QUALITY PLAN FRAMING FOR CONCRETE

1. QUALITY PLAN FOR CONCRETE

1.1.INTRODUCTION
In order that the properties of the completed structure be consistent with the requirements
and the assumptions made during the planning and the design, adequate quality assurance
measures shall be taken. The construction should result in satisfactory strength,
serviceability and long-term durability so as to lower the overall life-cycle cost. Quality
assurance in construction activity relates to proper design, use of adequate materials and
components to be supplied by the producers, proper workmanship in the execution of works
by the contractor and ultimately proper care during the use of structure including timely
maintenance and repair by the owner.

Quality assurance measures are both technical and organizational. Some common cases
should be specified in a general Quality Assurance Plan which shall identify the key
elements necessary to provide fitness of the structure and the means by which they are to be
provided and measured with the overall purpose to provide confidence that the realized
project will work satisfactorily in service fulfilling intended needs. The job of quality
control and quality assurance would involve quality audit of both the inputs as well as the
outputs. Inputs are in the form of materials for concrete; workmanship in all stages of
batching, mixing, transportation, placing, compaction and curing; and the related plant,
machinery and equipment; resulting in the output in the form of concrete in place. To ensure
proper performance, it is necessary that each step in concreting which will be covered by the
next step is inspected as the work proceeds.

Each party involved in the realization of a project should establish and implement a Quality
Assurance Plan, for its participation in the project. Supplier’s and subcontractor’s activities
shall be covered in the plan. The individual Quality Assurance Plans shall fit into the
general Quality Assurance Plan. A Quality Assurance Plan shall define the tasks and
responsibilities of all persons involved, adequate control and checking procedures, and the
organization and maintaining adequate documentation of the building process and its results.
Such documentation should generally include:

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 QUALITY PLAN FRAMING FOR CONCRETE

1. Test reports and manufacturer’s certificate for materials, concrete mix design details;
2. Pour cards for site organization and clearance for concrete placement;
3. Record of site inspection of workmanship,
4. Field tests; non-conformance reports, change orders;

1.1.CODES TO BE FOLLOWED

1.1.1.CONCRETE / BLOCKWORK

1.1.1.1.Compaction Requirement
1. Sampling : BS 5930 (or as updated), IS
2720

2. Field Dry Density : BS 1377: 1975 Clause 4.4 Test

15 (or as updated)

1. “Determination of the dry

density of soil on the site - Sand
replacement test”

3. Standard Maximum : BS 1377: 1975 Clause 4.1

Test 12 (or as updated)

4. Dry Density : “Determination of dry density /

moisture content relationship” using 2.
Kg rammer
5. Moisture Content : BS 1377: 1975 Clause 2.1 Test
1 (or as updated)
“Determination of the moisture content - Standard”

1.1.1.1.Cast in-situ concrete

1. IS - 299 : Specification for Ordinary, rapid hardening
and low heat Portland Cement
Specification for

2. IS - 455 : Portland blast furnace slag Cement

3. IS - 1489 Specification for Portland pozzolona

Cement

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4. IS - 4031 : Method of physical tests for hydraulic

Cement

5. IS - 650 : Specification for Standard sand for testing

of Cement

6. IS - 383 : Specification for Coarse and Fine aggregate

for use in mass concrete

7. IS - 515 : Specification for natural and manufactured

aggregate for use in mass concrete.

8. IS - 2387 : Method of test for aggregates for concrete.

9. IS - 516 : Methods of test for strength of concrete.

10. IS - 1199 : Methods of sampling and analysis of
concrete

11. IS - 3025 : Methods of sampling and test (physical and

chemical) for water used in
industry.

