string.
Help Opens a a Viewer Help view.
4-7
4-8 Error / Warning Message Log
Errors are normally fatal, in that TASC has identified some fundamental
inconsistency in your data, or a lack of vital data, which means that it
cannot continue further with its calculations. If you have used the HTFS
Data Browser, and eliminated all the red markings, you would not
normally expect to see any such fatal errors. Nevertheless, it is still
possible for fatal errors to occur, as TASC proceeds to deeper levels of
data checking.
With any such warnings you should check the input data, to confirm
that it is as you intended, and amend it if necessary.
4-8
Output 4-9
There are five other special outputs, which can be brought up under the
TASC Output menu:
• Report Generator
• TEMA Specification Sheet
• Word Specification Sheet
• Setting Plan
• Tube Layout Drawing
• Costing Package
The Report Generator lets you produce output with an improved layout,
suitable for printing or exporting to other software packages. In this
form, it gives access to key parts of the TASC results, in both tabular and
graphical format. Information from this form is also available in other
parts of the output views.
The TEMA Specification Sheet is the same as can be used for input, as
described in Chapter 3 - Data Input, but will display calculated results
as well as your input.
The Word Specification Sheet has a similar layout to the TEMA sheet,
but is a Word document and can be customised to your company’s
requirements. The Word Specification Sheet, the Setting Plan, the Tube
Layout Drawing and the Costing Package are all described in Chapter 6
- Other Facilities.
4-9
4-10 Other Output
4-10
Physical Properties 5-1
5 Physical Properties
5.1 Overview...........................................................................................3
5.1.1 Properties Data Input ...............................................................4
5.1.2 Properties Used .......................................................................5
5-1
5-2 Physical
5-2
Physical Properties 5-3
5.1 Overview
A wide range of options are available for providing the physical property
data needed by this program. The user interface contains the
COMThermo package, which contains data for over 1000 substances
and a range of methods for determining vapour liquid equilibrium and
mixture properties, and can be used to set up tables of property data for
each stream.
5-3
5-4 Overview
Physical Properties
This lets you define a stream data source (components and methods) for
the COMThermo databank, and then calculate a table of stream
properties, which can be used as program input. It also lets you directly
input property data tables, or modify those just calculated. Refer to
Section 5.2 - Properties Input for more details.
To access the Physical Properties (Old Style) view, you must switch off
the HTFS Data Browser option in the Preferences view, and select
Properties (old style) under the Input menu.
Use of the newer style input, with the COMThermo package gives you
more control. This lets you set up, check and if necessary revise
properties data before running the program. Except for the special case
when you provide direct input, the old style input only sets up the
properties data tables data when the program is run.
5-4
Physical Properties 5-5
Property Data
Liquid Temperature for liquid properties.
Liquid Density.
Liquid Specific Heat.
Liquid Viscosity.
Liquid Thermal Conductivity.
Surface Tension (for two-phase streams, optional).
Vapour Temperature for vapour properties.
Vapour Density.
Vapour Specific Heat.
Vapour Viscosity.
Vapour Thermal Conductivity.
T-h-x Data Temperature for T-h-x.
Specific Enthalpy [h].
Quality (vapour mass fraction) [x].
Sets of 1-24 liquid data points, 1-24 vapour data points and 2-26 T-h-x
points are used. Although separate sets of temperatures can in principle
be used for each of the three subsets, when COMThermo is used the
liquid and vapour temperatures are identical with the relevant ones for
T-h-x.
The properties need not relate explicitly to the process conditions in the
equipment through which the system flows in any way. Data can be
extrapolated as well as interpolated if necessary. It is, however, clearly
sensible that the properties cover a broadly similar temperature range to
that in the equipment, as major extrapolations are likely to be less
accurate than interpolations.
5-5
5-6 Properties Input
5-6
Physical Properties 5-7
The data source options, and calculated property tables are shown in
the main Physical properties view.
Figure 5.1
5-7
5-8 Properties Input
Figure 5.2
If you selected a Stream Type on the main properties input form, then a
default Property Package will be selected. You can, however, change the
package used, from a selection including Peng Robinson, SRK, NRTL,
and variants on these. A brief description of each is given on the view.
5-8
Physical Properties 5-9
which let you select the property method individually for each property
for each phase, and gives you further advanced options, such as
selecting from a much wider range of VLE methods for each phase,
giving control over the convergence criteria for the VLE, and the ability
to view and modify the VLE interaction parameters.
When both components and Property Package are set, the status bar at
the bottom right turns green and reads Ready. You can then close this
view, and on the main Properties input view, the new Data Source is
available to be selected for any stream.
After properties have been calculated you can delete individual data
points (data columns). You can explore the effect of changing the
Property Package, used using Edit to revise the Data Source.
Once data has been generated, you can change the Data Source to
Direct Input and edit individual property values, though this is not
recommended.
5-9
5-10 Properties Input
For Single Phase streams data need only be input for one phase. Specific
enthalpy data are optional, as they can be found by integrating specific
heats.
Refer to Section 5.10 - A set of Stream Properties data you specify should all relate to the same
Pressure Dependence for
more information regarding pressure, typically some mean pressure within the exchanger. You can
pressure dependence. supply a second set of stream data at a different pressure, permitting the
program to allow for the pressure dependence of properties. Such
dependence is sometimes significant, particularly for thermosyphons,
or if there is a very close temperature approach between streams. For
the PIPE program, pressure dependence is mandatory.
5-10
Physical Properties 5-11
Figure 5.3
The master view for old style input is shown in the above figure. Using
this view, Physical Property information can be supplied in a number of
ways.
You can:
• Input Stream Properties directly. You can either type them, or
import them from a PSF file. See Section 5.6 - Importing
Properties and Process Data.
• Identify data from a User Databank. The calculation engine will
read data from this databank when it runs.
• For a single component stream, get the data directly from the
NEL40 Databank supplied with the program.
• Tell the program the stream components and composition, and
get it to calculate the properties.
5-11
5-12 Properties Data Input (Old Style)
The Data Source item on the main Physical Properties input view
allows you to select the various options. You should also set the Phase
before supplying further data. A two-phase stream means that it can be
either single phase or two phase, depending on the temperature.
Figure 5.4
If you have previously imported data from a PSF file, you will be able to
see what you have imported.
5-12
Physical Properties 5-13
You need to specify the properties indicated above for one or both
phases. For Two-phase streams you also supply T-h-x data. Although
you can supply data at up to 24 temperature points, this is potentially
tedious if you are typing the data in, and you are most likely to use this
method when you have only one or two data points available, for
example at an exchanger inlet and outlet.
