‡ Fuseal

‡ Fuseal
Easy and Reliable Solution for Corrosive
Waste Piping Systems

Electrofusion and Mechanical Joining of Pipe

and Fittings
• Fuseal II
• Fuseal 25/50 PVDF
• Fuseal Squared Double Containment

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*07_001-023 1 6/7/02, 11:38 AM

 Not for Use with Compressed Air or Gases
George Fischer, Inc. DOES NOT RECOMMEND the use of thermoplastic piping products for systems to transport
or store compressed air or gases, or the testing of thermoplastic piping systems with compressed air or gases in
above or below ground locations. The use of George Fischer, Inc. products in compressed air or gas systems
automatically voids George Fischer, Inc. warranty for such products, and their use against our recommendation is
entirely the responsibility and liability of the installer. George Fischer, Inc. will not accept responsibility for damage
or impairment from its products, or other consequential or incidental damages caused by misapplication, incorrect
assembly, and/or exposure to harmful substances or conditions.

Threaded fittings are not recommended for pressure applications.

For more information about any of our product lines, please call (800) 854-4090.
7.2 ¬ ‡

*07_001-023 2 6/7/02, 11:38 AM

 ‡ Fuseal
Table of Contents
Fuseal II .................................................................................. 7.5
Introduction ................................................................................................................. 7.6
System Overview .................................................................................................................7.8
Fusion Control Unit ..............................................................................................................7.9
Specifications and Material Properties
Fuseal II and Fuseal LD Suggested Specification Guide ...................................... 7.10
Fuseal MJ Suggested Specification Guide ............................................................... 7.12
Material Physical Properties ........................................................................................... 7.13
Fuseal II Installation and Engineering Data ..........................................................7.14
Thermal Expansion Compensation .............................................................................. 7.14
Instructions for Above Ground ...................................................................................... 7.18
Instructions for Underground ......................................................................................... 7.18
Specifications for MSA 250SE/EX Fusion Units ...................................................... 7.20
Plastic Piping and Fire ..................................................................................................... 7.21
Protection Methods .......................................................................................................... 7.22
Fuseal II Dimensions
Fuseal Pipe .......................................................................................................................... 7.24
7
Fuseal Small Diameter Fittings ...................................................................................... 7.25
Fuseal LD (Large Diameter Fittings) ............................................................................. 7.39
Fuseal MJ (Mechanical Joint Fittings) ......................................................................... 7.43

Fuseal 25/50 PVDF ............................................................ 7.47

Introduction ...................................................................................................................................... 7.48
Fuseal 25/50 PVDF Dimensions ............................................................................................. 7.50
Specifications and Material Properties
Fuseal 25/50 PVDF System Suggested Specification Guide ............................. 7.55
PVDF Material Physical Properties .............................................................................. 7.57
Fuseal 25/50 PVDF System Installation & Engineering Data
Thermal Expansion Compensation ............................................................................. 7.57
Expansion Loops, Offsets, Change of Direction ..................................................... 7.58
Restraints ............................................................................................................................. 7.59
Support During Installation ........................................................................................... 7.60
Support Spacing .............................................................................................................. 7.61
General Properties of PVDF .......................................................................................... 7.61

Fuseal Squared .................................................................... 7.65

Introduction ...................................................................................................................................... 7.66
Fuseal Squared Fitting Dimensions ....................................................................................... 7.68
Specifications and Material Properties
Fuseal Squared Suggested Specification Guide ................................................... 7.72
Material Physical Properties ..........................................................................................7.74
Fuseal Squared Installation & Engineering Data
Thermal Expansion Compensation ............................................................................. 7.75
Instructions for Buried Installation ............................................................................... 7.75

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*07_001-023 3 6/7/02, 11:38 AM

 7.4 ¬ ‡

*07_001-023 4 6/7/02, 11:38 AM

 ‡ Fuseal II
‡ Fuseal
Easy and Reliable Solution for Corrosive
Waste Piping Systems

Electrofusion and Mechanical Joining of Pipe

and Fittings

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*07_001-023 5 6/7/02, 11:38 AM

 ‡ Fuseal Offers: Applications
+ GF + Fuseal’s excellent chemical and
• Electrofusion and physical properties make the system
Mechanical Joint
ideal for handling corrosive chemical
System
waste solutions present in laboratory
and industrial DWV applications.
+ GF + Fuseal is suitable for use in
• Handles corrosive
drainage fluids up to chemical and industrial plants as well
212°F (100°C) inter- as in hospital and university laborato-
mittently ries where mixtures of acids, bases
and solvents are drained.
• High chemical and
corrosion resistance
Excellent Corrosion, Chemical
• Flame retardant
Polypropylene and Environment Resistance
+GF + Fuseal is resistant to the corro-
• Highly reliable,
multiple fusion tech- sive action of alkalis, alcohols, acids,
solvents and salt solutions. Dilute min-
nologies that offer the
most innovative and eral acids and aqueous solutions of
advanced in the acid salts, which are so destructive to
industry most metals, have no affect on the
+GF + Fuseal system. In general, +GF +
Fuseal is attacked only by strong oxi-
dizing acids and weakened by cer-
tain organic solvents and chlorinated
hydrocarbons. +GF + Fuseal will not
rust, pit, scale, corrode or be affected
by electrolysis.
In above ground installations, the pig-
mentation protects the system from
sunlight. The pigmentation is highly
resistant to ultraviolet radiation and is
heat-stabilized to provide long life
while handling hot reagents.
7.6
*07_001-023 6 6/7/02, 11:38 AM
Flame Retardant
Polypropylene
The +GF + Fuseal flame retardant
polypropylene compound yields a
combination of high chemical resis-
tance, toughness and high strength at
elevated temperatures.
The Perfect Union
An engineer or contractor can
combine the benefits of the +GF +
Fuseal electro-fusion joint and the
mechanical joint in a single system.
+GF + Fuseal can be used in
inaccessible areas and the +GF +
Fuseal mechanical joint works well
under bench where speed of
installation or future disassembly is
needed.
The same MSA 250SE or MSA
250EX machine can be used to fuse
the +GF + PPro-Seal Natural Polypro-
pylene Piping System and the Fuseal
25/50 PVDF System. +GF + PPro-Seal
is a pressure system (up to 150 psi,
10 bar) which can handle basically
the same fluids as +GF + Fuseal.
The +GF + Fuseal 25/50 PVDF
System offers pipe and fittings that
can not only handle high temperatures
(up to 280° F) and a wide range of
chemicals, but is also flame retardant
and does not generate smoke.
Improved ‡ Fuseal
Fusion Collar
The +GF + Fuseal Process has been
improved through the development of
the +GF + Fuseal fusion collar. The
new fusion collar provides the same
joint as the original +GF + Fuseal coil,
however, it can be made in less time.
The many improved benefits include:
• Fast positive electrical connection
with a duplex clear plug
• Simple insertion of pipe without coil
removal
• Elimination of socket sanding
• Elimination of the temporary band
clamp — clamps are provided with
fusion collars for sizes 1 1/2"–3"
• Rotation of fusion collar allows
exact positioning of the duplex plug
• Ability to dry fit an entire system
prior to fusion
¬ ‡
 ‡ Fuseal II
Mechanical Joint MSA 250SE / MSA 250EX
Make fast, leakproof joints in two The MSA 250SE and the MSA
easy steps. Slide the nut, grab ring 250EX represent the most ad-
and seal ring on the pipe. Insert the vanced fusion technology in the
pipe into the socket and tighten 1/2 industry, featuring advanced trans-
turn past hand tight. That’s it! former technology. This unit can be
As the nut is tightened, the grab ring used to join all George Fischer
grips and cuts a retaining groove in Sloane polypropylene products,
the pipe. Further tightening seals the including Fuseal II, Fuseal Squared,
polypropylene ring to ensure a leak- PPro-Seal, and Fuseal 25/50 PVDF.
proof joint. The MSA 250 can run on both
network (110v/60Hz) and genera-
This simple method of joining cuts tor power sources.
installation time in half and requires
no hot water, electricity, or pipe All required fusion parameters are MSA 250 Fusion
grooving. programmed into the MSA 250 by Control Unit
simply scanning a barcode specific • Developed using
to each fitting. Barcodes also pro- proven technology
vide the capability to perform pro- with a global part-
gram updates for new products in ner, Breutsch Elec-
the field. tronics, Inc.
• Advanced trans- 7
The MSA 250 has multiple joint former technology
capability as well as a built-in fail- allows lightweight
safe mode. design
• Fuses on both net-
work and generator
power sources
• Easy operation
based on scanning
barcodes
• Program updates
Product Range for new products
Fittings Connection Dimensions Material
performed in the
field
• Fuseal II New Electrofusion 1 1/2" - 6" Flame Retardant • Operates on 110v/
Process Polypropylene
60Hz power source
• Fuseal LD Original Electrofusion 8"/10"/12" Non Flame Retardant
(Large Diameter) Process Polypropylene
• Built-in fail-safe
• Fuseal MJ Mechanical 1 1/2" - 4" Flame Retardant
mode
(Mechanical Joint) Polypropylene • Multiple joint capa-
bility
Pipes Dimensions Material • Digital read-out for
• Schedule 40 1 1/2" - 8" Flame Retardant all pertinent operat-
(Bluish Color) Polypropylene ing parameters
• Schedule 40 1 1/2" - 12" Non Flame Retardant
(Black Color) Polypropylene
• Schedule 80 1 1/2" - 12" Non Flame Retardant
(Black Color) Polypropylene

Double Containment System

for Optimum Protection
For optimum protection of the environ-
ment the +GF + Fuseal System can be
combined with the unique +GF +
Contain-It Double Containment Sys-
tem. Due to its split fittings and pipe,
the clear PVC system can be installed
even after the +GF + Fuseal System is
tested.
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 System Overview
Fuseal II products are all manufactured
of polypropylene, a material that is
known to have wide acceptance as a
superior thermoplastic material for
handling harsh, corrosive fluids.
Because of the chemical resistance,
solvent cementing is not an option for
this heavy duty material. Thus, George
Fischer engineers developed a coil
fusion process to easily and effectively
join these systems.
Following are brief descriptions of the
features of these systems.
Fuseal II
Fuseal II is available in sizes 11/2" - 12".
It handles temperatures up to 180°F.
Fuseal II is resistant to the corrosive
action of alkalies, alcohols, acids,
solvents and salt solutions. Dilute mineral
acids and aqueous solutions of acid
salts, which are so destructive to most
metals, have no effect on the Fuseal II
system.
In general, Fuseal II is attacked only by
strong oxidizing acids and weakened by
certain organic solvents and chlorinated
hydrocarbons. Fuseal II will not rust, pit,
scale, corrode or be affected by elec-
trolysis.
In above ground installations the pig-
mentation is highly resistant to ultra-
violet radiation and is heat-stabilized to
Band Clamp
Fusion Collar
7.8
*07_001-023 8 6/7/02, 11:38 AM
provide long life while handling hot
reagents.
The Fuseal II flame retardant polypropy-
lene compound yields a combination of
high chemical resistance, toughness and
high strength at elevated temperatures.
Fuseal II's excellent chemical and
physical properties make the system
ideal for use in chemical and industrial
plants as well as hospital and university
laboratories. In fact, all major pharma-
ceutical and universities have Fuseal
installations currently installed.
The following features make Fuseal II
faster and easier to install than our
original Fuseal piping system.
• Fast electrical connection with the
duplex plug.
• Fusion collar stays on fitting—pipe
inserts easily without the extra step of
removing the coil and placing it on
the pipe.
• Plastic clamps are provided with 11/2"
through 3" fusion collars. Metal band
clamps are available for 4"–12"
fittings. Both styles of clamps allow
for dry-fitting of the entire system
prior to fusing.
• Fusion collar is rotatable to allow
exact positioning of the duplex plug.
• Band clamps on each socket allow
dry fit of entire system before fusion.
Fuseal LD
Fuseal LD is our large diameter Fuseal
piping system. This is available in 8", 10"
and 12" sizes and it utilizes our original
fusion process. Also made of flame
resistant polypropylene, Fuseal LD offers
all the basic system benefits of Fuseal II.
Fuseal MJ
Fuseal MJ is our mechanical joint system.
It is available in sizes 11/2" - 4". This
system is also made of the same flame
retardant material as our Fuseal II
system, however, there is no fusion
process. The joints are mechanically
joined for a nonpermanent joint in easily
accessible locations, such as under sinks.
¬ ‡
 ‡ Fuseal II
MSA 250 Electrofusion Unit

