Professional Documents
Culture Documents
1
Agenda
Time Topic Speaker
7:30 Continental Breakfast
8:00 Welcome and Review Process, Panel Chair & NRC
Staff
8:15 NASA Capability Roadmap Activity Vicki Regenie, NASA
8:30 15.0 Systems Engineering Cost/Risk Analysis Overview Stephen Cavanaugh, NASA
-Sub-Team Presentations-
9:00 15.1 Systems Engineering Dr. Alan Wilhite, Georgia
Tech
- Break -
11:15 15.2 Life Cycle Costing Dr. David Bearden,
Aerospace Corporation
12:00 – Lunch –
12:45 15.3 Risk Management Theodore Hammer, NASA
1:30 15.4 Safety and Reliability Analysis Dr. Homayoon Dezfuli, NASA
2:15 Concluding Summary Stephen Cavanaugh, NASA
- Break -
3:00 Open Discussion NRC Panel
2
SE Capability Roadmap Team
Co-Chairs
NASA: Stephen Cavanaugh, LaRC
External: Dr. Alan Wilhite, Georgia Tech
Team Members
Government Industry Academia
Dr. Michael Gilbert, LaRC Dr. David Bearden, Aerospace Dr. Alan Wilhite, Georgia Tech
Theodore Hammer, HQ Dr. Leonard Brownlow, Aerospace
Dr. Homayoon Dezfuli, HQ Gaspare Maggio, SAIC
Stephen Creech, MSFC Steven Froncillo, SAIC
Phil Napala, HQ
CAPT Daven Madsen, Navy/NSSO
Dr. Steve Meier, NRO
Richard Westermeyer, Navy/NSSO
Consultants Coordinators
Stephen Kapurch, HQ Directorate: Vicky Hwa, HQ Technical
David Graham, HQ Doug Craig, HQ Integration
Dale Thomas, MSFC Betsy Park, HQ Integration
Stephen Prusha, JPL APIO: Victoria Regenie, DFRC
Chuck Wiesbin, JPL
Ron Moyer, HQ
3
Capability Definitions
Lead: Dr. Alan Wilhite/GT Lead: Dr. Dave Bearden Lead: Ted Hammer/HQ Lead: Dr. Homayoon Dezfuli/HQ
/Aerospace
Prepare for
Engineering Tools Risk Management
System Safety
15.1.1 15.2.1 15.3.1 15.4.1
Identify &
Support Skills Analyze Risks
System Reliability
15.1.2 15.2.2 15.3.2 15.4.2
Project
Management
15.1.4
This Capability Roadmap scope does not include performing the integration of all
fifteen Capability Roadmaps. Roadmap coordinators (MD, Center, & APIO)
comprise the Integration Team and facilitate the integration process by capturing
Roadmap data and dependencies and documenting in relational database tool.
5
Need for Systems Engineering
• The President has challenged NASA to undertake
exploration of the solar system
• In the face of tight budgets and mission risks, it is critical
that these missions be executed flawlessly
– Requires sound approach to Systems Engineering
• Tools, methods, processes
§ Continuous improvement
• Best of industry and government
• Standard processes
§ All centers
§ All missions
§ All programs/projects
• System Engineering must be a “value added proposition”
not an overhead burden
– Consistent with the spirit of CAIB Recommendation
NASA’s new vision requires, more than ever, excellence in an
integrated systems engineering cost/risk analysis capability
6
Four Systems Engineering
Essentials
1st – Processes & Concepts 4th – How well organization
(What) implements and supports the
framework with:
• Policies & Procedures
• Process Improvement
Capability • Human Resources
• Training
• Milestone & Decision Gate
Review Criteria
• Management of Quality
3rd - Workforce
(Who)
7
Complexity is a Major Issue
• Systems-of-Systems are Complex
– As More Systems Are Added, the
Interfaces Grow in a Non-Linear
Fashion
– Many of the Existing Systems Are
Old and Not Built for These Interfaces
– Conflicting or Missing Interface Standards
Make It Hard to Define Interface Interactions
04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
Vision • CEV Init Flt • 1st Unmanned • 1st Crewed • 1st Human
• 1st Launch Lunar CEV Flt CEV Flt Moon Mission
Robotic Orbiter
Spiral 2
Program
Requirements A B Initiation C IOC
2020)
Tech Maturation for
Spiral Insertion
Mars
Spiral nth?
(2020+)
B C
Critical Milestones System System
during System Integration Non-advocacy Reviews
and Demonstration
Integration Demonstration
Design
Independent Cost Reviews
(Notional Only) SRR SFR PDR CDR Readiness Review
Why is this Capability important?
September 21, 2004 Letter from the National Academies
“The demand for experienced systems engineers, who can function credibly in
a system-of-systems environment, is particularly acute”.
• Limitations of Assessment
– Budget limitations keep team small and limited in scope
– QFD assessment limited to team size – small sample of NASA
– Assessment more Qualitative vs. Quantitative
13
Capability Readiness Rating for
process, tools, and skills
Team Gap Assessment APIO Capability Readiness Levels
Capability Operational
7 Readiness
Integrated Capability
Minor or No Gap 6 Demonstrated in an Operational
Environment
Integrated Capability Demonstrated
5 in a Relevant Environment
Integrated Capability Demonstrated
4 in a Laboratory Environment
Significant Gap Sub-Capabilities* Demonstrated
3 in a Relevant Environment
Sub-Capabilities* Demonstrated
2 in a Laboratory Environment
Critical Gap Concept of Use Defined, Capability,
1 Constituent Sub-capabilities* and
Requirements Specified
Capability readiness rating assignments are intended for future exploration missions and as
such they should not be interpreted as capability ratings to perform the current missions.