You can use different sets of temperatures for the Liquid, Two-phase
(Enthalpy + Quality) and Vapour Properties. You should normally fill in
the data tables from the left, without leaving gaps, though this is not
strictly necessary.
For Single Phase streams, T-h-x data are not usually input, as they can
be found by integrating specific heats. If, however, you do want to input
Enthalpies for a Single Phase stream, click on Show T-h-x, and that T-h-
x part of the input table will become available.
Heat Load data, rather than Specific Enthalpies, can be specified. If you
supply a heat load, you must also specify the flow rate to which it relates.
The rules for direct property input are as defined in Section 5.2.3 - Rules
for Direct Property Input. The additional facilities available under Old
Style input are as follows.
5-13
5-14 Properties Data Input (Old Style)
5-14
Physical Properties 5-15
With the Old Style input, mixture calculations are performed when the
calculation engines run.
From the main Properties input view, set the Data Source for the stream
concerned to Components, and then click on the Specify Mixture
button.
The Specify Mixture view, see the figure below, lets you define the
temperature range over which mixture properties should be calculated,
or amend the calculation methods or results.
Figure 5.5
5-15
5-16 Mixture Calculations (Old Style)
For a Two Phase stream, you can select the method to be used for VLE
calculations, SRK or Ideal. There is also a facility called T-h-x Override,
whereby you can control the results of the VLE calculations. At the basic
level, you can simply specify all the temperatures at which you want the
calculations performed. You can also request that any calculated bubble
and dew points (temperatures and optionally enthalpies), be modified
to conform to pre-set values. More information on all these options is
given in the Help Text, accessible by using the Help button at the bottom
of the view.
All the inputs on the Specify Mixture view are optional, but you must
use it to access the Define Components and Define Compositions
views, via the appropriate buttons.
From the Define Components view, see figure below, you can identify
each component, and where data for it is to be obtained.
Figure 5.6
Click on Add Component until the correct number are identified. The
number should be the total number of components in all such mixtures.
If the same component occurs in more than one stream, it need only be
counted once. There is no need to include those components which
only occur in pure component streams.
5-16
Physical Properties 5-17
You can also select from a User Databank of component data (if you
have set one up previously), or you can choose to Input Directly.
Selecting Input Directly as the Data Source enables the Property Table
button. If clicked the view for direct input of component properties is
opened. The properties needed for each component are similar to those
required for a stream, but the Liquid Properties are saturation line
values, and the Vapour Properties are ideal gas values, that is values in
the low pressure limit.
Figure 5.7
5-17
5-18 Property Databanks
The COMThermo databank contains data for over 1000 substances, and
is accessible via the User Interface to set up tables of Physical Properties
data as part of the program input. To see the list of substances in
COMThermo, go to the Physical Properties input view, and click on Add
in the Data Source group.
The NEL40 databank does not in itself contain any methods for VLE
calculations, though it does do mixture calculations when phase
compositions are known. A VLE facility for use with NEL40 is provided
within the HTFS Physical Properties Package (PPP), but it is not as
extensive as the facilities offered with COMThermo.
5-18
Physical Properties 5-19
One case where NEL40 may be more reliable than COMThermo is for
water, since NEL40 always uses an accurate water/steam package.
Differences are only likely to be significant at high pressures. The HTFS
interface to COMThermo therefore contains a facility for Water from
NEL40, which may be used instead of setting a Data Source for water
from COMThermo itself.
You can set up a User Databank with the properties of any components,
which you may frequently need to access, but which are not in NEL40.
The structure of the databank is very similar to that of the Component
blocks of an Input file. The Help Text gives full details. In general it is
preferable to use COMThermo, rather than setting up such a User
Databank.
5-19
5-20 Importing Properties and Process Data
The User Databanks of stream and component data are files. Specify
their location by selecting File-Preferences from the menu bar and
specifying the information on the Files tab in the Preferences view.
Although still available, User Databanks of both stream and component
data are now deprecated features, which will not necessarily be
supported in future HTFS releases.
The data from a PSF file go directly into your input file. The import
facility can be opened via either the Input or the File menus. The first
step is to identify the particular PSF file from which you want to import
data. You will then be taken to the Import PSF Data view.
5-20
Physical Properties 5-21
Figure 5.8
If the PSF file has been prepared specifically for the exchanger you are
interested in, you may simply be able to click on OK. You can, however,
use the Import PSF Data view to direct only part of the information
from a PSF file into the input file.
You can:
• View the stream Names, Number and Inlet/Outlet
Temperatures in the file.
• Import data for some streams but not others.
• Import Process data, or only Property data, or both.
• Import data at any selection of pressure levels (PSF files often
contain properties data at the Inlet, Outlet and Mean Pressures in
the exchanger).
• Change the stream Number when you import data.
The Import facility shows you the stream names and inlet/outlet
temperatures in the PSF file. The temperature units of the display can be
reset by selecting a different unit from the drop-down list located at the
top right corner of the view.
The PSF file itself is largely in basic SI units, and when imported to the
input file the data can be viewed in whatever units have been set for
process and property data.
The Import To column shows the Stream Number to which data will be
imported. This is initially set to the Stream Number from the PSF file,
but you can reset it to a different number if you want, or if it is necessary
for the program. You can set it to ignore, enabling you to import data for
5-21
5-22 Importing Properties and Process Data
only one stream (or fewer than all the streams for multi-stream
exchangers). You cannot set two stream numbers to be the same.
The Use Properties column lets you select which pressure levels in a PSF
file to use for Properties data. If there are data for three pressure levels,
you can select two (upper and lower), one (middle level), or you can opt
for a special selection.
If you want to import the properties data but not the process data, click
on Separate Process and Properties, and you will see that the Import To
column is divided in two. The left part relates to Process data, the right
part to Properties. You can set either one to Ignore, so that only the
other is imported.
Normally, when you import Process and/or Properties data for a stream,
any data you have already entered for that stream is overwritten. You
can however, cause the Properties data to be added to any data
currently present, provided that it relates to a different pressure. Use the
PSF file layout and contents Merge with Existing Data checkbox.
are defined in the Help Text.
5-22
Physical Properties 5-23
The Import from HYSYS facility is in TASC, ACOL, MUSE and APLE. It is
not in FIHR, PIPE or FRAN. It is clearly only directly useful when the
HTFS program is for equipment corresponding to a HYSYS exchanger.
