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CONTENTS
Your Product ....................................................................................................................................3
Presentation. .................................................................................................................................3
Safety rules...................................................................................................................................3
Starting your robot. ......................................................................................................................4
Functionalities ..................................................................................................................................5
Troubleshooting. ............................................................................................................................37
Thank you for buying this new Rovibec product. This machine is a feeding robot whose sole
purpose is to save you time and money by feeding your cattle. Please note that this robot can
start on it’s own at any time, and that it’s always best to treat automatic devices with respect, and
so there are few security rules that you should consider.
Safety rules.
To prevent some unfortunate accidents, thanks you to consider those few rules.
1. Never try to repair this robot without the necessary knowledge on all its inner working,
please contact your local dealership technical support hotline when needed. This robot
is a precise system and changes that would seem minors could be the cause of serious
accident, even in some cases fatal. Thank you for coming into contact with
experimented technicians.
2. Any modification made to this robot can cause serious repercussions, and are made with
you sole responsibility, in no case Rovibec can be held responsible for any of those
modifications, including the removal of certain parts like the « Test-Ground » detection
device.
3. For all repairs or for maintenance, please shut down every power sources to the robot
and electric rail if necessary. By power sources we mean to disconnect batteries AND
electric connection to the building.
4. Always wear gloves, a lot of parts on this robot can be sharp and cut, thus the
importance to protect hands, arms, and legs.
5. Some dirt, and some parts can break into sharp pieces that can be projected at you, you
should always wear protective eye glasses when attempting to repair this feeding robot.
6. This feeding robot should never be used if one of the collector shoes is undone or broke,
especially one of the ground rail. If one of the collector shoes is undone or broken,
please replace it immediately.
7. Never attempt unjam the conveyor or an auger if this robot is turned on, always
disconnect main power and batteries first.
8. Do not open the high voltage electric box (> 200V) if the electric rail is powered.
Please contact your local dealer in case of any problem
Thank you for considering those simple rules, it could save your life.
When your robot is built, after the tests, the batteries are disconnected. Before anything else, you
should connect the batteries and male sure the system is in working order. When the power is
connected, start the programmable logic controller (PLC) by turning on the yellow (ON/OFF)
switch, it’s located in the compartment where all the electric components are installed. Once
turned on, the screen should turn on, and if the system is powered by the rail, the charger should
turn on.
When the system is powered on, or after an alarm, the diagnostic mode is engaged. This mode
warns the user about the possible cause of the system failure.
When pressing “Stop”, the system will go to the main menu. At this moment, it’s not in
automatic mode no more and is set to initial conditions. When it’s started again, it will start a
new round, without the values precalculated. We usually choose this option when changes are
needed to be made in the program, or if an important alarm occurred.
When pressing “Restart”, then system go into “restart” mode.
This mode allows the user to restart the system in a known state after an alarm or after a shut
down. It’s possible to relocate the system on the rail in this mode. If the correct key number,
round step, actual command, and loading round are correct, then the system go back into
« Automatic » mode when you press the “start” button. When pressing the “stop” button, the
system goes back into “Initial Conditions” mode.
In this mode, the system executes programmed start automatically at the specified time. The user
can manually start a programmed round in advance by pressing the « Start » button when the
system is waiting. When the system is running, it’s possible to manually pause it by pressing the
“start” button, the robot will come to a halt when the current action is over, and will go into
“restart” mode. If the user pushes the Rovibec Logo, the system goes into “programming” mode.
Feeding Curves
#D1 : Number of days before reaching the
first target
Target 1 : Quantity to reach.
Flat : Number of days of the « flat » part of
the curves.
#D2 : Number of days before reaching the
second target
Target 2 : Quantity to reach.
Cumulative (animal)
Allow to see the quantity of food given to an
animal since the last reset (Zero).
If the start key and the stop key are the same,
the system will stay stationary while it’s
pouring.
The “+” and “-” buttons allow the user to select which hour to program.
ROV : The user selects the rounds to execute, which compartments used to feed and the groups
to feed.
DEC (SR, DP or HD) : The user select which compartments used to feed and the silo to use for
the loading process. Then, for the selected starting time, he must click on the “Round/Gr.” button
to open the page that allow the user to select the round to execute and the group to be fed. This
operation must be done for all the Starting hours.
Commands
The different available commands are as follow:
Command : Go to key
Attribute : Destination key’s number
Function : The robot will move in the direction of the selected key.
Command : Speed
Attribute : Maximum speed percentage (30-100)
Function : Select the cruising speed of the robot, selected in percentage of the maximum speed.
This value should never be set under 30% of the maximum speed. 100% is the
maximum speed available.
Command : Go to key
Attribute : Destination key’s number
Function : The robot will move in the direction of the selected key.
Loading/Unloading.
DEC SR and DP only
Loading Outflow : Used when a silo is
loading the robot, it’s used to detect if there is
a food input. If the flow of the silo is smaller
than the programmed loading flow, an alarm
is set, and the robot stops the loading process.
Unloading Outflow : Used for park feeding.
Feeding Outflow : Used for individual
feeding.
Maximum Loading 1 : It’s the maximum
load the robot will take in the first
compartment on the first loading step
Maximum Loading 2 : It’s the maximum
load the robot will take in the first
compartment on the other steps.
Maximum Quantity Comp. #1 : It’s the maximum load a user can set for the first compartment
when programming an animal.
ROV
DEC SR and DP
Stabilization Time : delay before starting the feeding process after a stop (ROV), delay before
resetting the scale for loading or feeding (DEC).
Compartment Delay : Delay before starting the TOP-Dress compartment after the feeding
process started.