12. IS - 2645 : Specification for integral cement water

proofing compounds

13. IS - 1791 Specification for batch type concrete

mixers

14. IS - 2438 : Specification for roller pan mixer

15. IS - 2505 : Specification for concrete vibrators,

immersion type

16. IS - 2506 : Specification for screed board concrete

vibrator

17. IS - 2514 : Specification for concrete vibrating tables

18. IS - 3344 : Specification for pan vibrators

19. IS - 4656 : Specification for form vibrators

20. IS - 2722 : Specification for portable swing weigh

batchers for concrete (single &double bucket type)

21. IS - 456 : Code of practice for plain and reinforced

concrete

22. IS - 1343 : Code of practice for pre-stressed concrete

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23. IS - 457 : Code of practice for general construction of

plain and reinforce concrete for
dams and other massive structures.

24. IS - 3370 : Code of practice for concrete (Part I to IV

structures for storage of liquids

25. IS - 3935 : Code of practice for composite construction

26. IS - 3201 : Criteria for design and construction of pre-

cast concrete trusses.

27. IS - 2204 : Code of practice for construction of

reinforced concrete shell roof.
28. IS - 2210 : Criteria for the design of R.C. shell
structures and folded plates.

29. IS - 3558 : Code of practice for use of immersion

vibrators for consolidating concrete

30. IS - 3414 : Code of practice for design and installation

of joints in buildings

31. IS - 2571 : Code of practice for laying in-situ cement

concrete flooring

32. IS - 12269 : Code of practice for 53 grade cement

1.1.1.1.Reinforcement
1. IS - 432 : Specification for Mild steel and medium tensile
bars and hard drawn steel wire.
2. IS - 1139 : Specification for hot rolled mild steel, medium
tensile steel and high yield strength steel
deformed bars for concrete reinforcement.

3. IS - 1566 : Specification for plain hard drawn steel wire

fabric for concrete reinforcement

4. IS - 1785 : Specification for plain hard drawn steel wire for

prestressed concrete.

5. IS - 1786 : Specification for cold twisted steel high strength

deformed bars for concrete reinforcement.

6. IS - 2080 : Specification for high tensile steel bars used in

prestressed concrete

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7. IS - 2751 : Code of practice for welding of mild steel

structures are folded plates

8. IS - 2502 : Code of practice for bending and fixing of bars for

concrete reinforcement

1.1.1.1.Steel Grades

1.1.1.1.1.Grade, Description, Conforming to

1. Fe 250 : Mild Steel, IS 432 (Part I)

2. Fe 490 : Hard drawn steel wire, IS 432 (Part II)

3. Fe 415 : High strength deformed/ ribbed steel,

IS 1786

4. Fe 500 : High strength deformed / ribbed

steel, IS 1786

5. Fe 550 : High strength deformed / ribbed

steel, IS 1786

1.1.1.1.Formwork
1. IS - 303 : Specification for Plywood for general purposes

2. IS - 4990 : Specification for plywood for concrete shuttering

work

3. IS - 1629 : Rules for grading of cut size of timber

4. IS - 2750 : Specification for steel scaffoldings.

5. IS - 4014 : Code of practice for steel tubular, scaffolding

1.1.1.1.Structural Steel
1. IS–226–1975 : Structural Steel (standard quality) (fifth
revision)

2. IS–456–1978 : Code of practice for plain and reinforced

concrete (third revision)

3. IS–696–1972 : Code of practice for general engineering

drawings (second revision)
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4. IS–786–1967 : (Supplement) SI supplement to Indian

Standard conversion factors and conversion tables
(first revision)

5. IS–812–1957 : Glossary of terms relating to welding and

cutting of Metals

6. IS–813–1961 : Scheme of symbols for welding

7. IS–814 : Covered electrodes for metal arc welding of

structural steels: 814 (Part 1)–1974 Part 1 for welding
products other than sheets (fourth revision)

8. IS–816–1969 : Code of practice for use of metal arc

welding for general construction in mild steel (first revision)
9. IS–817–1966 : Code of practice for training and testing of
metal arc welders (revised)

10. IS–819–1957 : Code of practice for resistance spot welding

for light assemblies In mild steel

11. IS–875–1964 : Code of practice for structural safety of

buildings: Loading standards (revised)

12. IS–919–1963 : Recommendations for limits and fits for

engineering (revised)

