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Corrosion

Pitting

Leak

Thinning

NAEC

Pitting

Gouge

When it comes to metal loss inspection...

PII has the answer Lamination


THE RIGHT TOOL
for every defect . . .
The most frequent cause of deterioration

in pipeline integrity is loss of metal from

the pipewall due to corrosion or

Circumferential grooving
mechanical damage. Corrosion attacks
General

Circumferential slotting
a pipeline in many ways. Some are

Defect width
relatively easy to detect, others require [Multible of A]

specialized tools and procedures.

Whatever the defect, whatever type of Pitting


Axial grooving
UltraScan WM

pipeline you operate, PII Pipeline Solutions TranScan


Pinhole Axial slotting
MagneScan
has the inspection technology you need.
Defect length
[Multible of A]
We offer three types of metal loss

inspection services for a wide range of By considering its dimensions any type of metal loss in a pipeline can be characterised. The Pipeline
Operators Forum (POF) have graphically represented a number of metal loss features as shown above.
pipeline sizes, types and configurations.

. . . and every application


CH O OSING T HE RIGHT T OOL
The best choice of inspection tool often depends on the appli-
Gas Line Tool Liquid Line
cation, the type of corrosion mechanism, the medium being
TRANSCAN

MAGNESCAN
ULTRASCAN WM

M A G N E S CA N U LT RA S CAN WM transported, and the nature of the pipeline steel.


UNLESS YOU HAVE... UNLESS YOU HAVE...

Very thick wall YES YES


Very thin wall As a general rule, first consider the UltraScan WM ® tool for
NO NO

Narrow Axial Corrosion YES YES


Small pittings liquid lines, or the MagneScan ® tool for gas lines. Special
(NAEC)
NO NO

YES YES considerations for your integrity program may, however, fur-
Internal Axial Grooving High speed
NO NO

YES YES
ther influence your choice. For example the higher sizing
Stainless pipe High pressure
NO NO
accuracy of UltraScan WM can lead to long-term savings in
YES YES
Lamination & HIC Multiphase
NO NO
critical Fitness-for-Purpose assessments and corrosion
YES YES
Baseline Survey Very difficult cleaning
NO NO growth calculations.
YES YES
Critical FFP Cracks in girth welds
NO

YES
Cracks in seam weld
UltraScan WM UltraScan WM Precise, direct measurement of defects
UltraScan WM delivers the most accurate metal loss detection available. Using
Pipeline Operators Forum [POF] ultrasound non-destructive testing technology, the UltraScan WM differs from
Metal Loss Definitions [ A=Wall thickness or 10mm whichever is greater ]
10 magnetic tools in providing direct measurements of wall thickness. It is capable
9
of locating, measuring and describing instances of metal loss, from both the
Circumferential grooving

8
inner and outer walls of the pipeline, to the highest levels of accuracy. Most
7
significantly, UltraScan WM is the only tool able to detect and size laminations,
Circumferential slotting

General
6

Defect width 5
inclusions and other manufacturing defects within the pipewall, irrespective of
[Multible of A]

4
their shape, location or orientation. The
3 mechanical flexibility of these tools allows
2
Pitting
Axial grooving for inspection of pipelines with varying
1 diameters, such as those often found in
Pinhole Axial slotting
0
0 1 2 3 4 5 6 7 8 9 10
offshore applications.
Defect length
[Multible of A]
The reliability and reproducibility of UltraScan
WM results makes it ideally suited for base-
Ideally suited to:
line surveys and run comparisons. UltraScan
• General corrosion • Erosion wall thinning WM must be coupled to the pipewall by a
• Grooving corrosion • Narrow Axial External
Corrosion (NAEC) liquid medium, therefore to inspect a dry
• Laminations and HIC
pipeline it is run in a liquid batch.

MagneScan Versatile, reliable and well-proven


Drawing on advances in Magnetic Flux Leakage (MFL) technology made by PII,
Pipeline Operators Forum [POF] MagneScan sets the standard for reliable metal loss inspection results. Designed
Metal Loss Definitions [ A=Wall thickness or 10mm whichever is greater ]
10 to withstand extremely harsh operating conditions, it has proven its versatility
9
in a wide range of applications in every type of pipeline – dry or liquid, overland
Circumferential grooving

8
or subsea. Specialized adaptations provide high accuracy data even in low
7
operating pressures, thick walled pipe, multi-diameter pipelines and challenging
Circumferential slotting

General
6

Defect width
pipeline configurations.
5
[Multible of A]

4 MagneScan delivers the detailed data and high


3
confidence levels essential for a productive
Pitting
2 Axial grooving
integrity management program. RealSpec™
1
Pinhole Axial slotting detection specifications draw on PII’s
0
0 1 2 3 4 5 6 7 8 9 10 unparalleled inspection experience to bring
Defect length
[Multible of A]
the highest levels of accuracy to data analysis
and interpretation. MagneScan detects: internal
Ideally suited to:
and external pitting and general corrosion; hard
• General corrosion • Detection of hard spots
• Small pitting • Harsh operating
spots in the pipe wall; metal loss associated
• Girth weld anomalies conditions with dents and under casings, repair shells,
metal objects, and girth weld anomalies.