14
Capability Team 15: Systems Engineering
Top Level Capability Roadmap
2008 CEV 2011James 2013 Comet Surface 2015 Prepare for Human
Key Assumptions: Webb Sample Return Lunar Missions
Initial Flight
Exploration &
Science
Agency-wide LCC Continuous Cost Integrated Life Cycle Life Cycle Cost linked to
15.2 Life Cycle Cost Models & Process Risk Management Cost Models Project Management
15
Capability Team 15: Systems Engineering Top
Level Capability Roadmap
Key Assumptions: 2018 Deep Drill & Completed 2025 Extended Lunar Capability 2030 Prepare for
Exploration & Initial Human Landing & Life Finder Telescope Human Mars Mission
Science
16
Future State Required to Meet
NASA Exploration Vision
• Process (What) – Need a common process for Systems
Engineering, Cost, Risk and Safety. NASA Policy
Requirements, guidelines and handbooks for this Capability
need to be developed along with a need for an audible
process.
• Tools (How) – Need a standardized approach for Systems
Analysis. This includes a framework for advanced tools.
• People (Who) – Need qualified personnel. Training & Education
programs including certification tied to job criteria and
performance standards.
“An immediate transformation imperative for all programs
is to focus more attention on the application of Systems
Engineering principles and practices throughout the
system life cycle”
USAF Chief of Acquisition Memo, “Incentivizing Contractors for Better
Systems Engineering, 9 Apr 03
17
Capability 15.1 Systems Engineering
Presenter:
Dr. Alan Wilhite
18
Benefits of Systems Engineering
19
Systems Engineering and Integration
Systems Management
Requirements,
Requirements flowdown, Planning,
Interfaces and Integration Development,
Performance, Production,
Specifications, Systems Operations,
Verification and Validation Decision Analysis and Criteria,
Technical Risk, Engineering
Cost and Schedule Risk
Cost And Integration
Engineering Program/Project
and Analysis Technology Selection,
Management
Performance trades
Requirements trades
Min Performance Criteria,
Investment Strategy,
Best System,
Verification and Validation,
Technical Risk
20
The Systems Engineering Process
(Ref. Mil STD 499B)
Process Input
• Customer Needs/Objectives/
Requirements
- Missions
- Measures of Effectiveness
Requirements Analysis System Analysis
- Environments
- Constraints
• Analyze Missions & Environments & Control
• Identify Functional Requirements (Balance)
• Technology Base
• Define/Refine Performance & Design
• Output Requirements from Prior
Constraint Requirement
Development Effort
• Trade-Off Studies
• Program Decision Requirements
• Requirements Applied Through
Requirement Loop • Effectiveness Analysis
• Risk Management
Specifications and Standards Functional Analysis/Allocation • Configuration Management
• Decompose to Lower-Level Functions • Interface Management
• Allocate Performance & Other Limiting Requirements to • Performance Measurement
All Functional Levels - SEMS
• Define/Refine Functional Interfaces (Internal/External) - TPM
• Define/Refine/Integrate Functional Architecture - Technical Reviews
Design Loop
Synthesis
• Transform Architectures (Functional to Physical)
• Define Alternative System Concepts, Configuration
Verification
Items & System Elements
• Select Preferred Product & Process Solutions
• Define/Refine Physical Interfaces (Internal/External)
Related Terms:
Customer = Organization responsible for Primary Functions Process Output
Primary Functions = Development, Production/Construction, Verification, • Development Level Dependant
Deployment, Operations, Support Training, Disposal - Decision Data Base
Systems Elements = Hardware, Software, Personnel, Facilities, Data, Material, - System/Configuration Item
Services, Techniques Architecture
- Specification & Baseline
21
Scope of SE Standards
CMMI/SE
IEEE 1220 Application &
Management of the SE Process
ANSI/EIA 632
Level of Detail
ISO/IEC 15288
System Life Cycle Processes
MIL-STD-499B *
Systems Engineering
Breadth of Scope
* Mil-Std-499C has more detail (similar to 15288) than Mil-Std
499B and has more breadth (similar to IEEE 1220)
22
Capability Maturity Model Integration
CMMI
Process Project
Engineering Support
Management Management
• Organizational Process Focus • Project Planning • Requirements Management • Configuration Mgmt.
• Organizational Process • Project Monitoring and • Requirements Development • Process and Product
Definition Control • Technical Solution • Quality Assurance
• Organizational Training • Supplier Agreement Mgmt. • Product Integration • Measurement &
• Organizational Process • Integrated Project Mgmt. • Verification Analysis
Performance • Integrated Supplier Management • Validation • Decision Analysis and
• Organizational Innovation • Risk Management Resolution
and Deployment • Quantitative Project Mgmt. • Causal Analysis and
• Integrated Teaming Resolution
• Organizational
Environment for
Integration
25
SE Capability Team Assessment
Integrated rollup
of Importance and
Present Capability
Critical Gap
Significant Gap
No or Minor Gap
26
Detail of Capability Assessment
(Top 10% out of 187 processes)
Establish Ev aluation Criteria
Selec t Solutions
Evaluate A lternatives
Es tablish Estimates
Identif y Incons istenc ies betw een Project Work and Requirements
0 10 20 30 40 50 60 70 80 90
27
Other Identified SE Capability Gaps
Experienced SE Personnel
Standard Process/Process Improvement
Facilitate Advanced Technology 4
Refs.
- NRC SE&I Study, 2004
- NASA SE Workshop, 2005 Critical Gap
Significant Gap
No or Minor Gap
28
Quagmire of SE Standards
ISO/IEC ISO/IEC
12207:1995 15504:2003
MIL-STD- MIL-STD-
MIL-STD- MIL-STD- 499B:1994 499C:200?
499:1969 499A:1974 Not Draft
Released ISO/IEC
INCOSE, DAU, Et Al 19760:2003
Instructions/ Guide ISO/IEC
Handbooks/ ISO/IEC 24748:200?
Sec Perry
Manuals/ Guides 15288:2002 15288/12207
Letter
Jan 1994
EIA-
EIA/IS- EIA- 632:200?
632:1994 632:1999 Update
Interim NAVAIR
Systems
Engineering
IEEE 1220: Guide:2002 ISO/IEC/IEEE
IEEE 1220: IEEE 1220:
1994 1220:200?
