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D-13509 Berlin (Germany)
Tel.: +49(30)438092-0
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Heat Exchanger + Cooling plants e-mail: info@delmas.de
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NOPY 065160AA.700.0A.15S
NOPY 065250AA.700.0A.15R
Single stage centrifugal vertical pump with lateral discharge pipe
Specific Information
Attention: Both the pump and/or the pump set must be installed and commissioned by qualified techni-
cal personnel only and these installation, commissioning and operating instructions must be strictly observed.
Failure to do so could result in:
Note that the manufacturer is not liable for damages resulting from failure to observe these instructions.
Please be aware of your responsibility to your colleagues when working on the pump or the pump set!
1.0 Safety
This operating manual gives basic instructions 1.2 Qualification and training of
which are to be observed during installation, personnel
operation and maintenance of the pump. It is The personnel responsible for operation,
therefore imperative that this manual is read by maintenance, inspection and assembly must be
the responsible personnel/operator prior to adequately qualified. Scope of responsibility and
assembly and commissioning. It is always to be supervision of the personnel must be exactly
kept available at the installation site. defined by the plant operator. If the staff does not
It is not only the general safety instructions have the necessary knowledge, they must be
contained under this main heading Safety to be trained and instructed which may be performed by
observed, but also the specific information the machine manufacturer or supplier on behalf of
provided under the other main headings such as the plant operator. Moreover, the plant operator is
for the private use. to make sure that the contents of the operation
instructions are fully understood.
1.1 Identification of safety
prescriptions in the operation 1.3 Hazards in case of non
instructions compliance with the safety
Safety prescriptions given in these operation instructions
instructions, non compliance with which would Non compliance with the safety instructions may
affect safety are identified by the following produce a risk to the personnel as well as to the
symbols: environment and the machine and results in a loss
of any right to claim damages.
For example non compliance may involve the
following hazards:
• failure of important functions of the
Danger symbol as per DIN 4844-W9 machine/plant
(ISO 3864 - B.3.1) • failure of specified procedures of maintenance
and repair
or in case of warning of electrical voltage: • exposure of people to electrical, mechanical
and chemical hazards
• endangering the environment owing to
hazardous substances being released
Danger symbol as per DIN 4844 W-8 1.4 Compliance with regulations
(ISO 3864 - B.3.6) pertaining to safety at work
When operating the pump the safety instructions
The word contained in this manual, the relevant national
ATTENTION accident prevention regulations and any other
service and safety instructions issued by the plant
operator are to be observed.
identifies the safety regulations whose non
compliance may cause danger for the machine
and its function. It is imperative that signs affixed
to the machine, e.g.
• arrow indicating the direction of rotation
• symbols indicating fluid connections
must be observed and kept legible.
01DE1.DOC Subject to technical alterations Copyright SIHI 1994
Safety Page 2 of 2 Chapter 1
CAUTION
2.2 Accessories
4.0 Unpacking, storage, transport - Protect the inner parts against oxidation with
the same product.
4.1 Safety measures - Tap the discharge and suction nozzles as well
as all other connections with blind sealing
flanges or proper wood/plastic covers.
- The pump protected as previously mentioned
should be stored in a dry place. If no dry
place is available, the unit should be protected
• Never stay below the suspended load! with large waterproof sheets.
• A safe distance must be kept when lifting and - The duration of the surface of protection is:
moving the equipment 3 months
• Use only approved and suitable lifting After this period an optical inspection of the
equipment outer surfaces of the machine is required.
• Adjust the length of the lifting appliance (ropes After further 3 months of storage the inner parts
or bends) in such a way that the pump or the must be controlled (body, impeller, etc.. ) too
pump unit, respectively, is always suspended and, if necessary, the above mentioned
vertically. operations of cleaning and coating should be
• Do not remove any document attached or repeated.
fixed on the pump
• Do not remove protection covers from the
pump nozzle and other possible connections,
as they prevent contamination of the pump.
4.2 Unpacking
Before unpacking a visual control of the packing
is recommended. If transport damages are
visible, their extent is to be noted on the receipt or
on the delivery note. Possible claims are to be
addressed immediately to the carrier or insurance
company.
4.3 Storage
If the pump or the pump set is not to be installed
immediately it has to be stored in a dry and vibra-
tion free room.
