Professional Documents
Culture Documents
M4097D
IMAGE SCANNER
CE MANUAL
REVISION RECORD
Edition Date published Revised contents
WARNING
A WARNING indicates that personal injury may result if you do not
follow a procedure correctly.
CAUTION
A CAUTION indicates that damage to the scanner may result if you do
not follow a procedure correctly.
NOTICE/NOTE
A NOTICE provides "how-to" tips or suggestions to help you perform
a procedure correctly.
ii
CONTENTS
iii
CHAPTER 4 MAINTENANCE ...................................................................................... 4-1
4.1 Outline ....................................................................................................................... 4-2
4.2.1 Cleaning the document cover, document holder, and scan glass ............................... 4-3
iv
4.6 Parts Replacement ..................................................................................................... 4-30
v
CHAPTER 1 OVERVIEW
1.1 Introduction
1.2 Description
1.3 Operations
1-1
1.1 Introduction
This manual is intended for service engineers as guidelines for maintenance, trouble-
shooting, and parts replacement procedures for the M4097D image scanner.
For information that is not contained in this manual, refer to the following manuals:
NOTE
xx represents revision number of the manuals.
Irrespective of instructions, protective measures are required to protect the scanner from
damage due to static electricity.
In this manual, the indication CAUTION is used when special attention is required regard-
ing static electricity.
1-2
1.2 Description
This image scanner is a flatbed image input device with an Automatic Document Feeder
(ADF).
Document cover
Operator panel
Stacker
ADF lever
ADF paper chute
Third party slot
Interface connectors
Power inlet
1-3
1.2.2 Components
The image scanner configured with the following components. Figure 1.2 shows the
image scanner components.
ADF cover
1-4
Chute
ADF cover
Document cover
ADF
Optical unit
ADF lever
Stacker tray Document board
assembly
IPC-4 option
Power supply
Control PCA
Mechanism unit
1-5
1.3 Operations
This section outlines the operation of mechanism unit, controller, and power supply of the
image scanner.
The image scanner consists of a carrier unit, optical unit, mechanism unit, and automatic
document feeder (ADF) unit. The carrier unit and optical unit consists of a CCD image
sensor, lens, and lamp. The mechanism unit has a motor that actuates the carrier unit. The
ADF unit feeds the paper on the chute to the stacker tray one by one.
When the scanner is turned on, the lamp lights and the carrier unit moves to the home
position at the left of the image scanner. If the paper remains in the transfer path, the paper
is ejected, the scanner unit moves to the home position , and then the image scanner awaits
a command from the host.
When the image scanner receives an ADF read command, the ADF motor starts and a
bottommost document placed faced down on the chute is fed by the ADF unit. When the
paper size sensor turns on, the ADF motor stops after inching by a specified number of
pulses.
Next the carrier unit reads the white reference (White level registration; this is done by
specified interval.), then the carrier unit moves to the ADF read position at the left of the
image scanner.
Next, the ADF motor starts rotation to feed the paper. After the TOP sensor detects the
edge of the paper, the scanner starts to count the motor pulses so that the scanner starts to
read just from the leading edge of the paper. Then the paper is stacked on the stacker. If all
of the paper on the hopper is read and stacked, the ADF motor stops and the scanner awaits
for next command from the host.
In carrier unit and optical unit, the lamp illuminates the document, and the reflected light
from the document is collected by the mirrors and lens into the CCD. The CCD converts
the light into electrical signals for image processing.
When the image scanner received a flatbed read command, the carrier unit reads the white
reference, then move to the night to start reading from the specified position. When read
operation is completed, the carrier unit moves to the home position, and then the image
scanner awaits for the next command.
In carrier unit, the lamp illuminates the document, and the reflected light from the docu-
ment is collected by the mirrors and a lens into the CCD. The CCD converts the light into
electrical signals for image processing.
1-6
1.3.2 Controller operation
Figures 1.3 and 1.4 shows the system block diagram and the connection diagram of the
system.
Imprinter connector
Carrier unit
Junction PCA
SCSI Lamp unit
To host -Lamp
Interface
Inverter unit
Controller -Inverter
Stacker tary
ADF sensor
Sensors
ADF motor
Operator panel
Power supply - LEDs
- Switches
- LCD
Optical unit
- CCD sensor
- Lamp
- Inverter
1-7
BLOCK DIAGRAM OF M3097DG
1-8
POWER CODE SET
ADF CABLE FAN
CCD CABLE Imprinter Interface
POWER SW
SCSI I/F
Third Party
ADF MOTOR Board Slot
OPTIONAL BOARD
Image Processing POWER SUPPLY UNIT
Circuit RATED INPUT
100–240VAC
Control PCA
Junction PCA
SENSOR UNIT
Back lamp
SENSOR
Front
LAMP
INVERTER
HARNESS
16 × 2
The M4097D scanner contains a SCSI interface and a third party slot interface. Note,
however, that both interfaces cannot be used at the same time. If the Fujitsu Video
Interface Option Board is installed in the third party slot, the scanner automatically
detects the board and disables the SCSI interface.
Also, when the Video Interface Option Board is used, support is available for the video
interface used with the M3097E or M3097DE.
M4097D-2391 CA02956-2391
1-9
CHAPTER 2 INSTALLATION
This chapter gives instructions for unpacking, installation, and connection of the image
scanner as well as how to remove and keep the carrier stopper. It also explains how to
assemble the paper stacker.
2.1 Unpacking
2.2 Installation Notes
2.3 Removing and Carrier Stopper
2.4 Cable Connection
2.5 Paper Stacker Assembly
2.6 SCSI-ID setting
2.7 Product ID setting
2-1
2.1 Unpacking
(5) Take out the image scanner and take out it from the plastic bag. Remove the
protective tapes from the image scanner.
(7) Mount the paper stacker (See section 2.5) and connect the power cord and interface
cable (See section 2.4) to the image scanner.
Figures 2.1 shows the package details. Table 2.1 lists the packaging components.
2-2
Table 2.1 Package component
1 External Box 1
2 Joint 4
3 Accessory Tray 1
6 Image Scanner 1
8 Scanner Bag 1
9 Internal Box 1
2-3
1
3 2
TOP RR
TOP RL 4
TOP FL TOP FR
6
5
8
BOTTOM RL
BOTTOM RR
BOTTOM FL
BOTTOM FR
9
7
2-4
2.2 Installation Notes
Do not install the image scanner at the following places and environments. See Section
5.1 "Installation Specifications" for details.
- Place the scanner away from electrical noise sources and strong magnetic fields. If the
image scanner is used near an air conditioner, copying machine, or TV set, the scanner
may operate incorrectly.
- Keep the scanner out of the sun and away from heaters. These environments may shorten
scanner life or cause hardware failures.
- Do not install the scanner in a place where vibrations may occur. This environment may
cause hardware failures or may cause the scanner to operate incorrectly.
- Do not install the scanner in a humid, dusty, or damp places. These environments may
shorten scanner life or cause hardware failures. Do not place the image scanner where
liquid spills may occur.
- Be aware of static electricity. If static electricity is generated, the scanner may operate
incorrectly. Be sure that the flooring and the desk are made of materials that do not gen-
erate static electricity.
CAUTION
Place the image scanner on a level surface. Place the image scanner so that the rubber
pads are secured on a flat and solid desktop.
- Use the image scanner with the correct AC voltage. Incorrect voltage may damage the
image scanner.
2-5
2.3 Removing and Storing the Shipping Lock
To prevent the image scanner from damages during shipment, the carrier unit should be
secured with a Shipping Lock.
After setting the image scanner in place, change the position of the Shipping Lock as
follows:
(1) Place the image scanner on the desk and let the left side (where the ADF unit is mounted)
extend over the desk top. Do not place the image scanner upside down or sideway.
CAUTION
Do not extend the scanner more than 20 cm (8 in) from the desk.
(2) Remove a screw on the bottom of the image scanner securing the Shipping Lock, then
remove the Shipping Lock as shown A in Figure 2.2 (the longer side inserted to the slot
on the bottom of the image scanner) for shipment. Secured to keep the Shipping Lock as
shown B in Figure 2.2 (the shorter side inserted into the slot).
