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ELECTRICAL INFRASTRUCTURE:

SCOPE:

This specification covers design, engineering, manufacture, assembly,


testing at manufacturer’s works, supply, delivery at site, unloading, handling, proper
storage at site, erection, testing and commissioning at site of complete Electrical
System and Equipment for the proposed Data Centre / Disaster Recovery Centre to be
installed at TNEB as detailed in the specification, complete with all accessories required
for efficient and trouble free operations.

The entire electrical power distribution for Data Centre shall provide Dual
distribution path so that there is no Single Point of Failure [SPOF] available from the LT
panel of Data centre to IT Equipment. So all elements of the electrical systems,
including backup system, are typically fully duplicated, and critical servers are
connected to both the "A-side" and "B-side" power feeds so as to achieve N+1
Redundancy in the systems. The power distribution is to be designed for a 24 hour/365
day operation and for 100 % uptime.

Automatic change-over switches are suggested for use to ensure


instantaneous switchover from one supply (Main from 11KV/433V 500kVA Transformer)
to the other (Standby from 380kVA DG) in the event of a power failure and vice-versa
when concerned power is restored.

Backup power shall consist of uninterruptible power supplies and diesel


generators.
The electrical system shall provide power to other utilities like Precision Air
Conditioning System, Comfort Air Conditioning System, Lighting System, Power
Distribution Boards, Utility UPS etc.

For IT loads it has been considered 30 nos Serve-racks with dual source of
32A DP each.

All electrical installations shall conform to the relevant Indian Standard


Specifications and Indian Electricity Rules. For Safety, OHSAS 18001, ISO14000 related
risk and aspect mitigation system should be established especially for electrical and fire
safety.
Bidder shall apply its own mind towards implementation of the philosophy
of power distribution as exemplified in 1.2 above and propose the supply items
accordingly irrespective of the SLD.

An electrical room dedicated to house all electrical components is


proposed at the side of the server room (shown in the drawing). It will specifically
house Switch Gear, Transient Voltage Surge Suppression system, HV Panel, LV Panel
etc.
All the Electrical Equipments shall be integrated with BMS for monitoring,
Operation and protection.

Foregoing Sections would provide Technical Specifications of major


equipment/systems.

OPERATIONAL LOGIC OF POWER SUPPLY :

The data centre power supply is from two nos 500 KVA Transformers for
lighting, power and HVAC loads in addition to IT loads through UPS. The standby power
also has 2 numbers of 380 KVA DG Sets for Entire loads which work in parallel
fashion with auto synchronising facility. Normally, both the transformers shall remain
charged and share load. Failure of supply from either of the loaded transformers will
lead to automatic transfer of total load to the next transformer. When there is loss of
power from both the transformer sources, one of the DG sets (which was not operative
last time) shall start immediately. In the event of failure of the stated DG, the next DG
will start if there is still failure of power from both transformers. Upon restoration of any
Transformer Power, the changeover from DG power to Main Power will be automatically
done by the system by switching off the DG set after a specified period of time. The
Intelligent Micro-controller will maintain the logic of such load management and
operational sequence.
POWER LOAD CALCULATION FOR DATA CENTRE:

A total of 1000 KVA Raw Power would be provided by TNEB. The total
Raw Power requirement for the Server Room Area is 337 KVA. Additional 126 KVA has
been catered for certain auxiliary areas like NOC room, BMS Room, UPS Room, Staging
Room, Network Room, Media Storage, Manager Room and Meeting Room etc. and for
Customer Care Centre a total load of 61 KVA. The balance capacity is proposed for
other Floors and lift.

For Proper and uninterrupted working of Data Centre, supply of clean and
uninterrupted power is essential. This can be ensured by having the Data Centre Power
distribution system with redundancy at three levels, as follows:

 Two Incoming HT feeder supply from different substations. Even if one feeder
is down, the other one keeps power available.

 Emergency Diesel-Generator backup on Mains failure of both the feeders.

For Server Room Area:

Critical Power requirements:

The proposed Data Centre / Disaster Recovery Centre shall have Server room area of
1000 Sq.ft. to accommodate 30 regular racks. All the 30 racks proposed are Regular
Racks (RR) and hence the power consumption per rack is assumed as 5KVA. The total
critical power required for servicing the servers amounts to,

• No of proposed Regular Rack = 30 nos.


• Power required per Regular Rack = 5 KVA
• Power to service 30 RR = (30 x 5) = 150 KVA

The Critical Power for “Server Room Area” (A) = 150 KVA

For Network and MUX (B)

• No of proposed Network & Mux Rack = 6 nos.


• Power required per Regular Rack = 1 KVA
• Power to service 6 Nos. of Network & Mux Rack= (6 x 1) = 6 KVA

The Critical Power for “Network and MUX” (B) = 6 KVA

1) Total Critical Power Requirement (A) + (B) =156 KVA


For Auxiliary Service Area:

• UPS power required for per computer =0.25KW/comp.


• No of computers = 20 comp.
• Power Required for 20 computers in KW = 5 KW
• Power Required for 20 computers in KVA = 6 KVA
• Power required for BMS room & Control System Panel = 10 KVA
• Total Power required for Auxiliary Area = 16 KVA or 20 KVA

2) Total Power required for Auxiliary Area = 20 KVA

(UPS for Auxiliary Area is proposed with capacity of 50 KVA)

Lighting load Power requirement for Data Centre:

Lighting Load power rating (A) = 0.0025KVA per Sq.ft.

Total area of Data Centre (B) = 3150 Sq.ft.

3) Lighting Load Power requirement (AXB) = 7.875 KVA or 8 KVA

For PAC: (Server Room, Network & MUX Room)

Total PAC capacity requirement (A) = 61 Tons

Power requirement per Ton (B) = 2.35 KW

Total power requirement for PAC in KW ( C )= (A) X (B) = 143.35 KW

Total power requirement for PAC in KVA (D) = ( C )/0.9 = 159.27 KVA

4) Total power requirement for PAC (D) = 160 KVA

For High sensible CFM AC: (for UPS Room)

Total CFM AC capacity requirement (A) = 6 Tons

Power requirement per Ton (B) = 2.35 KW

Total power requirement for CFM AC in KW ( C ) = (A) X (B) = 14.1 KW

Total power requirement for CFM AC in KVA (D) = ( C )/0.9 = 17.625 KVA
5) Total power requirement for CFM AC = 20 KVA

For Comfort AC: (for Auxiliary Area)

Total Comfort AC capacity requirement (A) = 18 Tons

Power requirement per Ton (B) = 2.35 KW

Total power requirement for Comfort AC in KW ( C ) = (A) X (B) = 42.30KW

Total power requirement for Comfort AC in KVA (D) = ( C )/0.9 = 52.875 KVA

6) Total power requirement for Comfort AC = 60 KVA

For raw Power Points:

Total number of 15A power point required for Data Centre = 29 Nos.

Raw power requirement for 29 Nos. of 15A Power point = 104.4 KVA

7) Total power requirement for raw power points = 105 KVA

Total Power requirement for Data Centre (Ground Floor) (1 to 7) = 563 KVA

Power requirement for Customer Care Centre:

Critical Load power requirement:

• UPS power required for per computer = 0.25KW/comp.


• No of computers envisaged = 30 comp.
• Power Required for 30 computers in KW = 7.5 KW
• Power Required for 30 computers in KVA = 9 KVA
• Total Power required for CCC = 9 KVA or 10 KVA

Critical load at Customer Care Centre = 10 KVA

For AC:

Total Comfort AC capacity requirement (A) = 10 Tons

Power requirement per Ton (B) = 2.35 KW

Total power requirement for Comfort AC in KW ( C ) = (A) X (B) = 23.5 KW

Total power requirement for Comfort AC in KVA (D) = ( C )/0.9 = 26.11 KVA
For AC for Customer Care Centre = 30 KVA

For Lighting Load:

Lighting Load power rating (A) = 0.0025KVA per Sq.ft.

Total area of Customer Care Centre (B) = 1000 Sq.ft.

Lighting Load Power requirement (AXB) = 2.5 KVA or 3 KVA

Total power requirement for Lighting Load for CCC = 3 KVA

For Power Points:

Total number of 15A power point required for Customer Care Centre = 5 Nos.

Raw power requirement for 5 Nos. of 15A Power point = 18 KVA

For raw power point = 18 KVA

Total Power requirement for Customer Care Centre: = 61 KVA

Total power requirement for Data Centre and Customer care Centre

= 563 KVA + 61 KVA

= 624 KVA

Maximum power demand in KVA with Diversity factor of 0.8 = 499.2 KVA

= 500 KVA
Description of Electrical Work Schedule & Specifications:

All electrical work including the commissioning of DGs, ACs should be done
by an Electrical Contractor possessing a valid Licensee EA/ESA grade issued by Tamil
Nadu Electrical Licensing Board. If possesses License issued by any other Government,
the same has to be endorsed by Tamil Nadu Electrical Licensing Board.

Electrical Drawing:

MAIN SCHEMATIC DIAGRAM - Single Line Drawing (SLD) showing detailed electrical
layout. (ANNEXURE- )

General

Raw Power:

The Data Centre has to feed both EB Power and DG set power with an Auto changeover
through Interlocking arrangements.

11 KV power supply from two different sources:

11 KV, power supply from two different sources with 1000KVA Demand will be provided
by TNEB.

Raw Power will be obtained at 433V level from the Main Panel at 11KV / 433V Indoor
Substation for Power and Lighting.

LT Power from the Main Panel of 11KV / 433V Indoor Substation will be distributed to
the following:

1. Incoming to 160KVA UPS - 1


2. Incoming to 160KVA UPS - 2
3. Incoming to 50KVA UPS -1
4. Incoming to 50KVA UPS – 2
5. Incoming to Server room PAC Power Panel -1
6. Incoming to Server room PAC Power Panel-2
7. Incoming to Network & MUX room PAC Power Panel -1
8. Incoming to Power Distribution Board of CFM AC and Comfort AC Unit.
9. Incoming to Power Distribution Board UPS Room
10.Incoming to Lighting Distribution Board at UPS Room
11.Incoming to Critical Load UPS Power Panel at Customer Care Centre.
12.Incoming to Power Distribution Board at Customer Care Centre.
13.Incoming to Lighting Distribution Board at Customer Care Centre.
From this panel, feeders can be taken to various requirements as under:-

Two Numbers of 380KVA DG sets has been proposed to be installed in the OTS
area near the Electrical Panel Data Centre Power Room at Ground Floor with Auto
Synchronising panel. Moulded Case Circuit Breakers along with Air Circuit Breakers shall
be used in the construction of distribution panels. The final distribution shall be done
using Miniature Circuit Breakers. All underground cables are of XLPE sheathed
Aluminium cable for the rating above 25 Sq.mm. PVC sheathed Aluminium cable for the
rating below 25 Sq.mm.

The Panels shall have MCCBs as components and not FSUs. The panels /
switch boards shall have sufficient spares as required to provide for future additions or
alterations. From the Main panels, Underground PVC insulated XLPE sheathed cables
shall be used to transmit power to the Data Centre / Disaster Recovery Centre building.
The cables shall be laid in the permanent constructed trench with precast slab as cover.

The final distribution boards (LDBs and PDBs) which feed the socket outlets,
lighting circuits and other requirements are protected by ELMCBs which in turn protect
the downstream circuits too.

From the final distribution boards, copper cabling will be laid above false ceiling
will be enclosed in MS conduits as a safety measure against spread of fire in case of
some accident. MS conduits shall be used incase of concealed wiring.

Detailed Electrical Work Schedule:

11KV / 433 V Indoor Sub Station:

PANELS

RING MAIN GEAR:

11 KV incoming from Two different substation -

11 KV POWER PANEL
11 KV BUS

The 11 KV BUS

11 KV VCB

METERING AND CONTROL SYSTEM

11KV / 433 V TRANSFORMER:

General

The transformer shall be of 500 KVA, 11KV / 433 V, 3Ø, two winding, ONAN, Dyn 11,
Oil immersed, Naturally cooled core type, for operation in highly humid tropical climate with
range of temperatures varying from 5o C to 50o C , Lightning / Non-lightning areas suitable for
outdoor installation with cable termination box with ± 5% off circuit tap changer in steps of
2.5% as per Technical Specification and IS 2026 with all fittings and accessories enclosed . The
transformer is fed from HT switchgear. On the LT side, it is connected to LT switchboard
through ACB Switchgear.

Transformer Rating and Over loading

(i) Transformers shall be capable of delivering the rated current at a voltage equal to 105
percent of the rated voltage without exceeding the temperature limits.

(ii) Transformer shall operate satisfactorily without injurious heating at rated kVA, at any
voltage within ± 10% of the rated voltage of the particular tap.

(iii) Transformers shall be designed for 50 Hz. +3%, - 5%, unless otherwise specified in
data sheet.

(iv) Transformers for two or more limits of voltage or frequency or both shall operate
satisfactorily at its rated kVA without injurious heating under all the rated conditions
of voltage or frequency or both, provided increase in voltage is not accompanied by
decrease in frequency.

