Promag53 Instr

BA 053D/06/en/04.
01
50099247 promag 53
valid as of software version:
V 1.01.XX (Amplifier)
PROFIBUS-DP/-PA
V 1.00.XX (Communications)
Electromagnetic
Flow Measuring System
Operating Instructions
Distributed by:
Astles Control Systems
Ashton House, Stag Lane, Great Kingshill,
High Wycombe, Bucks. HP15 6EW
+44 (0)1494 714372
http://www.astles.co.uk/
Promag 53 PROFIBUS-DP/-PA
Brief operating instructions

These brief operating instructions show you how to configure the measuring device
quickly and easily:
Safety instructions Page 5

Installation Page 11

Wiring Page 45

Switching on the measuring device Page 85

Display and operating elements Page 64

“QUICK SETUP” –
Information about the “Quick Setup” menu can be found in the “Description of
Device Functions” manual, which is a separate part of this Operating
instruction!

Customer specific configuration Page 67 ff.
Complex measurement tasks require the configuration of additional functions,

which the user can individually select, set and adapt to his process conditions
via the function matrix.
All functions are described in detail, as is the function matrix itself, in the
“Description of Device Functions” manual, which is a separate part of this
Operating Instruction.

Trouble-shooting Page 113 ff.
Always start trouble-shooting with the checklist on Page 113, if faults occur after
commissioning or during operation. The routine takes you directly to the cause of
the problem and the appropriate remedial measures.
Returning devices
If you return a measuring device to Endress+Hauser for repair or calibration, you
must complete the “Safety regulation” form and enclose it with the device. You
will find a preprinted “Safety regulation” form at the back of this manual.
2 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA Contents
Contents
1 Safety instructions . . . . . . . . . . . . . . 5 4.4.2 Special cases . . . . . . . . . . . . . . . . . . . . 59

4.5 Degree of protection . . . . . . . . . . . . . . . . . . . . 61
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 5 4.6 Electrical connection check . . . . . . . . . . . . . . 62
1.2 Installation, commissioning and operation . . . 5
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Operation. . . . . . . . . . . . . . . . . . . . . . 63
1.5 Notes on safety conventions and icons . . . . . . 6 5.1 Operation at a glance . . . . . . . . . . . . . . . . . . . 63
5.2 Operation via the local display . . . . . . . . . . . . 64
2 Identification . . . . . . . . . . . . . . . . . . . 7 5.2.1 Display and operating elements . . . . . 64
5.2.2 Brief description of the function matrix. 67
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 7 5.2.3 Error messages . . . . . . . . . . . . . . . . . . 69
2.1.1 Nameplate of the transmitter . . . . . . . . 7 5.3 Communications: PROFIBUS-DP/-PA . . . . . . . 70
2.1.2 Nameplate of the sensor . . . . . . . . . . . . .8 5.3.1 PROFIBUS-DP/-PA technology . . . . . . 70
2.2 CE mark, declaration of conformity . . . . . . . . . 8 5.3.2 PROFIBUS-DP system architecture . . . 71
2.3 Device certification PROFIBUS-DP/-PA . . . . . . 9 5.3.3 PROFIBUS-PA system architecture . . . 72
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . 9 5.3.4 Acyclic data exchange. . . . . . . . . . . . . 74
5.4 Operation with the PROFIBUS configuration
3 Installation. . . . . . . . . . . . . . . . . . . . 11 programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.4.1 FieldTool™ operating program . . . . . . 75
3.1 Incoming acceptance, transport and storage 11 5.4.2 Commuwin II operating program . . . . . 75
3.1.1 Incoming acceptance . . . . . . . . . . . . 11 5.5 Hardware configuration . . . . . . . . . . . . . . . . . 83
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . 11 5.5.1 Configuration of write protection . . . . . 83
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . 12 5.5.2 Configuration of the device address . . 84
3.2 Installation conditions . . . . . . . . . . . . . . . . . . 13
3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . 13
3.2.2 Mounting location . . . . . . . . . . . . . . . . 13 6 Commissioning. . . . . . . . . . . . . . . . . 85
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . .15 6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . 85
3.2.4 Inlet and outlet runs . . . . . . . . . . . . . . . .16 6.2 Commissioning the PROFIBUS-DP/-PA
3.2.5 Vibrations . . . . . . . . . . . . . . . . . . . . . . 16 interface using the local display . . . . . . . . . . . 86
3.2.6 Foundations, supports. . . . . . . . . . . . . .17 6.3 Commissioning using the Class 2 master
3.2.7 Adapters . . . . . . . . . . . . . . . . . . . . . . . .18 (Commuwin II) . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.2.8 Nominal diameter and flow rate . . . . . 18 6.3.1 Rescaling the input value . . . . . . . . . . . 89
3.2.9 Length of connecting cable . . . . . . . . .24 6.4 System integration . . . . . . . . . . . . . . . . . . . . . 90
3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6.4.1 Cyclic data exchange. . . . . . . . . . . . . . 93
3.3.1 Installing the Promag W sensor . . . . . 25 6.4.2 Configuration examples with
3.3.2 Installing the Promag P sensor . . . . . . .31 Simatic S7 HW-Konfig . . . . . . . . . . . . . 99
3.3.3 Installing the Promag H sensor . . . . . . .37 6.4.3 Cycle times . . . . . . . . . . . . . . . . . . . . . 104
3.3.4 Turning the transmitter housing. . . . . . .40 6.5 Empty-pipe/full-pipe calibration . . . . . . . . . . 106
3.3.5 Installing the wall-mount transmitter 6.6 Data storage device (DAT, F-Chip™) . . . . . . 107
housing . . . . . . . . . . . . . . . . . . . . . . . . .41
3.3.6 Turning the local display . . . . . . . . . . . .43
3.4 Installation check . . . . . . . . . . . . . . . . . . . . . . 44
7 Maintenance . . . . . . . . . . . . . . . . . . 109
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 45 8 Accessories . . . . . . . . . . . . . . . . . . . 111

4.1 Cable specifications for PROFIBUS-DP/-PA . 45
4.1.1 PROFIBUS-DP: Cable specifications . 45 9 Trouble-shooting . . . . . . . . . . . . . . 113
4.1.2 PROFIBUS-PA: Cable specifications. . .48 9.1 Trouble-shooting instructions . . . . . . . . . . . . 113
4.2 Connecting the remote version . . . . . . . . . . . 50 9.2 System and process error messages . . . . . . 115
4.2.1 Connecting Promag W / P / H . . . . . . 50 9.3 Process errors without messages . . . . . . . . . 121
4.2.2 Cable specifications . . . . . . . . . . . . . . .52 9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.3 Connecting the measuring unit . . . . . . . . . . . 53 9.5 Removing and installing printed circuit
4.3.1 Connecting the transmitter . . . . . . . . . 53 boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.3.2 Terminal assignment . . . . . . . . . . . . . 55 9.6 Replacing the device fuse . . . . . . . . . . . . . . 127
4.3.3 Fieldbus connector . . . . . . . . . . . . . . . .56 9.7 Replacing exchangeable measuring
4.4 Potential equalisation . . . . . . . . . . . . . . . . . . . 58 electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
4.4.1 Standard case . . . . . . . . . . . . . . . . . . 58
Endress+Hauser 3
Contents Promag 53 PROFIBUS-DP/-PA
9.8 Software history . . . . . . . . . . . . . . . . . . . . . . 130
10 Technical data . . . . . . . . . . . . . . . . 131

10.1 Technical data at a glance . . . . . . . . . . . . . 131
10.2 Measuring tube specifications . . . . . . . . . . . 140
10.3 Resistance to partial vacuum of
measuring tube lining . . . . . . . . . . . . . . . . . 142
10.4 Weight details . . . . . . . . . . . . . . . . . . . . . . . 143
10.5 Dimensions of wall-mount housing . . . . . . . 145
10.6 Dimensions Promag 53 W . . . . . . . . . . . . . . 146
10.7 Dimensions Promag 53 P . . . . . . . . . . . . . . . 150
10.8 Dimensions of ground disks (Promag W, P) 155
10.9 Dimensions Promag 53 H . . . . . . . . . . . . . . 156
10.10 Process connections Promag H (DN 2...25) 160
10.11 Process connections of Promag H
(DN 40...100) . . . . . . . . . . . . . . . . . . . . . . . . 168
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 1 Safety instructions
1 Safety instructions
1.1 Designated use

The measuring device described in this Operating Instruction is to be used only for
measuring the flow rate of conductive fluids in closed pipes. A minimum conductivity of
20 µS/cm is required for measuring demineralised water. Most fluids can be metered,
provided they have a minimum conductivity of 5 µS/cm, for example:
• acids, alkalis, pastes, mashes, pulps,
• drinking water, wastewater, sewage sludge,
• milk, beer, wine, mineral water, yogurt, molasses, etc.
The manufacturer accepts no liability for damages resulting from incorrect use or use
not as designated.
1.2 Installation, commissioning and operation

Note the following points:
• Installation, connection to the electricity supply, commissioning and maintenance of
the device must be carried out by trained, qualified specialists authorised to perform
such work by the facility's owner-operator. The specialist must have read and under-
stood this Operating Instruction and must follow the instructions it contains.
• The device must be operated by persons authorised and trained by the facility's
owner-operator. Strict compliance with the instructions in the Operating Instruction is
mandatory.
• Endress+Hauser will be happy to assist in clarifying the chemical resistance proper-
ties of parts wetted by special fluids, including fluids used for cleaning.
• If welding work is performed on the piping system, do not ground the welding appli-
ance through the Promag flowmeter.
• The installer must ensure that the measuring system is correctly wired in accordance
with the wiring diagrams. The transmitter must be grounded, unless the power supply
is galvanically insulated.
• Invariably, local regulations governing the opening and repair of electrical devices
apply.
1.3 Operational safety

• Measuring systems for use in hazardous environments are accompanied by separate
“Ex documentation”, which is an integral part of this Operating instruction. Strict com-
pliance with the installation instructions and ratings as stated in this supplementary
documentation is mandatory. The symbol on the front of this supplementary Ex docu-
mentation indicates the approval and the test center ( f Europe, h USA,
g Canada).
• The measuring device complies with the general safety requirements in accordance
with EN 61010, the EMC requirements of EN 61326, and NAMUR recommendation
NE 21.
• Depending on the application, the seals of the process connections of the Promag H
sensor require periodic replacement.
• The manufacturer reserves the right to modify technical data without prior notice. Your
E+H distributor will supply you with current information and updates to this Operating
Instruction.
Endress+Hauser 5
1 Safety instructions Promag 53 PROFIBUS-DP/-PA
1.4 Return
The following procedures must be carried out before a device requiring repair or cali-
bration, for example, is returned to Endress+Hauser:
• Always enclose a duly completed “Safety regulation” form. Only then can
Endress+Hauser transport, examine and repair a returned device.
• Enclose special handling instructions if necessary, for example a safety data sheet as
per EN 91/155/EEC.
• Remove all residues. Pay special attention to the grooves for seals and crevices which
could contain residues. This is particularly important if the substance is hazardous to
health, e.g. flammable, toxic, caustic, carcinogenic, etc.
Note:

You will find a preprinted “Safety regulation” form at the back of this manual.
Warning:
• Do not return a measuring device if you are not absolutely certain that all traces of
hazardous substances have been removed, e.g. substances which have penetrated
crevices or diffused through plastic.
• Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning
will be charged to the owner-operator.
1.5 Notes on safety conventions and icons

The devices are designed to meet state-of-the-art safety requirements, have been
tested, and left the factory in a condition in which they are safe to operate. The devices
comply with the applicable standards and regulations in accordance with EN 61010
“Protection Measures for Electrical Equipment for Measurement, Control, Regulation
and Laboratory Procedures”. They can, however, be a source of danger if used incor-
rectly or for other than the designated use.
Consequently, always pay particular attention to the safety instructions indicated in this

Operating Instruction by the following icons:
Warning:
“Warning” indicates an action or procedure which, if not performed correctly, can result
in injury or a safety hazard. Comply strictly with the instructions and proceed with care.
Caution:
“Caution” indicates an action or procedure which, if not performed correctly, can result
in incorrect operation or destruction of the device. Comply strictly with the instructions.
Note:
“Note” indicates an action or procedure which, if not performed correctly, can have an
indirect effect on operation or trigger an unexpected response on the part of the device.
6 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 2 Identification
2 Identification
2.1 Device designation

The “Promag 53” flow measuring system consists of the following components:
• Promag 53 transmitter
• Promag W, Promag P or Promag H sensor
In the compact version, transmitter and sensor form a single mechanical unit; in the
remote version they are installed separately.
2.1.1 Nameplate of the transmitter
6 7
ENDRESS+HAUSER
PROMAG 53
Order Code: XXXXX-XXXXXXXXXXXX IP67/NEMA/Type4X
1
Ser.No.: 12345678901
TAG No.: ABCDEFGHJKLMNPQRST
2 16-62VDC/20-55VAC 15VA/W
50-60Hz
3 EPD / MSU
ECC
4 PROFIBUS-PA Profile 3.0
5
i
–20°C (–4°F) < Tamb < +60°C (+140°F)
F06-53PBxxxx-18-06-xx-xx-000
R
Pat. US 5,323,156 5,479,007

Pat. US 4,382,387 4,704,908 5,351,554
Fig. 1: Nameplate specifications for the “Promag 53” transmitter (example)

1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the
individual letters and digits.
2 Power supply / Frequency: 16...62 V DC / 20...55 V AC / 50...60 Hz
Power consumption: 15 VA / W
3 Additional functions and software:
– EPD: with Empty Pipe Detection
– ECC: with Electrode Cleaning Circuitry
4 Outputs / inputs: PROFIBUS-DP/-PA
5 Reserved for information on special products
6 Ambient temperature range
7 Degree of protection
Endress+Hauser 7
2 Identification Promag 53 PROFIBUS-DP/-PA
2.1.2 Nameplate of the sensor
ENDRESS+HAUSER
PROMAG X
Order Code: XXXXX-XXXXXXXXXXXX
1 Ser.No.: 12345678901
TAG No.: ABCDEFGHJKLMNPQRST
2
K-factor: 0.5328 / –5
3 DN100 DIN PN 16
4 TMmax.: 80°C
Materials: HG / 1.4435
5
EPD/MSU R/B EME/AWE 0.2% CAL
6
7
8
–20°C (–4°F) < Tamb < +60°C+140°F IP67/NEMA/Type4X 9
i
F06-xxxxxxxx-18-05-xx-xx-000
Pat. UK EP 541 878 EP 618 680
Pat. UK EP 219 725 EP 521169
10
Fig. 2: Nameplate specifications for the “Promag” sensor (example)

1 Ordering code/ serial number: See the specifications on the order confirmation for the meanings of the
individual letters and digits.
2 Calibration factor: 0.5328; zero point: −5
3 Nominal diameter: DN 100
Nominal pressure: DIN PN 16 bar
4 TMmax +80 °C (max. fluid temperature)
5 Materials:
– Lining: hard rubber (HG)
– Measuring electrodes: stainless steel 1.4435
6 Additional information (examples):
– EPD: with Empty Pipe Detection electrode
– R/B: with Reference electrode
– EME/AWE: with Exchangeable Measurement Electrodes
– 0.2% CAL: with 0.2% calibration
7 Reserved for information on special products
8 Ambient temperature range
9 Degree of protection
10 Flow direction
2.2 CE mark, declaration of conformity

The devices are designed to meet state-of-the-art safety requirements, have been
tested, and left the factory in a condition in which they are safe to operate. The devices
comply with the applicable standards and regulations in accordance with EN 61010
“Protection Measures for Electrical Equipment for Measurement, Control, Regulation
and Laboratory Procedures”.
The measuring system described in this Operating Instruction thus complies with the
statutory requirements of the EC Directives. Endress+Hauser confirms successful
testing of the device by affixing to it the CE mark.
8 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 2 Identification
2.3 Device certification PROFIBUS-DP/-PA

The Promag 53 flowmeter has passed all the test procedures implemented and has
been certified and registered by the PNO (PROFIBUS User Organisation). The device
thus meets all the requirements of the specifications listed below:
• Certified for PROFIBUS 3.0
Device certification number: upon request
• The instrument meets all of the PROFIBUS 3.0 specifications.
• The device may also be operated using certified devices from other manufacturers
(interoperability).
2.4 Registered trademarks

KALREZ ®, VITON ® and TEFLON ®
are registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP ®
is a registered trademark of Ladish & Co., Inc., Kenosha, USA
PROFIBUS ®
is a registered trademark of PROFIBUS Nutzerorganisation e.V., Karlsruhe, D
S-DAT™, T-DAT™, F-Chip™, FieldTool™, FieldCheck™, Applicator™

are registered trademarks of Endress+Hauser Flowtec AG, Reinach, CH
Endress+Hauser 9
2 Identification Promag 53 PROFIBUS-DP/-PA
10 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 3 Installation
3 Installation
3.1 Incoming acceptance, transport and storage
3.1.1 Incoming acceptance

• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply
matches your order.
3.1.2 Transport
The following instructions apply to unpacking and to transporting the device to its final
location:
• Transport the devices in the containers in which they are delivered.
• Do not remove the protective plates or caps on the process connections until the
device is ready to install. This is particularly important in the case of sensors with
Teflon linings.
Special notes on flanged devices
Caution:
• The wooden covers mounted on the flanges before the device leaves the factory pro-
tect the linings on the flanges during storage and transportation. Do not remove these
covers until immediately before the device is installed in the pipe.
• Do not lift flanged devices by the transmitter housing, or the connection housing in the
case of the remote version.
Transporting flanged devices (DN ≤ 300):

Use webbing slings slung round the two process connections (Fig. 3). Do not use

chains, as they could damage the housing.
Warning:
Risk of injury if the measuring device slips. The center of gravity of the assembled meas-
uring device might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its
axis or slip.
F06-xxxxxxxx-22-00-00-xx-000
Fig. 3: Transporting transmitters with DN ≤ 300
Endress+Hauser 11
3 Installation Promag 53 PROFIBUS-DP/-PA
Transporting flanged devices (DN ≥ 350):

Use only the metal eyes on the flanges for transporting the device, lifting it and position-
ing the sensor in the piping.
Caution:
Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing.
This would buckle the casing and damage the internal magnetic coils.
F06-5xFxxxxx-22-xx-xx-xx-001
Fig. 4: Transporting sensors with DN ≥ 350
3.1.3 Storage
• Pack the measuring device in such a way as to protect it reliably against impact for
storage (and transportation). The original packaging provides optimum protection.
• The permissible storage temperature is −10...+50 °C (preferably +20 °C).
• Do not remove the protective plates or caps on the process connections until the
device is ready to install. This is particularly important in the case of sensors with
Teflon linings.
12 Endress+Hauser
3.2 Installation conditions
3.2.1 Dimensions
Dimensions and the fitting lengths of the transmitter and sensor are on Page 145 ff.
3.2.2 Mounting location

Correct measuring is possible only if the pipe is full. Avoid the following locations:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipe.
F06-5xxxxxxx-11-00-00-xx-000
Fig. 5: Mounting location
Installation of pumps
Do not install the sensor on the intake side of a pump. This precaution is to avoid low
pressure and the consequent risk of damage to the lining of the measuring tube. Infor-
mation on the lining's resistance to partial vacuum can be found on → Page 142.
It might be necessary to install pulse dampers in systems incorporating reciprocating,

diaphragm or peristaltic pumps. Information on the measuring system's resistance to
vibration and shock can be found on → Page 133.
F06-5xxxxxxx-11-00-00-xx-001
Fig. 6: Installation of pumps
Endress+Hauser 13
Partially filled pipes

Partially filled pipes with gradients necessitate a drain-type configuration. The Empty
Pipe Detection function (see Page 106) offers additional protection by detecting empty
or partially filled pipes.
Caution:
Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It
is advisable to install a cleaning valve.
F06-5xxxxxxx-11-00-00-xx-002
Fig. 7: Installation in partially filled pipe
Down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes longer than
5 meters. This precaution is to avoid low pressure and the consequent risk of damage
to the lining of the measuring tube. These measures also prevent the system losing
prime, which could cause air inclusions.
Information on the lining's resistance to partial vacuum can be found on Page 142.
F06-5xxxxxxx-11-00-00-xx-003
Fig. 8: Measures for installation in a down pipe (a = vent valve; b = siphon)
14 Endress+Hauser
3.2.3 Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in
the measuring tube. Promag, nevertheless, supplies a range of functions and accesso-
ries for correct measuring of problematic fluids:
• Electrode Cleaning Circuit (ECC) for applications with accretive fluids, e.g. electrically
conductive deposits → “Description of Device Functions” manual.
• Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes,
e.g. in the case of degassing fluids or varying process pressures (see Page 106)
• Exchangeable measuring electrodes for abrasive fluids (see Page 128)
Vertical orientation
This is the ideal orientation for self-emptying piping systems and for use in conjunction
with Empty Pipe Detection.
F06-5xxxxxxx-11-00-00-xx-004
Fig. 9: Vertical orientation
Horizontal orientation
The measuring-electrode plane should be horizontal. This prevents brief insulation of
the two electrodes by entrained air bubbles.
Caution:
Empty Pipe Detection functions correctly with the measuring device installed horizon-
tally only when the transmitter housing is facing upward (Fig. 10). Otherwise there is no
guarantee that Empty Pipe Detection will respond if the measuring tube is only partially
filled or empty.
F06-5xxxxxxx-11-00-xx-xx-000
Fig. 10: Horizontal orientation

1 EPD electrode for the detection of empty pipes (not with Promag H, DN 2...8)
2 Measurement electrodes for the signal acquisition
3 Reference electrode for the potential equalisation (not with Promag H)
Endress+Hauser 15
3.2.4 Inlet and outlet runs

If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc.
Compliance with the following requirements for the inlet and outlet runs is necessary in
order to ensure measuring accuracy:
• Inlet run ≥ 5 x DN
• Outlet run ≥ 2 x DN
F06-5xxxxxxx-11-00-00-xx-005
Fig. 11: Inlet and outlet runs
3.2.5 Vibrations
Secure the piping and the sensor if vibration is severe.
Caution:
It is advisable to install sensor and transmitter separately if vibration is excessively
severe. Information on resistance to vibration and shock can be found on → Page 133.
F06-5xxxxxxx-11-00-00-xx-006
Fig. 12: Measures to prevent vibration of the measuring device
16 Endress+Hauser
3.2.6 Foundations, supports

If the nominal diameter is DN ≥ 350, mount the transmitter on a foundation of adequate
load-bearing strength.
Caution:
Risk of damage. Do not support the weight of the sensor on the metal casing:
the casing would buckle and damage the internal magnetic coils.
F06-5xFxxxxx-11-05-xx-xx-000
Fig. 13: Correct support for large nominal diameters (DN ≥ 350)
Endress+Hauser 17
3.2.7 Adapters
Suitable adapters to (E) DIN EN 545 (double-flange reducers) can be used to install the
sensor in larger-diameter pipes. The resultant increase in the rate of flow improves
measuring accuracy with very slow-moving fluids.
The nomogram shown here can be used to calculate the pressure loss caused by cross-
section reduction:
Note:
The nomogram applies to fluids of viscosity similar to water.
1. Calculate the ratio of the diameters d/D.