Cord to power supply

Power cable
to fitting

Scroll button

Start button

Display screen

Barcode pen

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 Sample Short Form
Fuseal II Piping
Specification
All Fuseal II fittings shall
be as manufactured by
George Fischer Sloane,
Inc. so that they are
compatible with Fuseal
pipe. All Fuseal pipe
shall conform to the
dimensional require-
ments of ASTM D-1785
for schedule 40/80
pipe as produced by
George Fischer Sloane,
Inc. The Fuseal II system
shall be joined by use
of electrical resistance
coils energized by a
variable low voltage
power supply. The
Fuseal II fusion collar
will have an integral
electrical resistance
coil which is joined to
the power supply via a
duplex connector. Each
fusion collar will be
furnished with a band
clamp.
7.10
*07_001-023 10
Specifications and Materials Properties
Fuseal II and Fuseal LD
Suggested Specification
Guide
The following guide specifications can
be used when preparing project orders
or inquiries for George Fischer, Fuseal II
and Fuseal LD, Corrosive Waste Piping
System. Two forms are included:
a general and a short form specifica-
tion.
General Specification
Part 1 — General
Special Waste Pipe and Fittings
Special Waste and Vent Pipe and Fitting
System shall be +GF+ Fuseal polypropy-
lene as manufactured by George
Fischer Sloane, Inc. in Little Rock, Arkan-
sas as described below. Piping installed
below grade shall be non-flame retar-
dant polypropylene. Pipe and fittings
installed above grade shall be flame
retardant polypropylene.
Quality Assurance
The Fuseal system shall be manufac-
tured to the following ASTM Standards:
D 4101 - Standard Specification for
Propylene Plastic Injection and Extrusion
Materials.
D 3311 - Standard Specification for
Drain, Waste and Vent (DWV) Plastic
Fittings Pattern.
D 1785 - Standard Specification for
(PVC) Plastic Pipe, Schedule 40, 80 and
120 (Dimensional requirements only).
D 1599 - Test Method for Short-Time
Hydraulic Failure Pressure of Plastic Pipe,
Tubing and Fittings.
D 2122 Test Method of Determining
Dimensions of Thermoplastic
Pipe and Fittings.
F 1290 - Standard Practice for
Electrofusion Joining Polyolefin Pipe and
Fittings.
F 1412 - Standard Specification for
Polyolefin Pipe and Fittings for
Corrosive Waste Drainage Systems.
Submittals
Catalog Data: Contractor shall sub-
mit___ copies of manufacturer's litera-
ture on the Fuseal II and Fuseal LD
systems. The literature shall contain
complete and current installation
instructions.
Part 2 — Product
Manufacturer
The laboratory corrosive drainage
waste and vent system shall be Fuseal II
(11/2"-6") and Fuseal LD (8", 10" & 12")
as manufactured by George Fischer
Sloane, Inc.
Materials
The products described in this specifica-
tion consist of:
A. Pipe and fittings made of flame
retardant polypropylene joined by
electrical fusion coils made of
conductive metal wire coated with
polypropylene and molded into a
flame retardant polypropylene fusion
collar.
B. Joining Method — The pipe and
fittings are joined by use of the
electrical fusion collars energized by
a low-voltage power supply.
C. Basic Materials — This specification
covers flame retardant polypropy-
lene (PPFR) pipe and fittings made
from PPFR plastic, as defined in
ASTM D 4101 Propylene Plastic
Injection and Extrusion Materials.
Flammability requirements are based
on ASTM
D 635, Standard Test Method for
Rate of Burning and/or Extent and
Time of Burning of self supporting
plastics in a horizontal position.
D. Compound — The PPFR compound
used in the pipe and fittings covered
by this specification shall meet the
requirements of Class PP110B63153
material as described in ASTM
D 4101 . As other compounds are
shown to be suitable for these
products, such compounds will be
added to this specification.
¬ ‡
6/7/02, 11:38 AM

Source Quality Control
A. Pipe Dimensions — Requirement, pipe
shall be produced to Schedule 40
and Schedule 80 Iron Pipe Sizes
dimensional standards and shall
meet the dimension and tolerances
for outside diameter.
B. Fittings, Design and Dimensions —
Requirements, fittings design shall be
based upon the laying length dimen-
sions in ASTM D 3311 DWV Plastic
Fitting Patterns.
C. Electrical Fusion Collars (11/2"- 6") —
Each coil shall consist of polypropy-
lene jacketed wire, mandrel wound
and heat fused on the outer surface
and molded into a self-supporting
fusion collar with an integral duplex
receptacle. Each collar shall be
provided with a ratchet style plastic
clamp for sizes up to 3". 4" and 6"
fittings will require the use of the steel
band clamps that must be ordered
separately.
D. Electrical Fusion Coils (8"-12") —
Each coil shall consist of polypropy-
lene jacketed wire, mandrel wound
and heat fused on the outer surface.
These coils shall be inserted and
taped in place within the fusion
sockets of all LD fitings at the factory.
Properly sized steel band clamps
(ordered separately) will be required
for proper fusion of fittings to pipe
during installation.
E. Pipe Markings — Schedule 40 PPFR,
Flame Retardant, shall be bluish in
color, Group 1-63153, manufactured
in 10-foot lengths. Schedule 40 PPRO,
Non-Flame Retardant, shall be black
in color, Group 1-53653 manufac-
tured in 20-foot lengths. Schedule 80
PPRO, Non-Flame Retardant shall be
black in color, Group 2-53653
manufactured in 20-foot lengths.
All previously listed lengths of pipe
shall be marked with +GF+, Fuseal,
NSF-CW-SE, Pipe Size, Schedule,
Type, Quality Control Mark and be
compatible with the coil fusion
method.
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*07_001-023 11
‡ Fuseal II
F. Fittings — Shall be legibly marked
with molded-on letters showing
manufacturer’s trademark, pipe size
of each socket, manufacturer’s part
number, NSF-CW-SE and symbol
PPFR indicating the material.
Part 3 — Execution
Installation
A. Fuseal II, Fuseal MJ and Fuseal LD
pipe and fittings shall be installed
according to the current installation
instructions as published by the
manufacturer.
B. A manufacturer’s representative, who
has been certified as a training
instructor, shall be at the site prior to
the day the piping system installation
is to commence. A manufacturer’s
rep. will perform a complete training 7
session on the proper method of
installation for the piping system.
Upon completion of the training, the
installers will be given a test on the
items covered in the session. Persons
successfully completing the test shall
be given a laminated card which
certifies them for one year as install-
ers of the Fuseal piping system.
Testing
Joints may be pressure tested 10 minutes
after fusing, (30 minutes for 10" and
12"). Test in accordance with local
plumbing codes. All sections of the
system shall be tested with a maximum
of 30-foot head of water.
7.11
6/7/02, 11:38 AM

Sample Short Form
Fuseal, Mechanical
Joint in Accessible
Locations
Specification
The system shall be made
of flame retardant
polypropylene pipe and
fittings and in concealed
locations shall be joined
by the George Fischer
Fuseal method. In
exposed or easily
accessible location,
George Fischer Fuseal
Mechanical joint fittings
may be used. All flame
retardant polypropylene
pipe and fittings shall
conform to George
Fischer, Inc. specifications.
Installation and test shall
be in accordance with
the manufacturer's
recommendations and
the governing local code.
7.12
*07_001-023 12
Fuseal MJ Suggested
Specification Guide
The following guide specifications can
be used when preparing project orders
or inquiries for George Fischer, Fuseal
Mechanical Joint (MJ) Piping System.
Two forms are included:
a general and a short form specification.
General Specification
Part 1 — General
Special Waste Pipe and Fittings
Special Waste and Vent Pipe and Fitting
System shall be +GF+ Fuseal polypropy-
lene as manufactured by George Fischer
Sloane, Inc. in Little Rock, Arkansas as
described below. Pipe and fittings
installed above grade shall be flame
retardant polypropylene.
Quality Assurance
The Fuseal systems shall be manufac-
tured to the following ASTM Standards:
D 4101 - Standard Specification for
Propylene Plastic Injection
and Extrusion Materials.
D 3311 - Standard Specification for
Drain, Waste and Vent (DWV)
Plastic Fittings Pattern.
D 1785 - Standard Specification for
(PVC) Plastic Pipe, Schedule
40, 80 and 120 (Dimensional
requirements only).
D 1599 - Test Method for Short-Time
Hydraulic Failure Pressure of
Plastic Pipe, Tubing and
Fittings.
D 2122 Test Method of Determining
Dimensions of Thermoplastic
Pipe and Fittings.
F 1290 - Standard Practice for
Electrofusion Joining Polyolefin
Pipe and Fittings.
F 1412 - Standard Specification for
Polyolefin Pipe and Fittings for
Corrosive Waste Drainage
Systems.
Submittals
Catalog Data: Contractor shall sub-
mit___ copies of manufacturer's litera-
ture on the Fuseal MJ system. The
literature shall contain complete and
current installation instructions.
Part 2 — Product
Manufacturer
Pipe and Fittings in exposed or easily
accessible locations may be joined with
the George Fischer Sloane Mechanical
Joint System.
Materials
The products described in this specifica-
tion consist of:
A. Pipe and fittings made of flame
retardant polypropylene. The fittings
include a seal ring made of polypro-
pylene based material and a grab
ring made of Ryton® (trademark of
Phillips Petroleum).
B. Joining Method — The pipe and
fittings shall be installed according to
the current MJ installation instructions.
C. Basic Materials — This specification
covers flame retardant polypropylene
(PPFR) pipe and fittings made from
PPFR plastic, as defined in ASTM
D 4101 Propylene Plastic Injection
and Extrusion Materials. Flammability
requirements are based on ASTM
D 635, Standard Test Method for
Rate of Burning and/or Extent and
Time of Burning of self supporting
plastics in a horizontal position.
D. Compound — The PPFR compound
used in the pipe and fittings covered
by this specification shall meet the
requirements of Class PP110B63153
material as described in ASTM
D 4101 . As other compounds are
shown to be suitable for these
products, such compounds will be
added to this specification.
Part 3 — Execution
Installation
A. Fuseal Mechanical Joint fittings shall
be installed according to current
Fuseal Mechanical Joint installation
Instructions.
¬ ‡
6/7/02, 11:38 AM
 ‡ Fuseal II
B. A manufacturer’s representative, D 635 Flammability:
who has been certified as a Average time of burning - less
training instructor, shall be at the than 5mm, actual 2.7 seconds
site prior to the day the piping
system installation is to commence. Average extent of burning - less
A manufacturer’s rep. will perform than 5mm, actual 1 .8mm
a complete training session on the D 2843 Smoke Density:
proper method of installation for Maximum Smoke Density 88.7
the piping system. Upon comple- Rating, % 67.8
tion of the training, the installers D 694 Coefficient of Linear
will be given a test on the items Expansion @ 0-150°F, 6.1
covered in the session. Persons (in. /in.°F x 10-5)
successfully completing the test (-17°C - 62°C)
shall be given a laminated card
which certifies them for one year C 177 Thermal Conductivity
as installers of the Fuseal piping BTU/hr. sq. ft./°F/in. 1 .3
system. D 570 Water Absorption, % 0.03
D 1238 Melt Flow Rate, g/10min.
Testing @ 230°C 0.05
Joints may be pressure tested after
assembly. Test in accordance with local D 638 Elongation at Break, % 200
plumbing codes. All sections of the
system shall be tested with a minimum
D 4101 Polypropylene Molding
& Extrusion Material B63153
7
ten foot head of water up to a maximum
thirty foot head of water. Schedule 40 (Black)
Non-Flame Retardant — Group 1
Homopolymer ASTM Test No.
Material Physical Properties D 792 Specific Gravity @ 23°C 0.91
(73°C) (g/cm3)
Material — Group 1 63153 D 638 Tensile Yield Strength @
Homopolymer Pipe Grade 2 in./min.,psi 5,000
George Fischer Sloane flame retardant
polypropylene, when tested per ASTM D 256 Izod Impact @ 23°C, (73°F)
D 635 shows an average time of burning ft.lb./in. 2.2
of under 5 seconds (actual 2.72 sec- D 747 Stiffness-Flexural, 108 psi 1 .7
onds) and an average extent of burning D 676 Hardness, Rockwell R 95
of under 5 millimeters (actual 1 .8 mm). It
is recognized that small scale laboratory D 648 Heat Distortion Temp.
combustibility tests do not necessarily @ 66 psi 176°F, 80°C
indicate the burning characteristics of C 177 Thermal Conductivity,
the material in an actual building fire. BTU/hr. sq.ft./°F/in. 1 .3
This material ceases to burn when the D 694 Coefficient of Linear
igniting flame source is removed. It is not Expansion @150°F, (62°C) 5.0
non-combustible. (in./in.°F x 10-5)
Schedule 40 (Blue) D 149 Dielectric Strength,
Flame Retardant — Group 1 volts/mil;ST 610
Homopolymer ASTM Test No. Power Factor @ 60 cps 0.007
D 792 Specific Gravity @ 23°C 0.94 D 570 Water Absorption
D 638 Tensile Yield Strength @ in 24 hrs., % 1 .9
2 in./min., psi 4500 D 1693 Environmental Stress
D 256 Izod Impact 23°C, (73°F) Cracking None
ft.lb./in. 1 .0 D 4101 Propylene Molding
D 790 Flexural Modulus Proc. & Extrusion Materials B63153
B - 1 % Secant, psi 200,000
D 785 Hardness, Rockwell R 80
D 648 Heat Distortion Temp.
@ 264 psi 167°F, 75°C

