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UNITED STATES

OF AMERICA

SSP
DELHI
QATAR

SUDAN

MALAYSIA
SRI LANKA

SINGAPORE

Global Presence: INDONESIA


AFGHANISTAN MEXICO
ALGERIA MYANMAR (BURMA)
BANGLADESH NEPAL
BOTSWANA NIGERIA
CANADA PAKISTAN
CHAD PHILIPPINES
CYPRUS QATAR
DENMARK RUSSIA
ECUADOR SAUDI ARABIA
EGYPT SIERRA LEONE
ETHIOPIA SINGAPORE
GUADELOUPE SOUTH AFRICA
GUATEMALA SRI LANKA
INDONESIA SUDAN
IRAN SYRIA
JAMAICA TANZANIA
JORDAN UGANDA
KAZAKHSTAN UKRAINE
KENYA UNITED STATES OF AMERICA
LIBYA UZBEKISTAN
SSP PVT LIMITED
MALAYSIA VIETNAM AN ISO 9001:2008, GMP CERTIFIED COMPANY

13 MILESTONE, MATHURA ROAD, FARIDABAD - 121003, HARYANA, INDIA,


SSP:MKD:CTG:02:08/2010
Phone: +91 0129 4183700 Fax: +91 0129 4183777, e-mail: info@ssp.co.in marketing@ssp.co.in; www.sspindia.com
PROJECTS
F OO D

AN ISO 9001:2008 CERTIFIED COMPANY


SSP PVT LIMITED
ABOUT SSP 9 INSTANT COFFEE PROCESSING PLANT

?The company was founded in 1977. Approximately 90% of world coffee production is represented by the species Concentration:
Coffee arabica; about 9% by, the species Coffee Robasta; with minor The fifth step is concentration of the extract through multi-effect evaporators
?The company provides customized turnkey projects & solutions to the industries, pertaining to food processing sector, dairy processing production from the species Coffee libericia. The amount of Coffee Robasta with TVR system.
grown has increased because of certain superior values in the manufacture
sector, fruit & vegetable processing sector, chemical industries and effluent treatment plant for various industries. of soluble-coffee products. Several varieties of Coffee arabica are grown in Spray Drying:
different countries. In Africa, varieties grown include Bronze Tip, Gimma, The sixth step is conversion of concentrate to instant coffee powder by spray
?It has client base in 42 countries. Local Bronze, Sidana, and Tchertcher. In India Kents is commonly grown. In drying; Drying is done under controlled conditions to protect and preserve
Indonesia (Java), a popular variety is Blawan Paseoemah. In Brazil, aroma and flavor. Fludized bed dryer is coupled with the system.
?‘SSP’ is an ISO 9001:2008, GMP certified company. Common or Typica is grown. There is considerable variation in the size of
the green beans produced by the three species: For Coffee arabica, there Agglomeration:
?Infrastructure wise “SSP” has FOUR manufacturing units with latest generation fabrication machines. are 545 beans per Kg; Coffee Robasta there are 726; and for coffee Spray dried powder then converted into soluble granules in an agglomerator
liberacia there are 363. The ultimate producers of commercial coffees tower.
?‘SSP’ has technically sound, highly skilled & experienced work force, numbering to 450+. usually blend beans from various sources to obtain the desired
characteristic flavor and aroma of their brand. Freeze Drying:
?Supplied more than 600 Evaporators & 400 Dryers round the globe. Freeze dryer retains aroma, improves appearance and taste because
THE PROCESS:- freeze drying takes place at a low temperature which minimizes heat
?Proven Technology. Coffee Cleaning & Blending: damage and retains volatile components (aroma). It also increases the shelf
The first step is through cleaning, removal of defective beans; blending of life of the dried product as compared to standard drying practices. Freeze
different types and size to ensure best flavor. drying involves dehydration of food products at low temperature and
?Highly Energy Efficient Plants.
pressure. As a result only the moisture is removed, leaving the molecular
Roasting & Grinding: structure intact. The end product is light in weight with least or no change in
?Receive 50 - 60% repeat orders every year. The second step is roasting through either batch or continuous roasters. volume. Worldwide freeze-drying technology is considered as the ultimate
Roasted coffee reduced in grinding to suitable size. amongst all other dehydration methods. Hence this technique is currently
?Follow International Standards of Operation & Production. being used for the production of instant coffee.
Extraction:
The third step is extraction of ground material through a continuous Packing & Filling:
pressure vessel with hot water. The alternate approach is through a batch The Instant Coffee Powder is taken to the filling and packing stage. For filling
extraction counter – current column battery unit. into tins or jars vacuum operated filling system is used. For filling into
sachets a form fill-sealing machine is used. Then the filled
Aroma Recovery: containers/flexible packings are packed in the shipping cartons and sent for
The extracted coffee liquor is passed through the aroma recovery plant. In dispatch to the finished goods warehouse.
the plant the volatile aroma is stripped off from the coffee before it enters the
evaporator. The flavor is returned just prior to the spray dryer
8 SOY MILK / POWDER PLANT 1 FRUIT JUICE, PULP & CONCENTRATION PLANTS