13. IS–961–1975 : Structural steel (high tensile) (second

revision)

14. IS–962–1967 : Code of practice for architectural and

building drawings (first revision)

15. IS–1024–1979 : Code of practice for use of welding in

bridges and structures subject to dynamic loading (first revision)

16. IS–1030–1982 : Carbon steel castings for general

engineering purposes (second revision)

17. IS–1148–1973 : Hot–rolled steel rivet bars (up to 40 mm

diameter) for structural purposes (second revision)

18. IS–1149–1982 : High tensile steel rivet bars for structural

purposes

19. IS–1261–1959 : Code of practice for seam welding in mild

steel
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20. IS–1278–1972 : Filler rods and wires for gas welding

(second revision)

21. IS–1323–1962 : Code of practice for oxy– acetylene welding

for structural work in mild steel (revised)

22. IS–1363–1967 : Black hexagon bolts, nuts and lock nuts

(diameter 6 to 39 mm) and black hexagon screws (diameter 6 to
24 mm) (first revision)

23. IS–1364–1967 : Precision and semi–precision hexagon

bolts, screws, nuts and lock nuts (diameter range 6 to 39 mm)
(first revision)

24. IS–1367–1967 : Technical supply conditions for threaded

fasteners (first revision)

25. IS–1393–1961 : Code of practice for training and testing of

oxy–acetylene welders

26. IS–1395–1982 : Molybdenum and chromium molybdenum

vanadium low alloy steel electrodes for metal arc welding (second
revision)

27. IS–1477 : Code of practice for painting of ferrous

metals in buildings: 1477 (Part 1)–1971 Part 1 Pretreatment (first
revision)(Part 2)–1971 Part 2 Painting

28. IS–1929–1961 : Rivets for general purposes (12 to 48 mm

diameter)

29. IS–1977–1975 : Structural steel (ordinary quality) (second

revision)

30. IS–2062–1984 : Weld able structural steel (third revision)

31. IS–2155–1962 : Rivets for general purposes (below 12 mm

diameter)

32. IS–3613–1974 : Acceptance tests for wire–flux

combinations for submerged–arc welding of structural steels (first
revision)

33. IS–3757–1972 : High–tensile friction grip bolts (first

revision)

34. IS–4000–1967 : Code of practice for assembly of structural

joints using high tensile friction grip fasteners

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35. IS–5369–1975 : General requirements for plain washers and

lock washers (first revision)

36. IS–5370–1969 : Plain washers with outside diameter 3 x

inside diameter

37. IS–6419–1971 : Welding rods and bare electrodes for gas

shielded arc welding of structural steel

38. IS–6623–1972 : High tensile friction grip nuts

39. IS–6649–1972 : High tensile friction grip washers

40. IS–7205–1974 : Safety code for erection of structural steel

work
41. IS–7215–1974 : Tolerances for fabrication of steel
structures

42. IS–7280–1974 : Bare wire electrodes for submerged arc

welding of structural steels

43. IS–8500–1977 : Weld able structural steel (medium and

high strength qualities)

1.1.1.1.GENERAL ITEMS CHECKLIST:

1. Concrete specificationsBefore placing concrete - tests, mix design,

ingredients, inspections etc.

2. Testing laboratory Notified prior to pour, and testing is arranged at plant

and site.

3. All areas to receive concreteCleaned, wetted or otherwise prepared as

required. Foundations are free of frost and water. Previously placed
concrete is properly prepared to receive new.

4. Tools / vibrators: all necessary tools on hand are in working conditions.

Vibrators and standby vibrators are available and in working condition.

5. Conveying/depositing equipment Capable of reaching all areas of

placement without segregation, loss of ingredients, formation of air pockets
or cold joints.

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6. Manpower adequate Available for timely placement

7. Temporary form openings, chutes etc Provided.

8. Pockets Vented to prevent air entrapment.

9. Sub-base Compacted. Membrane is provided and installed as required.

10. Curing, sawed joints and protection Arrangements made.

11. Cube moulds and slump cone At site and samples are properly taken.

12. Standing timeTime interval between adding water to concrete and

placing in final position is known.