(v) Transformers shall be suitable for over loading as per IS 6600, unless specified
otherwise. Off circuit tap switch, terminal bushings, other auxiliary components /
equipment shall be designed for maximum permissible overloading. Short time over
loading to the extent of 50% shall be considered for this purpose, for all transformers
unless specified otherwise.

Short Circuit withstand capability

i) Transformers shall be capable of withstanding thermal and mechanical


stresses during 3 phase, line to line, double line to earth and line to ground
dead short circuits at the transformer terminals, for a period specified, without
any injury. Temperature of the windings prior to the short circuit to be
considered for this shall be that corresponding to the maximum permissible
value applicable to the overloading cycle specified.

ii) For this purpose, infinite supply system and solidly earthed systems shall be
considered.

Flux Density

i) The maximum flux density in any part of the core and yokes at normal voltage and
frequency shall be such that the flux density under over voltage condition shall not
exceed the maximum permissible values for the type of laminations used and core
construction adopted.

ii) In case of transformers with variable flux, the voltage variation, which would affect
flux density at every tap, shall be kept in view while designing the transformer.

iii) Transformers shall be designed to withstand the following over fluxing conditions:

110% of maximum density: Continuous for all transformers corresponding to rated


voltage.

Magnetic circuit:

(i) The cores shall be constructed from high grade, low loss, high permeability cold
rolled non-ageing grain oriented silicon steel laminations. Thickness of laminations
shall be 0.3 mm or less surface insulation of laminations shall be rust resistant and
have high inter laminar resistance. Insulation shall withstand annealing temperature
as high as 850 deg.C. The insulation shall be resistant to the action of hot cooling
medium.

(ii) The insulation structure for the core to bolts and core to clamp plates shall be such as
to withstand a voltage of 2000V AC for one minute.
(iii) Wherever the CRGO (Cold-Rolled Grain Oriented silicon steel) sheets are punched or
sheared into laminations, laminations shall be annealed in a non-oxidising atmosphere
to relieve stresses and restore the original magnetic properties of CRGO sheets. The
laminations shall be free of all burrs and sharp projections.

(iv) The design of magnetic circuit shall be such as to avoid static discharges,
development of short circuit paths within itself or to the earthed clamping structure
and production of flux components at right angles to the plane of the laminations
which may cause local heating.

(v) Ducts shall be provided where ever necessary to ensure adequate cooling. The
winding structure and major insulation shall not obstruct the free flow of cooling
medium through such ducts.

(vi) All steel sections used for supporting the core shall be shot or sand blasted after
fabrication.

(vii) The finally assembled core and coil assembly shall be rigidly fixed to the tank to
avoid shifting during transport, handling and short circuits. Adequate provision shall
be made for lifting the complete core and coil assembly.

(viii) The supporting frame work of the cores shall be so designed as to avoid the presence
of pockets which would prevent complete emptying of the tank through the drain
valve, or cause trapping of air during filling.

Windings

(i) Transformers shall be suitable for solidly earthed neutral system.

(ii) The coil clamping arrangement and the finished dimensions of any ducts shall be
such as to not impede the free circulation of cooling media through the ducts.

(iii) The windings / and connection of transformer shall be braced to withstand shocks,
which may occur during transport or due to short circuits, repeated peak loads and
other transient conditions during service.

(iv) Windings shall be subjected to a shrinkage treatment before final assembly, so that no
further shrinkage occurs during service. Adjustable device shall be provided for
taking up any possible shrinkage of coils in service if required.

(vi) The conductors shall be transposed at sufficient intervals in order to minimize eddy
currents and equalize the distribution of currents and temperature along the windings.

(i) Coil clamping rings shall be of steel or of a suitable insulating material. Axially
laminated material other than bake lite paper shall not be used.
(vii) Completed core and winding assembly shall be dried in full vacuum to eliminate
presence of moisture. After drying process, the full assembly shall be impregnated
immediately.

(viii) No strip conductor, wound on edge shall have a width exceeding six times its
thickness.

(ix) The winding material shall be copper Windings shall not have sharp bends, which
might damage insulation and / or produce high dielectric stresses.

(x) Coils shall be supported using dried and high – pressure compressed wedge type
insulation spacers at frequent intervals.

(xi) All threaded connections shall be locked. Leads from the winding to the terminal
board and bushings shall be rigidly supported to prevent injury during short circuits /
vibration.

(xii) Permanent current carrying joints in the windings and leads shall be welded or
brazed.

(xiii) Clamping bolts for current carrying parts inside the transformer shall be compatible
with liquid under all service conditions.

Tapping:

(i) Tapping as specified shall be provided on the higher voltage winding of each
transformer and shall be arranged so as to maintain as far as possible the
electromagnetic of the windings.

(ii) The Taps shall be changed by links.

Temperature Measurement

i) Winding temperature shall be monitored with RTD’s. The RTD leads shall be
brought out and connected to temperature scanner.

ii) Each scanner shall have potential free Normally Open Contacts for alarm and
trip contacts. Temperature setting of each contact shall be independently
adjustable at site. A manual reset type maximum temperature indicator shall
be provided for each scanner.

iii) All contacts shall be rated to make 0.5 A (min) and break 0.2 A (min) at 110
V AC. All contacts shall be wired to marshalling box.
Internal earthing arrangements
All metal parts of the transformer with the exception of individual core laminations, core bolts
and associated individual clamping plates shall be earthed internally.

Tests

All the transformers shall be subjected to the following routine tests and one transformer shall be
type tested at the manufacturer’s works. Test procedure as per IS-2026 shall be adopted.

Routine Tests

1. Transformer shall be fully assembled with all fittings and accessories including wheels to
ascertain that all the parts fit correctly.
2. Resistance of each winding of each phase at principal tap and at all other taps.
3. Voltage ratio at all taps.
4. Checking of voltage vector relationship.
5. Impedance voltage at rated frequency and principal tap, lowest and highest taps.
6. Load loss at rated current.
7. Zero sequence impedance at principal tap, rated frequency.
8. No load loss and no load current at rated frequency and 100%, 110% of rated voltage on
HV side. Test shall be repeated with 415V, 3 Phase supply connected to LV side (if the
LV side rated voltage is more than 415V). No Load & Load Losses shall be as per CBIP /
IS with tolerance.
9. One minute power frequency withstand voltage test.
10. Induced over voltage withstand test.
11. Polarity check, ratio check, measurement of secondary winding resistance, excitation,
characteristic curve, insulation resistance of all bushing CTs.
12. Calibration of winding temperature indicators,

The routine test certificate for each transformer in duplicate shall be furnished by the
tenderer.

ii) Type test

1. Temperature rise test.

2. The Contractor shall submit Type Test certificates for similar capacity
Transformer supplied by him elsewhere for (i) Short time withstands
capability Test and (ii) Impulse Voltage withstand Test (iii) Dynamic short
circuit withstand test showing no load losses and load losses at 75 degree C.
The type test certificates should conform to the technical terms detailed in
this specification.
2.0 Additional Requirements:

1. Fluorescent lamps for sufficient illumination shall be provided and for that power
supply shall be provided from LT side of Substation

2. DC Fluorescent lamps for emergency lighting shall be provided.

3.0 TECHNICAL PARTICULARS OF 11 / 0.433 kV Transformer

1. Power supply system in which transformer is to be used.

a) Primary side (HV) max. voltage : 12 kV

b) System earthling

- Primary side (HV) : Solidly earthed


- Secondary side (LV) : Solidly earthed

2. Max. and min. 3 phase and ground Fault levels

- Primary side (HV) : 350 MVA

3. Direction of power flow : Bi-directional

4. Transformer application : industrial distribution

5. Transformer type

a) indoor / outdoor : outdoor

b) Dry type / oil filled : Oil filled

c) Core type / shell type : Core type

6. Auto wound / Two winding / three : two winding


Winding

7. Number of phases : Three

8 Rated frequency : 50Hz

9 Rated no load voltage:


- HV winding : 11kV

- LV winding : 433 V

10 Cooling :

a) Cooling medium : Oil


b) Method of cooling : ONAN

11 Rated kVA at no load voltage and


Principle tap : 500 KVA

12 overloading as per IS 6600 : Required

13 Max. temp. rise at rated KVA and


Principle tap

a) Top oil by thermometer method : 50 deg C


Over design ambient temp of 50
Deg C

b) Any winding (HV & LV ) by : 55 deg C


resistance method over design
ambient temp. of 50 deg C

14 Permissible Variations

a) Percentage impedance : 4 .5 %
voltage at rated current
frequency, principle tap
tap 75 deg C

b) Frequency variation : +3%, -5% of 50 Hz

c) Voltage variation : +/- 12% of rated


voltage

15 Tappings

a) Off-Circuit / ON load : Off Circuit

b) Manual / Automatic : Manual, by changing


links, by isolating
Power

c) No. of Steps : +5%, +2.5%, +0 –


2.5% -5%

d) Percentage variation / step : 2.5 %

e) Winding in which tappings are : HV


required

16 Short circuit withstand capability : Not less then 2 secs


of transformer on any tapping for
3 phase and line to ground faults
across LV winding

17 Insulation

a) One minute power frequency


withstand voltage

HV winding : 28 kV RMS

LV winding : 2.5kV RMS

b) 1.2 x 50 micro second impulse withstand voltage level


HV winding : 75 kV Peak

c) Induced over voltage withstand

HV winding kV (RMS) : As per IS 2026 Part III


LV winding kV (RMS) : - do –

18 Windings insulation category

a) HV – uniform / non – uniform : Uniform


b) LVL – uniform / non – uniform : Uniform

19 Winding data

a) No. of winding : Two

b) Winding material : Copper

c) Winding connection
- HV winding : Delta
- LV winding : Star with neutral brought out
fully insulated
d) Vector groups (HV-LV) : Dyn 11

20 Core laminations
Type : CRGO
Material : Silicon steel
Thickness, mm : 0.3

21 Diagram required : yes

22 Parallel operation : Suitable for parallel


operation
23. Transformer size & limitation &
Construction data :

i. Type of installation : outdoor


ii. Terminal Details : HT & LT suitable for Bus bar
connection
iii. Fittings and accessories required : Lifting lugs, name plate,
terminal marking plate, bidirectional
rollers, earthing
lugs, winding temperature
indicator with alarm and Trip
contact

24. Class of Protection : IP23

25. Cable box : Suitable for 3C X 185 sq.mm 11 KV


XLPE aluminium cable on
primary side and suitable for 3 runs of
3.5 C X 400 Sq.mm 1100V PVC /
XLPE aluminium armoured cable on
secondary side
26. Tank : The transformer tank suitable for 500KVA
as per the IS standard may be
provided.
27. Oil : The insulating Oil in the transformer shall
complied with IS 335 of latest issues.
28. Conservator :1) The total volume – 10 % of Total
quantity of oil.
2) Shall be provided with drain plug and
filling hole (30 mm dia with cover).
3) Plain oil level indicator on one side of
the conservator with minimum oil level
marking.
29. Radiator : Heat dissipation by fin type radiator
1.25mm thick.

30. Explosion vent : 1) Explosion vent like swan’s neck is to


be fitted at an angle of about 75 Deg.
2) The diaphragm shall be made of
hylam sheet of 0.3mm thickness.
3) The pipe dia shall be 70 mm fixed by
welding on top of tank.

31. Breather : Dehydrating Silicagel Breather.

32. Painting : Paint should conform to IS of latest issues.

33. Bushings : The bushings (HV/LV) shall be provided


suitable for cable termination at cable box and as
per IS.

34. Bushing Terminals : HT/LT bimetallic connectors conforming to IS


shall be provided.

4.0 OTHER DETAILS:

1. General: The transformer shall be suitable for continuous run and for all type of loads with
high efficiency, the transformer shall confirm to IS 2026/1997 IEC 726 & IS 11171 / 1985
reaffirmed in 1991 for dry type transformers as amended up to date. The supplier should give
sufficient spacing between various terminals so that it can be properly terminated.

2. RTD’S: RTD’s shall be embedded in transformer winding (both primary and secondary side)
and the leads shall be brought out. The bidder shall supply Temperature Scanner to read the
winding temperature. The temperature scanner shall have provision for generating “winding
temperature high” trip signal to HT switch gear. The temperature scanner shall be mounted in
such a way that operator has access to monitor the temperature periodically.

3. Integration with BMS of Data Centre: Transformer monitoring panel shall be


integrated with BMS of Data Centre.

