6TJL Frameless Swing Door with Double In-Line Panels

For Technical Assistance, call 1-877-723-7190 (toll free)

Other Questions, call 1-800-877-2005
6TJL 4/04
 PARTS LIST

FRAME PACKAGE
KEY DESCRIPTION PART QTY TOOLS
A SILL (with weep holes) A782 1
NEEDED
B HEADER A781 1
C HEADER / SILL INSERT A716 2
D JAMB A083 / A883 4 1/8" Drill Bit
E MAGNETIC DOOR STOP A989 1
F VINYL DRIP SWEEP V001 1 3/16" Drill Bit
G VINYL DOOR SEAL V678 2
H VERTICAL GLAZING VK250V (3/16" Masonry Bit for
I HORIZONTAL GLAZING VK250H Ceramic Tile)

HARDWARE BAG
Pencil
J HINGE H006 2
K PUSH/PULL HANDLE KIT HTG6 1 Measuring Tape
PLASTIC WASHER 4
EXTERIOR PULL HANDLE 1 Hacksaw
INTERIOR PULL HANDLE 1
BUSHING 2 Phillips Screw Driver
HANDLE CONNECTOR SCREW 2
R MAGNETIC CATCH KIT HKMAGCH 1 Silicone Caulk
MAGNET HOLDER WITH MAGNET 1
METAL SLIDE 1 File
HANDLE VINYL 1
Drill
L 8A X 1 1/4" PAN HEAD SCREW H480 8
M 8A X 3/8" PAN HD SCR SELF DRILL H901 16
Level
N ANCHOR H002 8
O PLASTIC SETTING BLOCK HK01 4 Masking Tape
P 3/32 ALLEN WRENCH H635 1
Q 4MM ALLEN WRENCH H636 1

Before starting installation of your shower enclosure, carefully read all instructions and
lay out parts to become familiar with their identity.

Frameless patch-hinge doors, by nature of their design, are not completely watertight.

CAUTION
Do not attempt to cut mirrors or glass used in this enclosure. Tempered glass and mirror will shatter if cut.

Care should be taken when standing raw glass on its edge. Glass may shatter if corners are bumped or edge is rested
on a rough floor surface. Cardboard, wood blocks (provided with hardware), or a similar surface is a safe resting surface
for glass.

CLEANING
Cleaning and care of your enclosure is important to its lasting beauty. We suggest using a nonabrasive liquid cleaner.
Never use scouring powder or pads.

6TJL 4/04
 H901 A781
8A X 3/8" PAN HEAD SCREW HEADER
M B

A083 / A883 A083 / A883 C A083 / A883 A083 / A883

JAMB JAMB A989 JAMB JAMB
E MAGNETIC A716
D D DOOR STOP HEADER/SILL INSERT D D

H006
HINGE J

H
Vertical
Glazing

HTG6
K PUSH/PULL
L
HANDLE KIT
H480
8A X 1 1/4"
R PAN
MAGNETIC HEAD
CATCH SCREW
KIT

V001
VINYL
Horizontal DRIP
Glazing SWEEP N
H002
I G F ANCHOR
HK01 A716
PLASTIC O V678
HEADER / SILL INSERT
VINYL DOOR SEAL
SETTING
BLOCK C M
H901
A A782 SILL 8A X 3/8"
PAN HEAD SCREW

OUTSIDE OF SHOWER

8A x 1 1/4 Pan Head Screw 8A x 3/8 Pan Head Self Drilling Screw
L (H480 - Used for Jambs)
M (H901 - Used for Securing Verticals)

6TJL 4/04
 1 Sill (A)

Header and sill are identical except that the A Sill

sill has weep holes on inside surface. Measure
Identify sill with weep holes.

Determine placement of sill (A) on shower

threshold. Normally door is installed with Weep holes face
sill centered on the flat surface of threshold. inside of shower.

Measure opening at threshold and cut sill to OUTSIDE OF SHOWER

File sharp edges to fit contour of
that measurement. If necessary, file sharp your unit if needed.
edges to fit rounded corners of your unit.

Silicone
Caulk
A Sill
Weep holes
face inside
of shower.

2 Sill (A)

With sill in upside down position,

apply a 1/4" bead of caulk along bottom of
sill.
A Sill
Position sill on threshold with weep holes Masking
facing inside of shower. Tape to threshold Tape
with masking tape to hold in place while
positioning jambs.

Clean caulk that squeezes out from under

sill with a wooden wedge, plastic scraper, or
Clean caulk that Threshold
popsicle stick.
squeezes out from
under sill.