1998 2005
Trial Use (Fast Track)
INCOSE
SE-CAM EIA/IS-
1994 731:1999 NDIA/SEI: NDIA/SEI:
SEI/EPIC
SE CMM SE-CM CMMI SE CMMI SE
SEI; SWCMM 1995 2002 200?
NDIA/SEI: Ver 1.1 Ver 2
1993
CMMI SW
2000
29
Scope of SE Standards
CMMI/SE
IEEE 1220 Application &
Management of the SE Process
ANSI/EIA 632
Level of Detail
ISO/IEC 15288
System Life Cycle Processes
MIL-STD-499B *
Systems Engineering
Breadth of Scope
* Mil-Std-499C has more detail (similar to 15288) than Mil-Std
499B and has more breadth (similar to IEEE 1220)
Ref: Lake Briefing at February 2005 Ft Belvoir NASA Chief Engineer Workshop
30
CMMI Recommended Maturation Path
Team
ML CL1 CL2 CL3 CL4 CL5 Assessment
REQUIREMENTS MANAGEMENT 2
MEASUREMENT AND ANALYSIS 2
PROJECT MONITORING AND CONTROL 2 Maturity
PROJECT PLANNING 2 Level
PROCESS AND PRODUCT QUALITY ASSURANCE 2 2
SUPPLIER AGREEMENT MANAGEMENT 2
CONFIGURATION MANAGEMENT 2
DECISION ANALYSIS AND RESOLUTION 3
PRODUCT INTEGRATION 3
REQUIREMENTS DEVELOPMENT 3
TECHNICAL SOLUTION 3 Maturity
VALIDATION 3 Level 3
VERIFICATION 3
ORGANIZATIONAL PROCESS DEFINITION 3
ORGANIZATIONAL PROCESS FOCUS 3
INTEGRATED PROJECT MANAGEMENT FOR IPPD 3
RISK MANAGEMENT 3
INTEGRATED SUPPLIER MANAGEMENT 3
ORGANIZATIONAL TRAINING 3
INTEGRATED TEAMING 3
ORGANIZATIONAL ENVIRONMENT FOR INTEGRATION 3
ORGANIZATIONAL PROCESS PERFORMANCE 4 Maturity
QUANTITATIVE PROJECT MANAGEMENT 4 Level 4
ORGANIZATIONAL INNOVATION AND DEPLOYMENT 5 Maturity
CAUSAL ANALYSIS AND RESOLUTION 5 Level 5
SE Gap Assessment also agrees with CMMI that Systems Engineering and
Program Management must be integrated for NASA
32
Enterprise Systems versus
Program Systems Engineering
Security
• End state well defined • Dynamic end state
• Engineered and developed • Systems-of-Systems
within a fixed budget evolves over time
and cost Tech
nica t • Subject to annual
• Well known schedule, l Optimal Cos
technical, and benefit budget revisions
Solution
baseline Space
• Facilitates Senior
• Often replaces a “legacy” O
Decision Makers
System pe • Priority often
c al ra
tio
• Priority often lit
i – Political
o na
– Technical/Security P l – Cost
– Operational – Operational
– Cost
– Political
– Security
– Technical
rise
– Process interfaces (HQ-Center, HQ-Contractor,
Center-Contractor) Tiers 2
rp
– System of Systems integration Procedures
Ente
– Can be tailored to specific directorate
Cen
• Tier 4: System Engineering Management Plans
– Technical program
r te
– Specific plans on SE implementation
– Engineering specialty integration Tier 4 - Project
– Specific tools and methods selected SE Plans for implementation
– Organizational and contract interfaces defined
34
System Engineering Processes
Assessment and Vision
Typical Today 5-Year Vision 10-year Vision 15-Year Vision
• national standard processes exist but • A systems engineering policy, • A collaborative / distributive • an expert system for systems
in a quagmire of interfaces guidelines, and implementation advanced engineering engineering exists to aid in the
strategies based on national environment for product life-cycle training and use of the validated
• NASA has a SE guideline (NASA standards and engineering and management has advanced engineering
SP-6105) that is only sporadically NASA/DoD/contractor best been developed based on system environment for complex systems-
followed practices has been developed engineer and management of-systems developments
processes for systems
• no NASA-wide policy on systems • Annual audits of NASA's systems development and workforce • Knowledge management has
engineering exists engineering process model training revolutionized the startup of new
ensures best practices are used programs with reuse of processes
• NASA, DoD, and contractor teams and distributed • Systems engineering, life-cycle and tools
use different processes and cost, risk, and safety have been
terminology • A systems engineering certification integrated for robust solutions of • All decisions are based on validated
program requiring continual complex systems-of-systems simulations and virtual and
education and training has been development surgical physical testing for
institutionalized performance, cost, safety,
• All NASA centers have achieved uncertainty, and risk (and
• A knowledge management system the top level of systems politics!!)