LV 433V POWER PANEL:


LV BUS -1

INCOMER ACB -1 FROM TRANSFORMER 1 - 500KVA, 800A


INCOMER ACB -1 FROM DG SET 1 - 385 KVA , 800 A
OUTGOING MCCB TO CRITICAL LOAD UPS-1 - 160 KVA
OUTGOING MCCB TO SERVICE LOAD UPS-1 (50 KVA)
OUTGOING MCCB TO SERVER ROOM PAC POWER PANEL-1 (160 KVA)
OUTGOING MCCB TO NET & MUX ROOM PAC POWER PANEL-1
OUTGOING MCCB TO CRTICAL LOAD UPS OF CUSTOMER CARE CENTRE
OUTGOING MCCB TO CFM AC UNIT AT UPS ROOM1 (20KVA)
OUTGOING MCCB TO PDB OF DATA CENTRE
OUTGOING MCCB TO LDB OF DATA CENTRE
SPARE MCCB
SPARE MCCB

LV BUS -2

INCOMER ACB -2 FROM TRANSFORMER 2


INCOMER ACB -2 FROM DG SET 2
OUTGOING MCCB TO CRITICAL LOAD UPS-2
OUTGOING MCCB TO SERVICE LOAD UPS-2
OUTGOING MCCB TO SERVER ROOM PAC POWER PANEL-2
OUTGOING MCCB TO NET & MUX ROOM PAC POWER PANEL-2
OUTGOING MCCB TO LDB & PDB OF CUSTOMER CARE CENTRE
OUTGOING MCCB TO CFM AC UNIT AT UPS ROOM2
OUTGOING MCCB TO COMFORT AC UNIT AT DATA CENTRE
OUTGOING MCCB TO LDB & PDB OF FIRST FLOOR OTHER THAN CCC
OUTGOING MCCB TO LDB & PDB OF SECOND FLOOR
OUTGOING MCCB TO LDB & PDB OF THRID FLOOR
OUTGOING MCCB TO PDB OF LIFT
SPARE OUTGOING MCCB
SPARE OUTGOING MCCB

LV BUS BAR:

Supply and erection of 2 Sets, 800 Amps capacity floor mounting panel board (Cubical
type) with bus bar chamber made up of 14/16 SWG MS sheet for 3 phase 4 wire system
with suitable size of copper flat for phases and neutral, cable chamber, switch chamber
and with 2 Nos. 25mm X 6mm tinned copper flat for the earth bus on the rear side of
the panel board, necessary interconnections by copper flat of suitable sizes, suitable
PVC colour sleeves for interconnecting copper flats/rigid copper wire, earth connections
to all switches/bus bar by copper flats of suitable sizes from the earth bus, hylem sheet
separation between bus bar and switches.

LT Circuit Breakers (ACB):

The 5Nos. ACB of 800 A, 4P, 50 KA, Mechanical Draw Out type with
microprocessor over current and earth fault releases shall be provided for the
following:

 Incoming from Transformer – 1


 Incoming from Transformer – 2
 Incoming from DG set – 1
 Incoming from DG set – 2
 Bus coupler

The incoming ACBs with separate instrument compartment with 1 No.0- 500V
Voltmeter with selector switch and 1 No. 0-800A Ammeter with selector
switch, and RYB LED indication lamps with adequate capacity CTs and control
fuses with fine wiring; suitable angle iron frame size of 40mm X 40mm X 6mm
with powder coated painting over one coat of red primer and with numbering
superscription of cables sizes, capacity of switches etc.

i) The ACB which is provided in incomer shall be of 4 Pole, air break and of
Mechanical draw out type. All current carrying contacts or the breaker shall
be silver plated. The main contacts shall have ample area and contact
pressure for carrying the rated current of the circuit breaker. Arc chute shall
be provided on each pole and so fitted that it can be easily removed for
inspection of the main contacts.

ii) The breaker shall have independent motorised spring charged stored energy
mechanism. The operating mechanism shall be trip free and designed to
reduce mechanical shocks to a minimum during operation. The operating
mechanism shall operate normally even when the circuit breaker is closed on
to fault.

iii) All breakers shall be provided with mechanical trip push button, accessible
from outside.
iv) All mechanism shall be designed to give trouble free service over extended
periods and shall not deteriorate with normal usage, require attention more
often than every 1000 operations or once a year whichever is earlier. Each
breaker shall be equipped with mechanical ‘ON’ ‘OFF’ indications visible from
the front of the panel.

v) ACB shall be provided with earth fault, earth leakage and over current
protections.

vi) ACB shall be of 4 pole construction arranged for simultaneous 4 pole


manual / Auto closing and opening and for automatic tripping at short circuit
and overload.

vii) Operating mechanism shall be quick make, quick break and trip free system.

viii) The ON, OFF & TRIP positions of the ACB shall be clearly indicated so as to
be visible to the operator when mounted as in service. Operating handle shall
be provided in front of the Kiosk.

ix) ACB shall be capable of withstanding the thermal stresses caused by


overloads and short circuits. The maximum tripping time under short circuit
shall not exceed 20 milli seconds. Rated breaking capacity (rms) at 433 V is
10kA. Rated making current (peak) is 21kA.

x) ACB terminals shall be shrouded and designed to receive cable lugs for cable
sizes relevant to circuit ratings.

xi) ACB shall be integrated with BMS for monitoring and protection.

Technical Specification of ACB:

(i) Type of breakers : Fixed type air breakers


(ii) Standards applicable : IS 2516

(iii) (a) Rated service voltage : 433V, 3 Ph. 50 Hz


(b) Highest system voltage : 500V, 3 Ph. 50 Hz
(iv) Rated current at design : 800 A
ambient for breakers

(v) Symmetrical breaking


capacity in kA (RMS)
(a) at 415V, 0.25 PF : 20 kA RMS
(b) at 440V, 0.25 PF : 20 kA RMS

(vi) Making capacity kA (peak) : 47 kA peak


(vii) Capacitor breaking capacity : Incomer :600A (min.)
at 440V
Outgoing : 300 A (min.)
(viii) 1 sec. short time rating kA : 20 kA RMS
(RMS)

(a) With release in any : 20 kA RMS


setting

(ix) Thermal release setting : 600-120 A


ranges (temp.compensated)

(x) (a) Short circuit release : 2-4/3-6kA


range

(b) Short circuit release : 0.1 to 0.5 sec. mechanical


timer setting range timer/static trip release

(xi) Operating mechanism

(a)Fixed trip/trip free : Trip free


b) Spring assisted /spring : Stored energy mechanism
Charged stored energy

c) Electrical operation / : BOTH


Manual operation

xv) Auxiliary contacts

a) Type : Silver plate copper contents


b) Number : 6 NO + 6 NC
c) Breaking capacity at : 5A
440 V AC
MODULAR CASE CIRCUIT BREAKERS (MCCB):

MCCB ON LV PANEL-I

 TO CRITICAL LOAD UPS-1 - 160 KVA


 TO SERVICE LOAD UPS-1 (50 KVA)
 TO SERVER ROOM PAC POWER PANEL-1 (160 KVA)
 TO NET & MUX ROOM PAC POWER PANEL-1
 TO CRTICAL LOAD UPS OF CUSTOMER CARE CENTRE
 TO CFM AC UNIT AT UPS ROOM1 (20KVA)
 TO PDB OF DATA CENTRE
 TO LDB OF DATA CENTRE
 SPARE - 2 Nos.

MCCB ON LV PANEL-II

 TO CRITICAL LOAD UPS-2


 TO SERVICE LOAD UPS-2
 TO SERVER ROOM PAC POWER PANEL-2
 TO NET & MUX ROOM PAC POWER PANEL-2
 TO LDB & PDB OF CUSTOMER CARE CENTRE
 TO CFM AC UNIT AT UPS ROOM2
 TO COMFORT AC UNIT AT DATA CENTRE
 TO LDB & PDB OF FIRST FLOOR OTHER THAN CCC
 TO LDB & PDB OF SECOND FLOOR
 TO LDB & PDB OF THRID FLOOR
 TO PDB OF LIFT
 SPARE – 2 Nos.

i) MCCBs shall be of 4 pole construction arranged for simultaneous 4 pole manual /


Auto closing and opening and for automatic tripping at short circuit and overload.

ii) Operating mechanism shall be quick make, quick break and trip free system.

iii) The ON, OFF & TRIP positions of the MCCB shall be clearly indicated so as to be
visible to the operator when mounted as in service. Operating handle shall be
provided.

iv) MCCBs shall be capable of withstanding the thermal stresses caused by overloads
and short circuits. The maximum tripping time under short circuit shall not exceed 20
milli seconds. Rated breaking capacity (rms) at 433 V is 10kA. Rated making current
(peak) is 21kA.

v) MCCB terminals shall be shrouded and designed to receive cable lugs for cable sizes
relevant to circuit ratings.

vi) MCCB shall be provided with plug-in bases with safety interlocks and draw out
assemblies.

vii) MCCB shall be integrated with BMS for monitoring and protection.

1.2 MCCB

(i) Type of MCCB : Fixed type air break

(ii) (a) Rated service voltage : 433V, 3 Ph. 50 Hz

(b) Highest system voltage : 500V, 3 Ph. 50 Hz

(iii) Rated current at design : 63A - 400A ( as per scheme )


ambient for breakers

(iv) Thermal release setting : 80% - 150%


ranges (temp.compensated)

(v) (a) Short circuit release : as per standard range

(b) Short circuit release : 0.1 to 0.5 sec. mechanical


timer setting range timer/static trip release

(vi) Operating mechanism

Electrical operation / : Both


Manual operation

(vii) Auxiliary contacts

a) Type : Silver plate copper contents


b) Number : 2 NO + 2 NC
c) Breaking capacity at 440V AC : 5A
MAIN PANEL at Indoor Sub Station:

Supplying, erecting, connecting and commissioning of FLOOR MOUNTED CUBICLE TYPE


MAIN PANEL with necessary foundation channels, etc., The cost shall also include
unloading, positioning, etc., The Cable entry shall be from bottom of the panel through
cable trench. The Board shall be incorporated with the following:-

All MCCBs shall be of Thermal Magnetic Type with adjustable overloads and
fixed short circuits

INCOMERS # 01 and # 02

1250 AMPS 4P ACB 50 KA (Ics) with standing Capacity of Electrically draw


out type and with Microprocessor based releases (with Over current / Earth fault/ Short
circuit / hunt trip coil with under voltage releases ) …02Nos.

DG INCOMER:

2000 AMPS 4P ACB 50 KA (Ics) with standing Capacity of Electrically draw


out type and with Microprocessor based releases (with Over current /Earth fault/ Short
circuit / shunt trip coil with under voltage releases ) …01No.

BUSCOUPLER

2000 AMPS 4P ACB 50 KA (Ics) with standing Capacity of Electrically draw


out type and with Microprocessor based releases (with Over current / Earth fault/ Short
circuit / hunt trip coil with under voltage releases ) …01No.

INTERLOCKING ARRANGEMENT :

Electrical and mechanical interlocking arrangement shall be provided


between the EB INCOMER # 01, # 02, DG INCOMER and Bus Coupler

OUTGOING :

SECTION 1

630Amps TPN MCCB 50kA (Ics) … 01No.


400Amps TPN MCCB 50kA (Ics) … 03Nos.
63 Amps TPN MCCB 50kA (Ics) … 01No.

SECTION 2

630Amps TPN MCCB 50kA (Ics) … 01No.


400Amps TPN MCCB 50kA (Ics) … 03Nos.
63 Amps TPN MCCB 50kA (Ics) … 01No.

BUSBARS : ALUMINUM

RATING : 2000 AMPS

The Phase Bus bar shall be 2R of 150 x 10 mm. and Neutral bar shall be of 1R of 150 x
10 mm.

The Earth bar shall be 2 Runs of 50 x 12mm.

There shall be Two Sets of Metering Compartment for EB Incomer # 01 and # 02 and
each shall be incorporated with the following.

i) 3 Nos. Dual Core tape wound CTs of ratio 1250 / 5 A of Class1.0 for
measurement and class 5P10for Protection. The CT burdenshall be 15VA.
ii) 1 No. Load Manager with RS 485 Interface with Maximum Demand Controller.
iii) RYB Indicating Lamps of LED Clustered type and Control MCBs shall be
provided.
iv) Single phase preventer shall also be provided.

There shall be One Set of Metering Compartment for DG Incomer incorporated with the
following.

i) 3 Nos. Dual Core tape wound CTs of ratio 2000 / 5 A of Class1.0 for
measurement and class 5P10for Protection. The CT burdenshall be 15VA.
ii) 1 No. Load Manager with RS 485 Interface without Maximum Demand
Indication.
iii) RYB Indicating Lamps of LED Clustered type and Control MCBs shall be
provided.

01.02.00 SUB POWER PANEL

CABLE ENTRY: TOP


Supplying, erecting, connecting and commissioning of FLOOR MOUNTED
CUBICLE TYPE SUP POWER PANEL with necessary foundation channels, etc., The cost
shall also including unloading, positioning, etc.,

The Board shall be incorporated with the following:-

All MCCBs shall be of Thermal Magnetic Type with adjustable overloads and
fixed short circuits

INCOMING :

630AMPS 4P MCCB 36 KA(Ics) Withstanding Capacity of Motorized … 02Nos.

INTERLOCKING ARRANGEMENT:

Electrical and mechanical interlocking arrangement shall be provided


between the INCOMERS.

OUTGOING:

63 AMPS TPN MCCB 36 KA(Ics) Withstanding Capacity . 08Nos.

125 AMPS TPN MCCB 36 KA(Ics) Withstanding Capacity . 08Nos.

BUSBARS :

ALUMINUM
RATING : 630 AMPS

The Phase Bus bar shall be of 1R 75 x 12 mm. and the Neutral bar shall be 1R 75 x 6
mm.

The Earth Bus bar shall be 2 Runs of 50 x 6mm.