TranScan Tr a n S c a n A new angle on axial corrosion


This innovative tool detects long, narrow defects that run parallel to the axis
Pipeline Operators Forum [POF] of the pipeline. Its prime application is to search for defects in and adjoining
Metal Loss Definitions
10
[ A=Wall thickness or 10mm whichever is greater ]
the longitudinal seam weld, including Narrow Axial External Corrosion (NAEC),
9
which is associated with failure of the pipeline wrap at the seam weld.
Circumferential grooving

7
The TranScan™ tool uses familiar and well-proven MFL technology. It differs
from MagneScan, however, in that the induced magnetic field flows around
Circumferential slotting

General
6

Defect width
[Multible of A]
5 the pipe, rather than along it. Because the
4 field wraps around the pipe’s entire circum-
3 ference, axial flaws and elongated areas of
Pitting
2 Axial grooving
metal loss present their largest dimension to
1
Pinhole Axial slotting the magnetic flow, creating a strong signal
0
0 1 2 3 4 5 6 7 8 9 10 that makes previously invisible flaws clearly
Defect length
[Multible of A]
visible. Small pitting is also readily detected.
TranScan operates equally successfully in
Ideally suited to:
liquid or gas lines and its robust design
• Axial flaws • Narrow Axial External
• Slotting corrosion Corrosion (NAEC) allows it to withstand even the most
• Seam weld defects • Very small pitting demanding pipeline conditions.
Operating Specifications UltraScan WM MagneScan 12-56” MagneScan 6-10” TranScan
Media Liquid Liquid and Gas Liquid and Gas Liquid and Gas
Maximum Pressure 120 bar 220 bar 150 bar 220 bar
Max. Speed 1.0 m /s 5.0 m /s 4.0 m /s 4.0 m /s
Min. Speed 0.1 m/s 0.3 m /s 0.3 m /s 0.2 m /s
Min./Max. Temperature – 10ºC / + 60ºC 0 - 60ºC 0 - 60ºC 0 - 60ºC
Min. Bend Radius 1.5 D 1.5 D 1.5 D 3D
Min./Max. Wall Thickness 5 mm to 45 mm 6 mm to 25.4 mm 5 mm to 14 mm 5 mm to 15 mm
Inspection specifications (5-22 mm WT) (22-45 mm WT) Pitting General Pitting General Pitting General

Depth Sizing Accuracy +/– 0.5 mm +/– 1.0 mm +/– 10% +/– 15% +/– 15%
Length Sizing Accuracy +/– 6 mm +/– 10 mm +/– 20 mm +/– 10 mm +/– 20 mm +/– 10 mm +/– 20 mm
Width Sizing Accuracy +/– 12 mm +/– 20 mm +/– 25 mm +/– 25 mm
Min.Det. Depth (Gen Corrosion SW/ERW) 1.0 mm 5% 14% 20%
Min. Det. Depth (Pitting SW/ERW) 1.0 mm 8% 18% 40%
Min. Det. Pitting Depth (Seamless) 1.0 mm 13% 23% 50%
Min. Det. Pitting Diameter 10 mm 7 mm 7 mm 5 mm
Min. Sizable Pitting Diameter 20 mm 7 mm 7 mm 5 mm

c a s e h i s t o r i e s :