Scanner front
Shipping Lock
(for operation)
Bottom view B
ADF
A
Detail of circled part Shipping Lock
(for shipment)
Figure 2.2 Removing and storing Shipping Lock
2-6
2.4 Cable Connection
Power switch
Power outlet
Power cord
Power inlet
a. Plug the power cord to the power inlet on the back of the image scanner.
a. Connect the interface cables to the interface connectors and fasten the cables with the
catches. Connect the other ends of the cables to the host system. If the image scanner is at
the terminal side, from the operator panel, turn on the terminator.
NOTE
The factory default for the SCSI terminator is “on.”
2-7
2.5 Paper Stacker Assembly
(1) To mount the paper stacker on the image scanner, set the paper stacker pins on the tabs on
the image scanner.
Paper stacker
Tab
Pin
2-8
2.6 SCSI-ID and Terminator Setting
The default of SCSI-ID is 5. SCSI-ID is set by Setup mode of operator panel. The proce-
dure to change SCSI ID is;
(1) Turn the power ON by pressing “I” side of the power switch (see Figure 1.1). The scanner
displays “Ready” on the lower line of LCD.
Ready 0>
(2) Then press “Next” button. The scanner displays “Mode select 0”.
Mode Select 0
Reading Mode
(3) Then press “Next” button twice. The scanner displays “Mode select 2” meaning that
setup mode is ready.
Mode Select 2
Setup Mode
(4) Then press “Enter” button several times. The scanner displays as follows.
01 Double Feed
=No/Yes-->1/2:Stop
(5) Press “Next” around 10 times, then the scanner displays “SCSI ID” on the upper line of
the LCD.
11 SCSI ID
=0/1/2/3/4/5/6/7
(6) Select SCSI ID by pressing “ ” or “ ” button, and press “Enter”. (SCSI ID is set.)
(7) Press “Exit” to return to “Scanner Ready” screen if you don’t need to change terminator.
NOTICE
If no other scanner is using the same SCSI ID, the scanner ID does not have to be changed.
NOTICE
The new ID does not take effect until the system power is turned on again.
2-9
(8) Press “Next” , then scanner displays “Terminator” on the upper line of the LCD.
12 Terminator
= On/Off
NOTICE
The scanner includes a SCSI terminator that can be turned on and off from the operator
panel of the scanner. The factory default is “on.”
2-10
CHAPTER 3 TROUBLESHOOTING
This chapter outlines the self-diagnosis, error messages and troubleshooting of the image
scanner.
3.1 Overview
3.2 Self-Diagnosis Functions and Error Messages
3.2.1 Self-diagnosis
3.2.2 Self-diagnosis in test mode
3.2.3 Error Indication
3.2.4 EEPROM rewrite procedures
3.3 Troubleshooting
3-1
3.1 Overview
This section describes guidelines for isolating errors in the image scanner. Section 3.2
explains the self-diagnosis and error messages.
Before starting the error analysis, check the following:
- Is operation correct?
This section explains the self-diagnosis and the error indication of the image scanner.
3.2.1 Self-diagnosis
The power-on self-diagnosis flow chart is shown in figure 3.1-1 and figure 3.1-2.
3-2
Power on
NG "Check" and
ROM and
indicator on
RAM check
(blinking)
OK
NG
EEPROM check
No
OK EXIT switch ON?
Yes
EEPROM rewrite *1
NG
Image memory OK?
Store the error status
OK
NG "Check" indicator ON
SCSI fuse check
(Blink: hung up)
OK
Is there any No
paper in the automatic
feeder?
Yes
NG
Motor fuse check Store the error status
OK
3-3
1 From the previous page
NG
Motor fuse check Store the error status
OK
No
Is home position Store the error status
detected?
Yes
No
NG
Lamp fuse check Store the error status
OK
Ready
3-4
3.2.1.2 Online self-diagnosis
Is the command
received?
No Yes
Inquiry A
Read B
Object position C
Other commands D
3-5
A Inquiry
B Read
If no pending status is found, the image scanner starts scanning after the following check:
- Lamp intensity
- Lamp fuse
- Motor fuse
- FAN stop
Also checks the motor fuse immediately if the motor fuse blows during scanning.
If no pending status is found, the image scanner starts scanning after the following check:
- Motor fuse
- Paper jam
- Lamp intensity
- Lamp fuse
C Object position
D Other commands
3-6
3.2.2 Self-diagnosis in test mode
The following Errors and Alarms are checked during reading or Test feed mode.
The following table lists temporary errors generated by the scanner and displayed via the
operator panel. The operator with a minimum amount of training or experience operating
the scanner can generally correct temporary errors.
3-7
Error Operator Panel Sensor conditions
Display
Paper Empty Paper Empty When object position Command is received, paper empty
sensor does not go active within specified time limit
for manual (default 30 seconds). This error is cleared by re-sending
mode. the start command and loading a document within the time
out limit.
Chronic miss Please Clean Pick Miss Pick Jam related. A combination of Miss Pick
pick Rollers jams and retries (paper feeds after 4, 5 or 6 tries) totaling
6, then message is generated.
Dirty ADF Please Clean The dirt on ADF glass related.
glass ADF-Glas
ADF cover ADF-Cover Sensor between OMR and A4 sensor detects the ADF cover
not closed Open open.
A3 sensor
A4 sensor
134
96
Top sensor
12
Center of
the document
22
OMR sensor
79
113
Paper empty
B5 sensor
B4 sensor
(View from A direction)
3-8
(2) Alarm
The following table lists hardware alarms generated by the scanner and displayed via the
operator panel. Hardware alarms will normally require field service by trained personal.
3-9
Paper empty sensor
B4 sensor
B5 sensor
OMR sensor
3-10
3.2.4 EEPROM rewrite procedures
The EEPROM is checked when the image scanner is turned on. If an error occurs, the
“Check” indicator lights and “EEPROM Alarm” is displayed on the LCD panel.
The control flowchart of the EEPROM rewrite procedures are shown below.
Start
OK
EEPROM compare
check
NG
"Check" indicator on
No
Is stop switch
pressed?
Yes
NG
EEPROM compare
check
OK
To the next
process
3-11
3.3 Troubleshooting
Figures 3.6-1, 3.6-2, 3.7 and 3.8 show the error analysis flowchart for the image scanner.
Tables 3.1 to 3.22 list troubleshooting procedures for each fault.
Power-on error
No
Is indicator To Table 3.1
turned on?
Yes
Is "Check" indicator To Figure 3.6-2
turned on?
Are switches No
on operator panel To Table 3.19
working?
End
3-12
"Check" indicator on
Is
"Optical Alarm" Yes
displayed on LCD To Table 3.2
panel?
Is Yes
"Mechanical Alarm" To Table 3.3
displayed on LCD
panel?
Is Yes
"Lampfuse Alarm" To Table 3.4
displayed on LCD
panel?
Is Yes
"Motorfuse Alarm" To Table 3.4
displayed on LCD
panel?
Is Yes
"EEPROM Alarm"
displayed on LCD To Table 3.18
panel?
Is
"Memory Alarm" Yes
To Table 3.20
displayed on LCD
panel?
Is Yes
"Image Transfer Alarm" To Table 3.21
displayed on LCD
panel?
Is
"FAN Alarm" Yes
displayed on LCD To Table 3.22
panel?
Is
"SCSI fuse Alarm" Yes
displayed on LCD To Table 3.4
panel? (M3097DG)
Is Yes
the screen blank on Replace the Control PCA.
LCD panel? (See Section 4.6.3(2),
"Control PCA replacement.")
End
3-13
Errors in flatbed read
Yes
Reading disabled? To Table 3.5
Yes
Read image scrambled? To Table 3.6
Yes
Jitter excessive? To Table 3.8
Yes
Read position incorrect? To Table 3.9
Yes
Read image unclear? To Table 3.10
magnification Yes
To Table 3.11
incorrect?
End
3-14
Errors at ADF read operation
Yes
Frequent paper jam? To Table 3.17
Frequent double
Yes
To Table 3.17
feed?