13. Delivery of concrete and sequence of delivery Scheduled to allow

continuous placement to prevent cold joints.

14. Grout Added to columns/walls prior to placing concrete.

15. Layers Kept approximately horizontal.

16. Bolts and loose items to be embedded Properly located and installed.

17. Date and location of pours Recorded.

18. Checking during pouringGrades, elevations, alignment, form adjustment

and supports

19. VibrationPerformed properly, using correct equipment and forms are not
damaged.

20. Adding water Approval required.

21. Cubes Cast and stored. Slump and other tests are performed as required.

FINISHING AND CURING

22. Type of finish on unformed surfaces Checked and provided as

required (smooth, rubbed, broomed, nonslip, exposed aggregate, coloured
etc).

23. OvertrowelingTo be avoided. (Troweling is not performed while bleed

water is on surface).

24. Curing Started as soon as possible. Curing compounds are as required

and compatible with subsequent finishes.

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surfaces within tolerance indicated. Slopes are provided to properly drain.

Marks left by tools are removed.

26. Joints, edges and corners Carefully finished and/or match.

Table 1.2.1.7-A

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 QUALITY PLAN FRAMING FOR CONCRETE

METHOD STATEMENT FOR CONCRETING WORKS

OBJECTIVE: To formulate guideline for Mixing, Shifting & Placing of concrete

REFERENCE: 1. Technical Specification of Tender

Document
2. "Released For Construction” Drawings
3. IS: 383 - Specification for coarse and fine aggregates from natural sources for
concrete.
4. IS: 456-2000: Plain reinforced concrete - code of
practice.

MATERIALS REQUIRED: Cement, aggregates, water & admixture

RESPONSIBILITY: QAQC Engineer, Site Engineer

&Foreman

Sl.
Responsibilit
No Procedure Check By Records
y
.
1 Within the site area a batching plant shall be erected and P&M QC Engineer
well calibrated, transit mixers shall be used for Engineer
transportation of concrete to the area of pour.
2 Review the condition and sufficiency of equipment for P&M QC Engineer
mixing, transporting, placing, vibrating and Engineer
curing.specification
3 Adequacy supply / availability and suitability of Admin QC Engineer
material, workmen in sufficient nos. shall be ensured Officer / Const
before the commencement of the work. Manager
4 For concreting works two sets of immersion type Site Engineer Section Head
vibrator & needle assembly shall be used and adequate
numbers of needle (60mm / 40mm) shall be kept at
hand.
5 Concrete shall be placed as near as possible to its final Site Engineer QC Engineer
location. It shall not be moved over long distances using (Random)
vibrator.
6 Whenever pumping of concrete is involved, checks are Site Formwork
to be made to ensure that the pipeline doesn’t disturb Enginner / Engineer/
any formwork while carrying concrete. Foreman Site Engineer
7 Load the first TM with 0.5 cum slurry for buttering of Site Engineer QC Engineer
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Table 1.2.1.7-B

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 QUALITY PLAN FRAMING FOR CONCRETE

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

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Q u a li ty M a n a g e m e n t S y ste m

C o n c r e te C u b e T e s t R e p o r t QA

P r o je c t:
D a te :

2 8 d a y s re su l ts
S iz e of
S r. G r a d eo f Id e n tific a tioDna te of
I te m s D e sc r i p ti o n S p e c im e n s Com p. LTCD C li e n t Re m a rks
No. C o n c re te M a rk C a stin g
(m m ) D a te o f T e stin
W ge i g h t (g mL s)
o a d (K N ) S tre n g th R e su l t
(N /m m 2 )

QUALITY FORMAT

(To be maintained by respective Site Engineers)

PRE POUR INSPECTION CARD

Description Items / Check Required Actu Tolerance Remarks

al

A. Form work

Fixing / bracing

Level +10 mm +10 mm

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Plumb + 3mm / 1m, + 3mm / 1m,

max 20mm max 20mm

Storey ht.

