MDMT Calculations For A Pressure Vessel - Abdel Halim Galala

DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 89 of 116
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 12
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 0
Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

Job Name : Demineralization Plant Job No. : 7434-33
Serial No. : 7434-33-U-2004 Dwg. No. : 7434-33-1A, Rev. 0 Client : APRC
Vessel : Gasoline Surge Feed Drum Item No. : 1-D-2 Capacity : 16.729 M3 Type : Horizontal
O. Lowest MDMT Without Impact Test [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
o o
Min. Design Metal Temperature, MDMT 10 F -12 C
THICK. THICK. P No Gr No CURVE

1. Pressure Parts Materials INCH MM
a. Shell Plate : ASME SA516 Grade 70 (normalized) 0.6 14 1 2 D
b. Formed Heads : ASME SA516 Grade 70 (normalized) 0.5 12 1 2 D
c. Flanges : ASME SA105 (normalized/tempered) (Castings) 0.94 24 1 2 B
d. Nozzle Necks : ASME SA106 Grade B (Seamless Pipe Nozzles) 1 1 B
M1. Nozzle Mark : N4, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within 0.4
a centrally
10.16
located circle of head's leg
M2. Nozzle Mark : N12 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell0.56with Reinforcement
14.27
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement0.5 12.7
M4. Nozzle Mark : N1 10"NPS, Sch. 60, 300# WNRF (Located at Shell) 0.5 12.7
M5. Nozzle Mark : N1 8" NPS, Sch. 80 300# WNRF (Located at Shell) 0.5 12.7
M6. Nozzle Mark : N10 & N14 6" NPS, Sch. 80, 300# WNRF (Located at Shell 0.43 10.97
M7. Nozzle Mark : N3 & N7 3" NPS, Sch. 160, 300# WNRF (Located at Shell) 0.44 11.13
M8. Nozzle Mark : N6 & N9 2" NPS, Sch.160, 300# WNRF (Located at Shell) 0.34 8.74
M9. Nozzle Mark : N2, N3, N11 & N13 1-1/2" NPS, Sch.XXS, 300# WNRF (Located 0.4 at Shell
10.16
M10. Nozzle Mark : N15 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N 0.36 9.09
M11. Nozzle Mark : N8A & N8B 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell,0.4 F 10.16
M12. Nozzle Mark : N16 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell, F 0.4 10.16
M13. Nozzle Mark : N5A & N5B, 1/2" NPS, Sch.XXS, 300# WNRF (Located at Leg 0.29 7.47
Note : Rest of nozzles are N17, N18 and N19 which represent the instruments for LC & LG.
e. Fittings : Tees : ASME SA234 WPB 1 1 B

Half Coupling : ASME SA 105 N1, 3/4" 3000# 0.4 10.97
f. Stud Bolts : ASME SA193 Grade B7, Galvanized 2.5 63.5

g. Nuts : ASME SA194 Grade 2H, Galvaanized 2.5 63.5
2. Non-Pressure Parts Materials

a. Saddle Plate : ASME SA516 Grade 70 0.6 14 1 2 D
b. Lifting Lug Reinf. Plate : ASME SA516 Grade 70 (if required) 0.8 20 1 2 D

O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
1. Pressure Parts Materials
a. For cylindrical shell
Material ASME SA516 Grade 70
Condition Normalized
Curve D
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.55118 INCH 14 MM
Point of combination of MDMT & thkickness Below, so we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.235 INCH 5.968917 MM
Corrosion allowance, Cas 0.11811 INCH 3 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 0.551") -51.7244 F -46.51356 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.2] 0.46123 > 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 64 F 17.77778 oC
o
Adjusted MDMT w/o impact testing -115.724 F -82.06912 oC
Impact testing required ? NO
b. For formed heads

Curve D
o o
MDMT 10 F -12 C
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Corrosion allowance, Cah 0.11811 INCH 3 MM
o
MDMT without impact testing (for thickness 1.3385827") -55 F -48.33333 oC
o
o
Adjusted MDMT w/o impact testing -119 F -83.88889 oC
Impact testing required ? No

c. For B16.5 flanges :

Material ASME SA105 Ferritic Steel
ASME/ANSI B16.5
Condition
Curve B
o o
MDMT 10 F -12 C
o o
Impact testing exemption temp. [UCS-66(c)(1)] -20 F -29 C
Note. The same condition apply for flanges B16.47, split loose
flanges of SA216 Grade WCB and LWN flanges.
[UCS-66(c)(2),(3)&(4)]
For blind flanges :
- M2, N12 24" NPS, 300# :
Material ASME SA105 Ferritic Steel
ASME/ANSI B16.5
Condition
Curve B
o o
MDMT 10 F -12 C
Blind thickness, tA 2.75197 INCH 69.9 MM
Governing thickness, tg1 = tA/4 0.68799 17.475 MM
[Fig. UCS-66.3(c)]
o
MDMT without impact testing (for thickness 2.9374016") 10.0394 F -12.20035 oC
d. For pipe nozzle in head M1, N4 1-1/2" :

Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.4 INCH 10.16 MM
Corrosion allowance, Can 0.11811 INCH 3 MM
o
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.01315 < 0.35 [Fig. UCS-66-1]
o
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -152.2 F -102.3333 oC

For pipe nozzle in shell, M2, N12 24" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
MDMT without impact testing (for thickness 1.8759843") -1.06614 oF -18.37008
o
o
For nozzle pipe in shell, M3, Leg 20" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Point of combination of MDMT & thkickness Below, we need to check ratio tr.E/(tn-c)
o
o
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -142 F -96.66667 oC

For nozzle M4, N1 10" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Point of combination of MDMT & thkickness Below, we have to check ratio tr.F/(tn-c)
o
o
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -142 F -97 C

For nozzle M6, N10 & N14 6" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
MDMT without impact testing (for thickness 1.1496063") -13.6283 oF -25.34908 oC
o
o

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -147.934 F -100 C


Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o
For nozzle M9, N2, N3 & N13 1-1/2" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o o


Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o
For nozzle M11, N8A & N8B 1-1/2" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o o

For nozzle M12, N16 1-1/2" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o
For nozzle M13, N5A & N5B 1/2" :

Condition Tempered
Curve B
o o
MDMT 10 F -12 C
o
o
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -155 F -104 C

e. Stud bolts :
Material ASME SA193 Grade B7
Curve 0
Size 1.25 INCH 31.75 MM
o o
MDMT 10 F -12 C
o o
Impact testing exemption [Fig. UCS-66, Bolting] -55 F -48 C
[Size 1.25" < 2.5"]
Nuts :
Material ASME SA 194 Grade 2H
Curve 0
Size 1.25 INCH 31.75 MM
o o
MDMT 10 F -12 C
o o
Impact testing exemption [Fig. UCS-66, Bolting] -55 F -48 C
[Size 1.25" < 2.5"]
f. Fittings : For equal tee : 1.5" x 1.5"

Size, NPS 1.5 INCH
Sch. XXS
Material ASME SA234 Grade WPB
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Corrosion allowance, C 0.11811 INCH 3 MM
o
o
o

f. Fittings (cont.): For equal tee : 2" x 1"

Size, NPS 2 INCH
Sch. XXS
Material ASME SA234 Grade WPB
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Corrosion allowance, C 0.11811 INCH 3 MM
o
o

2. For Non-Pressure Parts :
a. Saddle Plate (tf) :

Curve D
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) (tf) 0.55118 INCH 14 MM
Point of combination of MDMT & thkickness Belo, we have to check ratio tr.E/(tn-c)
Corrosion allowance, C 0 INCH 0 MM
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 20 F -6.666667 oC
o
b. Lifting Lug Reinf. Plate :

Curve D
o o
MDMT 10 F -12 C
Point of combination of MDMT & thkickness Above, no need to check ratio tr.E/(tn-c)
Required thickness, tr 0.7874 INCH 20 MM
Corrosion allowance, C 0 INCH 0 MM
Joint efficiency, E = E* 1
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 1 > 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 0 F -17.77778 oC
o
Conclusion :
o o
MDMT without Impact Testing for Whole of Vessel 10 F -12 C

MDMT Calculations For A Pressure Vessel - Abdel Halim Galala

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DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 89 of 116

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

O. Lowest MDMT Without Impact Test [UG-20(f)] , [UCS-66] & [FIG.UCS-66]

THICK. THICK. P No Gr No CURVE

e. Fittings : Tees : ASME SA234 WPB 1 1 B

f. Stud Bolts : ASME SA193 Grade B7, Galvanized 2.5 63.5

2. Non-Pressure Parts Materials

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

b. For formed heads

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

c. For B16.5 flanges :

d. For pipe nozzle in head M1, N4 1-1/2" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

For pipe nozzle in shell, M2, N12 24" :

For nozzle pipe in shell, M3, Leg 20" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

For nozzle M4, N1 10" :

For nozzle M5, N1 8" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

For nozzle M6, N10 & N14 6" :

For nozzle M7, N3 & N7 3" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

For nozzle M8, N6 & N9 2" :

For nozzle M9, N2, N3 & N13 1-1/2" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

For nozzle M10, N15 1" :

For nozzle M11, N8A & N8B 1-1/2" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

For nozzle M12, N16 1-1/2" :

For nozzle M13, N5A & N5B 1/2" :

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

f. Fittings : For equal tee : 1.5" x 1.5"

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

f. Fittings (cont.): For equal tee : 2" x 1"

Project : Design & Procurement of ASME Pressure Vessel Date : 6.4.2003

a. Saddle Plate (tf) :

b. Lifting Lug Reinf. Plate :

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