Soymilk and its related food products are getting popular throughout Tofu (Soy Paneer) Fruit processing industry has been declared as “Thrust Industry” for The most important steps involved in processing of Juices and
the world due to their nutritional and medicinal qualities. Tofu can be made by acidification of Soy Milk by use of lactic acid. The
its potential and vast utilization of fruits and vegetables. beverages are:-
paneer so obtained is washed and pressed to get Tofu.
Soymilk is high in protein and low in fat and carbohydrate and contains The study, design & manufacturing of these processing lines are the ?
Selection and preparation of fruits.
no cholesterol. Tofu can be packed in vacuum packages to extend its life upto one ?
Extraction of Juices.
month. result of many years devoted to the research of processing methods
Soymilk is an excellent food for babies, children and the elderly people focused on preserving the organoleptic, physical and aromatic ?
Straining, Filtration and clarification.
including pregnant and lactating women as it contains vegetable protein Flavoured Soy Milk ?
Blending Pasteurisation.
Soy milk can be formulated by addition of sugar and flavour to produce characteristics of the processed fruit in order to produce a juice of
that is very easy to digest.
flavoured soy milk. Varieties of flavours like Chocolate, Vanilla, Coffee high quality in color and clearness. ?
Filling, Sealing and sterlization.
SSP - 100- Continuous Soy Milk Plant etc. can be used to produce tasty soy milk drink. The flavoured Soy milk ?
Cooling, Labelling and Packing.
The plant has been designed for handling 100 liters of Soy milk per hour so produced can be sterilized in a sterilizer and can be marketed. The Fresh juices are best in taste and color and are best to be consumed
For Juice Concentration, vacuum evaporation is another step in fruit
from 15 kg/hr Soybeans. life of sterilized soy milk will be six months. fresh. The efforts to preserve them & to ensure their quality, various
processing line. The final concentrate can be filled in aseptic bags in
techniques are to be adopted. This includes various process and
The plant is a skid mounted one and requires only 15 sqm. area. Soy milk Powder Plant drums for export purposes.
SSP also offers suitable multiple effect Evaporator to concentrate soy preservation methods. The following fruits can be processed for
Only one skilled operator and one helper is sufficient to operate the milk upto 22% followed by Spray Dryer for manufacture of Soy milk Clear Juices can be formulated, blended and dried at best conditions
production of juices/pulps/concentrates:
plant. powder. to convert them into readily soluble powders.
SSP - 200 - Continuous Soy Milk Plant Instant Soy milk powder can be made by addition of lecithination SSP offers all the above processing plants to produce ready to drink
SSP also offers higher capacity machines. SSP- 500, SSP- 1000 & system along with Spray Dryer. juices, juice concentrate and juice powders.
SSP- 2000 machines are also available for production of 500L, 1000L
& 2000L Soy milk respectively.

Okara Dryer
Okara is the residual fibers after extraction of milk from soy bean. It
contains about 80% moisture and can be dried by a drying system to get
dried product with 4-12% moisture content.

The dried Okara can be used as a source of good fibre and can be used
in making Biscuits, Sweets.

?
Apple, Pineapple
?
Mango
3D view of ?
Tomato
Soymilk Powder Plant
?
Papaya
?
Guava
?
Berrys
?
Grapes
?
Oranges
?
Lemon

SSP offers multiple fruit processing plant for production of juices/pulps.