Yes
Too much skew? To Table 3.17
Yes
Paper size detection Replace the ADF unit
error? (see Section 4.6.6(4).)
Yes
Jitter excessive? To Table 3.13
Yes
Read image unclear? To Table 3.15
magnification Yes
To Table 3.16
incorrect?
End
Figure 3.8 Error analysis flowchart for ADF read operation
3-15
Table 3.1 "Power" lamp does not light
Yes Go to Item 2.
1. Is the power cord
plugged in?
Yes Go to Item 4.
Are the Power supply and
3. PCA assembly inserted
fully?
Insert the power supply and
No Section 4.6.3 (1)
PCA assembly.
Does the error recur after Yes Replace the power supply.
replacing the Control
4. PCA?
3-16
Table 3.2 Optical alarm (error occurred in the optical system) at power-on
Yes Go to Item 2.
Does the lamp turn on
1. when the Multi Test feed
(T02) is executed?
See Section 4.8.1. Replace the front-side lamp Section 4.6.8 (3)
No
or back-side lamp. Section 4.6.6 (2)
3-17
Table 3.3 Mechanical alarm (error in carrier mechanism) at power-on
Yes Go to Item 3.
Is the connector to the
2. home position sensor con-
nected.
See Figure 4.76.
No Connect the connector.
No Go to Item 4.
Yes Go to Item 5.
3-18
Table 3.4 Fuse alarm (lamp fuse and motor fuse)
Yes Go to Item 2.
Is the connector to the
1.
lamp or motor connected.
No Connect the connector.
If "Lampfuse Alarm" is
displayed, replace the Yes Replace the power supply. Section 4.6.3 (1)
Control PCA and the lamp
2. which does not lights.
Does the error recur?
(Sections 4.6.3 (2), 4.6.8 No End
(3), 4.6.6 (2))
If "Mortorfuse Alarm" is
displayed, replace the Yes Replace the power supply. Section 4.6.3 (1)
Control PCA, ADF motor
3. unit and FB motor unit.
Does the error recur?
(Sections 4.6.3 (2), 4.6.8 No End
(1), 4.6.6 (1))
3-19
Table 3.5 Reading is disabled
No Go to Item 2.
Yes Go to Item 3.
If the scanner has the
2. Video Interface Option
board?
No Go to Item 4.
3-20
Table 3.6 No read image is displayed, or read image is scrambled
3-21
Table 3.7 Gray-scale or resolution is improper (when reading on flatbed)
Yes Go to Item 2.
Is the document placed
1. on the flatbed properly?
No Place the document on the
flatbed .
Does the error recur after Yes Replace the Control PCA. Section 4.6.3 (2)
5. replacing the carrier unit?
3-22
Table 3.8 Jitter is excessive (when reading on flatbed)
Are cables routed in the Yes Put the cables back into the Section 4.6.8 (2)
mechanism frame in con- mechanism frame.
1. tact with the carrier
frame?
No Go to Item 2.
(Figure 4.80)
Yes Go to Item 5.
Does the error recur after
lubricating the carrier
4. shaft and warming up the
unit by T02 Multi Test
feed. No End
3-23
Table 3.9 Read image is out of position or a part of read image is missing
(when reading on flatbed)
3-24
Table 3.10 Read image is unclear (when reading on flatbed)
Yes Go to Item 2.
Is the document is placed
on the flatbed properly at
1. reading?
No Place the document on the
flatbed properly.
Does the error recur after Yes Replace the Control PCA. Section 4.6.3 (2)
6. replacing the carrier unit?
3-25
Table 3.11 Magnification is incorrect (when reading on flatbed)
Yes Go to Item 3.
Is the subscanning mag-
1. nification incorrect?
No Go to Item 2.
3-26
Table 3.12 Gray-scale or resolution of the read image is improper (when reading by ADF)
Yes Go to Item 2.
Is the document placed on
1. the ADF paper chute prop-
erly?
Place the document on the
No
ADF paper chute properly.
Front- Go to Item 6.
Which side are you read- side
5.
ing
Back- Go to Item 10.
side
3-27
Table 3.12 Gray-scale or resolution of the read image is improper (continued)
3-28
Table 3.13 Jitter is excessive (when reading by ADF)
Does the error recur after Yes Replace the Control PCA. Section 4.6.3 (2)
replacing the ADF unit?
5.
See Section 4.6.6 (4) No End
3-29
Table 3.14 Read image is out of position, or a part of the read image is missing
(when reading by ADF)
Yes Go to Item 4.
Mount the Extended
3. memory.
Does the problem recur?
No Use the Extended memory.
Yes Go to Item 6.
Does the error recur after
5. cleaning the ADF unit?
See Section 4.2.2.
No Go to Item 6.
No End
3-30
Table 3.15 Read image is unclear (when reading by ADF)
No End
3-31
Table 3.15 Read image is unclear (continued)
Yes Go to Item 5.
Is the subscanning manifi- If the read image is front-
2.
cation incorrect? side, go to 3.
No
If the read image is back-
side, go to 4.
Is the main scanning mag- Yes End
nification correct after re-
3.
placing the carrier unit?
See Section 4.6.8 (2). No Replace the Control PCA. Section 4.6.3 (2)
Are any objects on the Yes Clean the rollers. Section 4.2.2
5. Feed roller, Eject roller
and Idler feed roller? No Go to Item 6.
3-32
Table 3.16 Magnification is incorrect (continued)
Does the error recur after Yes Replace the ADF unit. Section 4.6.6 (4)
6. cleaning the ADF unit?
Table 3.17 Frequent paper feed errors; paper is jammed, two or more sheets of paper are fed at
a time, paper is damaged, or paper is too skewed when reading by ADF
5. Pick roller?
3-33
Table 3.18 Error in EEPROM
No End
Is error message redis-
1. played after power off and
on?
Yes Replace the Control PCA. Section 4.6.3 (2)
Yes Go to Item 2.
Can Operator Panel Test
1. (T05) be executed?
(Section 4.8.7)
No Replace the Control PCA. Section 4.6.3 (2)
3-34
Table 3.20 Memory Alarm
Yes Go to Item 2.
Are the Memory PCA and
Extended memory at-
1.
tached correctly?
Yes Go to Item 2.
Mount the Extended
1. memory. The alarm still
occurs?
No Use the Extended memory.
3-35
Table 3.22 FAN Alarm
No Go to Item 2.
3-36
CHAPTER 4 MAINTENANCE
This chapter explains the procedures for maintaining proper operation of the image scanner, such as
cleaning, spare parts replacement, setting, lubrication as well as various test modes used for mainte-
nance. No further component or sub-assembly repairs are recommended.
4.1 Outline
4.2 Cleaning
4.3 Maintenance Tools
4.4 Maintenance Parts
4.5 Non-replacement Parts
4.6 Parts Replacement
4.7 Adjustment and Lubrication
4.8 Test Modes for Maintenance
4.9 Parts Requiring Periodic Replacement
4-1
4.1 Outline
Section 4.2 or later gives instructions for maintenance necessary for proper and stable
operation of the image scanner.
A periodic inspection should be performed every six months or 100,000 pages whichever
comes first.
Especially, clean the ADF and carrier units thoroughly. Cleaning intervals for the ADF
unit depend on the document type and paper material. Request the user to clean the ADF
unit on how frequent they use and the document type read using the image scanner.
4-2
4.2 Cleaning
This section explains how to clean each unit of the image scanner. The cleaning described
by the Section 4.2.1 and 4.2.2 are recommended to be done by the user.
4.2.1 Cleaning the document cover, document holder, and scan glass.
- Clean these units using dry cloths or with a small amount of neutral detergent. Avoid
using organic solvents such as paint thinner.
Document holder
Scan glass
- Neutral detergent
- Ethyl alcohol
- Isopropyl alcohol
Paint thinner
Figure 4.1 Cleaning the document cover, document holder, and scan glass
The cleaning intervals for the automatic document feeder (ADF) unit are every 5,000 pages
of paper.
This cleaning interval is only a guideline. The user should schedule cleaning depending on
the document type, paper quality, and copy quality.
