You are on page 1of 26

MathCement Module 1

Volume-1 : Cement plant No of


MathCement _2000 process calculations files

Process calculation of plant


Part -1 sections Book 200

MC_V1_B201_Quarry_TOC Quarry Section 6


MC_V1_B201_Quarry_1BIU Quarry Deposit Estimation
MC_V1_B201_Quarry_1 Quarry Deposit Estimation
MC_V1_B201_Quarry_2BIU Quarry - Excavator
MC_V1_B201_Quarry_2 Quarry - Excavator

MC_V1_B201_Quarry_3BIU_r3 Quarry - Dumper Calculations


MC_V1_B201_Quarry_3_r3 Quarry - Dumper Calculations

MC_V1_B202_Crushing_TOC Crushing Section 12


MC_V1_B202_Crushing_1BIU_
r5 Crusher and Auxiliaries Calculations

MC_V1_B202_Crushing_1_r5 Crusher and Auxiliaries Calculations


Single Rotor Hammer or Impact
MC_V1_B202_Crushing_2BIU Crusher Calculations
Single Rotor Hammer or Impact
MC_V1_B202_Crushing_2 Crusher Calculations
Calculation of power for existing
crusher at different capacities -
MC_V1_B202_Crushing_3BIU application of Rittinger's law
Calculation of power for existing
crusher at different capacities -
MC_V1_B202_Crushing_3 application of Rittinger's law
Calculation of power for existing
crusher but to be used for different /
changed material - application of
MC_V1_B202_Crushing_4BIU Rittinger's law
Calculation of power for existing
crusher but to be used for different /
changed material - application of
MC_V1_B202_Crushing_4 Rittinger's law
Calculation of throughput for Roll
MC_V1_B202_Crushing_5BIU Crusher
Calculation of throughput for Roll
MC_V1_B202_Crushing_5 Crusher
Double Rotor Hammer or Impact
MC_V1_B202_Crushing_6BIU Crusher Calculations
Double Rotor Hammer or Impact
MC_V1_B202_Crushing_6 Crusher Calculations

MC_V1_B203_Pre-
blending_TOC Pre-blending Section 8
MC_V1_B203_Preblending_1BI Preblending and Stockpile Equipment -
U Calculations
Preblending and Stockpile Equipment -
MC_V1_B203_Preblending_1 Calculations
MC_V1_B203_Preblending_2BI Stockpile capacities-Longitudinal with
U trapizoidal cross section
Stockpile capacities-Longitudinal with
MC_V1_B203_Preblending_2 trapizoidal cross section
MC_V1_B203_Preblending_3BI Stockpile capacities-Longitudinal with
U triangular cross section
Stockpile capacities-Longitudinal with
MC_V1_B203_Preblending_3 triangular cross section

MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped


U windrows -triangular section

MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped


U windrows -triangular section

MC_V1_B204_Rawmill_TOC Raw Mill Section 49


Bond Work Index of the various
material based on bond test mill result
MC_V1_B204_RawMill_1_r4 dry basis
Calculation of Power at Ball Mill Shaft
for Raw Material,based on Bond's Work
MC_V1_B204_RawMill_2BIU Index
Calculation of power at Ball Mill shaft
for Raw material, based on Bond's work
MC_V1_B204_RawMill_2 index
Raw Mill and Auxiliary Equipment
MC_V1_B204_RawMill_3BIU Capacity Calculations
Raw Mill and Auxiliary Equipment
MC_V1_B204_RawMill_3 Capacity Calculations
Raw Material Drying - Estimation of
MC_V1_B204_RawMill_4BIU_r total moisture to be evaporated from
3 feed
Raw Material Drying - Estimation of
total moisture to be evaporated from
MC_V1_B204_RawMill_4_r3 feed
Raw Mill Heat Balance - Evaluation of
MC_V1_B204_RawMill_5BIU Hot Gas Requirement for Drying
Raw Mill Heat Balance - Evaluation of
Hot
MC_V1_B204_RawMill_5 Gas Requirement for Drying
Calculation of Ball Mill Percentage
MC_V1_B204_RawMill_6BIU Filling as per Measurement
Calculation of Ball Mill Percentage
MC_V1_B204_RawMill_6 Filling as per Measurement

MC_V1_B204_RawMill_7BIU Calculation of Grinding Ball Size


MC_V1_B204_RawMill_7 Calculation of Grinding Ball Size
Specific Heat of Raw Material as a
MC_V1_B204_RawMill_8BIU Function of Temperature
Specific Heat of Raw Material as a
MC_V1_B204_RawMill_8 Function of Temperature
Estimation of specific power
consumption, at mill shaft, based on the
operating parameters of close circuit
MC_V1_B204_RawMill_9BIU ball mill
Estimation of specific power
consumption, at mill shaft, based on the
operating parameters of close circuit
MC_V1_B204_RawMill_9 ball mill

Calculation of mill power demand for


MC_V1_B204_RawMill_10BIU_ desired output at specified feed and
r3 product sizes, based on Bond Index.

Calculation of mill power demand for


desired output at specified feed and
MC_V1_B204_RawMill_10_r4 product sizes, based on Bond Index.
MC_V1_B204_RawMill_10_1BI Calculation of mill output for different
U feed and product sizes
Calculation of mill output for different
MC_V1_B204_RawMill_10_1 feed and product sizes
Calculation of Efficiency of Dynamic Air
MC_V1_B204_RawMill_11BIU Separator
Calculation of Efficiency of Dynamic Air
MC_V1_B204_RawMill_11 Separator
Average Piece Weight of Grinding
MC_V1_B204_RawMill_12BIU Media
Average Piece Weight of Grinding
MC_V1_B204_RawMill_12 Media
Ball Mill Critical Speed and Ball Charge
MC_V1_B204_RawMill_13BIU Calculations
Ball Mill Critical Speed and Ball Charge
MC_V1_B204_RawMill_13 Calculations
MC_V1_B204_RawMill_14BIU_ Vertical Roller Mill -- Calculation of
r4 Power
Vertical Roller Mill -- Calculation of
MC_V1_B204_RawMill_14_r4 Power
MC_V1_B204_RawMill_15BIU_ Radiation Loss in Raw Mill Heat
r3 Balance
Radiation Loss in Raw Mill Heat
MC_V1_B204_RawMill_15_r3 Balance
Calculation of false air coming into
MC_V1_B204_RawMill_16BIU grinding mill system
Calculation of false air coming into
MC_V1_B204_RawMill_16 grinding mill system

Calculation of water pressure at nozzle


over material bed of Vertical Roller Mill
MC_V1_B204_RawMill_17BIU with supply from overhead tank

Calculation of water pressure at nozzle


over material bed of Vertical Roller Mill
MC_V1_B204_RawMill_17 with supply from overhead tank

Calculation of retention time of material


MC_V1_B204_RawMill_18BIU in a two compartment ball mill

Calculation of retention time of material


MC_V1_B204_RawMill_18 in a two compartment ball mill
Rosin-Rammler equation -calculation of
MC_V1_B204_RawMill_19BIU_ predicted residue on sieve and variaton
r1 calculations
Rosin-Rammler equation -calculation of
predicted residue on sieve and variaton
MC_V1_B204_RawMill_19_r1 calculations
Calculation of mean diameter of fine
MC_V1_B204_RawMill_20BIU ground particles
Calculation of mean diameter of fine
MC_V1_B204_RawMill_20 ground particles
MC_V1_B204_RawMill_21BIU_ Calculation of auxiliary drive rating of
r1 Ball Mill for raw grinding
Calculation of auxiliary drive rating of
MC_V1_B204_RawMill_21_r1 Ball Mill for raw grinding
MC_V1_B204_RawMill_22BIU_ Calculation of makeup charge or ball
r2 mills
Calculation of makeup charge or ball
MC_V1_B204_RawMill_22_r2 mills
MC_V1_B204_RawMill_23BIU_ Calculation of wear rate of grinding
r1 balls in ball mills
Calculation of wear rate of grinding
MC_V1_B204_RawMill_23_r1 balls in ball mills
Calculation of Recirculation Air in Raw
MC_V1_B204_RawMill_24BIU Grinding Vertical Roller Mill
Calculation of Recirculation Air in Raw
MC_V1_B204_RawMill_24 Grinding Vertical Roller Mill