Cleanliness Free from

foreign
materials

Form oil Uniformly over

application the surface

Cutouts

Grout tightness

B.
Reinforcemen
Position
t
No. & size

Anchorage

Spacing + 10mm

Lapping + 10mm

Cover + 10mm –
2mm

Cleanliness

Dowel bars

Links

Binding /
welding

c. General 1.Embedments

2. Water
Proofing

3. Construction
Jt. Preparation

d. Finished 1. Dimensions +10 mm,

Concrete -6mm

2. Straightness

3. Flatness + 6mm / 1.5

m

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4.Plumb +3 mm / 1m

Site Engineer QA
Engineer

Loose Bulk Density Quality

Management
System

Sl Description Formul Test Test Tes Remarks

No a 1 2 t3

1 Weight of the Bulk Density A

Cylinder (in gms)

2 Weight of theCyllinder + B
Material (in gms)

3 Weight of the Material (in gms) B-A

4 Volume of the Bulk Density D

Cylnder (in cc)

5 Bulk Density of the Material Sample (B-

(gms/cc) A)/D

Note: Average Loose Bulk gms/c

Density of the material is c

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 QUALITY PLAN FRAMING FOR CONCRETE

METHOD STATEMENT FOR FORMWORK WORKS

OBJ ECTIVE: To formulate guidelines for moulding concrete to required shape, position in terms of level & dimension

REFERENCE: 1. Good for Construction Drawings

2. Technical Specifications of Tender Documents
3. Inspection and test plan LTCD/ITP/C-001
4. IS (Code) 456 : 2000

MATERIALS REQUIRED: Formwork materials including Staging.

RESPONSIBILITY: Site Engineer & Formwork Engineer/Foreman

Sl. No. Procedure Responsibility Check By Records

1 Analyse type of structures referring approved Form work Engineer Construction
construction drawings & tender specification. Manager
2 Plan materials requirements based on type of Form work Engineer Construction
approved schemes, decide cycle time based on Manager
S6A
construction schedule of project, code of practice &
tender specification
3 Receive construction drawings & prepare formwork Form work Engineer Regional Form
scheme drawings considering technical specifications, work Co- Scheme Drawings
supporting system, tying system. ordinator
4 For precasting, fabricate as per approved scheme Foreman Formwork
drawings & proper positioning the same during Engineer/ Site
execution. Engineer
5 Clean Formwork free from saw dust & any other Foreman Formwork
foreign materials. Engineer
6 Apply releasing agent for formwork ( ply/Steel) before Foreman Formwork
using the same at site. Engineer
7 Check level, line, shape, tightness of formwork Foreman / Site QA Engineer
Check List
Engineer (Random)
8 Check the dimensions after concrete Foreman / Site QA Engineer
Check List
Engineer (Random)
9 Plan deshuttering system/ method in order to avoid Foreman Formwork
damages of concrete. Engineer
10 Deshuttering formwork considering stripping time as Foreman Formwork
per specification. Engineer/ Site
Engineer
11 Slab deshuttering shall be done after checking the Site Engineer QC Engineer /
cube strength of concrete Formwork
Engineer
12 Clearance of Pour Before Concreting Site Engineer Client
(Random)
13 For construction safety please refer to Safe Work Site Engineer -
Methods for Formwork in Project HSE Plan

ACCEPTANCE CRITERIA:
1 Tolerance for cross sectional dimensions of cast in situ & precast elements- +12mm/-6mm
2 Tolerance for footing
dimension in plan +50mm/-12mm
eccentricity 0.02 times the width of the footing in the direction of
deviation but not more than 50mm
thickness + 0.05 times the
specified thickness
3 Tolerance for length of the precast elements - upto 3ms +6mm
-3m to 4.5m: ±9mm
-Additional deviation for every subsequent 6m: ±12mm
4 Tolerance for plumb 3mm/m or 20 mm
5 Tolerance for level of the cast in situ elements +10mm

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METHOD STATEMENT FOR REI NFORCEMENT WORKS

OBJECTIVE: To formulate guidelines for cutting, bending & tying of reinforcement.