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*07_001-023 13 6/7/02, 11:38 AM


Schedule 80 (Black)
Non-Flame Retardant — Group 2
Copolymer ASTM Test No.
D 792 Specific Gravity @ 23°C 0.91
D 638 Tensile Yield Strength
@ 2 in./min.,psi 3900
D 256 Izod Impact @ 23°C 8
D 676 Hardness, Rockwell R 87
D 648 Heat Distortion Temp.
@ 66 psi 212°F, 100°C
C 177 Thermal Conductivity,
BTU/hr. sq. ft./°F/in. 1 .15
D 694 Coefficient of Linear
Expansion @ 68°F 6.1
(in. / in. °F x 10-5)
D 570 Water Absorption
in 24 hrs., % 0.03
D 1694 Environmental Stress
Cracking None
D 4101 Propylene molding
& Extrusion Materials B53653
Fuseal Installation and
Engineering Data
Thermal Expansion
Compensation
Temperature changes in waste systems
depend on the quantity and temperature
of the liquid waste discharged into the
system. In general, the quantities of
wastes discharged through waste
systems in laboratories in educational
institutions will be relatively small (a few
gallons at a time), while industrial
laboratories and processing systems
may discharge large quantities of very
hot or very cold water.
Because polypropylene piping is not the
best conductor of heat, low volume
discharges will not raise the piping to
the temperature of the wastes, hence,
the thermal induced length changes in
general will be less than expected. High
volumes of wastes which take longer to
flow through the piping will bring the
system up to or close to the temperature
of the wastes.
Waste pipe also is subject to ambient
temperature changes. These changes
will be more pronounced during the
construction period and generally will
be negligible after the laboratory is
occupied due to control of building
7.14
temperature and to the piping being
enclosed within wall and ceiling spaces.
Buried piping or piping in the crawl
spaces under a building is subject to less
than ambient temperatures and to the
piping being enclosed within wall and
ceiling spaces.
There are three methods of controlling or
compensating for thermal expansion of
Fuseal corrosive waste systems:
1 .) taking advantage of offsets and
changes of direction in the piping;
2.) vertical expansion joint assemblies;
3.) restraint of the system.
Offsets
Most waste systems have many short
runs of pipe with frequent changes in
direction. Advantage may be taken of
the changes in direction by allowing
thermally induced length changes to be
taken up in movement of the pipe
beyond the bends.
Expansion loop and offset lengths, which
are dependent on pipe diameter, may
be obtained from the charts in two
pages.
In areas of the system where this method
is used, support but do not rigidly
restrain the piping at branches or
changes of direction. Do not anchor the
pipe rigidly in walls. Holes through the
structure must allow for free movement.
Figure A indicates the recommended
expansion loop and offset configuration
to be used with the charts on page 7.15
dimensions.
Linear expansion may be determined
from the chart on page 7.14, which is
independent of pipe diameter.
¬ ‡

Vertical Expansion Joint Assemblies
Fuseal vertical expansion joint assem-
blies are designed to absorb expansion
and contraction in vertical piping runs in
multi-story buildings. The expansion
joints are factory assembled and consist
of two components: 1) O-ring fitting with
‡ Fuseal II
pre-lubricated EPDM O-Ring gasket
joint; 2) piston spigot. They are avail-
able in 11/2”, 2”, 3” and 4” sizes. Vertical
expansion joint assemblies are quickly
and easily installed by means of our
standard Fuseal joining process.

Thermal Expansion — Fuseal

Length Temperature Change — ∆ T in °F
(Feet) 40°F 50°F 60°F 70°F 80°F 90°F 100°F
1
Schedule 40 (black) Non-Flame Retardant Homopolymer 1 /2 – 10"
20 .48 .60 .72 .84 .96 1.08 1.20
40 .96 1.20 1.44 1.68 1.92 2.16 2.60
60 1.44 1.80 2.16 2.52 2.88 3.24 3.60
80 1.92 2.40 2.88 3.36 3.84 4.32 4.80
100 2.40 3.00 3.60 4.20 4.80 5.40 6.00
Schedule 80 (black) Non-Flame Retardant Copolymer 11/2 – 12" and
Schedule 40 (blue) Flame Retardant Homopolymer 11/2 – 8" 7
20 .59 .73 .88 1.02 1.17 1.32 1.96
40 1.17 1.46 1.76 2.05 2.34 2.69 2.93
60 1.76 2.20 2.64 3.07 3.51 3.95 4.39
80 2.34 2.93 3.51 4.10 4.68 5.27 5.86
100 2.93 3.66 4.39 5.12 5.86 6.59 7.32

Note: Table based on: ∆L = 12 eL ∆T

Example:
Highest Temperature Expected 120°F
Lowest Temperature Expected 50°F
Total Change ∆T 70°F
Length of Run — 40 ft.
From 70°F column, read 1.68 inches length change, ∆L
Where:
*e = Coefficient of Thermal Expansion = 5 x 10-5 in./in.°F
**e= Coefficient of Thermal Expansion = 6.1 x 10-5 in./in.°F
L = Length of Run, ft.
∆T = Temperature Change, °F

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*07_001-023 15 6/7/02, 11:39 AM

 Fuseal Polypropylene Expansion Loops

Polypropylene Length of Run (feet)

Fuseal
10 20 30 40 50 60 70 80 90 100
Pipe O.D. of
Size Pipe Minimum Deflected Pipe Length (inches)
(in.) (in.)
1
/2 0.840 17 25 30 35 39 43 46 49 52 55
3
/4 1.050 19 27 34 39 43 48 51 55 58 61
1 1.315 22 31 38 43 49 53 57 61 65 69
11/4 1.660 24 35 42 49 55 60 65 69 73 77
11/2 1.900 26 37 45 52 58 64 69 74 78 83
2 2.375 29 41 51 58 65 72 77 83 88 92
3 3.500 35 50 61 71 79 87 94 100 106 112
4 4.500 40 57 70 80 90 98 106 114 121 127
6 6.625 49 69 84 98 109 119 129 138 146 154
8 8.625 56 79 96 111 124 136 147 157 167 176
10 10.750 62 88 108 124 139 152 164 176 186 196
12 12.750 68 96 117 135 151 166 179 191 203 214

Fuseal Polypropylene Offsets and Change of Directions

Polypropylene Length of Run (feet)

Fuseal
10 20 30 40 50 60 70 80 90 100
Pipe O.D. of
Size Pip Minimum Deflected Pipe Length (inches)
(in.) (in.)
1
/2 0.840 25 35 43 49 55 60 65 69 74 78
3
/4 1.050 27 39 48 55 61 67 73 78 82 87
1 1.315 31 43 53 61 69 75 81 87 92 97
11/4 1.660 35 49 60 69 77 85 91 98 104 109
11/2 1.900 37 52 64 74 83 90 98 104 111 117
2 2.375 41 58 72 83 92 101 109 117 124 131
3 3.500 50 71 87 100 112 123 133 142 150 159
4 4.500 57 80 98 114 127 139 150 161 171 180
6 6.625 69 98 119 138 154 169 183 195 207 218
8 8.625 79 111 136 157 176 193 208 223 236 249
10 10.750 88 124 152 176 196 215 232 249 264 278
12 12.750 96 135 166 191 214 234 253 271 287 303

7.16 ¬ ‡

*07_001-023 16 6/7/02, 11:39 AM

 ‡ Fuseal II
Restraint to be a restrained system and not
subject to thermally induced dimensional
Restraint is rigidly anchoring the pipe
changes.
runs to the building structure at appro-
priate places so that thermally induced
It should be noted that two unusual
dimension changes will be replaced by
properties of polypropylene make for
thermally induced stresses. This can be
the success of these methods of handling
accomplished by use of adequately
thermal expansion. Polypropylene is not
strong clamps or supports to hold the
subject to stress cracking. It can be
pipe in place. The appended Table 4
stressed for long periods of time in what
shows the forces to be resisted. For
might be considered unfriendly environ-
horizontal runs, braced clamp type
ments without harm. In addition,
hangers may be used. For floor penetra-
nolypropylene has an extremely high
tions, extension riser clamps may be
fatigue life. Its “self-hinge” characteristics
used.
are well known and the piping materials
will stand repeated drastic flexures
Underground installation in properly
without harm.
backfilled trenches may be considered

Expansion Loop and Offset Configuration for Polypropylene

7

Expansion Loop Expansion Offset Change of Direction

Restraint Force, (lbs.)

