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efficiency of a steam generating unit by both the input-output and the heat
loss methods for the actual operating conditions of the test. Where a
output
η δ=
input
Where
added to the working fluid, air, gas and other fluid circuits which
η δ=¿
η δ= percent=gross efficiency
lb steam
W se 31= =steam flow entering superheater
hr
lb steam
W se 32= =reheat steam flow
hr
Btu
h s 32 , hs 33 , hs 34= =enthalpy of steam at superheater outlet , reherater inlet
lb steam
¿ reheater outlet
Btu
h w24 . hw 25 . h w26 . hw 35 . hw 47 . hw 48= =enthalpy of feedwater entering unit ,enthalpy o
lb water
lb water
W we25 .W we 26 . W we35 .W we 47 . W we 48= =superheater spray water flow ,reheat spray
hr
Btu
Hf = =heating value of fuel ¿ be obtained by labolatory analysis∧¿
lb . A . F fuel
100−mf
H f =H f x 1
100
Where
Btu
Hf =
1 =labolatory determinationby fuel analysis a dry basis
lb fuel ( dry basis )
Mf = percent moisture in fuel as determined by analysis moisture sample
follows.
1066
H f =H fv + Δ ψ 1066=H fv + H = H fv +264.4 H
4.032
Btu
H fv = =high−heat value of fuel at constant pressure
lb. A . F fuel
Btu
H fv = =high−heat value of fuel at constant volume
lb. A . F fuel
lb moles
Δψ =
lb . A . F fuel
lb moles H
Δψ = =
2 x 2.016 4.032
lb
H=
lb . A . F fuel
ft −lb
Ru=1545 =universal ga s constant
lb mole R
lb. A . F . fuel
W fe= =measured fuel rate
hr
W fe=Q fe x γ f
Where
lb. A . F . fuel
W fe= =measured fuel rate
hr
cu ft
Q fe = =quantity of gaseous fuel fir ed
hr
lb
γf =
cu ft
table , ¿ corrected ¿ 68 F .
Btu
Be =
hr
Be =B Ae + B ze +B fe + B xe + BmAe
Btu
B Ae =
hr
air heaater
B Ae =( W A −W A ) x W fe x C p [ t A 7 , A 8−t RA ] +W A x W fe x c p A1 [ t A −t RA ]
1 1s A
1
1s 1s
Where
lb
WA =1 = pounds of dry air per pound of as fired fuel
lb . A . F . fuel
Where
W G N −N
1
WA =1
2
0.7685
Where
W G x 28.0 N 2
1
WG N =
1
2
44.01CO 2+ 32.00O 2 +28.01 CO
lb
WG =1 = pounds of dry gas per pound of as fired
lb . A . F . fuel
WG =1
2
0.7685
four significant figures, but it is not to be implied that the weight of dry air
has this degree of accurate. The four digit molecular weights are used to
hold errors from calculation procedures to a minimum. The value used are
Wd p x Hd
1 1 1
p1
C b=C−
14500
Where
lb
C b= =pounds of carbon burned per pound of as fired fuel
lb A . F fuel
lb
c= = pounds of carbon∈as fired fuel by laboratory analisis
lb A . F fuel
lb
Wd p =
1 1 = pounds oftotal dry refuse per pound ofas fired fuel
lb A . F fuel
Btu
Hd p =
1 1
lb dry refuse
Btu
14500= =heat value of 1lb of carbon as it occurs∈refuse
lb
lb
S=
l b . A . F . fuel
laboratory analysis.
lb
N= = pounds of nitrogen per pound of as fired fuel
lb . A . F . fuel
For those who wish to know the theoretical air and excess air, the
lb. A . F . fuel
W fe=
hr
¿ section 4.
tA7 or tAs = inlet air temperature. If the unit is equipped with a steam or
water coil air heater before the main air heater and it is
case the heat added to the inlet air is heat credit. If the coil
Btu
Bze = =¿ heat supplied by atomizing steam when the source is external
hr
Bze =W ze x ( hZ 42−h Rv )
Where
lb
Bze = =metered atomizing steam flow
hr
metering point
Btu
Bfe = =heat supplied by sensible heat∈ fuel
hr
Bfe =W fe x c p ( t f 1,3,4 −t RA )
f
Where
lb A . F fuel
W fe= =measured fuel rate
hr
Btu
c pf = =¿ mean specific heat of fuel. Used 0.3 Btu/lb/F for coal. See fig 4
lb F
for fuel oil. See fig 5. For gas. It is determined from the
If liquid fuel is heated by a source external to the unit being tested, the
inlet temperature shall be measured after this heater, but if heated directly
from the unit being tested temperature shall be measured before the
heater.