There shall be One set of Metering Compartment incorporated with the following:-

i) RYB Indicating Lamps of LED Clustered type and Control MCBs shall be
provided.
ii) All outgoing terminals should be monitored through BMS. Voltage, Current,
Frequency, Power.
01.03.00 SUB LIGHTING PANEL at Electrical Room, Ground Floor CABLE
ENTRY : TOP

Supplying, erecting, connecting and commissioning of FLOOR MOUNTED


CUBICLE TYPE SUB LIGHTING PANEL with necessary foundation channels, etc., The
cost shall also including unloading, positioning, etc.,

The Board shall be incorporated with the following:-

All MCCBs shall be of Thermal Magnetic Type with adjustable overloads and
fixed short circuits

INCOMING : 125AMPS 4P MCCB 36 KA(Ics) Withstanding Capacity of Motorized .02Nos.

OUTGOING: 63AMPS TPN MCCB 36 KA(Ics) Withstanding Capacity . 05Nos.

INTERLOCKING ARRANGEMENT : Electrical and mechanical interlocking arrangement


shall be provided between the INCOMERS

BUSBARS : ALUMINUM
RATING : 125AMPS

The Phase Bus bar shall be of 1R 32 x 6 mm. and the Neutral bar shall be 1R 25 x 6
mm.

The Earth Bus bar shall be 2 Runs of 25 x 6mm.

There shall be One set of Metering Compartment incorporated with the following:-

i) 3 Nos Tape wound CTs of ratio 125 /5A and Class 1. 0 for Metering and
burden 15 VA.
ii) 1 No. Class 1.0, 96 Sq.mm. Digital Ammeter (0 - 125 )A with inbuilt Selector
Switch.
iii) 1 No. Class 1.0, 96 Sq.mm. Digital Voltmeter (0 - 500V) with inbuilt Selector
Switch.

iv) RYB Indicating Lamps of LED Clustered type and Control MCBs shall be
provided.

01.04.00 OUTGOING UPS PANEL – 1 and 2 for 250KVA UPS CABLE ENTRY :
TOP
Supplying, erecting, connecting and commissioning of FLOOR MOUNTED
CUBICLE TYPE OUTGOING UPS PANEL – 1 and 2 with necessary foundation channels,
etc., The cost shall also including unloading, positioning, etc.,

The Board shall be incorporated with the following:-

All MCCBs shall be of Thermal Magnetic Type with adjustable overloads and
fixed short circuits

INCOMING : 630 AMPS TP2N MCCB 25 KA(Ics) Withstanding Capacity .1No.

OUTGOING:63 AMPS TP2N MCCB 25 KA(Ics) Withstanding Capacity .. 06Nos.

125 AMPS TP2N MCCB 25 KA(Ics) Withstanding Capacity .. 01No.

BUSBARS : COPPER
RATING : 800 AMPS

The Phase Bus bar shall be of 1R 75 x 12 mm. and the Neutral bar shall be 2R 75 x
12mm.

The Earth Bus bar shall be 2 Runs of 25 x 3mm.

There shall be One set of Metering Compartment and shall be incorporated with the
following:-

i) 3 Nos Tape wound CTs of ratio 630 /5A and Class 1. 0 for Metering and
burden 15 VA.
ii) 1 No. Class 1.0, 96 Sq.mm. Digital Ammeter (0 - 630)A with inbuilt Selector
Switch
iii) 1 No. Class 1.0, 96 Sq.mm. Digital Voltmeter (0 - 500V) with inbuilt Selector
Switch
iv) RYB Indicating Lamps of LED Clustered type and Control MCBs shall be
provided.

01.05.00 OUTGOING UPS PANEL – 3 for 20KVA UPS CABLE ENTRY : TOP

Supplying, erecting, connecting and commissioning of FLOOR MOUNTED


CUBICLE TYPE OUTGOING UPS PANEL - 3 with necessary foundation channels, etc.,
The cost shall also including unloading, positioning, etc.,

The Board shall be incorporated with the following:-


All MCCBs shall be of Thermal Magnetic Type with adjustable overloads and
fixed short circuits.

INCOMING : 125 AMPS TP2N MCCB 25 KA(Ics) Withstanding Capacity .2Nos.

OUTGOING:63 AMPS TP2N MCCB 25 KA(Ics) Withstanding Capacity .. 04Nos.

BUSBARS : COPPER
RATING : 125 AMPS

The Phase Bus bar shall be of 1R 32 x 6 mm. and the Neutral bar shall be 2R 32 x
6mm.

The Earth Bus bar shall be 2 Runs of 25 x 3mm.

There shall be Two sets of Metering Compartment and each shall be incorporated with
the following:-

i) 3 Nos Tape wound CTs of ratio 125 /5A and Class 1. 0 for Metering and
burden 15 VA.
ii) 1 No. Class 1.0, 96 Sq.mm. Digital Ammeter (0 - 125)A with inbuilt Selector
Switch
iii) 1 No. Class 1.0, 96 Sq.mm. Digital Voltmeter (0 - 500V) with inbuilt Selector
Switch
iv) RYB Indicating Lamps of LED Clustered type and Control MCBs shall be
provided.

02.00.00 MCB DBs

Supplying, erecting, connecting and commissioning the following MCB DBs


with necessary foundation brackets / frame, interconnections and other associated
accessories. The cost of providing adaptor box above the DB shall also be included.

02.01.00 LDB 1, 2 & 3 - 8WAY TPN 3 TIER MCB DB

INCOMER : 63 AMPS TPN MCB … 01No.

OUTGOING :63 AMPS DP 100 mA ELCB .. 3 Nos.

6- 10 AMPS SP MCB .. 24 Nos.

02.02.00 PDB 3 - 8WAY TPN 3 TIER MCB DB


INCOMER : 63 AMPS TPN MCB .. 1 No.

OUTGOING :63 AMPS DP 100 mA ELCB .. 3 Nos.

16 - 32AMPS SP MCB .. 24 Nos.

02.03.00 PDB 4, AC PDB 1 and 2 -4WAY TPN 3 TIER MCB DB

INCOMER : 63 AMPS TPN MCB .. 1 No.


OUTGOING :63 AMPS DP 100 mA ELCB .. 3 Nos.
6 - 32AMPS SP MCB .. 12 Nos.

02.04.00 ELDB 1 and 2 -6WAY SPN MCB DB

INCOMER : 32 AMPS DP MCB . 1 No.


OUTGOINGS : 6 - 10AMPS SP MCB .. 4 Nos.

02.05.00 UPSDB-1A, 1B, 2A and 2B - 8 WAY TPN 3 TIER MCB DB

INCOMER : 63 AMPS TP MCB + 125 Amps Neutral Link .. 1 No.


OUTGOING :63 AMPS DP MCB .. 3 Nos.
16 AMPS SP MCB .. 24 Nos.

02.06.00 UPSDB-1C, 1D, 2C and 2D -12 WAY TPN 3 TIER MCB DB

INCOMER : 63 AMPS TP MCB + 125 Amps Neutral Link .. 1 No.


OUTGOING :63 AMPS DP MCB .. 3 Nos.
16 - 32AMPS SP MCB .. 36 Nos.

02.07.00 UPSDB- 3A and 3B - 6 WAY TPN 3 TIER MCB DB

INCOMER : 63 AMPS TP MCB + 125 Amps Neutral Link .. 1 No.


OUTGOING :63 AMPS DP MCB .. 3 Nos.
10 - 16 AMPS SP MCB .. 18 Nos.

02.08.00 VUPSDB - 1 and 2 - 12WAY TPN VERTICAL TYPE MCB DB

INCOMER :125 AMPS TPN MCCB 25 KA(Ics) With standing Capacity . 1 No.
OUTGOINGS : 32AMPS TP MCB .. 12 Nos.

03.00.00 MCCB / MCBs

03.01.00 Supplying, erecting, connecting and commissioning 400Amps TPN MCCB of


36kA (Ics) in M S enclosure with necessary cable adaptor boxes,
interconnections, foundation brackets, etc., for UPS incoming control for
250KVA.

03.02.00 Supplying, erecting, connecting and commissioning 63Amps TPN MCCB of


36kA (Ics) in M S enclosure with necessary cable adaptor boxes,
interconnections, foundation brackets, etc., for UPS incoming control for
20KVA and for 5.5Tr AC control in UPS Room, GF.

03.03.00 Supplying, erecting, connecting and commissioning 125Amps TPN MCCB of


25kA (Ics) in M S enclosure with necessary cable adaptor boxes,
interconnections, foundation brackets, etc., for A C controls with 3Nos.
Spare.

03.05.00 Supplying, erecting, connecting and commissioning 32Amps DP MCB in M S


enclosure with necessary cable adaptor boxes, interconnections, foundation
brackets, etc., for Inverter control for 1 and 2..

03.06.00 Supplying, erecting, connecting and commissioning 32Amps DP MCB in


Weather proof M S enclosure with necessary cable adaptor boxes,
interconnections, foundation brackets, etc., for AC control.

03.07.00 Supplying, erecting, connecting and commissioning 25Amps DP MCB in


Weather proof M S enclosure with necessary cable adaptor boxes,
interconnections, foundation brackets, etc., for AC control.

04.00.00 CABLES / TERMINATIONS

04.01.00 Supplying, Laying, connecting and commissioning the following 1.1 KV


GradeAYFY /AYWY (or)YFY / YWY Underground Armoured cables with
necessary clampsscres, etc. in the following methods. The cost of laying
of AYFY /YFY/YWYcables 1.1KVgrade on the existing cable trayor in
underground trench or on wall on MS angle supports, including fixing of
indication tags on following cables. This also includes necessary GI
spacers, saddles, screws, etc.,

CABLES LAID IN THE CABLE TRAY / BARE GROUND The COST OF THE CABLE
LAID in TRAY/ CLAMPED ALONG WALL / COLUMN along with all necessary
accessories shall be included.

NOTE: Supply of Anchor Fasteners and necessary 1.5 mm. thick GI Flat,
clamps shall be included in the laying cost.

i) 3 1/2 x 400 Sq.mm. ALU.


ii) 3 1/2 x 185 Sq.mm. ALU.
iii) 3 1/2 x 50 Sq.mm. ALU.
iv) 3 1/2 x 25 Sq.mm. ALU.
v) 4 x 16Sq.mm. ALU.
vi) 4 x 10Sq.mm. Cu.

04.02.00 Supplying, terminating, connecting and commissioning the above


Underground armoured cables with double compression type Cable glands .
The cost of earthing earthinggland copper strips/wires shall also be
included. The cables shall be terminated with heavy duty Copper /
Aluminum lugs after crimping. End termination of the below cable sizes
using (i)double compression weather proof glands with hoods at
equipments. The termination shall be made with Dowell’s lugs/sockets only.

i) 3 1/2 x 400 Sq.mm. ALU.


ii) 3 1/2 x 185 Sq.mm. ALU.
iii) 3 1/2 x 50 Sq.mm. ALU.
iv) 3 1/2 x 25 Sq.mm. ALU.
v) 4 x 16Sq.mm. ALU.
vi) 4 x 10Sq.mm. Cu.

05.00.00 POWER SOCKETS & WIRING ( ALL CONDUITS ABOVE FALSE


CEILING SHALL BE PROPERLY FIXED ON RCC CEILING)

05.01.00 Supplying, laying, connecting and commissioning 2Runs of 4 Sq. mm and


1Run of 2.5Sq.mm.PVCInsulated flexible copper cable enclosed in 16 SWG
thick MS conduits in ceiling /wall / partitions or laid in open fashion above
false ceiling with necessary clamps, screws etc., from DB to Power points.

05.02.00 Supplying, and fixing 5/15 AMPS Switched Socket combined ELECTRIC MAKE
in Manufacturer’s MS mounting box fixed flush with the wall/ partitions with
necessary accessories as Raw Power.

06.00.00 MAINS WIRING

06.01.00 Supplying, laying, connecting and commissioning 4Runs 240Sq.mm. and2Runs


of 50q.mm. PVC insulated copper conductor wires in M S Conduits / metallic
flexible hoses with necessary accessories from 400A MCCB to the Incoming of
250KVA UPS.

06.02.00 Supplying, laying, connecting and commissioning 5Runs 240Sq.mm. and2Runs


of 70q.mm. PVC insulated copper conductor wires in M S Conduits / metallic
flexible hoses with necessary accessories from 250KVA UPS outgoing to
Outgoing UPS Panel 1 and 2.
06.03.00 Supplying, laying, connecting and commissioning 4Runs 16Sq.mm. and2Runs
of 4Sq.mm. PVC insulated copper conductor wires in M S Conduits / metallic
flexible hoses with necessary accessories from 63Amps MCCB to the incoming
of 20KVA UPS.

06.04.00 Supplying, laying, connecting and commissioning 5Runs 25Sq.mm. and2Runs


of 6q.mm. PVC insulated copper conductor wires in M S Conduits / metallic
flexible hoses with necessary accessories from 20KVA UPS outgoing to
Outgoing UPS Panel 3.

06.05.00 Supplying, laying, connecting and commissioning 5Runs 10 Sq.mm. and2Runs


of 4 Sq.mm. PVC insulated copper conductor wires in M S Conduits with
necessary accessories from Outgoing UPS Panel 1,2 and 3 to UPSDBs.