Nominal Schedule 40 *Schedule 80
Size A(in.2) ∆T= 50°F ∆T=100°F A(in.2) ∆T= 50°F ∆T=100°F
(in.) S=500 psi S=1000 psi S=500 psi S=1000 psi
11/2 .799 400 800 1.068 534 1070
2 1.075 538 1080 1.477 739 1478
3 2.228 1110 2220 3.016 1510 3020
4 3.173 1590 3180 4.407 2200 4400
6 5.584 2790 5580 8.405 4200 8400
8* 8.399 4610 4220 12.763 7020 14040
10* 11.908 6536 13070 18.922 10405 20810
12* 15.745 8645 17290 16.035 14320 28640

NOTE: Table based on: S=e∆TE, F=A x S

*Indicates copolymer polypropylene.
Where:
S = Thermal Stress, psi
F = Restraint Force Necessary, lbs.
A = Cross Sectional Area of Pipe Wall, in.2
∆T = Temperature Difference, °F
e = Coefficient Thermal Expansion = 5 x 10-5 in./in.°F
E = Modulus of Elasticity = 2.0 x 105 psi
*e = Coefficient Thermal Expansion = 6.1 x 10-5 in./in.°F
*E = Modulus of Elasticity = 1.8 x 105 psi
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*07_001-023 17 6/7/02, 11:39 AM

 Instructions for Above Ground
The physical properties of polypropy-
lene are such that it is excellent piping
material and may be handled and
installed in much the same manner as
other materials.
Vertical Risers
1 . Piping may penetrate floors or slabs
through sheet metal or steel pipe
sleeves with normal clearances.
Horizontal Piping
1 . Piping should be installed in hangers
so that the system will be free moving,
or clamped where necessary to
control thermal expansion.
2. Conventional split ring or clevis type
band hangers may be used. No
special padding or isolation is re-
quired.

2. Risers should be supported with 3. Horizontal piping hangers must be

standard riser clamp or wall bracket spaced in accordance with the
at each floor or ten feet. following chart.

Fuseal Support Spacing (feet)

Pipe Temperature (°F)
Size
(in.) 73°F 120°F 140°F 160°F 180°F  200°F 210°F
11/2 43/4 41/2 41/2 41/2 41/4 4 33/4
1
2 5 /4 5 5 43/4 41/2 41/4 4
3 61/4 6 53/4 53/4 51/2 51/4 5
4 63/4 61/2 61/2 61/4 6 53/4 51/2
6 8 71/2 71/2 71/4 7 61/2 6
1
8 8 /2 8 71/2 63/4 61/2 61/4 6
10 91/2 83/4 8 71/2 7 63/4 61/2
12 10 91/2 81/2 8 71/2 71/4 7

Instructions for Underground

Trenching
1 . The bottom of the trench shall be of
stable material. Where ground water
is encountered, the bottom shall be
stabalized with granular material of
1
/2” maximum particle size. A 4”
cushion shall be placed over rock or
hardpan.
2. Trench width—should be sufficient to
provide working room if pipe is to be
jointed in the trench. Minimum width
may be used if pipe is to be joined
before placing in ditch.
3. Trench depth—trenches under build-
ing slabs should allow for 12” cover
over the pipe. Trenches in exposed
locations should permit burial of pipe
at least 12” below maximum ex-
pected frost penetration. A minimum
of 24” cover should be provided
where pipe may be exposed to
heavy overhead traffic. Applicable
plumbing codes may require greater
trench depth and cover than techni-
cally required.

Trench Widths for Polypropylene

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;;; ;;;;;;;;;;;;;
W
;;;;; ;;;;;;;;;;;; ;;;;;;;;;;;
H
;;;
;;;
;;;;;
;;;
H ;;;;;;;;;;;;;
;;;;;;;;;;;;; H ;;;;;;;;;;;;
;;;;;;;;;;;; H ;;;;;;;;;;;
;;;;;;;;;;;
;;;
W W W

;;;;; ;;;;;;;;;;;;; ;;;;;;;;;;;;

;;;
;;;;;
;;;;;
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;;;;;;;;;;;;;
;;;;;;;;;;;;;
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Note: W = Trench width at top of pipe.
;;;;;;;;;;;
7.18 ¬ ‡

*07_001-023 18 6/7/02, 11:39 AM


Bedding and Backfill Material
The backfill material surrounding the
pipe shall be readily compactable and
shall consist of coarse sand, sand with
gravel or clay, sand that is free from
frozen lumps, stone larger than 1/2” and
excessive fines, silt or clay. The material
shall fall within the Highway Research
Board Classification Group A-1, A-2
(Plasticity Index less than 10) or A-3.
Bedding and Backfilling - ASTM D2321 Note 1: Figures are
1 . Bedding — Install in 6” maximum
layers. Level final grade by hand.
Minimum depth 4” (6” in rock cuts).
2. Haunching — Install in 6” maximum
layers. Work around pipe by hand
to provide uniform support.
3. Initial Backfill — Install to a minimum
of 6” above pipe crown.
4. Embedment Compaction — Minimum
density 95% Standard Proctor per
ASTM D 698. Use hand tampers or
vibratory compactors.
5. Final Backfill — Compact as required
by the engineer.
‡ Fuseal II
calculated from minimum
soil resistance values (E’ =
200 psi for uncompacted
sandy clay loam) and
compacted soil (E’ = 700
for side-fill soil that is
compacted to 90% or more
of Proctor Density for a
distance of two pipe
diameters on each side of
the pipe). If Wc’ is less than
Wc at a given trench
depth and width, then soil
compaction will be
necessary.

Fuseal Soil Load and Pipe Resistance Note 2: These are soil
loads only and do not
Wc’ = Load Resistance of Pipe (lb./ft.) H=Height Wc = Soil Loads at Various include live loads.
Nom. of fill Trench Widths at Top of Pipe
Size Schedule 40 Pipe Schedule 80 Pipe Above (lb./ft.)
Pipe
7
E’ = 200 E’ = 700 E’ = 200 E’ = 700 (ft.) 2 ft 3 ft. 4 ft.
10 106 125 136
11/2 556 764 1375 1561 20 138 182 212
30 144 207 254
10 132 156 170
2 466 718 1161 1400 20 172 227 265
30 180 259 317
10 160 191 210
21/2 701 1005 1593 1879 20 204 273 321
30 216 306 377
10 196 231 252
3 614 988 1416 1772 20 256 336 392
30 266 384 469
10 223 266 293
31/2 578 1011 1318 1731 20 284 380 466
30 300 426 524
10 252 297 324
4 564 1055 1266 1735 20 328 432 504
30 342 493 603
10 310 370 407
5 555 1170 1206 1796 20 395 529 621
30 417 592 730
10 371 437 477
6 573 1313 1323 2028 20 484 636 742
30 503 725 888
10 483 569 621
8 638 1612 1319 2250 20 630 828 966
30 656 945 1156
10 602 710 774
10 721 1944 1481 2649 20 785 1032 1204
30 817 1177 1405
10 714 842 918
12 809 2266 1676 3067 20 931 1225 1429
30 969 1397 1709

Wc´ = ∆x(EI + 0.061 E´r3)80

r3
Wc´= Load Resistance of the Pipe, lb./ft.
∆x = Deflection in Inches @ 5% (.05 x I.D.)
E = Modulus of Elasticity = 2.0 x 105 psi
t = Pipe Wall Thickness, in.
r = Mean Radius of Pipe (O.D. - t)/2
www.us.piping.georgefischer.com
E´ = Modulus of Passive Soil Resistance,
psi
H = Height of Fill Above Top of Pipe, ft.
I = Moment of Inertia t3/12
7.19

*07_001-023 19 6/7/02, 11:39 AM

 Specification for the MSA 250SE
Part number MSA 250SE
Input Voltage 90-130 VAC Nominal Voltage: 110 V /
Generator: 110-120 VAC Nominal
Voltage
Input Current 15 Amps
Output Voltage 0 to 45 VAC
Output Current 0 to 30 Amps
Power Consumption max. 1200 W nominal output
Generator Output Performance 2 KVA Sinusoidal (unipolar operation)
depending on the fitting diameter
Back-up Fuse 10–16 AT depending on the fitting size
Fusion Voltage 3,7 -32 VAC galvanically separated

Protection Type Protection class 1/IP 65

Operating Temperature –10°C (14°F) to + 45°C (113°F)
Duty Cycle 100%
Dimensions Width: 280 mm (.91 ft.)
Depth: 200 mm (.66 ft.)
Height: 350 mm (1 .15 ft.)
(measured inc. carrying handle)
Weight 11 .5 kg (24 lbs.) (with cables)
Power Cable Length 3 m (10 ft.)
Extension Cord Requirement 150’ (10 gauge/3 strand)

Specification for the MSA 250EX

Part number MSA 250EX
Input Voltage 200-250 VAC Nominal Voltage: 230 V /
Generator: 210-230 VAC Nominal
Voltage
Input Current 15 Amps
Output Voltage 0 to 45 VAC
Output Current 0 to 30 Amps
Power Consumption max. 1200 W nominal output
Generator Output Performance 2 KVA Sinusoidal (unipolar operation)
depending on the fitting diameter
Back-up Fuse 10–16 AT depending on the fitting size
Fusion Voltage 3,7 -32 VAC galvanically separated

Protection Type Protection class 1/IP 65

Operating Temperature –10°C (14°F) to + 45°C (113°F)
Duty Cycle 100%
Dimensions Width: 280 mm (.91 ft.)
Depth: 200 mm (.66 ft.)
Height: 350 mm (1 .15 ft.)
(measured inc. carrying handle)
Weight 11 .5 kg (24 lbs.) (with cables)
Power Cable Length 3 m (10 ft.)
Extension Cord Requirement 150’ (10 gauge/3 strand)