for capturing and reuse of best engineering maturity
practices and knowledge • a completed integrated international
repository for cost, reliability, • A certified (educated, trained, and organization is optimized for the
validated systems analyses and experienced) systems engineering collaborative distributed
simulations, software, and staff exists for engineering, environment
hardware has been initiated management, and decision
making
• A completely digital product life-
cycle management system for • the organization interfaces and
systems engineering and throughput is optimized through
management for program/project dynamic simulations
control has been developed
35
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
Skills (Workforce)
36
Systems Engineering
Architect/Specialist
37
US R&D Scientists and Engineers
• just-in-time personal/virtual
training and tutoring
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
42
Systems Engineering
Tools and Methods
43
Effect of Requirements Definition
Investment on Program Costs
200
GRO78
Target Cost Overrun, Percent
OMV
TDRSS PAY NOW
160 IRAS OR
Gali
HST PAY LATER
Process Output
• Development Level Dependant
Systems Analysis and - Decision Data Base
Simulation drive the entire - System/Configuration Item
Systems Engineering Process Architecture
- Specification & Baseline
45
Integrated Systems Engineering
and Life-Cycle Management
System of System Management
Planning Assessment Control
Systems
Process Process Process
of
Systems
Acquisition & Supply
SE Processes
Supply Acquisition
Process Process
g ra ted
Pro Inte
ess
System of System Design Life duct Proc ct
Requirements Definition Solution Definition Man -Cycle Prod ent
u
Process Process
age lopm
men D e ve
t
Systems Realizations
Implementation Transition to Use
Process Process
Sim se l s
Ma now
na led
B
ula d
Systems of Systems Operations
Mo
ge ge
a
Introduction Integration Planning Mission Ops
tio
Process Process Process Process me
de
nt
n
System of System Technical Evaluation
Systems Requirements System SOS SOS
Analysis Validation Verification Validation Performance
Process Process Process Process Process
Product Life Cycle Engineering
46
and Management Focus
Integrated Product Process Development
– Customer Focus
– Concurrent Development of Products and Processes
– Early and Continuous Life Cycle Planning
– Maximize Flexibility for Optimization
– Use of Contractor Unique Approaches
– Encourage Robust Design and Improved Process Capability
– Event Driven Scheduling
– Multidisciplinary Teamwork
– Empowerment
– Seamless Management Tools
– Proactive Identification and Management of Risk
47
Product Lifecycle Management (PLM)
Stakeholders Contractors
Management Engineering
48
Simulation Based Systems Engineering
Other
System
Conceptual Development
CG47
DDG51CG47
DDG51
DD963
DD963
PLAT
SIG/
KINE
SENS 4
2 SENS 3
C
SENS 2
SENS 1
COMMS
DATA
FUSION Functional Design
Top Level System
Distributed
ADVANCED SENSORS AND WEAPONS
Requirements
Simulation ADVANCED PLATFORMS
MNS
SYSTEM Framework
CONCEPTS
ORD
System Info
Distributed
Repository
REQ
SPEC
Logical
Information System
Structural / HME
CONCEPTUAL
Info
Repository Physical & Info
Repository
REQ Logical
SPEC Structural / HME
System Info
Cost, Schedule &
Program Management
Repository
REQ
SPEC
Logical Structural / HME
CONCEPTUAL
Other
DRIVERS
PHASE
Concept
Exploration &
Definition
Demonstration /
Validation
Engineering
Manufacturing
& Development
1000
Production &
Deployment
MGMT
Upgrade
and
Replace
nt System
100
10
Operations, Engineering
Jan Apr Jul Oct
<---
-CO
NT
RA
CT
Fully Integrate Total NASA/Industry
Systems Engineering and Management 50
Systems Engineering Tools and Gaps
Engineering Discipline Tools - Mostly very good for detailed analysis; however
needs standards for multidisciplinary integration
for design and speed increases for optimization
and uncertainty analyses.
Specialty Engineering ("ilities") Tools - Little confidence in prediction of causal
relationships for reliability, maintainability,
supportability, operability, availability, safety, etc.
l Risk Simulations
52
Integrated Decision-Making
Performance
Measures
(Quantities of
Interest to
TECHNICAL RISK Decision-Maker)
I A 30
A B C D E 25
20
E 15
10
5
Key
LOC Uncertainties
INTEGRATION OF FM EFFECT CR
QUALITATIVE AND
Device A
QUANTITATIVE SYSTEM Fails
Loss of X 1
53
Apollo Decision FOM Matrix (1962)
Growth Potential
Delivery Costs
Average Cost (1970-1979)
Probability of Crew Loss
of
CM+LEM (H.E. Return)
(Number of Personnel)
Performance
Probability of Success
Costs
on First Attempt - %
Lunar Man-year
90% Probability
Success
Probability
Performance
Safety
millions
millions
millions
1976
R&D
Critical Development
lbs
Problem Areas
R&D
on
54
Roadmap to Affordability Through
Robust Design Simulation
INNOVATION
INNOVATION INNOVATION FOCUS
FOCUS TOMORROW
TODAY
Tomorrow's savings
57
Rapid (Virtual and Real) Prototyping
• Analysis of Alternatives
• Reconfigurable Designs
• Real/Virtual Integration
• Human/Machine Performance
VIRTUAL PHYSICAL
INTELLECTUAL REAL
PROPERTY OPERATIONS
59
SBSE Integration with Systems Engineering
• Design is
Authored as
Models
Validated in
• Simulation Simulation
Verifies the
Design Progressive Model
Detail
Complete Product
• Physical Test Model
Verifies the
Simulation
Better Decisions /
Shorter Development Times
60
Virtual Simulation to Keep and
Reuse Workforce Knowledge
Thermal Structures
Analysis Data Management
Science PI
Payload Ground
Mission Analysis Processing Operations
EVA
Crew Systems 63
Modeling Management Structure
For STS Logistics, Management and Planning ~70%
CM McCleskey/NASA KSC
64
Organizational Simulation
65
Systems Engineering Tools and Methods
Assessment and Vision
Steps in the Design and Typical Today 5-Year Vision 10-year Vision 15-Year Vision
Development of Products
and Processes
1. Mission Requirements • traditional systems • establishment of NASA-wide • integrated systems • all life-cycle engineering
Analysis/Product System engineering methods / non- policy and guidelines for engineering and management functions are seamlessly
Strategy standard application across systems engineering systems for technical and integrated for system design,
NASA programmatic risk development, manufacture, and
• high-level systems engineering • integrated life-cycle analysis operation
analysis • little integration and reuse of tools for system and • validated life-cycle simulation
engineering analyses requirements trades for of all mission requirements • all mission and enterprise
• stakeholder/mission acquisition requirements can be traded
requirements definition • late trades of requirements • seamless transitioning of with functional and physical
versus system specs, technical simulations to models for the systems of
performance, and cost management and control systems environment
simulation
• complete emersion of
stakeholder in the
• systems of systems design/requirements process
requirements are understood
and validated
2. Product Specification • competitive comparisons • complete linkage of customer • knowledge base for • reliable “batch of one”
requirements, functional construction of systems methods for unique products
• product strategy • projections of future products requirements, physical analyses for a proposal with a
architecture, and operational "selected" level risk • product created on demand
• voice of the customer • interviews and focus groups of requirements
customers and others • reliable specifications even for • ability to write in preferences
• environmental and other • virtual prototypes for first-of-a-kind products and requests
regulatory requirements • demonstrations specification validation
• systems of systems impact of • maximum reuse of hardware,
• planned product specification • output is written • strategic decision models and specifications are known software, infrastructure, and