HYSYS will start, load the chosen case, and the import interface will
generate a list of all heat exchangers within that case.
You can select an exchanger, and for each stream in that exchanger, the
temperatures and pressures will be shown.
Figure 5.9
You can revise the temperatures and pressures. If you then select OK,
HYSYS will perform the flashes needed to generate the data for a PSF
file. You can then review and select from the data as for a normal PSF
import.
5-23
5-24 Importing from Properties Package
When you select this option, you are asked to provide input on stream
inlet/outlet conditions, stream compositions and components, and
possibly also on the methods to be used, and the temperature/pressure
range of data to be set up. When you have supplied the necessary
information, a PSF file will be generated, and you will be taken to the
PSF import facility, where you can opt to import the data you have
created into the input file of your HTFS program.
5-24
Physical Properties 5-25
The first type of output can be either held in a separate file, or directed
to the main Lineprinter file. The separate file is the default. If you want it
in the main Lineprinter output, or turned off, select this on the Output
Options view, this view can be opened by selecting Input-Options from
the menu bar.
The contents of the file format Physical Properties output can be set via
the Properties Output Options view. The Properties Output Options
view is accessible from the main Physical Properties (old style) input
view. The output is in four parts:
• Input data for each stream/pressure level.
• Table of properties for each stream/pressure level.
• Stream/phase compositions for each stream/pressure level.
• Table of properties for each component.
The third and fourth items are only relevant where mixture calculations
have been performed. Only the second item is produced by default. See
the Help Text for more information on the contents of the various parts
of the output. A further option, accessible via Output, lets you output
stream data to a stream properties databank (see Section 5.5 - Property
Databanks).
5-25
5-26 Pressure Dependence
If you are using the program to calculate stream properties for a mixture
of known composition, then it is very simple to define two pressure
levels in the properties input. This normally happens by default when
you are using COMThermo. If you are using Physical Properties (old
style) input you will need to use the Add Pressure key. You must then
specify the pressure for each level (if you only have one level, you can
use a default pressure). You should select the pressures to span the range
expected in the exchanger.
You can specify data at more than two pressure levels for a stream. This
is unlikely to be necessary if the stream pressure change is less than 30%
of the (absolute) inlet pressure.
When data are available at only one pressure, the PPP can, if specified,
estimate an allowance for pressure dependence, using the Clausius
Clapeyron equation. This will be less accurate for wide boiling range
5-26
Physical Properties 5-27
If the properties data you have available are not isobaric data, but
contain some inherent pressure dependence, for example from inlet to
outlet, then in many cases you can use this data with relatively minor
inaccuracies. You should not select Pressure Dependence in such cases.
Data with an inherent pressure dependence are, however, not
acceptable for two-phase streams that are pure substances, or
azeotropes, or for which the change in saturation temperature due to
pressure changes is comparable with, or larger than, the isobaric boiling
range.
5-27
5-28 Pressure Dependence
5-28
Other Facilities 6-1
6 Other Facilities
6.1 Overview...........................................................................................3
6-1
6-2 Other Facilities
6-2
Other Facilities 6-3
6.1 Overview
This chapter introduces you to some of the other features that are
available with TASC Thermal.
Figure 6.1
If you have TASC Mechanical and call up its Setting Plan, the
dimensions shown are based on the full mechanical design of the
exchanger. If you open the TASC Thermal Setting Plan, the diagram
dimensions originate from two sources. Some will come from TASC
6-3
6-4 The Setting Plan
Figure 6.2
Revisions made using the Setting Plan only affect the Setting Plan
display, and do not affect your TASC input. You must go back to the
TASC Input, make the corresponding revisions and re-run TASC
calculations if you want to see the consequences on exchanger
performance of modifying dimensions in the exchanger.
The Setting Plan can be exported as a DXF file. For instructions on how
to do this, and further details about the package, consult the Help Text
of the Setting Plan.
6-4
Other Facilities 6-5
Figure 6.3
As this is an Output view you cannot make any changes to the drawing.
If you want to make changes you will have to do so by going to the
Bundle Layout input form, and select the Use Layout for Input option,
before you have edit access to the Tube Layout diagram. Any changes
made can then be taken into account in the thermal calculations, when
TASC is Run.
6-5
6-6 The Costing Package
The Costing Package view is To access the Costing Package view, select Output-Costing Package
equipped with its own Help
from the menu bar. The figure below shows the view.
Text and should be consulted
for more detailed information.
Figure 6.4
The calculations results appear on the Cost Summary tab of the Costing
Package, along with data imported from TASC. You can modify the
imported data, or re-customise the cost factors to explore the effect of
design on costs.
6-6
Other Facilities 6-7
The package contains tables of cost data for various components, based
on Carbon Steel, and then cost factors are applied to allow for other
materials. You can change these cost factors to allow for current market
conditions. Add other Adjustment Factors for each component group to
customise the costs for your company, and to allow for inflation. These
customisation factors may be saved to a file for future use, and should
be periodically adjusted to reflect changing costs.
Methods in the Costing Package are different from the much simpler
relative cost algorithms used to compare designs in the core TASC
program, and are not intended to replace them.
6-7
6-8 The Word Specification Sheet
To access the Preferences Before using the Word Specification Sheet you must specify the location
view, select File-Preferences
from the menu bar.
of the relevant WINWORD.EXE file in your TASC Preferences. In the
Preferences view, go to the tab marked Word and specify the path of the
WINWORD.EXE file of the version of Word you are using in the Word
Processor group. You can also select the Template file (extension *.DOT)
to be used by specifying the path in the Tema Sheet Template group.
6-8
Other Facilities 6-9
You will see a list of the fins in the Lowfin databank. This is in the
form of a code, identifying the fins per inch, fin thickness and fin
height. See the Help Text for more information.
The Lowfin data bank is a text file, LOWFIN.TXT, which is supplied with
TASC. You can make additions to the bank, using the same format as the
included items. The first item in the bank as supplied has explanatory
text at the side. Each fin requires a unique identification number, in the
range 2001 to 2999. Identify the fins per inch, together with the fin pitch,
height and thickness. You should then identify the tube diameters for
which the fin is available and the range of wall thicknesses for each tube,
if possible. Any such data should come from a tube manufacturer.
6-9
6-10 Project File Structure
When you Run calculations from the User Interface, most of the project
output files are set up by default. You are able to switch off some of the
files by using the features available in the Options view.
1. Access the Options view by selecting Input-Options from the menu
bar.