7.20 ¬ ‡

*07_001-023 20 6/7/02, 11:39 AM


Plastic Piping and Fire
Increasingly, fire protection officials and
code officials are becoming sensitive to
the fire characteristics of plastic materi-
als used in building construction and
plastic piping is naturally included in
these concerns. To satisfy the fire safety
requirements set out by the authorities,
the engineer and the architect must have
a better understanding of the plastics
used in piping, appropriate test methods
and means of protection against fire
danger attributable to plastic piping.
To put this into the proper perspective,
the architect, engineer and administra-
tive authority must realize that, in the
vast majority of cases, fires start in
occupied areas of a building, not within
the walls.
Testing Methods
The following are common laboratory
tests conducted on small samples of
plastic material and are useful in
characterizing and comparing different
plastics. However, these tests are of only
limited use in predicting the behavior of
the materials in real fire situations.
A. ASTM D 635 - Rate of Burning and/
or Extent and Time of Burning of Self
Supporting Plastics in a Horizontal
Position.
One half inch wide by five inch long
horizontal specimens are exposed to
a bunsen burner flame. The time of
burning and distance burned are
recorded. The results are reported as
measured, except that the minimum
time of burning is reported as "less
than five seconds" and the minimum
extent of burning is reported as "less
than five millimeters."
B. UL 94 - One half inch wide by five
inch long vertical specimens are
exposed repeatedly to a bunsen
burner flame. Time of burning, pos-
sible dripping of burning particles
and after glow are observed. Results
are reported as V-0, V-1 or V-2,
depending on test results.
C. ASTM D 2843 - Density of Smoke
from the Burning or Decomposition of
Plastics.
A one quarter inch by one inch by
www.us.piping.georgefischer.com
*07_001-023 21
‡ Fuseal II
one inch sample is exposed propane
burner flame and light transmission
through the smo} generated by the
burning plastic is measured with a
standard lamp and photocell for four
minutes. Results are reported as light
absorption and smoke density.
D. ASTM D 2863 - Minimum Oxygen
Concentration to Support Candle-
Like Combustion of Plastics (Oxygen
Index).
A one eighth inch by one quarter inch
by three to six inch long specimen is
burned in a variable oxygen-nitrogen
mixture to determine the percentage
oxygen required to maintain combus-
tion.
2. Large Scale Tests - These tests are run
on full sized wall or floor (floor- 7
ceiling) assemblies or on large
material specimens. They are in-
tended to determine the response of
varying construction methods and
materials to actual fire conditions.
A. ASTM E 119 - Fire Tests of Building
Construction and Materials.
NFPA 251
UL 263
UBC 43-1
Wall sections of at least 100 square
feet in size are attached as the front
wall of a furnace and exposed to a
flaming environment, the temperature
of which rises according to a stan-
dard time temperature curve. The test
specimen may or may not be expos
to vertical or horizontal loads. The
specimen, after exposure ma be
subjected to a high pressure hose
stream to determine its integrity after
exposure.
This test is universally accepted as the
method of rating wall assemblies for
fire resistance as related to time of
exposure. Ratings may be 1, 2, 3 or 4
hours, depending on the time for the
temperature to rise to not more than
250°F above its initial temperature on
the non-exposed face. Floor and
floor-ceiling assemblies of at least
180 square feet in size are also
tested per E 119 as the roofs of a
floor-ceiling furnace, and rated on
the basis of the time for the tempera-
ture to rise 250°F above the initial
7.21
6/7/02, 11:39 AM
 temperature on the unexposed face,
as for walls.
B. ASTM E 814 - Fire Tests of Through-
Penetration Fire Stops.
This test method (published Spring
1982) is essentially identica] the E
119 test except that it is intended to
determine the ability fire stopping
methods and devices to maintain the
fire rating (integrity) of rated fire
resistive walls, floors or floor-ceiling
assemblies which are penetrated by
pipe, conduits or cables. 0, the years,
plastic piping has shown to be both
a durable material and capable of
playing its part in fire containment.
C. ASTM E 84 - Surface Burning Charac-
teristics of Building Materials.
NFPA 255
UL 723
UBC 42-1
As stated, this test is intended for
testing of surface finish materials
which are capable of supporting
themselves or of being supported
other than by support on the under-
side of the test specimen. Samples
are 20 inches (min.) wide by 24 feet
long and are attached to the roof of
an 18 inch by 30 foot furnace.
Burning characteristics of the samples
are stated as percentage of the rate
of burning of red oak.
This test, being specifically aimed at
testing surface finish materials, is
recognized as not applying to plastic
pipe by those who understand the
test method. The National Fire
Protection Association has stated that
the test is not to be applied to plastic
pipe and that the pipe should be
tested as a component of a wall or
floor assembly in the E 119 test.
7.22
*07_001-023 22
Protection Methods
Fuseal Waste and Vent Piping
1 . For through the wall penetration,
three methods have been used.
A. A thin, close fitting sheet metal
sleeve covering the pipe continuously
for a 10 inch to 18 inch projection of
each side of the wall.
B. A 36 inch length of glass or high
silicon iron pipe through the wall.
C. A one inch thick high temperature
magnesia pipe insulation for five feet
of developed length on each side of
the wall or floor penetration.
Method "A" has been tested in both
Canada and Sweden, but not by
ASTM E 119. This method has been
approved by some states. Methods
"B" and "C" have not been tested but
have been assumed to work and
have been approved by some states.
2. For piping contained in one hour
wood stud, gypsum wall boarr
covered walls and with trap arms
penetrating the wall facing, tests at
the University of California and the
Ohio State University have shown
three ways of maintaining the fire
integrity of the walls.
A. The stud space is packed with mineral
wool insulation from floor level to four
feet above the floor. This method
furnishes protection for walls contain-
ing PVC-DWV and flame retardant
polypropylene (FRPP) corrosive waste
piping.
B. A galvanized iron plate measuring 16
inches by 26 inches with a tight fitting
hole 4 inches from the bottom edge is
placed around the trap arm on the
studs on both sides of the wall. This
method furnishes protection for ABS,
PVC and Fuseal DWV.
C. Completely backpacking the space
around the penetrating pipe through
the gypsum wall board. This method
was shown to work in ABS and PVC-
DWV installations where the penetra-
tions were in the stud spacing next to
the one containing the vertical piping.
¬ ‡
6/7/02, 11:39 AM

In addition to these test-proven methods,
penetrations by well supported non-
combustible pipe connected to the
plastic pipe in the wall has been ac-
cepted by some jurisdictions without test.
3. In a fire hazard area, exposed piping
should be enclosed with 5/8" class X
gypsum wall board.
4. In plenum spaces between a floor
and a suspended ceiling, protection
can be provided by 3M FireMaster
PlenumWrap. This PlenumWrap is a
www.us.piping.georgefischer.com
*07_001-023 23
‡ Fuseal II
non-combustible insulation material
encapsulated with aluminum foil. It is
classified by Omega Point Laborato-
ries for use on PVC, CPVC, PB, PE, PP,
PVDF and ABS pipe in return air
plenums. Tested to the UL 910
flammability test. The 3M FireMaster
PlenumWrap provides protection
from external flame-propagation and
smoke. It protects plastic pipes that
are to be installed in ducts, plenums
and other spaces used for environ-
mental air.
7.23
6/7/02, 11:39 AM
 ‡ Fuseal 25/50 PVDF
‡ Fuseal 25/50 PVDF
Corrosive Waste Piping System

New Picture

Pipe, Fittings, Accessories

Electrofusion
Mechanical Joints

www.us.piping.georgefischer.com 7.47
 ‡ Fuseal 25/50 ‡ Fuseal 25/50 PVDF Piping Superior Flame and
PVDF Piping System System – User friendly and Reliable
offers: System that meets your Corrosive Smoke Resistance
Waste Requirements while Providing The + GF+ Fuseal 25/50 PVDF Piping
O Electrofusion and Superior Flame and Smoke System is composed of Polyvinylidene
mechanical joint Retardance Fluoride resin which provides a broad
systems range of chemical resistance, high
tensile strength, and excellent impact
O Handles resistance. An important added benefit
temperatures of PVDF resin is its natural characteristics
up to 280°F intermit- Code Requirements of flame retardance and limited smoke
tently generation. PVDF is the only plastic
In recent years, federal, state, and local piping material that meets the strict
O Excellent chemical regulations have been enacted that requirements of recent building and
and corrosion mandate the reduction of sources of fire plumbing fire codes.
resistance and smoke hazards in most types of
facilities. These regulations cover virtually
O UL 94VO & UL723 all aspects of building materials, as well Flame Retardant PVDF
(ASTM E84)certifi- as, the infrastructure within the building. + GF+ PVDF is UL 94-VO listed and is
cations Piping systems and their respective
materials, are no exception. Return air considered a non-combustible material.
plenums are of particular concern in this PVDF also complies with UL723 (ASTM
O High impact
market. Fire and smoke prevention in E84.) In addition, PVDF also provides a
resistance
plenums, a primary route for pipe runs, is combination of superior chemical
especially critical, as these two elements resistance, and high strength at elevated
O Lightweight and easy
can rapidly sweep through a building via temperatures.
to install
the plenum system.
O Easy transition to High Temperature Rating
other ‡ piping Applications The + GF + Fuseal 25/50 PVDF Piping
systems
+ GF+ Fuseal 25/50 PVDF Piping System’s System handles corrosive drainage
superior chemical and physical fluids up to 280°F intermittently.
properties make the system ideal for
handling corrosive chemical waste
solutions where non-combustible material
is required. Applications include
hospitals, schools, laboratories and
industrial processes.

So how is it possible to safely and

economically transport corrosive fluids
and still provide the required flame and
smoke ratings?

‡ Fuseal 25/50 PVDF Piping

System is the answer.

7.48 GEORGE FISCHER ‡

 ‡ Fuseal 25/50 PVDF

Pipe and Fittings Specification for ‡

Pipe comes in 10 foot lengths and is
available in 1-1/2” through 4” sizes.
Associated fittings include couplings, 1/8
and 1/4 bends, wyes, combination
wyes, pipe increasers, caps, p-traps
clean-outs, and reducing wyes and
combinations. In addition, a mechanical
joint transition fitting allows for a smooth,
and quick transition to the + GF+ Fuseal
Acid Waste Piping System.
Joining Methods
The + GF+ Fuseal 25/50 PVDF Piping
System offers (2) joining methods:
1) electrofusion – using our state of the
art fusion technology (MSA 250SE), joints
are quickly fused with a seamless bond,
forming a permanent joint or
2) mechanical joint – available for use in
easily accessible areas, such as under
sink (p-traps) or clean-outs.
Fuseal 25/50 PVDF Piping
System
+ GF+ Fuseal 25/50 PVDF Pipe and
Fittings shall conform to ASTM F1673,
standard specification for Polyvinylidene
Fluoride (PVDF) corrosive waste drainage
systems. All + GF+ Fuseal 25/50 PVDF
fittings shall be manufactured so they
are compatible with + GF+ Fuseal 25/50
PVDF pipe. The + GF+ Fuseal 25/50 PVDF
Piping System shall be joined by either
electrofusion with the MSA 250SE or
with a Fuseal 25/50 PVDF mechanical
joint as manufactured by + GF+ George
Fischer. 7
Product range is 1-1/2” to 4” diameter
pipe and associated drainage pattern
fittings.

MSA 250SE
The MSA 250SE represents the most
advanced fusion unit in the industry. This
unit features advanced transformer
technology and can be used with either
network or generator power sources. All
required fusion parameters are
programmed into the MSA 250SE by
simply scanning a barcode specific to
each pipe size. The MSA also has
multiple joint capability, and a built in
fail-safe mode.

Certification by an authorized George

Fischer representative is required
before using the MSA 250SE.

Product Range
Fittings Connection Dimensions Material
Fabricated and Electrofusion and 1-1/2" through 4" PVDF (Kynar)
Molded Mechanical Joint

Pipe Connection Dimensions Material

Sch. 40/SDR 21 Electrofusion and 1-1/2" through 4" PVDF (Kynar)
Mechanical Joint
www.us.piping.georgefischer.com 7.49