2. From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
F06-5xxxxxxx-05-05-xx-xx-000
Fig. 14: Pressure loss due to adapters
3.2.8 Nominal diameter and flow rate

The diameter of the pipe and the flow rate determine the nominal diameter of the sensor.
The optimum velocity of flow is 2...3 m/s. The velocity of flow (v), moreover, has to be
matched to the physical properties of the fluid:
• v < 2 m/s: for abrasive fluids such as potter's clay, lime milk, ore slurry, etc.
• v > 2 m/s: for fluids producing build-up such as wastewater sludge, etc.
Note:
Flow velocity can be increased, if necessary, by reducing the nominal diameter of the
sensor (see Page 18).
18 Endress+Hauser
Promag W
Flow rate characteristic values - Promag W (SI units)
Nominal Recommended Factory setting

diameter flow rate
min./max. full scale value Full scale value Low flow cutoff
[mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s) (v ~ 0.04 m/s)
25 1" 9...300 dm3/min 75 dm3/min 1 dm 3/min
32 1 1/4" 15...500 dm3/min 125 dm3/min 2 dm 3/min
150 6" 20...600 m3/h 150 m3/h 2.5 m3/h
200 8" 35...1100 m3/h 300 m3/h 5.0 m3/h
250 10" 55...1700 m3/h 500 m3/h 7.5 m3/h
300 12" 80...2400 m3/h 750 m3/h 10 m3/h
350 14" 110...3300 m3/h 1000 m3/h 15 m3/h
400 16" 140...4200 m3/h 1200 m3/h 20 m3/h
450 18" 180...5400 m3/h 1500 m3/h 25 m3/h
500 20" 220...6600 m3/h 2000 m3/h 30 m3/h
600 24" 310...9600 m3/h 2500 m3/h 40 m3/h
700 28" 420...13500 m3/h 3500 m3/h 50 m3/h
– 30" 480...15000 m3/h 4000 m3/h 60 m3/h
800 32" 550...18000 m3/h 4500 m3/h 75 m3/h
900 36" 690...22500 m3/h 6000 m3/h 100 m3/h
1000 40" 850...28000 m3/h 7000 m3/h 125 m3/h
− 42" 950...30000 m3/h 8000 m3/h 125 m3/h
1200 48" 1250...40000 m3/h 10000 m3/h 150 m3/h
– 54" 1550...50000 m3/h 13000 m3/h 200 m3/h
1400 – 1700...55000 m3/h 14000 m3/h 225 m3/h
− 60" 1950...60000 m3/h 16000 m3/h 250 m3/h
1600 – 2200...70000 m3/h 18000 m3/h 300 m3/h
− 66" 2500...80000 m3/h 20500 m3/h 325 m3/h
1800 72" 2800...90000 m3/h 23000 m3/h 350 m3/h
− 78" 3300...100000 m3/h 28500 m3/h 450 m3/h
2000 – 3400...110000 m3/h 28500 m3/h 450 m3/h
Endress+Hauser 19
Flow rate characteristic values - Promag W (US units)
Nominal diameter Recommended Factory setting

flow rate
[inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s) (v ~ 0.04 m/s)
1" 25 2.5...80 gal/min 18 gal/min 0.25 gal/min
1 1/4" 32 4...130 gal/min 30 gal/min 0.50 gal/min
2" 50 10...300 gal/min 75 gal/min 1.25 gal/min
6" 150 90...2650 gal/min 600 gal/min 12 gal/min
30" – 2150...67000 gal/min 16500 gal/min 270 gal/min
42" − 4200...135000 gal/min 33000 gal/min 600 gal/min
54" – 9...300 Mgal/d 75 Mgal/d 1.3 Mgal/d
– 1400 10...340 Mgal/d 85 Mgal/d 1.3 Mgal/d
60" − 12...380 Mgal/d 95 Mgal/d 1.3 Mgal/d
72" 1800 16...570 Mgal/d 140 Mgal/d 2.6 Mgal/d
20 Endress+Hauser
Promag P
Flow rate characteristic values - Promag P (SI units)
Nominal Recommended Factory setting

diameter flow rate
[mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s) (v ~ 0.04 m/s)
15 1/2" 4...100 dm3/min 25 dm3/min 0.5 dm3/min
25 1" 9...300 dm3/min 75 dm3/min 1 dm3/min
32 1 1/4" 15...500 dm3/min 125 dm3/min 2 dm3/min
150 6" 20...600 m3/h 150 m3/h 2.5 m3/h
200 8" 35...1100 m3/h 300 m3/h 5.0 m3/h
250 10" 55...1700 m3/h 500 m3/h 7.5 m3/h
300 12" 80...2400 m3/h 750 m3/h 10 m3/h
350 14" 110...3300 m3/h 1000 m3/h 15 m3/h
400 16" 140...4200 m3/h 1200 m3/h 20 m3/h
450 18" 180...5400 m3/h 1500 m3/h 25 m3/h
500 20" 220...6600 m3/h 2000 m3/h 30 m3/h
600 24" 310...9600 m3/h 2500 m3/h 40 m3/h
Endress+Hauser 21
Flow rate characteristic values - Promag P (US units)
Nominal diameter Recommended Factory setting

flow rate
[inch] [mm] (v ~ 0.3 or ~ 10 m/s) (v ~ 2.5 m/s) (v ~ 0.04 m/s)
1/2" 15 1.0...27 gal/min 6 gal/min 0.10 gal/min
Promag H
Flow rate characteristic values - Promag H (SI units)
Nominal Recommended Factory settings

diameter flow rate
[mm] inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s) (v ~ 0.04 m/s)
2 1/12" 0.06...1.8 dm 3/min 0.5 dm3/min 0.01 dm3/min
4 5/32" 0.25...7 dm 3/min 2 dm3/min 0.05 dm3/min
8 5/16" 1...30 dm 3/min 8 dm3/min 0.1 dm3/min
15 1/2" 4...100 dm 3/min 25 dm3/min 0.5 dm3/min
25 1" 9...300 dm 3/min 75 dm3/min 1 dm3/min
40 1 1/2" 25...700 dm 3/min 200 dm3/min 3 dm3/min
65 2 1/2" 60...2000 dm 3/min 500 dm3/min 8 dm3/min
22 Endress+Hauser
Flow rate characteristic values - Promag H (US units)
Nominal diameter Recommended Factory settings

flow rate
[inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s) (v ~ 0.04 m/s)
1/12" 2 0.015...0.5 gal/min 0.1 gal/min 0.002 gal/min
5/32" 4 0.07...2 gal/min 0.5 gal/min 0.008 gal/min
Endress+Hauser 23
3.2.9 Length of connecting cable

In order to ensure measuring accuracy, comply with the following instructions when
installing the remote version:
• Secure the cable run or route the cable in a conduit. Movement of the cable can falsify
the measuring signal, particularly if the fluid conductivity is low.
• Route the cable well clear of electrical machines and switching elements.
• Ensure potential equalisation between sensor and transmitter, if necessary.
• Permissible cable length Lmax depends on the fluid conductivity (Fig. 15). A minimum
conductivity of 20 µS/cm is required for measuring demineralised water.
[µS/cm]
200
L max 100
F06-xxxxxxxx-05-xx-xx-xx-006
5
[m]
10 100 200
L max
Fig. 15: Permissible cable length for the remote version

Gray shaded area = permissible area
Lmax = connecting cable length in [m]
Fluid conductivity in [µS/cm]
24 Endress+Hauser
3.3 Installation
3.3.1 Installing the Promag W sensor
Note:
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by
the customer.
The sensor is designed for installation between the two piping flanges. Always tighten
all threaded fasteners to the specified torques → Page 27 ff.
Fig. 16: Installing the Promag W sensor
Seals
Comply with the following instructions when installing seals:
• Hard rubber lining → additional seals are always necessary!
• Polyurethane lining → additional seals are recommended
• For DIN flanges, use only seals acc. to DIN 2690.
• Make sure that the seals do not protrude into the piping cross-section.
Caution:
Risk of short circuit. Do not use electrically conductive sealing compound such as
graphite. An electrically conductive layer could form on the inside of the measuring tube
and short-circuit the measuring signal.
Grounding cable (DN 15...2000)

If necessary, the special grounding cable for potential equalisation can be ordered as
an accessory (see Page 111). Detailled assembly instructions → Page 59 ff.
Endress+Hauser 25
Assembly with ground disks (DN 15...300)

Depending on the application, e.g. with lined or ungrounded pipes (see Page 58 ff.), it
may be necessary to mount ground disks between the sensor and the pipe flange for
potential equalisation:
Caution:
• In this case, when using ground disks (including seals) the total fitting length
increases! The dimensions plus information about the material can be found on
Page 155.
• Hard rubber lining → install additional seals between the sensor and grounding disk
and between the grounding disk and pipe flange.
• Polyurethane lining → only install additional seals between the grounding disk and
pipe flange.
1. Place ground disks and seals between the instrument and the pipe flange (Fig. 17).
2. Insert the bolts through the flange holes. Tighten the nuts so that they are still loose.
3. Now rotate the grounding disk as shown in Fig. 17 until the handle strikes the bolts.
This will center the grounding disk correctly.
4. Now tighten the bolts to the required torque (see Page 27 ff.)
5. Connect the grounding disk to ground.
Fig. 17: Assembly with ground disks (Promag W, DN 15 …300)
26 Endress+Hauser
Torques of threaded fasteners (Promag W)

• The tightening torques listed below are for lubricated threads only.
• Always tighten threaded fasteners uniformly and in diagonally opposite sequence.
• Overtightening the fasteners will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag W DIN Threaded Max. tightening torque [Nm]

Nominal diameter Pressure rating fasteners
[mm] [bar] Hard rubber Polyurethane
25 PN 40 4 x M 12 − 8
32 PN 40 4 x M 16 − 14
40 PN 40 4 x M 16 − 18
50 PN 40 4 x M 16 − 25
65 PN 16 4 x M 16 65 22
65 PN 40 8 x M 16 32 18
80 PN 16 8 x M 16 40 13
80 PN 40 8 x M 16 40 23
100 PN 16 8 x M 16 43 14
100 PN 40 8 x M 20 59 39
125 PN 16 8 x M 16 56 19
125 PN 40 8 x M 24 83 63
150 PN 16 8 x M 20 74 27
150 PN 40 8 x M 24 104 84
200 PN 10 8 x M 20 106 35
200 PN 16 12 x M 20 70 28
200 PN 25 12 x M 24 104 57
250 PN 10 12 x M 20 82 27
250 PN 16 12 x M 24 98 48
250 PN 25 12 x M 27 150 93
300 PN 10 12 x M 20 94 34
300 PN 16 12 x M 24 134 67
300 PN 25 16 x M 27 153 97
350 PN 10 16 x M 20 112 47
350 PN 16 16 x M 24 152 68
350 PN 25 16 x M 30 227 141
400 PN 10 16 x M 24 151 65
400 PN 16 16 x M 27 193 95
400 PN 25 16 x M 33 289 192
450 PN 10 20 x M 24 153 59
450 PN 16 20 x M 27 198 96
450 PN 25 20 x M 33 256 185
Endress+Hauser 27
Promag W DIN Threaded Max. tightening torque [Nm]

[mm] [bar] Hard rubber Polyurethane
500 PN 10 20 x M 24 155 66
500 PN 16 20 x M 30 275 132
500 PN 25 20 x M 33 317 228
600 PN 10 20 x M 27 206 93
600 PN 16 20 x M 33 415 202
600 PN 25 20 x M 36 431 342
700 PN 10 24 x M 27 246 105
700 PN 16 24 x M 33 278 202
700 PN 25 24 x M 39 449 397
800 PN 10 24 x M 30 331 150
800 PN 16 24 x M 36 369 283
800 PN 25 24 x M 45 664 589
900 PN 10 28 x M 30 316 159
900 PN 16 28 x M 36 353 299
900 PN 25 28 x M 45 690 619
1000 PN 10 28 x M 33 402 210
1000 PN 16 28 x M 39 502 401
1000 PN 25 28 x M 52 970 871
1200 PN 6 32 x M 30 319 138
1200 PN 10 32 x M 36 564 289
1200 PN 16 32 x M 45 701 575
1400 PN 6 36 x M 33 430 181
1400 PN 10 36 x M 39 654 368
1400 PN 16 36 x M 45 729 675
1600 PN 6 40 x M 33 440 208
1600 PN 10 40 x M 45 946 503
1600 PN 16 40 x M 52 1007 915
1800 PN 6 44 x M 36 547 262
1800 PN 10 44 x M 45 961 566
1800 PN 16 44 x M 52 1108 1023
2000 PN 6 48 x M 39 629 316
2000 PN 10 48 x M 45 1047 636
2000 PN 16 48 x M 56 1324 1241
28 Endress+Hauser
Promag W AWWA Threaded Max. tightening torque [Nm]

[mm] [inch] Hard rubber Polyurethane
700 28" Class D 28 x 1 1/4" 247 109
750 30" Class D 28 x 1 1/4 287 126
800 32" Class D 28 x 1 1/2" 394 170
900 36" Class D 32 x 1 1/2" 419 186
1000 40" Class D 36 x 1 1/2" 420 200
1050 42" Class D 36 x 1 1/2" 528 226
1200 48" Class D 44 x 1 1/2" 552 240
1350 54" Class D 44 x 1 3/4" 730 345
1500 60" Class D 52 x 1 3/4" 758 359
1650 66" Class D 52 x 1 3/4" 946 436
1800 72" Class D 60 x 1 3/4" 975 449
2000 78" Class D 64 x 2" 853 552
Promag W ANSI Threaded Max. tightening torque [Nm]

[mm] [inch] [lbs] Hard rubber Polyurethane
25 1" Class 150 4 x 1/2" − 3
25 1" Class 300 4 x 5/8" − 8
40 1 1/2" Class 150 4 x 1/2" − 6
40 1 1/2" Class 300 4 x 3/4" − 20
50 2" Class 150 4 x 5/8" − 12
50 2" Class 300 8 x 5/8" − 13
80 3" Class 150 4 x 5/8" 60 20
80 3" Class 300 8 x 3/4" 38 30
100 4" Class 150 8 x 5/8" 42 15
100 4" Class 300 8 x 3/4" 58 45
150 6" Class 150 8 x 3/4" 79 33
150 6" Class 300 12 x 3/4" 70 57
200 8" Class 150 8 x 3/4" 107 51
250 10" Class 150 12 x 7/8" 101 57
300 12" Class 150 12 x 7/8" 133 78
350 14" Class 150 12 x 1" 135 105
400 16" Class 150 16 x 1" 128 102
450 18" Class 150 16 x 1 1/8" 204 147
500 20" Class 150 20 x 1 1/8" 183 142
600 24" Class 150 20 x 1 1/4" 268 218
Endress+Hauser 29
Promag W JIS Threaded Max. tightening torque [Nm]

[mm] Hard rubber Polyurethane
25 20K 4 x M 16 − 9
32 20K 4 x M 16 − 12
40 20K 4 x M 16 − 13
50 10K 4 x M 16 − 13
50 20K 8 x M 16 − 9
65 10K 4 x M 16 55 18
65 20K 8 x M 16 28 14
80 10K 8 x M 16 29 10
80 20K 8 x M 20 42 22
100 10K 8 x M 16 35 12
100 20K 8 x M 20 56 32
125 10K 8 x M 20 60 20
125 20K 8 x M 22 91 52
150 10K 8 x M 20 75 25
150 20K 12 x M 22 81 48
200 10K 12 x M 20 61 23
200 20K 12 x M 22 91 69
250 10K 12 x M 22 100 39
250 20K 12 x M 24 159 118
300 10K 16 x M 22 74 38
300 20K 16 x M 24 138 116
30 Endress+Hauser
3.3.2 Installing the Promag P sensor
Caution:
• The protective covers mounted on the two sensor flanges guard the Teflon (PTFE) lin-
ing, which is turned over the flanges. Consequently, do not remove these covers until
immediately before the sensor is installed in the pipe.
• The covers must remain in place while the device is in storage.
• Make sure that the lining is not damaged or removed from the flanges.
Note:
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by
the customer.
The sensor is designed for installation between the two piping flanges. Always tighten
all threaded fasteners to the specified torques → Page 34.
Fig. 18: Installing the Promag P sensor
Seals
Comply with the following instructions when installing seals:
• Measuring tube linings with PFA or PTFE → No seals are required.
• For DIN flanges, use only seals acc. to DIN 2690.
• Make sure that the seals do not protrude into the piping cross-section.
Caution:
Risk of short circuit. Do not use electrically conductive sealing compound such as
graphite. An electrically conductive layer could form on the inside of the measuring tube
and short-circuit the measuring signal.
Grounding cable (DN 15...600)

If necessary, the special grounding cable for potential equalisation can be ordered as
an accessory (see Page 111). Detailled assembly instructions → Page 59 ff.
Endress+Hauser 31
Assembly with ground disks (DN 15...300)

Depending on the application, e.g. with lined or ungrounded pipes (see Page 58 ff.), it
may be necessary to mount ground disks between the sensor and the pipe flange for
the potential equalisation:
Caution:
• In this case, when using ground disks (including seals) the total fitting length
increases! The dimensions plus information about the material can be found on
Page 155.
• PTFE and PFA lining → only install additional seals between the grounding disk and
pipe flange.
1. Place ground disks and seals between the instrument and the pipe flange (Fig. 19).
2. Insert the bolts through the flange holes. Tighten the nuts so that they are still loose.
3. Now rotate the grounding disk as shown in Fig. 19 until the handle strikes the bolts.
This will center the grounding disk correctly.
4. Now tighten the bolts to the required torque (see Page 34 ff.)
5. Connect the grounding disk to ground.
Fig. 19: Assembly with ground disks (Promag P, DN 15…300)
32 Endress+Hauser
Installing the high-temperature version (with PFA/PTFE lining)

The high-temperature version has a housing support for the thermal separation of sen-
sor and transmitter. The high-temperature version is always used for applications in
which high ambient temperatures are encountered in conjunction with high fluid tempe-
ratures. The high-temperature version is obligatory if the fluid temperature exceeds
+150 °C.
Note:
Information on permissible temperature ranges → Page 134
Insulation
Pipes generally have to be insulated if they carry either very hot or cryogenic fluids, in
order to avoid energy losses and to prevent accidental contact with pipes at tempera-
tures that could cause injury. Guidelines regulating the insulation of pipes have to be
taken into account.
Caution:
Risk of measuring electronics overheating! The housing support dissipates heat and its
entire surface area must remain uncovered. Make sure that the sensor insulation does
not extend past the top of the two sensor shells (Fig. 20).
F06-5xPxxxxx-17-05-00-xx-000
Fig. 20: Promag P (high-temperature version): Insulating the pipe
Endress+Hauser 33
Tightening torques for threaded fasteners (Promag P)

• The tightening torques listed below are for lubricated threads only.
• Always tighten threaded fasteners uniformly and in diagonally opposite sequence.
• Overtightening the fasteners will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag P DIN Threaded Max. tightening torque [Nm]

[mm] [bar] PTFE PFA
15 PN 40 4 x M 12 11 −
25 PN 40 4 x M 12 26 19
32 PN 40 4 x M 16 41 33
40 PN 40 4 x M 16 52 42
50 PN 40 4 x M 16 65 55
65 PN 16 4 x M 16 87 73
65 PN 40 8 x M 16 43 36
80 PN 16 8 x M 16 53 44
80 PN 40 8 x M 16 53 44
100 PN 16 8 x M 16 57 45
100 PN 40 8 x M 20 78 63
125 PN 16 8 x M 16 75 59
125 PN 40 8 x M 24 111 87
150 PN 16 8 x M 20 99 73
150 PN 40 8 x M 24 136 104
200 PN 10 8 x M 20 141 100
200 PN 16 12 x M 20 94 67
200 PN 25 12 x M 24 138 104
250 PN 10 12 x M 20 110 −
250 PN 16 12 x M 24 131 −
250 PN 25 12 x M 27 200 −
300 PN 10 12 x M 20 125 −
300 PN 16 12 x M 24 179 −
300 PN 25 16 x M 27 204 −
350 PN 10 16 x M 20 188 −
350 PN 16 16 x M 24 254 −
350 PN 25 16 x M 30 380 −
400 PN 10 16 x M 24 260 −
400 PN 16 16 x M 27 330 −
400 PN 25 16 x M 33 488 −
450 PN 10 20 x M 24 235 −
450 PN 16 20 x M 27 300 −
450 PN 25 20 x M 33 385 −
500 PN 10 20 x M 24 265 −
500 PN 16 20 x M 30 448 −
34 Endress+Hauser
Promag P DIN Threaded Max. tightening torque [Nm]

[mm] [bar] PTFE PFA
500 PN 25 20 x M 33 533 −
600 PN 10 20 x M 27 345 −
600 PN 16 20 x M 33 658 −
600 PN 25 20 x M 36 731 −
Promag P ANSI Threaded Max. tightening torque [Nm]

[mm] [inch] [lbs] PTFE PFA
15 1/2" Class 150 4 x 1/2" 6 −
15 1/2" Class 300 4 x 1/2" 6 −
25 1" Class 150 4 x 1/2" 11 9
25 1" Class 300 4 x 5/8" 14 11
40 1 1/2" Class 150 4 x 1/2" 24 19
40 1 1/2" Class 300 4 x 3/4" 34 28
50 2" Class 150 4 x 5/8" 47 38
50 2" Class 300 8 x 5/8" 23 19
80 3" Class 150 4 x 5/8" 79 67
80 3" Class 300 8 x 3/4" 47 40
100 4" Class 150 8 x 5/8" 56 49
100 4" Class 300 8 x 3/4" 67 58
150 6" Class 150 8 x 3/4" 106 91
150 6" Class 300 12 x 3/4" 73 67
200 8" Class 150 8 x 3/4" 143 121
250 10" Class 150 12 x 7/8" 135 −
300 12" Class 150 12 x 7/8" 178 −
350 14" Class 150 12 x 1" 260 −
400 16" Class 150 16 x 1" 246 −
450 18" Class 150 16 x 1 1/8" 371 −
500 20" Class 150 20 x 1 1/8" 341 −
600 24" Class 150 20 x 1 1/4" 477 −
Promag P JIS Threaded Max. tightening torque [Nm]

[mm] PTFE PFA
15 20K 4 x M 12 16 −
25 20K 4 x M 16 32 −
32 20K 4 x M 16 38 −
40 20K 4 x M 16 41 −
50 10K 4 x M 16 54 −
50 20K 8 x M 16 27 −
65 10K 4 x M 16 74 −
Endress+Hauser 35
Promag P JIS Threaded Max. tightening torque [Nm]

[mm] PTFE PFA
65 20K 8 x M 16 37 −
80 10K 8 x M 16 38 −
80 20K 8 x M 20 57 −
100 10K 8 x M 16 47 −
100 20K 8 x M 20 75 −
125 10K 8 x M 20 80 −
125 20K 8 x M 22 121 −
150 10K 8 x M 20 99 −
150 20K 12 x M 22 108 −
200 10K 12 x M 20 82 −
200 20K 12 x M 22 121 −
250 10K 12 x M 22 133 −
250 20K 12 x M 24 212 −
300 10K 16 x M 22 99 −
300 20K 16 x M 24 183 −
36 Endress+Hauser
3.3.3 Installing the Promag H sensor

The Promag H is supplied to order, with or without pre-installed process connections.
Pre-installed process connections are secured to the sensor with hex-head threaded
fasteners.
Caution:
• If you intend to use your own process connections, make up the process adapters as
specified on Page 160 ff..
• The sensor might require support or additional attachments, depending on the appli-
cation and the length of the piping run. A wall-mounting kit can be ordered separately
from E+H as an accessory (see Page 111).
F06-xxHxxxxx-17-05-xx-xx-000
Fig. 21: Promag H process connections (DN 2...25, DN 40...100)
A: DN 2...25 / process connections with O-rings:

Welding flanges (ISO 2463, IPS), flanges (DIN 2635, ANSI B16.5, JIS B2238),
PVDF flanges (DIN 2501, ANSI B16.5, JIS B2238), external and internal pipe threads (ISO / DIN), hose con-
nections, PVC adhesive fitting
B: DN 2...25 / process connections with aseptic gasket seals:
Weld nipples (DIN 11850, ODT), Tri-Clamp, Clamp (ISO 2852, DIN 32676), coupling (DIN 11851,
DIN 11864-1, SMS 1145), flange DIN 11864-2
C: DN 40...100 / process connections with aseptic gasket seals:
Weld nipples (DIN 11850, ODT), Tri-Clamp, Clamp (ISO 2852, DIN 32676), coupling (DIN 11851,
DIN 11864-1, ISO 2853, SMS 1145), flange DIN 11864-2
Seals
When installing the process connections, make sure that the seals are clean and cor-
rectly centered. Firmly tighten the threaded fasteners. The process connection forms a
metallic connection with the sensor, which ensures a defined compression of the seal.
Caution:
The seals must be replaced periodically, depending on the application, particularly in
the case of gasket seals (aseptic version). The period between changes depends on
the frequency of cleaning cycles, the cleaning temperature and the fluid temperature.
Replacement seals can be ordered as accessories → Page 111.
Endress+Hauser 37
Usage and assembly of ground rings (DN 2...25)

In case the process connections are made of plastic (e.g. flanges or adhesive fittings),
the potential between the sensor and the fluid must be equalised using additional
ground rings.
If the ground rings are not installed this can affect the accuracy of the measurements or
cause the destruction of the sensor through the electrochemical erosion of the elec-
trodes.
Caution:
At the factory, plastic rings will be inserted in the process connections instead of the
ground rings. These are only intended as “placeholders” and do not provide potential
equalisation.
Before installing the ground rings, please observe the following points:
• ground rings can be ordered separately from E+H as accessories (see Page 111).
– When placing the order, make certain the included o-ring seals are of the same
material as the seals that are used for the process connections.
– When placing the order, make certain that the grounding ring is compatible with the
material used for the electrodes. Otherwise, there is a risk that the electrodes may
be destroyed by electrochemical corrosion! Information about the materials can be
found on page 137.
• The dimensions of the ground rings can be found on page 167.
• ground rings, including the seals, are mounted within the process connections. There-
fore, the fitting length is not affected.
• For plastic flange connections, ground disks, which are mounted between the
flanges, can be used instead of ground rings.
1. Loosen the four hexagonal headed bolts (1) and remove the process connection
from the sensor (5).
2. Remove the plastic disk (3), including the two o-ring seals.
3. Place the new seal (2) in the groove of the process connection.
4. Place the metal ground ring (3) on the process connection.
5. Now place the second seal (4) in the groove of the ground ring.
6. Finally, mount the process connection on the sensor again.
1
F06-xxHxxxxx-17-xx-xx-xx-001
2 3 4
5
Fig. 22: Installing ground rings with a Promag H (DN 2...25)

1 Hexagonal headed bolts (process connection)
2 O-ring seal for the process connection
3 Plastic disk (placeholder) or ground ring
4 O-ring seal for the ground ring
5 Sensor Promag H
38 Endress+Hauser
Welding the sensor into the piping (weld nipple)
Caution:
Risk of destroying the measuring electronics. Make sure that the welding machine is not
grounded via the sensor or the transmitter.
1. Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered
separately from E+H as an accessory (see Page 111).
2. Remove the threaded fasteners from the process-connection flange. Remove the
sensor complete with seal from the pipe.
3. Weld the process connection into the pipe.
4. Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal
is correctly seated.
Note:
• If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the
installed seal. It is therefore advisable to remove the sensor and the seal prior to
welding.
• The pipe has to be spread approximately 8 mm to permit disassembly.
Cleaning with pigs

If pigs are used for cleaning, it is essential to take the inside diameters of measuring
tube and process connection into account (see Page 161 ff.).
Endress+Hauser 39
3.3.4 Turning the transmitter housing

Turning the aluminum field housing
Warning:
The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is
not the same as that described here. The procedure for turning these housings is
described in the Ex-specific documentation.
1. Loosen the two securing screws.