Silage Loading : how the food is distributed into the first compartment (DEC SR only)
Door Opening (sec) : time delay of the door opening for each group (DEC DP)
Delay between 2 keys : Maximum time allowed between two keys.
Key reading relay (OLD key system) : Delay allowing the robot to stop a bit further on the
key.
Bumper Delay : time that the system move forward or reverses when a bumper hit an obstacle.
(Please note that there is a certain delay before the system detect an obstacle, to prevent false
alarms)
Mechanical Delay : Delay used for the detection of a beater jam.
Conveyor Delay : Delay used for the detection of a conveyor jam.
High level sensor : Delay before starting to go forward when loading a compartment.
Move forward after loading : Delay when the robot goes forward after a loading operation.
(Silos or compartments).
Wait after loading : Delay when the robot waits before going forward after a loading operation.
(Silos or compartments).
Stop Unloading : Delay for the feeding auger or the conveyor to stop after feeding. (left or right)
Output types: Normal (Old generation), or PWM (New generation) outputs. WARNING! This
value must not be changed, password protected. If the wrong value is set, some damages may
occur.
Data Saving : Allow the user to save the Data from his system to a “Compact-Flash” card.
Robot : Used by Rovibec only.
Data Saving.
Save : Data is copied from the robot to the memory card. This doesn’t
change how the robot works
Load : Data is copied from the memory card to the robot. WARNING!
All changes since the last backup will be lost.
Quit : Return to the previous menu.
Robot Activation.
ROV
(Inputs with OLD key system) (Inputs with NEW key system)
Allow the user to manually move the robot, or to set its position on the rail.
To set the robot on a key : input the key number then push “relocate”.
To move the robot at a key : input the key where you want the robot to go, then push the “Move”
button.
Comp. Loading.
- Verify fuses F9 and F10 on your robot. If those fuses blow up frequently, or instantly,
please contact your local dealer for a system check-up.
- Verify if the electric rail is powered, or of the battery charger for battery systems, and
make sure that the electrical contact is clean and in working order. Warning! The
electric rail is powered with high voltage (>200V) and should never be touched, or
worked on without necessary training. Please contact your local dealer if you have
any doubts about your electric rail.
- Verify the battery voltage, it must be of at least 22V, if the voltage is lower of 22V,
check charger fuses and breaker. Then push on the “charger” relay and check if the
PLC starts up. If the PLC starts, the charger is in working order. If this problem
occurs frequently, it’s possible that you should replace your batteries. A power outage
could cause this problem, especially if it lasted a long while.
- For DEC : check if the hydraulic pump starts, and if you have fluid pressure,
otherwise check the breaker and the overload. You can also check if the “yellow”
light turn on on the hydraulic valves when you manually press the relays Forward and
Reverse.
- Check the bumpers, clean them if needed, a jammed bumper won’t allow the robot to
move.
- Try to start it manually by pressing the green “Start” button, if it starts correctly then
everything should be fine now.
- Check if the next start is not scheduled for tomorrow, the starting hour should be
greater then the current time, otherwise the robot won’t start on it’s own.
- Verify if it don’t goes directly to the next day when you place it at the first starting
hour, if it’s the case, please consult the “My robot skips starting hours” question.
- If after those tests you still encounter the problem, please contact your local dealer.
- Verify that the PLC is not in “alarm” mode (Red light in the front of the PLC), if it’s
the case, please contact your local dealer.
- If after all these tests you still have a problem, please contact your local dealer.
- Check if the auger, or the loading conveyor works as it should, if it doesn’t start every
time, check if the rail limit switch is properly aligned. If the Limit switch is not
activated every time, clean the rail to prevent the robot from sliding, you can also
make sure that in the round the robot always get to the key from the same direction,
the one where the robot has the most success rate for activating the limit switch. Try
relocating the key if nothing else seems to work
- Verify that the flow is high enough, and adjust the parameters “Loading outflow” to
make sure that the system is not over sensitive. To reduce sensitivity, raise both
values proportionally, kilos and time, for example, double them both. Then if it’s still
too sensitive, reduce the weight value a little bit.
- Verify if there’s no dirt inside the bumper switches. Check if the bumper don’t get
stuck.
- Please confirm that no animals have the bad habit to stop the robot when it comes.
- Check that the conveyor, or the auger, dump food far enough from the robot, and that
there’s no food pushing against the bumpers.
- Verify if there’s no dirt inside the bumper switches. Check if the bumper don’t get
stuck.
- Please confirm that no animals have the bad habit to stop the robot when it comes.
- Check that the conveyor, or the auger, dump food far enough from the robot, and that
there’s no food pushing against the bumpers.
- Check the calibration of the feed type, this system was designed to be used in
kilograms, but can be used in pounds. You must convert the ounces into hundredths
of a pound. Using this system in kilograms is strongly suggested.
- Make sure that the relay controlling the auger of this feed type doesn’t get stuck
longer than the command sent by the PLC, otherwise replace the relay.
- Check if the 2-sided auger/conveyor delay is long enough, especially if the speed is
not set to the maximum. Also make sure that the target correction is properly set
and/or is set to automatic.
- Make sure that the scale stabilisation delay is high enough, and if the scale is not
fluctuating too much while loading.
My robot show a blue screen named « there’s been an error in macro execution » :
- This error is usually caused by a bad serial connection between the scale and the
screen. Check if the cable is properly connected to the screen, and restart the system.
If the problem reoccur frequently, please contact your local dealer.
The alarm light is still flashing, even when the robot is not into alarm mode :
- The robot didn’t have enough food while it was feeding your cattle, please make sure
that you’re a loading enough food for all the group. If not, please add another “Load
Compartment 1” command into the rounds. (Make sure that there is still food in the
robot when it goes to reload.)
For any other question, or to give us your opinion, please contact your local dealer.