OUTSIDE OF SHOWER

3 Jambs (D) D Jamb

8A x 1 1/4"
L Pan Head Screw
When anchors (N) are used holes should be drilled
Level
using 3/16" drill bit. Drill 3" from top and
bottom of jamb, and at
center.
Position jamb (D) on sill with short legs against wall
and bottom of jamb inside sill. If necessary, file sharp
edges on bottom of jamb to fit rounded corners of your File sharp edges
unit. to fit rounded
corners of your
Align jamb vertically using a level. Drill mounting holes unit if needed. A Sill

through jamb into wall using 1/8" drill bit. Mounting

holes are normally located 3" from top and bottom of
jamb and at center.

Secure jamb to wall using 8A x 1 1/4" pan head

screws (L).
Repeat for opposite side. OUTSIDE OF SHOWER

6TJL 4/04
 4 Setting Blocks (O) / Side Panels Panel Glass
Jamb D
The following instructions call for glass to seat in
verticals 3/8". This distance may be adjusted from
1/4" - 1/2" to accommodate out-of-plumb walls and
allow for a better fit of parts.
Plastic
O Setting
Plastic setting blocks (O) are used in sill to provide a Blocks
resting surface for panel glass. Place one setting block
in sill at edge of wall jamb. A second setting block
should be placed in sill to support remaining corner of
panel glass once glass in placed in unit. Measure
panel glass and position remaining setting block
accordingly. A Sill

Place panel glass in wall jamb with bottom of glass

resting on setting blocks in sill and side of glass seated OUTSIDE OF SHOWER
in wall jamb 3/8". Repeat for opposite panel.

Showerhead OVERHEAD
VIEW

5 Jambs (D) /
Normal opening side
Magnetic Door Stop (E) Door

Place remaining jambs (panel jambs) over

Panel Jamb
panel glass with long leg of jambs fitting over D E Magnetic Door Stop
edge of glass 3/8", and bottom of jambs
seated in sill.
Vinyl Door
G Seal faces
Decide which will be the opening side of your outside of
door. Door is normally installed to open on the shower
side of unit nearest to showerhead.

On opening side of unit, slide magnetic door

stop (E) over panel jamb, with bottom of door
stop seated in sill and vinyl door seal (G)
A
Sill
facing outside of shower.
OUTSIDE OF SHOWER

Hinge Door
Stop
attached to
Door Panel Door Panel Panel
Jamb
6 Hinge Door Stop
B
On opposite side of unit, place hinge door stop
(with door attached) over panel jamb with
bottom of door stop seated in sill. For safety
purposes, door should be installed to open out
from shower. A
Sill

OUTSIDE OF SHOWER

6TJL 4/04
 7 Magnetic Catch Kit (R)
Magnetic
Vinyl Door Seal R Catch Kit

Vinyl door seal (G) will be G

removed from channel of
magnetic door stop, trimmed
into two pieces, and replaced in Magnet Holder with Magnet
channel with metal slide (magnet faces inside of shower)
(attached to magnet in mag-
netic catch kit) in between. Metal Slide
Handle Vinyl
Mark center of magnetic door
stop. Trim vinyl door seal to fill
open channel of door stop from 2" Below Center
sill to 2" below center mark.
Cut vinyl door seal to fill
Insert vinyl in channel. area between sill and 2"
below center mark
Insert metal slide in channel on
top of vinyl. E
Magnetic
Insert remaining piece of vinyl Door Stop
in channel on top of metal slide.
Trim vinyl flush with top of
magnetic door stop using a
sharp knife.

Wrap handle vinyl, from magnetic catch kit (R),

around edge of door glass adjacent to the metal
slide in door stop. OUTSIDE OF SHOWER

Tap magnet holder, with magnet attached, over

vinyl. Magnet should face inside of shower.

B Header

8 Header (B)

Measure from wall to wall (over

the top of jambs) and cut
header (B) to that measure-
ment.

Lower header into place over

jambs.

D D E D D
Wall Panel Magnetic Panel Wall
Jamb Jamb Door Stop Jamb Jamb

OUTSIDE OF SHOWER

6TJL 4/04
 Wall Panel Magnetic Door Stop Panel Wall
Jamb D Jamb D E D Jamb D Jamb
Bottom Sill/Header Insert -
tall edge toward outside of shower
C
9 Sill / Header Inserts (C)

A
At bottom of door, snap sill / header insert Sill
(C) into sill with tall edge of insert toward
outside of shower.
OUTSIDE OF SHOWER

B Header

At top of door, snap sill / header insert (C)

into header with tall edge of insert toward
inside of shower.

Top Sill/Header Insert -

C tall edge toward inside
of shower

Wall Panel Panel Wall

Jamb D Jamb D E Magnetic Door Stop D Jamb D Jamb

8A x 3/8" Pan
M Header
10 Aligning / Securing Verticals Head Screw
B
When drilling or screwing into metal, make certain
that glass is clear from area.