2. Turn the bayonet catch as far as it will go.
3. Carefully lift the transmitter housing as far as it will go.
4. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).
5. Lower the housing into position and re-engage the bayonet catch.
6. Retighten the two securing screws.
Fig. 23: Turning the transmitter housing (aluminum field housing)
Turning the stainless-steel field housing

1. Loosen the two securing screws.
2. Carefully lift the transmitter housing as far as it will go.
3. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).
4. Lower the housing into position.
5. Retighten the two securing screws.
Fig. 24: Turning the transmitter housing (stainless steel field housing)
40 Endress+Hauser
3.3.5 Installing the wall-mount transmitter housing

There are various ways of installing the wall-mount transmitter housing:
• Mounted directly on the wall (without mounting kit)
• Installation in control panel (with separate mounting kit, accessories → Page 111)
• Pipe mounting (with separate mounting kit, accessories → Page 111)
Caution:
• Make sure that ambient temperature does not exceed the permissible range
(–20 °...+60 °C). Install the device at a shady location. Avoid direct sunlight.
• Always install the wall-mount housing in such a way that the cable entries are pointing
down.
Direct wall mounting

1. Drill the holes as illustrated in Fig. 25.
2. Remove the cover of the connection compartment (a).
3. Push the two securing screws (b) through the appropriate bores (c) in the housing.
– Securing screws (M6): max. Ø 6.5 mm
– Screw head: max. Ø 10.5 mm
4. Secure the transmitter housing to the wall as indicated.
5. Screw the cover of the connection compartment (a) firmly onto the housing.
Fig. 25: Mounted directly on the wall
Endress+Hauser 41
Panel installation
1. Prepare the opening in the panel.
2. Slide the housing into the opening in the panel from the front.
3. Screw the fasteners onto the wall-mount housing.
4. Place the threaded rods in the fasteners and screw them down until the housing is
seated tightly against the panel. Afterwards, tighten the locking nuts. Additional
support is not necessary.
21 +
– 00.5
0 .5
– 0.5
+0.5
245
F06-xxxxxxxx-06-03-06-xx-002
10
~1
Abb. 26: Panel Installation (wall-mount housing)
Pipe mounting
The assembly should be performed by following the instructions in Fig. 27.
Caution:
If the device is mounted to a warm pipe, make certain that the ambient temperature
does not exceed +60 °C, which is the maximum permissible temperature.
Ø 20...70
F06-xxxxxxxx-06-03-06-xx-001
55
~1
Fig. 27: Pipe mounting (wall-mount housing)
42 Endress+Hauser
3.3.6 Turning the local display

1. Remove the cover of the electronics compartment.
2. Press the side latches on the display module and remove it from the electronics
compartment cover plate.
3. Rotate the display to the desired position (max. 4 x 45° in each direction), and place
it back into the electronics compartment cover plate.
4. Screw the cover of the electronics compartment firmly onto the transmitter housing.
F06-xxxxxxxx-07-xx-06-xx-000
Fig. 28: Turning the local display (field housing)
Endress+Hauser 43
3.4 Installation check

Perform the following checks after installing the measuring device in the pipe:
Device condition and specifications Notes
Is the device damaged (visual inspection)? −
Does the device correspond to specifications at the measuring point, see Page 131 ff.
including process temperature and pressure, ambient temperature,
minimum fluid conductivity, measuring range, etc.?
Installation Notes
Does the arrow on the sensor nameplate match the direction of flow −
through the pipe?
Is the plane of the measuring-electrode axis correct? horizontal
Is the position of the Empty Pipe Detection (EPD) electrode correct? see Page 15
Were all threaded fasteners tightened to the specified torques when see Section 3.3
the sensor was installed?
Hard rubber lining and ground disks: Promag W → Page 25

Were the correct seals installed (type, material, installation)? Promag P → Page 31
Promag H → Page 37
Are the measuring point number and labeling correct −

(visual inspection)?
Process environment / process conditions Notes
Are the inlet and outlet runs respected? Inlet run ≥ 5 x DN

Outlet run ≥ 2 x DN
Is the measuring device protected against moisture and direct −

sunlight?
Is the sensor adequately protected against vibration (attachment, sup- Acceleration up to 2 g

port)? by analogy with IEC 68-2-6
44 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 4 Wiring
4 Wiring
Warning:
• When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific
supplement to this Operating Instruction. Please do not hesitate to contact your E+H
representative if you have any questions.
• If you use remote versions, connect each sensor only to the transmitter having the
same serial number. Measuring errors can occur if the devices are not connected in
this way.
4.1 Cable specifications for PROFIBUS-DP/-PA
4.1.1 PROFIBUS-DP: Cable specifications

Two types of cable are specified for the bus in the EN 50 170 standard. Cable type A
can be used for all transmission rates up to 12 Mbit/s. The cable parameters can be
taken from the following table:
Cable Type A
Characteristic impedance 135... 165 Ω at a measurement frequency of 3...20 MHz
Cable capacitance <30 pF/m
Wire size >0.34 mm2, equals AWG 22
Cable type twisted pairs, 1 x 2, 2 x 2 or 1 x 4 conductors
Loop resistance 110 Ω/km
Signal attenuation max. 9 dB over the entire length of the line segment
Shielding Copper braided shield or braided shield and foil screen
When setting up the bus, observe the following points:

• The maximum cable length (segment length) of a PROFIBUS-DP system depends on
the transmission rate. With PROFIBUS-RS 485 Cable Type A, this value is:
Transmission Rate [kBit/s] 9.6...93.75 187.5 500 1500 300...12000
Cable length [m] 1200 1000 400 200 100
• A maximum of 32 stations are permitted per segment.

• Each segment is terminated at both ends with a terminating resistor.
• The bus length or number of users can be increased by installing a repeater.
• The first and last segments can support a max. of 31 devices. The segments between
repeaters can support a max. of 30 stations.
• The maximum distance achievable between two bus users is calculated as:
(NUM_REP + 1) x segment length
NUM_REP = maximum number of repeaters, which can be placed in series, depend-
ent on the respective repeater.
Example:
According to the manufacturer's information, a maximum of 9 repeaters may be
placed in series on a standard line.
The maximum distance between two bus users at a transmission rate of 1.5 MBit/s is
thus: (9 + 1) x 200 m = 2000 m
Endress+Hauser 45
4 Wiring Promag 53 PROFIBUS-DP/-PA
Stubs (PROFIBUS -DP)

• Total combined length of all stubs < 6.6 m (at a max. of 1.5 MBit/s)
• At transmission rates >1.5 MBit/s, stubs should not be used.
The line between the cable connector and the bus driver in the field device is called
a stub. Our experience with the systems, indicates that you should be quite careful
with the length of the stubs when planning your project. Therefore, we recommend
that you do not attempt to utilise the full theoretical maximum total combined length of
6.6 m for all stubs at 1.5 MBit/s. The order of the respective field devices makes more
of a difference in this case. We recommend that at transmission rates >1.5 MBit/s you
avoid using stubs.
• If you must use stubs, do not install terminating resistors on them.
Shielding and grounding (PROFIBUS-DP/-PA)

When planning the shielding and grounding for a field bus system, there are three
important points to consider:
• Electromagnetic compatibility (EMC)
• Explosion protection
• Safety of the personnel
To ensure the optimum electromagnetic compatibility of systems, it is important that the

system components and above all the cables, which connect the components, are
shielded and that no portion of the system is unshielded.
Ideally, the cable shields will be connected to the field devices' housings, which are
usually metal. Since these housings are generally connected to the protective ground
conductor, the shield of the bus cable will thus be grounded many times.
This approach, which provides the best electromagnetic compatibility and personnel
safety, can be used without restriction in plants with good potential equalisation.
In the case of plants without potential equalisation, a mains frequency (50 Hz) equalis-
ing current can flow between two grounding points, which in unfavorable cases, e.g.
when it exceeds the permissible shield current, may destroy the cable.
To suppress the low frequency equalising currents on systems lacking potential equal-
isation, it is therefore advisable to connect the cable shield directly to the building (or
protective ground conductor) at only one end and to use capacitive coupling to connect
it to all other grounding points.
46 Endress+Hauser
Setting the terminators

Since mismatches in the impedance result in signal reflections on the line and can thus
lead to communication errors, it is important to terminate the lines properly.
Warning:
Risk of electric shock. Exposed components carry dangerous voltages. Make sure that
the power supply is switched off before you remove the cover of the electronics com-
partment.
The terminator switches are located on the I/O board (see Fig. 29).
• For baud rates of up to 1.5 MBaud, terminate the last transmitter on the bus by setting
the terminator switch SW 1 to: ON – ON – ON – ON.
• If the device is to be operated at over 1.5 Mbaud, you can tap the supply voltage for
an external terminator from terminals 24 (GND) and 25 (+5 V) (see Fig. 33).
• If the device is to be operated at a baud rate >1.5 Mbaud, an external terminator is
necessary, e.g. with a 9-pin Sub D cable connector combination, with an integrated
series inductance to compensate for the station's capacitive load and minimise the
resulting line reflections.
A B
SW 1 SW 1
ON ON
OONN
OONN
1
1 2
2
3
3
4
4
OFF OFF
4
1 2 3 4
1
4
1 2 3 4
F06-53xPBxxx-04-00-xx-xx-002
+5V +5V
390 Ω 220 Ω 390 Ω 390 Ω 220 Ω 390 Ω
Fig. 29: Setting the terminators (PROFIBUS-DP)

A = Factory setting
B = Setting on the last transmitter
Note:
As a rule, we recommend that an external terminator be used, since a defect in an inter-
nally terminated device can disrupt the entire segment.
Endress+Hauser 47
4.1.2 PROFIBUS-PA: Cable specifications
Cable type
Twin-core cable is required for connecting the device to the fieldbus. By analogy with
IEC 61158-2 protocol four different cable types (A, B, C, D) can be used with PROFIBUS
protocol, only two of which (cable types A and B) are shielded.
• Cable types A or B are particularly preferable for new installations. Only these types
have cable shielding that guarantees adequate protection from electromagnetic inter-
ference and thus the most reliable data transfer. On multi-pair cables (Type B), it is
permissible to operate multiple fieldbuses (with the same degree of protection) on one
cable. No other circuits are permissible in the same cable.
• Practical experience has shown that cable types C and D should not be used due to
the lack of shielding, since the freedom from interference generally does not meet the
requirements described in the standard.
The electrical data of the fieldbus cable has not been specified but determines impor-
tant characteristics of the design of the fieldbus, such as distances bridged, number of
participants, electromagnetic compatibility, etc.
Cable type A Cable type B
Cable structure twisted pair, shielded one or more twisted pairs,

fully shielded
Wire size 0.8 mm2 (AWG 18) 0.32 mm 2 (AWG 22)
Loop resistance (DC) 44 Ω/km 112 Ω/km
Impedance at 31.25 kHz 100 Ω ± 20% 100 Ω ± 30%
Attenuation at 39 kHz 3 dB/km 5 dB/km
Capacitive asymmetry 2 nF/km 2 nF/km
Envelope delay distortion (7.9

1.7 µs/km *
through 39 kHz)
Shield coverage 90% *
Max. cable length (inc. spurs >1 m) 1900 m 1200 m
* not specified
Suitable fieldbus cables from various manufacturers for the non-hazardous area are
listed below:
• Siemens: 6XV1 830-5BH10
• Belden: 3076F
• Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL
48 Endress+Hauser
Maximum overall cable length

The maximum network expansion depends on the type of ignition protection and the
cable specifications. The overall cable length is made up of the length of the main cable
and the length of all spurs (>1 m). Note the following points:
• The maximum permissible overall cable length depends on the cable type used.
Type A 1900 m
Type B 1200 m
• If repeaters are used the maximum permissible cable length is doubled.

A maximum of four repeaters are permitted between station and master.
Maximum spur length

The line between distribution box and field device is described as a spur.
In the case of non ex-rated applications the max. length of a spur depends on the
number of spurs (>1 m):
Number of spurs 1 ... 12 13... 14 15... 18 19... 24 25... 32
Max. length per spur 120 m 90 m 60 m 30 m 1m
Number of field devices

In systems that meet FISCO in the EEx ia type of protection, the line length is limited a
max. of 1000 m.
A maximum of 32 stations per segment in non-explosive areas or a maximum of 10 sta-
tions in an Ex-area (EEx ia IIC) are possible. The actual number of stations must be
determined during the project planning.
Bus termination
The start and end of each fieldbus segment are always to be terminated with a bus ter-
minator. With various junction boxes (not ex-rated) the bus termination can be activated
via a switch. If this is not the case a separate bus terminator must be installed. Note the
following points in addition:
• In the case of a branched bus segment the device furthest from the segment connec-
tor represents the end of the bus.
• If the fieldbus is extended with a repeater then the extension must also be terminated
at both ends.
Shielding and grounding

(see Cable specifications PROFIBUS-DP Page 46)
Further information
General information and further notes regarding the wiring can be found in the Operat-
ing Instructions BA 198F/00/en “Field communications - PROFIBUS-DP/-PA:Guides for
project planning and commissioning”.
Endress+Hauser 49
4.2 Connecting the remote version

4.2.1 Connecting Promag W / P / H
Warning:
• Risk of electric shock. Switch off the power supply before opening the device. Do not
install or wire the device while it is connected to the power supply. Failure to comply
with this precaution can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective conductor to the ground terminal on the
housing before the power supply is applied.
Procedure (Fig. 30, Fig. 31):
1. Transmitter: Loosen the screws and remove cover (a) from the connection
compartment.
2. Sensor: Remove cover (b) from the connection housing.
3. Feed signal cable (c) and coil cable (d) through the appropriate cable entries.
Caution:
– Make sure the connecting cables are secured.
– Risk of damaging the coil driver. Always switch off the power supply before
connecting or disconnecting the coil cable.
4. Establish the connections between sensor and transmitter in accordance with the
wiring diagram:
→ Fig. 30, Fig. 31
→ wiring diagram inside the cover
Caution:
Insulate the shields of cables that are not connected to eliminate the risk of short-
circuits with neighboring cable shields inside the sensor connection housing.
5. Transmitter: Secure cover (a) on the connection compartment.

6. Sensor: Secure cover (b) on the connection housing.
50 Endress+Hauser
Electrode circuit
Meas. signal Pipe EPD Coil circuit
S1 E1 E2 S2 GND E S
6 5 7 8 4 37 36 42 41
a
wht
brn
grn
yel
d
2
1
c
n.c. n.c. n.c.
F06-5xFxxxxx-04-xx-xx-en-000
5 7 4 37 42 41
E1 E2 GND E
Fig. 30: Connecting the Promag W/P remote version

a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable,
d = coil current cable, n.c. = not connected, insulated cable shields
Electrode circuit
Meas. signal Pipe EPD Coil circuit
S1 E1 E2 S2 GND E S
6 5 7 8 4 37 36 42 41
a
wht
brn
grn
yel
2
c d 1
n.c. n.c. n.c.
5 7 4 37 42 41
F06-5xHxxxxx-04-xx-xx-en-000
E1 E2 GND E
DN 40...100 DN 2...25
Fig. 31: Connecting the Promag H remote version

a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable,
d = coil current cable, n.c. = not connected, insulated cable shields
Endress+Hauser 51
4.2.2 Cable specifications
Coil cable
• 2 x 0.75 mm2 PVC cable with common, braided copper shield (Ø approx. 7 mm)
• Conductor resistance: ≤ 37 Ω/km
• Capacitance: core/core, shield grounded: ≤ 120 pF/m
• Permanent operating temperature: –20...+80 °C
Signal cable:
• 3 x 0.38 mm2 PVC cable with common, braided copper shield (Ø approx. 7 mm) and
individually shielded cores
• With Empty Pipe Detection (EPD): 4 x 0.38 mm2 PVC cable with common, braided
copper shield (Ø approx. 7 mm) and individually shielded cores
• Conductor resistance: ≤ 50 Ω/km
• Capacitance: core/shield: ≤ 420 pF/m
• Permanent operating temperature: –20...+80 °C
1
2
3
4
F06-5xWxxxxx-04-11-08-xx-003
5
6
7
a b
Fig. 32: a = Signal cable, b = Coil current cable
1 = Core
2 = Core insulation
3 = Core shield
4 = Core jacket
5 = Core reinforcement
6 = Cable shield
7 = Outer jacket
As an option, E+H can also deliver reinforced connecting cables with an additional,
reinforcing metal braid. We recommend such cables for the following cases:
• Directly buried cable
• Cables endangered by rodents
• Device operation which should comply with the IP 68 standard of protection
Operation in zones of severe electrical interference:

The measuring device complies with the general safety requirements in accordance
with EN 61010, the EMC requirements of EN 61326, and NAMUR recommendation
NE 21.
Caution:
Grounding is by means of the ground terminals provided for the purpose inside the con-
nection housing. Keep the stripped and twisted lengths of cable shield to the terminals
as short as possible.
52 Endress+Hauser
4.3 Connecting the measuring unit

4.3.1 Connecting the transmitter
Warning:
• Risk of electric shock. Switch off the power supply before opening the device.
Do not install or wire the device while it is connected to the power supply. Failure to
comply with this precaution can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective conductor to the ground terminal on the
housing before the power supply is applied (not necessary if the power supply is gal-
vanically isolated).
• Compare the specifications on the nameplate with the local voltage supply and fre-
quency. The national regulations governing the installation of electrical equipment
also apply.
Procedure (Fig. 33, Fig. 34):

1. Remove the cover of the connection compartment (f) from the transmitter housing.
2. Feed the power-supply cable (a) and PROFIBUS cable (b) through the appropriate

cable entries.
Note:
The Promag 53 can also be supplied with the option of a ready-mounted fieldbus
connector. More information on this can be found on Page 56.
3. Connecting the cables:

– Wiring diagram (aluminum and stainless steel housings) → Fig. 33

– Wiring diagram (wall-mount housing) → Fig. 34
Caution:
– The PROFIBUS cable can be damaged!
If the shielding of the cable is grounded at more than one point in plants without
additional potential equalisation, mains frequency equalisation currents can
occur that damage the cable or the shielding. In such cases the shielding of the
cable is to be grounded on only one side, i.e. it must not be connected to the
ground terminal of the housing. The shield that is not connected should be
insulated!
– We recommend that the PROFIBUS not be looped using conventional cable
glands. If you later replace even just one measuring device, the bus communica-

tion for the entire bus will have to be interrupted.
Note:
– The terminals for the PROFIBUS-PA connection (26/27) have an integral polarity
protection. This ensures correct signal transmission via the fieldbus even if lines
are confused.
– Conductor cross-section: max. 2.5 mm2
– Observe the plant’s grounding concept.
4. Screw the cover of the connection compartment (f) firmly back onto the transmitter
housing.
Endress+Hauser 53
A f
DP(A) / PA(-) 27
a DP(B) / PA(+) 26
(+5 V) 25 b
(DGND) 24
23 d
h e
22
21
20 g
B
N (L-) 2 c
b L1 (L+) 1
a
F06-53xPBxxx-04-06-xx-xx-000
a
Fig. 33: Connecting the transmitter (field housing), conductor cross-section: max. 2.5 mm2
A = Aluminium field housing
B = Stainless steel housing
a Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC
Terminal No. 1: L1 for AC, L+ for DC; Terminal No. 2: N for AC, L− for DC
b PROFIBUS-DP/-PA cable (see Page 55):
Terminal No. 26: DP(B) / PA+
Terminal No. 27: DP(A) / PA –
DP(A) = RxD/TxD-N, DP(B) = RxD/TxD-P
c Ground terminal for protective conductor
d Ground terminal for signal-cable shield
e Service adapter for connecting service interface FXA 193 (FieldCheck™, FieldTool™)
f Cover of the connection compartment
g Cable for external termination:
Terminal No. 24: DGND
Terminal No. 25: +5V
h Clamp
54 Endress+Hauser
(DGND)
N (L–) (+5 V)
L1 (L+) DP (B) / PA (+)
DP (A) / PA (–)
e
1 2 20 21 22 23 24 25 26 27
F06-53xPBxxx-04-03-xx-xx-000
f
a g b a c g d b
Fig. 34: Connecting the transmitter (wall-mount housing), conductor cross-section: max. 2.5 mm2
a Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC
Terminal No. 1: L1 for AC, L+ for DC; Terminal
No. 2: N for AC, L− for DC
b PROFIBUS-DP/-PA cable (see Page 55):
Terminal No. 26: DP(B) / PA+
Terminal No. 27: DP(A) / PA –
DP(A) = RxD/TxD-N, DP(B) = RxD/TxD-P
c Ground terminal for protective conductor
d Ground terminal for signal-cable shield
e Service adapter for connecting service interface FXA 193 (FieldCheck™, FieldTool™)
f Cover of the connection compartment
g Cable for external termination:
Terminal No. 24: DGND
Terminal No. 25: +5V
4.3.2 Terminal assignment
Order variant Terminals No. (Outputs/Inputs)
26: DP(B) / PA+

27: DP(A) / PA–
53***-***********W PROFIBUS-DP/-PA
53***-***********P PROFIBUS-DP/-PA
53***-***********H PROFIBUS-DP/-PA
Connected load PROFIBUS-DP/-PA
PROFIBUS-PA:
Vi = 30 V AC, Ii = 500 mA, Pi = 5.5 W, Li = 10.0 µH, Ci = 5.0 nF
PROFIBUS-DP:
To connect on device with Vmax = 260 V and Imax = 500 mA
Endress+Hauser 55
4.3.3 Fieldbus connector
Note:
This connector can only be used for a PROFIBUS-PA device.
The connection technology of PROFIBUS-PA allows measuring devices to be con-

nected to the fieldbus via uniform mechanical connections such as T-boxes, junction
boxes, etc. This connection technology using prefabricated distribution modules and
plug-in connectors offers substantial advantages over conventional wiring:
• Field devices can be removed, replaced or added at any time during normal opera-
tion. The communications will not be interrupted.
• This simplifies installation and maintenance significantly.
• Existing cable infrastructures can be used and expanded instantly, e.g. when con-
structing new star distributors using 4-channel or 8-channel junction boxes.
The Promag 53 can therefore be supplied with a ready-mounted fieldbus connector.