2 COCONUT MILK PROCESSING PLANT 7 MILK PROCESSING PLANT

A large number of products can be manufactured from coconut. Spray dried Coconut milk powder has advantage of long shelf life. Less MILK is widely considered as one of the world's most valuable protein Milk Products:
Desiccated coconut, coconut cream, Coconut Milk and Spray dried storage space is requirement and is very cost effective in terms of bulk food. As a raw material, it is available in various forms, and it is ] Pasteurized Milk
processed into ever increasing variety of nutritional milk products. ] Flavored Milk
Coconut milk powder finds a good market not only in India but also in packing.
] Chocolate Milk
The knowledge gained from experience and process technology
various other countries fresh coconut water and coconut water ] Sweetened Condensed Milk
available through SSP extends to all kind of consumer milk products,
concentrate and coconut vinegar are also used extensively. Instant Coconut Milk Powder, desiccated coconut powder along with ] Milk Shake Powder
whether they are manufactured by way of traditional processing
vinegar from Coconut water is a highly feasible project. ] Whole Milk Powder
techniques or by more sophisticated ones such as evaporating, spray ] Skim Milk Powder
Desiccated coconut is marketed in bulk as well as in small parts.
drying and fludised bed drying. ] Ice Cream Mix Powder
Deflated desiccated coconut is also in demand for various food
SSP's Unique Design Ensures ] Cultured Milk
preparations. DAIRY PROJECTS AVAILABLE ] Cream
]
High Product Quality.
] Liquid Milk Processing Plant ] Butter
]
Compact design.
Coconut cream & Coconut milk finds its application in various food ] Milk Powder Plant
] Butter Oil
]
Easy operation & automatic control ] Sweetened Condensed Milk Plant
preparation as a substitute to milk extracted from raw kernel in tradition ] Evaporated Milk Plant ] Malted Milk
]
Minimum manpower required
methods. This can be made available in cans and ascetic packages. ] Malted Milk Plant ] Baby Food
]
Low operation cost ] Casein & Whey Processing Plant ] Whey Powder
]
Low fat & High fat powder ] Khoa Making Machine ] Casein
] Lactose
FLOW DIAGRAM FOR MILK
PROCESSING

Milk Reception

Tanker Unloading
& Milk Weigh Scale

Milk Chiller &


Chilled Milk Storage

Milk Pasteurization
& Standardization

COCONUT MILK & COCONUT MILK POWDER


PROCESSING
Pouch Filling
FRESH COCONUT Cream Separation
Distribution
to Market

White Meat Coconut Water


Cream Skimmed Milk
Pasteurization for MEE
Extruder Vinegar
Cream Evaporator for
Storage Concentration
Other
Coconut Milk Low Fat Desiccated Butter
Ingredients Spray Dryer
Coconut Churner
Blending
Butter Fluidized Bed Dryer
Drying
Drying
Ghee / Butter Oil
Coconut Milk Instant Milk Powder
Processing
Powder

Coconut Milk Desiccated Ghee / Butter Oil Milk Powder Packing


Powder Packing Coconut Powder Packing & Bag Stitching
6 TOMATO PROCESSING PLANT
For Manufacturing Tomato Ketchup/Puree/Paste 3 EGG PROCESSING PLANT

SSP offers complete process line on turnkey basis to produce the Eggs contain essential nutrients. The higher nutrients density of eggs In the production process of whole-egg or egg-yolk powder, whole
following end products from tomatoes. relative to their calorie content makes them excellent food. Two large eggs/egg yolks are homogenized, filtered to remove membranes and
T Tomato Puree chicken eggs contains about 12 gms of protein, 1.2 gms of fragments of shell pieces. Pasteurization will be done at 64 to 66°C,
T Tomato Paste carbohydrate 11 gms of lipids and substantial amount of iron, with a holding time of 2 to 4 min. This ensures inactivation of most of the
T Tomato Ketchup/Sauces phosphorous, vitamin A, E, K and most of the B complex vitamins. White microbes such as E. coli and Salmonella which can cause ill health, if
T Tomato Juices portion of the egg contains almost 90% water, but contributes about not inactivation.
Packing lines can be offered depending upon the requirement like 50% protein, niacin and riboflavin. Most of the vitamins and minerals are After pasteurization whole eggs (solids content 20 to 27%) or egg yolk
Product in glass bottles, Cans, Drums, etc. Manufacturing process found in egg yolk. The yellow color of egg yolk is due to the presence of (solids content 40 48%) are fed to the spray dryer. The drying-air inlet
involves most modern technology of vacuum evaporation using forced xanthophylls pigment. temperature ranges between 150 and 200°C. Final powder has a
circulation evaporators/scrapped surface evaporators. Evaporation moisture content of 2 to 4% and bulk density of 0.3- 0.35 g/cm³. The
plants are versatile to concentrate other juices also. Process powder is then packed suitably after subsequent cooling.
Salient Features are: - Eggs are taken from the cold storage and weighed. Dirty eggs are sent
T High yield upto 90% of juice. to a washing machine before they are broken. Rotten eggs are
T Low energy cost. removed by candling. Egg breaking can be done manually or by using
T Low temperature evaporation resulting improved quality of continuous egg breaking & separation machines. A skilled operator can
products. break 500 to 800 eggs per hour. In case of large handling fully automatic
TOMATO PROCESSING machines are available.
T User friendly.
T Semi automatic as well as fully automatic system available. For processing egg whites, efficient separation of egg whites from yolks
Tomato Fruits
T Both hot break and cold break systems available Reception is of great importance as no yolk should contaminate the whites. Even a
small amount of yolk oil in albumen greatly reduces the quality of the
Washing, Grinding product. Modern machines can achieve the limits of yolk oil in egg white
& Sorting
to the extent of ≤0.02%, which is acceptable.