documentation analyses based on uncertainty knowledge for the enterprise
and risk
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000 66
Systems Engineering Tools and Methods
Assessment and Vision
Steps in the Design and Typical Today 5-Year Vision 10-year Vision 15-Year Vision
Development of Products
and Processes
3. Concept Development • iterative, largely manual, • integrated, predictive life- • complete life-cycle Steps 3, 4, and 5
bottom-up, non-optimized cycle cost and profitability optimizations trading combined
• target setting models safety, performance, life-
• expert opinion for concept cycle cost, • concept is optimized to
• brainstorming on product initiation • optimization of shared technical/performance risk, meet mission and
and process alternatives resources and schedule enterprise requirements
• rules of thumb (hardware, software, and
• development of product • better models of cost and • full automation of knowledge reuse known)
and process concepts • innovation relies on "ilities" for concept trades subsystem and component
experienced practitioners with customer requirements tracking and trade-offs - sensitivities, robustness,
uncertainties are
• collaborative engineering automatically generated for
environment for complete decision analysis
enterprise participation in
engineering and • expert system generates
management with alternatives
contractors
• optimized, top-down
• virtual prototyping for concept development
manufacturing, integration, process
testing, ground and fight
operations • automatic analytical
evaluation of all product
and process attributes
(including risk and
uncertainty)
• global collaborative
engineering environment67
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
Systems Engineering Tools and Methods
Assessment and Vision
Steps in the Design and Typical Today 5-Year Vision 10-year Vision 15-Year Vision
Development of Products
and Processes
4. Preliminary Product • iterative, largely manual, • rapid iteration of product • some degree of iteration • single-pass product and
and Process Design largely bottom-up, heuristic and process design implied, but guided by process design and
optimization capability concurrent evaluation with
• high-level definition of • derivations of existing • object-oriented models multifunction optimization
product and process designs scalable from macro to • analytical evaluation of all and automatic cascade to
designs micro levels attributes, 200 to 300 times next lower level of design
• progressive definition faster than current methods
• evaluation of product and • single interoperable data • automated generation of
process designs vs. targets • coarse definition, mostly set • integrated; single data details about component
manual from scratch source and subsystem design and
• high-level system trade- • automated process model manufacturing details from
offs • unequal levels of creation • full automation of high-level descriptions and
definition for new and subsystem and component desired attributes
reused parts • analytical evaluation of all tracking and trade-offs
attributes, including cost • single product life-cycle
• 20% of product and and producibility • virtual manufacturing data source
process attributes
evaluated analytically using • multifunctional
simplified models optimization
• reliance on physical
prototypes
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
68
Systems Engineering Tools and Methods
Assessment and Vision
Steps in the Design and Typical Today 5-Year Vision 10-year Vision 15-Year Vision
Development of Products
and Processes
5. Refinement and • detailed process and • distributed, collaborative • automatic configuration • automatic verification of
Verification of Detailed product definition mostly processes within NASA control and tracking of the system and processes
Product and Process manual and from scratch system and processes generated within the NASA
Designs • physical prototypes advanced engineering
• limited reuse of design essentially eliminated • distributed, collaborative environment
• development of designs geometries for new parts processes (NASA and
for components, • real-time sharing of contractors) • immersive design and
subsystems, and • analytical evaluation of design information evaluation environment
manufacturing processes one-third of product and • design advisors from the total NASA/
process attributes using contractor engineers,
• geometry creation detailed models • minimal, “surgical” testing managers, and decision
makers
• prediction and evaluation • some model sharing • no late trade-offs and no
of all product and process errors • international distributed,
attributes • reliance on physical collaborative processes
prototypes
• tracking and trade-offs of
subsystems and • attribute prediction and
components evaluation partially
automated, but not
integrated with design
evolution
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
69
Systems Engineering Tools and Methods
Assessment and Vision
Steps in the Design and Typical Today 5-Year Vision 10-year Vision 15-Year Vision
Development of Products
and Processes
6. System Prototype • analytical evaluation required • integrated database for • complete virtual prototyping of • validated virtual models -
Development for more than half of all product development of rapid system, systems, limited experiments required
attributes prototypes manufacturing, integration,
• experimental refinement of tests, and operations
product attributes that do not • real and virtual prototypes • virtual prototypes becoming
meet targets available for form, fit, and the norm for NASA
function demonstrations and
tests
7. Production, Testing, • virtual shop floor modeled • product life-cycle model used • all production hardware, • complete integrated virtual
Certification, and Delivery to integrate production with software, infrastructure, environment for supply chain,
• discrete event optimized resources, supply chain, workforce, and processes production, integration,
production flow workforce, and management developed and tested virtually verification, and validation
• on-line statistical process • products with 100% • complete supply chain • virtual design and
control quality—getting it right the first modeled and integrated with manufacturing process with
time production zero defects
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
70
Systems Engineering Tools and Methods
Assessment and Vision
Steps in the Design and Typical Today 5-Year Vision 10-year Vision 15-Year Vision
Development of Products
and Processes
8. Operation, Support, • sequential, historically based • consideration of • autonomous systems • autonomous systems
Decommissioning, and modeling approach remanufacturing in design
Disposal • operations driven supply chain • self-healing
• a lot of manual operations • limited autonomous systems fully modeled and managed
• self-disassembly
• simulation models based on • design for easy repair
operational processes • self-disposal
• design for disassembly
• improved automation of
support activities • design for reuse and
remanufacture
• supply chain modeled for
impacts on design
Adopted from: “Design in the New Millennium: Advanced Engineering Environments”, NRC 2000
71
Capability 15.1 Systems Engineering
Roadmap
2008 CEV 2011James 2013 Comet Surface 2015 Prepare for Human
Key Assumptions:
Initial Flight Webb Sample Return Lunar Missions
Exploration &
Science
72
Capability 15.1 Systems Engineering Roadmap
Key Assumptions: 2018 Deep Drill & Completed 2025 Extended Lunar Capability 2030 Prepare for
Exploration & Initial Human Landing & Life Finder Telescope Human Mars Mission
Science
Validated SE L5 PLM
Environment
73
Summary
• Systems Engineering in NASA needs to be
improved for large complex systems of systems
projects
Presenter:
Dr. David Bearden
75
What is a Life Cycle Cost (LCC)?