btu
Bxe = =¿ heat supplied by auxiliary drives within the envelope
hr
Where
lb
W sxe = =¿ steam flow rate
hr
Btu
h sx= =¿ enthalpy of the steam supplied to drive the auxiliaries
lb
Btu
hix = =¿ enthalpy at the exhaust pressure and the initial
lb
efficiency
efficiency
Btu
BmAe = =¿ heat supplied from the moisture entering with the inlet air.
hr
BmAe =W mA x W A x c ps x ( t A 7 . t A 8−t RA )
1 1e
Where
Ib
W ma 1=
Ib dry air
W A e = W A x W fe
1 1
Where
Ib
WA¹e Pound of dry air supplied per hour.
hr
Ib
WA¹ Pounds of dry air supplied per pound
Ib A . F . fuel
Ib A . F . fuel
Wƒe Measured fuel rate.
hr
Btu
cps Ib F Mean spesific heat of steam from curve
The fore going heat credits are to be summarized into total heat credits
and used as the value of e in the equation in Par. 7.2 for solving for gross
η output
δ= x 100
input
Where
Then
Input L H ƒ+ B L L
ηg H ƒ+ B H ƒ+ B H ƒ+ B
L
ηg ×
Hf + B
Where
Btu lose
L Total heat lose from the steam generator.
Ib A . F . fuel
+ L *p + L *w
fuel rate is used is the calculation of these losses.
Btu lose
LUC = = Heat loss due to unburned carbon in total
Ib A . F . fuel
dry refuse
W d 1 p1 e
W d p
W fe
Where
Ib
Wdp = = Pounds of total dry refuse per pound of
Ib A . F . fuel
Ib
Wdpe = = Pounds of total dry refuse rate.
hr
Ib
W fe = = Measured fuel rate.
Ib A . F . fuel
If fuel rate is not measured, the expected rate for the test my be used, and
Btu
Hd1p1 = = Laboratory determination of per cent …
Ib dry refuse
combustible × 14,500 Btu/Ib
Or
Btu
Hd1p1 = = Laboratory determination of heating value.
Ib dry refuse
Btu
Ib econ . hopper refuse
Btu
Ib air heater hopper refuse
If the flue is sampled prior to all collection points, with the exception
of the ashpit, and all parties agree ashpit combustible is negligible, flue
Btu
LUCd = =heat loss due ¿unburned carbon ∈flue dust
lb . A . F . fuel
LUCd =W d x H d
1 1
Where
Btu
Wd = 1 = pounds of dry dust per pounds of as fired fuel
lb . A . F . fuel
Btu
Hd = 1 =he at value of flue dust
lb of dust
Btu loss
LG =
1 =heat loss due ¿ heat ∈dry flue gas
lb . A . F . fuel
LG =W G x c pG (t G −t RA )
1 1 1
where
lb
WG = 1 = pounds of dry gas per pounds of as fired fuel
lb . A . F . fuel
significant figures, but it is not to be implied that the dry gas loss has this
degree of accuracy. The four digit molecular weights are used to hold
15, fig 1)
percent.
Wd p x Hd1 1 1
p1
C b=C−
14500
Where
lb
C b= =pounds of carbo n burned per pound of as fired fuel
lb A . F fuel
lb
c=
lb A . F fuel
lb
Wd p =
1 1 = pounds oftotal dry refuse per pound ofas fired fuel
lb A . F fuel
Btu
Hd p =
1 1
lb dry refuse
Btu
14500= =heat value of 1lb of carbon as it occurs∈refuse
lb
LB
S=
lb A . F fuel
by laboratory analysis
Btu
c p G 1= =¿ mean specific heat of the dry flue gas as obtained from
lb F
tG = gas temperature leaving the unit, such as t G12, tG14 or tG15 .if this
Btu loss
Lmf = = heat loss due moisture in the as fired fuel
lb A . F fuel
Lmf =mf ( h12,14,15 −h Rw )
Where
lb
mf = = pounds moisture per lb of as fired fuel by laboratory
lb A . F fuel
analysis.