TranScan and MagneScan UltraScan WM accuracy


combine to optimise avoids the cost of
pipeline repair program unnecessary repairs
Transgas, which operates 3,638 km PII Pipeline Solutions
of pipeline in the Czech Republic, carried out an UltraScan
encountered difficulties identifying WM survey of a 12"
long and narrow axial defects in diameter, 140 kilometer
seamless pipe sections that had pipeline used to transport
high background noise levels. jet fuel. The tool identified UltraScan WM data was
To maximize detection of these and measured 2,250 used to accurately determine
corrosion features. river-bottom profiles of
specific features, critical sections Axial anomalies as
corrosion defects.
were inspected with TranScan, long as 3.2 m and as When these defects
deep as 3 mm were were assessed using the extremely conservative ASME
PII’s Transverse Field Inspection
reliably detected by
tool. TranScan, which is optimized B31.G method, 480 features were identified as requiring
TranScan.
to detect axial defects, found 155 immediate repair.
critical axial anomalies in one 72 km section alone. The accuracy of the UltraScan WM inspection data
Transgas found that augmenting their regular MagneScan made possible the use of the RSTRENG calculation,
inspection program with the selective use of TranScan using the “river bottom profile” method. Overall, this
resulted in a more complete picture of the metal loss approach reduced the number of defects requiring
condition of the pipeline and provided greater confidence immediate repair from 480 to 9.
for the development of repair and maintenance strategies. The selected feature in the scan shown above is 564 mm
This approach has proved to be cost-effective in the long in length, with a maximum depth of 59 per cent of wall
run despite the increased inspection costs since the thickness. Under ASME B31.G it would have been limited
comprehensive insight into pipeline condition has allowed to a safe operating pressure of 44.5 bar. Safe operating
them to optimise their overall pipeline integrity budget. pressure using RSTRENG was calculated to be 93.1 bar.
PII Pipeline Solutions:
world leaders in pipeline integrity

RELIABLE, ACCURATE INSPECTION DATA: General Corrosion


A PII inspection yields better data because the tool is always
well matched to the task at hand. But the end-purpose of a
pipeline inspection is not merely to provide reliable data, it’s to
provide trustworthy answers to an operator’s concerns and a
solid foundation for a long term integrity program. Our uniquely
qualified analysts, unmatched archive of sample anomalies,
Shallow Pitting
and powerful computer programs turn data into knowledge.

CUSTOMIZED SOLUTIONS: We put our decades


of pipeline inspection experience at the service of our clients,
helping them solve the most challenging problems. Working
together we find specialized solutions to specific problems
Leak
while minimising disruption and maximizing cost savings.

KNOWLEDGEABLE PEOPLE: When all is said and


done, it’s our people who make the difference. Some people
may think that the world of PII Pipeline Solutions is driven by
technology. Not so. Our enterprise is driven by people with
Erosion Wall Thinning
special values, very specific skills and a strong motivation to
make things better for our clients.

EXCEPTIONAL SERVICE: Our “can do” attitude and


worldwide resources, mean you can count on PII to be there
when you need us. With 17 operational bases around the world,
Narrow Axial External Corrosion (NAEC)
we have the local expertise and equipment to support your
operations 24 hours a day.

BEST VALUE: Don’t sacrifice quality to save money. Our


full spectrum of pipeline inspection, integrity assessment and
repair services can improve the quality and reduce the overall Deep Pitting
costs of your maintenance programs.

MOST EXPERIENCE: No other pipeline inspection


company can begin to match our experience. We’ve been
inspecting pipelines for more than 25 years, building an
unparalleled archive of data which can be combined with new Axial gouge
run data, using our proprietary RUNCOM™ software, to identify
changes in pipeline condition.

UNMATCHED RESOURCES: As part of GE Power


Systems, you can benefit from an ever increasing range of value
added services. Laminations
PII Pipeline Solutions Global Offices
Headquarters Middle East
Atley Way, Cramlington, Building No. 29
Northumberland NE23 1WW Oilfields Supply Center Ltd
United Kingdom PO box 1518 Jebel Ali,Dubai
Tel: +44 191 247 3200 United Arab Emirates
Fax: +44 191 247 3101 Tel: 971 0 4883 7982
Fax: 971 0 4883 8929
Western Europe and Africa
Atley Way, Cramlington South America
Northumberland NE23 1WW Dr. Mariano Moreno 4476
United Kingdom B1605 BOF - Munro
Tel: +44-191-247-3200 Buenos Aires
Fax: +44-191-247-3101 Argentina
Tel: 5411-4721-4700
North America Fax: 5411-4721-4701
7105 Business Park Drive,
Houston, TX 77041 USA Asia Pacific
Tel: +1 713-849-6300 Unit 3A06, block G
Fax: +1 713-937-0740 Phileo Damansara 1
Jalan 16/11, Off Jalan Damansara
Central Europe and CIS Seksyen 16
Lorenzstrasse 10 46350 Petaling Jaya
D-76297 Stutensee-Blankenloch Selangor Darul Ehsan
Germany Malaysia
Tel: +49-7244-732-0 Tel: 603 7958 1828
Fax: +49-7244-732-123 Fax: 603 7958 1923

The regional offices are supported by operational bases in all the


major oil and gas production and transport regions of the world.
PII Pipeline Solutions is also supported by the GE Power Systems,
Oil and Gas global network of sales and service offices.

www.gepower.com/PII
info.geoil&gas@np.ge.com

MagneScan, TranScan, UltraScan WM, RealSpec and RUNCOM are trademarks of PII Group Limited.
© 2002 General Electric Company. All Rights Reserved.

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