Specifications and Material Properties
Fuseal 25/50 PVDF
Suggested Specification
Guide
The following specification guide can be
used when preparing project orders or
inquiries for +GF + Fuseal 25/50 PVDF
Corrosive Waste Piping System.
Two forms are included: a general and
an abbreviated specification.
General Specification
General
Quality Assurance
The PVDF Plenum Rated System shall be
manufactured to the following ASTM
standards:
D 1599 –Test Method for Short-Time
Hydraulic Failure Pressure of
Plastic Pipe, Tubing and Fittings
D 2122 –Test Method of Determining
Dimensions of Thermoplastic
Pipe and Fittings
D 3222 –Standard Specification for
unmodified Polyvinylidene
Fluoride (PVDF) Molding
Materials
D 3311 –Standard Specification for
Drain, Waste and Vent (DWV)
Plastic Fittings Pattern
F 1673 – Standard Specification for
Polyvinylidene Fluoride (PVDF)
Corrosive Waste Drainage
Systems
F 1290 – Practice for Electrofusion Join-
ing Polyolefin Pipe and Fittings
E 84 – Standard Test Method for
Surface Burning Characteristics
of Building Materials
Certifications –
BOCA, IAPMO, UPC, UL,
ASTM
Submittals
Catalog Data: Contractor shall submit
two (2) copies of manufacturer’s literature
on the PVDF Plenum Rated system. The
literature shall contain complete and
current installation instructions.
Product
Manufacturer
Contractor shall furnish and install a
complete corrosion resistant non-pressure
www.us.piping.georgefischer.com
‡ Fuseal 25/50 PVDF
drain, waste and vent system as specified
and as shown on the contract drawings.
System shall be made up of Fuseal 25/50
PVDF flame retardant polyvinylidene
fluoride pipe (1-1/2", 2", 3" and 4") and
fittings in return air plenums and shall be
joined to the George Fischer Sloane , Inc.
Fuseal II polypropylene acid waste
system supplied in either electrofusion or
mechanical joint systems*. (Please see
Fuseal II product specifications).
* The mechanical joint system is to be utilized
only in easily accessible locations.
Materials
The products described in this specifica-
tion consist of:
A. Pipe and fittings made of flame
retardant polyvinylidene fluoride 7
(PVDF) joined by an electrofusion
system.
B. Joining Method: The pipe and fittings
are joined by use of the electrofusion
couplings energized by a low-voltage
power supply.
C. Basic Materials: This specification
covers flame retardant polyvinylidene
fluoride (PVDF) pipe and fittings made
from polyvinylidene fluoride resin
(conforming to ASTM D3222) and
defined in ASTM F1673 - Standard
Specification for Polyvinylidene
Fluoride (PVDF) Corrosive Waste
Drainage Systems. Flammability
requirements are based on ASTM
635, Standard Test Method for Rate
of Burning and/or Extent and Time of
Burning of Self-Suporting Plastics in a
Horizontal Position. The George
Fischer Inc. PVDF system meets and
exceeds ASTM E84 25/50 (UL 723)
and UL 94-VO.
D. Compound: The PVDF compound
used in the pipe and fittings covered
by this specification shall meet the
requirements of ASTM D3222. As
other compounds are shown to be
suitable for these products, such
compounds will be added to this
specification.
Source Quality Control
A. Pipe Dimensions (Requirement): Pipe
shall be produced to Schedule 40 or
SDR 21, Iron Pipe Size dimensional
standards and shall meet the dimen-
sions and tolerances for outside
diameter.
7.55
 B. Fittings, Design and Dimensions
(Requirements): Fittings design shall
be based on ASTM D3311 DWV
Plastic Fittings Patterns.
C. Electrical Fusion Couplings: Each
coupling shall consist of a
polyvinylidene fluoride jacketed wire,
mandrel wound, and heat fused on
the outer surface. The wire is inserted
into the socket at the factory and is
designed to have a snug fit. The wire
is terminated with a duplex recep-
tacle for connection to the fusion unit.
D. Pipe Markings: All pipe shall be
marked as per the requirements of
ASTM F1673 with the following: Part
No. +GF + PVDF SCH 40 size ASTM
F1673 E84 UPC® UL Classified date-
stamp Made in USA.
E. Fittings Marking: All fittings shall be
marked as per the requirements of
ASTM F1673 with the following:
Molded Fittings:
Part No. +GF + PVDF size ASTM F1673
UPC® USA.
Fabricated Fittings:
Part No. +GF + PVDF size ASTM F1673
IAPMO c USA.
Execution
Installation
Pipe and fittings shall be intalled accord-
ing to current Fuseal 25/50 PVDF installa-
tion instructions.
Testing
Test in accordance with local plumbing
codes. All sections of the system shall be
tested with a maximum of 30-foot head
of water (approx. 15 psi of water).
Table 1 ASTM F1673 Dimensional Standard
SCH 40 & SDR 21 SCH 40
Size Avg. O.D. Min. W
1 1/2" 1 .900 0.145
2" 2.375 0.154
3" 3.500 0.216
4" 4.500 0.237
7.56
Under no circumstances should the
system be tested with air or any other
gas.
Joints may be pressure tested 10 minutes
after fusing.
Certifications
George Fischer, Inc. Fuseal 25/50 PVDF
system (pipe and fittings) is UL 723 and
IAPMO, UPC certified. The PVDF system
meets all ASTM F1673 standards for
Polyvinylidene Fluoride Corrosive Waste
Drainage Systems.
Short Form Specification
Product Specification for George
Fischer Fuseal 25/50 PVDF Plenum-
Rated Corrosive Waste Drainage
System
PVDF acid waste drain lines shall be
George Fischer Fuseal 25/50 PVDF
Plenum-Rated, as manufactured or
produced by George Fischer, Inc. All
PVDF Plenum-Rated fittings shall be as
manufactured by George Fischer, Inc. so
that they are compatible with PVDF
Plenum-Rated pipe. All Fuseal 25/50
PVDF Plenum-Rated pipe shall conform to
the dimensional and quality requirements
of ASTM F1673 as produced by George
Fischer, Inc. Pipe shall be specified as
Schedule 40 or SDR 21, blue
polyvinylidene fluoride. The pipe and
fittings shall meet the requirements of the
ASTM E84 burn test. The PVDF Plenum-
Rated system shall be joined by the use
of couplings with electrically resistant
coils energized by a variable low
voltage power supply. Pipe and fittings
shall be manufactured from PVDF mate-
rial conforming to ASTM D3222 and UL-
723.
SDR 21
Min. W
----
0.077
0.114
0.147
GEORGE FISCHER ‡

PVDF Material Physical Properties
Material: The PVDF material used is
Kynar 740-02.
Testing in accordance to ASTM D2863
indicates that PVDF has a Limited
Oxygen Index (i.e., LOI) of greater than
60. This value indicates that a 60% or
greater oxygen environment is required
for the polymer to continue to burn. A
material with an LOI value above 21
should not support combustion in air at
room temperature. Generally, a value
above 27 means that the material will
only burn under extreme conditions
where very high heat is applied.
Sheets of metal coated with the PVDF
‡ Fuseal 25/50 PVDF
resin exhibit zero flame spread and a 10
smoke generation when tested in
accordance to the ASTM E84 tunnel test.
Underwriters Laboratory (UL) has given
PVDF a vertical burn rating of 94 V-0.
PVDF also meets the UL 1887 Stenier
Tunnel Test with a zero flame
propagation, 0.02 peak optical density,
and a zero average optical density. The
material is also listed with BOCA
(National Building Code) for drainage
pipe and fittings installation in
noncombustible plenums.

Specifications and Material Physical Properties

7
ASTM Property Unit Range
Test No.
D792 Specific Gravity - 1.77 – 1.79
D3418 Melt Temperature °C 165 – 172
D570 Water Absorption % .03
D696 Coefficient of Linear °C -1
14.4 x 10-5
Thermal Expansion
D2868 LOI - >60
UL-94 Burning Rate - V–O
E84 Flame Spread/ - 0/10
Smoke Generation
D638 Tensile Yield Strength MPa 40 – 55
D790 Flexural Strength MPa 48 – 62
D256 Izod Impact Strength notched J/m 107 – 214
D2240 Hardness Shore D - 76 – 80
D3222 Polyvinylidene Fluoride Kynar 740-02

Fuseal Squared Installation & Engineering Data

Thermal Expansion Compensation
Temperature changes in waste systems
depend on the quantity and temperature
of the liquid waste discharged into the
system. In general, the quantity of waste
discharged through waste systems in
laboratories and in educational
institutions is relatively small (e.g., a few
gallons at a time), while industrial
laboratories and processing systems
www.us.piping.georgefischer.com
may discharge larger quantities of hot or
cold water and other waste products. If
the application requires a range of
elevated temperatures, it may be
necessary to factor in change of length
due to axial thermal expansion. All
plastic piping systems experience some
axial expansion when exposed to
elevated temperatures. The equation
7.57
 that follows is used to determine the
change in length of the +GF + Fuseal 25/
50 PVDF piping system as a result of
temperature changes that your system
will experience.
iL = L x iT x d
iL = Change of length in inches
L = Original length of pipe in inches
iT = Change in temperature between
installation temperature and
operating temperature in °C or
°F (see Table 2 and Table 3)
d= Coefficient of axial linear expan-
sion material for + GF + Fuseal
25/50 PVDF
d= 0.000144 [in / in °C]
d= 0.00008 [in / in °F]
Note: Particular care should be given to
anchor points to allow expansion to
occur without restriction.
Waste pipe is also subject to ambient
temperature changes. These changes
will be more pronounced during the
construction period and generally will
be negligible after the laboratory is
occupied due to control of building
temperature and to the piping being
enclosed within wall and ceiling spaces.
There are two methods of controlling or
compensating for thermal expansion:
1) offsets and changes of direction in the
piping and 2) restraint of the system.
These will be discussed in the next
section.

Note: Tables 2 and 3 are valid for both Expansion Loops, Offsets
SDR 21 and SCH 40 Pipe
and Change of Direction
Most waste systems have many short
Table 2
runs of pipe with frequent changes in
Celsius THERMAL EXPANSION for ‡ Fuseal 25/50 PVDF direction. Advantage may be taken of
Pipe Length Temperature Change = iT [°C] the changes in direction by allowing
thermally induced length changes to be
10°C 20°C 30°C 40°C 50°C
taken up in movement of the pipe
Feet Inches Inches Inches Inches Inches beyond the bends.
20 0.35 0.69 1 .04 1 .38 1 .73
40 0.69 1 .38 2.07 2.76 3.46
60 1 .04 2.07 3.11 4.15 5.18
Expansion loops, offset lengths and
80 1 .38 2.76 4.15 5.53 6.91 change of direction lengths, which are
100 1 .73 3.46 5.18 6.91 8.64 dependent on pipe diameter, may be
obtained from Tables 4 and 5.
Table 3
In areas of the system where this method
Fahrenheit THERMAL EXPANSION for ‡ Fuseal 25/50 PVDF is used, support but do not rigidly
Pipe Length Temperature Change = iT [°F] restrain, the piping at branches or
20°C 40°C 60°C 80°C 100°C changes of direction. Do not anchor the
pipe rigidly.
Feet Inches Inches Inches Inches Inches
20 0.19 0.77 1 .15 1 .54 1 .92
40 0.77 1 .54 2.30 3.07 3.84 Holes through the structure must allow
60 1 .15 2.30 3.46 4.61 5.76 for free movement. Figures A, B and C
80 1 .54 3.07 4.61 6.14 7.68 indicate the recommended expansion
100 1 .92 3.84 5.76 7.68 9.60
loop, offset and change of direction
configurations to be used with Table 4
and Table 5.

7.58 GEORGE FISCHER ‡

 ‡ Fuseal 25/50 PVDF
Table 4
Fuseal 25/50 Expansion Loops
Pipe size Length of Run (feet)
10 20 30 40 50 60 70 80 90 100
Minimum Deflected Pipe Length (DPL) inches
1-1/2” 16 23 28 33 36 40 43 46 49 51
2” 18 26 32 36 41 45 48 51 55 58
3” 22 31 38 44 49 54 58 62 66 70
4” 25 35 43 50 56 61 66 71 75 79

Table 5
Fuseal 25/50 Offsets and Change of Direction
Pipe size Length of Run (feet)
10 20 30 40 50 60 70 80 90 100
Minimum Deflected Pipe Length (DPL) inches
1-1/2” 23 33 40 46 51 56 61 65 69 73
2” 26 36 45 51 58 63 68 73 77 81
3” 31 44 54 62 70 77 83 88 94 99
4” 35 50 61 71 79 87 94 100 106 112

Restraints
Restraint is rigidly anchoring the pipe
runs to the building structure at
appropriate places so that thermally
induced dimension changes will be
replaced by thermally induced stresses.
7
This can be accomplished by use of
adequately strong clamps or supports to
hold the pipe in place. For horizontal
runs, braced clamp type hangers may
be used. For floor penetrations, extension
riser clamps may be used.