MC_V1_B205_Blending_TOC Blending and Storage Section 8


Calculation of Blending & Storage Silos
and Auxiliary Equipment Capacity for
MC_V1_B205_Blending_1BIU Raw-meal preparation
Calculation of Blending & Storage Silos
and Auxiliary Equipment Capacity for
MC_V1_B205_Blending_1 Raw-meal preparation
MC_V1_B205_Blending_2BIU_r Calculation of Kiln Feed Raw-meal
3 Systems
Calculation of Kiln Feed Raw-meal
MC_V1_B205_Blending_2_r3 Systems
Calculation of Kiln Feed Raw-meal
MC_V1_B205_Blending_3BIU Quantity
Calculation of Kiln Feed Raw-meal
MC_V1_B205_Blending_3 Quantity
MC_V1_B205_Blending_4BIU_r Calculation of blending factor by
2 methods of standard deviation
Calculation of blending factor by
MC_V1_B205_Blending_4_r2 methods of standard deviation

MC_V1_B206_Kilnfeed_TOC Kiln-feed Section 2


MC_V1_B206_Kilnfeed_1BIU_r Locating feeding point of material into
3 Preheater Gas ducts
Locating feeding point of material into
MC_V1_B206_Kilnfeed_1_r3 Preheater Gas ducts

Clinkerisation (kiln,pre-
MC_V1_B207_Clinker_TOC heater)Section 49
Calculation of Kiln and Auxiliary
MC_V1_B207_Clinker_1BIU_r3 Equipment Capacities.
Calculation of Kiln and Auxiliary
MC_V1_B207_Clinker_1_r3 Equipment Capacities.

MC_V1_B207_Clinker_2BIU_r3 Leakages through Kiln Air Seals


MC_V1_B207_Clinker_2_r3 Leakages through Kiln Air Seals

Calculation of Specific Heats of Clinker


MC_V1_B207_Clinker_3BIU as a Function of Clinker Temperature

Calculation of Specific Heats of Clinker


MC_V1_B207_Clinker_3 as a Function of Clinker Temperature
Kiln Retention Time and Related
MC_V1_B207_Clinker_4BIU Parameters
Kiln Retention Time and Related
MC_V1_B207_Clinker_4 Parameters

MC_V1_B207_Clinker_5BIU_r3 Kiln sinter zone cooling fans


MC_V1_B207_Clinker_5_r3 Kiln sinter zone cooling fans
Calculation of nose ring cooling air for
MC_V1_B207_Clinker_6BIU_r3 kiln inlet
Calculation of nose ring cooling air for
MC_V1_B207_Clinker_6_r3 kiln inlet
MC_V1_B207_Clinker_7BIU Kiln Tyre / Shell Ovality
MC_V1_B207_Clinker_7 Kiln Tyre / Shell Ovality

MC_V1_B207_Clinker_8BIU_r4 Kiln Capacity check


MC_V1_B207_Clinker_8_r4 Kiln Capacity check
Degree of Decarbonation of Raw Meal
MC_V1_B207_Clinker_9BIU -Definition and calculation
Degree of Decarbonation of Raw Meal
MC_V1_B207_Clinker_9 -Definition and calculation

Degree of Decarbonation of Raw Meal


MC_V1_B207_Clinker_10BIU Calculation on Operating Data

Degree of Decarbonation of Raw Meal


MC_V1_B207_Clinker_10 Calculation on Operating Data
Reaction Enthalpy -Decarbonation and
MC_V1_B207_Clinker_11BIU Clinkerisation
Reaction Enthalpy -Decarbonation and
MC_V1_B207_Clinker_11 Clinkerisation
Theoretical Heat of Clinker Formation -
MC_V1_B207_Clinker_12BIU Calculation
Theoretical Heat of Clinker Formation -
MC_V1_B207_Clinker_12 Calculation
Calculation of kiln mass under
MC_V1_B207_Clinker_13BIU operating conditions
Calculation of kiln mass under
MC_V1_B207_Clinker_13 operating conditions
Calculation of Kiln Torque under
MC_V1_B207_Clinker_14BIU Operating Conditions
Calculation of Kiln Torque under
MC_V1_B207_Clinker_14 Operating Conditions
MC_V1_B207_Clinker_15BIU_r
3 Calculation for Kiln Hydraulic Thruster

MC_V1_B207_Clinker_15_r3 Calculation for Kiln Hydraulic Thruster


MC_V1_B207_Clinker_16TXT Kiln Hydraulic Thruster - A Note

MC_V1_B207_Clinker_17BIU Kiln Drive Specification


MC_V1_B207_Clinker_17 Kiln Drive Specification
Calculation of expansion of Kiln in hot
MC_V1_B207_Clinker_18BIU condition
Calculation of expansion of Kiln in hot
MC_V1_B207_Clinker_18 condition
Calculation of Temerature Profile of Kiln
MC_V1_B207_Clinker_19BIU Shell in hot condition
Calculation of Temerature Profile of Kiln
MC_V1_B207_Clinker_19 Shell in hot condition

MC_V1_B207_Clinker_20BIU Calcination Function


MC_V1_B207_Clinker_20 Calcination Function
Calculation of false air infiltration into
MC_V1_B207_Clinker_21BIU kiln preheater system
Calculation of false air infiltration into
MC_V1_B207_Clinker_21 kiln preheater system

MC_V1_B207_Clinker_22BIU Calculation of Alkali Bypass System

MC_V1_B207_Clinker_22 Calculation of Alkali Bypass System


Calculation of Range of Bypass
Quantity of Gases from Kiln to Limit
MC_V1_B207_Clinker_23BIU Alkali concentration in Clinker
Calculation of Range of Bypass
Quantity of Gases from Kiln to Limit
MC_V1_B207_Clinker_23 Alkali concentration in Clinker
Correlation Between Central Chord
Angle or Charge Angle and Degree of
MC_V1_B207_Clinker_24BIU Filling of Kiln
Correlation Between Central Chord
Angle or Charge Angle and Degree of
MC_V1_B207_Clinker_24 Filling of Kiln
Calculation of fresh cooling air and
water to reduce the temperature of kiln
(alkali) bypass gases before release to
MC_V1_B207_Clinker_25BIU atmosphere
Calculation of fresh cooling air and
water to reduce the temperature of kiln
(alkali) bypass gases before release to
MC_V1_B207_Clinker_25 atmosphere

MC_V1_B208_ClCooling_TOC Clinker Cooling Section 8

Calculation of Grate Cooler Drive


MC_V1_B208_ClCooling_2BIU Power
Calculation of Grate Cooler Drive
MC_V1_B208_ClCooling_2 Power
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_3BIU Tapping from Cooler
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_3 Tapping from Cooler
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_4BIU Tapping from Kiln Hood
Calculation of Grate Cooler
Recuperation Efficiency -T.A. Duct
MC_V1_B208_ClCooling_4 Tapping from Kiln Hood
Calculation of Grate Cooler Offset from
MC_V1_B208_ClCooling_5BIU Kiln axis
Calculation of Grate Cooler Offset from
MC_V1_B208_ClCooling_5 Kiln axis