07.00.00 WIRING (ALL CONDUITS ABOVE FALSE CEILING SHALL BE


PROPERLY FIXED ON RCC CEILING)

07.01.00 Supplying, wiring, connecting and commissioning the Light Points with 3 Runs
of 1.5Sq.mmPVCInsulated multi stranded copper conductor wires enclosed in
16 SWG thick MS Conduits concealed in wall/ ceiling /partitions or laid in open
fashion above false ceiling with necessary clamps, screws, etc., including
supplying and fixing 5AMPS MK ELECTRIC SWITCH mounting box fixed flush
with the wall.

07.01.01 One Light Controlled by one Switch.

07.02.00 Supplying, wiring, connecting & commissioning the light points with 3 Runs of
1.5Sq.mm.PVCinsulated flexible copper conductor wires enclosed in 16SWG
Thick MS Conduits concealed in wall/ceiling/ partitions or laid in open fashion
above false ceiling with necessary clamps, screws, etc. for additional points.
The additional points will have to be wired from the first point mentioned
under Item No.07.01.00.The maximum length will be 5.0Mts. for each
additional point. 07.03.00 Supplying, wiring, connecting and commissioning
the Light Points with 3 Runs of 2.5Sq.mmPVCInsulated multi stranded copper
conductor wires enclosed in 16 SWG thick M S Conduits concealed in wall/
ceiling /partitions or laid in open fashion above false ceiling with necessary
clamps, screws, etc., light fitting control by 6AMPS SP MCB control including
primary and secondary points.

07.04.00 Same as the Item No.07.01.01 but for wall site Exhaust fan with single 5A
switch control and other associated accessories. Same as the Item
No.07.01.01 but for ceiling fan with step type electronic regulator and other
associated accessories.
NOTE:

THE COST OF SUPPLYING, LAYING & PULLING CIRCUIT MAINS WIRING WITH 3Runs
of 2.5SQMM. PVC INSULATED COPPER CONDUCTOR WIRES IN M S CONDUITS SHALL
BE INCLUDED IN THE POINT RATE. FOR LIGHT,FAN, EXHAUST FAN, ETC.,

08.00.00 EMERGENCY LIGHT PONT WIRING

08.01.00 Supplying, laying, connecting and commissioning 3 Runs of 2.5Sq.mm PVC


Insulated multistranded copper conductor wires enclosed in 16 SWG thick MS
conduits in ceiling /wall/ partition sorlaid in open fashion above false ceiling
with necessary lamps, screws etc.,

09.00.00 UPS POWER WIRING

09.01.00 Supplying, laying, connecting and commissioning 3core 4 Sq.mm Copper


flexible cables in the cable tray with necessary clamps, screws etc., from DB
to PowerPoint.

09.02.00 Supplying, and fixing 5/15 AMPS Switched Socket combined of MK ELECTRIC
MAKE in Manufacturer’s MS mounting box fixed flush with the wall/ partitions
(or) in open fashion with necessary accessories (or) with a M S powder
coated clamp to be fixed on the roof but inside the false flooring and with
necessary accessories like clamps, screws, etc.,

09.03.00 Supplying, and fixing 5 AMPS Switched Socket combined of MK ELECTRIC


MAKE in Manufacturer’s MS mounting box fixed flush with the wall/ partitions
with necessary accessories in BMS Room.

09.04.00 Supplying, and fixing 5/15 AMPS SWITCH of MK ELECTRIC MAKE in


Manufacturer’s MS mounting box fixed flush with the wall/ partitions with
necessary accessories for OHP.

09.05.00 Supplying, and fixing 5/15 AMPS Socket of MK ELECTRIC MAKE in


Manufacturer’s MS mounting box fixed flush with the wall/ partitions with
necessary accessories for OHP. (AFC AREA) Supplying, erecting, connecting
and commissioning 32Amps TPN + E metal clad plug and sockets in M S
enclosure with 32Amps 4Pole MCB with necessary foundation arrangements,
interconnections, etc. for 3Phase server racks.
09.08.00 Supplying, erecting, connecting and commissioning 3 x 5Amps socket with
1No. 15Amps switch in manufacturer's M S mounting box with necessary
Accessories for tables.

09.09.00 Supplying, laying, connecting and commissioning 3Runs of 2.5Sq.mm.PVC


insulated multistranded copper conductor wires in M S conduits with
necessary accessories for UPS Sockets.

09.10.00 Supplying, laying, connecting and commissioning 2Runs of 4 Sq. mm and


1Run of 2.5Sq.mm.PVCInsulated flexible copper cable enclosed in 16 SWG
thick MS conduits in ceiling /wall / partitions or laid in Open fashion above
false ceiling with necessary clamps, screws etc., from DB to Power points for
UPS Sockets.

10.00.00 EMPTY PVC CONDUITS

10.01.00 Supplying and laying the following PVC Conduits concealed (or) open in
wall/ceiling/false ceilinged. with necessary accessories clamps, screws etc.
with 1 Run of 16SWG G.I. Fish wire.

10.01.01 25mm DIA PVC CONDUITS


10.01.02 32mm DIA PVC CONDUITS

11.00.00 JUNCTION BOXES

11.01.00 Supplying, fabricating, erecting 14SWG thick Junction boxes with cover and
other associated accessories. The Junction boxes shall be of powder coated
type and fixed flush with the floor / Wall /above false ceiling.

12.00.00 EMPTY M S CONDUIT

12.01.00 Supplying and laying the following M S Conduits concealed (or) open in
wall/ceiling/false ceiling etc. with necessary accessories clamps, screws etc.
with 1 Run of 16SWG G.I. Fish wire. For Office Area.

12.01.01 25 mm DIA M S CONDUIT

12.01.02 32 mm DIA M S CONDUIT

13.00.00 EARTHING
13.01.00 Supplying, installing and connecting a Copper plate of size 600mm.x 600mm.x
3.15mm. at a depth of2000 mm. in an earth pit of 700 x 700 x 2500 mm.
filled with salt and charcoal mixed with sand in alternate layers 150 mm. each
upto a height of2000mm. from bottom. The pipe shall have provision for
watering through a funnel. It shall also have provision for connecting 25 x 6
mm. Copper Flat on two sides. A masonry structure shall be constructed to a
depth of 750mm. and a heavy duty CI Cover shall be used to cover the pit.
The cost of digging and back filling shall also be included .Sand, salt and
charcoal are in the DCO’s scope.

13.02.00 Supplying, installing and connecting a 2.5 Mtr.long 40 mm. dia G.I. Pipe with
holes drilled diametrically opposite to each other once every 150mm. in an
earth pit of 380 x380 x 3000mm.filledwith salt and charcoal mixed with sand
in alternate layers 150 mm.each upto a height of 2500mm. from bottom. The
pipe shall have provision for watering through a funnel. It shall also have
provision for connecting 40 x 6 mm.Copper
Flaton two sides. A masonry strucutre shall be constructed to a depth of750 mm. and a
heavy duty CI Cover shall be used to cover the pit. The cost of digging and
back filling shall also be included. Sand, salt and charcoal are in the DCO’s
scope.

13.03.00 Supplying, laying and connecting 2R x 1c 120Sq.mm. PVC Insulated copper


conductor with earth link with SMC/DMC wires in open or concealed fashion
enclosed in PVC Conduits with necessary clamps, screws, interlinks etc. for
UPS from the UPS Earth electrode to Busbar near UPS.

13.04.00 Supplying, laying and connecting 1R x 1c 120Sq.mm. PVC Insulated copper


conductor with earth link with SMC/DMC wires in open or concealed fashion
enclosed in PVC Conduits with necessary clamps, screws, interlinks etc. for
UPS from the Busbar to the UPS.

13.05.00 Supplying, laying and connecting 2R x 1c 25 Sq.mm. PVC Insulated copper


conductor with earth link with SMC/DMC wires in open or concealed fashion
enclosed in PVC Conduits with necessary clamps, screws, interlinks etc. for
UPS from the UPS Earth electrode to Busbar near UPS Supplying, laying and
connecting 1R x 1c 25 Sq.mm. PVC Insulated copper conductor with earth
link with SMC/DMC wires in open or concealed fashion enclosed in PVC
Conduits with necessary clamps, screws, interlinks etc. for UPS from the
Busbar to the UPS.

13.07.00 Supplying, laying and connecting 1R x 1c 25 Sq.mm. PVC Insulated copper


conductor with earth link with SMC/DMC wiresinopen or concealed fashion
enclosed in PVC Conduits with necessary clamps, screws, interlinks etc. for
EPABX.

13.08.00 Supplying, laying and connecting 1R x 1c 50 Sq.mm. PVC Insulated copper


conductor with earth link with SMC/DMC wiresinopen or concealed fashion
enclosed in PVC Conduits with necessary clamps, screws, interlinks etc. for
server rack from Earth electrode to busbar at server room.

13.09.00 Supplying, laying and connecting 1R x 1c 10 Sq.mm. PVC Insulated copper


conductor with earth link with SMC/DMC wiresinopen or concealed fashion
enclosed in PVC Conduits with necessary clamps, screws, interlinks etc. for
server rack from Busbar to server rack.

13.10.00 Supplying, laying and connecting 40 x 6 mm. copper Flat laid in open fashion
with necessary clamps, screws, interlinks etc., for neutral of DG 13.11.00
Supplying, laying and connecting 50 x 6 mm. GI Flat laid in open fashion with
necessary clamps, screws, interlinks etc., for cable tray ,MV Panel. MLP,MPP
Body earthing.

13.12.00 Supplying, laying, connecting and commissioning 10 SWG bare Enameled


copper wire with necessary clamps, screws etc.

13.13.00 Supplying, laying, connecting and commissioning 8 SWG bare Enameled


copper wire with necessary clamps, screws etc.

14.00.00 LIGHT FIXTURES

14.01.00 Supplying, erecting, connecting and commissioning of 2 x36 Watts RECESSED


TYPE CFL Light Fitting with Electronic Ballast of PHILIPS Cat # FBS 470 / 236
(or) Equivalent with necessary lamp holders, interconnections and other
standard accessories including lamps also. Supplying, erecting, connecting
and commissioning of 1 x36 Watts Box Type Fluorescent Light Fitting with
1No. Electronic Ballast of PHILIPS Cat # TMS 021/ 136 (or) Equivalent with
necessary lamp holders, interconnections and other standard accessories
including lamps also.

14.03.00 Supplying, erecting, connecting and commissioning of 2 x36 Watts Box Type
Fluorescent Light Fitting with 1No. Electronic Ballast of PHILIPS Cat # TMS
021/ 236 (or) Equivalent with necessary lamp holders, interconnections and
other standard accessories including lamps also. 14.04.00 Supplying,
erecting, connecting and commissioning of 2 x 18 watts Recessed type CFL
spot light fitting of PHILIPS Cat # FBH 145 / 218 LPF (or) equivalent with
copper ballast and with necessary standard accessories Including lamps also.
14.05.00 Supplying, erecting, connecting and commissioning 300mm dia Exhaust fan
with capacitor, interconnections, etc., and other associated accessories.

14.06.00 Supplying, erecting, connecting and commissioning 1200mm dia ceiling fan
with capacitor, interconnections, etc., and other associated accessories but
without regulators

15.00.00 SAFETY EQUIPMENTS

15.01.00 Supplying, erecting and connecting a 5 KG CO2 FIRE EXTINGUISHER properly


fixed on the wall with necessary clamps, screws, bolts and nuts etc. The
extinguisher shall be suitable for all types of fires(A, B & C).

15.02.00 Supplying, erecting and connecting a 2 KG CO2 FIRE EXTINGUISHER properly


fixed on the wall with necessary clamps, screws, bolts and nuts etc.
The extinguisher shall be suitable for all types of fires (A, B & C).

15.03.00 Supplying, erecting and connecting Treatment Chart in English and Tamil
directly fixed onto the wall with necessary screws etc.

15.04.00 Supplying, and laying 10mm. Thick ISI Marked Rubber mats in Front of the
Panel Boards.

15.05.00 Supplying and fixing 440 V Danger Board.

16.00.00 LADDER TYPE G I CABLE TRAY

16.01.00 Supplying, fabricating, erecting & connecting the following 2.0mm Thickness G
I type Cable Trays with necessary supports, tees, elbows, bends, bolts and
nuts and any other associated accessories to complete the job.

16.01.01 900mm(wide) x 100mm(collar height)


16.01.02 450mm(wide) x 50mm(collar height)

17.00.00 PERFORATED TYPE G I CABLE TRAY for Communication and Power

17.01.00 Supplying, fabricating, erecting & connecting the following 2.0mm Thickness G
I Perforated type Cable Trays with necessary supports, tees, elbows, bends,
bolts and nuts and any other associated accessories to complete the job.