For proper operation of the ADFs, users are requested to clean the ADF periodically.
(2) Using a dry cloth or with ethyl alcohol or isopropyl alcohol, clean the following parts:
4-3
- Pad
Wipe the pad from top to bottom (in the direction of arrow). Be careful not to catch the
cloth on the pick spring when cleaning.
- Pick roller
Clean the surface of rollers thoroughly. Any toner or dirt stuck on the pick roller may
affect paper feeding.
- Paper guide
Gently wipe the paper guide.
Feed rollers
Pick rollers
ADF lever
Eject rollers
ADF Glass
(3) Close the ADF unit and lock the ADF lever.
4-4
4.2.3 Cleaning the carrier unit
(1) Remove the ADF lever, ADF cover, document cover, upper cover, and then the ADF unit.
(See Section 4.6.6 (4))
Remove all dust or dirt on the back of the document board assembly (especially under the
ADF unit).
4-5
(3) Remove the Front lamp (See section 4.6.8 (3)). Blow out the dust or dirt on the mirror.
Since the mirror can be scratched or damaged easily, use blower brush and do not use an
alcohol or dry cloths to clean the mirror (see Figure 4.3-3).
And also clean the Front lamp using dry cloths.
Mirrors
Carrier unit
Front lamp
Remove the Optical unit as described in Section 4.6.5 (1). (But not necessary to remove
the Back lamp.) Remove the black sheet from the Carrier unit. Blow out the dust or dirt
on the mirror by using the blower blush. And also clean the Back lamp using dry cloths.
NOTE
After the cleaning, put the black sheet back so that the glossy side shall be inside of the
unit.
4-6
4.3 Maintenance Tools
4-7
4.4 Maintenance Parts
This section gives the name, specification, and outline drawing of spare parts for the image
scanner.
CAUTION
If the Power supply is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
4-8
4.4.2 Control PCA
CN8
CN8
CN9
EEPROM
CN7
AE17
CN5
CN3
CN2
CAUTION
If the Control PCA is used, protective measures are required to prevent damage from static
electricity.
4-9
4.4.3 IPC-4D option
90
(Unit: mm)
CAUTION
If the IPC-4D is used, protective measures are required to prevent damage from static elec-
tricity. (See section 4.6 (3))
4-10
4.4.4 Document cover ASY
(492)
(460)
(Unit: mm)
4-11
4.4.5 ADF unit
4-12
4.4.6 Pad ASY
4-13
4.4.7 Guide A ASY
4-14
4.4.8 ADF motor unit
4-15
4.4.9 Sensor unit ASY
4-16
4.4.10 Pick rollers
4-17
4.4.11 ADF Belt
Figure 4.14
4-18
4.4.12 Carrier unit
If the IPC-4D is used, protective measures are required to prevent damage from static elec-
tricity.
CAUTION
If the carrier unit is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
4-19
4.4.13 Front Lamp
4-20
4.4.14 FB motor unit
(48)
(78.3)
(43.7)
4-21
4.4.15 Console unit
CAUTION
If the Console unit is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
4-22
4.4.16 Junction PCA
4-23
4.4.17 Optical unit
CAUTION
If the Optical unit is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
4-24
4.4.18 Back Lamp
4-25
4.4.19 Fan
4-26
4.4.20 DF Sensor Unit
CAUTION
If the DF Sensor unit is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
4-27
4.5 Non-replacement Parts
Never disassemble the parts described in this section. These parts are factory adjusted
before shipment. Disassembling these parts seriously affect the performance and function
of the image scanner.
CAUTION
If the Carrier unit is used, protective measures are required to prevent damage from static
electricity. (See section 4.6 (3))
Carrier unit
Lens fittings
Carrier unit
4-28
4.5.2 Optical unit
CAUTION
If the Optical unit is used, protective measures are required to prevent damage from static
electricity. (See sectin 4.6 (3))
Two screws
One lens
securing
screw
Eccentric
fitting
4-29
4.6 Parts Replacement
This section gives notes and procedure for spare parts replacement.
Some of the parts need adjustment or lubrication after replacement. See Section 4.7, “Ad-
justment and Lubrication” for details.
- Turn off the power and unplug the power cord from the outlet before starting work.
- Follow disassembly and assembly instructions carefully. Never loosen any screws from
the non-replacement parts. (See section 4.5)
TBD
4-30
4.6.1 Pad ASY/Pick roller/Guide A ASY
ADF lever
Pad ASY
(PA03951-0021)
NOTE
The life span of the pad assembly is about 100,000 sheets or one year.
Use the Abrasion counter on the Operator panel to estimate when the Pad assembly needs
replacement.
The life span may be decreased by as much as half when carbonless paper is read fre-
quently.
4-31
c. Slide the Pad ASY to the left and pull it toward you. Then, being careful not to hook the
Pad spring, remove the Pad ASY.
NOTE
Hold both ends of the Pad ASY as shown in the following photo.
Pad assembly
d. Attach the Pad ASY to the ADF in the reverse sequence of step c.
NOTE
Fit the Pad assembly pin into the larger hole, and then slide it to the right until it stops.
4-32
(2) Guide A ASY replacement
a. Slide the ADF lever to open the ADF unit (see Figure 4.28).
NOTE
Use a Phillips screwdriver if they are tight.
Thumb screws
c. With both hands, slide the Guide A ASY to the left and disengage its tip from the right
hole. Then lift the right side of the cover and remove it. And mount new guide A ASY in
reverse order of removal.
4-33
d. Mount new guide A ASY in reverse order of removal.
Align the guide A ASY to A and B, and then secure the guide A ASY with thumb screws
with a torque of 5 kg-cm (see Figure 4.35).
Guide A ASY
Thumb screws
Frame
A
B
NOTICE
The life span of the Pick roller is about 200,000 sheets or one year.
Use Abrasion counter on the operator panel to estimate when the Pick roller needs replace-
ment.
The life span may be decreased by as much as half when carbonless sheets are frequently
read.
4-34
b. To remove the Pick rollers, turn the stopper counterclockwise.
Pick roller 2
Stopper
Pick roller 1
Pick roller 2
Pick roller 1
c. To remove the Pick roller 1, move the Pick roller 1 toward the left then lift it.
left
Pick roller 1
4-35
d. Right after removing the Pick roller 1, remove the Pick roller 2 with the same way.
left
Pick roller 2
e. To attach the new Pick rollers, place the Pick roller 1 from right above the groove for the
Pick roller 1.
Note:
A Pick roller 1 has the
groove in its rubber.
NOTE
Put the shaft of the Pick roller 1 into the groove.
Then, slide the Pick roller 1 toward the right side.
Note:
Make sure that the bush-
ing is securely fixed to
the grooves.
right
right
NOTE
Make sure that the bushing is securely fixed to the grooves.
4-37
g. Turn the stopper clockwise to secure the Pick rollers.
a. Remove the Guide A ASY and Pick rollers as shown in section 4.6.1 (2) and (3).
b. Remove a screw from the leaf spring which supports the DF sensor unit. Then remove the
DF sensor unit.
DF sensor unit
A screw
Leaf spring
Connector
4-38
4.6.2 Document cover/ADF cover
Open up the document cover ASY as shown in Figure 4.46, and slide out in the direction of
arrow at an angle of about 90 degrees.
Cover will be retained by detent spring.
™
About 90
4-39
(2) ADF lever and ADF cover removal
e. Pull the edge of the ADF cover in the direction of arrow (see Figure 4.48) remove it while
paying attention to the hook.
Thumb screw
ADF cover screws
Thumb screw
ADF cover
hook
4-40
4.6.3 Power supply/Control PCA/IPC-4D/FAN
CAUTION
Be careful of static electricity. (See section 4.6 (3))
a. Remove two screws securing the power supply and PCA assembly as shown in Figure
4.49.
tab
screws
Figure 4.49 Power supply and PCA assembly removal
b. Pull out the power supply a little with the tab in the direction of arrow in Figure 4.49.
Disconnect two ADF cable connectors as shown in Figure 4.50. Pull out and remove the
power supply and PCA assembly with the tab.
4-41
c. Remove the seven screws to remove PCA cover as shown in Figure 4.51.