76
Benefits of the Life Cycle Cost
77
Cost Team Process
• Tools • Skills
– Primarily system level parametric – Limited formal cost training in
models with broad application academia
– Medium fidelity models for – Limited career path
development and operations
– Low fidelity requirements (Physics) • Process
based models for instruments – Program costs rolled up from
– High fidelity component models several models
limited in application – Costs validated through
comparison of bottom’s up to
– Immature technology development
parametric (top down)
capability
– Periodic intersection of cost
– Scattered, sparsely-populated estimation with project
databases deployed across centers development
and industry – Immature linkage to Schedule
– Databases with limited content, pre Analysis
full-cost accounting and not – Minimal understanding of
normalized relationship of LCC to mission risk
and safety
79
Maturity Level – State of the Practice for 15.2 Life
Cycle Cost
Critical Gap
Significant Gap
No or Minor Gap
Results indicate a strong need for Technology Maturation Cost Estimation Capabilities
80
Observations on Maturity
81
Requirements/Assumptions
for Life Cycle Cost
82
Elements of LCC Roadmap
• Tools
– One NASA Cost Engineering (ONCE) Database
– Technology Development Estimation Capability
– Integrated Cost, Risk, & Schedule Models
– Integrated Life Cycle Models with Improved Operations Models
– Requirements (Physics) based Models
– Economic Modeling
• Skills
– Continuous Development
– Formal Academic Education
• Process
– CADRe (Cost Analysis Data Requirement) feeds data to ONCE
– CCRM (Continuous Cost Risk Management)
– Standard WBS
– CAIG-like (Cost Analysis Improvement Group) implementation
83
Cost Estimating 5 Year Vision
• Improved database
– Representative Initiative: CADRe -> ONCE
– Remaining Gap: Better coordination and cooperation by data owners
(data sharing by centers/ involved parties), data availability is a long-
term problem
2008 CEV 2011James 2013 Comet Surface 2015 Prepare for Human
Key Assumptions: Webb Sample Return Lunar Missions
Initial Flight
Exploration &
Science
Training
15.2.2 Skills program Experienced Experienced Academic Offering
established team at HQ teams at Cost in SE Curriculum
CADRe & Continuous Cost Centers
Key Assumptions: 2018 Deep Drill & Completed 2025 Extended Lunar Capability 2030 Prepare for
Exploration & Initial Human Landing & Life Finder Telescope Human Mars Mission
Science
15.2.1 Tools Closed Economic Linked LCC Models for all Open Economic
based LCC phases of project based LCC models
models
87
Life Cycle Cost Goals
DATABASE
% of Programs w/ 50% 90% 100%
Complete CADRe
SKILLS
% Staff w/ Formal 50% 75% 90%
Training within
NASA
PROCESS
% Programs 30% 60% 90%
implementing full
CCRM process
88
Summary
89
Capability – 15.3 Risk Management
Presenter:
Theodore Hammer
90
Capability – Risk Management
91
Key Points/Benefits
93
Evaluation of Risk Management
State of the Practice
Risk Management
Mitigate Risks
Develop Risk Mitigation Plans
Implement Risk Mitigation Plans
Critical Gap
Significant Gap
No or Minor Gap
94
Gaps
• Prepare R
– Insufficient level of integration of risk management and risk
assessment with other capabilities
– Lack of regular collection of data to assess the level of compliance
and practice of risk management and assessment
– Limited skill, tools and process for in-depth identification of risk
sources
– Limited skill, tools and process for an integrated risk strategy
• Identify R
– Lack of standardization in risk management tools used
– Inconsistent level of skill and knowledge for Risk Management
practioners
– Insufficient application of quantitative techniques to identify risks, and
limited qualitative assessment skills
– Insufficient skills and tools for a consistent approach to monitoring,
tracking, control/feedback and communication (e.g., external) of risks
• Mitigate Y
– Limited skill and tools for mitigation planning
– Limited skill, tools and process for the implementation of mitigation
activities
95
Requirements/Assumptions
for 15.3 Risk Management
• Key Assumption is capability to support key milestones must be in
place 5 years prior:
– 2011 James Webb Telescope
– 2015 Prepare for Human Lunar Missions
– 2018 Initial Human Lunar Landings
– 2025 Extended Lunar Capability
– 2030 Prepare for Human Mars Mission
• Requirements and assumptions for increased risk management
capabilities
– Increased complexity of systems
– Increased inter-dependency of complex systems
– Distributed implementing organizations
– Environment uncertainty
– Longer mission durations/complex logistics requirements
– Tougher science requirements
– Challenge of implementation and verification of advanced instrument
technology (e.g., increased detector sensitivity)
– Increase future IT capabilities at lower costs
96
End States
FY 2010 Lunar Support
• Prepare
– Change process and skills to effect integration of risk management
– Regular collection of self assessment data
– Institute skills, tools and process for:
• In-depth identification of risk sources
• Integrated risk strategies
• Identify
– Standardize risk management tools used
– Define skills/knowledge criteria for risk practioners; conduct training
• Including quantitative techniques
– Institute skills, tools: Monitoring, tracking, control/feedback and
communication (e.g., external) of risks
• Mitigate
– Institute skill and tools for mitigation planning
– Institute skill, tools and process for the implementation of mitigation
activities
97
Top Level Objective of RM 2009
End State
Risk-informed Decision-making
(Integrated Consideration of all Performance Measures and Deliberation)
Performance
Measures
(Quantities of
Interest to
TECHNICAL RISK Decision-Maker)
I A B C D E A 30
25
20
E 15
10
5
Key
LOC Uncertainties
INTEGRATION OF FM EFFECT CR
QUALITATIVE AND
Device A
QUANTITATIVE SYSTEM Fails
Loss of X 1
98
End States (Continued)
• Prepare
– Improved risk source identification; expanded to include