Pa
PmG =
100 x 1.5 C b
1+
mG( CO2 +Co)
Where
lb
PmG =
sq∈.|¿|¿
approximates one psia for the partial pressure existing at the steam
generator exit.
lb
PA = atmospheric pressure
sq∈.|¿|=¿ ¿
lb
C b= =¿pounds carbon burned per lb A.F fuel
lb A . F f uel
mG=8.936 H + ( W mA )( W A ) +mf +w Z +m P
1 1
Where
lb
mG= =¿ pounds of moisture In the flue gas per pound of as
lb A . F fuel
fired fuel.
8.936 = 8.936 pounds of water produced from burning one pound of
hydrogen.
lb
H= =¿ pounds of hydrogen exclusive of that in moisture from an
lb A . F fuel
lb
W mA = 1 =¿ pounds of moisture per pound of dry air at boiler inlet.
lb dry air
lb
WA =
1 =¿ pounds of dry air per pound of as fired fuel
lb A . F fuel
lb
mf = =¿ pounds of moisture per pound of as fired fuel
lb A . F fuel
lb
W x= =¿ pounds of atomizing steam per pound of as fired fuel
lb A . F fuel
lb
m p= =¿ pounds of moisture evaporated in ashpit per pound of
lb A . F fuel
hRW = enthalpy of saturated liquid aq t RA is used for solid and liquid fuels.
7.3.2.04
Btu loss
LH= =¿ heat loss due to moisture from burning of hydrogen.
lb A . F fuel
L H =8.936 × H ( h12,14,15−h Rw )
Where
hydrogen.
lb
H= =¿pounds of hydrogen exclusive of that in moisture in as
lb A . F fuel
Remaining items will be identical with par 7.3.2..03. where hydrogen loss
par 7.5.4.
7.3.2.05
Btu loss
LmA = =¿ heat loss due to moisture in the air
lb A . F fuel
LmA =W mA ×W A ( h12,14,15−h Rv )
1 1
Where
lb
W mA = 1 =¿pounds of water vapor per pound of dry air obtained
lb dry air
lb
WA =1 =¿ pounds of dry air supplied per lb of as fired fuel. Refer
lb A . F fuel
to per 7.2.8.1
Btu
h Rv = =¿ enthalpy of the saturated vapor at tRA. Refer to par 7.2.8.1
lb H 2 O
7.3.2.06
Btu loss
L z= =¿ heat loss due to heat in atomizing steam.
lb A . F fuel
W ze
L z= (h −h )
W fe 12,14,15 Rv
Where
lb
W ze= =¿ pounds of metered or estimated atomizing steam as agreed to
hr
by all parties
lb A . F fuel
W fe= =¿ measured fuel rate as in par 7.3.2.01.
hr
Btu loss
h12,14,15= will be identical with par 7.3.2.03
lb steam
Btu
h Rv = =¿ enthalpy of saturated vapor at reference temperature at t RA.
lb H 2 O
7.3.2 07
Btu loss
LCO = =¿ heat loss due to formation of carbon monoxide
lb A . F . fuel
operating adjustments.
CO
LCo = × 10160× Cb
Co2 +Co
Where
(14540 Btu), and burning carbon as it occurs in fuel to CO (4380 Btu) ; that
is 14540 – 4380 = 10160 Btu ( fuels & combustion hand book – Johnson &
lb
C b= =¿ pounds of carbon burned per lb of as fired fuel.
lb A . F . fuel
7.3.2.08
Btu loss
LUH = =¿ heat loss due to unburned hydrogen.
lb A . F . fuel
H 2 (cu ft)
×W G ×318.9
1
cu ft dry gas
LUH =
flue gas specific weight
Where
H 2 (cu ft )
=¿ laboratory determination of H 2 content of flue gas in par
cu ft dry gas
5.06
lb
WG =
1 =¿ pounds of dry gas per lb of as fired fuel as
lb A . F . fuel
HC
¿ 0.0401 [
CO 2
+
O2
+
CO
+
N2
+
SO2
+
H2
+
1545
35.11 48.28 55.16 55.14 24.12 766.36 M HC ]
Where
7.3.2.09
Btu loss
LUHC = =¿ heat loss due to unburned hydrogen
lb A . F . fuel
Where it is established that unburned hydrocarbons are present and
Where
UHC (cu ft )
=¿laboratory determination of flue gas constituents as in par.