MC_V1_B209_Clstore_TOC Clinker Storage Section 2


Calculation of Clinker Transport
Equipment Capacity and Clinker
MC_V1_B209_Clstore_1BIU Stockpile
Calculation of Clinker Transport
Equipment Capacity and Clinker
MC_V1_B209_Clstore_1 Stockpile

MC_V1_B210_Cement_TOC Cement Grinding Section 26


Calculation of Cement Mill and Auxiliary
MC_V1_B210_Cement_1BIU Equipment
Calculation of Cement Mill and Auxiliary
MC_V1_B210_Cement_1 Equipment
Calculation of Cement Grindability
MC_V1_B210_Cement_2BIU based on Ziesel Value
Calculation of Cement Grindability
MC_V1_B210_Cement_2 based on Ziesel Value
Cement Mill Heat Balance and
MC_V1_B210_Cement_3BIU Calculation of Hot Gas for Drying
Cement Mill Heat Balance and
MC_V1_B210_Cement_3 Calculation of Hot Gas for Drying

Calculation of Cement Mill Output as a


MC_V1_B210_Cement_4BIU function of Grinding Media Load

Calculation of Cement Mill Output as a


MC_V1_B210_Cement_4 function of Grinding Media Load
Estimation of grindability of Clinker
MC_V1_B210_Cement_5BIU based on the operating parameters
Estimation of grindability of Clinker
MC_V1_B210_Cement_5 based on the operating parameters
Calculation of Water Spray in the Mill
MC_V1_B210_Cement_6BIU for Cooling
Calculation of Water Spray in the Mill
MC_V1_B210_Cement_6 for Cooling

MC_V1_B210_Cement_7BIU Sizing of Close Circuit Cement Mill


MC_V1_B210_Cement_7 Sizing of Close Circuit Cement Mill
Cement Mill Output at Different
MC_V1_B210_Cement_8BIU Finenesses
Cement Mill Output at Different
MC_V1_B210_Cement_8 Finenesses

MC_V1_B210_Cement_9BIU Cement Mill Cooling Air


MC_V1_B210_Cement_9 Cement Mill Cooling Air

MC_V1_B210_Cement_10BIU Mill Radiation Loss


MC_V1_B210_Cement_10 Mill Radiation Loss
Cement Mill Grinding Performance as a
MC_V1_B210_Cement_11BIU Function of Surface Generated
Cement Mill Grinding Performance as a
MC_V1_B210_Cement_11 Function of Surface Generated
Expected Power Draw of Cement Mill
MC_V1_B210_Cement_12BIU as a Function of Speed
Expected Power Draw of Cement Mill
MC_V1_B210_Cement_12 as a Function of Speed
MC_V1_B210_Cement_13BIU_ Clinker grinding mill - calculation of
r2 capacity and power
Clinker grinding mill - calculation of
MC_V1_B210_Cement_13_r2 capacity and power

Cement Storage and Dispatch


MC_V1_B211_Cmtstore_TOC Section 4
Calculation of Cement Transport and
MC_V1_B211_Cmtstore_1BIU Silo and Auxiliary Equipment
Calculation of Cement Transport and
MC_V1_B211_Cmtstore_1 Silo and Auxiliary Equipment
Evaluation of effect of weighing
MC_V1_B211_Cmtstore_2BIU accuracy of packing m/c
Evaluation of effect of weighing
MC_V1_B211_Cmtstore_2 accuracy of packing m/c
MathCement Module 2
MathCement 2000

Process design calculations -


Part -2 support systems Book 300

MC_V1_B301_Site_TOC Plant Site 2

The Barometric pressure at site based


MC_V1_B301_Site_1BIU on the altitude above mean sea level

The Barometric pressure at site based


MC_V1_B301_Site_1 on the altitude above mean sea level

MC_V1_B302_Dedust_TOC Dedusting Systems 42


MC_V1_B302_Dedust_1 Estimation of Vent Air Volume
MC_V1_B302_Dedust_2TXT K - Factors
MC_V1_B302_Dedust_21 Sketches for K - factors -set1
MC_V1_B302_Dedust_22 Sketches for K - factors -set2
MC_V1_B302_Dedust_23 Sketches for K - factors -set3
MC_V1_B302_Dedust_24 Sketches for K - factors -set4
MC_V1_B302_Dedust_25 Sketches for K - factors -set5

Calculation of Pressure Losses in


MC_V1_B302_Dedust_3BIU Ducting conveying powdery material

Calculation of Pressure Losses in


MC_V1_B302_Dedust_3 Ducting conveying powdery material
Calculation of Friction Losses in
MC_V1_B302_Dedust_31BIU Ductings from Tables /Graphs
Calculation of Friction Losses in
MC_V1_B302_Dedust_31 Ductings from Tables /Graphs
Design Parameters for Design of Duct
MC_V1_B302_Dedust_4BIU Systems
Design Parameters for Design of Duct
MC_V1_B302_Dedust_4 Systems
MC_V1_B302_Dedust_5TXT Duct balancing

Glass Bag House -Calculation of Gas


MC_V1_B302_Dedust_6BIU Volume as Function of temperature.

Glass Bag House -Calculation of Gas


MC_V1_B302_Dedust_6 Volume as Function of temperature.
GCT and ESP - Calculation of Gas
MC_V1_B302_Dedust_7BIU Volume
GCT and ESP - Calculation of Gas
MC_V1_B302_Dedust_7 Volume
MC_V1_B302_Dedust_8BIU Sizing of Gas Conditioning Tower
MC_V1_B302_Dedust_8 Sizing of Gas Conditioning Tower
Electrostatic Precipitator- Deutsch
MC_V1_B302_Dedust_9BIU Efficiency Formula
Electrostatic Precipitator- Deutsch
MC_V1_B302_Dedust_9 Efficiency Formula
Electrostatic Precipitator- Specific
MC_V1_B302_Dedust_10BIU Collection Area
Electrostatic Precipitator- Specific
MC_V1_B302_Dedust_10 Collection Area
Electrostatic Precipitator- Performance
MC_V1_B302_Dedust_11BIU Evaluation
Electrostatic Precipitator- Performance
MC_V1_B302_Dedust_11 Evaluation
Electrostatic Precipitator- To calculate
MC_V1_B302_Dedust_12BIU Migration Velocity
Electrostatic Precipitator- To calculate
MC_V1_B302_Dedust_12 Migration Velocity
MC_V1_B302_Dedust_13BIU_r
3 Chimney design

MC_V1_B302_Dedust_13_r3 Chimney design


Calculation of flow through duct based
MC_V1_B302_Dedust_14BIU on Pitot tube measurement
Calculation of flow through duct based
MC_V1_B302_Dedust_14 on Pitot tube measurement
Calculation of pressure loss in duct due
MC_V1_B302_Dedust_15BIU to friction and bends
Calculation of pressure loss in duct due
MC_V1_B302_Dedust_15 to friction and bends

MC_V1_B302_Dedust_16BIU Velocity selection for ducting design

MC_V1_B302_Dedust_16 Velocity selection for ducting design

MC_V1_B302_Dedust_17BIU Calculation for air curtain


MC_V1_B302_Dedust_17 Calculation for air curtain
Calculation of migration velocity of
MC_V1_B302_Dedust_18BIU operating ESP
Calculation of migration velocity of
MC_V1_B302_Dedust_18 operating ESP
Calculation of dedusting efficiency of a
dust separator in terms of degrees of
MC_V1_B302_Dedust_19BIU dust separation

Calculation relating to conversion of


industrial gases from standard volume
MC_V1_B302_Dedust_20BIU to operating volume and vice-versa
Laboratory Investigations and Raw
MC_V1_B303_Lab_TOC Mix Designs 60