routine operational environment challenges
– Risk sensitivity analysis for interdependent complex systems
• Identify
– Simulation-based risk identification
– Increased depth and fidelity of quantitative techniques
– Improved risk communication, including risk uncertainties
• Mitigate
– Integration of mitigation activities into project schedules
99
End States (Continued)
• Prepare
– Risk sensitivity analysis techniques for interdependent
systems
– Improved risk source identification; plans for expanded
extended lunar operational environment challenges
• Identify
– Predictive risk capability and tools
– Interactive risk identification; knowledge based providing a
connection to risk decisions made in the past
• Mitigate
– Capture of risk mitigation successes/failures to predict
mitigation approach probability
10
End States (Continued)
• Prepare
– Improved risk sensitivity analysis techniques for
interdependent complex systems
– Improved risk source identification; plans for
expanded Mars operational environment
challenges
• Identify
– Improved predictive risk capability and tools
11
Capability 15.3 Risk Management Roadmap
2008 CEV 2011James 2013 Comet Surface 2015 Prepare for Human
Key Assumptions: Webb Sample Return Lunar Missions
Initial Flight
Exploration &
Science
Standardized Risk
15.3.2 Identify Risk ID Tools
Tools Used Simulation Based Probabilistic/Sensitivity
Risk Identification Analysis Risk Identification
Developed
12
Capability 15.3 Risk Management Roadmap
Key Assumptions: 2018 Deep Drill & Completed 2025 Extended Lunar
2030 Prepare for Human
Exploration & Initial Human Landing Capability & Life Finder
Mars Mission
Science Telescope
15.3 Risk Management 15.3. Interdependent 15.3 Interactive Risk 15.3 Accurate Risk Analysis in
Risk Analysis Identification and Mitigation Uncertain Environments
Extra-terrestrial
15.3.1 Prepare operational environments
Interdependent Systems Interdependent System of
Risk analysis included in risk analysis
Systems Risk analysis
15.3.2 Identify
Interactive Risk
Identification Project-based Real-
Predictive tools/Processes time risk identification
and mitigation Accurate Risk
Analysis in Uncertain
15.3.3 Mitigate Generic Risk Environments
Mitigations data base
developed Interactive Risk
Identification and
Mitigation
13
Maturity Goals
RISK MANAGEMENT
2009 2015 2020 2025
Prepare for Risk Management
Change process and skills to effect integration of RM 6 7 7 7
Regular collection of self assessment data 1/YR 1/YR 1/YR 1/YR
Institute skills, tools and process 80% 100% 100% 100%
Improved risk source identification 6 7 7
Risk sensitivity analysis for interdependent complex systems 6 7 7
Sensitivity analysis techniques for interdependent complex systems 6 7
Improved risk source id; extended lunar operations 6 7
Improved risk source identification; expanded Mars ops 6
Mitigate Risks
Institute skills and tools for mitigation planning 6 7 7 7
Institute skill, tools and process for the implementation of mitigation activities 6 7 7
Integration of mitigation activities into project schedules 6 7 7
Capture of risk mitigation successes/failures to predict mitigation approach probability 6 7
14
Summary
16
Objectives of System Safety &
Reliability Analysis
• Evaluation and management of
– Safety risk
– Mission success
Independent
Meet States Laws Trend and Safety and Mission
Assessment and
and Regulations Precursor Analysis
Peer Review
Risk Management Safety and Mission
Risk Management
Transition of Inspection, Audit, &
Requirements into Review to Detect
Contracts Noncompliance
PREREQUISITE: A SAFETY CULTURE IN WHICH MISSION OBJECTIVES ARE CLEARLY STATED AND PROMOTES QUALITY
, ACCOUNTABILITY, COLLABORATION,
AND COMMUNICATION
18
Benefits of
Safety & Reliability Analysis
Severity
111
Current State-of-the-practice for
15.4 Safety & Reliability Analysis (Cont.)
112
CAIB Report Finding F7.4-4
(Volume I, page 193)
113
Current State-of-the-practice for 15.4
Safety & Reliability Analysis (Continued)
114
Requirements/Assumptions for
15.4 Safety & Reliability Analysis
115
Maturity Level – Capabilities
for 15.4 Safety & Reliability Analysis
Minor or No Gap
Significant Gap
Key:
Critical Gap
Text in red indicates a gap
116
Top-level Objective for FY10
15.4 Safety & Reliability Analysis
• Objective: Integration of qualitative and probabilistic
methods to support design evaluation
– Integrated qualitative and probabilistic methods are usually not
conducted until late in the system life-cycle
State-of-
practice
focuses at
this stage
System Operation
t
elec
wnS
n Do
esig
D Applying integrated system safety and
reliability analyses for assessment and trade-
off studies early in the design process to improve the
Initial
effectiveness of decision-making
Design
Space
117
Top-level Objective for FY10 15.4
Safety & Reliability Analysis (Continued)
Risk-informed Decision-making
(Integrated Consideration of all Performance Measures and Deliberation)
Performance
Measures
(Quantities of
Interest to
TECHNICAL RISK Decision-Maker)
I A B C D E A 30
25
20
E 15
10
5
FY10 Key
LOC Uncertainties
INTEGRATION OF FM EFFECT CR
QUALITATIVE AND
Device A
QUANTITATIVE SYSTEM Fails
Loss of X 1
118
Top-level Objective for FY10 15.4
Safety & Reliability Analysis (Continued)
Decision
Choose the most suitable option or
reduce uncertainty (do more research)
Assess the Impact of Each Decision Option on Performance Measures (Quantities of Interest
to Decision-maker)
Decision Options
119
FY15 Vision for 15.4
Safety & Reliability Analysis
• Safety, consistent with mission requirements, is designed into the
system in a timely and cost-effective manner
– Standardization of safety and reliability analyses and processes and their
integration with systems engineering process
– Ability to trade safety & reliability against performance, cost, design options,
diverse management paths
– Extend analysis philosophy to development stages of system design
– Developing risk acceptance process and criteria
– Ability to assess and quantify uncertainties