cu ft dry gas
5.06.
lb
WG =
1 =¿ pounds of dry gas per lb of as fired fuel, as
lb A . F . fuel
………..analysis
7.3.2.08
7.3.2.10
This loss may be obtained from ABMA radiation loss chart, see fig. 8 and
correction for air velocities, see fig. 9 by taking the radiation loss percent
and multiplying it by the chemical heat in one pound of as fired fuel (hf)
7.3.2.11
Btu loss
L℗ = =¿ heat loss due to radiation to ashpit, sensible heat in
lb A . F . fuel
Where measure by procedures outlined in par 5.22 and 5.23 will be:
evaporation of pit water + sensible heat loss in the refuse as it leave the
pit.
Where
lb
W we38= =¿ pounds of water per hour metered to pit
hr
lb A . F . fuel
W fe= =¿ measured fuel rate as in par 7.3.2.01.
hr
lb
W we38= =¿ pounds of water per hour metered to pit
hr
lb
W we39= =¿ pounds of water per hour metered from pit
hr
lb A . F . fuel
w fe = =¿measured fuel rate as in par 7.3.2.01
hr
P = pit refuse = in this case expressed as percent of as fired fuel to
……………………….pit.
W pe
The pit = C pp (t −t )
W fe w 39 RA
Where
Btu
C pp= =¿ specific heat of wet refuse
lb F
lb
W pe = =¿ pounds of wet refuse per hour
hr
lb A . F . feul
W fe= =¿ measured fuel rate as in par 7,3,2,01
hr
where refuse is removed in the dry state from the pit this loss may be
measured as follows:
btu loss
LP =1 =¿ heat loss due to sensible heat in the dry ashpit refuse
lb A . F . fuel
C pp ( t p −t RA ) × W p
1 1 37 1e
LP =1
W fe
Where
Btu
C pp = 1 =¿ specific heat of dry ashpit refuse at average refuse
lb F
lb
Wp = 1e =¿ weight or estimated dry ashpit refuse leaving pit
hr
lb A . F . feul
W fe= =¿ measured fuel rate as given in par 7.3.2.01.
hr
7.3.2.12.
btu loss
Ld =
1 =¿ heat loss due to sensible heat in fuel dust
lb A . F . fuel
Ld =
1
W fe
Where
Btu
cd 1= =¿ specific heat of flue dust at average flue dust temperature.
lb F
Use. 0,20.
in fig. 1.
lb
Wd = 1e =¿ weight or estimated dust at each collection points.
hr
lb A . F . fuel
W fe= =¿measured fuel rate as given in par 7.3.2.01.
hr
7.3.2.13.
btu loss
Lr = =¿ heat loss due to heat in pulverizer rejects
lb A . F . fuel
W ℜ× Hr
Lr =
W fe
Where
lb
W ℜ= =¿ pounds of pulverizer rejects, preferably weighed
hr
Btu
Hr= =¿ heating value of refects from laboratory analysis of
lb
representative sample.
lb A . F . fuel
W fe= =¿measured fuel rate as given in par 7.3.2.01
hr
7.3.2.14
btu loss
Lw = =¿heat loss due to heat pick-up by cooling water entering
lb A . F . fuel
envelope ( fig.1)
W we (t w outlet −t w inlet )
Lw =
W fe
where
lb
W we= =¿pounds of cooling water flow
hr
lb A . F . fuel
W fe= =¿ measured fuel rate as given in par 7.3.2.01
hr
7.3.2.15
Summarizing losses
= L r + Lw
Where
Btu loss
L= =¿total heat loss. Par 7.3.2
lb A . F . fuel
Btu loss
LUC = =¿ heat loss due to unburned carbon in refuse.
lb A . F . fuel
Par7.3.2.01.