MC_V1_B303_Lab_1BIU Loss on Ignition of Kiln Feed Raw Meal

MC_V1_B303_Lab_1 Loss on Ignition of Kiln Feed Raw Meal


Silica Ratio and Requirement of
MC_V1_B303_Lab_2BIU Components
Silica Ratio and Requirement of
MC_V1_B303_Lab_2 Components
Alumina Ratio and Requirement of
MC_V1_B303_Lab_3BIU Components
Alumina Ratio and Requirement of
MC_V1_B303_Lab_3 Components

MC_V1_B303_Lab_4BIU Lime Saturation Factor - Calculation

MC_V1_B303_Lab_4 Lime Saturation Factor - Calculation


Hydraulic Ratio of Kiln Feed Raw Meal -
MC_V1_B303_Lab_5BIU Calculation
Hydraulic Ratio of Kiln Feed Raw Meal -
MC_V1_B303_Lab_5 Calculation
Burnability Factor of Kiln Feed Raw
MC_V1_B303_Lab_6BIU Meal - Calculation
Burnability Factor of Kiln Feed Raw
MC_V1_B303_Lab_6 Meal - Calculation
Complex Compounds of Cement
Clinker - Calculation by Bogue's
MC_V1_B303_Lab_7BIU Formulae
Complex Compounds of Cement
Clinker - Calculation by Bogue's
MC_V1_B303_Lab_7 Formulae
Percentage Liquid and Burnability Index
MC_V1_B303_Lab_8BIU Cement Clinker - Calculation
Percentage Liquid and Burnability Index
MC_V1_B303_Lab_8 Cement Clinker - Calculation
Total Carbonate Content in Kiln Feed
MC_V1_B303_Lab_9BIU Raw Meal- Calculation
Total Carbonate Content in Kiln Feed
MC_V1_B303_Lab_9 Raw Meal- Calculation
To Calculate Quantity of CaO Required
to Attain Specific Value of Total
Carbonate Content in Kiln Feed Raw
MC_V1_B303_Lab_10BIU Meal
To Calculate Quantity of CaO Required
to Attain Specific Value of Total
Carbonate Content in Kiln Feed Raw
MC_V1_B303_Lab_10 Meal
Kiln Dust Loss in Terms of Kiln Feed
Raw Meal-and Apparant Degree of
MC_V1_B303_Lab_11BIU Calcination
Kiln Dust Loss in Terms of Kiln Feed
Raw Meal-and Apparant Degree of
MC_V1_B303_Lab_11 Calcination
Quantity of Raw Material Samples for
MC_V1_B303_Lab_12TXT Lab. Investigation
MC_V1_B303_Lab_13TXT Coal Samples -A Point of View
MC_V1_B303_Lab_14TXT Purposes of Tests
MC_V1_B303_Lab_15TXT Tests Conducted at Physical Laboratory
MC_V1_B303_Lab_16TXT Chemical Tests at Chemical Lab.
MC_V1_B303_Lab_17TXT Mineralogical Investigations
MC_V1_B303_Lab_18TXT Fuel Investgation
MC_V1_B303_Lab_19TXT Raw Mix Investgation
MC_V1_B303_Lab_20TXT Burnability Investigation
MC_V1_B303_Lab_21TXT Separation of ESP and Filter Dust
MC_V1_B303_Lab_22BIU Volatility of alkalies
MC_V1_B303_Lab_22 Volatility of alkalies
Raw-mix Design

MC_V1_B303_Lab_23BIU Raw-mix Design for Two Components

MC_V1_B303_Lab_23 Raw-mix Design for Two Components


Raw-mix Design based on Hydraulic
MC_V1_B303_Lab_24BIU Module
Raw-mix Design based on Hydraulic
MC_V1_B303_Lab_24 Module
Raw-mix Design based on Lime
MC_V1_B303_Lab_25BIU Saturation Factor
Raw-mix Design based on Lime
MC_V1_B303_Lab_25 Saturation Factor
Three Component Raw-mix Design
based on Lime Saturation Factor and
MC_V1_B303_Lab_26BIU Silica Ratio
Three Component Raw-mix Design
based on Lime Saturation Factor and
MC_V1_B303_Lab_26 Silica Ratio
MC_V1_B303_Lab_27BIU Calculation of Coal Ash Absorption
MC_V1_B303_Lab_27 Calculation of Coal Ash Absorption
Raw-mix design calculation with two
components to match desired
MC_V1_B303_Lab_29BIU potential clinker compounds
Raw-mix design calculation with two
components to match desired
MC_V1_B303_Lab_29 potential clinker compounds
Calculation of Potential Clinker
MC_V1_B303_Lab_30BIU Composition
Calculation of Potential Clinker
MC_V1_B303_Lab_30 Composition
Calculation of Effect of Coal Ash
MC_V1_B303_Lab_31BIU Absorption on Clinker Analysis
Calculation of Effect of Coal Ash
MC_V1_B303_Lab_31 Absorption on Clinker Analysis
Calculation of Two Component Raw Mix
Design Considering Effect of Coal Ash
MC_V1_B303_Lab_32BIU Absorption
Calculation of Two Component Raw Mix
Design Considering Effect of Coal Ash
MC_V1_B303_Lab_32 Absorption

Raw-mix design calculation with three


components to match desired
MC_V1_B303_Lab_33BIU potential clinker compounds

Raw-mix design calculation with three


components to match desired
MC_V1_B303_Lab_33 potential clinker compounds
Evaluation of influence of coal ash on
MC_V1_B303_Lab_34BIU clinker composition
Evaluation of influence of coal ash on
MC_V1_B303_Lab_34 clinker composition
Material Properties
Properties of Bulk Solids - Bulk Density
MC_V1_B303_Lab_35BIU Determination
Properties of Bulk Solids - Bulk Density
MC_V1_B303_Lab_35 Determination
Properties of Bulk Solids -
Characteristics Influencing Behaviour
MC_V1_B303_Lab_36TXT Pattern
Properties of Bulk Materials - Methods
MC_V1_B303_Lab_37BIU of particle size analysis

MC_V1_B304_Fuel_TOC Fuels and Combustion 44


Calculation of Capacities in Coal
MC_V1_B304_Fuel_1BIU_r3 Preparation Section
Calculation of Capacities in Coal
MC_V1_B304_Fuel_1_r3 Preparation Section
Calculation of Coal Analysis and Heat
MC_V1_B304_Fuel_2BIU Values Coal
Calculation of Coal Analysis and Heat
MC_V1_B304_Fuel_2 Values Coal
Calculation of combustion air for
MC_V1_B304_Fuel_3BIU_r3 burning of coal
Calculation of combustion air for
MC_V1_B304_Fuel_3_r3 burning of coal
Calculation of theoretical air for
combustion of coal and products of
MC_V1_B304_Fuel_4BIU combustion
Calculation of theoretical air for
combustion of coal and products of
MC_V1_B304_Fuel_4 combustion
MC_V1_B304_Fuel_5BIU Calculation of Flame Temperature
MC_V1_B304_Fuel_5 Calculation of Flame Temperature
Reactivity of Coal as a Function of
MC_V1_B304_Fuel_6TXT Fineness
Specific heats of gases as function of
MC_V1_B304_Fuel_7BIU temp. T
Specific heats of gases as function of
MC_V1_B304_Fuel_7 temp. T