17.01.01 300mm(wide) x 50mm(collar height)


17.01.02 450mm(wide) x 50mm(collar height)

18.00.00 FABRTICATED TYPE SUPPORTS


18.01.00 Supplying, fabricating, erecting and connecting M S angles, M S Flats, M S
channels, M S flats as required with necessary fabrication arrangements
painted with two coats of red oxide primer paint and two coats of Approved
color. The cost shall also includes necessary supports, foundation bolts, etc.,

19.00.00 MISCELLANEOUS

19.01.00 Preparation of electrical schematic layout & physical layout drawings approval
for the all electrical installation, equipment, like UPS, inverter, PAC,
DG, etc, and obtaining safety certificate from the CEIG. The submission of
drawings follow up actions & statutory fee and coordination with CEIG are the
also responsibility of the DCO 19.02.00 Providing temporary connections with
necessary socket outlets, light fittings With wiring in various locations for
execution of the work. (Lump Sum)

Detailed Electrical Works Specifications

1.1 PANELS

The M.V panel, subpower panel, and sublighting panel have to be mounted
on the Electrical panel room (SDC) at Ground floor.

1.2 UPS PANEL

The outgoing UPS panel – 1 & 2 for 250 KVA and UPS panel – 3 for 20 KVA
UPS have to be mounted on the U.P.S room at Gorund floor.

1.3 Panel Fabrication Specification

The frame of individual vertical panels shall be fabricated using pressed and
shaped cold rolled sheet steel of adequate thickness or by using suitable mild steel
structural sections. The frames shall be enclosed by using minimum 14 SWG cold rolled
sheet steel and the doors and covers shall be made of minimum 16 SWG cold roller
sheet steel. Wherever required, stiffeners shall be provided to increase stiffens of large
size doors and covers.

The switchgear shall be provided with integral base frame for each vertical
panel. The switchgear integral base frame shall be suitable for directly bolting with the
help of foundation bolts and also be suitable for tack welding at two diagonally opposite
points.
All openings, covers and doors shall be provided with neoprene gaskets
around the perimeters to make the Switchgear dust and vermin proof.

All hardware shall be corrosion resistant. All joints and connections of the
panel members shall be made by galvanized, zinc passivated or cadmium plated high
quality steel bolts, nuts and washers, secured against loosening. Suitable lifting hooks
and / or jacks shall be provided on each panel or shipping section for ease of lifting of
Switchboard.

1.4 Metal treatment Finish for Panels and Distribution boards

All metal surfaces shall be thoroughly cleaned and decreased to remove mill
scale, rust, greased and dirt. Fabricated structures shall be pickled and then rinsed to
remove any trace of acid. The under surface shall be prepared by applying a coat of
phosphate paint and coat of yellow zinc chromed primer. The under surface shall be
made free from all imperfections before undertaking the finishing coat.
After preparation of the under surface the switchboard shall be power
coated with two coats of final paint. Color shade of final paint shall be SIEMENS GREY
or shade # RAL 6032. The finished panels shall be dried in stowing ovens in dust free
atmosphere. Panel finish shall be free from imperfections like pinholes, orange peels,
run off paint etc. The DCO shall furnish painting procedure details along with the bids.
All unpainted steel parts shall be cadmium plated or suitably treated to prevent rust
formation. If these parts are moving elements then they shall be greased.

1.5 Panel erection

All Panels shall be erected at appropriate locations. All necessary foundation


channels with bolts, nuts, etc., shall be considered. All shipments shall be assembly
carefully at site, Before commissioning all interconnections shall be thoroughly checked
for proper tightening.

1.6 Panels pre - commission test

Inspection of equipment by the ELCOT/Consultant shall be only with a view


to ensure that the equipment is fabricated / manufactured, assembled, tested, supplied
and commissioned as per prescribed specifications.

1.5 Distribution boards and MCB classifications

All the MCB Distribution Boards shall be of the phase segregated type,
fabricated out of 16 SWG thick sheet steel and shall be of the totally enclosed dust
proof type suitable for wall mounting. The Panel shall have welded back and sides and
gasketted fully hinged front door.
Detachable gland plates shall be provided at the top and bottom with suitable
gaskets for cableentry. All DBs will be single / double door only as specified in the
BOQ.150mm height adaptor box shall be fixed above the DB for terminating and
segregating the wires. Incoming MCB of required rating is in an independent. The
incoming terminals shall be fully shrouded. Three phase segregated compartments,
each housing MCB's connected to one phase of the power supply system. Each of the
sections shall have a DP ELCB on the incoming and SP MCB's for Lighting/power on
outgoing. In each section, a separate neutral bus and independent earth bus shall be
provided. The MCB's shall be of current limiting type. The busbars shall be of Copper
having continuous current ratings equal to that of the incoming switch. The busbars
shall be designed to withstand a fault level of not less than 31 MVA for one second. The
MCB's shall have a lockable switching lever. The minimum electrical endurance shall be
20,000 operations.

The housing of the MCB shall be mounted self-extinguishing thermoset plastic


material. The short circuit current shall be brought to zero within 4 to 5 milli seconds
from the time they are established. All MCBs shall have a minimum short circuit capacity
of 10 KA RMS. Undrilled gland plates shall be provided both at the top and bottom. The
degree of protection shall confirm to IP 50. Phase separation barriers shall be provided
C curve MCBs shall be provided for Lighting and D Curve MCBs shall be provided for
Power and UPS DBs.

1.5 MCCB control and MCB Control MCCB

MCCBs should comply with IEC 947 Part 2. The MCCB shall be suitable for
universal mounting (i.e) the Load / Line must be interchangeable. The MCCB shall be
suitable for operating Voltage of 415 V minimum and an Insulation Voltage of 600 V.
The withstanding capacity mentioned against each MCCBs shall be Ics only. All MCCBs
shall be of Thermal Magnetic type with adjustable over load releases and fixed short
circuits.

Circuit Breaker

Besides the normal operating current, the adequate circuit breakers for
handling in-rush and surge current to the equipment. Every equipment should be
provided with a separate circuit and a circuit breaker. Circuit breaker and its related
power point/socket should be properly labeled to identify the branch circuit it is
controlling.

Lighting Circuits : C - Curve MCB


Power/Motor Circuit : D - Curve MCB
UPS Circuits : D - Curve MCB
1.6 Cables and Terminations Cable

All Power cables shall be of aluminium / copper conductors only. All control
cables shall be of solid or stranded copper conductors. The control cables used for
mobile equipment shall be flexible type. Power cables for 415 V AC and upto 1000 V DC
and control cables for wiring within the building shall be of PVC insulated and PVC
sheathed armoured / unarmoured heavy duty 1100 V grade. Cross-sectional areas of
multi core power cables shall not exceed 400 sq.mm unless otherwise
specified.Minimum cross-sectional area of power cable shall be 6 sq.mm in case of
aluminium conductor and 1.5 Sq.mm in case of copper conductor. The cross-sectional
area of neutral conductor of multicore cables shall onstitute about 50% of phase
conductor for cables having cross-sectional are of 25 sq.mm and above. However this is
not applicable for UPS distribution. For cables below 25 sq.mm as well as flexible
trailing cables, the neutral conductor shall be of same cross-section area as the phase
conductor. All cables 10 sq.mm and above shall be of stranded type.

PVC Cables: PVC insulated, XLPE Sheathed / PVC sheathed


armored/unarmored heavy duty cable shall be designed, manufactured and tested in
accordance with IS : 1554 (PART - I). The insulation shall consist of polyvinyl chloride
compound suitably extruded with softeners and plasticizers. The inner sheath shall be
either vulcanized rubber or PVC. The outer sheath shall be of XLPE compound. The
armoring of multi-core cables where required shall be of single layer galvanized steel
round wire or flat strip.

i) Cable Selection

The power cable sizes shall be adopted on the basis of current loading,
ambient temperature condition, method of installation and permissible voltage drop in
each circuit. The minimum cross-section of the cable shall be determined on the basis
of available short circuit current and tripping characteristics of the circuit protective
devices. Color code will be maintained for the entire wiring installation (i.e) Red, Yellow
and Blue for the three phases, Black for neutral and Green for earthing. Besides,
ferruling will be provided with number coding and easy identification for maintenance
purposes.

ii) Cable Terminations

Cable jointing shall be done as per the recommendations of the cable


manufacturer. Jointing shall be done by qualified cable jointers.Each terminations shall
be carried out using brass compression glands and cable sockets. Hydraulic crimping
tool shall be used for making the end terminations. Cable gland shall be bonded to the
earth by using suitable GI Wire / tape. Suitable identification tags with the feeder
designation inscribed on an aluminum / G.I. Sheet steel be tied to either ends of each
cable.

iii) Cables conduit tray

Cables shall be laid on cable trays/ racks wherever specified. Cable racks/
trays shall be of perforated steel section slotted angles for suitable purpose. The trays /
racks shall be complete with plates, tees elbows, risers and all necessary hardware. The
steel trays shall be painted. Cable trays shall be erected properly to present a neat and
clean appearance. Suitable cleats or saddles shall be used for securing the cables to the
cable trays. The cable trays shall comply with the following requirements:-

• The trays are ladder type and shall have suitable strength and rigidity to provide
adequate support for all contained cables.

• It shall not present sharp edges, burrs of projections injurious to the insulation of the
wiring /cables.

• If made of Sheet metal, it shall be adequately strength protected against corrosion or


shall be made of corrosion resistant material.

• It shall have side rails or equivalent structural members.

• It shall include fittings such as horizontal, vertical bends, tie rods, hooks etc., or other
suitable means for cha8nges in direction and elevation of runs, fish plates and hard
wire.

iv) Cable support systems

Method of Laying Cables:

Cables laid exposed in racks/trays/hooks and routed from trenches to


individual equipments etc. shall be taken in embedded / exposed rigid G.I pipes or
flexible conduits unless directly terminated to the equipment in the panels located
above the trench. Extra length of cables shall be provided wherever possible for any
future contingency to the extent of 10% of the length of any section. The cables laid
fully buried in ground or partly in trench and partly in ground shall be armoured type.
Cables are laid fully in rack/tray/hook or laid in G.I. pipes, shall be also armoured type.
The installation work shall be carried out in a neat workman like manner by skilled,
experienced and competent workmen particularly with experience in jointing
termination of aluminium conductor cables. Cables runs shall be uniformly spaced
properly supported and protected in an approved manner. All bends in runs shall be
well defined and made with due consideration to avoid sharp bending and linking of the
cable. The minimum bending radius of cables shall not be less than twelve times the
overall diameter. Cable installation shall be property co-ordinates at site with the
routing of other services, utilities and the cable routings with a view to avoid
interference with any part of the building, structure, equipment, utilities and services.
All cables shall be provided with identification tags indicating the cable numbers in
accordance with the cable/circuit schedule. Tags shall be fixed at both the ends of cable
at joints and at 20 m. spacing for straight runs. When a cable passes through a wall
tags shall be of durable fibre of aluminum sheet with the numbers punched on them,
and securely attached to the cables with non-corrosive wire. For single core cables wire
shall be non-ferrous material. All cables shall be tested for proper insulation prior to
laying. The cable drums shall be transported on wheels to the place of work. The cables
shall be laid out in proper direction as ndicated on the drum using cable drum stands.
In case of higher size cables, the laid out cables shall run over rollers placed at close
intervals and finally transferred carefully on to the trenches and racks. Care shall be
taken so that links and twists or any mechanical damage does not occur in cables. Only
approved cable pulling grips or other devices shall be used. Adequate length of cables
shall be pulled inside the switchboards, control panels, terminal boxes etc. so as to
permit neat termination of each core/conductor. Control cables cores entering
switchboard or control panels shall be neatly bunched and strapped with PVC
perforated tapes and suitably supported to keep it in position at the terminal block. All
spare cores shall be neatly dressed and suitably taped at both ends. Power cable
terminations shall be carried out in such a manner to avoid strain on the terminals by
providing suitable clamp near the terminals. All power cable terminations shall be by
means of crimping type cable lugs. Control cables shall be terminated by crimping or
directly clamped in the terminal blocks by screws. No jointing shall normally be made at
any intermediate point in through runs of cables unless the length of the run is more
than the length of the standard drum supplied by cable manufacturers. In such cases
when jointing is unavoidable, the same shall be made by means of standard cable
jointing boxes/kits. All cables entry openings in the equipment shall be sealed and made
proof against entry of creeping reptiles.

Laying of Cables on Racks / Trays / Brackets

All power cables in trenches and on structures shall be laid on racks and shall
be clamped by means of single or multiple galvanized MS saddles. The saddles shall be
placed at an interval of 1000 mm. in both horizontal and vertical straight runs, at each
bend and turnings from horizontal to vertical direction and vice versa. All 1100 V grade
power cables shall be laid touching each other. Multi-core control cables shall be laid
touching each other on trays and wherever required may be taken in two layers. G I
Ladder type cable racks shall be selected from two sizes viz 600 mm. and 1500 mm.
Ladder type trays shall be galvanized after fabrication. And inside the module shop only
G I perforated type cable trays shall be used. Vertical spacing between cable
racks/trays shall be 250 mm. Power cables of different voltage grades shall be laid in
separate racks / brackets / hooks. Control cables as well as signal and communication
cables shall be laid in a separate trays. However, in cases where smaller size power
cables (below 16 sq.mm. ) of fewer numbers cables provided suitable vertical barriers
are installed between them. As far as possible AC and DC Power cables shall be laid in
separate trays. Order of laying of various cables in racks/trays brackets/hooks shall be
such that control cables are located at the bottommost tier and 1100 V grade cables at
top tier. In case of duplicate feeders of same consumer, these shall be laid in two
separate racks/brackets. Where there is possibility of mechanical damage, cable rack /
trays shall be adequate protected by sheet steel covers. For future installation of cables,
provision shall be made to keep 20% space as spare on each tray/rack/bracket.