Fieldbus connectors for retrofitting can be ordered from E+H as a spare part
(see Page 111).
A
C D E
45.0 mm 150/300 mm
3 4 (1.766")
F 5
2 1
M 12 x 1 PG 13.5
6
B
4 3
F06-xxxPBxxx-04-xx-xx-xx-000
1 2
7
Fig. 35: Connectors for connecting to the PROFIBUS-PA

A = Aluminum field housing
B = Stainless steel field housing
C = Protective cap for connector
D = Fieldbus connector
E = Adapter PG 13.5 / M 20.5
F = Connector on housing (male)
G = Connector (female)
Pin assignment / color codes:
1 = Brown wire: PA+ (Terminal 26)
2 = Not connected
3 = Blue wire: PA– (Terminal 27)
4 = Black wire: Grounding (Notes about connection → Page 54, 55)
5 = Female contact in the center not connected
6 = Positioning groove
7 = Positioning mark
56 Endress+Hauser
Technical data (fieldbus connector):
Conductor size 0.75 mm2
Connector thread PG 13.5
Degree of protection IP 67 in accordance with DIN 40 050 IEC 529
Contact surface CuZnAu
Housing material Cu Zn, surface Ni
Flammability V - 2 in accordance with UL - 94
Operating temperature –40...+85 °C
Ambient temperature –40...+150 °C
Nominal current per contact 3A
Nominal voltage 125...150 V DC in accordance with the VDE standard 01 10/ISO Group 10
Comparative tracking KC 600
Volume resistance ≤8 m Ω in accordance with IEC 512 Part 2
Dialectric resistance ≤1012 Ω in accordance with IEC 512 Part 2
Endress+Hauser 57
4.4 Potential equalisation
4.4.1 Standard case

Proper measurement is only ensured when the fluid and sensor are at the same electri-
cal potential. The majority of Promag sensors have, as part of their standard configura-
tion, a built-in reference electrode, which ensures the required potential equalisation. As
a rule, this is sufficient to eliminate the need for ground disks or other measures.
Promag W:
Reference electrode is standard
Promag P:
Reference electrode is optional, depending on material
Promag H:
• No reference electrode. The metallic process connection provides a permanent elec-
trical connection to the fluid.
• If the process connections are made of a synthetic material, ground disks have to be
used to ensure that potential is equalised (see Page 38). Ground rings are optional
accessories, which must be ordered separately → Page 111.
Note:
When installed in metal pipes, we recommend that the transmitter housing's ground ter-
minal be connected to the pipe.
F06-5xxxxxxx-04-xx-xx-xx-002
Fig. 36: Potential equalisation by means of the transmitter's ground terminal
Caution:
If the sensor does not have a reference electrode or metallic process connections, the
potential equalisation must be established in the manner described in the following spe-
cial cases. These special measures are in particular necessary when the usual ground-
ing is not ensured or when it is likely that there will be an excessive equalisation current.
58 Endress+Hauser
4.4.2 Special cases
Equalising currents in metallic, ungrounded pipes

To prevent disturbances to the measurement, we recommend that both sensor flanges
be connected with a grounding cable to the adjacent pipe flange and to ground. Con-
nect the transmitter or sensor connection housing, as applicable, to ground potential by
means of the ground terminal provided for the purpose (Fig. 37).
Note:
The grounding cable for flange-to-flange connections can be ordered separately as an
accessory from E+H → Page 111.
• DN ≤ 300: the grounding cable is in direct connection with the conductive flange coa-
ting and is secured by the flange screws.
• DN ≥ 350: the grounding cable connects directly to the metal transport bracket.
6 mm² Cu
DN ≤ 300 DN ≥ 350
Fig. 37: Potential equalisation with equalising currents in metallic, non-grounded piping systems
Endress+Hauser 59
Plastic pipes or pipes lined with insulating material

Normally the potential equalisation is accomplished via the reference electrodes in the
measuring tube. However, it is still possible that in some cases due to a plant's ground-
ing design that a large equalisation current will flow over the reference electrodes. This
can cause the destruction of the sensor, e.g. through the electrochemical erosion of the
electrodes. In such cases, e.g. with fiberglass or PVC pipes, we recommend that you
use ground disks to improve the potential equalisation (Fig. 38).
Mounting of ground disks → Page 26, 32.
Caution:
Risk of damage by electrochemical corrosion. Note the electrochemical series of met-
als, if the ground disks and measuring electrodes are made of different materials.
Fig. 38: Potential equalisation / ground disks with plastic pipes or lined pipes
Lined pipes (cathodic protection)

In such cases, the sensor should be installed in the pipes in a potential-free manner:
• When installing the measuring device, make sure that there is an electrical connection
between the two piping runs (copper wire, 6 mm2).
• Make sure that the installation materials do not establish a conductive connection to
the measuring device and that the installation materials withstand the tightening tor-
ques applied when the threaded fasteners are tightened.
• Also comply with the regulations applicable to potential-free installation.
Fig. 39: Potential equalisation and cathode protection

a = power supply isolating transformator, b = electrically isolated
60 Endress+Hauser
4.5 Degree of protection

The devices fulfill all the requirements for IP 67. Compliance with the following points is
mandatory following installation in the field or servicing, in order to ensure that IP 67 pro-
tection is maintained:
• The housing seals must be clean and undamaged when inserted into their grooves.
The seals must be dried, cleaned or replaced if necessary.
• All threaded fasteners and screw covers must be firmly tightened.
• The cables used for connection must be of the specified outside diameter
(see Page 132).
• Firmly tighten the cable entries (Fig. 40).
• The cables must loop down before they enter the cable entries (“water trap”, Fig. 40).
This arrangement prevents moisture penetrating the entry. Always install the measur-
ing device in such a way that the cable entries do not point up.
• Remove all unused cable entries and insert plugs instead.
• Do not remove the grommet from the cable entry.
Fig. 40: Installation instructions, cable entries
Caution:
Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise the
degree of protection guaranteed by Endress+Hauser no longer applies.
Note:
The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent
immersion in water to a depth of 3 meters). In this case the transmitter must be installed
remote from the sensor.
Endress+Hauser 61
4.6 Electrical connection check

Perform the following checks after completing electrical installation of the measuring
device:
Device condition and specifications Notes
Are cables or the device damaged (visual inspection)? −
Electrical connection of meter Notes
Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)
20...55 V AC (45...65 Hz)
16...62 V DC
Do the cables comply with the specifications? see Page 45
Do the cables have adequate strain relief? −
Are the cables correctly segregated by type? −

Without loops and crossovers?
Are the power-supply and fieldbus cables correctly connected? see the wiring diagram
inside the cover of the
terminal compartment
Are all screw terminals firmly tightened? −
Have the measures for grounding/potential equalisation been correctly see Page 58
implemented?
Are all cable entries installed, firmly tightened and correctly sealed? −
Cables looped as “water traps”?
Are all housing covers installed and firmly tightened? −
Electrical connection - PROFIBUS-DP/-PA Notes
Are all the connecting components (T-boxes, junction boxes, connec- –

tors, etc.) connected with each other correctly?
Has each fieldbus segment been terminated at both ends with a bus –
terminator?
Has the max. length of the fieldbus cable been observed in accordance see Page 48
with the PROFIBUS specifications?
Has the max. length of the stubs been observed in accordance with the see Page 46
PROFIBUS specifications?
Is the fieldbus cable fully shielded and correctly grounded? see Page 46
62 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 5 Operation
5 Operation
5.1 Operation at a glance

You have a number of options for configuring and commissioning the device:
1. Local display (Option) → Page 64

The local display enables you to read all of the important parameters directly at the
measuring point, configure device-specific parameters in the field and commission the
instrument.
2. Configuration program → Page 75

The configuration of profile and device-specific parameters is primarily done via the
PROFIBUS-DP/-PA interface. You can obtain special configuration and operating pro-
grams from the various manufacturers for these purposes.
3. Jumpers and miniature switches for hardware settings → Page 83

You can make the following hardware settings for the PROFIBUS-DP/-PA using jumpers
or miniature switches on the I/O board:
• Set the device bus address
• Switch the hardware write protection on or off
3
- + E
Fig. 41: Options for operating the Promag 53 PROFIBUS-DP/-PA

1 Configuration / operation programs for operating the device via the PROFIBUS-DP/-PA
2 Jumpers or miniature switches for hardware settings (write protection, device address)
3 Local display for the operation of the device in the field (option)
Endress+Hauser 63
5 Operation Promag 53 PROFIBUS-DP/-PA
5.2 Operation via the local display
5.2.1 Display and operating elements

The local display enables you to read all important parameters directly at the measuring
point and configure the device using the function matrix.
The display consists of four lines; this is where measured values and/or status variables
(direction of flow, empty pipe, bar graph, etc.) are displayed. You can change the
assignment of display lines to different variables to suit your needs and preferences
(→ see the “Description of Device Functions” manual).
1
v
+24.502 l
s
Σ 3 +1863.97 m 3
–50 +50 %
Esc
- + E
2
F06-53xxxxxx-07-xx-xx-xx-000
3 4
Fig. 42: Display and operating elements
Liquid-crystal display (1)

The backlit, four-line liquid-crystal display shows measured values, dialog texts and both system and process
error messages. The display as it appears when normal measuring is in progress is known as the HOME posi-
tion (operating mode).
Optical sensors for Touch Control (2)
Plus / Minus keys (3)

– HOME position → Direct access to totalizer values and actual values of inputs/outputs
– Enter numerical values, select parameters
– Select different blocks, groups or function groups within the function matrix
Press the +/− keys simultaneously to trigger the following functions:
– Exit the function matrix step by step → HOME position
– Press and hold down +/– keys for longer than 3 seconds → Return directly to the HOME position
– Cancel data entry
Enter key (4)
– HOME position → Entry into the function matrix
– Save the numerical values you input or settings you change
64 Endress+Hauser
Display
The display area consists of three lines in all; this is where measured values are dis-
played, and/or status variables (direction of flow, partially filled pipe, bargraph, etc.).
You can change the assignment of display lines to variables at will in order to customize
the display to suit your needs and preferences (→ see the “Description of Device Func-
tions” manual).
Multiplex mode:
A maximum of two different display variables can be assigned to each line.
Variables multiplexed in this way alternate every 10 seconds on the display.
Error messages:
The modes of presentation for system and process error messages are described in
detail on Page 69 ff.
4 5 6
v
+24.502 l
s
1
Σ 3 +1863.97 m 3 2
–50 +50 % 3
Fig. 43: Typical display for normal operating mode (HOME position)
1 Main line shows primary measured values, e.g. volume flow in [l/s].
2 Supplementary line shows supplementary measured variables, e.g. totalizer No. 3 in [m3]
3 Information line shows additional information on the measured variables, e.g. bar graph of the limit value
reached by the volume flow.
4 “Info icons” field: Icons representing additional information on the measured values are shown in this
field. See Page 65 for a full list of the icons and their meanings.
5 “Measured values” field: The current measured values appear in this field.
6 “Unit of measure” field: The units of measure and time defined for the current measured values appear
in this field.
Icons
The icons which appear in the field on the left make it easier to read and recognise
measured variables, device status, and error messages.
Icon Meaning
S System error
P Process error
Fault message (with effect on outputs)
! Notice message (without effect on outputs)
Σ 1...n

Totalizers 1...n (system totalizer)
Note:
The totalizer amounts with the symbols Σ 1...Σ 3 do not correspond to those that
will be sent to the automation control system (→ see the “Description of Device
Functions” manual)
Endress+Hauser 65
Other icons
a b c d
e f g h
i j k
l m
n o
F06-53xPBxxx-07-xx-xx-xx-000
p q
a Measuring mode = PULSATING FLOW

b Counting mode, totalizer = BALANCE (forwards and reverse flow)
c Measuring mode = SYMMETRY (bidirectional)
d Counting mode, totalizer = forwards
e Measuring mode = STANDARD
f Counting mode, totalizer = reverse
g Icon for volume flow
h Icon for mass flow
i Status of Analog Output 1 (display value) with status OK
j Status of Analog Output 1 (display value) with status UNC = uncertain
k Status of Analog Output 1 (display value) with status BAD
l Status of Analog Input 1...2 with status OK
m Status of Totalizers 1...3 with status OK
n Status of Analog Input 1...2 with status UNC = uncertain
o Status of Totalizers 1...3 with status UNC = uncertain
p Status of Analog Input 1...2 with status BAD
q Status of Totalizers 1...3 with status BAD
66 Endress+Hauser
5.2.2 Brief description of the function matrix
Note:
• See the general notes on Page 68.
• Function descriptions → see the “Description of Device Functions” manual
1. HOME position →
→ Enter the function matrix
2. Select a block (e.g. USER INTERFACE)
3. Select a group (e.g. CONTROL)
4. Select a function group (e.g. BASIC CONFIGURATION)
5. Select function (e.g. LANGUAGE)
Change parameter / enter numerical values:

key → Select/enter release code, parameters, counter values
key → Save the entries
6. Exit the function matrix:
– Press and hold down Esc key () for longer than 3 seconds → HOME position
– Repeatedly press Esc key () → return step by step to HOME position
F06-x3xxxxxx-19-xx-xx-xx-000
Fig. 44: Selecting functions and configuring parameters (function matrix)
Endress+Hauser 67
General notes
A few parameters must be entered for the commissioning (see Commissioning
Page 86). Complex measuring operations on the other hand necessitate additional
functions that you can configure as necessary and customize to suit your process
parameters. The function matrix, therefore, comprises a multiplicity of additional func-
tions which, for the sake of clarity, are arranged on a number of menu levels (blocks,
groups, and function groups).
Comply with the following instructions when configuring functions:

• You select functions as described on Page 67. Each cell in the function matrix is iden-
tified by a numerical or letter code on the display.
• You can switch off certain functions (OFF). If you do so, related functions in other
function groups will no longer be displayed.
• Certain functions prompt you to confirm your data entries. Press to select

“SURE [ YES ]” and then press again to confirm. This saves your setting or starts a
function, as applicable.
• Return to the HOME position is automatic if no key is pressed for 5 minutes.
• Programming mode is disabled automatically if you do not press a key within
60 seconds following automatic return to the HOME position.
Note:
• The transmitter continues to measure while data entry is in progress, i.e. the current
measured values are output via the signal outputs in the normal way.
• If the power supply fails, all preset and parameterised values remain safely stored in
the EEPROM.
Caution:
All of the functions are described in detail, including the function matrix itself, in the
“Description of Device Functions” manual, which is a separate part of this Operating
Instruction!
Enabling the programming mode

The function matrix can be disabled. Disabling the function matrix rules out the possi-
bility of inadvertent changes to device functions, numerical values or factory settings.
You must first enter a numerical code (factory setting = 53) before you can change the
settings. If you use a code number of your choice, you exclude the possibility of unau-
thorised persons accessing data (→ see the “Description of Device Functions”
manual).
Comply with the following instructions when entering codes:

• If programming is disabled and the keys are pressed in any function, a prompt for
the code will appear automatically on the display.
• If “0” is entered as the customer's code, programming is always enabled.
• The E+H service organisation can be of assistance if you mislay your personal code.
Caution:
Changing certain parameters such as all sensor characteristics, for example, influences
numerous functions of the entire measuring system, particularly measuring accuracy.
There is no need to change these parameters under normal circumstances and conse-
quently, they are protected by a special code known only to the E+H service organisa-
tion. Please contact Endress+Hauser if you have any questions.
68 Endress+Hauser
Disabling the programming mode

Programming mode is disabled if you do not press a key within 60 seconds following
automatic return to the HOME position.
You can also disable programming in the “ACCESS CODE” function by entering any
number (other than the customer's code).
5.2.3 Error messages
Type of error
Errors which occur during commissioning or measuring operation are displayed imme-
diately. If two or more system or process errors occur, the error with the highest priority
is the one shown on the display.
The measuring system distinguishes between two types of error:

• System errors: This group comprises all device errors, e.g. communication errors,
hardware errors, etc. → see Page 115
• Process errors: This group comprises all application errors, e.g. empty pipe, etc.
→ see Page 115
+24.502
1 P XXXXXXXXXX
#401 00:00:05
2 4 5 3
Fig. 45: Error messages on the display (example)

1 Error type: P = process error, S = system error
2 Error message type: $ = fault signal, ! = notice message (definition: → Page 115 ff.)
3 Error designation: e.g. EMPTY PIPE = measuring tube is only partly filled or completely empty
4 Error number: e.g. #401
5 Duration of most recent error occurrence (in hours, minutes and seconds)
Error message type

The device assigns system error and process error to two error message types (fault
message or notice message) in accordance with a predefined algorithm and classifies
them accordingly → Page 115 ff.
Serious system errors, e.g. module defects, are always identified and classed as “fault
messages” by the measuring device.
Notice message (!)

• The error in question has no effect on measurement currently in progress.
• Displayed as → Exclamation mark (!), error type (S: system error, P: process error).
• PROFIBUS-DP/-PA → Errors of this type are registered in the Transducer Block with
an “UNC(ERTAIN)” status for the process variable in question.
Fault message ( )
• The error in question interrupts or stops measurement currently in progress.

• Displayed as → Lightning flash ( ), error designation (S: system error, P: process
error).
• PROFIBUS-DP/-PA → Errors of this type are registered in the Transducer Block with a
“BAD” status for the process variable in question.
Endress+Hauser 69
Confirming error messages

For the sake of plant and process safety, the measuring device can be configured in

such a way that fault messages ( ) always have to be rectified and acknowledged

locally by pressing .Only then do the error messages disappear from the display.
This option can be switched on or off by means of the “ACKNOWLEDGE FAULT MES-
SAGES” function (see the “Description of Device Functions” manual).
Note:
Notice messages (!) do not require acknowledgment. Note, however, that they remain
visible until the cause of the error has been rectified.
5.3 Communications: PROFIBUS-DP/-PA
5.3.1 PROFIBUS-DP/-PA technology

PROFIBUS (Process Field Bus) is a standardised bus system based on the European
standard EN 50170, Volume 2, which has been successfully used for many years in pro-
duction and process automation (chemical industry and process engineering).
The PROFIBUS is a multi-master bus system with high performance, which is particu-
larly suitable for medium to large plants.
PROFIBUS-DP
PROFIBUS-DP is a MASTER/SLAVE bus system. The master function is handled by an
automation control system (Class 1 master) or by one or more personal computers
(Class 2 master). Using cyclic data telegrams, the automation control system has full
access to all of the bus stations assigned to it. With a personal computer (Class 2 mas-
ter), you can, if needed, use acyclic data telegrams to exchange data with all of the con-
nected stations.
In accordance with the standard, up to 126 stations can be connected to a
PROFIBUS-DP network. The PROFIBUS-DP can operate at a transmission rate of 9.6
kBit/s...12 MBit/s and, at a transmission rate of 1.5 MBit/s, can support network expan-
sions of up to 2000 m with copper cables or 21,730 m using optical link modules.
PROFIBUS-PA
PROFIBUS-PA expands the PROFIBUS-DP by using an optimised transmission technol-
ogy for field devices while retaining the communications functions of the PROFIBUS-DP.
With the selected transmission technology, field devices can be connected via the
PROFIBUS-PA to automation control systems over great distances, even in hazardous
areas. PROFIBUS-PA is the communications compatible extension of PROFIBUS-DP.
PROFIBUS-PA = PROFIBUS-DP + optimised transmission technology for field devices
70 Endress+Hauser
5.3.2 PROFIBUS-DP system architecture
3
Fig. 46: PROFIBUS-DP diagram

1 = Automation control system, 2 = Commuwin II operating program,
3 = PROFIBUS-DP RS 485 line (max. 12 MBaud)
General information
The Promag 53 can be equipped with a PROFIBUS-DP interface (decentral peripheral)
in accordance with the fieldbus standard PROFIBUS-DP (EN 50170 Volume 2), which
utilises the RS485 technology.
As a consequence, the Promag 53 can exchange data with automation control systems,
which satisfy this standard. The integration in an automation control system must be in
accordance with the PROFIBUS-PA Profile 3.0 specifications.
Data transmission rate

The Promag 53's maximum PROFIBUS-DP data transmission rate is 12 Mbaud.
Note:
• The device is able to automatically determine the data transmission rate. We recom-
mend that, before you load a new data transmission rate, you reset the device:
– via the function: SUPERVISION → SYSTEM → OPERATION → SYSTEM RESET
– by switching the supply voltage off and back on again
• Information about bus terminators can be found on Page 47.
Communications partner
In a automation control system, the Promag always serves as a slave and can thus,
depending on the type of application, exchange data with one or more masters.
The master can be a automation control system, a PLC or a PC with a PROFIBUS-DP
communications adapter card.
Filling function
In contrast to the functionality of a Promag 53 that does not support the PROFIBUS, the
internal filling function is not integrated in the PROFIBUS-DP devices, since the device
does not have any relay functions.
However, it is still possible to use a filling function, for some applications, using the total-
izer functionality.
Endress+Hauser 71
Note:
For additional project planning information about the PROFIBUS-DP fieldbus, see
the Operating Instructions BA 198F/00/en “Field communications - PROFIBUS-DP/-PA:
Guides for project planning and commissioning”.
Function blocks
The PROFIBUS uses predefined function blocks to describe the function blocks of a
device and to specify uniform data access.
The function blocks implemented in the fieldbus devices provide information on the
tasks which a device can perform as part of the whole automation strategy. The follow-
ing blocks can be implemented in field devices in accordance with Profile 3.0:
• Physical Block:
The Physical Block contains all the device-specific characteristics.
• Transducer Block (transmission block):
One or more transducer blocks contain all the device measurement and device-spe-
cific parameters. In the transducer blocks, the measurement principles (e.g. flow rate
and temperature) are mapped in accordance with the PROFIBUS Profile 3.0.
• Function Block:
One or more function blocks contain the device's automation functions. We distin-
guish between different function blocks, e.g. Analog Input Block, Analog Output
Block, Totalizer Block, etc. Each of these function blocks is used to process different
applications.
5.3.3 PROFIBUS-PA system architecture
4 3
PROFIBUS PA
Fig. 47: PROFIBUS-PA system architecture

1 = Automation control system, 2 = Commuwin II operating program, 3 = Segment coupler,
4 = PROFIBUS-DP RS 485 line (max. 12 MBit/s), 5 = PROFIBUS-PA IEC 61158-2 (max. 31.25 kbit/s)
General information
The Promag 53 can be equipped with a PROFIBUS-PA interface in accordance with the
fieldbus standard PROFIBUS-DP (EN 50170 Volume 2).
As a consequence, the Promag 53 can exchange data with automation control systems,
which satisfy this standard. The integration in a automation control system must be in
accordance with the PROFIBUS-PA Profile 3.0 specifications.
The selection of the international IEC 61158-2 (International Electrotechnical Commis-
sion) transmission standard ensures a future-proof field installation with PROFIBUS-PA.
72 Endress+Hauser
Communications partner
In an automation control system, the Promag always serves as a slave and can thus,
depending on the type of application, exchange data with one or more masters.
The master can be an automation control system, a PLC or a PC with a PROFIBUS-DP
communications adapter card.
Note:
During the project planning, please remember that the Promag 53 consumes 11 mA.
Caution:
To prevent severe device failures (e.g. short-circuits) from having effect on the
PROFIBUS-PA segment, the IEC 61158-2 interface is equipped with a fuse. If the fuse
blows, the device is permanently disconnected from the bus. In this case, the I/O mod-
ule must be replaced (see Page 123).
Filling function
In contrast to the functionality of a Promag flow meter that does not support the
PROFIBUS, the internal filling function is not integrated in the PROFIBUS-PA devices,
since the device does not have any relay functions.
However, it is still possible to use a filling function, for some applications, using the total-
izer functionality.
Note:
For additional project planning information about the PROFIBUS-PA fieldbus, see
the Operating Instructions BA 198F/00/en “Field communications - PROFIBUS-DP/-PA:
Guides for project planning and commissioning”.
Function blocks
The PROFIBUS uses predefined function blocks to describe the function blocks of a
device and to specify uniform data access.
The function blocks implemented in the fieldbus devices provide information on the
tasks which a device can perform as part of the whole automation strategy.
The following blocks can be implemented in field devices in accordance with Profile 3.0:
• Physical Block:
The Physical Block contains all the device-specific characteristics.
• Transducer Block (transmission block):
One or more transducer blocks contain all the device measurement and device-spe-
cific parameters. The measurement principles (e.g. flow rate and temperature) are
mapped in the Transducer blocks in accordance with the PROFIBUS specification.
• Function Block:
One or more function blocks contain the device's automation functions. We distin-
guish between different function blocks, e.g. Analog Input Block, Analog Output
Block, Totalizer Block, etc. Each of these function blocks is used to process different
applications.
More information can be found in the “Description of Device Functions” manual.
Endress+Hauser 73
5.3.4 Acyclic data exchange

The acyclic data transmission is used to transfer parameters during the commissioning,
during maintenance or to display other measured variables that are not contained in the
cyclic data traffic.
Generally, a distinction is made between Class 1 and Class 2 master connections.