MC_V1_B304_Fuel_8TXT Coal Grinding-Process considerations


Coal Dosing and Firing-Process
MC_V1_B304_Fuel_9TXT considerations

MC_V1_B304_Fuel_10TXT Coal Burner -Process considerations


Calculation of density of a mixture of
MC_V1_B304_Fuel_11BIU dry and wet flue gases
Calculation of density of a mixture of
MC_V1_B304_Fuel_11 dry and wet flue gases
Vertical Roller Mill for grinding coal-
MC_V1_B304_Fuel_12BIU calculation of capacity and power
Vertical Roller Mill for grinding coal-
MC_V1_B304_Fuel_12 calculation of capacity and power
Hot air for drying moisture in Vertical
MC_V1_B304_Fuel_13BIU Roller Mill for grinding coal
Hot air for drying moisture in Vertical
MC_V1_B304_Fuel_13 Roller Mill for grinding coal
Calculation of combustion air for
MC_V1_B304_Fuel_14BIU burning of fuel oil
Calculation of combustion air for
MC_V1_B304_Fuel_14 burning of fuel oil
Calculation of combustion air for
MC_V1_B304_Fuel_15BIU burning of gaseous fuels
Calculation of combustion air for
MC_V1_B304_Fuel_15 burning of gaseous fuels
Gaseous fuels - calculation of products
MC_V1_B304_Fuel_16BIU of combustion
Gaseous fuels - calculation of products
MC_V1_B304_Fuel_16 of combustion
Combustion of fuel - calculation of
MC_V1_B304_Fuel_17BIU chemical reactions
Combustion of fuel - calculation of
MC_V1_B304_Fuel_17 chemical reactions

Orsat analysis and calculation of air /


MC_V1_B304_Fuel_18BIU fuel ratio as function of carbon burnout

Orsat analysis and calculation of air /


MC_V1_B304_Fuel_18 fuel ratio as function of carbon burnout
Combustion calculations for burning of
MC_V1_B304_Fuel_19BIU fuel oil
Combustion calculations for burning of
MC_V1_B304_Fuel_19 fuel oil
Gaseous fuels - combustion
MC_V1_B304_Fuel_20BIU calculations
Gaseous fuels - combustion
MC_V1_B304_Fuel_20 calculations

Calculation of total heat loss due to


MC_V1_B304_Fuel_21BIU moisture in coal fired to kiln / furnace

Calculation of total heat loss due to


MC_V1_B304_Fuel_21 moisture in coal fired to kiln / furnace
Calculations to Fix Locating Co-
MC_V1_B304_Fuel_22BIU ordinates of Kiln Burner
Calculations to Fix Locating Co-
MC_V1_B304_Fuel_22 ordinates of Kiln Burner

Determination of Fuel Oil Stock in a


MC_V1_B304_Fuel_23BIU_r1 Cylindrical Horizontally Mounted Tank.

Determination of Fuel Oil Stock in a


MC_V1_B304_Fuel_23_r1 Cylindrical Horizontally Mounted Tank.
MC_V1_B304_Fuel_24TXT Basic constituents of Coal
MC_V1_B304_Fuel_25TXT Heat values of fuels

MC_V1_B305_Convey_TOC Conveying Systems 26


Vertical bucket elevator (chain type)
MC_V1_B305_Convey_1BIU_r4 calculation of capacity and power
Vertical bucket elevator (chain type)
MC_V1_B305_Convey_1_r4 calculation of capacity and power
Deep Bucket or Deep Pan type
MC_V1_B305_Convey_2BIU Conveyors -Power and Filling
Deep Bucket or Deep Pan type
MC_V1_B305_Convey_2 Conveyors -Power and Filling
MC_V1_B305_Convey_3BIU Screw Conveyor
MC_V1_B305_Convey_3 Screw Conveyor
Belt Conveyor -Length of Conveyor Belt
MC_V1_B305_Convey_4BIU in a Roll
Belt Conveyor -Length of Conveyor Belt
MC_V1_B305_Convey_4 in a Roll
Belt Conveyor --Length of Belt and
MC_V1_B305_Convey_5BIU Speed
Belt Conveyor --Length of Belt and
MC_V1_B305_Convey_5 Speed
Rubber belt conveyor -calculation of
MC_V1_B305_Convey_6BIU_r3 belt width and capacity
Rubber belt conveyor -calculation of
MC_V1_B305_Convey_6_r3 belt width and capacity
Design of Fluidised Gravity Conveyor
MC_V1_B305_Convey_7BIU for raw meal or cement
Design of Fluidised Gravity Conveyor
MC_V1_B305_Convey_7 for raw meal or cement

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_8BIU for raw mill return grits with fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_8 for raw mill return grits with fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_9BIU for cement mill return grits with fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_9 for cement mill return grits with fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_10BIU for raw mill return grits without fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_10 for raw mill return grits without fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_11BIU for cement mill grits without fines

Design of Fluidised Gravity Conveyor


MC_V1_B305_Convey_11 for cement mill grits without fines
Power and tension calculations of
MC_V1_B305_Convey_12BIU rubber belt conveyor -
Power and tension calculations of
MC_V1_B305_Convey_12 rubber belt conveyor -
Various selection charts for power and
tension calculations of rubber belt
MC_V1_B305_Convey_13BIU conveyor -
Various selection charts for power and
tension calculations of rubber belt
MC_V1_B305_Convey_13 conveyor -
Belt conveyor drive arrangements and
MC_V1_B305_Convey_14BIU tensioning arrangements

Air and Gas Handling (Fans, Blowers


MC_V1_B306_Fans_TOC & Compressors) 25
MC_V1_B306_Fans_1BIU Calculation of Fan Motor Power
MC_V1_B306_Fans_1 Calculation of Fan Motor Power
MC_V1_B306_Fans_2BIU Calculation of Fan Operating Volume

MC_V1_B306_Fans_2 Calculation of Fan Operating Volume


Design of Large Fans -Requirement of
MC_V1_B306_Fans_3TXT Motor Data

Calculation of linear expansion of


MC_V1_B306_Fans_4BIU shafts -during hot running conditions

Calculation of linear expansion of


MC_V1_B306_Fans_4 shafts -during hot running conditions
Calculation of Fan Pressure and Power
MC_V1_B306_Fans_5BIU Rating
Calculation of Fan Pressure and Power
MC_V1_B306_Fans_5 Rating
Calculation of pressure development by
MC_V1_B306_Fans_6BIU fans and blowers
Calculation of pressure development by
MC_V1_B306_Fans_6 fans and blowers
Calculation of velocity pressure and
pressure head development due to flow
MC_V1_B306_Fans_7BIU of air in a duct
Calculation of velocity pressure and
pressure head development due to flow
MC_V1_B306_Fans_7 of air in a duct
Calculation of system resistance in a
ducting system and selecting an
appropriate fan based on their
MC_V1_B306_Fans_8BIU characteristic curves
Calculation of system resistance in a
ducting system and selecting an
appropriate fan based on their
MC_V1_B306_Fans_8 characteristic curves
Calculation and plotting of system
resistance curves by introduction of
change in system design in a ducting
MC_V1_B306_Fans_9BIU system
Calculation and plotting of system
resistance curves by introduction of
change in system design in a ducting
MC_V1_B306_Fans_9 system
Calculation of fan pressure
development as a function of gas
MC_V1_B306_Fans_10BIU temperature.
Calculation of fan pressure
development as a function of gas
MC_V1_B306_Fans_10 temperature.
Calculation of fan pressure
development at a new location -
considering change in barometric
MC_V1_B306_Fans_11BIU pressure
Calculation of fan pressure
development at a new location -
considering change in barometric
MC_V1_B306_Fans_11 pressure
Calculation of fan output data under
MC_V1_B306_Fans_12BIU test conditions.
Calculation of fan output data under
MC_V1_B306_Fans_12 test conditions.
Calculation of fan output as a function
MC_V1_B306_Fans_13BIU of change in speed
Calculation of fan output as a function
MC_V1_B306_Fans_13 of change in speed