PCA cover
d. Remove five screws from the power supply and disconnect the cable to the Control PCA as
shown in Figure 4.52. Then remove the power supply (Figure 4.53).
Power supply
e. Mount the power supply in reverse order of removal. When mounting the power supply
and PCA assembly, place the ADF cable in the mechanism frame to prevent the ADF cable
being caught between the power supply and the frame.
4-42
(2) Control PCA replacement
CAUTION
Be careful of static electricity. (See section 4.6 (3))
a. Turn off the image scanner and also unplug the AC power cord from the outlet.
Pull out the power supply and PCA assembly and then disconnect the connector between
the power supply and Control PCA.
See Section 4.6.3 (1) “Power supply replacement” for details on procedure.
PCA cover
c. Remove seven screws from Control PCA, then remove the Control PCA. (Figure 4.55)
Control PCA
4-43
d. For the image scanner with option, remove the option according to Section 4.6.3 (3) “IPC-
4D replacement”.
e. Remove the EEPROM on the old Control PCA and mount it on a new Control PCA.
NOTICE
Location of the EEPROM is shown in Figure 4.5.
CAUTION
Be careful of static electricity. (See section 4.6 (3))
a. Remove the Power supply and PCA assembly, then remove PCA cover. See the procedure
in Section 4.6.3 (1) and (2) for details.
b. Remove a screw from the IPC-4D option board and remove it. (Figure 4.56)
IPC-4D
4-44
(4) Fan replacement
a. Remove the Power supply and Control PCA assembly from the scanner and remove the
PCA cover as shown in Section 4.6.3 (1) “Power supply replacement”.
b. Remove the connector from the control PCA. And remove two screws from the chasis.
c. Remove screw B from the Fan. And disconnect the connector. (Figure 4.57)
NOTICE
The cable from the Fan shall be routed under the Fan and cable B, then connected to the
connector. And also please make sure that the cable under the FAN do not touch the fan
blade.
Connector Screws
4-45
4.6.4 Upper cover/Console unit
a. Remove the document cover ASY, ADF lever, and ADF cover. See section 4.6.2 “Docume
cover/ADF cover” for removal procedures.
Screw
(Silver colored long)
screw A
Figure 4.58 Upper cover removal
e. Remove the upper cover from the back and slide to the front. Be careful not to pull the
cable hard.
f. Remove the CSL cable from the cable clamp and disconnect the connector from the con-
sole unit. (Figure 4.59)
CAUTION
When you hold the console unit, protective measures are required to prevent damage from
static electricity. (See section 4.6 (3))
Console unit CSL cable
Connector
4-46
g. Remove the four screws to take out the panel unit from the upper cover.
Four screws
Panel unit
NOTE
When you order the upper cover unit as a spare parts, the console unit will not be included.
Therefore, you need to keep the console unit when you replace the upper cover unit.
CAUTION
When you hold the console unit, protective measures are required to prevent damage from
static electricity. (See section 4.6 (3))
Console unit
4-47
4.6.5 Optical unit and Back lamp
a. Remove the ADF lever and ADF cover as shown in Section 4.6.2 (2).
b. Remove a connector from PCA. Then remove a connector from the ADF junkcion PCA.
(Figure 4.62)
Connector
PCA
Junction PCA
Connector Inverter
NOTE
When removing a connector from PCA, please use flat screw deiver as shown the follow-
ing figures.
4-48
c. Remove a screw from ADF unit. (Figure 4.63)
Screw
4-49
d. Open the ADF unit. Open the Optical unit about 90° and move the unit in A direction.
(Figure 4.64)
about 90°
Optical unit
Support axis
e. New Optical unit will come with the Back lamp separated. So screw new Back lamp on
the frame of new Optical unit. See Section 4.6.5 (2) “Back lamp replacement”.
NOTICE
Do not touch the mirrors and PCA of Optical unit.
Place the Optical unit up-side down.
Before mounting the new Optical unit, clean the surface of the mirrors by blower brush.
4-50
(2) Back lamp replacement
c. Remove two screws from the Back lamp. (See Figure 4.65)
NOTICE
The cable from the Back lamp shall be routed through the groove of the optical unit frame.
Connector
frame
cable
Lamp inverter
4-51
4.6.6 ADF motor/ADF belt/Sensor unit/ADF unit
a. Remove the ADF lever and ADF cover. See Section 4.6.2 (2) for details.
c. Remove two screws from the ADF motor unit (see Figure 4.67). And remove the ADF
motor.
Connector
4-52
(2) ADF Belt replacement
a. Remove the ADF lever and upper cover, roose two screws from the ADF motor unit as
shown in Figure 4.68, and then remove the belt.
b. Place a new belt on the pulley C and D as shown in Figure 4.68 and then on the motor
pulley.
B
Center: About 24 mm
Pulley C
Pulley D
c. Adjust the belt tension by moving the motor in the direction of arrow B so that the slack A
at the center between pulleys C and D is as indicated by the following expressions. Secure
the motor after adjustment.
F = 300 (gf)
A = 1.5 Ⳳ 0.5 (mm).
(Make sure that two motor unit screws are loose when adjusting the belt tension.)
4-53
(3) Sensor unit replacement
a. Remove the Optical unit as described in Section 4.6.5 (1) “Optical unit replacement”.
b. Remove two screws from the clamps and detach the cable from the clamps.
(See Figure 4.70)
c. Remove two sensor unit screws and detach the sensor unit. (See Figure 4.69)
4-54
(4) ADF unit replacement
a. Remove the document cover, ADF cover and upper cover. See Section 4.6.2 and 4.6.4 for
details.
b. Remove the Optical unit. See Section 4.6.5 (1) “Optical unit replacement”.
c. Remove two screws shown in Figure 4.71 and two screws shown in Figure 4.72.
CAUTION
Be careful of static electricity. (See section 4.6 (3))
screws
(Silver colored long)
screws
(Silver colored long)
4-55
d. Mount new ADF unit in reverse order of the steps above. At the mounting the ADF unit,
please be careful to *1.
f. Set the sub-scanning magnification value in the #0A of EEPROM. The value is shown in
the sheet attached to the new ADF unit. (See section 4.8.6)
- Place the ADF unit on the document board assembly so that the ADF positioning tab is (A in
Figure 4.73) in the slot on the document board assembly (B in Figure 4.74) (place the opposite
positioning tab in the slot B’).
- Secure the ADF unit on the document board assembly with screws (see Figures 4.71 and 4.72).
Before tightening ADF fixing screws, push the ADF unit in the direction of the arrow D and E in
figuer 4.74.
CAUTION
Do not move the position of the spring wire from the Figure below unless otherwise specified.
4-56
Front
B'
Slots
Positioning tab
C
A
E
Figure 4.73 ADF unit (1) B
4-57
4.6.7 Document board assembly
a. Remove the upper cover and the ADF unit (see Sections 4.6.4 and 4.6.6 (4) for details).
screw
CAUTION
When you place the document board assembly on the desk place it upside down.
Desk
NOTICE
Be careful not to drop the spring shown in Figure 4.77.
4-58
NOTICE
Please confirm that the edge of the document board assembly is inside of the tab.
Good Bad
CR Belt Pulley
Connector to
Home position
sensor
4-59
e. Remove two screws from the FB motor unit (see Figure 4.77 and Figure 4.85).
FB motor
unit screws
(Silver colored long)
b. Remove the screw (on the right side of the mechanism frame) fixing the carrier shaft (see
Figure 4.78).
4-60
d. Move the carrier unit into the center ,and pull the carrier shaft to the left. (See figure 4.79.)
Remove the belt in the direction of arrow A (See figure 4.81), then remove the carrier unit.
Carrier unit
Carrier shaft
Spring
Arrow A
Belt
Left
CAUTION
Be careful of static electricity. (See section 4.6 (3))
Connector
Carrier cable
4-61
f. Mount the new carrier unit on the image scanner in reverse order of removal.
Carrier frame
CR belt
Since the carrier belt and carrier frame are toothed, check alignment during fitting.