Depending on the implementation of the field device, it is possible to simultaneously
establish several Class 2 connections.
• Theoretically, a maximum of 49 Class 2 connections can be established to the same
field device.
• Two Classe 2 masters are permitted with a Promag. This means that two Class 2 mas-
ters can access the Promag 53 at the same time. However, you must make certain that
they do not both attempt to write the same data, since otherwise the data consistency
cannot be guaranteed.
• When a Class 2 master reads parameters, it will send an interrogation telegram to the
field device specifying the field device address, the slot/index and the expected
record length. The field device will answer with the requested record, if the record
exists and is the correct length (byte).
• When a Class 2 master writes parameters, it will send the address of the field device,
the slot/index, record length (byte) and the record. The field device will acknowledge
this write job after completion.
A Class 2 master can access the blocks that are shown in the illustration below.
The parameters, which can be accessed by the Endress+Hauser operating program
(Commuwin II), are shown Page 75 ff. in the form of a matrix.
AI
PROFIBUS-DP/-PA Function TB
Block Transducer
Block
Automation control
system
TOT
Totalizer
Function
Block 1...3
F06-x3PBxxxx-02-xx-xx-en-001
PB
Physical
Block
Fig. 48: Function block model for the Promag PROFIBUS-DP/-PA
74 Endress+Hauser
5.4 Operation with the PROFIBUS configuration

programs
The user can obtain special configuration and operating programs offered by the differ-
ent manufacturers for use in configuration. These can be used for configuring both the
PROFIBUS-DP/-PA parameters and all of the device-specific parameters. The prede-
fined function blocks allow uniform access to all the network and device data.
Note:
A step-by-step description of the procedure for commissioning the PROFIBUS interface
is given on Page 86 together with information about the configuration of device-specific
parameters.
5.4.1 FieldTool™ operating program

FieldTool™ is a universal service and configuration software package designed for the
PROline measuring devices. Connection is by means of the PROline service interface
(service adapter).
The functionality of FieldTool™ includes the following:

• Configuration of device functions
• Visualisation of measuring values (including data logging)
• Data backup of device parameters
• Advanced device diagnosis
• Measuring-point documentation
Note:
You can find more information on FieldTool™ in the following E+H document:
• System information: SI 031D/06/en “FieldTool™”
5.4.2 Commuwin II operating program

Commuwin II is a program for remote operation of field and control-room equipment.
Commuwin II can be used irrespective of the device type and the mode of communica-
tion (HART or PROFIBUS).
Note:
You can find more information on Commuwin II in the following E+H documents:
• System information: SI 018F/00/en “Commuwin II”
• Operating manual: BA 124F/00/en “Commuwin II” operating program
• An exact description of the data types can be found in the slot/index lists in the
“Description of Device Functions” manual.
As an aid in programming with Commuwin II, all of the Promag 53's device functions are
clearly arranged in a matrix.
Using the “MATRIX SELECTION” (VAH5) function, you can call up various parts of the
matrix.
Endress+Hauser 75
76
5 Operation
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0
VOLUME FLOW CALC. MASSFLOW DENSITY
MEASURING
(Display) (Display) (Entry)
VALUES
V1 UNIT VOLUME FLOW UNIT MASSFLOW UNIT DENSITY UNIT LENGTH

SYSTEM UNITS (Options) (Options) (Options) (Options)
Device matrix
V2 ACCESS CODE DEF. PRIVATE CODE STATUS ACCESS

USER INTERFACE (Entry) (Entry) (Display)
V3 ASSIGN LF-CUTOFF ON-VAL.LF-CUTOFF OFF-VAL.LF-CUTOFF

LF-CUTOFF PARAM. (Options) (Entry) (Entry)
V4 EMPTY PIPE DET. ERD ADJUSTMENT ERD RESPONSE TIME EPD ELECTRODE
EPD PARAMETER (Options) (Auswahl) (Entry) (Options)
V5
V6 WRITE PROTECT SELECTION GSD SET UNIT TO BUS BLOCK SELECTION OUT VALUE OUT STATUS DISPLAY VALUE DISP.VAL.STATUS
PROFIBUS-DP/PA (Display) (Options) (Options) (Options) (Display) (Display) (Display) (Display)
V7 BUS-ADRESSE PROFILE VERSION ACTUAL BAUDRATE DEVICE ID CHECK CONFIG..

PROFIBUS_INFO (Display) (Display) (Display) (Display) (Display)
V8
INSTL.DIR SENSOR SYSTEM DAMPING INTEGRATION TIME POS. ZERO RETURN SYSTEM RESET
SYSTEM
(Options) (Options) (Entry) (Options) (Selection)
PARAMETER
MEASURING
V9 K-FACTOTR POSITIV K-FACTOR NEGATIV ZERO POINT NOMINAL DIAMETER OVERVOLT. TIME
PERIOD
SENSOR DATA (Entry, Service) (Entry, Service) (Entry, Service) (Options, Service) (Entry, Service)
(Entry, Service)
VA TAG NAME MATRIX SELECTION DEVICE NAME

MEASURING POINT (Entry) (Options) (Display)
Endress+Hauser
Endress+Hauser
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0
V1
V2 ACCESS CODE DEF. PRIVATE CODE STATUS ACCESS

DISPLAY (Entry) (Entry) (Anzeige)
V3 LANGUAGE DISPLAY DAMPING CONTRAST LCD

DISPLAY FUNCTION (Options) (Entry) (Entry)
V4 ASSIGN LINE 1 100%-VALUE FORMAT

MAIN LINE (Options) (Entry) (Options)
Display functions (partial matrix)
V5 ASSIGN LINE 1 100%-VALUE FORMAT

MULTIPLEX (Options) (Entry) (Options)
V6 ASSIGN LINE 2 V100%-VALUE FORMAT DISPLAY MODE

ADDITION LINE (Options) (Entry) (Options) (Options)
V7 ASSIGN LINE 2 100%-VALUE FORMAT DISPLAY MODE

MULTIPLEX (Options) (Entry) (Options) (Options)

INFORMATION LINE (Options) (Entry) (Options) (Options)

MULTIPLEX (Options) (Entry) (Options) (Options)
VA TAG NAME MATRIX SELECTION DEVICE ID

77
5 Operation
78
5 Operation
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 ACTUAL SYS. COND. ALARM DELAY

DIAGNOSE/ALARM (Display) (Entry)
V!
V2 ACCESS CODE DEF.PRIVATE CODE STATUS ACCESS

USER INTERFACE (Entry) (Entry) (Display)
V3
V4 SIM.MEASURAND VALUE SIM.MEAS.. SIM. FAILSAFE MODE

SIMULATION (Options) (Entry) (Options)
V6 SERIAL NUMBER SENSOR TYPE SW-REV_S-DAT

SENSOR INFO (Entry, Service) (Display) (Entry, Service)
V7 HW-REV.AMP. HW-IDENT. AMP. SW-REV.AMP. SW-IDENT. AMP. PROD-NR.AMP. SW-REV_T-DAT

AMPLIFIER INFO (Display, Service) (Display, Service) (Entry, Service) (Display, Service) (Display, Service) (Entry, Service)
V8 I/O TYPE HW-REV. I/O SW-REV. I/O

I/O MODULE INFO (Display) (Display) (Display, Service)
V9
VA TAG NAME MATRIX_SELECTION DEVICE ID

Diagnosis/Alarm/Simulation/Version Info/Service&Analysis (partial matrix)
Endress+Hauser
Endress+Hauser
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 DEVICE ID SERIAL NUMBER SOFTW VERSION HARDW VERSION MANUFACTURER ID

DEVICE DATA (Display) (Display) (Display) (Display) (Display)
V1 DESCRIPTOR INSTALLATION DATE MESSAGE DEVICE CERTIFICAT

DESCRIPTION (Entry) (Display) (Entry) (Display)
V2 SOFTWARE RESET
SOFTWRE RESET (Entry)
V3 WRITE LOCKING HW WRITE PROTEC LOCAL OPERATION

SECURITY LOCKING (Entry) (Options) (Entry)
V4 IDENT NUMBER
DEVICE DATA (Options)
Physical Block (operation via profile)
V5 MASK MASK 1 MASK 2 DIAG MASK EXTENS

DIAGNOSIS MASK (Display) (Display) (Display) (Display)
V6 DIAGNOSIS DIAGNOSIS 1 DIAGNOSIS 2 DIAGNOSIS EXTENS

DIAGNOSIS (Display) (Display) (Display) (Display)
V7
V8 TARGET MODE ACTUAL NORMAL PERMITTED

BLOCK MODE (Entry) (Display) (Display) (Display)
V9 CURRENT DISABLE ST REVISION

ALARM CONFIG (Display) (Display) (Display)
VA TAG STRATEGY ALERT KEY PROFILE VERSION

BLOCK PARAMETER (Entry) (Entry) (Entry) (Display)
79
5 Operation
80
5 Operation
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 VOLUME_FLOW STATUS UNIT LOWER_RANGE_VALUE UPPER_RANGE_VALUE

VOLUME_FLOW (Display) (Display) (Entry) (Entry) (Entry)
V1
MASS_FLOW
V2
DENSITY
V3
TEMPERATURE
V4
ULTRASONIC
V5
VORTEX
V6
VOLUME FLOW STATUS UNIT
Transducer Block flow (operation via profile)
SAMPLING_FRE
(Display) (Display) (Entry)
Q
V7
MEASURING MODE FLOW DIRECTION LOW FLOW CUTOFF ZERO POINT ZERO POINT ADJUST UNIT CALIB. FACTOR NOMINAL SIZE UNIT
SYSTEM_PARAM
(Options) (Options) (Entry) (Entry) (Entry) (Options) (Entry) (Entry) (Entry)
.
V8 TARGET_MODE ACTUAL NORMAL PERMITTED UNIT MODE

BLOCK MODE (Entry) (Display) (Display) (Display) (Options)
V9 CURRENT DISABLE UNACKNOWLEDGED UNREPORTED ST REVISION

ALARM_CONFIG (Display) (Display) (Display) (Display) (Display)
VA
TAG STRATEGY ALERT KEY PRFILE VERSION
BLOCK_PARAM
(Entry) (Entry) (Entry) (Display)
ETE
Endress+Hauser
Endress+Hauser
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 OUT_VALUE OUT_STATUS OUT_STATUS OUT_SUB_STATUS OUT LIMIT FAILSAFEACTION FAILSAFE VALUE

OUT (Display) (Display) (Display) (Display) (Display) (Options) (Entry)
OUT_SCALE_MAX
V1 PV_SCALE _MIN PV_SCALE_MAX TYPE_OF_LIN OUT_SCALE_MIN OUT_UNIT USER_UNIT DEC_POINT_OUT RISING_TIME
(Entry)
SCALING (Entry) (Entry) (Options) (Entry) (Entry) (Entry) Entry) (Entry)
V2 ALARM_HYSTERESIS
ALARM_LIMITS (Entry)
V3 HI_HI_LIM VALUE ALARM_STATE SWITCH_ON_POINT SWITCH_OFF_POINT

HI_HI_ALARM (Entry) (Display) (Display) (Entry) (Entry)
V4 HI_LIM VALUE ALARM_STATE SWITCH_ON_POINT SWITCH_OFF_POINT

HI_ALARM (Entry) (Display) (Display) (Entry) (Entry)
V5 LO_LIM VALUE ALARM_STATE SWITCH_ON_POINT SWITCH_OFF_POINT

LO_ALARM (Entry) (Display) (Display) (Entry) (Entry)
Analog Input Block (operation via profile)
V6 LO_LO_LIM VALUE ALARM_STATE SWITCH_ON_POINT SWITCH_OFF_POINT

LO_LO-ALARM (Entry) (Display) (Display) (Entry) (Entry)
V7 SIMULATION_VALUE SIMULATION_STAT. SIMULATION_MODE

SIMULATION (Entry) (Options) (Options)
V8 TARGET_MODE ACTUAL NORMAL PERMITTED CHANNEL UNIT_MODE

BLOCK_MODE (Entry) (Display) (Display) (Display) (Options) (Options)
V9 CURRENT DISABLE ST_REVISION

ALARM_CONFIG (Display) (Display) (Display)
VA TAG TARGET ALERT_KEY PROFILE VERSION BATCH_ID BATCH_UP BATCH_PHASE BATCH_OPERATION

BLOCK_PARAMETE (Entry) (Entry) (Entry) (Display) (Entry) (Entry) (Entry) (Options)
81
5 Operation
82
5 Operation
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
TOTAL
V0 FAIL_TOT
TOTAL_VALUE Status TOTAL_STATUS TOTAL_SUB_STATUS TOTAL_LIMIT
TOTALIZER FAILSAFE_MODE
TOTAL_STATUS
V1 TOTAL UNIT SET_TOTALIZER PRESET_TOTALIZER MODE_TOTALIZER

CONFIGURATION
V2 ALARM_HYSTERESIS
ALARM LIMITS
V3 HI_HI_LIM VALUE ALARM STATE SWITCH-ON POINT SWITCH-OFF_POINT

HI HI ALARM (Entry) (Display) (Display) (Entry) (Entry)
V4 HI_LIM VALUE ALARM STATE SWITCH-ON POINT SWITCH-OFF_POINT

HI ALARM (Entry) (Display) (Display) (Entry) (Entry)
Totalizer Block (operation via profile)
V5 LO_LIM VALUE ALARM STATE SWITCH-ON POINT SWITCH-OFF_POINT

LO ALARM (Entry) (Display) (Display) (Entry) (Entry)
V6 LLO_LO_LIM VALUE ALARM STATE SWITCH-ON POINT SWITCH-OFF_POINT

LO LO ALARM (Entry) (Display) (Display) (Entry) (Entry)
V7
V8 TARGET_MODE ACTUAL NORMAL PERMITTED CHANNEL UNIT_MODE

BLOCK MODE (Entry) (Display) (Display) (Display) (Entry) (Options)
V9 CURRENT DISABLE ST_REVISION

ALARM CONFIG (Display) (Display) (Display)
VA TAG STRATEGY ALERT_KEY PRFILE VERSION BATCH_ID BATCH_RUP BATCH_PHASE BATCH_OPERATION

BLOCK PARAMETE (Entry) (Entry) (Entry) (Display) (Entry) (Entry) (Entry) (Options)
Endress+Hauser
5.5 Hardware configuration
5.5.1 Configuration of write protection

A jumper on the I/O board provides the means of activating or deactivating hardware

write protection.
Warning:
partment.
1. Switch off power supply.

2. Remove I/O board → Page 123, 125.
3. Configure hardware write protection appropriately using the jumpers (Fig. 49).
4. Installation of the I/O board is the reverse of the removal procedure.
LED
2
F06-xxxPBxxxx-16-xx-xx-xx-000
1.1 1.2
Fig. 49: Hardware configuration (I/O board)

1 Jumper for hardware write protection:
1.1 Enabled (factory setting) = access to flowmeter parameters via PROFIBUS possible
1.2 Disabled = access to flowmeter parameters via PROFIBUS not possible
2 Jumper with no function
LED (LED at the back of the board):

– lit continuously → ready for operation
– not lit → not ready
– flashes → critical fault (no connection to measuring amplifier)
Endress+Hauser 83
5.5.2 Configuration of the device address

• In the case of a PROFIBUS-DP/-PA flowmeter, it will always be necessary to configure
the address. Valid flowmeter addresses lie within the range 0…125. Each address can
only be used once in a PROFIBUS-DP/-PA network. If an address is not configured
correctly, the flowmeter will not be recognised by the master.
The address 126 is used for initial commissioning and for service purposes.
• All flowmeters have the address 126 and software addressing on leaving the factory.
Addressing PROFIBUS-DP/-PA using the local display → Page 86

Addressing PROFIBUS-DP/-PA using miniature switches:
Warning:
partment.
1. Loosen the Allen-head screw securing the clamp (3 mm key).

3. Remove the local display (if existing) by loosening the fixing screw of the display
module.
4. Use a pointed object to alter the positions of the miniature switches on the I/O
board.
5. Installation is the reverse of the removal procedure.
1 1
2 2
3 4
4 8
a
5 16
6 32
OFF ON
7 64
8 b
OFF ON
Fig. 50: Addressing using the miniature switches on the I/O board
a Miniature switches Nos. 1–7 for defining the bus address (for example: 1 + 16 + 32 = 49)
b Switch for the address mode (type of addressing):
OFF = software addressing via the local display
ON = software addressing via miniature switches No. 1–7
84 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 6 Commissioning
6 Commissioning
6.1 Function check

Make sure that all final checks have been completed before you start up your measuring
point:
• Checklist for “Installation check” → Page 44
• Checklist for “Electric connection check” → Page 62
Note:
• The technical function data of the PROFIBUS interface in acc. with IEC 61158-2 must
be maintained (FISCO model).
• The bus voltage of 9 ... 32 V and the current consumption of 11 mA at the device can
be checked using a normal multimeter.
• Using the LED on the I/O board (see Page 113) it is possible to carry out a simple
function check on the fieldbus communication in the non-hazardous area.
Switching on the device

Once the connection checks (see Page 62) have been successfully completed, it is
time to switch on the power supply. The device is now operational.
The measuring device performs a number of power on self-tests. As this procedure
progresses the following sequence of messages appears on the local display:
PROMAG 53
Start-up message
START UP
IS RUNNING

PROMAG 53
Current software version
SW-AMPLIFIER
XX.XX.XX

SYSTEM OK
Beginning of normal measuring mode
→ OPERATION

Normal measuring mode commences as soon as start-up completes. Various measured
values appear on the display (HOME position).
Note:
If start-up fails, an error message indicating the cause is displayed.
Endress+Hauser 85
6 Commissioning Promag 53 PROFIBUS-DP/-PA
6.2 Commissioning the PROFIBUS-DP/-PA interface

using the local display
Note:
It will be necessary to enter the numerical code (factory setting: 53) before altering
device functions, numerical values or factory settings → Page 68.
The following steps have to be carried out one after the other:
1. Check the hardware write protection:
BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA) → CONFIGURATION (610)
→ WRITE PROTECT (6102)
2. Enter the tag name:

→ TAG NAME (6100)
3. Assign a bus address if this has not already been effected via the corresponding
miniature switches (see Page 84):
→ BUS ADDRESS (6101)
4. Configuring the system unit of the volume and mass flow:

– Via the function group “System unit”: MEASURED VARIABLES (A) → SYSTEM
UNITS (ACA) → CONFIGURATION (040) → UNIT MASS FLOW (0400) → UNIT
MASS (0401) → UNIT VOL....
– The system unit which has been configured will become effective in the control
system once the function SET UNIT TO BUS has been activated: BASIC FUNC-
TION (G) → PROFIBUS-DP/-PA (GBA) → OPERATION (614) → SET UNIT TO
BUS (6141)
Note:
The measured values are transmitted in system units - as described in the table on
Page 93 ff. - to the automation control system during the cyclic data exchange.
If the system unit of a measured value is changed using the local display, this will
not have an immediate effect on the output of the AI block and therefore will not
influence the measured value which is transmitted to the automation control
system.
The altered system unit of the measured value will only be transmitted to the auto-
mation control system once the “SET UNIT TO BUS“ function in block G (BASIC
FUNCTIONS) → PROFIBUS-DP/-PA (GBA) → OPERATION (614) → SET UNIT TO
BUS (6141) has been activated.
5. Configuration of the totalizers 1-3:

Promag 53 disposes of 3 totalizers. The following description provides an example
for totalizer 1.
– Selection of the process variables with the parameter CHANNEL e.g. volume
flow: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA)
→ TOTALIZER (613) → CHANNEL (6132)
– Entry of the required units for the totalizer:
BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA) → TOTALIZER (613)
→ UNIT TOTALIZER (6133)
– Configuration of the totalizer (define totalizer status) e.g. for Totalizing:
BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA) → TOTALIZER (613)
→ SET TOT (6134)
– Configuration of the totalizer mode e.g. for Balancing: BASIC FUNCTION (G) →
PROFIBUS-DP/-PA (GBA) → TOTALIZER (613) → TOTALIZER MODE (6136)
86 Endress+Hauser
6. Selection of GSD file:

BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA) → OPERATION (614)
→ SELECT GSD (6140)
Note:
The selection possibilities and the predefined values/parameters are described in more
detail in the “Description of Device Functions” manual.
6.3 Commissioning using the Class 2 master

(Commuwin II)
Operation with Commuwin II is described in the E+H documentation BA 124F/00/a2/...
Steps 1-5 can be dealt with in the same order as described in Chap. 6.2 “Commission-
ing using the local display”.
The configuration parameters can be found in the Commuwin II operation matrix in the
manufacturer-specific matrix or in the individual blocks:
• in the Physical Block → Page 79
• in the manufacturer-specific device matrix lines V6 and V7 → Page 76
• in the Analog Input Block → Page 81
• in the Totalizer Block line V1 → Page 82
1. Parametering the “Physical Block”:

– Open the Physical Block.
– Software and hardware write protection is disabled in Promag 53 so that you can
access all the write parameters. Check this status with the parameters WRITE
LOCKING (V3H0, software write protection) and HW WRITE PROTECT (V3H1,
hardware write protection).
– Enter the tag name.
2. Parametering the manufacturer-specific device parameters of the Transducer

Block “PROMAG53”:
– Open the manufacturer-specific Transducer Block “PROMAG53”:
– Enter the desired name for the block (tag name).
Factory setting: No block name (tag name)
– Now configure the device-specific parameters for flow measurement.
Note:
Other matrixes can be selected in the cell VAH5 if you wish to configure further
manufacturer-specific parameters.
Please note that alterations made to device parameters will only be activated once
a valid release code has been entered. The release code can be entered in the
matrix cell V3H0 (factory setting: 53).
3. Parametering the “Analog Input function block”:

Promag 53 disposes of two Analog Input function blocks. The Analog Input 1 block
contains the process variable “Volume flow” and the Analog Input 2 block the
“Mass flow”. These are selected using the connection clearance list. The following
description provides an example for the Analog Input function block No. 1.
– Enter the required name for the Analog Input function block 1.
Factory setting: VOLUMEFLOW BLOCK
– Open the Analog Input function block.
– The input value or the input range can be scaled in accordance with the require-
ments of the automation control system → Page 89 “Rescaling the input value”.
– If necessary, set a limit value.
Endress+Hauser 87
4. Parametering the “Totalizer Block”:

Promag 53 comprises three Totalizer function blocks. These are selected using the
profile blocks “Totalizer Block” in the connection clearance list.
– Enter the required name for the Totalizer function block.
Factory setting: TOTALIZER BLOCK
– Select the process variable (e.g. Volume flow) with the parameter CHANNEL
(V8H5).
– Enter the required units for the totalizer (UNIT TOTALIZER, V1H0).
– Configure the totalizer, e.g. for totalizing (SET TOT, V1H1).
– Configure the totalizer mode, e.g. balancing (TOTALIZER MODE, V1H3).
5. Configuration of the cyclic data traffic:
– All the relevant data is described in Chapter “System Integration” (see Page 90).
– We recommend that the “Coupling Documentation” be used for step-by-step
configuration. This can be obtained from Endress+Hauser Process Solutions for
various automation control systems and programmable logic controls.
– The files required for commissioning and network configuration can be obtained
as described on Page 90.
88 Endress+Hauser
6.3.1 Rescaling the input value

In the Analog Input function block the input value or input range can be scaled in
accordance with the automation requirements.
Example:
• The system unit in the Transducer Block is m3/h.
• The measurement range of the sensor is 0 ... 30 m3/h.
• The output range to the automation control system should be 0 ... 100%.
• The measured value from the Transducer Block (input value) is rescaled linearly via
the input scaling PV_SCALE to the desired output range OUT_SCALE.
Parameter group PV_SCALE (see “Description of Device Functions” manual)

PV_SCALE_MIN (V1H0) →0
PV_SCALE_MAX (V1H1) → 30
Parameter group OUT_SCALE (see “Description of Device Functions“ manual)

OUT_SCALE_MIN (V1H3) → 0
OUT_SCALE_MAX (V1H4) → 100
OUT_UNIT (V1H5) → [%]
The result is that with an input value of, for example 15m3/h, a value of 50% is output via
the parameter OUT.
Transducer Analog Input Function block

block
3
m /h PV_SCALE 100% OUT_SCALE
30
Volume
flow
-
Esc
Esc
+ E
15 m3/h OUT
50%
0 0
0 100 0 100%
F06-53PBxxxxx-05-xx-xx-en-002
0...30 m3/h
Fig. 51: Rescaling the input value in the AI function block
Note:
The OUT_UNIT does not have any effect on the scaling. It should, however, be config-
ured that it can, for example, be shown on the display.
Endress+Hauser 89
6.4 System integration

The device will be ready for system integration once commissioning has been effected
via the local display or the Class 2 master (Commuwin II). The PROFIBUS-DP system
will require a description of the device parameters, e.g. output data, input data, data for-
mat and supported transmission rate so that it can integrate the field devices into the
bus system.
This data is contained in a PROFIBUS description file (GSD file) which will be placed at
the disposal of the PROFIBUS-DP master while the communication system is being
commissioned.
Device bitmaps, which appear as symbols in the network tree, can also be integrated.
The Profil 3.0 PROFIBUS description file (GSD) allows field devices from various manu-
facturers to be exchanged without having to repeat the configuration process.
Generally, a distinction can be made between three different types of GSD (Factory set-
ting: manufacturer-specific GSD):
Manufacturer-specific GSD: This GSD guarantees the unlimited functionality of the

field device. Device-specific process parameters and functions are therefore available.
Profile GSD: This GSD is different in terms of the number of Analog Input blocks (AI)
and the measuring principles. If a system is configured with profile GSDs, it will be pos-
sible to exchange devices that are supplied by various manufacturers. It is, however,
essential that the cyclic proces values follow the same sequence.
Example:
Promag 53 supports Profile GSD PA039741.gsd (RS 485) or PA139741.gsd (IEC 61158-
2). This GSD file contains two AI blocks and a totalizer block. The first AI block is always
assigned to the volume flow. This guarantees that the first measured variable agrees
with the field equipment of other manufacturers. The second AI block can be freely
selected as Promag 53 is capable of producing a calculated mass flow (see configura-
tion example on Page 98 ff.).
Profile GSD (multivariable) with the ID number 9760Hex: This GSD contains all func-
tion blocks such as AI, DO, DI.... This GSD is not supported by Promag.
Note:
• A decision should be made with respect to which GSD is to be used before configu-
ration takes place.
• The configuration can be altered using the local display or a Class 2 master!
Configuration using the local display → Page 86 ff.
90 Endress+Hauser
Promag 53 supports the following GSD files:
Name of device Manufacturer-specific ID Profile 3.0 ID No. Manufacturer-specific

No. GSD
Promag 53 PA 1527 (Hex) 9741 (Hex) EH3_1527.gsd

PROFIBUS-PA EH3X1527.gsd
(IEC 61158-2)
Profile 3.0 GSD Type file Bitmaps
PA139741.gsd EH_1527.200 EH_1527_d.bmp/.dib

EH_1527_n.bmp/.dib
EH_1527_s.bmp/.dib
Manufacturer-specific Profile 3.0 ID No. Manufacturer-specific

ID No. GSD
Promag 53 DP 1526 (Hex) 9741 (Hex) EH3_1526.gsd

PROFIBUS-DP EH3X1526.gsd
(RS 485)
Profile 3.0 GSD Type file Bitmaps
PA039741.gsd EH_1526.200 EH_1526_d.bmp/.dib

EH_1526_n.bmp/.dib
EH_1526_s.bmp/.dib
Each device is assigned an identification number by the Profibus User Organisation

(PNO). The name of the PROFIBUS description file (GSD) is derived from this.
At Endress+Hauser, this ID No. starts with the manufacturer ID 15xx. In order to ensure
clarity, the GSD names (with the exception of type files) at Endress+Hauser are as
follows:
EH3_15xx EH = Endress + Hauser

3 = Profile 3.0
_ = standard identification
15xx = ID No.
EH3x15xx EH = Endress + Hauser

3 = Profile 3.0
x = extended identification
15xx = ID No.
The GSD files for all Endress+Hauser devices can be acquired in the following manner:
• Internet (Endress+Hauser) → http://www.endress.com (Products → Process
Solutions → PROFIBUS → GSD files)
• Internet (PNO) → http://www.profibus.com (GSD library)
• On CD-ROM from Endress+Hauser: Order Number 50097200
Structure of GSD files from Endress+Hauser

In the case of the Endress+Hauser field transmitter with PROFIBUS interface, all the files
which are needed for configuration are contained in one file. Once unpacked, the file
will create the following structure:
• Version #xx stands for the corresponding device version. Device-specific bitmaps
can be found in the directories “BMP” and “DIB”. The utilisation of these will depend
on the configuration software that is being used.
• The GSD files are saved in the subdirectories “Extended” and “Standard” which can
be found in the “GSD” folder. Information relating to the implementation of the field
transmitter and any dependencies in the device software can be found in the “Info”
folder. Please read this carefully before configuration takes place. The files with the
extension *.200 have been saved in the “TypDat” folder.
Endress+Hauser 91
Standard and Extended formats

The modules of some GSD files are transmitted with an extended identification (e.g.
0x42, 0x84, 0x08, 0x05). These GSD files can be found in the “Extended” folder.
All GSD files that have a standard identification (e.g. 0x94) can be found in the “Stand-
ard” folder.
When integrating field transmitters, the GSD files with the extended identification should
be used first. If, however, the integration is not successful, the standard GSD should be
used. This differenciation is the result of a specific implementation in the master
systems.
Contents of the download file from the internet and the CD-ROM:
• All Endress+Hauser GSD files
• Endress+Hauser type files
• Endress+Hauser bitmap files
• Useful information relating to the devices
Working with GSD / type files

The GSD files must be integrated into the automation control system.
Depending on the software that is being used, the GSD files can be copied to the pro-
gram-specific directory or can be read into the database using the import function
within the configuration software.
Example 1:
In the case of the configuration software Siemens STEP 7 (Siemens PLC S7-300 / 400)
the files are copied to the subdirectory ...\ siemens \ step7 \ s7data \ gsd.
The GSD files also contain bitmap files. These bitmap files are used to display the meas-
uring points in image form. The bitmap files will have to be saved to the directory ...\ sie-
mens \ step7 \ s7data \ nsbmp.
Example 2:
If you have a PLC Siemens S5 where the PROFIBUS-DP network is configured with the
configuration software COM ET 200, you will have to use the type files (x.200 files).
If you are using configuration software other than that referred to above, ask your PLC
manufacturer which directory you should use.
Compatibility of Profile 2.0 and 3.0 devices

It is possible to operate Profile 2.0 and 3.0 devices with different GSD files in one system
using one DP master as the cyclic data for the automation control system in both profile
versions is compatible.
Note:
In most cases, it is also possible to replace Profile 2.0 devices with Profile 3.0 devices
of the same type without having to repeat the configuration process.
This does not apply when replacing an E+H Profile 2.0 flow device with a Profile 3.0 flow
device. The functionality of the new generation of devices PROline (Profile 3.0) differs
from that of Profile 2.0 devices as do the names.
For this reason, PROline devices (Profile 3.0) have been issued with a new identification
number and as a result, an exchange of devices will involve the reconfiguration of the
automation control system.
92 Endress+Hauser
6.4.1 Cyclic data exchange

In the case of PROFIBUS-DP/-PA, the cyclic transmission of analog values to the auto-
mation control system is effected in data blocks of 5 bytes. The measured value is por-
trayed in the first 4 bytes in the form of flowing point numbers in accordance with
IEEE 754 standard (see IEEE floating point number). The 5th byte contains status infor-
mation pertaining to the measured value which is implemented in accordance with the
Profile 3.0 specifications (see Page 90). The status will be indicated on the display of
the device (see Page 65).
Note:
A detailed description of the data types can be found in the Slot/Index lists in the sepa-
rate “Description of Device Functions” manual.
IEEE floating point number

Conversion of a hexadecimal value into an IEEE floating point number for measured
value detection.
The measured values are shown in numerical format IEEE-754 in the following manner
and are transferred to Class 1 master:
Byte n Byte n+1 Byte n+2 Byte n+3
Bit 7 Bit 6 Bit 0 Bit 7 Bit 6 Bit 0 Bit 7 Bit 0 Bit 7 Bit 0
Sign 27 26 2 5 2 4 23 22 21 20 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16...2-23
Exponents Mantisse Mantisse Mantisse
Formula value = (-1)Sign * 2(exponent -127) * (1 + Mantisse)
Example: 40 F0 00 00 hex = 0100 0000 1111 0000 0000 0000 0000 0000 binary
Value = (-1)0 * 2(129-127) * (1 + 2-1 + 2-2 + 2-3)
= 1 * 22 * (1 + 0.5 + 0.25 + 0.125)
= 1 * 4 * 1.875 = 7.5
Endress+Hauser 93
Block model
The analog values transferred by Promag 53 during the cyclic data exchange are:
• Volume flow
• Totalizers 1-3 and the corresponding control parameters
• Calculated mass flow (see “Description of Device Functions” manual)
• Display value
• Control blocks for manufacturer-specific functions
The block model shows the input and output data which Promag 53 provides for data
exchange.
Local operation
...
TOTALIZER
SELECT TOTALIZER CHANNEL UNIT SET PRESET

TOTALIZER OUT VALUE TOTALIZER TOTALIZER TOTALIZER
...
TOTALIZE
RESET
COMMUNICATION PRESET
TAG BUS WRITE SELCTION SET UNIT PROFILE
...
NAME ADDRESS PROTECT GSD TO BUS VERSION
...
Transducer Block
Analog Input OUT VALUE
PROFIBUS-DP/PA
Function block Value/Status
Signal processing PROFILE

Sensor Totalizer TOT. OUT VALUE
Parameter
F06-50PBxxxxx-05-xx-xx-en-006
Function block Value/Status
Manufacturer DISPLAY VALUE

Value/Status
specific
Physical Block parameter
CONTROL
Fig. 52: Block model Promag 53 PROFIBUS-DP/-PA Profile 3.0
94 Endress+Hauser
Input data
The following are examples of input data: volume flow, totalizers 1-3 and calculated
mass flow.
The current volume flow, totalizers 1-3 and calculated mass flow can be displayed on
the basis of these measured variables. The calculated mass flow is derived from the vol-
ume flow and a fixed density.
Data transfer from Promag to the automation control system

The input and output bytes are structured in a fixed sequence. If addressing is effected
automatically using the configuration program, the numerical values of the input and
output bytes may deviate from the values in the following table.
Input Process Access Comment/Data format Factory setting

byte parameter type unit
32-bit floating point number

0, 1, 2, 3 Volume flow read (IEEE-754) m3/h
Illustration → Page 93
Status
4 read Status codes → Page 103 –
volume flow

5, 6, 7, 8 Totalizer 1 read (IEEE-754) * m3 or kg
Status
totalizer 1

Status
totalizer 2

Status
totalizer 3

20, 21, 22, 23 Mass flow read (IEEE-754) kg/h
24 Status mass flow read Status codes → Page 103
Note:
• The system units in the table correspond to the predefined scales which are trans-
ferred during the cyclic data exchange.
• The assignment of the measured variables to the respective variables can be effected
using the parameter Channel, the local controls or a Class 2 master.
• Totalizers 1-3 can be configured individually. The following settings are possible
(factory setting: volume flow in m3):
– Off
– Mass flow
– Volume flow
The parameter “Channel” is described in more detail in the separate “Description of

Device Functions” manual.
Endress+Hauser 95
Output data Display value

The display value allows you to transfer a measured value which has been calculated
in the automation control system directly to the Promag. This measured value is a dis-
play value which can be assigned to the main line, the secondary line and the info line
of the display. The display value contains 4 bytes measured value and 1 byte status.
The status is displayed as being OK, UNCERTAIN or BAD (see Page 65).
Data transfer from the automation control system to Promag 53 (display value)
Output Process parameter Access Comment/Data format Factory set-

byte type ting unit

6, 7, 8, 9 Display value write (IEEE-754) ao
10 Status Display value read - –
Note:
The status can be entered freely and will be interpreted in accordance with the status
coding in Profile Specification 3.0.
Example:
The concentration is calculated in % f(temperature/density) in the automation control
system. The temperature and density status is transferred with the two cyclic measured
values and can therefore be shown directly in the automation control system together
with the calculated concentration.
Control variables (output data) manufacturer-specific

Promag 53 is capable of processing control variables during the cyclic data exchange
e.g the switching on positive zero return.
The following table shows the control variables (output data) that can be transferred to
Promag 53.
Data transfer from the automation control system to Promag 53 (Control block)
Output Process Access Comment/Control variable Factory set-

byte parameter type ting unit
11 Control write This parameter is manufacturer-specific –

variable and can control the following control vari-
ables:
0 → 1: Reserved
0 → 2: Positive zero return ON
0 → 3: Positive zero return OFF
0 → 4: Reserved
0 → 5: ECC ON
0 → 5: ECC OFF
Note:
A control variable can be executed through the cyclic data exchange each time the out-
put byte changes from “0” to another bit pattern. It will then be necessary to reset to “0”
before a further control variable can be executed. The transition from any bit pattern to
“0” will not have any effect.
96 Endress+Hauser
Control variables for totalizers 1-3 (output data)

These functions allow totalizers 1-3 to be controlled from the automation control system.
The following control variables are possible: totalizing, resetting, activation of a prede-
fined value, balancing, positive flow detection, negative flow detection and stopping of
totalizing.
Data transfer from the automation control system to Promag 53 (Control variables
of totalizers)
Output Process Access Comment/Control variable Factory set-

byte parameter type ting unit
0 SET_TOT 1 write The following control variables can be –

2 SET_TOT 2 write entered for totalizers 1-3 using these
4 SET_TOT 3 write parameters.
Control variable for SET_TOT:

0: Totalizing
1: Reset totalizer
2: Preset totalizer
1 MODE_TOT 1 write Control variable for MODE_TOT: –

3 MODE_TOT 2 write 0: Balancing
5 MODE_TOT 3 write 1: Only positive flow detection
2: Only negative flow detection
3: Stop totalizing
Note:
• A control variable can be executed through the cyclic data exchange each time the
output byte changes from one bit pattern to any other bit pattern. It will not be neces-
sary to reset to “0” to execute a control variable.
• It is only possible to preset a predefined totalizer value via the local display or the
Class 2 master!
Example of SET_TOT and MODE_TOT:

If the control variable SET_TOT is set to “1” (1 = Reset the totalizer), the value of the total-
izer will be set to “0”. The value of the totalizer will now be added up starting from “0”.
If the totalizer is to retain the value “0”, it will be necessary to set the control variable
MODE_TOT to “3” (3 = STOP totalizing). The totalizer will now stop adding up. The con-
trol variable SET_TOT can be set to “1” at a later point in time (1 = Reset the totalizer).
Factory settings of cyclic measured variables

The following measured variables are configured in Promag 53 at the factory:
• Volume flow
• Totalizer 1 (with control variable SET_TOT and MODE_TOT)
• Mass flow
• Display value (input value)
• Manufacturer-specific control block
If all measured variables are not required, you can use the placeholder
“EMTY_MODULE” (0x00) - which can be found in the GSD file - to deactivate individual
measured variables using the configuration software of the Class 1 master.
Configuration example → Page 98 ff.
Note:
Only activate the data blocks which are to be processed in the automation control sys-
tem. This will improve the data throughput rate of a PROFIBUS-DP/-PA network.
A blinking double-arrow symbol will appear on the display to show that Promag 53 is
communicating with the automation control system.
Endress+Hauser 97
Caution:
• It is essential that the following sequence be adhered to when configuring the meas-
ured variables – volume flow, totalizers 1...3, mass flow, display value and control!
• The device will have to be reset after the new measured variables have been config-
ured. This can be effected in either of two ways:
– Via the local display: HOME → Block J (SUPERVISION) → Group JAA (SYSTEM)
→ Function group 804 (OPERATION) → Function 8046 (SYSTEM RESET)
– Switch supply voltage off and then on again.
System units
The measured values are transmitted in system units - as described in the table on
Page 95 - to the automation control system during the cyclic data exchange.
If the system unit of a measured value is changed using the local display, this will not
have an immediate effect on the output of the AI block (Analog Input Block) and there-
fore will not influence the measured value which is transmitted to the automation control
system.
The altered system unit of the measured value will only be transmitted to the automation
control system once the “SET UNIT TO BUS” function in block G (BASIC FUNCTIONS)
→ Group GBA (PROFIBUS-DP/-PA) → function group 614 (OPERATION)
→ Function 6141 (SET UNIT TO BUS) has been activated. This can also be activated
with a Class 2 master (e.g. Commuwin II).
Configuration examples
The configuration of a PROFIBUS-DP system is normally effected in the following
manner:
1. The field device (Promag 53) which is to be configured is integrated into the con-
figuration program of the automation control system via the PROFIBUS-DP network.
The GSD file is used here. The configuration software can be used to configure
measured variables “offline”.
2. The automation control system's user program will have to be programmed now.
The input and output data is controlled in the user program and the location of the
measured variables is defined so that they can be processed further.
An additional measured value configuration module may have to be used in the
case of automation control systems which do not support the IEEE-754 floating
point format.
It may also be necessary to change the byte sequence (byte swapping) depending
on the type of data management employed in the automation control system (little-
endian format or big-endian format).
3. When configuration has been completed, this will be transferred to the automation
control system in the form of a binary file.
4. The system can be started now. The automation control system will establish a con-
nection to the configured devices. The device parameters which are relevant for the
process can now be set using the Class 2 master, e.g. with Commuwin II
(see Page 87).
98 Endress+Hauser
6.4.2 Configuration examples with Simatic S7 HW-Konfig
Example 1:
Full configuration using the manufacturer-specific GSD file
Slot 0 → AI volume flow

Slot 1 → Totalizer 1 + Control variable (SET_TOT, MODE_TOT)
F06-53PBxxxx-20-xx-xx-xx-000
Slot 4 → AI mass flow
Slot 5: Display value (DISPLAY_VALUE)
Slot 6: Control block (CONTROL_BLOCK) manufacturer-specific
This form of configuration activates all data blocks which are supported by Promag 53.
The significance of SET_TOT and MODE_TOT is described on Page 97.
Configuration data
Byte Byte Data blocks Status Access type GSD GSD GSD
length length block Extended Standard
(Input) (Output) designation block block
identification identification
0...4 Volume flow active read AI 0x42, 0x84, 0x94

+ Status 0x08, 0x05
5...9 0+1 Totalizer 1 + active read SETTOT_ 0xC1, 0x81, 0xC1, 0x81,
Status + + MODETOT_ 0x84, 0x85 0x84, 0x85
Control write TOTAL
variable
Control write TOTAL
variable
Control write TOTAL
variable
20...24 – Mass flow + active read AI 0x42, 0x84, 0x94

Status 0x08, 0x05
– 6...10 Display active write DISPLAY_ 0x82, 0x84, 0xA4

value + VALUE 0x08, 0x05
Status
– 11 Control active write CONTROL_ 0x20 0x20

variable BLOCK
Endress+Hauser 99
Example 2:
Replacing measured variables with placeholders (EMPTY_MODULE) using the manu-
facturer-specific GSD file:
Slot 0: AI volume flow

Slot 1: Totalizer 1 “without control variable”
Slot 2: Placeholder (EMPTY_MODULE)
Slot 5: Display value (DISPLAY_VALUE)
Slot 6: Control block (CONTROL_BLOCK) manufacturer-specific
This form of configuration activates the volume flow, totalizer 1, display value and the
manufacturer-specific control blocks.
Totalizer 1 is configured “without control variable”. In this example it provides a meas-
ured value and cannot be controlled. It is not possible to reset or stop the totalizer.
Configuration data
Byte Byte Data Status Access GSD GSD GSD

length length blocks type block Extended Standard
(Input) (Out- designation block block
put) identifica- identifica-
tion tion
0...4 – Volume active read AI 0x42, 0x84, 0x94

flow + 0x08, 0x05
Status
5...9 – Totalizer 1 active read TOTAL. 0x41, 0x84, 0x41, 0x84,

+ Status 0x85 0x85
– – Place- disa- – EMTPY_ 0x00 0x00

holder bled MODULE

holder bled MODULE

holder bled MODULE
– 0...4 Display active write DISPLAY_ 0x82, 0x84, 0xA4

value VALUE 0x08, 0x05
– 5 Control active write CONTROL_ 0x20 0x20

variable BLOCK
100 Endress+Hauser
Example 3:
Configuration of the measured variables without placeholders (EMPTY_MODULE) using
the manufacturer-specific GSD file.
Slot 0: AI volume flow
Slot 1: Totalizer 1 + Control variable (SET_TOT)
This form of configuration transfers the volume flow - totalizer 1 with control variable
(SET_TOT).
Note:
If no further measured variables are required, the placeholders will not have to be used.
This only applies if no manufacturer-specific control blocks are used.
Configuration data

tion tion
0...4 – Volume active read AI 0x42, 0x84, 0x94

flow 0x08, 0x05
+ Status
5...9 0 Totalizer 1 active read SETTOT_ 0xC1, 0x80, 0xC1, 0x80,

+ Status + write TOTAL 0x84, 0x85 0x84, 0x85
+ Control
variable
Endress+Hauser 101
Example 4:
Full configuration using the Profile GSD files PA039741.gsd (RS 485) and
PA139741.gsd (IEC 61158-2):
Slot 0 → AI volume flow