2. On the Options view, go to the Output Options tab.
3. The Output Options tab contains drop-down lists controlling these
outputs.
You cannot switch off the *.TAF file, which is needed for the main Output
views, or the Error/Warning log.
The file extension *.TAA is used for an edited copy of the input data. This
is the version stored internally by the User Interface, which you can run
without saving. If you save the file, the main input, name.TAI is updated.
The *.TAA file is not saved when TASC is shut down.
6-10
Examples 7-1
7 Examples
7.1 Overview...........................................................................................3
7-1
7-2 Examples
7-2
Examples 7-3
7.1 Overview
The following examples will guide you through a number of cases in
order to illustrate some of the typical problems, which TASC can help
you solve:
1. High Pressure Boiler Feedwater Heater (Example BG1), BES unit,
single phase on both sides, Design case, SI units. Use of the TEMA
Input Sheet.
2. Debutanizer Overhead Condenser (Example BG2), BEM unit,
condensing with inerts on shellside, Rating (Checking) case,
British/American Customary units.
3. Kettle Reboiler (Example BG3), CKU, evaporating Hexane,
Simulation case.
4. Falling Film Evaporator (Example BG4), AEL, single component
evaporation, Rating (Checking) case.
5. Feed Effluent Train (Example BG5), boiling and condensing multi-
components with inerts, multiple shells in series, multipass, Design
case.
6. Vertical Thermosyphon Reboiler (in-tube) specification of
exchanger, pipework and heights.
7. Horizontal Thermosyphon Reboiler (G-shell).
Example # 1 2 3 4 5 6 7
Design x x
Checking (Rating) x x
Simulation x
Thermosyphon x x
Shell Type E E K E E E G
No. of Shells in Series 1 1 1 1 7 1 1
7-3
7-4 High Pressure Boiler Feedwater Heater
Example # 1 2 3 4 5 6 7
Vertical/Horizontal Units H H H V H V H
Single Phase Unit x
Condenser x x x
Reboiler/Evaporator x x x x x
Single Component x x x
Multi-Component x x x x
The physical property data for the Light Oil (hot stream) is given in the
following table:
7-4
Examples 7-5
This example uses Design mode to illustrate the use of the interactive
TEMA sheet and introduce some of the output features. As this is the
first example it will lead you through the data input in some detail.
As well as the Interactive TEMA Sheet (used for input and output), there
is also a second TEMA Sheet available via the Output menu which uses
Microsoft Word to allow you to view the data and gives you the full
functionality of Microsoft Word to customise the layout of the results.
Figure 7.1
The first item on this view is Calculation Mode. As the default setting is
Design, it need not be changed for this example.
3. The Basic Input Mode checkbox should be checked for this
example. When checked, the number of available input options is
reduced, which will simplify things if you are a new user.
Some of the other examples Basic Mode does not affect the calculations performed when you run
include options, which cannot
be seen in Basic Mode. TASC.
7-5
7-6 High Pressure Boiler Feedwater Heater
When you have seen the input views in Basic Mode, you can close these
views, return to the Start up property view and de-activate the Basic
Input Mode checkbox. On returning to the other input views, you will
see the other optional inputs.
4. Next, you should enter an equipment item number and job title:
Field Input
Equipment Item Number BG1
Job Title HP Boiler Feedwater Heater
The Design calculation will determine the shell length and diameter, the
nozzle sizes, the number of tubes and passes, the number of baffles and
baffle cut. Other details such as shell and head type, baffle type, tube
type and layout will remain as initially set. If you have any special
requirements, you will need to review these items.
7-6
Examples 7-7
Some items still need to be set. You will see that Side for the Hot Stream
is Not Yet Set so you must specify the hot side.
1. Define the fields in the Exchanger Geometry view as detailed in the
following table:
Field Input
Front End Head Type TEMA B
Rear End Head Type TEMA S
Side for Hot Stream Shell-side Hot
If you have a case where the All other information can be left at their default settings.
stream allocation is not clear,
TASC makes it easy to try 2. Click on OK to save the data and close the form.
both in Design mode. You
simply change the Side for As an alternative to using the standard input views, there is an
Hot Stream setting and re-
run. interactive TEMA input sheet that for simple cases will allow you to
enter the data and see the results.
3. Select Input-TEMA Input from the menu bar. See Figure 7.2 for a
view of the TEMA sheet.
Units are always the same For this example, the input units should be set to SI. If you want to
across a case(i.e., length is
always mm or inches whether change from Metric or British/American Customary then select Units
for tube diameter or tube from the menu options at the top of the TEMA Specification Sheet and
length). click on the unit set with which you want to work.
The SI, British/American and Metric units of input and output used by
HTFS are not the pure units but a more convenient set (e.g., SI flowrate
in kg/h not kg/s, SI/Metric length in mm not m, viscosity in cP for all sets
of units).
In order to make the sheet easier to read you can use the functions in the
View menu to enlarge or zoom into areas of the sheet.
Help may be obtained at any Data can be entered on the TEMA Sheet in any of the areas marked light
time by placing the cursor on
an item and pressing F1.
blue (this is the default colour - if you have changed your Windows
colour scheme it may be different). The data in this sheet are linked to
the normal data input property views in TASC, and vice versa, so either
method of input can be used at any time (the next example illustrates
the use of the main input property views). As you move the cursor
around the sheet you will find in some cases drop-down lists become
available. You may also enter data in grey fields but these data are not
necessary for a run of TASC - they are treated simply as comments.
7-7
7-8 High Pressure Boiler Feedwater Heater
You now need to enter the remaining data for this case.
4. Look at the TEMA Type on line 6. If you have not already set B E S,
you can click on these items (there are three separate drop-down
lists) to set them.
5. For the shellside (hot oil) enter the following information.
Field Input
Fluid Name Hot Oil
Fluid Quantity [kg/h] 284000
Temperature In [C] 213
Temperature Out [C] 167
Inlet Pressure [bar abs] 12
The Allowable Pressure Allowable Pressure Drop [bar] 1.5
Drop for both the shellside
Fouling Resistance [m2K/W] 0.000528
and tubeside streams will
change to the calculated
pressure drop once TASC has 6. For the tubeside (water) enter the following information.
performed its calculations.
Field Input
Fluid Name Boiler Water Feed
Fluid Quantity - Total [kg/h] 59100
Temperature In [C] 50
Temperature Out [C] 167
Inlet Pressure [bar abs] 50
Allowable Pressure Drop [bar] 1.0
The Fouling Resistance of Fouling Resistance [m2K/W] 0.000088
the tubeside stream will
change when TASC has
calculated the results, since
all output coefficients relate to
the tube outside diameter.