Table 6a:
Restraint Force: SCH 40 Pipe
iT=50 [°F] iT=50 [°F]
Nominal Size Area (in2) S = 1392 psi S = 2785 psi
SCH 40 Pipe OD Force [lbs] Force [lbs]
1-1/2" 0.799 1113 2226
2" 1 .075 1496 2992
3" 2.228 3101 6202
4" 3.174 4418 8836

Table 6b:
Restraint Force: SDR 21 Pipe
iT=50 [°F] iT=50 [°F]
Nominal Size Area (in2) S = 1392 psi S = 2785 psi
SDR 21 Pipe OD Force [lbs] Force [lbs]
-- -- -- --
2" 0.555 773 1545
3" 1 .213 1689 3378
4" 2.010 2798 5596

The above table is based on

S = e x iT x E, F=A x S, where

S = Thermal Stress, psi iT = Temperature difference, °F

F = Restraint force necessary, lbs e = Coefficient of thermal expansion =
A = Cross sectional area of pipe wall, 8 x 10-5 in/in °F
in2 E = Modulus of Elasticity =
348090.6, psi

www.us.piping.georgefischer.com 7.59
 Support During Installation
In addition to the standard support
spacing described in the next section,
fittings and pipe must be properly
supported during the fusion process. This
will ensure a quality and maintenance-
free joint.
Examples of supports recommended
during installation and fusion are shown
below. Note that the support for the
pipe and coupling joint can be accom-
modated by using a single support for
both.

All fittings and pipe require adequate

support to prevent movement during the
fusion process. The fitting supports
may be removed after the cool-down
period, while pipe supports shall remain
in place. The pipe support requirements
Horizontal pipe runs should be
are listed in Table 8.
supported with spacing indicated in
Table 8. In addition, pipe should be
The order in which the fittings and pipe
supported on either side of the coupling
are assembled and fused will greatly
during the fusion process.
facilitate the installation process. The
following describes the recommended
practice for order of installation and for
Support
support of fittings and pipe.

Recommended order of installation:

1. Coupling joints between horizontal
pipe runs
2. Fittings branching off horizontal runs
3. Vertical pipe runs installed upwards
(recommended)
4. Fittings running off vertical runs
5. Vertical pipe runs installed
downward (not recommended)
6. Fusing close-proximity assemblies on
the ground may, in some cases, save Vertical pipe runs shall be additionally
time supported to prevent motion during
fusion.
Support during installation and fusion:
1. Pipe runs shall be supported with a
maximum spacing found in Table 8
2. Pipe shall be supported on either
side of coupling during fusion
3. Fittings shall be supported to prevent
movement of joint during fusion
4. Vertical pipe runs shall be
additionally supported to prevent
motion during fusion
5. In particular P-traps and other heavy
fittings (3”, 4”) should be supported
to prevent motion during the fusion Fittings shall be supported to prevent
process movement of joint during fusion.

7.60 GEORGE FISCHER ‡

 ‡ Fuseal 25/50 PVDF
Support Spacing
Apart from the support during installation
and fusion (previous section), support of
the piping system is required to provide
proper operation. The table below
outlines the suggested support spacing
of the PVDF Plenum-Rated piping system.
(Tables 8 and 9 are valid for both SDR
21 and SCH 40 Pipe)

Table 8
Support Spacing for ‡ Fuseal 25/50
Pipe size Temperature (ambient) for water**
68° F 104° F 140° F 176° F 212° F 248° F 284° F
20° C 40° C 60° C 80° C 100° C 120° C 140° C
Inches Inches Inches Inches Inches Inches Inches Inches
1-1/2” 60 60 50 50 40 40 40
2” 60 60 50 50 40 40 40
3” 60 60 50 50 40 40 40
4” 60 60 50 50 40 40 40
7
The actual support spacing is based on
the density of the liquid being
transported. The above values are
based on the density of water (1000 kg/
m3).

For applications** where the density of

the fluid being transported is greater
than 1000 kg/m3, the support spacing
will decrease. Please use Table 9 to
determine the correction factor. Multiply
the correction factor by the support
spacing length listed in Table 8 to
determine the support spacing for your
application.

Table 9
Spacing Correction Factors for ‡ Fuseal 25/50
Density [kg / m3] 1250 1500 2000 2500 2750
Correction Factor 0.94 0.83 0.77 0.70 0.57

General Properties of PVDF

Physical and Mechanical Properties

Polyvinylidene fluoride (PVDF) - is a

polymer which consists of long chains of
molecules of CH2CF2. PVDF is a strong
and tough material as reflected in its
tensile properties and impact strength,
even at low temperatures. Compared
with many thermoplastics, PVDF has
excellent resistance to creep and fatigue.
PVDF also exhibits excellent resistance to
abrasion.
www.us.piping.georgefischer.com 7.61
 The chemical bonding of the fluorine Strength and Toughness
atoms in the molecule lends PVDF The strength characteristics of PVDF are
• High chemical resistance to aggres- retained over a wide range of
sive acids, aliphatics, aromatic temperature as shown in Figure D.
hydrocarbons, inorganic/organic
compounds. Stability to UV
• Outstanding thermostability PVDF maintains its mechanical properties
• Excellent combustion resistance throughout many years of outdoor
• Excellent resistance to aging exposure.

Thermal Stability Fungus Resistance

PVDF resins have excellent thermal
stability. Prolonged exposure to 280°F
does not lead to loss of weight. No
oxidative or thermal degradation has
been detected during the continuous
exposure of PVDF resin at 150°C (302°F)
for a period of 5 years. Based on TGA
(Thermo-graviometeric Analysis),the PVDF
resin is thermally stable to 375°C (707°F).
Therefore, operating conditions of 280°F
or below are well within the functional
range of PVDF.
PVDF resins will not support growth of
fungi when tested as per Method 508 of
Military Standard 810B (June 15, 1967).
Solubility
PVDF has limited solubility. Generally,
PVDF resin is not soluble in aliphatics,
hydrocarbons, aromatic hydrocarbons,
chlorinated solvents, alcohols, acids,
halogens, and/or basic solutions.
Flame Spread & Smoke Developed
The + GF + Fuseal 25/50 PVDF Plenum
rated system has flame and smoke
ratings that meet ASTM E-84 (UL723).

Figure D: Tensile Strength vs.

Temperature
Ultimate Tensile Strength vs. Temperature
9000
8000
Tensile Strength (psi)

7000
6000
5000
4000
3000
2000
1000
0
70 90 110 130 150 170 190 210 230 250 270 290
Temperature (F)

7.62 GEORGE FISCHER ‡

 ‡ Fuseal 25/50 PVDF
Table 10 Joint Strength
Surface Burning Characteristics The PVDF joints formed by electrofusion
with the +GF+ MSA 250SE/MSA 250EX
Classification Value Assigned
are permanent and have been designed
Flame Spread 0
with ample safety margins to meet the
Smoke Developed 10
needs of any Plenum application.

Operating Pressure Furthermore, the system is designed to

The standard operating pressure of the meet all the strict test requirements of
+ GF + Fuseal 25/50 PVDF Plenum System ASTM F1673.
is atmospheric, e.g., drain, waste and
vent conditions, with a maximum
pressure of 15 psi. The + GF + Fuseal
25/50 PVDF is not a pressure rated
system.

www.us.piping.georgefischer.com 7.63
7.64 GEORGE FISCHER ‡
 ‡ Fuseal Squared
‡ Fuseal Squared
Double Containment Polypropylene
Corrosive Waste Piping System

Pipe, Fittings, Accessories

Superior Electrofusion Technology
Fuseal Squared Reliability

www.us.piping.georgefischer.com 7.65
 ‡ Fuseal Squared
Fuseal Squared
With standard, non-flame Fuseal utilized
for both the primary and containment
pipe and fittings, the Fuseal Squared
system offers the performance and
reliability of the Fuseal II drainage
system. Five advantages are realized:
O The pipe and fittings are easily joined
with our state of the art fusion
technologies
O Fuseal Squared joins to the standard
Fuseal II system without the need for
special fittings or tools
O Added protection with polypropylene
material for both the primary and
containment pipe
O Custom fittings and sizes can be
quickly designed and manufactured
to meet customer needs through our
Custom Fabrication Department and
O All standard primary fitting joints are
butt-welded and factory tested.
The primary pipe is tested hydrostati-
cally, while the containment pipe is
tested with air.
The standard wall thickness of Fuseal II
makes Fuseal Squared ideal for buried
applications. Truly a complete acid
waste drainage system!
7.66
EPA Requirements
Federal, state, and local regulations
have been created to protect our
environment from industrial pollution.
Protection of the soil and water table are
of primary concern. The Fuseal Squared
system, with a modular design, is a
reliable and cost-effective solution by
which to safely convey industrial and
laboratory waste products. The George
Fischer Corrosive Waste Piping System,
including pipe, fittings, and instrumenta-
tion, provides many features which
benefit the owner, engineer, and installer,
as well as our environment.
Pipe and Fittings
Fuseal Squared pipe is manufactured to
ASTM Schedule 40 requirements and all
Fuseal Squared standard fittings are
fabricated to DWV patterns utilizing butt-
welding technology.
Fabrication allows for precise production
tolerances which provide for an optimal
fit between the primary and containment
fitting, as well as assuring standard
connections to single wall Fuseal II.
The size range for pipe and fittings
includes 1 1/2" x 4" through 8" x 12".
Fuseal Squared meets all requirements of
the UPC 164-2001* double containment
specification.
*pending
GEORGE FISCHER ‡

Termination Fittings
Termination fittings also utilize the
electrofusion process to join to the single
wall pipe. No maintenance is required.
Centralizers
Centralizers support and center the
primary pipe and fittings within the
containment pipe and fittings. Fuseal
Squared centralizers are factory welded
to the primary components, which offers
the benefit of permanent and proper
positioning in accordance with UPC 164-
2001*.
* pending
Offerings
Leak Detection – Fuseal Squared is
capable of being electronically leak
detected.
Custom Fabrication – fabrication
services are available per project
specifications through our Custom
Fabrications Department.
Product Range
Fittings Connection
DWV pattern Electrofusion
Pipe Connection
Schedule 40 Electrofusion
www.us.piping.georgefischer.com
‡ Fuseal Squared
Polypropylene Resin
The George Fischer resin offers superior
chemical resistance for a broad spec-
trum of chemicals and waste products.
+GF+ Fuseal Squared handles corrosive
drainage fluids up to 212°F (100°C)
intermittently.
‡ Fuseal Squared
Offers:
• Free-floating primary pipe for easy
joint per UPC, fit-up and field flexibilty.
• Standard fittings are factory con- 7
structed using butt-welded joining
techniques for primary joints.
• Reliable electrofusion system.
• Handles temperatures up to 212°F
(100°C) intermittently.
• Excellent chemical and corrosion
resistance.
• Standard connection to Fuseal II.
• George Fischer quality, field support,
and factory engineering.
Applications
+GF+ Fuseal Squared’s chemical and
physical properties make this system
ideal to handle corrosive, chemical
waste solutions for buried laboratory
and industrial DWV applications.
+GF+ Fuseal Squared is suitable for
use in virtually every application where
acids, bases, and solvents are drained
and where environmental protection is
key.
Dimensions Material
1-1/2" x 4" through Non-flame Retardant
8" x 12" Polypropylene
Dimensions Material
1 1/2" x 4" through Non-flame Retardant
8" x 12" Polypropylene
7.67
 Specifications and Material Properties
Fuseal Squared Suggested
Specification Guide
The following specification guide can be
used when preparing project orders or
inquiries for George Fischer, Inc. Fuseal
Squared Double Containment Corrosive
Waste Piping System. Two forms are
included:
1) a general specification form and
2) a specification short form. This system
shall be considered for specification
in underground applications.
General Specification
Part 1 General
Quality Assurance
The Fuseal Squared system shall be
manufactured to the following ASTM
standards:
D 4101 – Standard Specification for
Propylene Plastic Injection and
Extrusion Materials
D 3311 – Standard Specification for
Drain, Waste, and Vent
(DWV) Plastic Fittings Pattern
D 1599 – Test Method for Short-Term
Hydraulic Failure Pressure of
Plastic Pipe, Tube, and Fittings
D 2122 – Test Method of Determining
Dimensions of Thermoplastic
Pipe and Fittings
F 1290 – Standard Practice for
Electrofusion Joining Polyolefin
Pipe and Fitttings
F 1412 – Standard Specification for
Polyolefin Pipe and Fittings for
Corrosive Waste Drainage
Systems
UPC 164-2001 – Standard Specification
for Dual Containment
Piping Systems intended
to Convey Acid Waste
or other Special Wastes
(pending)
Submittals
Catalog Data: Contractor shall submit
_____ copies of manufacturer’s literature
on the Fuseal Squared system. The
literature shall contain complete and
current installation instructions.
7.72
Part 2 Product
Manufacturer
The corrosive drainage waste and vent
system shall be Fuseal Squared
(1 1/2" x 4" – 8" x 12") as manufactured
by George Fischer , Inc.
Materials
The products described in this specifica-
tion consist of:
A. Pipe and fittings made of non-flame
retardant polypropylene, joined
together by electric fusion coils made
of conductive-metal wire coated in
polypropylene and either molded or
independently fit between the fitting
and pipe components. Pipe and
fittings shall consist of both primary
and containment components fabri-
cated by the factory.
B. Joining Method – The pipe and
fittings are joined by use of the
electric fusion coils energized by a
low voltage power supply. Couplings
shall be used as the standard joining
connection.
C. Basic Materials / Compounds -
Fittings, pipe, centralizers, and/or
other components of the corrosive
waste drainage system shall be
manufactured in accordance to ASTM
D-4101 “Standard Specification for
Propylene Plastic Injection and
Extrusion Materials” from either Type
I, homopolymer polypropylene or
Type II, copolymer polypropylene.
Source Quality Control
A. Pipe Dimensions – Pipe shall be
produced to Schedule 40 Iron Pipe
Size dimensional standards and meet
ASTM F-1412 quality requirements for
“Polyolefin Pipe and Fittings for
Corrosive waste Drainage Systems.”
B. Fittings Design – Fittings design shall
be based upon ASTM D-3311 “DWV
Plastic Fitting Patterns.”
C. Electric Fusion Coils – Each coil shall
consist of a polypropylene jacketed
wire, mandrel wound, and heat fused
on the outer surface. The coils shall
be either molded into a polypropy-
lene collar or shall be independent
and loose fitting pending the size
used. Both styles shall have a duplex
receptacle for connection to the
fusion unit.
GEORGE FISCHER ‡