4.5 Transport
The pump or the pump set must be lifted as
shown in the following picture:
5.4 General
Dial gauge
5.4.5 Installation position
These pumps have to be installed in a ver-
tical position
must be:
a = a1 b = b1 (± 0,05 mm)
1. drive motor
2. coup ling, if worn or not corr ectly moun ted
3. pipework system (as general rule: the larger
the p ipe d iameter , the small er is the
produced noise level)
7.1 Prerequisites
The pump or the pump set must have been taken
out of operation in accordance with the instruc-
tions of Section 6.
Counter-pressure too low, pump operates Check correct data and operating limits
outside the operating limits indicated in the attached data sheet
Rotor unbalanced Disassemble and balance the rotor
08EE8001 With reserve of technical Copyright SFS 1998
modifications
Trouble/Cause/Remedial actions Page 2 of 2 Section 8
Motor circuit breaker switches off Pump not well fixed on the foundation or is Check the correct installation of the pump
subject to mechanical tensions
Requirements of pumping conditions not met Check the pumping conditions on the basis of
the attached data sheet
Pump casing/impeller/filter clogged or leaky Disassemble and clean pump/filter
Pump/motor bearings worn Disassemble and replace bearings
10.0 Annex
- Parts list
- Dimensional drawing
- Sectional drawing
PARTS LIST
220
20
185 Æ19
302
410
15
185
45°
20 200 200 200 37
640
G 1/2"
(with cap) DN-100 DIN-2633 PN-16
Form E (Rz16)
( 374)
218
30
welded
Vent Æ 5
Check valve
( 1584 )
BypassÆ 5
100
200
200
15
300
180
G 1/2"
660
645
(with cap)
177
30
B
welded
1870
980
1180
100
200
1. General
These regulations and this information are intended for technically qualified specialists familiar with the field of electrical
machine construction and general electrical engineering and, if appropriate, electronics.
The precise knowledge of the regulations and the information contained in this document as well as the correct technical
realisation are a precondition for the correct installation, the safe commissioning and the maintenance of this electrical
machine.
For reasons of clarity, not all the details concerning the handling of this electrical machine can be included in these
regulations and documents: if necessary, request further information from the manufacturer. If this safety information is
ignored and the machine is used in a manner other than that which is intended, damage, injury or even death may result.
2. Transportation/storage
The machines have to be removed carefully from their packaging. Any damage is to be reported to the carrier; if applicable,
the commissioning is not to be carried out.
Screwed-in lifting rings shall be tightened. The lifting rings are only dimensioned to hold the weight of the machine; further
loads must not be attached.
The machines may only be stored in a dry, dust-free, vibration-protected store, not exposed to aggressive gases at
moderate temperatures
3. Intended use
The machine conforms to the European standard EN 60034.
Further standards and technical data and information about the permissible conditions are stated on the rating plate and the
"Technical carrying-out".
This electrical machine is intended to be integrated into a machine (plant) as one of its components. Commissioning (first
start up for intended operation) is not permitted until it has been ascertained that the machine (plant) conforms to the
generally accepted regulations in the appropriate regulations.
4. Setting up/installation
The following points are to be observed absolutely :
• After a longer period of storage, the insulation resistance of the windings must be checked. It must be at least 1MΩ
(between windings and earth). If the measured value is lower, check with the manufacturer.
• The rotor is balanced as required by the standard using half a feather key (unless something different has been agreed),
for this reason, all drive elements to be connected to it must be balanced with their keyway filled in.
• For machines with a foot, a level, vibration-free under-structure which is rigid against torsion must be provided.
• For machines with a foot and a flange tension-free installation must be ensured.
• If the machine is coupled directly, the shaft must be precisely aligned.
• The drive elements to be connected to the shaft have to be warmed before mounting (approx. 100° C) and to be lightly
installed - no hard impacts are permitted!
• For belt-drives, correct belt tension must be ensured; otherwise there is the risk of shaft breakage and bearing damage.
• for ventilated machine unimpeded access to air and removal of air must be ensured. Warmed-up exhaust air from other
units must not be taken in directly.
• If gears are connected, the flange sealing areas are to be sealed and the venting screws are to be activated, appropriate
to the variant
• For gears the information about the required oil-filling given in the information note attached to the lifting ring or in the
enclosed information sheet must be observed.
• Observe the correct direction of rotation.
• Machines with rotary shaft seals must not be operated without oil lubrication
page 1 of 2
5. Commissioning
During the electrical connection the following must be observed:
• That the connection values correspond to the data given on the rating plate, the standardised tolerance must not be
exceeded. If this is not observed, operation corresponding to the technical data with the assured properties is not
guaranteed.
• That a permanently safe electrical connection is made to a protective earth connector.
• That the installation is made as described in the connection diagram.