Btu loss
LG =
1 =¿ heat loss due to heat in dry flue gas. 7.3.2.02
lb A . F . fuel
Btu loss
Lmf = =¿ heat loss due to moisture in the as fired fuel. Par
lb A . F . fuel
7.3.2.03
Btu loss
LH= =¿ heat loss due to moisture from burning of hydrogen par
lb A . F . fuel
7.3.2,04
Btu loss
LmA = =¿ heat loss due to moisture in the air. Par 7.3.2.05
lb A . F . fuel
Btu loss
L x= =¿ heat loss due to heat in atomizing steam par 7.3.2.06
lb A . F . fuel
Btu loss
LCO = =¿ heat loss due to formation of carbon monoxide. Par
lb A . F . fuel
7.3.2.07
Btu loss
LUH = =¿ heat loss due to unburned hydrogen. Par 7.3.2. 08
lb A . F . fuel
Btu loss
LUHC = =¿ heat loss due to unburned hydrocarbons. Par
lb A . F . fuel
7.3.2.09
Btu loss
L β= =¿ heat loss due to surface radiation and convection. Par
lb A . F . fuel
7.3.2.10
Btu loss
L℗ = =¿ heat loss due to radiation to ashpit, sensible heat in
lb A . F . fuel
Btu loss
Ld = =¿ heat loss due to sensible heat in flue dust. Par 7.3.2.12
lb A . F . fuel
Btu loss
Lr = =¿ heat loss due to heat in pulverizer rejects. Par 7.3.2.13.
lb A . F . fuel
Btu loss
Lw = =¿ heat loss due to heat pick up by cooling water entering
lb A . F . fuel
7.3.3
Btu
Hf = =¿ chemical heat in fuel to be obtained as in par. 7.2.6.
lb A . F . fuel
7.3.4
Btu credit
B = = Total heat credits per pound of “as fired” fuel
Ib A . F . fuel
added to the steam generator in the from of
sensible heat.
Where
Btu credit
BAe = = Heat credit supplied by entering air. Par. 7.2.8.1
hr
Btu credit
Bze = = Heat credit supplied by etomizing steam. Par.
hr
7.2.8.2
Btu credit
Bfe = = Heat credit supplied by sensible heat in fuel.
hr
Par. 7.2.8.3
Btu credit
Bxe = = Heat credit supplied by auxiliary drives. Par.
hr
7.2.8.4.
Btu credit
BmAe = = Heart credit supplied from the moisture entering
hr
with the inlet air. Par. 7.2.8.5.
Ib A . F . fuel
Wfe = = Measured fuel rate as given in Par. 7.3.2.01.
hr
efficiency, the gross efficiency obtained from the initial calculation can be
used as the basis for determining a refined fuel rate. When this value is
7.4.1 Corrections to the heat credits, “heat supplied by entering air,” and
“heat supplied by sensible heat in fuel” for changes from test reference air
temperature for the test reference temperature in the hear credit formulas.
and “heat supplied by moisture in entering air” for changes from test
reference air temperature to a standard or guaranteed temperature air
also include, when an air heater is used, a correction for the change in gas
Code for Air Heaters PTC 4.3 and uses the following formula :
Where
for air Heaters PTC 4.3. When this later code is issued, this fur ther
7.5.2 Corrections to the heat losses, “Dry gas loss” and “Heat loss due to
sensible heat in the flue dust” for changes from test reference air
reference air temperature and also by substituting the corrected gas exit
7.5.3 Corrections to the heat losses, ’’Heat loss due to moisture in fuel,”
“Heat loss due to moisture in iar” and “Heat loss due to atomizing steam,”
corrected gas exit temperature for the enthalpy corresponding to the test
gas exit temperature, in the heat loss formulas. The “appropriate” inlet
(liquid or vapor).
7.5.4 Corrections to the heat losses, “Heat loss due to moisture in fuel”
and “Heat loss due to hydrogen in fuel” for changes of moisture and
hydrogen content from the test fuel to the fuel used for the standard or
or hydrogen per pound of fuel in the standard orguaranteed fuel for the
weight of moisture or hydrogen per pound of fuel, of the test fuel, in the
7.5.5 Corrections to the heat loss “Loss due to moisture in air” for
changes of moisture content from the test air to the air used for standard
moisture in the standard or guaranteed air for the weight of the moisture in
the test air, in the heat loss formula. The magnitude of this correction in
7.5.6 Other heat losses listed in the computations are not considered in
respectively.