Juice Extraction Skins, Seeds etc FLOW DIAGRAM FOR EGG


PROCESSING PLANT
Heat Treatment EGG

Egg Receiving
Fine Pulping
(Refining)
Egg Washing
Temp. Juice
Tomato Juice Storage
Egg Breaking
For Tomato
Paste (Concentration)
Egg Separation

For Tomato Puree /


Tomato Sauce / Juice Concentration
Tomato Ketchup (Evaporator)
Tomato Juice Whole Egg Liquid Albumen Liquid Wet Shell
Sugar, Spice & Other 12-14 Brix (At 3% moisture)
(At 24% TS) (At 12% TS)
Ingredient preparation Tomato Juice
Concentrator
Formulation & (For Tomato Paste)
Yolk Liquid
Chilling Centrifuge
Blending (At 47% TS)

Pasteurization Chilling Fermentation Rotary Dryer


Formulated
Puree / Ketchup
Pasteurization Spray Drying Grinding
Can Packing
(Tomato Paste 28-30 brix)
Pasteurization Egg Whole Powder Dry Product
Spray Drying
(At 7% moisture) (At 1% moisture)
Tomato Paste
(28-30 Brix) in Cans
Glass Bottle or
Pouch Packing Whole Egg Powder Yolk Egg Powder
(At 3% moisture) (At 3% moisture)

Tomato
Puree / Ketchup Packing & Storage Packing & Storage Packing & Storage Packing & Storage
4 HONEY PROCESSING PLANT 5 REFINED IODISED SALT PROCESSING PLANT

Honey being a biological substance and intended for food & Brief Process Description Main source of salt is rocks and sea. Maximum consumption of salt is
pharmaceutical use, needs greater attention in quality and its handling. q Liquification in its natural form after being produced from sea or directly from rock.
The moisture content in honey plays an important role in deciding the q Pre-Heating and Straining But with time, awareness of uses of salt have grown manifold and the
quality of honey. Honey with more than 20% moisture are thinner in q Micro-filtration demand of refined iodised salt is increasing tremendously during the
consistency. The moisture content in honey increases due to hygroscopic q Inactivation of Yeast Cells (Processing) last few years. Refining not only helps in increasing purity of salt but
nature of honey in which the surrounding atmospheric moisture is q Vacuum Evaporation
also improves flow-ability and use of anti-caking agents helps in
absorbed by honey. q Cooling of Honey
keeping quality too. During refining and drying process iodisation is
If the moisture content is more than 20% the honey is liable to spoilage done which is important for human body to avoid various diseases.
due to fermentation & granulation. Considering the present practice of SSP's Unique Design Ensures
Refined salt is further graded for various applications like kitchen salt,
collection, storage & handling of honey under uncontrolled conditions q High product quality
table salt and industrial salt.
including climatic factors the honey needs processing, reduction of q Compact design & flexibility
moisture & packing by utmost care to protect the valuable natural q Easy operation & automatic control
properties. q Gentle heat treatment using low temperature hot water PROCESS:
q Minimum manpower requirement SSP has developed two basic process for refining of salt:
Composition q Centralised heating system using oil fired hot water boiler
1) Mechanical Salt Refinery.
Water (Moisture) - 20% q Easy cleaning due to absence of fouling & hygienic construction.
Fructose (Levulose) - 37% q Low operation cost 2) Vacuum Crystallisation.
Glucose (Dextrose) - 34%
Sucrose (Non Reducing Sugar) - 5.0%
Total Ash (Minerals) - 0.25%
Acids Organic - 0.20%
Proteins, Amino Acids, etc. - 1.50%
Other ingredients including pollen grains - 1.05% Mechanical Salt Refinery:

HONEY EXTRACTION PROCESS Vacuum Salt Refinery Plant:

Pre-Heating Processing Centrifugal


Micro Filter Feeding Tank
Tank Pump

Honey Pump Moisture Hot Water


Condensate
Reduction Generator

Condensate Cooling
Vacuum Pump
Collection

Settling Tanks Settling Tanks

Bottling
4 HONEY PROCESSING PLANT 5 REFINED IODISED SALT PROCESSING PLANT

Honey being a biological substance and intended for food & Brief Process Description Main source of salt is rocks and sea. Maximum consumption of salt is
pharmaceutical use, needs greater attention in quality and its handling. q Liquification in its natural form after being produced from sea or directly from rock.
The moisture content in honey plays an important role in deciding the q Pre-Heating and Straining But with time, awareness of uses of salt have grown manifold and the
quality of honey. Honey with more than 20% moisture are thinner in q Micro-filtration demand of refined iodised salt is increasing tremendously during the
consistency. The moisture content in honey increases due to hygroscopic q Inactivation of Yeast Cells (Processing) last few years. Refining not only helps in increasing purity of salt but
nature of honey in which the surrounding atmospheric moisture is q Vacuum Evaporation
also improves flow-ability and use of anti-caking agents helps in
absorbed by honey. q Cooling of Honey
keeping quality too. During refining and drying process iodisation is
If the moisture content is more than 20% the honey is liable to spoilage done which is important for human body to avoid various diseases.
due to fermentation & granulation. Considering the present practice of SSP's Unique Design Ensures
Refined salt is further graded for various applications like kitchen salt,
collection, storage & handling of honey under uncontrolled conditions q High product quality
table salt and industrial salt.
including climatic factors the honey needs processing, reduction of q Compact design & flexibility
moisture & packing by utmost care to protect the valuable natural q Easy operation & automatic control
properties. q Gentle heat treatment using low temperature hot water PROCESS:
q Minimum manpower requirement SSP has developed two basic process for refining of salt:
Composition q Centralised heating system using oil fired hot water boiler
1) Mechanical Salt Refinery.
Water (Moisture) - 20% q Easy cleaning due to absence of fouling & hygienic construction.
Fructose (Levulose) - 37% q Low operation cost 2) Vacuum Crystallisation.
Glucose (Dextrose) - 34%
Sucrose (Non Reducing Sugar) - 5.0%
Total Ash (Minerals) - 0.25%
Acids Organic - 0.20%
Proteins, Amino Acids, etc. - 1.50%
Other ingredients including pollen grains - 1.05% Mechanical Salt Refinery:

HONEY EXTRACTION PROCESS Vacuum Salt Refinery Plant:

Pre-Heating Processing Centrifugal


Micro Filter Feeding Tank
Tank Pump

Honey Pump Moisture Hot Water


Condensate
Reduction Generator

Condensate Cooling
Vacuum Pump
Collection

Settling Tanks Settling Tanks

Bottling
6 TOMATO PROCESSING PLANT
For Manufacturing Tomato Ketchup/Puree/Paste 3 EGG PROCESSING PLANT

SSP offers complete process line on turnkey basis to produce the Eggs contain essential nutrients. The higher nutrients density of eggs In the production process of whole-egg or egg-yolk powder, whole
following end products from tomatoes. relative to their calorie content makes them excellent food. Two large eggs/egg yolks are homogenized, filtered to remove membranes and
T Tomato Puree chicken eggs contains about 12 gms of protein, 1.2 gms of fragments of shell pieces. Pasteurization will be done at 64 to 66°C,
T Tomato Paste carbohydrate 11 gms of lipids and substantial amount of iron, with a holding time of 2 to 4 min. This ensures inactivation of most of the
T Tomato Ketchup/Sauces phosphorous, vitamin A, E, K and most of the B complex vitamins. White microbes such as E. coli and Salmonella which can cause ill health, if
T Tomato Juices portion of the egg contains almost 90% water, but contributes about not inactivation.
Packing lines can be offered depending upon the requirement like 50% protein, niacin and riboflavin. Most of the vitamins and minerals are After pasteurization whole eggs (solids content 20 to 27%) or egg yolk
Product in glass bottles, Cans, Drums, etc. Manufacturing process found in egg yolk. The yellow color of egg yolk is due to the presence of (solids content 40 48%) are fed to the spray dryer. The drying-air inlet
involves most modern technology of vacuum evaporation using forced xanthophylls pigment. temperature ranges between 150 and 200°C. Final powder has a
circulation evaporators/scrapped surface evaporators. Evaporation moisture content of 2 to 4% and bulk density of 0.3- 0.35 g/cm³. The
plants are versatile to concentrate other juices also. Process powder is then packed suitably after subsequent cooling.
Salient Features are: - Eggs are taken from the cold storage and weighed. Dirty eggs are sent
T High yield upto 90% of juice. to a washing machine before they are broken. Rotten eggs are
T Low energy cost. removed by candling. Egg breaking can be done manually or by using
T Low temperature evaporation resulting improved quality of continuous egg breaking & separation machines. A skilled operator can
products. break 500 to 800 eggs per hour. In case of large handling fully automatic
TOMATO PROCESSING machines are available.
T User friendly.
T Semi automatic as well as fully automatic system available. For processing egg whites, efficient separation of egg whites from yolks
Tomato Fruits
T Both hot break and cold break systems available Reception is of great importance as no yolk should contaminate the whites. Even a
small amount of yolk oil in albumen greatly reduces the quality of the
Washing, Grinding product. Modern machines can achieve the limits of yolk oil in egg white
& Sorting
to the extent of ≤0.02%, which is acceptable.