REFERENCE: 1. Good for Construction Drawings

2. Technical Specifications of Tender Documents
3. Inspection and test plan LTCD/ITP/C-001
4. IS : 2502-1963: Code of Practice for Bending & Fixing of bars for concrete reinforcement.

RESPONSIILITY: Site Engineer, Reinforcement Engineer & Stores Incharge

Sl. No. Procedure Responsibility Check By Records

A Reinforcement Handling
1 Receive Reinforcement along with MTC & submit to Stores In-Charge Reinforcement
MTC
the client if required Engineer
2 Check the quantity of Reinforcement corresponding to Stores In-Charge -
the weigh slip,transport & unload the same at
reinforcement yard
3 Hand Gloves & other Protective equipments shall be Reinforcement Safety Co-
used while handling reinforcement Engineer ordinator
4 Unusable cut rods & scrap reinforcement shall be Reinforcement -
transferred to a well identified scrap yard. Engineer
B Bar Bending schedule
1 BBS shall be prepared based on the latest GFC Site Engineer/ Reinforcement
BBS
Drawings Section Head Engineer/ Client
2 BBS shall specify bar marks, bar dia, number of bars, Site Engineer/ Reinforcement
shape, cut length, bends & shape etc as per GFC Section Head Engineer/ Client BBS
Drawing.
3 BBS shall specify lap lengths, their location and Site Engineer/ Reinforcement
staggering of laps. It shall take into account the Section Head Engineer/ Client BBS
Development length/ Anchorage Length.
C Bar Cutting, Bending & Placing
1 Rebar shall be clean & free from rust, mud & oil. Site Engineer QA Engineer /
Check List
Client (Random)
2 The details like Bar Spacing, cranks, hooks & their Site Engineer / QA Engineer /
location shall be in commensuration with the GFC Reinforcement Client (Random) Check List
drawings Engineer
3 Gauge of the Binding wire shall be 16-20 SWG (1 to Reinforcement -
1.6 mm) annealed steel wire Engineer
4 The Number of chairs, spacers & cover blocks shall be Site Engineer QA Engineer /
Check List / BBS
adequate Client (Random)
5 In walls place accurately bent spacer bars wired to Site Engineer
vertical or horizontal bars between successive rows.
D Clearnace of Pour Before Concreting Site Engineer Client
Check List
(Random)
E For Construction safety Please refer to Safe Work Site Engineer -
Methods for Reinforcement in Project HSE Plan

ACCEPTANCE CRITERIA:
1 Reinforcement shall be placed in the following tolerences:
For effective depth< 200mm tolerence in spacing +10mm
For effective depth > 200 mm tollerence in spacing +15mm
2 Provision to Cover to Reinforcement shall be +10mm / -2 mm from specified.

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METHOD STATEMENT FOR REINFORCEMENT WORKS

OBJECTIVE: To formulate guidelines for cutting,

bending & tying of reinforcement.

REFERENCE: 1. Good for Construction

Drawings

2. Technical Specifications of
Tender Documents
3. Inspection and test plan
LTCD/ITP/C-001
4. IS : 2502-1963: Code of Practice for Bending & Fixing of bars for
concrete reinforcement.

RESPONSIILITY: Site Engineer, Reinforcement Engineer & Stores

Incharge

Sl. Procedure Responsib Check By Records

No. ility

A Reinforcement Handling

1 Receive Reinforcement along with Stores In- Reinforce MTC

MTC & submit to the client if Charge ment
required Engineer
2 Check the quantity of Stores In- -
Reinforcement corresponding to Charge
the weigh slip,transport& unload
the same at reinforcement yard
3 Hand Gloves & other Protective Reinforcem Safety
equipments shall be used while ent Co-
handling reinforcement Engineer ordinator
4 Unusable cut rods & scrap Reinforcem -
reinforcement shall be transferred ent
to a well identified scrap yard. Engineer
B Bar Bending schedule