Cables In Indoor Trenches

Cables shall be laid in indoor trenches wherever specified. Suitable angle iron
brackets, clamps, hoods and saddles shall be used for securing the cable in position.

Cables On Trays / Racks

Cables shall be laid on cable trays/ racks wherever specified. Cable racks/
trays shall be of perforated steel section slotted angles for suitable purpose. The trays /
racks shall be complete with plates, tees elbows, risers and all necessary hardware. The
steel trays shall be painted. Cable trays shall be erected properly to present a neat and
clean appearance. Suitable cleats or saddles shall be used for securing the cables to the
cable trays. The cable trays shall comply with the following requirements:-

• The trays are ladder type and shall have suitable strength and rigidity to provide
adequate support for all contained cables.

• It shall not present sharp edges, burrs of projections injurious to the insulation of the
wiring / cables.

• If made of Sheet metal, it shall be adequately strength protected against corrosion or


shall be made of corrosion resistant material.

• It shall have side rails or equivalent structural members.

• It shall include fittings such as horizontal, vertical bends, tie rods, hooks etc., or other
suitable means for cha8nges in direction and elevation of runs, fish plates and hard
wire.

1.6.2. Installation

1. Cable trays shall be installed as a complete system. Trays shall be supported


properly from the building structure. The entire cable tray system shall be rigid.
2. Each run of the cable tray shall be completed before the installation of cables
3. In- portions where additional protection is required , non-combustible covers /
enclosure shall be used.

4. Cable trays shall be exposed and accessible.

5. Where cables of different system are installed on the same cable tray, non-
combustible solid barriers shall be used for segregating the cables.

6. Cable trays shall be grounded by two nos. earth continuity wires. Cable trays
shall not used as equipment grounding conductors.

1.8 Installation of wiring conductors

i) System of wiring

The system of wiring will consist of FRLS flexible copper cables (or) PVC
insulated PVC sheathed FRLS copper conductor wires in M S conduits. Minimum size of
copper conductor will be 1.5 sq.mm. for lighting and 4 sq.mm. for power. Color code
will be maintained for the entire wiring installation (i.e) Red, Yellow and Blue for the
three phases, Black for neutral and Green for earthing. Besides, ferruling will be
provided with number coding and easy identification for maintenance purposes. M S
conduits shall be used if they are concealed in the wall / slab.

The following cable sizes shall be used in the installation:-

a) Lighting circuits : 2.5Sq.mm.copper


b) Point Wiring : 1.5Sq.mm.Copper
c) Power Circuits (16 Amps) : 4.0Sq.mm.copper
d) Incomer to single phase LDB : 3 core 4.0 Sq.mm. copper
e) Incomer to Three phase LDB : 4 c 10 Sq.mm.Aluminium
f) Incomer to PDBs : 16.0 Sq.mm. Aluminium to 25.0 Sq.mm. Aluminium
depending on requirement.
g) UPS Circuit (server room) : 3 core 4 SQmm flexible copper wire in MS conduit
h) UPS Circuit (workstation room) : 3 runs 2.5 SQmm copper wire in MS conduit

ii) Wiring to walls and above false ceiling.

All wiring shall be carried out only with M S conduits all light, fan sockets and
any other equipment must be earthed. Wiring shall be carried out with 650 V grade PVC
insulated single core multi stranded copper conductor wires as per IS : 694. The
method of wiring shall be as recommended in IS: 732 and its several parts. The
physical and electrical continuity of the conduit system shall be maintained throughout.
No wire shall be left exposed at any location; metallic flexible pipe shall be used to
cover the same. Color coding of wire shall be carried out as detailed below:

PHASES RED/YELLOW/BLUE

NEUTRAL BLACK (OR) GREY


EARTH GREEN

The minimum diameter of the conduits shall be 25 mm. only. The following
sizes of PVC insulated multi stranded copper conductor wires shall generally be followed
throughout:

a) From the final switch to individual outlets 1.5 sq.mm


b) From Distribution Boards to First Switch Board and 2.5 sq.mm
c) subsequent switchboards
d) All 15A socket (Only Phase & Neutral) 4.0 Sq.mm.
e) Earth wire throughout for Lighting. 1.5 Sq.mm.
f) Earth wire for raw power 2.5 Sq.mm

1.9 Earthing Network

General Earthing System Distributed earthing will be carried all along the LT
distribution system, through local earth stations effectively bonding the cables /
equipment. For Main building, Substation and Electrical Panel SDC Room, one main
earthing ring will be provided along the building periphery connected to required
number of earth electrodes. The earthing ring will be taken 1525 mm away from
building column / wall and will be laid directly uried in ground. Main earthing ring will be
further cross-connected and a mesh formed depending on the layout and location of
the equipment. The cross-connections will generally run in cable trenches, or embedded
in concrete floor based on the layout.

All non-current carrying metallic parts of various electrical equipment as well


as cable armouring metallic conduit/GI pipe system, cable racks/trays brackets,
supporting structures etc. will be effectively earthed. Earthing of medium and high
voltage equipment will be done by means of two separate earth conductors connected
either directly to earth electrodes or to an earthing ring irrespective of use of armoured
cable or metallic conduit/GI pipe.
Building / technological steel structures, metallic utility pipes will not be used
as earth continuity conductor.
All earthing system will be so designed as to ensure effective operation of
protective gears in case of earth faults. The total earth resistance at any point of the
earthing system for substations and main plant buildings will not be more than one
ohm. However, at other points the value will not exceed 3 Ohms. Generally, main
earthing rings and earthing leads will be directly buried in ground. Additional earthing
rings wherever provided inside plant buildings/substations and earth continuity
conductors will be taken either exposed on cable racks/trays, structures, walls, ceiling
etc. or embedded in concrete depending on installation. Earth conductor directly buried
shall be taken at a depth of 600mm. It shall be provided with one coat of bituminised
paint, at all welded joints to prevent corrosion. Earthing ring wherever embedded in
concrete will be laid parallel to the column rows of buildings. Earth continuity conductor
embedded in concrete will generally follow the shortest route and wherever possible will
be taken along pipes embedded for laying of cables. Earth conductors lay on cable
racks, trays etc. will be placed in accessible location keeping adequate clearance to
facilitate easy connections All 3 phase equipments will have duplex earthing, whereas
single phase equipments will have only one run. The schematic earthing diagram is
given in the Diagram no. ‘302-02-04’ Earthing for light and power points will be carried
out using insulated copper earth wire running throughout the length of circuits and will
be terminated at boxes, fixtures etc. with effective bonding to main earth. Separate and
distinct earth stations and electrodes will be provided for UPS System, EPABX (refer
Digram No. 302-02-03)and Server Racks (refer Digrams No. 302-02-03 & 302-02-05).
Earthing for UPS Neutral, Server Racks and EPABX points will be carried out with
insulated copper earth wires. The total earth resistance at any point shall not be more
than 1 Ohm.

i) Technical Specification for Earthing system of pipe earth.

2.5 Mtr. long 40 mm. dia G.I. Pipe with holes drilled diametrically opposite to
each other once every 150mm. in an earth pit of 380 x 380 x 3000 mm. filled with salt
and charcoal mixed with sand in alternate layers 150 mm. each upto a height of 2500
mm. from bottom. The pipe shall have provision for watering through a funnel. It shall
also have for connecting providing the 50 x 6 mm. GI Flat on two sides. A masonry
structure shall be constructed to a depth of 750 mm. and a heavy-duty C.I Cover shall
be used to cover the pit.

ii) Technical Specification for Earthing system of plate earth.

Copper plate of size 600mm.x 600 mm.x 3.15mm. at a depth of 2000 mm. in
an earth pit of 700 x 700 x 2500 mm. filled with salt and charcoal mixed with sand in
alternate layers 150 mm. each upto a height of 2000mm. from bottom. The pipe shall
have provision for watering through a funnel. Itshall also have for connecting 25 x 6
mm. Copper Flat on two sides. A masonry structure shall be constructed to a depth of
750mm. and a heavy duty C.I Covers shall be used to cover the pit.

ii) Earthing conductors

2R x 1c 120Sq.mm. PVC Insulated copper conductor wires enclosed in PVC


Conduits with necessary clamps, screws, interlinks etc. for 250KVA UPS. 2R x 1c 25
Sq.mm. PVC Insulated copper conductor wires enclosed in PVC Conduits with necessary
clamps, screws, interlinks etc. for 20KVA UPS and EPABX. 1R x 1c 50 Sq.mm. PVC
Insulated copper conductor wires enclosed in PVC Conduits with necessary clamps,
screws, interlinks etc. for server rack earthing from the erath electrode. 1c 10 Sq.mm.
PVC Insulated copper conductor wires enclosed in PVC Conduits with necessary clamps,
screws, interlinks etc. for server rack earthing. 40 x 6 mm. copper Flat laid in open
fashion with necessary clamps, screws, interlinks etc., for neutral of DG. 50 x 6 mm. GI
Flat laid in open fashion with necessary clamps, screws, interlinks etc., for cable tray
,MV Panel. MLP,MPP Body earthing. 10SWG bare enamelled copper wire for DB
earthing. 8 SWG bare enamelled copper wire for VPDB earthing.

iv) Precautions

All jointing of earth flats shall be done in such a way that all surfaces shall be
thoroughly cleaned and rubbed with emery paper before jointing. Ensure that there is
no air gap between the flats after jointing.

2.0 light Fittings fixtures work

The adequate Light fittings shall be deployed in the SDC. The light fittings
shall be preassembled with necessary ballasts, lamp holders, lamps, interconnections,
terminal connectors and other associated accessories. The light fittings shall be carefully
installed at site. Until hand over necessary protection sheets like polyhthene covers
shall be provided so that no insects can go in.

2.1 Safety Equipments

All safety equipments shall be positioned optimally as well as the procedures


followed by the local authorities. All safety equipments shall be as per IS standards as
specified in the BOQ.

2.2 Fabricated type supports and Miscellaneous.

Wherever needed, these supports shall be provided to suit the requirements.


All supports shall be painted as specified. All supports shall be properly fixed on to the
ceiling with necessary anchor fasteners.

A. Electro Static Discharge (ESD) Control

The Data Centre shall be provided with appropriate methods & equipment to
effectively reduce ESD. It is required that the personnel handling sensitive equipment
shall use wrist straps, heel grounders, etc to reduce the likelihood of human instigation
of ESD. Cabinets, Racks, cages shall be properly grounded & operated by trained
officials during inspection, maintenance and repairs. Usage of room ionisers is preferred
to attract charged objects for neutralization.

B. Emergency Power Supply

Emergency supply system with Inverters will be provided to maintain minimal


light levels thro’ an independent inverter system with Sealed Maintenance Free
batteries. Emergency lighting fixtures will be located strategically (refer Diagram No.
‘302-16-01’) DCO should provision for Backup Diesel Generators sets to support the UPS
in providing emergency power supply to the computer equipment in a prolonged power
outage. The need of diesel generator depends on the service requirements of the
computer system. However, the generator should also be able to support other
essential facilities and equipment such as the airconditioning system, security and
access control system and lighting. The DG set shall come online automatically within
10 seconds of AC mains failure.

The DG set should have an Auto Synchronizing Panel (ASP) MV panel


controller between main power & DG set. DCO should make an arrangement with a
Fuel Supply Company for continuous supply of Diesel to DG sets in case the Fuel supply
is erratic, not available or is deficient on any reason whatsoever. The DCO should store
diesel sufficient enough to last for a minimum of 7 days. DCO shall provide the details
and formal arrangement copy with the Fuel Company to ensure that DCO is
guaranteeing fuel availability. DCO shall also provide the diesel storage and
replenishment policy to ELCOT. ELCOT shall provide space for parking their Fuel
Replenishment vans etc.

Energy Saving

Apart from implementing effective maintenance & service schedules and use
of energy efficient drives, especially motors, the following is proposed for
implementation.

• Use of LED indicators in EXIT signs with battery backup instead of incandescent lamps
• Use of energy efficient transformer
• Use of CFL lamps which are more efficient.
• The LT side voltage will be maintained constant as an energy saving concept.

CEIG Approval:

DCO shall be responsible for preparation of electrical schematic layout &


physical layout drawings approval for the all electrical installation, equipment, like
UPS, inverter, PAC, DG, etc, and obtaining safety certificate from the CEIG. The
ubmission of drawings follow up actions & statutory fee and coordination with CEIG are
the also responsibility of the DCO.

2.3 Description of work & Specification 2x3 KVA Inverter (Detailed Technical
Compliance is provided in Technical Bid

2x3KVA Inverter shall be located in the UPS Room in the Ground Floor
adjacent to the Electrical Panel Room (SDC) with 30minutes battery backup as
specified. Necessary incoming and outgoing power distribution shall be done. The
location of the light fittings meant for the Emergency optimally designed. The
emergency wiring shall be deployed to the rooms in the first floor.