Materials and Processing -General


MC_V1_B307_Matrls_TOC Folder 10
Ventilation of Ball mills and cooling air
MC_V1_B307_Matrls_1BIU calculation
Ventilation of Ball mills and cooling air
MC_V1_B307_Matrls_1 calculation
Solving with LMTD -heat transfer in
MC_V1_B307_Matrls_2BIU cooler or dryer.
Solving with LMTD -heat transfer in
MC_V1_B307_Matrls_2 cooler or dryer.
MC_V1_B307_Matrls_3BIU Soil Properties Calculations
MC_V1_B307_Matrls_3 Soil Properties Calculations
Evaluation of hot gas utilisation factor in
MC_V1_B307_Matrls_4BIU a drying system
Evaluation of hot gas utilisation factor in
MC_V1_B307_Matrls_4 a drying system
Estimation of cement requirement for
MC_V1_B307_Matrls_5BIU building brick wall
Estimation of cement requirement for
MC_V1_B307_Matrls_5 building brick wall

MC_V1_B308_Hydraulics_TO
C Plant Hydraulics 40

MC_V1_B308_Hydraulics_1BIU Quality of Plant Cooling Water


MC_V1_B308_Hydraulics_1 Quality of Plant Cooling Water
Hydraulic jack -calculation of power
MC_V1_B308_Hydraulics_2BIU requirement
Hydraulic jack -calculation of power
MC_V1_B308_Hydraulics_2 requirement
Calculation of static pressure in a
pipeline based on measurement by U-
MC_V1_B308_Hydraulics_3BIU Tube Manometer
Calculation of static pressure in a
pipeline based on measurement by U-
MC_V1_B308_Hydraulics_3 Tube Manometer
Water jet calculation in cement
MC_V1_B308_Hydraulics_4BIU grinding mill
Water jet calculation in cement
MC_V1_B308_Hydraulics_4 grinding mill
External water jet calculation in cement
MC_V1_B308_Hydraulics_5BIU grinding mill
External water jet calculation in cement
MC_V1_B308_Hydraulics_5 grinding mill
Efficiency calculation of a centrifugal
MC_V1_B308_Hydraulics_6BIU pump in operation
Efficiency calculation of a centrifugal
MC_V1_B308_Hydraulics_6 pump in operation
Pressure and power calculation of a
MC_V1_B308_Hydraulics_7BIU centrifugal pump to pump water
Pressure and power calculation of a
MC_V1_B308_Hydraulics_7 centrifugal pump to pump water
Fluid flow - calculation of Raynold's
MC_V1_B308_Hydraulics_8BIU number and friction factor
Fluid flow - calculation of Raynold's
MC_V1_B308_Hydraulics_8 number and friction factor
Fluid flow - calculation of flow between
three interconnected tanks in star
MC_V1_B308_Hydraulics_9BIU formation
Fluid flow - calculation of flow between
three interconnected tanks in star
MC_V1_B308_Hydraulics_9 formation
Fluid flow - calculation of work done by
MC_V1_B308_Hydraulics_10BI a pump to empty a sump and lift the
U water to over head tank
Fluid flow - calculation of work done by
a pump to empty a sump and lift the
MC_V1_B308_Hydraulics_10 water to over head tank
MC_V1_B308_Hydraulics_11BI Fluid flow - calculation of flow through
U pipeline with ventury meter
Fluid flow - calculation of flow through
MC_V1_B308_Hydraulics_11 pipeline with ventury meter
MC_V1_B308_Hydraulics_12BI Selection of pipeline in pumping system
U design
Selection of pipeline in pumping system
MC_V1_B308_Hydraulics_12 design
MC_V1_B308_Hydraulics_13BI Energy in liquids -an approach to
U Barnaulli's equation
Energy in liquids -an approach to
MC_V1_B308_Hydraulics_13 Barnaulli's equation
MC_V1_B308_Hydraulics_14BI Calculation of pressure, downstream in
U a pipeline
Calculation of pressure, downstream in
MC_V1_B308_Hydraulics_14 a pipeline
MC_V1_B308_Hydraulics_15BI Pressure loss in a pipeline due to fluid
U flow
Pressure loss in a pipeline due to fluid
MC_V1_B308_Hydraulics_15 flow
Calculation of power required for a
MC_V1_B308_Hydraulics_16BI pump to deliver water through a
U pipeline system
Calculation of power required for a
pump to deliver water through a
MC_V1_B308_Hydraulics_16 pipeline system
MC_V1_B308_Hydraulics_17TX
T Pumping terminologies
MC_V1_B308_Hydraulics_18BI
U Pumping laws

MC_V1_B308_Hydraulics_18 Pumping laws


Pump systems
Calculation of Net Positive Suction
MC_V1_B308_Hydraulics_20BI Head (NPSH) for pumplocated above
U reservoir level.
Calculation of Net Positive Suction
Head (NPSH) for pumplocated above
MC_V1_B308_Hydraulics_20 reservoir level.

Calculation of Net Positive Suction


MC_V1_B308_Hydraulics_20BI Head (NPSH) for pumplocated above
Ua reservoir level.(Using Global variable)
Calculation of Net Positive Suction
MC_V1_B308_Hydraulics_21BI Head (NPSH) for pump located below
U reservoir level.
Calculation of Net Positive Suction
Head (NPSH) for pump located below
MC_V1_B308_Hydraulics_21 reservoir level.

MC_V1_B309_Insulation_TOC Insulation 2
General Specifications for Insulation in
MC_V1_B309_Insulation_1BIU Cement Plant
General Specifications for Insulation in
MC_V1_B309_Insulation_1 Cement Plant
MathCement Module 3
Volume-4 : Simulation model
MathCement_PYRO for pyro-processing

Process calculation of plant


sections Book 200

MC_V4_B201_KilnPH_TOC Kiln Preheater Section 25

MC_V4_B201_KilnPH_1BIU Preheater exhaust gases- calculation

MC_V4_B201_KilnPH_1 Preheater exhaust gases- calculation

MC_V4_B201_KilnPH_1aBIU Preheater Exhaust Gases -with oil firing

MC_V4_B201_KilnPH_1a Preheater Exhaust Gases -with oil firing


MC_V4_B201_KilnPH_2BIU Pressure loss in kiln and preheater
MC_V4_B201_KilnPH_2 Pressure loss in kiln and preheater
MC_V4_B201_KilnPH_3BIU Preheater fan rating
MC_V4_B201_KilnPH_3 Preheater fan rating

MC_V4_B201_KilnPH_4BIU Tertiary air and ducting to precalciner

MC_V4_B201_KilnPH_4 Tertiary air and ducting to precalciner


MC_V4_B201_KilnPH_5BIU Primary air fan for coal firing in kiln
MC_V4_B201_KilnPH_5 Primary air fan for coal firing in kiln
Mass balance in a single cyclone
MC_V4_B201_KilnPH_6BIU preheater stage
Mass balance in a single cyclone
MC_V4_B201_KilnPH_6 preheater stage
Mass balance in multiple preheater
MC_V4_B201_KilnPH_7BIU stages
Mass balance in multiple preheater
MC_V4_B201_KilnPH_7 stages
MC_V4_B201_KilnPH_8BIU Gas balance in preheater
MC_V4_B201_KilnPH_8 Gas balance in preheater
Input data calculation for file
MC_V4_B201_KilnPH_9BIU B201_KilnPH_10BIU
Input data calculation for file
MC_V4_B201_KilnPH_9 B201_KilnPH_10
Heat gas and mass balance in 5 stage
MC_V4_B201_KilnPH_10BIU preheater with precalciner
Heat gas and mass balance in 5 stage
MC_V4_B201_KilnPH_10 preheater with precalciner