– Ability to perform trend and precursor analysis
– Systems knowledgeable safety experts
Mission Risk
Defining acceptable risk
regions specific to the
Safety Risk
program
Design Option 2
Design Option 1
Risk assessment of decision
Mission Risk
options
Assessment of uncertainties
Safety Risk
121
Example Integrated Future
Capability
Architecture Definition Failure Modeling
RTLS OMS
Pitchover
initiated Dump
RCS
Dump
Mission Profile
Probability Aggregation
PLOV =PICF*(1-RHCE)+PAIF*(1-PSIA)*(1-RLCE)
Operational Parameters
100%
90%
Engine Throttle Profile
60%
2nd stage
Outputs
50%
40%
30%
20%
10%
Loss-of-Mission (LOM) Probability Distribution
0%
0 200 400 600 800
t
0 ti = i t Time
P3
P4
P1 P2 P5 Prob.(End State) = P 1P2P3P4P5
Software BP
Pi ≡ Branch Probability
Source: UMD Presentation: April 04
124
15.4 Safety & Reliability Analysis
2008 CEV 2011James 2013 Comet Surface 2015 Prepare for Human
Key Assumptions: Webb Sample Return Lunar Missions
Initial Flight
Exploration &
Science
125
15.4 Safety & Reliability Analysis
Key Assumptions: 2018 Deep Drill & Completed 2025 Extended Lunar Capability 2030 Prepare for
Exploration & Initial Human Landing & Life Finder Telescope Human Mars Mission
Science
126
Concluding Summary
Presenter:
Stephen Cavanaugh
127
Capabilities Current State
Systems Engineering Life Cycle Costing
Risk Management
Skill Tool Process Safety & Reliability Analysis Skills Tools Processes
Prepare for Risk Management Risk and Safety Management
Risk Tradeoffs, Risk Acceptance and Risk Communication
Determine Risk Sources and Categories Appreciation and Quantification of Uncertainties
Define Risk Parameters Mishap Investigation
Establish a Risk Management Strategy Trend and Precursor Analysis
Dissemination of Lessons Learned
Identify and Analyze Risks Systems Safety
Identify Risks Qualitative Systems Safety Analysis (hardware, software, phenomenological, human)
Quantitative Quantitative Systems Safety Analysis (hardware, software, phenomenological, human)
Qualitative System Reliability
Evaluate, Categorize, and Prioritize Risks Reliability Prediction Models
Planning Reliability Database
Track/Control/Communicate
Critical Gap Minor or No Gap
Significant Gap
Mitigate Risks
Significant Gap Key:
Critical Gap
Develop Risk Mitigation Plans Text in red indicates a gap
Implement Risk Mitigation Plans No or Minor Gap
128
Systems Engineering Cost/Risk
Analysis Roadmap Metrics
129
Systems Engineering Cost/Risk
Analysis Roadmap Program Review
• Do the Capability Roadmaps provide a clear path way to
technology and capability development?
– Yes. All Roadmap sections address skills, tools (including
Database creation from which Models are developed to address
current gaps), and new process.
• Are technology maturity levels accurately conveyed and
used?
– Yes. CRL were assessed by the community, and programs
created to address areas with low level CRLs.
• Are proper metrics for measuring advancement of technical
maturity included?
– Yes. The development and performance metrics assigned are
appropriate to measure progress towards increasing the validity
of the discipline, and reflect current Government criticism.
• Do the Capability Roadmaps have connection point to each
other when appropriate?
– Yes. The capability is a discipline which connects to all other
roadmaps.
130
NASA Systems Engineering Cost/Risk
Analysis Roadmap Team Summary
• An active Senior Sponsor is absolutely essential due to the
complexity of future NASA Exploration missions
• Develop an Integrated organization of Systems Engineering, Cost,
Risk, & Safety
– Application needs to be strategic and tactical implementation
– Capability to integrate across Agency are currently uneven
• Develop a Systems Engineering, Cost, Risk and Safety
Professional Certification program to develop a qualified skill base
– Require SE certification level for all SE positions
– Require as a performance objective in personnel reviews
– Reward progress
• Establish an independent review process for each program that
provides a gate keeping processes to ensure project success
• Create a centralized archival database with best practices, skill
base, processes, and lessons learned
• Both part of the U.S. government with all the general rules,
regulations and procedures that entails
• Share a common industrial base
• Anticipate a large turn over of the workforce in the near future
• Funding constraints, including uncertainties from budget cuts
• Moving towards capabilities-based acquisition and evolutionary
development
• Increasing complexity with more system-of-systems and families-
of-systems
• Share some technology overlap
• Need a strong role of Systems Engineering Systems Engineering,
Cost, Risk and Safety within our programs to be successful
132
Next Steps/Forward Work
• Make changes to roadmaps based on NRC feedback
• Review and Assess all applicable Strategic Roadmaps and their
requirements for Systems Engineering capabilities
– Suggest possible opportunities for Strategic Roadmaps
• Make changes to roadmaps to ensure consistency with Strategic
Roadmaps requirements
– Additional metrics to determine if achievements will be reached
• Continue to work with other Capability roadmaps to ensure
consistency and completeness
• Develop rough order of magnitude cost estimates for the Systems
Engineering, Cost, Risk and Safety Capability Roadmap
• Prepare for 2nd NRC Review which will address 4 additional
questions:
– Are there any important gaps in the capability roadmaps as related to the
strategic roadmap set?
– Do the capability roadmaps articulate a clear sense of priorities among
various elements?
– Are the capability roadmaps clearly linked to the strategic roadmaps, and
do the capability roadmaps reflect the priorities set out in the strategic
roadmaps?
– Is the timing for the availability of a capability synchronized with the
scheduled need in the associated strategic roadmap?
133
Click to add title
SE Back Up Slides
134
Capability Readiness Level Rating
135