Juice Extraction Skins, Seeds etc FLOW DIAGRAM FOR EGG


PROCESSING PLANT
Heat Treatment EGG

Egg Receiving
Fine Pulping
(Refining)
Egg Washing
Temp. Juice
Tomato Juice Storage
Egg Breaking
For Tomato
Paste (Concentration)
Egg Separation

For Tomato Puree /


Tomato Sauce / Juice Concentration
Tomato Ketchup (Evaporator)
Tomato Juice Whole Egg Liquid Albumen Liquid Wet Shell
Sugar, Spice & Other 12-14 Brix (At 3% moisture)
(At 24% TS) (At 12% TS)
Ingredient preparation Tomato Juice
Concentrator
Formulation & (For Tomato Paste)
Yolk Liquid
Chilling Centrifuge
Blending (At 47% TS)

Pasteurization Chilling Fermentation Rotary Dryer


Formulated
Puree / Ketchup
Pasteurization Spray Drying Grinding
Can Packing
(Tomato Paste 28-30 brix)
Pasteurization Egg Whole Powder Dry Product
Spray Drying
(At 7% moisture) (At 1% moisture)
Tomato Paste
(28-30 Brix) in Cans
Glass Bottle or
Pouch Packing Whole Egg Powder Yolk Egg Powder
(At 3% moisture) (At 3% moisture)

Tomato
Puree / Ketchup Packing & Storage Packing & Storage Packing & Storage Packing & Storage
2 COCONUT MILK PROCESSING PLANT 7 MILK PROCESSING PLANT

A large number of products can be manufactured from coconut. Spray dried Coconut milk powder has advantage of long shelf life. Less MILK is widely considered as one of the world's most valuable protein Milk Products:
Desiccated coconut, coconut cream, Coconut Milk and Spray dried storage space is requirement and is very cost effective in terms of bulk food. As a raw material, it is available in various forms, and it is ] Pasteurized Milk
processed into ever increasing variety of nutritional milk products. ] Flavored Milk
Coconut milk powder finds a good market not only in India but also in packing.
] Chocolate Milk
The knowledge gained from experience and process technology
various other countries fresh coconut water and coconut water ] Sweetened Condensed Milk
available through SSP extends to all kind of consumer milk products,
concentrate and coconut vinegar are also used extensively. Instant Coconut Milk Powder, desiccated coconut powder along with ] Milk Shake Powder
whether they are manufactured by way of traditional processing
vinegar from Coconut water is a highly feasible project. ] Whole Milk Powder
techniques or by more sophisticated ones such as evaporating, spray ] Skim Milk Powder
Desiccated coconut is marketed in bulk as well as in small parts.
drying and fludised bed drying. ] Ice Cream Mix Powder
Deflated desiccated coconut is also in demand for various food
SSP's Unique Design Ensures ] Cultured Milk
preparations. DAIRY PROJECTS AVAILABLE ] Cream
]
High Product Quality.
] Liquid Milk Processing Plant ] Butter
]
Compact design.
Coconut cream & Coconut milk finds its application in various food ] Milk Powder Plant
] Butter Oil
]
Easy operation & automatic control ] Sweetened Condensed Milk Plant
preparation as a substitute to milk extracted from raw kernel in tradition ] Evaporated Milk Plant ] Malted Milk
]
Minimum manpower required
methods. This can be made available in cans and ascetic packages. ] Malted Milk Plant ] Baby Food
]
Low operation cost ] Casein & Whey Processing Plant ] Whey Powder
]
Low fat & High fat powder ] Khoa Making Machine ] Casein
] Lactose
FLOW DIAGRAM FOR MILK
PROCESSING