MC_V4_B201_KilnPH_11BIU Radiation losses from kiln


MC_V4_B201_KilnPH_11 Radiation losses from kiln

MC_V4_B201_KilnPH_12BIU Calculation of false air into the system


MC_V4_B201_KilnPH_13aBIU Kiln heat balance

MC_V4_B202_Cooler_TOC Clinker Cooler Section 4

MC_V4_B202_Cooler_1 Clinker cooler -cooling air calculation


Clinker cooler gas balance and heat
MC_V4_B202_Cooler_2BIU balance
Clinker cooler gas balance and heat
MC_V4_B202_Cooler_2 balance
Calculation of grate area and bed
MC_V4_B202_Cooler_3 height for clinker cooler

Pyro Processing ( Kiln, Preheater &


MC_V4_B203_Pyro_TOC Cooler ) Section 4
Over all heat balance, gas balance and
mass balance in the pyro section-4
MC_V4_B203_Pyro_1BIU stage preheater -64p
Over all heat balance, gas balance and
mass balance in the pyro section-5
MC_V4_B203_Pyro_2BIU stage preheater -69p
Over all heat balance, gas balance and
mass balance in the pyro section-5
MC_V4_B203_Pyro_2 stage preheater -69p
Over all heat balance, gas balance and
mass balance in the pyro section-6
MC_V4_B203_Pyro_3BIU stage preheater -74p

Process design calculations -


support systems Book 300

MC_V4_B302_Heat_TOC Heat & Combustion 3


Combustion calculations for burning of
MC_V4_B301_Heat_1BIU fuel oil

MC_V4_B301_Heat_2BIU Gaseous fuels- combustion calculations


Calculation of total heat required to
MC_V4_B301_Heat_3BIU evapoate moisture
MathCement Module 4
MathCement_FluidPower Volume-5 : Fluid power
Air and Gas Handling Book
200

Pneumatics and compressed air


MC_V5_B201_Fans_TOC systems 36
Calculation of mass of gases stored in
MC_V5_B201_Fans_1BIU a vessel
Calculation of mass of gases stored in
MC_V5_B201_Fans_1 a vessel

Compressed air pressure in a cylinder


MC_V5_B201_Fans_2BIU to deliver a desired clamping force
Compressed air pressure in a cylinder
MC_V5_B201_Fans_2 to deliver a desired clamping force
Calculation of theoretical power to
MC_V5_B201_Fans_3BIU compress air polytropically
Calculation of theoretical power to
MC_V5_B201_Fans_3 compress air polytropically
Calculation of theoretical power for
MC_V5_B201_Fans_4BIU isothermal compression of air
Calculation of theoretical power for
MC_V5_B201_Fans_4 isothermal compression of air
Calculation of inter-cooler pressure for
minimum power for two stage
MC_V5_B201_Fans_5BIU compression of air
Calculation of inter-cooler pressure for
minimum power for two stage
MC_V5_B201_Fans_5 compression of air

Calculation of pressure loss and flow


MC_V5_B201_Fans_6BIU through compressed air pipe lines

Calculation of pressure loss and flow


MC_V5_B201_Fans_6 through compressed air pipe lines

Calculation of pipe diameter for flow


MC_V5_B201_Fans_7BIU through compressed air pipe lines

Calculation of pipe diameter for flow


MC_V5_B201_Fans_7 through compressed air pipe lines
Production and distribution of
compressed air

Calculation of frequency at which


compressor would come on load as
MC_V5_B201_Fans_8BIU function of system demand.

Calculation of frequency at which


compressor would come on load as
MC_V5_B201_Fans_8 function of system demand.
Calculation of consumption of
compressed
MC_V5_B201_Fans_9BIU air in operating a cylinder
Calculation of consumption of
compressed
MC_V5_B201_Fans_9 air in operating a cylinder
Calculation of reduction in consumption
of compressed air in operating a
cylinder with low pressure supply for
MC_V5_B201_Fans_10BIU retract stroke
Calculation of reduction in consumption
of compressed air in operating a
cylinder with low pressure supply for
MC_V5_B201_Fans_10 retract stroke

Calculation of consumption of
compressed air in operating a cylinder
including effect of pressurising pipeline
MC_V5_B201_Fans_11BIU between valve and cylinder.
Calculation of consumption of
compressed air in operating a cylinder
including effect of pressurising pipeline
MC_V5_B201_Fans_11 between valve and cylinder.
Calculation of capacity of receiver
based on operational demand of
MC_V5_B201_Fans_12BIU compressed air
Calculation of capacity of receiver
based on operational demand of
MC_V5_B201_Fans_12 compressed air
Calculation of number of starts for
compressor for given capacity of
receiver based on operational demand
MC_V5_B201_Fans_13BIU of compressed air
Calculation of number of starts for
compressor for given capacity of
receiver based on operational demand
MC_V5_B201_Fans_13 of compressed air

Calculation to find pressure range to


control number of starts for compressor
for given capacity of receiver based on
MC_V5_B201_Fans_14BIU operational demand of compressed air

Calculation to find pressure range to


control number of starts for compressor
for given capacity of receiver based on
MC_V5_B201_Fans_14 operational demand of compressed air

Estimation of leakage of compressed


air , based on fall in pressure in ring
MC_V5_B201_Fans_15BIU main when the plant is shut down.

Estimation of leakage of compressed


air , based on fall in pressure in ring
MC_V5_B201_Fans_15 main when the plant is shut down.
Calculating compressed air cylinder
bore to be able to develop a desired
MC_V5_B201_Fans_16BIU clamping force
Calculating compressed air cylinder
bore to be able to develop a desired
MC_V5_B201_Fans_16 clamping force
Calculating cylinder bore and
compressed air consumption to move a
MC_V5_B201_Fans_17BIU load up an incline.
Calculating cylinder bore and
compressed air consumption to move a
MC_V5_B201_Fans_17 load up an incline.

Calculating of extend stroke time for a


cylinder as a function of load to be
MC_V5_B201_Fans_18BIU moved considering cushioning effects.

Calculating of extend stroke time for a


cylinder as a function of load to be
MC_V5_B201_Fans_18 moved considering cushioning effects.
MathCement Module 5
Volume-22 : Business
MathCement_Business Mathematics

Funds and assets creation


Book 200

MC_V22_B201_Interest_TOC Interest 12
Calculation of Effective Rate of Interest
on an Investment when Nominal Rate
MC_V22_B201_Interest_1BIU of Interest is Known
Calculation of Effective Rate of Interest
on an Investment when Nominal Rate
MC_V22_B201_Interest_1 of Interest is Known
Calculation of Nominal Rate of Interest
on an Investment when Effective Rate
MC_V22_B201_Interest_2BIU of Interest is Known
Calculation of Nominal Rate of Interest
on an Investment when Effective Rate
MC_V22_B201_Interest_2 of Interest is Known

Calculation of Rates of Interest on an


Investment when Final Balance After
MC_V22_B201_Interest_3BIU the End of Deposit Period is Known

Calculation of Rates of Interest on an


Investment when Final Balance After
MC_V22_B201_Interest_3 the End of Deposit Period is Known

Calculation of Future Value of a Fixed


Deposit or Investment and Recurring
MC_V22_B201_Interest_4BIU Deposit Separately or Together

Calculation of Future Value of a Fixed


Deposit or Investment and Recurring
MC_V22_B201_Interest_4 Deposit Separately or Together

Calculation of Rate of Nominal Interest


per Year,to Reach a Certain Future
Value on a Fixed Deposit or
Investment and Recurring Deposit
MC_V22_B201_Interest_5BIU Separately or Together

Calculation of Rate of Nominal Interest


per Year,to Reach a Certain Future
Value on a Fixed Deposit or
Investment and Recurring Deposit
MC_V22_B201_Interest_5 Separately or Together

Calculation of Rate of Nominal Interest


per Year to Reach a Certain Future
Value on a Fixed Deposit or
Investment and Amount of Recurring
Deposit Separately to Achieve a
MC_V22_B201_Interest_6BIU Desired Total Future Value.
Calculation of Rate of Nominal Interest
per Year to Reach a Certain Future
Value on a Fixed Deposit or
Investment and Amount of Recurring
Deposit Separately to Achieve a
MC_V22_B201_Interest_6 Desired Total Future Value.