1 BBS shall be prepared based on Site Reinforce BBS

the latest GFC Drawings Engineer/ ment
Section Engineer/
Head Client

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2 BBS shall specify bar marks, bar Site Reinforce BBS

dia, number of bars, shape, cut Engineer/ ment
length, bends & shape etc as per Section Engineer/
GFC Drawing. Head Client
3 BBS shall specify lap lengths, their Site Reinforce BBS
location and staggering of laps. It Engineer/ ment
shall take into account the Section Engineer/
Development length/ Anchorage Head Client
Length.
C Bar Cutting, Bending &
Placing

1 Rebar shall be clean & free from Site QA Check List

rust, mud & oil. Engineer Engineer /
Client
(Random)
2 The details like Bar Spacing, Site QA Check List
cranks, hooks & their location Engineer / Engineer /
shall be in commensuration with Reinforcem Client
the GFC drawings ent (Random)
Engineer
3 Gauge of the Binding wire shall be Reinforcem -
16-20 SWG (1 to 1.6 mm) ent
annealed steel wire Engineer
4 The Number of chairs, spacers & Site QA Check List /
cover blocks shall be adequate Engineer Engineer / BBS
Client
(Random)
5 In walls place accurately bent Site
spacer bars wired to vertical or Engineer
horizontal bars between
successive rows.
D Clearnace of Pour Before Site Client Check List
Concreting Engineer (Random)

E For Construction safety Please Site -

refer to Safe Work Methods for Engineer
Reinforcement in Project HSE
Plan

ACCEPTANCE CRITERIA:

1 Reinforcement shall be placed in the following

tolerances:
For effective depth< 200mm
tolerance in spacing +10mm

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For effective depth > 200 mm

tolerance in spacing +15mm
2 Provision to Cover to Reinforcement shall be +10mm / -2
mm from specified.

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Testing of Concrete Quality Management System

Brand of Cement:- Date:-

Suppling Batch No:-

Physical Properties :-
28 Day Cube Strenth
Normal Consitency Initial Setting Time Final Setting Time
3 Days 7 Days 28 Days

Average Compressive Strength

Table 1.2.1.7-C

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Impact Value Test

Project :

Material : Date:

Sr. Description Unit Wt Remarks

No.

1 Total Weight of Aggregate taken gms

2 Weight of aggregates passing through gms

12.5 mm & retained on 10mm IS Sieves.

3 Weight of the mould 1 (A) gms

4 Weight of the mould 1 + aggregate gms

sample (B)

5 Weight of the aggregate sample (B-A) gms

6 Weight of the material passing through gms

2.36mm IS Sieve. ( C)

7 Impact Value of aggregate (C / (B-A)) gms

Remarks:
Table 1.2.1.7-D

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

GROUP-III
 QUALITY PLAN FRAMING FOR CONCRETE

ELONGATION INDEX Quality Management system

2. SOURCE / QUARRY : Date

3. SIZE OF AGGREGATE :

4. TOTAL WEIGHT OF SAMPLE :

SIZE OF AGGREGATE NO. OF PARTICLES % of w eight

% of Nos of
Total of particles
No of particle s particles retained
SL NO PASSING RETAINED No of particles Weihght of to the total (X1*Y1)/100
retaine d on on Gauge (X1)
THROUGH ON passing through TOTAL Particles wt taken
Elongation (%)
SIEVE (MM) SIEVE (MM) Elongation gauge (Y1)
Gauge

1 63 50

2 50 40

3 40 31.5

4 31.5 25

5 25 20

6 20 16

7 16 12.5

8 12.5 10

9 10 6.3

TOTAL

Elongation INDEX :

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

GROUP-III
 QUALITY PLAN FRAMING FOR CONCRETE

FLAKINESS INDEX Quality Management System

2. SOURCE / QUARRY : Date:-
3. SIZE OF AGGREGATE :
4. TOTAL WEIGHT OF SAMPLE :

X1 (%)
SIZE OF AGGREGATE NO. OF PARTICLES
(%) (%)of Wt of X1 x Y1
WEIGHT OF
SL NO PASSING RETAINED PASSING Particles to the
RETAINED ON PARTICLES
THROUGH ON THROUGH TOTAL total wt taken 100
Flakiness Gauge
SIEVE (MM) SIEVE (MM) Flakiness Gauge