If it is difficult to attach the carrier belt to the carrier frame, loosen the screw A shown in
Figure 4.82. Tighten the screw A after setting the carrier belt on the carrier frame.
carrier shaft
screw A (Brown colored long)
Figure 4.82 Loosening the carrier belt tension
NOTE
1. Do not touch the carrier shaft without gloves or cloth.
2. Pay sufficient attention so that the carrier shaft may not be scratched by the side panel
of the frame when moving the carrier shaft.
4-62
g. Mount each part in reverse order of removal.
NOTICE
When inserting the carrier shaft, be careful not to dislocate the felt pad in carrier frame.
The felt pad is observed by removing the Front lamp from the carrier frame. (Figure 4.82)
h. After the carrier unit has been mounted, adjust the offset of the ADF and flatbed in the test
mode (see Sections 4.8.5).
a. Remove the carrier unit as described in Section 4.6.8 (2) “Carrier unit replacement”.
b. Remove the screw from the lamp unit as shown in Figure 4.83.
e. Mount the new lamp unit in reverse order of removal. Note that the lug at the A end of
lamp unit be placed in the slot. (See Figure 4.83)
Lamp unit
screw
A
Carrier unit (top view)
Connector part B
Figure 4.83 Changing the lamp unit
NOTICE
The cable from the Front lamp is long. Therefore twist the cable and push it into the part
B in Figure 4.83 to prevent the cable blocking the light in the Optical unit.
4-63
(4) Junction PCA replacement
a. Pull out the Power supply and PCA assembly a little. (See the Section 4.6.3 (1) “Power
supply replacement”)
c. Remove two screws from the Junction PCA. (See Figure 4.84)
NOTICE
The RFI shield plate is not shown in the left figure.
screws
carrier cable
f. Remove the carrier cable from the Junction PCA. Also, remove three connectors from
Junction PCA.
NOTICE
When releasing the carrier cable from the cable, use your fingernail to gently pull up each
end of the connector. Then remove the carrier unit.
4-64
carrier cable
4-65
4.7 Adjustment and Lubrication
4.7.1 Lubrication
1–A–C–Y
6……Every six months
Lubrication cycle Y……Annually
Amount of lubricant C……Thin and evenly
Type of lubricant A……Sumitec 731 (Sumiko)
Lubricating location number Or, Alvania Grease No. 2 (Shell)
B……Terrace oil 46 (Shell)
4-66
Carrier guide rail top
(2-A-C-6)
Connector
Figure 4.87
4-67
4.8 Test modes for maintenance
(1) Turn the power ON by pressing “Start” button and “I” side of the power switch together.
At first the scanner displays “Warming-up Now!!:T”
Warming-up Now!!:T
(2) When Test mode is ready, the scanner displays Screen T1.
Screen T1
By pressing “Next” or “Previous” button, you can select the Test mode as shown in
the table 4 in section 4.8.2.
Following ten test modes are selectable by pressing “Next” or “Previous” button.
NOTE
Here after FB means Flatbed.
4-68
Table 4. Test mode functions (continued)
Scanner tests the FB or ADF single sheet reading. Scanner tests not only the feeding but
also AGC control of carrier unit and Optical unit. Single Test feed is done by the following
procedures.
(1) After activating the Test mode, select Screen T1 by pressing “Next” or “Previous”
button.
Screen T1
Resolution
=100/150/200/240/300
Screen T11
Select the resolution (DPI) by pressing “ ” or “ ” button. 400, 600dpi or 800 dpi may
appear when pressing “ ” button.
If no documents are set on the ADF paper chute, scanner conducts the FB test feeding. If
documents are set on ADF paper chute, scanner conducts the ADF eeeding.
When “Stop” is pressed, scanner stops the Single Test feed, and displays Screen T1.
4-69
4.8.4 T02 Multi Test feed
Scanner continuously tests the Fladbed or ADF paper feeding. When the ADF is selected,
AGC control is done for backside optical to, test it until “Exit” is pressed. Multi Test feed
is done by the following procedures.
(1) After activating the Test mode, select Screen T2 by pressing “Next” or “Previous”
button.
Screen T2
Resolution
=100/150/200/240/300
Screen T21
Select the resolution (dpi) by pressing “ ” or “ ” button. 400, 600dpi or 800dpi may
appear when pressing “ ” button.
When scanner displays “Paper Empty”, press “Stop” button to reset the “Paper Empty”.
If no documents are set on the ADF paper chute, scanner conducts the FB test feeding. If
documents are set on ADF paper chute, scanner conducts the ADF feeding.
When “Stop” is pressed, scanner stops the Multi Test feed, and displays screen T2.
4-70
4.8.5 T03 Offset Adjustment
Scanner automatically adjusts the offset of FB image, ADF front image and ADF back
image. Offset adjustment is done by the following procedures.
(1) After activating the Test mode, select Screen T3 by pressing “Next” or “Previous”
button.
Screen T3
Offset Adjustment
ADF(F) ADF(B)/FB
Screen T31
NOTICE
Place the Offset adjustment sheet as shown in figure 4.89 on the flatbed or ADF paper
chute before starting the Adjustment.
Offset adjustment sheet must be;
(1) Face down for ADF(F) adjustment
(2) Face up for ADF(B) adjustment
NOTICE
Set the guides on the ADF paper chute so that the guide touches the sheet.
NOTICE
The format of the Offset adjustment is shown in Figure 4.89.
ADF(F) Adjust
Screen T32
When “Stop” is pressed during Offset adjustment, scanner stops the adjustment, and dis-
plays Screen T3.
4-71
(4) If the result of Offset adjustment is good, scanner displays Screen T33 where;
Good H:AAA:BBB
V:CCC:DDD
Screen T33
AAA: Offset correction value of main scanning offset (This value is same
as EEPROM address #00 or #02 or #07)
BBB: Skew A (See NOTE 2)
CCC: Offset correction value of sub-scanning offset
(This value is same as EEPROM address #01 or #03 or #08)
DDD: Skew B (See NOTE 2)
Go to (5).
If the result of Offset adjustment is bad, scanner displays Screen T36 where;
NG. H:AAA:BBB
X V:CCC:DDD
Screen T36
X: Error No.
Refer to NOTE 1 for the details of X.
Press “Start” or “Stop” to return to the Screen T31.
(5) Press “Enter” to display the EEPROM setting screen (Screen T34).
Offset adjustment
EEPROM Write? N/Y
Screen T34
When you want to set the data, select “Y” and press “Enter”. Then scanner displays screen
T35. At Screen T35, select “Y” and press “Enter”. The offset data is stored in EEPROM.
When you do not want to set the data, select “No” and press “Enter”, scanner returns to
scanner T31 without setting the data.
Any time “Exit” is pressed scanner stops setting, and returns Screen T31.
4-72
NOTE 1
Error No. (X) means as follows.
X Meaning Remarks
1: Leading edge was not detected. AAA, BBB, CCC, DDD
(White was not detected.) are blank.
2: Leading edge was not detected.
(Black was not detected.)
3: Left side edge was not detected.
(White was not detected.)
4: Left side edge was not detected.
(Black was not detected.)
9: Skew A (See NOTICE 2) is too large. AAA, CCC are blank.
10: Skew B (See NOTICE 2) is too large.
13: The marking for detecting the offset for AAA, BBB, CCC,
the backside was not found. DDD are blank.
NOTE 2
The accuracy after the Offset adjustment may be;
4-73
297 ± 0.5 mm
10 mm 10 mm
10 mm
10 mm
4-74
4.8.6 T04 EEPROM Setting
This function supports to read and/or write the EEPROM data. EEPROM setting is done
by the following procedures.
NOTE
Refer to Section 5.3 for the EEPROM data explanation.
(1) After activating the Test mode select Screen T4 by pressing “Next” or “Previous”
button.
Screen T4
EEPROM Setting
#AB-CD(EE FF GG)
CAUTION
The data written on the EEPROM is important.
Un neccesary changes might be a possible cause of inproper scanner operation. To recover
the data, writting down the data before rewrite the EEPROM.
(3) Select A (upper digit of the address) or B (lower digit of the address) by pressing “ ” or
“ ”. Then press “Next” to increment the digit or press “Previous” to decrement
the digit. Scanner displays the data in accordance with the address change.