7-8
Examples 7-9
The figure below shows the portion of the TEMA sheet with the specified
data:
Figure 7.2
You have now completed entering the data via the TEMA Sheet, so it can
be closed.
There are two possible ways to view the input items. The default method
is by the HTFS Data Browser view, which is a new feature in TASC v5.10.
The alternative method uses tabbed forms which are referred to
throughout this guide. You access these tabbed forms directly as shown
in the guide, by toggling the Browser command off under the View
menu. However you may find it more convenient to leave the Browser
on. The tabbed forms can then be reached in the HTFS Data Browser
view by selecting the appropriate tree path in the tree browser.
7-9
7-10 High Pressure Boiler Feedwater Heater
With the HTFS Data Browser, the Apply and OK buttons are no longer
necessary. These both occur automatically when you move from one
page/input form to another, or in general when you leave a page/input
form.
When not in Basic Input 7. From the main menu bar select Input-Exchanger Geometry. This
Mode, the Exchanger provides a property view with two tabs.
Geometry property view
consists of four tabs.
On each property view, input data is accepted by moving to another tab,
by clicking on Apply or on OK (which also closes the form), or by closing
the form. If you click Cancel, it will lose any newly entered data on the
currently visible tab, and close that property view.
Physical properties can also be entered via the Physical Properties (Old
Style) input views.
7-10
Examples 7-11
You have now entered all the data and should save this in case you want
to use it again in the future.
16. From the main menu bar, select File-Save (or Save As). This will
then present a standard Windows File form.
You only need to input BG1 17. Change the directory if you want and then change the default name
when saving your case. The
extension.TAI is always used
to BG1.TAI and click OK.
for TASC input files, and is
added automatically.
The TASC Design logic will attempt to optimise the heat transfer against
the allowable pressure drop on both the shell and tube sides. It also has
built in heuristic rules that will stop it searching once it realises that
further calculations are pointless. As a general rule TASC will attempt to
design small diameter single pass exchangers before increasing the tube
length, shell diameter, number of passes and number of shells.
7-11
7-12 High Pressure Boiler Feedwater Heater
Figure 7.3
The scroll bars can be used to move down the sheet. The units used can
be changed by selecting the required units from the Units menu item.
The sheet can also be printed via the File menu.
7-12
Examples 7-13
Figure 7.4
7-13
7-14 High Pressure Boiler Feedwater Heater
7-14
Examples 7-15
You can now "fine tune" the design by considering whether the baffle
pitch, end lengths or any other features may need adjusting. This can be
done via the Interactive TEMA Sheet or via individual property views
from the Input menu.
7-15
7-16 Debutanizer Overhead Condenser
7-16
Examples 7-17
You will now see the Exchanger Geometry property view. TASC allows a
significant number of items to be specified but in most cases default
values can be used, as you will see when going through the geometric
data entry.
5. Look at the Units field in the bottom left corner of the form. If it does
not indicate US/British, click on it. A new property view will appear,
and you should select US/British from the drop-down list for all the
input blocks. Answer Yes to the Units Conversion dialogue for each
change.
6. On the Exchanger General tab of the Exchanger Geometry property
view, specify the following information. Fields not specified can be
left at their default values.
Field Input
Front End Head Type TEMA B
Shell Type TEMA E
Rear End Head Type TEMA M
Shell Inside Diameter [in] 31.5
Side for Hot Stream Shell-side Hot
7-17
7-18 Debutanizer Overhead Condenser
7. You can use the defaults in all the remaining tabs, so click Next to
store the data and continue.
8. You will now see a property view named Tubes and Baffles. Specify
the following:
7-18
Examples 7-19
13. You will now enter the Process data for the Hot and Cold streams.
You have already specified the Units as US/British.
14. The Process Constraints tab allows you to specify your own fixed
values of the heat transfer coefficients, but you should normally
leave these blank.
15. The Process Methods tab allows you to control some calculation
options, but again you can normally ignore this form and use the
defaults.
16. Click on Next. You will now see the Options property view. This will
allow you to put in comments and control the level of output from
TASC.
17. The first tab to be presented is the Comments to go on Output tab.
Add your own comments, then click on the Output Options tab. The
first field allows you to change the units of output. By default, this
will be the units of input but you can change the units. This is useful
if your client works in SI and you prefer American Customary as you
can re-run the program to obtain a set of results in the other units.
18. Click OK to close down the Options property view and retain the
changes.
19. The final data input required is the Physical Properties. In this case
the COMThermo database in TASC will be used to set up properties.
If you have access to specialist properties software, such as that in a
Process Simulator, it is preferable to use it to generate stream
properties. However, if you don't, you can use TASC for this job.
20. From the main menu bar, select Input-Physical Properties. The first
tab is for Stream 1the Hot Stream.
21. Enter the name of the stream, Debutanizer O-heads, and select
Hydrocarbon for stream type.
7-19
7-20 Debutanizer Overhead Condenser
26. Click Options first to set the temperature range. Input an upper limit
temperature of 114.4 F and a lower limit temperature of 80 F. Now
click on the Get Properties button, and the table of properties will
be filled.
By default data are set up at two pressure levels, and you are looking
at data at the one selected. Select the other pressure level to view
data at that pressure.
7-20
Examples 7-21
If an inlet pressure and inlet & outlet temperatures have been input into
the process input view then these will be used as defaults within the
properties input. You can change the pressure levels by editing the
values shown. You can change the temperatures used by using the
Options button. You can either specify a range of temperatures, and
leave the remainder to be set by default, or you can select Define
Temperatures on Spreadsheet. This will colour the temperature line
yellow, and let you edit any existing temperatures, or add ones or your
own. The order in which you define them does not matter, as they are
sorted whenever new data are calculated. Dew and/or bubble points are
added if they are in or close to the selected temperature range.
27. Now select Stream 2, the cold stream. Rename the stream to Cooling
Water, and select data source Water from NEL40. Water data will be
set up and used when the program is run, so you can now close the
Properties view.
This now completes the data input for this case and the data should be
saved.