1 63 50

2 50 40

3 40 31.5

4 31.5 25

5 25 20

6 20 16

7 16 12.5

8 12.5 10

9 10 6.3

TOTAL

FLAKINESS INDEX :

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

GROUP-III
 QUALITY PLAN FRAMING FOR CONCRETE

Quality Management
Sieve Analysis of 20mm Aggregates System

Project:

Source of Material: Date:

Weight of the
Sample:
Retaine Cum. Cummula As
Size Of d Weight tive % Per
IS Seive Weight retained Weight % IS
Sl No in mm (gms) (gms) Retained Passing 383 Remarks

1 40 100
85-
2 20 100

3 10 0-20

4 4.75 0-5

5 Pan 0
Table 1.2.1.7-2

Quality Management
Sieve Analysis of 10mm Aggregate System
Project:

Source of Material: Date:

Weight of the
Sample:
Size Of Cummulat
IS Retained ive % As
Seive Weight % Weight Weight % Per IS
Sl No in mm (gms) retained Retained Passing 383 Remarks

1 12.5 100

2 10 85-100

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

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 QUALITY PLAN FRAMING FOR CONCRETE

3 4.75 0-20

4 2.36 0-5

5 Pan 0
Table 1.2.1.7-F

Quality Management
System

Sieve Analysis of Sand

Project
:

Source of
Material : Date:

Weight of the
Sample:
Size Of
IS Retained Cummulative As Per
Seive Weight % Weight % Weight % IS 383 Remark
Sl No in mm (gms) retained Retained Passing (Zone II) s

1 10 100

2 4.75 90-100

3 2.36 75-100

4 1.18 55-90

5 0.6 35-59

6 0.3 8-30

7 0.15 0-10

8 Pan
Table 1.2.1.7-0

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

GROUP-III
 QUALITY PLAN FRAMING FOR CONCRETE

Quality
Silt Content in Sand Management
System
Project : Date:

Material
:

Source:

Sl No Description Formula Test1 Test2 Test3 Remarks

Level of sand in
1 measuring jar A

Level of sand &

water in measuring
2 jar B

Observation of silt
level after full
3 settlement C

C * 100 /
4 Silt Content (%) A
Average Silt content
percent in sand

Table 1.2.1.7-H

Specific Gravity of Aggregate Quality Management System

Project :

Material
: Date:

Source:

Sl No Description Formula Test1 Remarks

Weight of the Empty Pycnometer (in

1 gms) A

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

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 QUALITY PLAN FRAMING FOR CONCRETE

Weight of the Pycnometer filled with

2 Material (in gms) B

Weight of the Pycnometer filled with

3 Material & Water(in gms) C

Weight of the Pycnometer& Water(in

4 gms) D

5 Weight of the dry sample (in gms) E

(B-A) / [ (C-B)-(D-
6 Specific Gravity A) ]

6 Water Absorption (%) E * 100 / (B-A)

Table 1.2.1.7-I

L oo se B u lk D ensity Qu ality M anag e m e n t Sys te m

P roje ct : Da te :

M a te ria l:

S ource :

S l No De scription F orm ula Te st1 Te st2 Te st3 Re m a rks

1 W eight of the B ulk Dens ity Cylinder (in gm s ) A

2 W eight of theCy llinder + M aterial (in gm s ) B

3 W eight of the M aterial (in gm s ) B -A

4 V olum e of the B ulk Dens ity Cy lnder (in c c ) D

5 B ulk Dens ity of the M aterial S am ple (gm s/cc ) (B -A )/D

N ote : Av e rage Loose B ulk D e nsity of the mate rial is gm s/cc

CHANDAN, HARI OM,PRASHANSA, SHASHANK, VIDHYA

GROUP-III