Check alignment of door, panel glass, panel jambs,

and magnetic door stop. Adjust as needed so that door
closes evenly, there is an even reveal of space at top Wall Panel Jamb Panel Jamb Wall
and bottom of door glass, and magnetic slide aligns Jamb D D and and D D Jamb
Magnetic Hinge Door
with handle magnet. E Stop
Door Stop

Once desired alignment of parts has been achieved,

secure parts together from inside of shower using
8A x 3/8" self tapping screws (M).

a) At top of unit, attach wall jambs to header. At

bottom of unit, attach wall jambs to sill.

b) Attach panel jamb to hinge door stop in three

locations - at top of unit, securing header, jamb
and door stop together; at midpoint; and at Check for even reveal of
bottom of unit, securing sill, jamb and door stop space at top and bottom of
together. door glass

c) Attach magnetic door stop to panel jamb in two

locations - at top, securing header, magnetic
door stop and panel jamb together, and at
bottom, securing sill, magnetic door stop and A
panel jamb together. Sill

INSIDE OF SHOWER

6TJL 4/04
 11 Handle (K)
K Push/Pull Handle Kit

Push/Pull handle kit (K) comes with parts assembled in Plastic

the order they will be once installed on glass. Using Washer
3/32 allen wrench, loosen set screws on interior handle
and slip handle off handle connector screws. Remove Interior Bushing
connector screws from exterior handle. Remove plastic Handle

washers and bushings from connector screws. 3/32 Allen

Wrench
Exterior
Place bushings in holes in glass. Trim as needed so Handle
Allen Screw Plastic
that bushings are flush with surface of glass. Place one Washer
plastic washer on each connector screw. From inside
shower, insert connector screws through holes in glass. Handle
Connector
Place second plastic washer on end of each connector Screw
screw on outside of glass. Hold exterior handle in
place on outside of glass and secure by tightening
connector screws. On inside of shower, slip interior
handle over connector screws and tighten in place with INSIDE OF SHOWER
allen wrench.

12 Vertical Glazing (H)

Vinyl glazing is used to cushion and secure glass in

metal. There are two types of vinyl glazing included in
your unit - horizontal (I) and vertical (H). The vertical
glazing is thinner and will be installed first. H
Vertical
Water may be used to lubricate glazing and make Glazing
installation easier. Glazing is designed to fit tightly. A
wooden block may be used to press vinyl into place. Glazing =
Measurement
plus 1/4"
Measure length of panel glass from header to sill and
add 1/4". Cut 2 pieces of vertical glazing (H) to this
measurement, one for inside and one for outside of
panel.

Press ends of glazing into place first, fitting glazing into

gap between metal and glass. Work toward center,
pressing glazing into place.

Repeat for inside of shower and for opposite side of

panel on inside and outside of shower.

Repeat for glazing panel on hinge side of door.

Vertical Glazing

Jamb Glass

Vertical Glazing OUTSIDE OF SHOWER

6TJL 4/04
 Glazing =

13 Horizontal Glazing (I) Measurement + 1/4"

B Header
Apply horizontal glazing (I) on inside and outside of
panel between glass and header at top of unit, and
between glass and sill at bottom of unit.

For a smoother fit in corners where horizontal and

vertical glazings meet, the ends of horizontal glazing
may be trimmed at a 450 angle. Trim only the exterior
ridge of glazing, not the section of glazing that fits Door Panel
inside metal once installed.

Repeat for glazing top and bottom of panel on hinge

side of door.
Exterior Ridge of Horizontal Glazing
I
Horizontal Ends of Horizontal Glazing may be
Header Glazing trimmed at a 450 angle (on exterior
D ridge only) for a smoother fit in
corners where vertical and horizontal
Wall
glazings meet.
Jamb
Horizontal Glazing Horizontal Glazing

Glass OUTSIDE OF SHOWER

14 Vinyl Drip Sweep (F)

Drip Sweep
length =
Measure width of door glass at bottom. Door Width
minus 1/8"
Trim vinyl drip sweep (F) to door glass width
minus 1/8". Trim only from door hinging end of
drip sweep. Contour cut end of drip sweep fin
to remove sharp point.
Fin faces inside
Press drip sweep onto bottom edge of door of shower.
glass with fin facing inside of shower and edge
of drip sweep flush with edge of glass on
F
Vinyl Drip Sweep
hinging side of door.
OUTSIDE OF SHOWER

Caulk outside of
15 Caulking enclosure where metal
meets shower.

If desired, caulk inside

Seal unit by caulking along outside of enclosure of enclosure where
where metal and bath meet, especially where sill jambs meet walls.

meets threshold.

If desired, caulk inside of enclosure where jambs

meet walls.

6TJL 4/04