28. From the main menu bar, select File-Save As.
29. On the Save As view, enter BG2 and OK to close the form.
7-21
7-22 Debutanizer Overhead Condenser
7-22
Examples 7-23
7-23
7-24 Kettle Reboiler
Figure 7.5
7-24
Examples 7-25
Field Input
Front End Head Type TEMA C
Shell Type TEMA K
Rear End Head Type TEMA U
Shell Inside Diameter [mm] 940
Side for Hot Stream Tubeside Hot
4. Click OK.
For a kettle this is the diameter in the port region, which approximates to
that of the bundle (940 mm), not the larger diameter of the main region of
the shell, where there is a vapour space above the liquid.
If a Tube Count was given, this would be entered on the Bundle Size tab.
TASC will calculate a value from the Bundle Size. For a K shell, there is
no need to provide any information on the Transverse Baffles form tab.
6. Click OK.
7-25
7-26 Kettle Reboiler
Nozzle Data
1. Select Input-Nozzles from the menu bar.
2. Remember that for a K shell, there are three shellside nozzles.
Specify the following:
Process Data
1. Open the Process view.
2. Enter the process data for the Water in the Hot stream column and
the Hexane data in the Cold stream column.
In a kettle reboiler, the flow within the bundle is probably much greater
than the cold stream feed to the bundle, due to recirculation within the
kettle. TASC will automatically make allowance for this, determining the
local flow from the head of liquid around the bundle. If the stream were
a multi-components mixture, TASC would also make allowance for
composition changes due to this recirculation.
7-26
Examples 7-27
7-27
7-28 Kettle Reboiler
Figure 7.6
14. Click on Items in the drop-down list and you will see spreadsheets
appear defining the various features in the diagram. You could in
principle use these to modify the Tube Layout at this point, but for
the present, assume it is acceptable, and click on OK to accept the
layout, and cause TASC to perform its simulation calculation.
7-28
Examples 7-29
In this case, the unit achieves within a few percent the duty required.
The Shellside Pressure Drop is significantly less than the initial
estimate. This means that the initial estimate would have suggested a
Lower Mean Pressure, and hence Lower Temperature for the Hexane
than the exchanger actually achieved. This would have implied a larger
driving temperature difference, and hence a larger duty. This illustrates
the value of the option in TASC which allows for Pressure Dependence
rigorously in the course of calculations.
7-29
7-30 Kettle Reboiler
The cold stream temperatures Another useful output is to examine the Thermal Setting Plan produced
in the second table are
significantly less than those in
by TASC. See the figure below.
the initial estimate table.
Figure 7.7
The above view can be opened from the Output menu and will clearly
show the assumptions TASC has made about the distance from the weir
to the end of the shell and the height from the bundle to the top of the
shell.
7-30
Examples 7-31
7-31
7-32 Falling Film Evaporator
Figure 7.8
7-32
Examples 7-33
7-33
7-34 Falling Film Evaporator
9. Select Input-Physical Properties from the menu bar. For the Hot
stream Data Source select Water from <NEL40>.
10. Select the Cold stream tab. Click on Direct Input for the Data
Source. The spreadsheet of properties will become editable. Enter
the values in the table below, then close the Physical Properties
view.
7-34
Examples 7-35
11. The file should now be saved. Select File-Save As from the main
TASC menu bar. In the Save As view, specify BG4.TAI.
12. You have now entered all the data that are required and can run
TASC by clicking the Run icon.
Run icon 13. Click on OK when the Tube Layout appears.
In this case the unit has more surface area than required. Other
parameters such as allowable pressure drops are also acceptable.
The second table of the output considers Fluid Elastic Instability. This
table has a different structure from the table above. For each tube
considered in the analysis, TASC integrates along the tube to give a
single value of the predicted flowrate for the onset of fluid elastic
instability compared with the actual flowrate. This ratio is reported for 3
levels of damping for each tube 0.1, 0.03 and 0.01. These correspond to a
heavily damped tube, a tube with a typical level of damping and a lightly
7-35
7-36 Falling Film Evaporator
The figure below shows the Setting Plan from TASC. It should be noted
that although the exchanger is vertical, the setting plan draws all
exchangers horizontally.
Figure 7.9
7-36
Examples 7-37
This example has a boiling reactor feed on the shellside and condensing
effluent on the tubeside. Physical Property tables have been provided
for both streams together with some Geometric data. You should first
use TASC in Design mode to provide you with some design options and
then in Checking mode to fine tune a selected design.
7-37
7-38 Feed Effluent Train
Tab Process Data - Metric Units Effluent (hot stream) Feed (cold stream)
Process Total Mass Flow [kg/h] 26000 26000
Inlet Temperature [C] 400 120
Estimated Outlet Temperature [C] 170 360
Inlet Pressure [kgf/cm2] 60 68
Allowable Pressure Drop [kgf/cm2] 2 3
Inlet Mass Quality 1 0.07
Outlet Mass Quality 0.1 1
Fouling Resistance [h m2/kcal] 0.0003 0.0004
Process Constraints Minimum Tubeside Velocity [m/s] 2
Physical Properties of Reactor Feed (Cold Shellside) Point 1 Point 2 Point 3 Point 4
Liquid Temperature [C] 120 260
Liquid Density [kg/m3] 710 580
Liquid Specific Heat [kcal/kg K] 0.574 0.751
Liquid Viscosity [cP] 0.427 0.183
Liquid Thermal Conductivity [kcal/h m K] 0.098 0.08
Surface Tension [dyne/cm] 16.19 4.2
Temperatures for Heat Load [C] 120 260 340 380
Heat Load [kcal/h] 0 4000000 7000000 8000000
Quality 0.07 0.25 1 1
Vapour Temperature [C] 120 260 340 380
Vapour Density [kg/m3] 6.98 49.49 51.46 47.8
7-38
Examples 7-39
Physical Properties of Reactor Feed (Cold Shellside) Point 1 Point 2 Point 3 Point 4
Vapour Specific Heat [kcal/kg K] 2.061 1.023 0.795 0.823
Vapour Viscosity [cP] 0.012 0.017 0.016 0.016
Vapour Thermal Conductivity [kcal/h m K] 0.17 0.159 0.092 0.097
1. If TASC is already running, select File-New from the menu bar. This
will clear any existing data and set up default data for a Design run
using SI units.
2. You can use the defaults in the Start up view. Do not set Basic Input
Mode, as there is one special input item in this example, a Minimum
Tubeside Velocity, which cannot be entered in this mode. Enter BG5
as the Equipment Item Number and Feed-Effluent Case as the Job
Title, then click OK.
3. The Exchanger Geometry view should automatically appear. Enter
information from the table shown below. Defaults are acceptable for
other items. Click OK.