MC_V22_B202_Annuities_TO
C Annuities 10
Calculation of Payments for a Sinking
MC_V22_B202_Annuities_1BIU Fund
Calculation of Payments for a Sinking
MC_V22_B202_Annuities_1 Fund
Calculation of Time Required for a
MC_V22_B202_Annuities_2BIU Target Amount in Sinking Fund
Calculation of Time Required for a
MC_V22_B202_Annuities_2 Target Amount in Sinking Fund
Calculation to find, how much money
will be in the Sinking Fund after a
MC_V22_B202_Annuities_3BIU certain period.
Calculation to find, how much money
will be in the Sinking Fund after a
MC_V22_B202_Annuities_3 certain period.
Calculation to find, present value of an
MC_V22_B202_Annuities_4BIU annuity
Calculation to find, present value of an
MC_V22_B202_Annuities_4 annuity
Calculation to find, equated monthly
MC_V22_B202_Annuities_5BIU instalment to repay a loan
Calculation to find, equated monthly
MC_V22_B202_Annuities_5 instalment to repay a loan

MC_V22_B203_Depreciation_
TOC Depreciation 6
MC_V22_B203_Depreciation_1
TXT Introduction to Depreciation
MC_V22_B203_Depreciation_2 Depreciation Calculation of Assets by
BIU Straight-line Method
Depreciation Calculation of Assets by
MC_V22_B203_Depreciation_2 Straight-line Method
MC_V22_B203_Depreciation_4 Depreciation Calculation of Assets by
BIU Reducing Balance Method

MC_V22_B203_Depreciation_5 Depreciation Calculation of Assets by


BIU Sum-of-the-Years' -Digits Method
MC_V22_B203_Depreciation_6 Depreciation Calculation by Units of
BIU Production Method

MathCement Module 6

MathCement_NewCalc Volume-23 : New Calculations

Miscellaneous Book 200


MC_V23_B201_Hopper_TOC Hopper design 8

Calculation of valley angle of a hopper


with square and rectangular cross
section, given the wall angles and
MC_V23_B201_Hopper_1BIU vertical height of the pyramidal part.

Calculation of valley angle of a hopper


with square and rectangular cross
section, given the wall angles and
MC_V23_B201_Hopper_1 vertical height of the pyramidal part.

Calculation of wall angles and valley


angles of a hopper with square and
rectangular cross section, given the
opening dimensions and height of the
MC_V23_B201_Hopper_2BIU pyramidal part.

Calculation of wall angles and valley


angles of a hopper with square and
rectangular cross section, given the
opening dimensions and height of the
MC_V23_B201_Hopper_2 pyramidal part.

Calculation of lateral pressure on silo


wall due to stored bulk material as
function of filling height and checking
the possibility of increasing capacity by
MC_V23_B201_Hopper_3BIU increase of height.

Calculation of lateral pressure on silo


wall due to stored bulk material as
function of filling height and checking
the possibility of increasing capacity by
MC_V23_B201_Hopper_3 increase of height.

Calculation of maximum filling height of


a silo so that the lateral pressure does
MC_V23_B201_Hopper_4BIU not exceed given safe value

Calculation of maximum filling height of


a silo so that the lateral pressure does
MC_V23_B201_Hopper_4 not exceed given safe value

MC_V23_B202_Refra_TOC Refractory design 2


Calculation to determine number of
refractory bricks required for a kiln
MC_V23_B202_Refra_1BIU section
Calculation to determine number of
refractory bricks required for a kiln
MC_V23_B202_Refra_1 section

MC_V23_B203_Kiln_TOC Kiln 6
Calculation to determine the gap
MC_V23_B203_Kiln_1BIU between tyre and supporting pads
Calculation to determine the gap
MC_V23_B203_Kiln_1 between tyre and supporting pads
Calculation of heat of reaction of clinker
based on laboratory analysis -based on
MC_V23_B203_Kiln_2BIU VDZ procedure.
Calculation of heat of reaction of clinker
based on laboratory analysis -based on
MC_V23_B203_Kiln_2 VDZ procedure.
Estimation of temperature of partially
calcined raw meal entering kiln, as a
function of percentage of fuel fired in
MC_V23_B203_Kiln_3BIU Precalciner.
Estimation of temperature of partially
calcined raw meal entering kiln, as a
function of percentage of fuel fired in
MC_V23_B203_Kiln_3 Precalciner.

MC_V23_B204_Fuels_TOC Fuels & combustion 5

Determine percentage of excess air


used in burning a fuel, in a furnace
generating hot gas, when data for flue
MC_V23_B204_Fuels_1BIU gas analysis by Orsat is available
Burner calculation - 3- channel coal
MC_V23_B204_Fuels_2BIU firing burner
Burner calculation - 3- channel coal
MC_V23_B204_Fuels_2 firing burner
Gaseous fuels - combustion
MC_V23_B204_Fuels_3BIU calculations -expanded
Gaseous fuels - combustion
MC_V23_B204_Fuels_3 calculations -expanded

MC_V23_B205_Ducts_TOC Chutes & Ducts 2


Load analysis of a multi-support saddle
MC_V23_B205_Ducts_1BIU mounted tertiary air duct
Load analysis of a multi-support saddle
MC_V23_B205_Ducts_1 mounted tertiary air duct

MC_V23_B206_Dedust_TOC Dedusting systems 6


Calculation to check suitability of
existing Glass Bag House after
MC_V23_B206_dedust_1BIU proposed upgradation of kiln.
Calculation to check suitability of
existing Glass Bag House after
MC_V23_B206_dedust_1 proposed upgradation of kiln.
Calculate total pressure a fan must
develop to move air in a dedusting duct
fitted with suction hood, filter and nozzle
MC_V23_B206_dedust_2BIU at discharge end .
Calculate total pressure a fan must
develop to move air in a dedusting duct
fitted with suction hood, filter and nozzle
MC_V23_B206_dedust_2 at discharge end .
Calculation to find minimum filter cloth
area while checking the design of Bag
MC_V23_B206_Dedust_3BIU House / Bag Filter
Calculation to find minimum filter cloth
area while checking the design of Bag
MC_V23_B206_Dedust_3 House / Bag Filter

MC_V23_B207_Preblend_TOC Preblending systems 2


Calculation of longitudinal and linear
MC_V23_B207_Preblend_1BIU blending beds .
Calculation of longitudinal and linear
MC_V23_B207_Preblend_1 blending beds .

MC_V23_B208_Matrl_TOC Materials properties 4

Calculation of specific heats of various


MC_V23_B208_Matrl_1BIU materials as a function of temperature

Calculation of specific heats of various


MC_V23_B208_Matrl_1 materials as a function of temperature

Calculation of specific heats of various


MC_V23_B208_Matrl_2BIU gases as a function of temperature

Calculation of specific heats of various


MC_V23_B208_Matrl_2 gases as a function of temperature

560

You might also like