D. Pipe Markings – All pipe shall be
marked with +GF+ Fuseal, pipe size,
Schedule 40, PP110, ASTM F1412,
UPC, date stamp, “Made in USA”;
and be compatible with the coil
fusion method.
E. Fittings – Primary components shall be
molded or fabicated via standard
plastic injection molding, butt-fusion
or electrofusion.
Secondary components shall be
molded or fabricated via standard
plastic injection molding, butt-fusion,
manual hot air welding or
electrofusion.
Centralizers shall be welded to the
primary component of the fitting and/
or pipe.
Custom fittings shall be allowed per
engineering specification as required;
however, they shall conform to the
requirements of this specification.
F. Chemical Resistance – Fuseal
Squared meets the same chemical
resistance values as standard Fuseal
polypropylene material. Please
consult the chemical resistance chart
located in the Fuseal Squared Techni-
cal Specification, Section 6.
Part 3 Execution
Installation
Fuseal Squared primary pipe (1 1/2" – 8")
and fittings shall be installed according to
current Fuseal Squared installation
instructions. Refer to Chapter 4, Installa-
tion Instructions, of the Fuseal Squared
Technical Manual. The primary piping
shall be completely installed, fused,
and tested prior to fusing joints on the
containment piping.
Testing
Joints, 8" and smaller, may be pressure
tested 10 minutes after fusing (or 30
minutes for sizes 10" and larger.)
Table 1 Schedule 40 Dimensional Standards
Size Avg. O.D. Avg. O.D. Calc.
1 1/2" 1 .900 ± 0.006
2" 2.375 ± 0.006
3" 3.500 ± 0.008
4" 4.500 ± 0.009
6" 6.625 ± 0.011
8" 8.625 ± 0.015
10" 10.750 ± 0.015
12" 12.750 ± 0.015
www.us.piping.georgefischer.com
‡ Fuseal Squared
Testing and testing times shall be in
accordance to local plumbing codes. If
local plumbing codes are not estab-
lished in your area, George Fischer
recommends that the primary piping
shall be visually inspected during a
hydrostatic test of the primary system
prior to being permanently covered by
the containment piping. Primary piping
systems shall be tested to a maximum
of 30 feet of head. The containment
pipe can be tested pneumatically with
a maximum 5- psi air so not to wet
the interstitial space of the system, if
used for leak detection purposes. All
joints are to be inspected with soapy
water to detect for the presence of
bubbles, indicating leaks.
Short Form Specification
Product Specification for George 7
Fischer Fuseal Squared
Double Containment Corrosive Waste
Drainage System
Double containment acid waste drain
lines shall be George Fischer Fuseal
Squared, as manufactured or produced
by George Fischer, Inc. All Fuseal
Squared fittings shall be as manufac-
tured by George Fischer, Inc. so that they
are compatible with Fuseal pipe. All
Fuseal Squared pipe shall conform to the
dimensional and quality requirements of
ASTMF1412 as produced by George
Fischer, Inc. Pipe shall be specified as
Schedule 40 non-flame retardant “black”
polypropylene. The Fuseal Squared
system shall be joined by the use of
couplings with electrically resistant coils
energized by a variable low voltage
power supply. Pipe and fittings shall be
manufactured from either Schedule 40
ASTM D-4101 Type I homopolymer
polypropylene material or Type II
copolymer polypropylene material.Inc.
All Fuseal Squared fittings shall be as
Max. OOR
0.060
0.070
0.080
0.100
0.100
0.150
0.150
0.150
7.73
 manufactured by George Fischer, Inc. so
that they are compatible with Fuseal
pipe. All Fuseal Squared pipe shall
conform to the dimensional and quality
requirements of ASTMF1412 as pro-
duced by George Fischer, Inc. Pipe shall
be specified as Schedule 40 non-flame
retardant “black” polypropylene. The
Fuseal Squared system shall be joined
by the use of couplings with electrically
resistant coils energized by a variable
low voltage power supply. Pipe and
fittings shall be manufactured from either
Schedule 40 ASTM D-4101 Type I
homopolymer polypropylene material or
Type II copolymer polypropylene mate-
rial.

Specification and Material Properties

Material Physical Properties
Material – Group 1 63153 Homopolymer Pipe Grade
Non-flame Retardant – Group 1 Homopolymer
ASTM Test No.
D792 Specific Gravity @ 23°C 0.91
D638 Tensile Yield Strength @ 2 in./min., psi 5,000
D256 Izod Impact @ 23°C, ft.lb./in. 2.2
D747 Stiffness-Flexural, 108 psi 1 .7
D676 Hardness, Rockwell R 95
D648 Heat Distortion Temp. @ 66 psi, °C 176°F, 80°C
C177 Thermal Conductivity, BTU/hr.sq.ft./°F/in. 1 .3
D694 Coefficient of Linear Expansion @ -150°F
(in./in. °F x 10-5) 5.0
D149 Dielectric Strength, volts/mil; ST 610
Power Factor @ 60 cps 0.007
D570 Water Absorption in 24 hrs., % 1 .9
D1693 Environmental Stress Cracking None
D4101 Propylene Molding & Extrusion Materials 63153

Non-Flame Retardant – Group 3 Copolymer

ASTM Test No.
D792 Specific Gravity @ 23°C 0.905
D638 Tensile Yield Strength @ 2 in./min., psi 3900
D256 Izod Impact @ 23°C, ft.lb./in. 8
D676 Hardness, Rockwell R 87
D648 Heat Distortion Temp. @ 66 psi, °C 212°F,100°C
C177 Thermal Conductivity, BTU/hr.sq.ft./°F/in. 1 .15
D694 Coefficient of Linear Expansion @ -150°F
(in./in. °F x 10-5) 6.1
D570 Water Absorption in 24 hrs., % 0.03
D1693 Environmental Stress Cracking None
D4101 Propylene Molding & Extrusion Materials 53653
7.74 GEORGE FISCHER ‡

Fuseal Squared Installation & Engineering Data
Thermal Expansion
Compensation
Temperature changes in waste systems
depend on the quantity and temperature
of the liquid waste discharged into the
system. In general, the quantity of waste
discharged through waste systems in
laboratories and in educational institu-
tions is relatively small (a few gallons at a
time), while industrial laboratories and
processing systems may discharge larger
quantities of hot or cold water and other
waste products.
Because polypropylene piping is a poor
conductor of heat, low volume dis-
charges will not raise the system to the
temperature of the waste and therefore,
the thermal induced length changes will
be limited. High volume of wastes,
which take longer to flow through the
piping, will bring the system up to, or
close, to the waste temperature.
Fuseal Squared, being used for buried
applications, is not dramatically af-
fected by thermal expansion for three
reasons:
1) If the trench is properly backfilled, the
system is considered to be totally
restrained and not subject to ther-
mally induced changes
2) buried pipe is not subject to signifi-
cant changes in ambient tempera-
tures and
3) the primary pipe is free-floating and
allows for unhindered thermal expan-
sion.
Polypropylene is not subject to stress
cracking. It can be stressed for long
periods of time in an unfriendly environ-
ment without damage. Polypropylene
also exhibits an extremely high fatigue
life. Its “self-hinge” characteristic is well
Table 2 Centralizer
(Support) Spacing
Primary Pipe Size Sch. 40
1 1/2" 4'
2" 4'
3" 5'
4" 5'
6" 5'
8" 5'
10" 5'
12" 5'
www.us.piping.georgefischer.com
‡ Fuseal Squared
documented and the piping material will
withstand repeated flexures without
harm.
Instructions for Buried
Installation
Trenching
1 . The bottom of the trench shall be of
stable material. Where ground water
is encountered, the bottom shall be
stabilized with granular material of
1
/2" maximum particle size. A 4"
cushion shall be placed over rock or
hardpan.
2. The trench width should be sufficient
to provide working room if the pipe is
to be joined in the trench. Minimum
width may be used if the pipe is to be 7
joined before placing in the ditch.
3. Trench depth – trenches under
building slabs should allow for 12"
cover over the pipe. Trenches in
exposed locations should permit
burial of the pipe at least 12" below
the maximum expected frost penetra-
tion. A minimum of 24" cover should
be provided where the pipe may be
exposed to heavy overhead traffic.
Applicable plumbing codes may
require greater trench depth and
cover than technically required.
Figure A, Trench Widths For Polypro-
pylene.
W
H
H
W
H W
H W
Note: W = Trench width at top of pipe.
7.75
 Bedding and Backfill Material
The backfill material surrounding the
pipe shall be readily compactable and
shall consist of coarse sand, sand with
gravel or clay, sand that is free from
frozen lumps, stone larger than 1/2" and
excessive fines, silt, or clay. The material
shall fall within the Highway Research
Board Classification Group A-1, A-2
(plasticity index less than 10) or A-3.
Bedding and Backfilling – ASTM D
2321
1 . Bedding – Install in 6" maximum
layers. Level final grade by hand.
Minimum depth 4" (6” in rock cuts)
7.76
2. Haunching – Install in 6" maximum
layers. Work around pipe by
hand to provide uniform support.
3. Initial backfill – Install to a minimum of
6" above pipe crown.
4. Embedment Compaction – Minimum
density 95% Standard Proctor per
ASTM D 698. Use hand tampers or
vibratory compactors.
5. Final Backfill – Compact as required
by the engineer.
GEORGE FISCHER ‡