Field Input
Front End Type TEMA B
Shell Type TEMA E
Rear End Head Type TEMA M
Maximum Number of Series Shells 10
Maximum Number of Parallel Shells 2
Maximum Shell Inside Diameter [mm] 1000
7-39
7-40 Feed Effluent Train
Pressures are given in kgf/ 5. Select Process under Input to enter the Process data.
cm2 which are metric units. If
these are not set, click on the
When you input the data, it is important to remember that the Hot
Units field in the bottom
Process data. Stream is the Effluent Stream. The table can be found on page 38.
Click on OK when finished.
Not all the possible process input is required. For example, for multi-
component streams such as those in a Feed Effluent Train it is not
necessary to input Qualities, as they can be calculated from
Temperatures. If you know the Qualities, however, it is good practice to
put them in, as TASC can then do a consistency check, and warn you if
there is a problem, perhaps resulting from a typing mistake as you
provide input.
The units should be set to 6. Select Input-Physical Properties (Old Style) from the menu bar. A
Metric / deg C for each set of
data in this example.
view with tabs corresponding to each of the streams will appear.
Both streams are Two Phase, and properties will be provided by
Direct Input. Enter stream names 1-Hot Effluent and 2-Feed.
Remember stream 1 is the Hot stream. Change the data source to
Input Directly. Then click on Property Table button.
7. You will see at the bottom of the Property Table tab that there is the
option of inputting either Specific Enthalpies or Heat Loads in the
Input of Enthalpy group. Since Heat Load information has been
provided, select the Heat Load radio button, and notice the row title
in the input table changes.
8. Now specify the Flowrate to which the Heat Loads correspond
(26000 kg/h). This is the value given in the Process Data table.
This example shows how property data can be entered in the old style
input. This has the advantage of permitting Heat Loads to be entered. In
the Standard Physical Properties Input, you would need to divide the
heat loads by mass flow, to define specific enthalpies.
7-40
Examples 7-41
9. Enter all the Properties for the Effluent and click OK when
completed. The table of values can be found on page 38.
There are three sets of properties, Liquid, T-h-x and Vapour, each with
their own set of Temperatures. The properties may be entered in any
order, hot to cold or cold to hot, but remember to begin each set in the
leftmost column.
10. Move to the tab for Stream 2, click on the Properties Table button
and proceed to enter the feed stream properties, click on the Heat
Load radio button, and specify the Flowrate. Click OK when
completed. The table can be found on page 38.
11. You have now entered all the data that are required. Run TASC
Calculations by clicking on the Run icon, or select Run-Calculate
Run icon All from the menu bar.
12. When you click Run you are asked if you want to save the input file.
If you want a permanent record of the input at this stage click Yes,
otherwise click No. The program will still run the data you have just
input.
As this is a Design case no Tube Layout will appear. Since you have
asked the program to consider up to ten shells in series, the program
may take several minutes to run. This is because TASC performs a
rigorous iteration to establish the intershell conditions (it does not use a
simple stepping off method).
7-41
7-42 Feed Effluent Train
A warning has been issued as heat loads have been input as opposed to
the better option of the input of specific enthalpies. A warning has been
issued concerning the mean error in interpolating T-H data. This is due
to few data points being input.
TASC has issued a Warning with regards to Two Phase on the Tubeside.
In Design mode TASC simplifies the Tubeside Temperature Profile
calculation and so TASC recommends that you optimise the design
TASC will have considered a range of designs and by default, will have
reported on any valid designs within 25% of the relative lowest cost
design. The list of designs considered can be viewed by selecting
Output-Alternative Designs from the menu bar.
7-42
Examples 7-43
Figure 7.10
A full list is provided in the lineprinter output together with the reasons
why certain combinations were rejected.
As can be seen from the Setting Plan in the figure below the initial
design from TASC appears reasonable. You should now select a case to
consider in more detail. You might also want to consider a very Long
Single Pass unit (Texas Tower unit) or explore the Two Tube Pass case.
7-43
7-44 Feed Effluent Train
Figure 7.11
Select File-Create Checking Case from the menu bar. You will be
prompted for a file name and then presented with the list of Alternative
Designs. Click on the design you want to optimise. TASC will
automatically create the Rating (Checking) case. Typically you will now
set the Shell Diameter, Tube Length and Baffle Pitch, etc. to standard
lengths.
7-44
Examples 7-45
7-45
7-46 Vertical Thermosyphon Reboiler
In the figure below, the datum has been taken here as the bottom of the
lower tube sheet.
Figure 7.12
7-46
Examples 7-47
With the sketch in Figure 7.12 and the tables, we now have enough
information to start setting up an input file for TASC.
7-47
7-48 Vertical Thermosyphon Reboiler
The next step is to enter the Geometric data. The Exchanger Geometry
view should automatically appear. Examine the Exchanger General tab
entries. You will need to replace these entries as follows:
3. Specify an Axial Cone (V) Front Head.
4. Specify an M-type Rear Head.
5. Change the Shell Orientation to Vertical.
6. Enter the Shell Inside Diameter of 524 mm.
7. Specify Shell-side Hot as the Side for Hot Stream.
8. Specify Yes for Countercurrent in 1st Tube Pass.
Other items can be left at their default values. If you move to the
Material Properties tab, you will see that the default Tube Material is
Carbon Steel, which is appropriate for this example.
9. Click in OK to save to submit your changes.
You can let TASC calculate 10. Select Input-Tubes and Baffles and Input-Bundle Layout
the Tube Count.
commands from the menu bar. The items which you need to specify
are as follows.
7-48
Examples 7-49
11. The remaining items can be left at their default values. Click on OK
when complete.
12. Select Input-Nozzles from the menu bar. Enter the following data:
On the Thermosyphon Details view, you will enter details of the heights,
the pressure in the column, and of the inlet and outlet piping in the
three tabs. It is best to refer to the diagram in Figure 7.12 at this point.
First select a datum to which you will refer the various heights. Here the
bottom tubesheet has been selected as the datum.
15. Enter the Height of Exchanger Inlet (which for a Vertical Tubeside
Thermosyphon is taken as the bottom tubesheet) as 0.0, since the
bottom tubesheet is the datum.
16. Enter the Pressure at Liquid Surface (i.e., the column pressure) of
5.2 bar (abs).
The liquid surface is typically 17. Enter 3500 mm as the Height of Liquid Surface in Column relative
about the level of the top tube
sheet.
to this datum.