4-75
(4) Finally press “Enter” to close this screen. Scanner displays Screen T42.
(5) Select “Yes” by pressing “ ” or “ ” and press “Enter”. Scanner displays Screen T43.
At Screen T43, select “Yes” by pressing “ ” or “ ” and press “Enter”.
If you do not want to over-write it, select “No” by pressing “ ” or “ ” and press “Enter”.
When “Exit” is pressed, scanner returns to the Screen T41 without over-writing the data.
Scanner tests the function of the LCD, LEDs and switches on the operator panel. Operator
Panel Test is done by the following procedures.
T05 OP Panel
Screen T5
While LCD displaying those pattern, LEDs blinks in two seconds cycle.
If you press a button, LCD stops the LCD displays the name of button while the button is
pressed.
When “Stop” is pressed and released, scanner returns Screen T5.
4-76
4.8.8 T06 ADF Sensor test
Scanner tests the switches on ADF indicating the ON/OFF real time status on LCD. ADF
sensor test is done by the following procedures.
(1) After activating the Test mode, select Screen T6 by pressing “Next” or “Previous”
button.
Screen T6
E0 C0 T0 OM:0/67
(An example)
A30 A40 B40 B50
Screen T61
When you press the sensor, scanner displays its status immediately.
When “Stop” is pressed, scanner returns to Screen T6.
DF I:xx G:yy zz
(1st I:XX G:YY)Z
Screen T62
4-77
4.8.9 T07 PROM Version
Scanner displays the firmware version in PROM. It is displayed by the following proce-
dures.
(1) After activating the Test mode, select Screen T7 by pressing “Next” or “Previous”
button.
Screen T7
Program Level
#******* xxx
Screen T71
Scanner displays the accumulated sheet number which ADF has fed. Life counter is dis-
played by the following procedures.
(1) After activating the Test mode, select Screen T8 by pressing “Next” or “Previous”
button.
Screen T8
(2) Press “Start”, then the scanner displays Life Counter as shown in Screen T81.
Life Counter
XXXXXXXX
Screen T81
4-78
4.8.11 T09 Product ID
This function supports the setting of Product ID of SCSI interface. Product ID is set by the
following procedures.
(1) After activating the Test mode select Screen T9 by pressing “Next” or “Previous” button.
T09 Product ID
Screen T9
(2) Press “Start”, then the scanner displays Screen T91. Select the Product ID by pressing
“ ” or “ ” button. M3096G/M3096GX/M3097DG/M4097D may appear when press-
ing “ ” button. Finally press “Enter” to set the Product ID.
Product ID
M4097D/M3097DG
Screen T91
When “Stop” is pressed, scanner returns to Screen T91 without changing the Product ID.
This function supports the baud rate setting of RS232C interface between the scanner and
the board in the Third Party Slot. Baud rate is set by the following procedures.
(1) After activating the Test mode, select Screen TA by pressing “Next” or “Previous” button.
Screen TA
(2) Press “Start”, then the scanner displays Screen TA1. Select the baud rate by pressing “ ”
or “ ” button. Finally press “Start” to set the Baud rate.
Baud rate
9600/4800/2400/1200
Screen TA1
When “Exit” is pressed, scanner returns to screen TA without changing the baud rate.
NOTE
The default for Third Party Slot is 9600 bps.
NOTICE
When the Fujitsu Video Option Board (ID=7) is installed, this function will be effective on
the default baud rate of the video interface. In the case the other boards (ID=0,1,2,3,4,5,6)
are installed or no board is installed, this function will be effective on the delault baud rate
for third party interface boards. The ID of the boards can be seen by the “Set up mode”
described in the Operator’ s Guide.
4-79
4.8.13 T11 Memory Test
Scanner tests the image memory. Memory test is done by the following procedures.
(1) After activating the Test mode select Screen TB by pressing “Next” or “Previous”
button. Press “Start” to activate the memory test. Scanner displays Screen TB1 during the
test.
Screen TB
Memory Test
Screen TB1
(2) If the result of the memory test is good, scanner displays Screen TB2.
Memory Test
32MB Good
Screen TB2 (Example)
If the result of the memory test is bad, scanner displays Screen TB3.
Memory Test
NG
Screen TB3
4-80
4.8.14 T12 First Date
The scanner records the date when it is started to use. Following can tell how you see the
date via operation panel.
(1) After activating the Test mode, select Screen TC1 by pressing “Next” or “Previous”
button.
Screen TC
First Reading
Date yy/mm/dd
Screen TC1
NOTICE
The following “Alarms” are recorded.
- Optical Alarm (Front Side)
- Optical Alarm (Back Side)
- Fan Alarm
- Flatbed Mechanical Alarm
- Motor Fuse Alarm
- Lamp Fuse Alarm
- Image Transfer Alarm
- Memory Alarm
- SCSI Fuse Alarm
- IPC Alarm
(1) After activating the Test mode, select Screen TD1 by pressing “Next” or “Previous”
button.
Screen TD
4-81
(2) Press “Start”, then the scanner displays Screen TD1.
Optical(F) xxx
Optical(B) yyy
Screen TD1
Mechanical xxx
FAN yyy
Screen TD2
Moterfuse xxx
Lampfuse yyy
Screen TD3
4-82
4.9 Parts Requiring Periodic Replacement
1 Pad ASY PA03951-0151 Annually or every 100,000 See Section 4.6.1 (1)
pages of paper (*1)
2 Pick roller PA03951-0153 Annually or every 200,000 See Section 4.6.1 (3)
pages of paper (*1)
*1: These replacement cycle may vary by the paper quality and cleaning result.
4-83
APPENDIX
A-1
A.1 EEPROM Value
Following table shows the EEPROM data. The data which is written as “Variable” at main-
tenance setting can be changed by the EEPROM setting procedure in Section 4.8.6.
The data in address #00 to #04 and #06 to #08 are changed by the offset adjustment.
NOTICE
Do not change the data which is written as X'(00) or X'(--). X'(--) means that the scanner
may change the data.
CAUTION
Don't change the value described as X'(--). Otherwise the scanner might not work properly
after the modification.
NOTICE
Fujitsu reserves the right to change the contents at any time without notice.