Milk Reception

Tanker Unloading
& Milk Weigh Scale

Milk Chiller &


Chilled Milk Storage

Milk Pasteurization
& Standardization

COCONUT MILK & COCONUT MILK POWDER


PROCESSING
Pouch Filling
FRESH COCONUT Cream Separation
Distribution
to Market

White Meat Coconut Water


Cream Skimmed Milk
Pasteurization for MEE
Extruder Vinegar
Cream Evaporator for
Storage Concentration
Other
Coconut Milk Low Fat Desiccated Butter
Ingredients Spray Dryer
Coconut Churner
Blending
Butter Fluidized Bed Dryer
Drying
Drying
Ghee / Butter Oil
Coconut Milk Instant Milk Powder
Processing
Powder

Coconut Milk Desiccated Ghee / Butter Oil Milk Powder Packing


Powder Packing Coconut Powder Packing & Bag Stitching
8 SOY MILK / POWDER PLANT 1 FRUIT JUICE, PULP & CONCENTRATION PLANTS

Soymilk and its related food products are getting popular throughout Tofu (Soy Paneer) Fruit processing industry has been declared as “Thrust Industry” for The most important steps involved in processing of Juices and
the world due to their nutritional and medicinal qualities. Tofu can be made by acidification of Soy Milk by use of lactic acid. The
its potential and vast utilization of fruits and vegetables. beverages are:-
paneer so obtained is washed and pressed to get Tofu.
Soymilk is high in protein and low in fat and carbohydrate and contains The study, design & manufacturing of these processing lines are the ?
Selection and preparation of fruits.
no cholesterol. Tofu can be packed in vacuum packages to extend its life upto one ?
Extraction of Juices.
month. result of many years devoted to the research of processing methods
Soymilk is an excellent food for babies, children and the elderly people focused on preserving the organoleptic, physical and aromatic ?
Straining, Filtration and clarification.
including pregnant and lactating women as it contains vegetable protein Flavoured Soy Milk ?
Blending Pasteurisation.
Soy milk can be formulated by addition of sugar and flavour to produce characteristics of the processed fruit in order to produce a juice of
that is very easy to digest.
flavoured soy milk. Varieties of flavours like Chocolate, Vanilla, Coffee high quality in color and clearness. ?
Filling, Sealing and sterlization.
SSP - 100- Continuous Soy Milk Plant etc. can be used to produce tasty soy milk drink. The flavoured Soy milk ?
Cooling, Labelling and Packing.
The plant has been designed for handling 100 liters of Soy milk per hour so produced can be sterilized in a sterilizer and can be marketed. The Fresh juices are best in taste and color and are best to be consumed
For Juice Concentration, vacuum evaporation is another step in fruit
from 15 kg/hr Soybeans. life of sterilized soy milk will be six months. fresh. The efforts to preserve them & to ensure their quality, various
processing line. The final concentrate can be filled in aseptic bags in
techniques are to be adopted. This includes various process and
The plant is a skid mounted one and requires only 15 sqm. area. Soy milk Powder Plant drums for export purposes.
SSP also offers suitable multiple effect Evaporator to concentrate soy preservation methods. The following fruits can be processed for
Only one skilled operator and one helper is sufficient to operate the milk upto 22% followed by Spray Dryer for manufacture of Soy milk Clear Juices can be formulated, blended and dried at best conditions
production of juices/pulps/concentrates:
plant. powder. to convert them into readily soluble powders.
SSP - 200 - Continuous Soy Milk Plant Instant Soy milk powder can be made by addition of lecithination SSP offers all the above processing plants to produce ready to drink
SSP also offers higher capacity machines. SSP- 500, SSP- 1000 & system along with Spray Dryer. juices, juice concentrate and juice powders.
SSP- 2000 machines are also available for production of 500L, 1000L
& 2000L Soy milk respectively.

Okara Dryer
Okara is the residual fibers after extraction of milk from soy bean. It
contains about 80% moisture and can be dried by a drying system to get
dried product with 4-12% moisture content.

The dried Okara can be used as a source of good fibre and can be used
in making Biscuits, Sweets.

?
Apple, Pineapple
?
Mango
3D view of ?
Tomato
Soymilk Powder Plant
?
Papaya
?
Guava
?
Berrys
?
Grapes
?
Oranges
?
Lemon

SSP offers multiple fruit processing plant for production of juices/pulps.