18. Enter 3800 mm as the Height of Vapour Return to Column, above
the datum of the centre line of the vapour return pipe, at the point it
enters the column.
7-49
7-50 Vertical Thermosyphon Reboiler
19. Now move to the Inlet Circuit tab. Since there is no change in pipe
diameter, the pipe lengths can be treated as a single pipe element
Enter the following data:
An important difference from the Inlet Circuit is that since there is Two
Phase flow in the Outlet pipework, the program has to calculate the
Gravity Head Loss. To do this, it requires information on the separate
lengths of vertical and horizontal pipes. However, for this case, since
there is a side exit from the outlet head, there is no length of vertical
pipe.
21. For Element 1 select Horizontal Pipe and enter the Internal
Diameter of 450 mm and Length of 1000 mm.
Now you will enter the Process Data. In the TASC Thermosyphon mode,
the program calculates the Cold stream Flowrate by balancing the
pressure changes around the Thermosyphon loop. However, you should
enter an estimate of both the Cold stream Flowrate and Outlet Vapour
Mass Fraction.
For the Hot stream, often the most convenient option is to specify the
Pressure and the Inlet and Outlet Temperatures (or Vapour Mass
Fractions). TASC will then converge the Hot stream Flowrate to match
the specified Inlet and Outlet Temperatures. Alternatively you can
specify the Hot stream Flowrate, but this is not recommended for
condensing streams.
7-50
Examples 7-51
If you choose to converge the hot stream flowrate, the main process
information which you will need to specify is as follows:
• If the Hot stream is condensing, specify the Inlet and Outlet
Vapour Mass Fraction.
• If the Hot stream is Single Phase, specify the Inlet and Outlet
Temperature.
• The Hot stream Inlet Pressure and Estimated Pressure Drop.
• An estimate of the Cold stream Inlet Pressure at the exchanger
Inlet.
• An estimate of the Cold stream Outlet Vapour Mass Fraction.
• An estimate of either the Cold stream Flowrate or Heat Load.
22. To begin entering the process data, select Input-Process from the
menu bar, or click on the Process icon. Enter the data in the
Process icon following table.
Field Input
Name (Hot)Stream 1
Data Source Water from NEL40
Selecting water as the component will give you the properties of both
Steam and Liquid Water. For Stream 2 (the Cold stream), you should
always allow for Pressure Dependence. This will happen because two
pressure levels are defined. Revise the default settings to 5.2 and 5.4 bar.
7-51
7-52 Vertical Thermosyphon Reboiler
26. On the [Cold]Stream 2 tab, set the Stream Type to Hydrocarbon and
click the Add button, for a new Data Source.
You can select the Pressure levels. For example one might be the
pressure in the column, another might be say 0.2 or 0.5 bar higher (3 or 7
psi higher). As long as the two pressure levels are different, and to a
reasonable approximation cover the range of pressures likely to be
found in the system, the exact values are not important.
27. The components and compositions are shown below. To locate the
components either use the scroll bar or start typing the component’s
name into the match field. For 1:3 Butadiene input 1,3. When
selected click on the Add button.
7-52
Examples 7-53
The Results Summary will display the calculated Hot and Cold stream
Flowrates, and the calculated Heat Load.
7-53
7-54 Horizontal Thermosyphon Reboiler
7-54
Examples 7-55
Figure 7.13
7-55
7-56 Horizontal Thermosyphon Reboiler
Figure 7.14
450 φ 200 φ
1500
50 φ
250 φ
200
You can edit the previous case, the Vertical Thermosyphon. Remember
to use the Save As command and save the case as BG7.TAI.
Use the tables presented at the beginning of this section to make the
necessary changes to convert the Vertical Thermosyphon to a
Horizontal Thermosyphon.
You can use the same Process and Physical Property Data as for the
previous example with a Vertical Thermosyphon.
Run the TASC calculations. Look at the Results Summary, and also at
the Special Thermosyphon part of the Lineprinter output. Compare the
Total Heat Load, the Thermosyphon Flowrate, and the Exit Quality with
those of the previous example, and observe the difference in pipework
pressure changes, now that the there is no gravitational component of
pressure change in the exchanger.
7-56
Index
A Baffles 1-4
Nozzles 1-4
Adjustment Factors (costs) 6-7
Shells/Channels 1-4
B Tube Bundles 1-4
Tubes 1-4
Baffles 1-4 Exchangers in Series 7-35
Basic Input 2-6, 3-5
Bubble Point Temperature 3-8 F
Bundles 1-4
Falling Film Evaporator 7-31
C Feed Effluent Train 7-37
Feedwater Heater 7-4
Calculation Mode 2-6, 3-5 File Extensions 6-10
Calculation Type 3-3 File Structure 6-10
Checking (rating) 3-3 File View 4-7
Design 3-3 Find 1-6, 4-7
Simulation 3-3 Find Item 3-13
Thermosyphon 3-3 Find Next 4-7
Checking (Rating) 1-3, 2-6 Fluid Processes 1-5
Components
Calculation of the Properties of a Mixture 5-14 G
Condenser 7-16
Geometry 1-4, 3-10
Convert Option 3-11
Geometry Data Input 3-8
Costing Package 6-6
Enhanced Surfaces 3-8
Adjustment Factors 6-7
Thermosyphon Views 3-8
Design Pressure 6-6
Labour Costs 6-6 H
Materials Costs 6-6
Header 3-8
D Heat Transfer Coefficients 4-4
Help Text 1-8, 2-3, 3-13
Data Input 3-1
Using 3-12
Databank 5-13
HYSYS 5-23
Databanks
Lowfin 6-9 I
Default Input Data File 3-15
Icons 2-8
Default Units 3-10
Importing from a Properties Package 5-24
Design 1-3, 2-6
Importing from HYSYS 5-23
Design Mode 3-8
Importing Properties and Process Data 5-20
Design Pressure 6-6
Importing PSF Files 5-20
Diagram (Process) 2-5
Information Message 3-16
DIPPR 5-19
Inlet Conditions 3-7
Documentation 1-7
Input Directly 5-12
E Input Errors and Warnings 3-16
Input File 3-14
Enhanced Surfaces 3-8
Process block 3-14
Equipment Item Number 2-6
Properties block 3-14
Error / Warning Message Log 4-8
Input Item Identifier 3-13
Examples 7-1
Input Items
Exchanger Configuration 3-8
Find Item 3-13
Exchanger Geometries
I-1
I-2 Index
L P
I-2
Index I-3
I-3
I-4 Index
I-4