A-2
Address Data Factory Setting at
Default maintenance
#18 Reserved X'(00) X'(00)
#19 Reserved X'(00) X'(00)
#1A Lamp turn on time X'(00) X'(00)
#1B Sub-scanning white overwrite width of flatbed X'(00) Variable
#1C Main scanning white overwrite width of flatbed X'(00) Variable
#1D Double Feed Detection setting X'(00) X'(--)
#1E Reserved X'(00) X'(00)
#1F Reserved X'(00) X'(00)
#20 IPC Pre-set setting X'(00) X'(--)
#21 Reserved X'(00) X'(00)
#22 Reserved X'(00) X'(00)
#23 Reserved X'(00) X'(00)
#24 SCSI Terminator/Interface Select X'(00) X'(--)
#25 Reserved X'(00) X'(00)
#26 Internal Use X'(00) X'(--)
#27 Internal Use X'(00) X'(--)
#28 Black level correction of flatbed adjusted Variable
#29 Black level correction of ADF(Front) adjusted Variable
#2A Black level correction of ADF(Back) adjusted Variable
#2B Reserved X'(00) X'(00)
#2C Internal Use X'(00) X'(--)
#2D Internal Use X'(00) X'(--)
#2E Internal Use X'(00) X'(--)
#2F Internal Use X'(00) X'(--)
#30 Reserved X'(00) X'(00)
#31 Reserved X'(00) X'(00)
#32 Reserved X'(00) X'(00)
#33 Reserved X'(00) X'(00)
#34 White overwrite control of flatbed X'(04) Variable
#35 ADF offset (Front) X'(00) X'(--)
#36 ADF offset (Back) X'(00) X'(--)
#37 FB offset X'(00) X'(--)
#38 Density correction between ADF(Back) and flatbed adjusted Variable
#39 Reserved for TPS control X'(00) Variable
#3A Density correction between ADF(Back) and flatbed adjusted Variable
#3B Correction Value (Backside Subscan) adjusted Variable
#3C Internal Use X'(00) X'(--)
#3D Internal Use X'(00) X'(--)
#3E Pick Start Time X'(05) X'(--)
#3F Setup Mode: Time out X'(04) X'(--)
A-3
Address Data Factory Setting at
Default maintenance
#40 Power Save Time X’(0F) X’(--)
#41 Reserved X’(00) X’(00)
#42 Reserved X’(00) X’(00)
#43 Reserved X’(00) X’(00)
#44 Reserved X’(00) X’(00)
#45 Reserved X’(00) X’(00)
#46 Reserved X’(00) X’(00)
#47 Reserved X’(00) X’(00)
#48 Reserved X’(00) X’(00)
#49 Reserved X’(00) X’(00)
#4A TPS Baud Rate Setting X’(01) X’(00)
#4B Reserved X’(00) X’(00)
#4C Reserved X’(00) X’(00)
#4D Reserved X’(00) X’(00)
#4E Reserved X’(00) X’(00)
#4F Reserved X’(00) X’(00)
#50 Reserved X’(00) X’(00)
#51 Reserved X’(00) X’(00)
#52 Reserved X’(00) X’(00)
#53 Manufactured Date (Year) adjusted Don’t Change
#54 Manufactured Date (Month) adjusted Don’t Change
#55 Manufactured Date (Date) adjusted Don’t Change
#56 Internal Use X’(--) X’(--)
#57 Internal Use X’(--) X’(--)
#58 Internal Use X’(--) X’(--)
#59 Internal Use X’(--) X’(--)
#5A Internal Use X’(--) X’(--)
#5B Internal Use X’(--) X’(--)
#5C Internal Use X’(--) X’(--)
#5D Internal Use X’(--) X’(--)
#5E Internal Use X’(--) X’(--)
#5F Internal Use X’(--) X’(--)
#60 Internal Use X’(--) X’(--)
#61 Internal Use X’(--) X’(--)
#62 Internal Use X’(--) X’(--)
#63 Reserved X’(00) X’(00)
#64 Reserved X’(00) X’(00)
#65 Reserved X’(00) X’(00)
#66 Internal Use X’(--) X’(--)
#67 Internal Use X’(--) X’(--)
A-4
Address Data Factory Setting at
Default maintenance
#68 Internal Use X’(--) X’(--)
#69 Internal Use X’(--) X’(--)
#6A Internal Use X’(--) X’(--)
#6B Internal Use X’(--) X’(--)
#6C Internal Use X’(--) X’(--)
#6D Internal Use X’(--) X’(--)
#6E Internal Use X’(--) X’(--)
#6F Internal Use X’(--) X’(--)
#70 Reserved X’(00) X’(00)
#71 Reserved X’(00) X’(00)
#72 Reserved X’(00) X’(00)
#73 Reserved X’(00) X’(00)
#74 Reserved X’(00) X’(00)
#75 Reserved X’(00) X’(00)
#76 Reserved X’(00) X’(00)
#77 Reserved X’(00) X’(00)
#78 Reserved X’(00) X’(00)
#79 Reserved X’(00) X’(00)
#7A Reserved X’(00) X’(00)
#7B Reserved X’(00) X’(00)
#7C Reserved X’(00) X’(00)
#7D Reserved X’(00) X’(00)
#7E Reserved X’(00) X’(00)
#7F Reserved X’(00) X’(00)
A-5
A.1.2 Details of the EEPROM data
NOTICE
The bits which are not specified below must be “0”.
b7 b6 b5 b4 b3 b2 b1 b0
Data Sign
0 +
1 –
NOTICE
Offset adjustment value is variable from -127 to +127. The image moves up as the value
increases, and vice versa.
b7 b6 b5 b4 b3 b2 b1 b0
NOTICE
Offset adjustment value is variable from -127 to +127. The image moves up as the value
increases, and vice versa.
A-6
#0A Sub-scanning magnification correction value of ADF
#0B Sub-scanning magnification correction value of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
▲
Absolute value of magnification correction
0000 0.0 %
0001 0.1 %
0010 0.2 %
0011 0.3 %
0100 0.4 %
0101 0.5 %
0110 0.6 %
0111 0.7 %
1000 0.8 %
1001 0.9 %
1010 1.0 %
1011 1.1 %
1100 1.2 %
1101 1.3 %
1110 1.4 %
1111 1.5 %
▲
NOTICE
The magnification correction value is variable from -1.5% to +1.5%. The image becomes
large when the sign is positive, and vice versa.
A-7
#0F ADF(Back) and flatbed density correction
b7 b6 b5 b4 b3 b2 b1 b0
Density correction
▲
Data Density correction
00000000 +0
00000001 +1
00000010 +2
to to
01111101 +125
01111110 +126
01111111 +127
10000000 –128
10000001 –127
10000010 –126
to to
11111101 –3
11111110 –2
11111111 –1
As the density correction value increases, the image becomes lighter, and vice versa.
b7 b6 b5 b4 b3 b2 b1 b0
A-8
#11 Default binary/halftone/white level following setting
b7 b6 b5 b4 b3 b2 b1 b0
▲
Data without IPC option with IPC option
000 Binary Binary
001 Binary Binary
010 Halftone : Dithered Halftone : Dithered
011 Halftone : Error diffusion Halftone : Error diffusion
100 Binary Automatic separation : Dithered
101 Binary Automatic separation : Error diffusion
110 Halftone : Dithered Automatic separation : Dithered
111 Halftone : Error diffusion Automatic separation : Error diffusion
b7 b6 b5 b4 b3 b2 b1 b0
A-9
#13 ADF(Front) and flatbed density correction
b7 b6 b5 b4 b3 b2 b1 b0
Density correction
▲
Data Density correction
00000000 +0
00000001 +1
00000010 +2
to to
01111101 +125
01111110 +126
01111111 +127
10000000 –128
10000001 –127
10000010 –126
to to
11111101 –3
11111110 –2
11111111 –1
As the density correction value increases, the image becomes lighter, and vice versa.
Both ADF(Front) and flatbed inage are adjusted by this address.
b7 b6 b5 b4 b3 b2 b1 b0
Initial resolution
▲
A-10
#16 Video Option Board Baud Rate and SCSI Setting
b7 b6 b5 b4 b3 b2 b1 b0
Baud Rate
▲
Data BPS
00 4800
01 9600
10 2400
11 1200
▲
SCSI ID
Data ID
000 M4097D
001 M3097DG
010 M4097D
011 M4097D
100 M3096G
101 M3096GX
110 M4097D
111 M4097D
b7 b6 b5 b4 b3 b2 b1 b0
A-11
#1C Main scanning white overwrite width of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
▲
Data White overwrite width
0000 depends upon #34 specification
0001 1 mm (from the right edge)
to to
1111 15 mm (from the right edge)
▲
Left edge overwrite width
Data White overwrite width
0000 depends upon #34 specification
0001 1 mm (from the left edge)
to to
1111 15 mm (from the left edge)
b7 b6 b5 b4 b3 b2 b1 b0
▲
As the black level correction value increases, the image becomes darker, and vice
versa. When black level exceeds the control limit, the image density do not vary
regardless of the correction value.
A-12
#34 White overwrite control of flatbed
b7 b6 b5 b4 b3 b2 b1 b0
▲
White overwrite control of flatbed
Data
0 White overwrite of flatbed is
dis2hen #1B or #1C is 0000.
1 White overwrite of flatbed is
enabled, when #1B or #1C is 0000. *
b7 b6 b5 b4 b3 b2 b1 b0
b7 b6 b5 b4 b3 b2 b1 b0
0 4 byte response
1 6 byte response
A-13
NOTICE
Do not change this byte unless the software engineer requests.
b7 b6 b5 b4 b3 b2 b1 b0
▲
Data Correction value
0000 ADF(Back) image becomes light
to to
1111 ADF(Back) image becomes dark
b7 b6 b5 b4 b3 b2 b1 b0
Baud Rate
▲
Data BPS
00 4800
01 9600
10 2400
11 1200
A-14