• The connector box must be free from foreign bodies, dirt and moisture and cable glands which are not in use, and the
connector box itself must be closed dust-proof and water-proof.
• An EMC compatible installation (screening, earthing, arrangement of filters and laying of cables etc.) must be made
observing the appropriate standards. This is the responsibility of the machine (plant) manufacturer.
• Before commissioning, the insulation value of the direct current machine must be measured (insulation resistance of the
winding with respect to each other and the machine body at least 1 MΩ when new).
For a brief test operation without drive elements, the feather key(s) must be protected against being shaken out and, if
applicable, the lubrication of the rotary shaft seal must be ensured.
The operation of direct current shunt motors without or with reduced excitation or unloaded running of direct current series-
wound motors can lead to dangerously excessive rotary speeds. This is not permitted.
6. Maintenance
Work may only be carried out when
• the machine is at standstill and, if applicable, has been cooled down after operation .
• the machine and all auxiliary circuits have been be disconnected from the voltage supply and have been protected
against unintended switching on, and it has been checked that the machine is indeed disconnected (observe the
appropriate national regulations).
Any existing air filters are to be cleaned at regular intervals to ensure a perfect cooling.
The bearings have been supplied with a lifetime greasing (bearing service life up to approx. 20,000 h under normal operating
conditions). New bearings must always be warmed up before they are mounted (approx. 100°C).
The service life of the carbon brushes is influenced by many factors, such as rotary speed, number of load-alternations
(including no-load running), vibration, dust, moisture and chemical influences.
Brush size Remaning length (min.)
When the carbon brushes have reached the stated residual 8 x 10 x 20 8 mm
length, they must be replaced with new brushes of the 8 x 16 x 23 11 mm
same type. 10 x 16 x 25 11 mm
12,5 x 16 x 25 11 mm
10 x 25 x 32 14 mm
12,5 x 25 x 32 14 mm
16 x 25 x 32 14 mm
20 x 32 x 40 14 mm
In any one carbon brush set only brushes of identical type may be used. The brushes must easily move in a radial direction in
their holders. The location of the brush holder must not be modified (note the mark for the neutral zone!).
The collector must be covered in a uniform, unscored patina. Should the collector exhibit wear and/or scoring, it has to be
retouched correctly (turn off on the lathe and mill insulation between the plates to a depth of approx. 1 mm). Afterwards the rotor
must be balanced.
After an inspection/maintenance attention is paid to the correct seat of the commutator covers and/or the clamping band’s to
keep a perfect seal.
The sealing material used by the manufacturer to secure degrees of protection higher IP 44 are to be refurbished.
7. Replacement parts
must be purchased from the manufacturer stating machine number and machine type. When installing replacement
armatures the neutral zone (position of the brush holder) is to be checked and to be corrected, if necessary.
It may only used spare parts of the manufacturer or parts approved by the manufacturer, this even applies to carbon
brushes.
page 2 of 2
Anschlußbild Die Anlasserschaltung wird grundsätzlich in die Zuleitung L+ gelegt.
Dies gilt für beide Drehrichtungen.
AA 1 Anschlüsse siehe Motoranschlußbild.
Anlasser starter
0 0 0
R1
R1
R1
ST 1 ST 1 ST 1
1 1 1
R2
R2
ST 2 ST 2
2 2
R3
ST 3
3
Vorwiderstand Netz
L+ line
(ständig eingeschaltet)
0
Resistor
RV
Rotor
rotor
Anschlußbild
L+ circuit diagram
circuit diagram The starter connection is fundamentally to place in the lead L+.
This applies to both rotations.
AA 1 Connections look at the motor circuit diagram.
Tag Name
Anschlußbild
07.09.1998
circuit diagram
Bearbeitet Strahl
G:\MSDATEN\VISIO\ANSCHLUß\AA1.VSD
AA 1
Ersatz für: Ersetzt durch :
Anschlußbild Gleichstrom-Nebenschluß-Motor (fremderregt)
mit Wendepol- und Kompensationswicklung
AM 4KH (Thermische Wicklungsüberwachung: TK = Kaltleiter
TÖ = Öffner
TS = Schließer)
mit Stillstandsheizung (H)
Linkslauf Rechtslauf
rotation CCW rotation CW
C1 F2 T.. C1 F2 T..
H H
T.. B2 F1 T.. B2 F1
H H
M M
Tag Name
Anschlußbild
25.08.1998
circuit diagram
Bearbeitet Strahl
G:\MSDATEN\VISIO\ANSCHLUß\M4KH.VSD AM 4KH
Ersatz für: Ersetzt durch :