ABOUT SSP 9 INSTANT COFFEE PROCESSING PLANT

?The company was founded in 1977. Approximately 90% of world coffee production is represented by the species Concentration:
Coffee arabica; about 9% by, the species Coffee Robasta; with minor The fifth step is concentration of the extract through multi-effect evaporators
?The company provides customized turnkey projects & solutions to the industries, pertaining to food processing sector, dairy processing production from the species Coffee libericia. The amount of Coffee Robasta with TVR system.
grown has increased because of certain superior values in the manufacture
sector, fruit & vegetable processing sector, chemical industries and effluent treatment plant for various industries. of soluble-coffee products. Several varieties of Coffee arabica are grown in Spray Drying:
different countries. In Africa, varieties grown include Bronze Tip, Gimma, The sixth step is conversion of concentrate to instant coffee powder by spray
?It has client base in 42 countries. Local Bronze, Sidana, and Tchertcher. In India Kents is commonly grown. In drying; Drying is done under controlled conditions to protect and preserve
Indonesia (Java), a popular variety is Blawan Paseoemah. In Brazil, aroma and flavor. Fludized bed dryer is coupled with the system.
?‘SSP’ is an ISO 9001:2008, GMP certified company. Common or Typica is grown. There is considerable variation in the size of
the green beans produced by the three species: For Coffee arabica, there Agglomeration:
?Infrastructure wise “SSP” has FOUR manufacturing units with latest generation fabrication machines. are 545 beans per Kg; Coffee Robasta there are 726; and for coffee Spray dried powder then converted into soluble granules in an agglomerator
liberacia there are 363. The ultimate producers of commercial coffees tower.
?‘SSP’ has technically sound, highly skilled & experienced work force, numbering to 450+. usually blend beans from various sources to obtain the desired
characteristic flavor and aroma of their brand. Freeze Drying:
?Supplied more than 600 Evaporators & 400 Dryers round the globe. Freeze dryer retains aroma, improves appearance and taste because
THE PROCESS:- freeze drying takes place at a low temperature which minimizes heat
?Proven Technology. Coffee Cleaning & Blending: damage and retains volatile components (aroma). It also increases the shelf
The first step is through cleaning, removal of defective beans; blending of life of the dried product as compared to standard drying practices. Freeze
different types and size to ensure best flavor. drying involves dehydration of food products at low temperature and
?Highly Energy Efficient Plants.
pressure. As a result only the moisture is removed, leaving the molecular
Roasting & Grinding: structure intact. The end product is light in weight with least or no change in
?Receive 50 - 60% repeat orders every year. The second step is roasting through either batch or continuous roasters. volume. Worldwide freeze-drying technology is considered as the ultimate
Roasted coffee reduced in grinding to suitable size. amongst all other dehydration methods. Hence this technique is currently
?Follow International Standards of Operation & Production. being used for the production of instant coffee.
Extraction:
The third step is extraction of ground material through a continuous Packing & Filling:
pressure vessel with hot water. The alternate approach is through a batch The Instant Coffee Powder is taken to the filling and packing stage. For filling
extraction counter – current column battery unit. into tins or jars vacuum operated filling system is used. For filling into
sachets a form fill-sealing machine is used. Then the filled
Aroma Recovery: containers/flexible packings are packed in the shipping cartons and sent for
The extracted coffee liquor is passed through the aroma recovery plant. In dispatch to the finished goods warehouse.
the plant the volatile aroma is stripped off from the coffee before it enters the
evaporator. The flavor is returned just prior to the spray dryer
UNITED STATES
OF AMERICA

SSP
DELHI
QATAR

SUDAN

MALAYSIA
SRI LANKA

SINGAPORE

Global Presence: INDONESIA


AFGHANISTAN MEXICO
ALGERIA MYANMAR (BURMA)
BANGLADESH NEPAL
BOTSWANA NIGERIA
CANADA PAKISTAN
CHAD PHILIPPINES
CYPRUS QATAR
DENMARK RUSSIA
ECUADOR SAUDI ARABIA
EGYPT SIERRA LEONE
ETHIOPIA SINGAPORE
GUADELOUPE SOUTH AFRICA
GUATEMALA SRI LANKA
INDONESIA SUDAN
IRAN SYRIA
JAMAICA TANZANIA
JORDAN UGANDA
KAZAKHSTAN UKRAINE
KENYA UNITED STATES OF AMERICA
LIBYA UZBEKISTAN
SSP PVT LIMITED
MALAYSIA VIETNAM AN ISO 9001:2008, GMP CERTIFIED COMPANY

13 MILESTONE, MATHURA ROAD, FARIDABAD - 121003, HARYANA, INDIA,


SSP:MKD:CTG:02:08/2010
Phone: +91 0129 4183700 Fax: +91 0129 4183777, e-mail: info@ssp.co.in marketing@ssp.co.in; www.sspindia.com
PROJECTS
F OO D

AN ISO 9001:2008 CERTIFIED COMPANY


SSP PVT LIMITED

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