Technical Compliance for Diesel Generator :

Scope: The qualifying bidder has to supply, install and commission DG set comprising
of 2 Nos. 385 KVA, for the Data Centre/ Disaster Recovery Centre as per following
requirements & specifications as per the detailed Technical Specifications & drawings as
given in the tender.

Introduction:

Two DG Sets of each 385 KVA prime output capacity is required for this
project. The set shall automatically start one after the other upon mains power failure
depending on the line loads, run up to full speed within 6 seconds of power failure. The
set shall be provided with a multiple start mechanism with indication of alarm for “failed
to start” condition. A Tachometer switch shall provide control for the start mechanism
and also for the "run” indications. The set shall be skid mounted on independent
foundation. The acoustic treatment shall ensure a maximum sound pressure not more
than 68 dB (A) at 1 meter distance during the day and 45 dB (A) at the neighbour’s
premises during night, while running on partial or full load. This condition shall apply to
the engine exhaust noise levels also. A vertical type “Critical” silencer shall be fitted on
the exhaust pipe after the flexible coupling to reduce the exhaust noise. The exhaust
gases shall be piped to the top of the building covering full height of the building. The
pipe shall be thermally insulated with ceramic insulation and covered overall with
aluminum jacketing. The exhaust pipe and Critical Silencer shall be fixed on a steel
structure which shall be rigidly fixed to external wall vertically.

Specification for Equipments:

A. ENGINE

The basic diesel engine shall be Water cooled diesel engine with exhaust
Turbo charging and charge air cooling, four valve, individual cylinder heads with
exhaust valve rotators, fuel oil pump, fuel duplex filter with diverter valve, fuel injection
system, electronically controlled injection, lube oil circulation and coolant thermostats
for main cooling and charge air cooling circuit, necessary drives, dry exhaust manifolds,
vibration dampers, all necessary pipe work, electric starter suitable for 24 V DC,
Generator 28V DC, Electronic speed governor, Fuel filters, Oil dip stick, Oil extraction
equipment with hand pump, set of air filters including maintenance indicators, exhaust
bellows with connecting flange.

Diesel Engine – Diesel Engine, water cooled, Naturally Aspirated, developing 385 KVA
@ 1500 RPM, under NTP conditions of BS: 5514, with Dry Type Air Cleaner, Compact
Radiator with Recovery Bottle and Pusher type Fan, Engine with Coolant, Engine
mounted panel with wiring harness, Holset Coupling and Industrial Silencer, as per
engine manufacturers design standards.

B. GENERATOR

Two Nos. of Standard design Alternator, rated at 385KVA Output, 0.8 PF, 415
Volts, 3 Phase, 4 wires, 50 cycles/sec, 1500 RPM, self-excited and self regulated, with
brushless excitation, Self- ventilated, Screen Protected Drip Proof, Insulation Class “H”,
enclosure IP 23. The A.C. Generator shall be Horizontal foot mounted single bearing
type and shall be fitted with Automatic Voltage Regulator (AVR) for Voltage regulation
of +/- 1% or better having response time not more than 1 second. The Alternator
generally conforms to BS: 5000/IS: 4722 and suitable to deliver output of the engine
capacity having 385 KVA.

C. SWITCH BOARD – AUTO SYNC PANEL

The Switch Board shall be of standard design, free standing, dust and vermin
proof and wired up to terminals ready for installation. The Switch board with Auto
Synchronizing Facility included Auto Start and Auto OFF facility.
AUTO START LOGIC

The DG set with enclosure and Auto Start Logic. The Panel should have
provision to receive reference EB Supply through potential free contacts to enable
connection of external audio alarm in case EB Supply has resumed. Separate battery
charger cost to be indicated and the reference EB Supply can be used to charge the
batteries. The Auto Start Logic shall be in such a way that the moment EB supply has
failed or if the voltages reduce to a pre-determined level, it shall be detected through a
voltage monitor and a command shall be given to DG to start with a timer.

After the DG voltage has built up to a certain level, the command for
changing over of motorized MCCBs from EB to DG or vice versa shall be given. When
the EB supply gives normal voltage or has resumed, the command to change over shall
be issued with a timer. However, the stopping of the DG shall be only after the DG has
run for about 5 minutes on no load basis for it to cool down.

D. BATTERY CHARGER AND BATTERY

24 Volts Battery with Float cum boost charger.

Control Panel – Cubicle type, floor mounting Control Panel, with hinged doors, bottom
gland plate and accommodating the following:

 1-No. ACB or Molded Case Circuit Breaker


 3-No.’s Ammeters /1 No. Ammeter with Selector Switch
 1 No. Voltmeter with Selector Switch
 1 No. frequency meter
 1 Set Pilot Lamps LOAD ON/GENERATOR ON
 1 Set Instrument Fuses

E. CABLES

Power cables & Control cables are interconnected to use between Generator
and Auto Sync Auto load Sharing panel. The required cables for all auxiliary equipment
are to be included in the scope of supply.

All Starters and auxiliary devices / drives if any required should be Included in
the scope of supply.

Audio Alarm and Indicators:


A separate 24 Window annunciation panel shall be installed in the panel for
indicating the following conditions on both sets. A common alarm shall also be sound
locally.

• Engine Run Condition


• Set failed to start
• High Water temperature
• Low Lub Oil Pressure
• Engine Over Speed
• System Power ON
• MCCB Open
• Under Voltage
• Over Voltage
• Frequency Out of Limit
• Over current trip
• Earth Fault
• Reverse Power Trip
• Reverse KVA Trip
• Low and High Fuel level
• Fail to Synchronize
• Load exceeding limit
• Low and High Coolant level in the radiator
• High Alternator Stator temperature
• High Alternator Bearing temperature Alarm
• Restricted earth fault trip.

INDICATORS:

The indication shall be provided with the following:-


• Set On
• Load On
• Auto / Manual Load
• DG Set Trip due to Over Load
• DG Set Trip due to Short Circuit
• EB supply fails
• EB supply restored and Reset
• Battery charging (Trickle charger with Volt Meter and Ammeter required) Indicator for
Battery charging and discharging in one Ammeter shall be provided.
• Mains On

BATTERY CHARGER:
Proper DC Charging circuits shall be incorporated in the control panel to boost
and trickle charge the 24 V DC batteries used for starting the engine. The Control circuit
voltage shall be 48 V DC.

Proper DC charging circuits shall be incorporated in the Control Panel to boost


and trickle charge the 48 V batteries used to power the control circuit. The selection of
battery shall be done in such a way that the batteries will be able to power the circuit
even if charging does not take place for 48 hours.

AUDIO ALARM:

Audio Alarm along with indication shall be provided whenever the


synchronizing Batteries as well as the control circuit batteries reach a voltage level
below 20 V and 40 V respectively.

AUTO MANUAL SELECTOR SWITCH:

The function of the Auto Manual Selector switch is to

• Make the operation of the entire panel including operation of change over
MCCBs. DG Set starting, stopping etc., selectable between Auto & Manual.

• Care should be taken in such a way that the panel does not remain partly
in Auto and partly in Manual mode when the switch is operated.

MEASURING DEVICES IN CONTROL PANEL:

The following Meters shall be provided in the Control Panel Compartment:-

• DC Ammeter in the DG Charging Kit


• DC Voltmeter to measure battery voltage
• DC Ammeter in the trickle charging Kit.
• DG Set speed in RPM
• Hours Run Meter
• 2 Nos. CTs of 1000/ 5 A of Class 5 P 10 for Protection.

Base Frame – Sturdy, fabricated, welded construction, channel iron Base Frame for
mounting the above Engine and Alternator.

Fuel Tank – Necessary liters capacity Fuel Tank with mounting brackets to run for 8
hours complete with level indicator, fuel inlet and outlet, air vent, drain plug, inlet
arrangement for direct filling and set of fuel hoses for inlet and return. Diesel storage
requirement for minimum 24 hours should be maintained Battery – Dry uncharged
maintenance free batteries with leads and terminals.

Management - The DG set should be manageable via Building Management System/


NOC with MODBUS Protocol with RS 485 Communication Port so that all software
features like Diesel Consumption, Power, and Current etc. can be monitored on the BMS
screen.

DUTY CONDITIONS:

The Generator shall be capable of starting and running continuously for about 12 hours.

GENERAL

o The DG must be stiffened properly and reading for noise and vibration at
full variable condition to be checked before dispatch to Site. Expansion
bellows to be provided before and after silencer.

o The Qualifying bidder would be responsible for conducting the Load Test
of D.G set for 6 hours with Diesel (Load to be arranged by the Tenderer).

o All consumables towards testing of DG at the factory and project site shall
arranged by the Qualifying bidder till the issue of commissioning
certificate.

o The qualifying bidder shall obtain permission / approval from the Board
for the installation of the DG Set as per exact Rules at their own cost.

o BMS integration through MODBUS protocol with RS485 interface should be


provided

o DG set shall be installed outdoor.

Technical Compliance for INVERTER OF 2x3 KVA

Output Power factor At full rated load (KW) 0.9 with no de rating. System with
higher power factor shall be preferred.
Rectifier / Charger Technology PWM Control with IGBT as rectifying element with dual
mode of charging.
Input Voltage 230V AC
Input V Range +15% to - 30%
Input Frequency 50 Hz
Frequency Range +/- 5%
Input Power Factor 0.99 to unity
Input Current Harmonic Distortion THD – less than 5%
Duty Continuous at 40 o
Cent.
Walk in time 1 to 60 seconds (every 1 second site selectable).
Converter output (DC Voltage) Manufacturer standard with ripple on DC bus <1% RMS
without battery being connected to the DC bus.
Inverter Technology PWM with IGBT with instantaneous sine wave control (to
be provided through dual microprocessor control).
Inverter output voltage 230 AC +/- 1% 1 Ph. 3 wire.
Voltage Regulation Balanced Load +/- 1% for conditions given below
a. For 0 to 100% load variation.
B. Inverter DC I/P Voltage variations (max. - min)
c. Ambient Temp 0 to 45 degree Centigrade
Transient Voltage Regulation a. +/- 5% for 100% load step.
b. +/- 1% for loss of mains supply or on return of mains
c. +/- 5% for load transfer from bypass to inverter
Transient Recovery time 20 milliseconds for 0 to 100% step load
Output Frequency in free running mode. 50Hz. +/- 0.01%
Wave form Pure Sinusoidal
Total Harmonic Distortion at output <3% for linear load
<5% for 100% non-linear load
Manual bypass switch Required for maintenance. The transfer should be makebefore-
break transfer
Protection - Input MCB / Lexic/equivalient

- Battery MCB / Lexic /equivalient


- Output contactor / MCB/ Lexic / equivalient
- Input Under / Over voltage
- Rectifier over voltage
- Rectifier over current
- Rectifier over temperature
- Battery low
- Battery charging current limit
- Output under / over voltage
- Output over load
- Output short circuit
- Inverter over temperature
- Semiconductor devices to be protected adequately
with ultra fast current sensors, semiconductor fuses,
Diagnostic Facility Inverter System to have fault diagnostic facility functional
on real time basis, giving the nature of faults and the
action to be taken by the user.
Ambiant Temp. Range.
0 to 40
o
Cent. Continuous without de rating.
Operating relative Humidity 0-95% non condensing.
Environ ment protection
All PC Boards to be covered with protective coating or
Hermetically sealed. The life expectancy shall be
minimum 15 years.
Audible Noise < 68 dBA.
Degree of Ingress protection IP40.
Powder Coating / Painting as per
approved colour
Powdered coated to a thickness of 70 +/- 5 microns.
Inverter Testing Standard IEC 62040 Part III
Batteries :
Type
High rate discharge sealed VRLA type having a
minimum life of 5 years
Battery life Min 5 years
Battery backup time 20 minutes
Application Emergency Lighting
Location Air Conditioned Room
Overload withstand duration with 150%
loading
1 minute
Overload withstand duration with 125%
loading
10 minutes
Efficiency at rated power factor at 50% Min 88%

loading
Efficiency at rated power factor at 50%
loading
Min 88%
11 KV /440V, 500KVA Distribution Transformers:

HV & LV UG cables and Termination:

HV & LV Power Panel with automatic change over system:

Panel and Distribution Boards:

Point wiring and conduting works:

Lighting fixtures and Accessories:

Mobile sockets and straight plugs:

Earthing and Earthing strips:

Sl.No. Description Qty Capacity KW Total Total Max.


in in Tons per Load in Load in Demand
Nos. Ton KW KVA in KVA
1 UPS Load for 2 320 320
Server Room Nos.
2 UPS Load for 2 100 100
Other Area Nos.
3 AC for Server 51 2.35 119.85 150 150
Room
4 AC for Network 10 2.35 23.50 29.375 30
and MUX Room
5 CFM AC Unit for 6 2.35 14.1 17.625 20
UPS Room
6 3Tr AC Units 2 6 2.35 14.1 17.625 20
7 2Tr AC Units 3 6 2.35 14.1 17.625 20
8 1Tr AC Units 6 6 2.35 14.1 17.625 20
9 Lighting 15 18.75 20
10 Additional Load

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