Slot 1 → AI mass flow
This form of configuration transfers the volume flow - totalizer 1 and the mass flow with
control variable.
Note:
This GSD file contains two AI blocks and a Totalizer block.
The first AI block is always assigned to the volume flow. This guarantees that the first
measured variable agrees with the field equipment of other manufacturers.
The second AI block can be freely selected as Promag 53 is capable of producing a
calculated mass flow.
Configuration data

tion tion
0...4 – Volume active read AI – 0x94

flow
+ Status
5...9 0...1 Totalizer 1 active read + SETTOT_ – 0xC1, 0x81,

+ Status write MODETOT_ 0x84, 0x85
+ Control TOTAL
10...14 – Mass flow active AI – 0x94

+ Status read
Note:
There is no difference between the block ID's of the two Profile GSD files PA039741.gsd
(RS 485) and PA139741.gsd (IEC 61158-2).
There is, however, a difference in the baud rates that are supported and the
Min_Slave_Interval.
102 Endress+Hauser
Status code
The status codes which are supported by the AI blocks (Analog Input), TOT (Totalizers
1...3) and display value are listed in the following table.
The coding of the status corresponds to “PROFIBUS-PA Profile for Process Control
Devices - General Requirements” V 3.0:
Status Code Meaning Device status Limits

0x1C OK
0x1D LOW_LIM
out of service bad
0x1E HIG_LIM
0x1F CONST
0x11 below sensor limit bad LOW_LIM
0x12 sensor limit exceeded bad HIG_LIM
0x0C OK
0x0D LOW_LIM
device failure bad
0x0E HIG_LIM
0x0F CONST
0x08 OK
0x09 not connected LOW_LIM
bad
0x0A (function block not available) HIG_LIM
0x0B CONST
0x40 OK
0x41 LOW_LIM
non-specific uncertain
0x42 HIG_LIM
0x43 CONST
0x44 OK
0x45 LOW_LIM
last useable value uncertain
0x46 HIG_LIM
0x47 CONST
0x48 OK
0x49 LOW_LIM
substitute set uncertain
0x4A HIG_LIM
0x4B CONST
0x4C initial value OK
0x4D (values which are not saved after LOW_LIM
uncertain
0x4E the device or parameters have HIG_LIM
0x4F been reset) CONST
0x50 OK
sensor conversion not accurate
0x51 LOW_LIM
(measured value of sensor uncertain
0x52 HIG_LIM
inaccurate)
0x53 CONST
0x60 OK
0x61 LOW_LIM
simulated value uncertain
0x62 HIG_LIM
0x63 CONST
0x80 OK
0x81 LOW_LIM
measuring system OK good
0x82 HIG_LIM
0x83 CONST
0x84 OK
0x85 update event LOW_LIM
good
0x86 (change of parameters) HIG_LIM
0x87 CONST
0x8C OK
active critical alarm
0x8D LOW_LIM
(critical alarm: good
0x8E HIG_LIM
alarm limit exceeded)
0x8F CONST
0x88 OK
active advisory alarm
0x89 LOW_LIM
(warning: advance warning limit good
0x8A HIG_LIM
exceeded)
0x8B CONST
Endress+Hauser 103
6.4.3 Cycle times

Measurement value processing and data communication is effected by Promag in three
steps:
1. Step 2. Step 3. Step
Mass flow
Volume flow Inquiry from
AI-Block- Master
AI block
Mass flow berechnung
calculation
Volume flow
F06-x3PBxxxx-02-xx-xx-en-000
Sensor Signal processing PROFIBUS
signals Protocol chip
Totalizer block
calculation Data telegram
First Second ..........
block block .......
1st step: Processing measurement values

This involves the calculation of the primary measured variable “volume flow” on the
basis of sensor signals.
The duration of the sampling intervals will depend on the type of sensor that is being
used, the nominal diameter and the energy supply (50 Hz, 60 Hz, DC). The typical
processing times of Promag 53 can be found in the following table:
Sensor DN Scan interval in [ms]
[mm] 50 Hz 60 Hz DC
Promag W 15...50 60.0 50.0 55.0

Promag P 65 60.0 50.0 72.5
80...100 60.0 66.7 72.5
125...200 100.0 100.0 109.0
250...400 120.0 116.7 126.6
450...500 140.0 150.0 145.0
600 160.0 166.7 164.0
700...750 200.0 200.0 200.0
800...900 240.0 250.0 217.0
1000...1050 300.0 300.0 256.0
1200 300.0 300.0 294.0
1350...1400 340.0 350.0 323.0
1500 380.0 400.0 370.0
1600...1700 420.0 450.0 400.0
1800 480.0 500.0 435.0
2000 500.0 500.0 435.0
Promag H 2...25 40.0 33.3 -

40...65 60.0 50.0 36.0
80...100 60.0 66.7 36.0
2nd step: AI block calculation

The default values of the AI block and the totalizers are calculated on the basis of the
measured variable ascertained while processing the measurement values (volume flow
and calculated mass flow) and are then copied to a cyclic data telegram.
The AI block calculation is effected within a period of max. 50 ms per block.
Note:
Each measurement only involves the calculation of the AI blocks or totalizer blocks. This
AI block or totalizer block will only be calculated if it has been activated using the con-
figuration software (see Page 97). The deactivation of parameters which are not
required in the cyclic data telegram will improve the real time performance of the
flowmeter.
104 Endress+Hauser
Endress+Hauser
Example for the timing of the block calculation and the signal processing
Promag H
DN 25, 50 Hz
Scanning intervall < 40 ms
2 activated blocks
AI block calculation / Totalizer block calculation: 53 ms per block
Total processing time Total processing time

for one function block for two function blocks
3rd step: PROFIBUS protocol chip
Volume flow Totalizer Volume flow Totalizer
Signal processing Signal processing

Block calculation Function block calculation
9.8 9.8 9.8 9.8 9.8 10.0 10.0 10.0 10.0 10.0 10.2 10.2 10.2 10.2 10.2 10.5 10.5 10.5 10.5 10.5 Measuring value transmission
to the automation control system
New measuring same value New measuring same value New measuring same value New measuring same value
value value value value
ms
5 15 25 35 45 55 65 75 85 95 105 115 125 135 145 155 165 175 185 195 205 215
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210
from the master, is sent to the master in accordance with the data transfer rate.
The cyclic data telegram is transferred to the protocol chip and, following an inquiry
F06-5xHPBxxx-02-xx-xx-en-000
105
6 Commissioning
6.5 Empty-pipe/full-pipe calibration

Flow cannot be measured correctly unless the measuring tube is full. The Empty Pipe
Detection function (EPD = Empty Pipe Detection) allows this status to be monitored con-
tinuously.
The EPD function cannot be activated until after empty/full pipe calibration has been
performed. This adjustment procedure is described below.
Note:
• These settings can also be made in accordance with the manufacturer's specific
matrix using Commuwin II.
• The EPD function is only available if the sensor is equipped with an EPD
electrode.
• If the EPD electrode is installed, the sensor is calibrated ex-works with water, i.e. at
approximately 500 µS/cm. If the fluid conductivity differs from this reference, empty
pipe/full pipe calibration has to be performed again on site.
• The default setting for EPD when the devices are delivered is OFF; the function has to
be activated if required.
• The EPD process error is issued via the status and diagnosis messages.
Response to partially filled pipe

If EPD is on and trips in response to a partially filled or empty measuring tube, the mes-
sage “PARTIALLY FILLED PIPE” appears on the local display. The message is also
transferred in the status and diagnosis message to the control system during cyclic data
exchange → Page 115 ff.
If the pipe is partially filled or empty and EPD is not on, response can vary in identically
configured systems:
• Flow reading fluctuates
• Zero flow
• Excessively high flow readings
Perform empty and full pipe calibration (EPD)
1. Select the appropriate function in the function matrix:

HOME → → → BASIC FUNCTION → → → PROCESS PARAMETER

→ →
→ ADJUSTMENT → → EPD ADJUSTMENT
2. Empty the piping. Make sure that the wall of the measuring tube is wetted with fluid
for the calibration procedure.
3. Start empty pipe calibration:
Select EMPTY PIPE ADJUSTMENT setting and confirm with .
4. Fill the pipe with fluid.
5. Start full pipe calibration with the fluid at a standstill:
Select FULL PIPE ADJUSTMENT setting and confirm with .
6. Switch on Empty Pipe Detection after calibration → Select “ON” and confirm
with .
Caution:
The calibration coefficients must be valid before you can activate the EPD function.
If calibration is incorrect the following messages might appear on the display:
– EPD ADJUSTMENT FULL = EMPTY
The EPD calibration values for empty pipe and full pipe are identical.
– EPD ADJUSTMENT NOT OK
EPD calibration is not possible because the fluid's conductivity is out of range.
In cases of this nature you must repeat empty-pipe or full-pipe calibration!
These messages will also be displayed in the cyclic status and in the diagnosis of
the control system (error messages → Page 115 ff.).
106 Endress+Hauser
6.6 Data storage device (DAT, F-Chip™)

S-DAT™ (Sensor-DAT)
The S-DAT™ is an exchangeable data storage chip in which all sensor relevant param-
eters are stored, i.e., diameter, serial number, calibration factor, zero point.
T-DAT™ (Transmitter-DAT)
The T-DAT™ is an exchangeable data storage chip in which all transmitter parameters
and settings are stored.
The user has to transfer specific parameterisation values from EEPROM to T-DAT™ and
vice versa. See the “Description of Device Functions” manual for details (“T-DAT
ADMINISTRATION” function, No. 1009).
F-Chip™ (Function-Chip)
The F-Chip™ is a microprocessor chip that contains additional software packages that
extend the functionality and application possibilities of the transmitter. In the case of a
later upgrade, the F-Chip™ can be ordered as an accessory (see Page 111) and can
simply be plugged on to the I/O board (see Page 122). After start up, the software is
immediately made available to the transmitter.
Caution:
To ensure an unambiguous assignment, the F-Chip™ is coded with the transmitter serial
number once it is plugged in. Thus, it can not be reused with other transmitters.
Endress+Hauser 107
108 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 7 Maintenance
7 Maintenance
The Promag 53 flow measuring system requires no special maintenance.
Exterior cleaning
When cleaning the exterior of flowmeters, always use cleaning agents that do not attack
the surface of the housing and the seals.
Seals
The seals of the Promag H sensor must be replaced periodically, particularly in the case
of gasket seals (aseptic version). The period between changes depends on the fre-
quency of cleaning cycles, the cleaning temperature and the fluid temperature.
Replacement seals (accessories) → Page 111
Endress+Hauser 109
7 Maintenance Promag 53 PROFIBUS-DP/-PA
110 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 8 Accessories
8 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are avail-
able for the transmitter and the sensor. The E+H service organisation can provide
detailed information on the order codes of your choice.
Accessory Description Ordering code
Transmitter Transmitter for replacement or for stock. Use 53XXX − XXXXX * * * * * * * *

Promag 53 the order code to define the following specifi-
cations:
– Approvals
– Degree of protection / version
– Cable type for the remote version
– Cable entries
– Display / operation
– Software
Software package for Software add-ons on F-Chip™, can be DK5SO – *

Promag 53 ordered individually:
– Extended diagnosis
– Electrode Cleaning Circuitry (ECC)
Mounting kit for Mounting set for wall mounted transmitter DK5WM − *
transmitter housing. Suitable for:
– Wall mounting
– Pipe mounting
– Installation in control panel
Cable for remote version Coil and signal cables, various lengths. DK5CA − * *
Reinforced cable on request.
Grounding cable for Set consists of two grounding cables. DK5GC − * * *

Promag W/P
Grounding disk for Grounding disk for potential equalisation DK5GD – * * * *

Promag W, P
Mounting kit for Mounting kit for Promag H, comprising: DKH * * − * * * *

Promag H – 2 process connections (see Page 160 ff.)
– Threaded fasteners
– Seals
Adapter connection for Adapter connections for installing DK5HA − * * * * * *

Promag A/H Promag 53 H instead of a Promag 30/33 A or
Promag 30/33 H / DN 25.
Ground rings for If the process connections are made of PVC DK5HR − * * * *
Promag H or PVDF, ground rings are necessary to
ensure that potential is matched.
Set of ground rings, comprising:
– 2 ground rings
– 2 seals
Set of seals for For regular replacement of the seals of the DK5HS − * * *
Promag H Promag H sensor.
Wall mounting kit for Wall-mounting kit for the Promag H sensor DK5HM − * *
Promag H
Welding jig for Weld nipple as process connection: DK5HW − * * *

Promag H welding jig for installation in pipe.
Endress+Hauser 111
8 Accessories Promag 53 PROFIBUS-DP/-PA
Accessory Description Ordering code
Applicator ™ Software for selecting and configuring flow- DKA80 − *

meters.
Applicator™ can be downloaded from the
Internet or ordered on CD-ROM for installa-
tion on a local PC.
Contact your E+H representative for more

information.
FieldTool ™ Configuration and service software for flow- DXS10 − * * * * *

meters in the field:
– Commissioning, maintenance analysis
– Configuring devices
– Service functions
– Visualisation of process data
– Trouble-shooting
– Controlling the “FieldCheck™” tester/simu-
lator

information.
FieldCheck ™ Tester/simulator for testing flowmeters in the DXC10 − * *

field.
When used in conjunction with the “Field-
Tool™” software package, test results can be
imported into a database, printed and used
for official certification.

information.
112 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 9 Trouble-shooting
9 Trouble-shooting
9.1 Trouble-shooting instructions

Always start trouble-shooting with the checklist below, if faults occur after start-up or
during operation. The routine takes you directly to the cause of the problem and the
appropriate remedial measures.
Caution:
In the event of a serious fault, a flowmeter might have to be returned to the manufacturer
for repair. The procedures on Page 6 must be carried out before you return a device to
Endress+Hauser. Always enclose a duly completed “Safety regulation” form. You will
find a preprinted form at the back of this manual.
Check the display
No display visible and no 1. Check the power supply → terminals 1, 2

output signals present. 2. Check device fuse → Page 127
85...260 V AC: 0,8 A slow-blow / 250 V
20...55 V AC and 16...62 V DC: 2 A slow-blow / 250 V
3. Measuring electronics defective → order spare parts → Page 122
No display visible, but out- 1. Check whether the ribbon-cable connector of the display module is
put signals are present. correctly plugged into the amplifier board → Page 124, 126
2. Display module defective → order spare parts → Page 122
3. Measuring electronics defective → order spare parts → Page 122
Display texts are in a foreign Switch off power supply. Press and hold down both the +/− buttons and
language. switch on the measuring device. The display text will appear in English
(default) and is displayed at maximum contrast.

Error messages on display
Errors which occur during commissioning or measuring operation are displayed immediately.
Error messages consist of a variety of icons. The meanings of these icons are as follows:
– Error type: S = system error, P = process error
– Error message type: = fault message, ! = notice message
– PARTIALLY FILLED PIPE = error designation (e.g. measuring tube is only partly filled)
– 03:00:05 = duration of error occurrence (in hours, minutes and seconds)
– #401 = error number
Caution:
• See the information on Page 69 ff.!
• Simulations and positive zero return are interpreted by the measuring system as being system errors-
but are only displayed as notice messages.
Error number: System error (device failure) has occurred → Page 115 ff.
No. 001 – 111
No. 205 – 321
No. 601 – 692
Error number: Process error (application error) has occurred → Page 115 ff.
Nr. 401 − 463
Endress+Hauser 113
9 Trouble-shooting Promag 53 PROFIBUS-DP/-PA
Faulty connection to control system
No connection can be made between the control system and the device.
Check the following points:
Supply voltage Check the supply voltage → terminals 1/2

Transmitter
Device fuse Check device fuse → Page 127

85...260 V AC: 0,8 A slow-blow / 250 V
20...55 V AC and 16...62 V DC: 2 A slow-blow / 250 V
Fieldbus connection PROFIBUS-DP:

Check the data lines: A = terminal 26, B = terminal 27
Field bus connector – Check pin assignment/wiring → Page 62

(only for PROFIBUS-PA, – Check connection between connector/fieldbus port.
option) Is the coupling ring tightened correctly?
Field bus voltage Check that a min. bus voltage of 9 V DC is present at terminals 26/27.
(only for PROFIBUS-PA) Permissible range: 9 ... 32 V DC
Network structure Check permissible fieldbus length and number of spurs

→ Page 46
Base current Is there a basic current of min. 11 mA?

(only for PROFIBUS-PA)
Bus address Check bus address: make certain that there are no double assignments!
Terminators Has the PROFIBUS network been terminated correctly?

Each bus segment must always be terminated with a bus terminator at
both ends (start and finish). Otherwise interference may affect communi-
cation.
Current consumption Check the current consumption of the bus segment:

Permissible feed current The current consumption of the bus segment in question (= total of basic
(only for PROFIBUS-PA) currents of all fieldbus stations) must not exceed the max. permissible
feed current of the fieldbus power supply.

System or process error messages
System or process errors which occur during commissioning or during a measuring operation can also
be displayed in the manufacturer-specific device controls using the Commuwin II Operating Program
→ Page 115

Other error (without error message)
Some other error has Diagnosis and rectification → Page 121

occurred.
114 Endress+Hauser
9.2 System and process error messages

General notes
System and process errors are permanently assigned to two different error message
types and are thus given different priorities:
Error message type “Fault message”:

• This signal will cause the measurement operation to be immediately interrupted or
stopped!
• Presentation on the PROFIBUS → Fault signals will be reported to the next function
block or the control system by setting the status of the corresponding process value
to “BAD”.
• Local display → A blinking lightning bolt () will appear.
Error message type “Notice message”:

• The measurement operation will continue as usual in spite of this message!
• Presentation on the PROFIBUS → Notice messages will be reported to the next func-
tion block or the control system by setting the status of the corresponding process
value to “UNCERTAIN”.
• Local display → A blinking exclamation point (!) will appear.
Serious system errors, e.g. a fault in the electronic module, are always evaluated by the
instrument as a “fault signal” and will be displayed! Simulations and the suppression of
the measured value are only reported with a “Notice message”.
Error messages in the configuration program (Class 2 Master) → see Table

In the Promag 53 system/process errors are recognised and reported in the Transducer
Block and Analog Input Block. The following table contains a listing of the device status
messages for the Analog Input blocks (PROFIBUS-Profile 3.0) and a description of the
device status messages which may appear on the display (Measured value Q = Meas-
urement Quality).
Error messages on the local display → see Table

.
Device status Device status No. Initial status Measured Cause/remedy
message message Analog Input Block/ value Q /
Diagnosis message (Display) Totalizer Block Substatus/
(Control system) alarm limit
ROM / RAM failure S CRITICAL FAILURE 1 device failure BAD Cause:

# 001 0x0F System error. ROM / RAM error.
constant Error when accessing the program
memory (ROM) or random access
memory (RAM) of the processor.
Remedy:
Replace the amplifier board.
Spare parts → Page 122
Amplifier EEPROM S AMP HW EEPROM 11 device failure BAD Cause:

failure # 011 0x0F System error. Measuring amplifier
constant has faulty EEPROM
Remedy:
Replace the amplifier board.
Endress+Hauser 115

Amplifier EEPROM S MP SW-EEPROM 12 device failure BAD Cause:

data inconsistent # 012 0x0F System error. Error when accessing
constant data of the measuring amplifier
EEPROM
Remedy:
Execute a warm start (= start up
the measuring system without net-
work interruption).
• PROFIBUS (Commuwin II):
Manufacturer-specific trans-
ducer block → Device matrix
(V8H5)
• Local display:
SUPERVISION → SYSTEM →
OPERATION → SYSTEM RESET
(→ RESTART SYSTEM)
S-DAT failure / S SENSOR HW DAT 31 sensor failure BAD Cause:

S-DAT not inserted # 031 0x10 System error
no limits 1. S-DAT™ is defective.
2. S-DAT™ is not plugged into I/O
board (missing)
Remedy:
1. Replace the S-DAT™.
Check the spare part set num-
ber to ensure that the new,
replacement DAT is compatible
with the measuring electronics.
2. Plug S-DAT™ into I/O-board
→ Page 124, 126
S-DAT data S SENSOR SW DAT 32 sensor failure BAD Cause:

inconsistent # 032 0x10 System error. Error accessing the
no limits calibration values stored in the S-
DAT™.
Remedy:
1. Check whether the
S-DAT™ is correctly plugged
into the amplifier board
→ Page 124, 126
2. Replace the S-DAT™ if it is
defective.
3. Replace measuring electronics
boards if necessary.
116 Endress+Hauser

T-DAT failure S TRANSM. HW DAT 41 device failure BAD Cause:

# 041 0x0F System error
constant 1. T-DAT™ is faulty
2. T-DAT™ is not plugged into I/O
board (missing).
Remedy:
1. Replace the T-DAT™.
2. Plug T-DAT™ into I/O-board
→ Page 124, 126
T-DAT data S TRANSM. SW DAT 42 device failure BAD Cause:

inconsistent # 042 0x0F System error. Error accessing the
constant calibration values stored in the T-
DAT™.
Remedy:
1. Check whether the T-DAT™ is
correctly plugged into the I/O
board → Page 124, 126
2. Replace T-DAT™ if faulty.
TOT could not be S CHEKSUM. TOTAL. 111 device failure BAD Cause:
restarted # 111 0x0F System error. Totalizer checksum
constant error
Remedy:
1. Restart the device
2. Replace the amplifier board if
necessary.
Save to T-DAT failed S LOAD T-DAT 205 device failure BAD Cause:
# 205 0x0F System error. Data backup to
constant T-DAT failed, or error when acces-
sing the calibration values stored in
the T-DAT™.
Remedy:
1. Check whether the T-DAT™ is
correctly plugged into the I/O
board → Page 124, 126
Endress+Hauser 117

Restore from T-DAT S SAVE T-DAT 206 device failure BAD Cause:
failed # 206 0x0F System error. Data backup to T-
constant DAT failed, or error when acces-
sing the calibration values stored in
the T-DAT™.
Remedy:
1. Check whether the
T-DAT™ is correctly plugged
into the I/O-board
→ Page 124, 126
Communication failure S COMMUNICAT. I/O 261 no communication BAD Cause:

# 261 0x18 System error. Communication error.
no limits No data reception between ampli-
fier and I/O board or faulty internal
data transfer.
Remedy:
Check, whether the electronics
boards are correctly inserted in
their holders → Page 124, 126
Coil Current out of S TOL. COIL CURR. 321 device failure BAD Cause:
tolerance # 321 0x0F System error. The coil current of the
constant sensor is outside the tolerance.
Remedy:
1. Switch off the power supply and
check the connectors of the coil
cable → Page 124, 126
Empty Pipe detected P EMPTY PIPE 401 sensor conversion not UNCERTAIN Cause:
! # 401 accurate (measured 0x50 Process error. Alarm by Empty Pipe
value from sensor not no limits Detection (EPD). Measuring tube
accurate) partially filled or empty.
Remedy:
– Check the process conditions of
the plant
– Fill the measuring tube
EPD adjustment not P EPD ADJ.N.OK 461 non-specific UNCERTAIN Cause:

possible ! # 461 0x40 Process error. EPD calibration not
no limits possible because the fluid's con-
ductivity is either too low or too
high.
Remedy:
The EPD function cannot be used
with fluids of this nature.
118 Endress+Hauser

EPD adjustment wrong P EPD FULL=EMPTY 463 non specific UNCERTAIN Cause:
# 463 0x40 Process error. The EPD calibration
no limits values for empty pipe and full pipe
are identical, therefore incorrect.
Remedy:
Repeat EPD calibration, making
sure procedure is correct
→ Page 106
Positive zero return S POS.ZERO-RET. 601 sensor conversion not UNCERTAIN Cause:
active ! # 601 accurate (measured 0x53 System error
value from sensor not constant Positive zero return is activated
accurate)
Remedy:
Switch off positive zero return
ducer block → Device matrix
(V8H5)
• Local display:
BASIC FUNCTION → SYSTEM
PARAMETER → CONFIGURA-
TION → POSITIVE ZERO
RETURN (→ OFF)
Simulation failsafe S SIM. FAILSAFE 691 substitute set UNCERTAIN Cause:

active ! # 691 0x48...0x4B System error
low/high Simulation of response to error is
constant active
Remedy:
Switch off simulation
ducer block → Service & Analy-
sis (V4H2)
• Local display:
OPERATION → SIM. FAILSAFE
MODE (→ OFF)
Simulation Volume flow S SIM. VOL. FLOW 692 simulated value UNCERTAIN Cause:
active ! # 692 (manually defined 0x60...0x63 System error
value) low/high Simulation is active
constant
Remedy:
sis (V4H0)
• Local display:
OPERATION → SIM. MEASU-
RED VARIABLE (→ OFF)
Endress+Hauser 119

Simulation mass flow S SIM. MASS FLOW 693 simulated value UNCERTAIN Cause:
active ! # 493 (manually defined 0x60...0x63 System error
value) low/high Simulation is active
constant
Remedy:
sis (V4H0)
• Local display:
OPERATION → SIM. MEASU-
RED VARIABLE (→ OFF)
120 Endress+Hauser
9.3 Process errors without messages
Symptoms Rectification
Remark:
You may have to change or correct certain settings in parameters in order to rectify the fault.
The following parameters are described in detail in the “Description of Device Functions” manual.
Flow values are negative, 1. In case of remote version:

even though the fluid is flow- Switch off power supply and check wiring → Page 50 ff.
ing forwards through the 2. Alter setting in INSTALLATION DIR. SENSOR function accordingly
pipe.
Measured value reading 1. Check grounding and potential equalisation → Page 58 ff.
fluctuates even though flow 2. The fluid is not homogenous. Check the following fluid properties:
is steady. – Proportion of gas bubbles – too high?
– Proportion of solids – too high?
– Conductivity fluctuations – too high?
Measured value reading or Increase the system damping value:

measuring value output pul- • PROFIBUS (Commuwin II):
sates or fluctuates, e.g. – Manufacturer-specific transducer block → Device matrix →
because of reciprocating SYSTEM DAMPING (V8H1)
pump, peristaltic pump, dia- – Analog Input function block → RISING TIME (V1H8)
phragm pump or pump with • Local display:
similar delivery characteris- BASIC FUNCTIONS → SYSTEM PARAMETERS → CONFIGURATION
tic. → SYSTEM DAMPING
Will a slight flow be dis- 1. Check grounding and potential equalisation → Page 58 ff.
played even though the fluid 2. Check the fluid for presence of gas bubbles.
is at a standstill and the 3. Enter a value for the low flow cutoff or increase this value:
measuring tube is full? – PROFIBUS (Commuwin II): manufacturer-specific transducer block
→ Device matrix → ON VALUE LOW FLOW CUTOFF (V3H2)
– Local display: BASIC FUNCTIONS → PROCESS PARAMETERS →
CONFIGURATION → ON VALUE LOW FLOW CUTOFF
Will a measured value be 1. Perform empty-pipe/full-pipe calibration and then switch on Empty
displayed even though Pipe Detection → Page 106
measuring tube is empty? 2. Fill the measuring tube.
The fault cannot be rectified The following options are available for tackling problems of this nature:
or some other fault not
described above has Request the services of an E+H service technician
occurred. If you contact our service organisation to have a service technician sent
In these instances, please out, please be ready with the following information:
contact your E+H service – Brief description of the fault
organisation. – Nameplate specifications (Page 7 ff.): Order code and serial number
Returning devices to E+H

The procedures on Page 6 must be carried out before you return a flow-
meter requiring repair or calibration to Endress+Hauser.
Always enclose a duly completed “Safety regulation” form with the
device. You will find a preprinted “Safety regulation” form at the back of
this manual.
Replace transmitter electronics

Components in the measuring electronics defective →
order replacement → Page 122
Endress+Hauser 121
9.4 Spare parts

Chap. 9.1 contains a detailed trouble-shooting guide. The measuring device, moreover,
provides additional support in the form of continuous self-diagnosis and error
messages.
Fault rectification can entail replacing defective components with tested spare parts.
The illustration below shows the available scope of spare parts.
Note:
You can order spare parts directly from your E+H service organisation by providing the
serial number printed on the nameplates (Page 7 ff.).
Spare parts are shipped as sets comprising the following parts:

• Spare part
• Additional parts, small items (fasteners, etc.)
• Mounting instructions
• Packaging
4
F06-53xPBxxx-03-06-06-xx-000
Fig. 53: Spare parts for Promag 53 transmitter (field and wall-mount housings)
1 Power supply board
2 Amplifier board
3 I/O board (Type PROFIBUS-DP/-PA)
4 S-DAT™ (sensor data memory)
5 T-DAT™ (transmitter data memory)
6 F-Chip™ (function chip for optional software)
7 Display module
8 Fieldbus connectors comprising protective cap, connector, adapter PG 13.5/M20.5
(only for PROFIBUS-PA, Order no. 50098037)
122 Endress+Hauser
9.5 Removing and installing printed circuit boards

Field housing: removing and installing printed circuit boards (Fig. 54)
Warning:
• Risk of electric shock! Exposed components carry dangerous voltages. Make sure
that the power supply is switched off before you remove the cover of the electronics
compartment.
• Risk of damaging electronic components (ESD protection). Static electricity can
damage electronic components or impair their operability. Use a workplace with a
grounded working surface purposely built for electrostatically sensitive devices!

2. Remove the local display (1) as follows:
– Press in the latches (1.1) at the side and remove the display module.
– Disconnect the ribbon cable (1.2) of the display module from the amplifier board.
3. Remove the screws and remove the cover (2) from the electronics compartment.
4. Remove power supply board and I/O board (4, 6):
Insert a thin pin into the hole (3) provided for the purpose and pull the board clear
of its holder.
5. Remove amplifier board (5):
– Disconnect the plug of the sensor signal cable (5.1) including S-DAT™ (5.3) from
the board.
– Disconnect the plug of the coil current cable (5.2) from the board.
– Insert a thin pin into the hole (3) provided for the purpose and pull the board clear
of its holder.

Caution:
Use only original Endress+Hauser parts.
Endress+Hauser 123
5.1 6
5.3 3
3
5.4
5.2
6.1
1.2
2
F06-53xPBxxx-03-06-06-xx-001
1.1
Fig. 54: Field housing: removing and installing printed circuit boards
1 Local display
1.1 Latch
1.2 Ribbon cable (display module)
2 Screws of electronics compartment cover
3 Aperture for installing/removing boards
5 Amplifier board
5.1 Signal cable (sensor)
5.2 Coil current cable (sensor)
5.3 S-DAT™ (sensor data memory)
5.4 T-DAT™ (transmitter data memory)
6.1 F-Chip™ (function chip for optional software)
124 Endress+Hauser

Wall-mounted housing: removing and installing printed circuit boards (Fig. 55)
Warning:
• Risk of electric shock. Exposed components carry dangerous voltages. Make sure
that the power supply is switched off before you remove the cover of the electronics
compartment.
• Risk of damaging electronic components (ESD protection). Static electricity can
damage electronic components or impair their operability. Use a workplace with a
grounded working surface, purposely built for electrostatically sensitive devices!
1. Remove the screws and open the hinged cover (1) of the housing.
2. Remove the screws securing the electronics module (2). Then push up electronics
module and pull it as far as possible out of the wall-mounted housing.
3. Disconnect the following cable plugs from amplifier board (7):
– Unplug sensor signal cable (7.1) including S-DAT™ (7.3)
– Unplug coil current cable (7.2)
– Unplug ribbon cable (3) of the display module
4. Remove the screws and remove the cover (4) from the electronics compartment.
5. Extension of boards (6, 7, 8):
Insert a thin pin into the hole (5) provided for the purpose and pull the board clear
of its holder.

Caution:
Endress+Hauser 125
2
6
4
3
7
7.1 8
7.3 5
5
7.4
7.2
3 8.1
F06-53xPBxxx-03-03-06-xx-000
Fig. 55: Wall-mounted housing: removing and installing printed circuit boards
1 Housing cover
2 Electronics module
3 Ribbon cable (display module)
4 Screws of electronics compartment cover
5 Aperture for installing/removing boards
7 Amplifier board
7.1 Signal cable (sensor)
7.2 Coil current cable (sensor)
7.3 S-DAT™ (sensor data memory)
7.4 T-DAT™ (transmitter data memory)
8.1 F-Chip™ (function chip for optional software)
126 Endress+Hauser
9.6 Replacing the device fuse
Warning:
partment.
The main fuse is on the power supply board (Fig. 56).

The procedure for replacing the fuse is as follows:
1. Switch off power supply.

2. Remove the power supply board → Page 123, 125
3. Remove cap (1) and replace the device fuse (2).
Use only fuses of the following type:
– Power supply 20...55 V AC / 16...62 V DC → 2.0 A slow-blow /
250 V; 5.2 x 20 mm
– Power supply 85...260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm
– Ex-rated devices → see the Ex documentation.

4. Assembly is the reverse of the disassembly procedure.
Caution:
F-06xxxxxx-03-xx-06-xx-000
Fig. 56: Replacing the device fuse on the power supply board
1 Protective cap
2 Device fuse
Endress+Hauser 127
9.7 Replacing exchangeable measuring electrodes

The Promag W sensor (DN 350...2000) is available with exchangeable measuring elec-
trodes as an option. This design permits the measuring electrodes to be replaced or
cleaned under process conditions (see Page 129).
F06-5xWxxxxx-00-05-xx-xx-000
Fig. 57: Apparatus for replacing exchangeable measuring electrodes (Replacing → Page 129)
a Allen screw
b Handle
c Electrode cable
d Knurled nut (locknut)
e Measuring electrode
f Stop cock
g Retaining cylinder
h Locking pin (for handle)
i Ball valve housing
j Seal (retaining cylinder)
k Coil spring
128 Endress+Hauser
Removing the electrode Installing the electrode
1 Loosen Allen screw (a) and remove the 1 Insert new electrode (e) into retaining cylin-
cover. der (g) from below. Make sure that the seals
at the tip of the electrode are clean.
2 Remove electrode cable (c) secured to 2 Mount handle (b) on the electrode and
handle (b). insert locking pin (h) to secure it in position.
Caution:
Make sure that coil spring (k) is inserted.
This is essential to ensure correct electrical
contact and correct measuring signals.
2 Loosen knurled nut (d) by hand. This 2 Pull the electrode back until the tip of the
knurled nut acts as a locknut. electrode no longer protrudes from retain-
ing cylinder (g).
3 Remove electrode (e) by turning handle 3 Screw the retaining cylinder (g) onto ball-
(b). The electrode can now be pulled out of valve housing (i) and tighten it by hand.
retaining cylinder (g) as far as a defined Seal (j) on the cylinder must be correctly
stop. seated and clean.
Warning:
Risk of injury! Under process conditions
Note:
Make sure that the rubber hoses on retain-
(pressure in the piping system) the elec- ing cylinder (g) and stop cock (f) are of the
trode can recoil suddenly against its stop. same color (red or blue).
Apply counter-pressure while releasing the
electrode.
4 Close stop cock (f) after pulling out the 4 Open stop cock (f) and turn handle (b) to
electrode as far as it will go. screw the electrode all the way into the

retaining cylinder.
Warning:
Do not subsequently open the stop cock,
in order to prevent fluid escaping.
5 Remove the electrode complete with 5 Screw knurled nut (d) onto the retaining cyl-
retaining cylinder (g). inder. This firmly locates the electrode in
position.
6 Remove handle (b) from electrode (e) by 6 Use the Allen screw to secure electrode
pressing out locking pin (h). Take care not cable (c) to handle (b).
to lose coil spring (k).
Caution:
Make sure that the machine screw securing
the electrode cable is firmly tightened. This
is essential to ensure correct electrical con-
tact and correct measuring signals.
7 Remove the old electrode and insert the 7 Reinstall the cover and tighten (a) Allen
new electrode. Replacement electrodes screw.
can be ordered separately from E+H.
Endress+Hauser 129
9.8 Software history
Software version / date Altering the software Documentation:

Alterations / supplements
Amplifier: Original software. −

V 1.01.01
Compatible with:
I/O board – FieldTool ™
Type PROFIBUS-DP/-PA: – Commuwin II (version 2.07.XX and
V 1.00.00 higher)
– PROFIBUS-DP/-PA
PROFILE version 3.0
130 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA 10 Technical data
10 Technical data
10.1 Technical data at a glance
Application
Application Measuring the flow rate of fluids in closed piping systems.

A minimum conductivity of ≥ 5 µS/cm is required for measuring; the minimum
conductivity required in the case of demineralised water is ≥ 20 µS/cm.
Applications in measuring, control and regulation technology for monitoring
processes, filling and batching operations.
Function and system design
Measuring principle Electromagnetic flow measurement on the basis of Faraday’s Law.
Measuring system The measuring system consists of a transmitter and a sensor.

Two versions are available:
– Compact version
– Remote version
Transmitter
• Promag 53 (Type PROFIBUS-DP/-PA)
Sensor
• Promag W (for water / waste water applications)
DN 25...2000, hard rubber or polyurethane lining
• Promag P (for chemical and process applications)
DN 15...600, PFA or PTFE lining
• Promag H (for hygenic applications)
DN 2...100, PFA lining
Input
Measured variable Flow rate (proportional to induced voltage)
Measuring range Typically v = 0.01...10 m/s with the specified measuring accuracy
Operable flow range Over 1000 : 1
Output
Output signal PROFIBUS-DP/-PA interface:

PROFIBUS-DP/-PA in acc. with EN 50170 Volume 2, IEC 61158-2,
Profile Version 3.0
galvanically insulated
Signal on alarm PROFIBUS-DP/-PA interface:

Status and alarm messages in acc. with PROFIBUS-PA Profile Version 3.0
Current consumption 11 mA
Permissible 9...32 V, not intrinsically safe

fieldbus voltage
FDE (Fault Disconnec- 0 mA

tion Electronic)
Data transfer rate PROFIBUS-PA: supported baud rate = 31.25 kBaud

PROFIBUS-DP: supported baud rate = 9.6 kBaud...12 MBaud
Signal coding PROFIBUS-PA: Manchester II

PROFIBUS-DP: NRZ Code
Endress+Hauser 131
10 Technical data Promag 53 PROFIBUS-DP/-PA
Power supply
Electrical connection see Page 45 ff.
Potential equalisation see Page 58 ff.
Cable entries Power supply and signal cables (inputs/outputs):

– Cable entry M20 x 1.5 (8...12 mm)
– Threads for cable entries PG 13.5 (5...15 mm), 1/2" NPT, G 1/2"
Connecting cable for remote version:

– Cable entry M20 x 1.5 (8...12 mm)
– Threads for cable entries PG 13.5 (5...15 mm), 1/2" NPT, G 1/2"
Cable specifications see Page 52
Supply voltage 85...260 V AC, 45...65 Hz

20...55 V AC, 45...65 Hz
16...62 V DC
Power consumption AC: <15 VA (including sensor)

DC: <15 W (including sensor)
Switch-on current
– max. 13.5 A (< 50 ms) at 24 V DC
– max. 3 A (< 5 ms) at 260 V AC
Power supply failure Lasting min. 1 power cycle

• EEPROM or T-DAT™ saves measuring system data if power supply fails
• S-DAT™: exchangeable data storage chip which stores the data of the
sensor: nominal diameter, serial number, calibration factor, zero point, etc.
Performance characteristics
Reference operating To DIN 19200 and VDI/VDE 2641:

conditions • Fluid temperature: +28 °C ± 2 K
• Ambient temperature: +22 °C ± 2 K
• Warm-up time: 30 minutes
Installation:
• Inlet run >10 x DN
• Outlet run > 5 x DN
• Sensor and transmitter grounded.
• Sensor centered relative to the pipe.
Maximum measured ± 0.2% o.r. ± 2 mm/s (o.r. = of reading)

error Supply-voltage fluctuations have no effect within the specified range.
F06-53xxxxxxxx-05-xx-xx-xx-001
Max. measured error in [%] of reading
Repeatability ± 0.1% o.r. ± 0.5 mm/s (o.r. = of reading)
132 Endress+Hauser
Operating conditions
Installation
Installation instructions Any orientation (vertical, horizontal)

Restrictions and additional installation instructions → Page 13 ff.
Inlet and outlet runs Inlet run: typically ≥ 5 x DN

Outlet run: typically ≥ 2 x DN
Length of connecting Permissible cable length Lmax depends on the fluid conductivity. A minimum
cable conductivity of 20 µS/cm is required for measuring demineralised water.
[µS/cm]
200
L max 100
5
[m]
10 100 200
L max
Permissible range = grey shaded area
Environment
Ambient temperature −20...+60 °C (sensor, transmitter)

• Install the device at a shady location. Avoid direct sunlight, particularly in
warm climatic regions.
• If both fluid and ambient temperatures are high, install the transmitter at a
remote location from the sensor (→ “Fluid temperature range”).
Storage temperature –10...+50 °C (preferably +20 °C)
Degree of protection • Standard: IP 67 (NEMA 4X) for transmitter and sensor

• Optional: IP 68 (NEMA 6P) for remote version of Promag W and P sensor
Resistance to Acceleration up to 2 g in accordance with IEC 68-2-6

vibrations and shock (High-temperature version: no corresponding information available)
CIP cleaning Promag W: not possible

Promag P: possible (note max. temperature)
Promag H: possible (note max. temperature)
SIP cleaning Promag W: not possible

Promag P: possible with PFA (note max. temperature)
Promag H: possible (note max. temperature)
Electromagnetic To EN 61326 and NAMUR recommendations NE 21

compatibility (EMC)
Endress+Hauser 133
Process
Medium temperature The permissible fluid temperature depends on the lining of the measuring
range tube:
Promag W
0...+80 °C in the case of hard rubber (DN 65...2000)
–20...+70 °C in the case of polyurethane (DN 25...2000)
Promag P
–40...+130 °C in the case of PTFE (DN 15...600), restrictions → see diagrams
–20...+180 °C in the case of PFA (DN 25...200), restrictions → see diagrams
Compact version Promag P (PFA or PTFE lining)

TA = ambient temperature, TF = fluid temperature
HT = high-temperature version, with insulation
HT
TA [°C]
60
F06-5xPxxxxx-05-xx-xx-xx-000
40
PTFE
PFA
20
0
-20 0 20 40 60 80 100 120 140 160 180
TF [°C]
Remote version Promag P (PFA or PTFE lining)

TA = ambient temperature, TF = fluid temperature
HT = high-temperature version, with insulation
HT
TA [°C]
60
F06-xxPxxxxx-05-xx-xx-xx-000
40
PTFE
PFA
20
0
-20 0 20 40 60 80 100 120 140 160 180
TF [°C]
134 Endress+Hauser
Promag H
Sensor:
• DN 2...25: –20...+150 °C (+180 °C in prep.)
• DN 40...100: –20...+150 °C
Seal:
• EPDM: –20...+130 °C
• Silicone: –20...+150 °C
• Viton: –20...+150 °C
• Kalrez: –20...+150 °C
Conductivity Minimum conductivity:

• ≥ 5 µS/cm for fluids generally
• ≥ 20 µS/cm for demineralised water
Note that in the case of the remote version, the requisite conductivity is also
influenced by the length of the connecting cable → Page 133
Fluid pressure range Promag W:

(Nominal pressure) • DIN 2501: PN 6 (DN 1200...2000), PN 10 (DN 200...2000),
PN 16 (DN 65...2000), PN 25 (DN 200...1000), PN 40 (DN 25...150)
• ANSI B16.5: Class 150 (1...24"), Class 300 (1...6")
• AWWA: Class D (28...78")
• JIS B2238: 10K (DN 50...300), 20K (DN 15...300)
Promag P:
• DIN 2501: PN 10 (DN 200...600), PN 16 (DN 65...600),
PN 25 (DN 200...600), PN 40 (DN 15...150)
• ANSI B16.5: Class 150 (1/2...24"), Class 300 (1/2...6")
• JIS B2238: 10K (DN 50...300), 20K (DN 15...300)
Promag H:
The permissible nominal pressure depends on the process connection and
seal:
• 40 bar: flange, weld nipple (with O-ring-seal)
• 16 bar: all other process connections
Resistance to partial see Page 142

vacuum of measuring
tube lining
Limiting flow see Page 18
Pressure loss • No pressure loss if the sensor is installed in a pipe of the same nominal
diameter (Promag H: only DN 8 and larger).
• Pressure losses for configurations incorporating adapters acc. to
(E) DIN EN 545 → Page 18
Endress+Hauser 135
Mechanical construction
Design / dimensions see Page 145 ff.
Weight see Page 143 ff.
Materials Promag W
Transmitter housing:
• Compact housing: powder-coated die-cast aluminum or stainless steel
field housing (1.4301 / 316L)
• Wall-mounted housing: powder-coated die-cast aluminium
Sensor housing:
• DN 25...300: powder-coated die-cast aluminium
• DN 350...2000: painted steel
Measuring pipe:
• DN < 350: stainless steel1.4301 or 1.4306 (304L); for non-stainless flange
material: with Al/Zn protective coating
• DN > 300: stainless steel 1.4301 (304); for non-stainless flange material:
Amerlock 400 lacquer
Flanges:
• DIN: stainless steel 1.4571; ST37-2 (DN < 350: with Al/Zn protective coat-
ing; DN > 300 with Amerlock 400 lacquer
• ANSI: A105; 316L (DN < 350 with Al/Zn protective coatiing, DN > 300 with
Amerlock 400 lacquer)
• AWWA: A105
• JIS: S20C, SUS 316L (DN < 350 with Al/Zn protective coatiing, DN > 300
with Amerlock 400 lacquer)
Ground disks: 1.4435 (316L) or Alloy C-22

Electrodes: 1.4435, Alloy C-22, tantalum
Seals: seals in acc. with DIN 2690
Promag P
• Compact housing: powder-coated die-cast aluminum or stainless-steel
field housing
Sensor housing:
• DN 25...300: powder-coated die-cast aluminium
• DN 350...600: painted steel
Measuring pipe:
• DN < 350: stainless steel1.4301 or 1.4306 (304L); for non-stainless flange
material: with Al/Zn protective coating
• DN > 300: staininless steel 1.4301 (304); for non-stainless flange material:
Amerlock 400 lacquer
Flanges:
• DIN: stainless steel 1.4571; ST37-2 (DN < 350: with Al/Zn protective coat-
ing; DN > 300 with Amerlock 400 lacquer
• ANSI: A105; 316L (DN < 350 with Al/Zn protective coatiing, DN > 300 with
Amerlock 400 lacquer)
• JIS: S20C, SUS 316L (DN < 350 with Al/Zn protective coatiing, DN > 300
with Amerlock 400 lacquer)
Ground disks: 1.4435 (316L) or Alloy C-22

Electrodes: 1.4435; platinum/rhodium 80/20; Alloy C-22; tantalum
Seals: seals in acc. with DIN 2690
136 Endress+Hauser
Promag H
• Compact housing: powder-coated die-cast aluminum or stainless-steel
field housing (1.4301 / 316L)
Sensor housing: 1.4301

Wall assembly set: 1.4301
Measuring pipe: stainless steel 1.4301 or 1.4306 (304L)
Flanges:
• All connections 1.4404 / 316L
• Flanges (DIN, ANSI, JIS) also available in PVDF
• Adhesive fitting made of PVC
Ground rings: 1.4435 (316L), tantalum, platinum (base material: titanium

grade 2, platinum coating min. 12 µm), Alloy C-22
Electrodes:
• Standard: 1.4435
• Optional: Alloy C-22, tantalum, platinum/rhodium 80/20 (only to DN 25)
Seals:
• DN 2...25: O-ring (EPDM, Viton, Kalrez) or gasket seal (EPDM, silicone,
Viton)
• DN 40...100: gasket seal (EPDM, silicone)
Material load diagram The material load diagrams (pressure-temperature graphs) for the process
connections are to be found in the following documents:
– Technical Information “Promag 50/53 W” (TI 046D/06/en)
– Technical Information “Promag 50/53 P” (TI 047D/06/en)
– Technical Information “Promag 50/53 H” (TI 048D/06/en)
Fitted electrodes Promag W:

Measuring, reference and EPD electrodes
– Standard available with 1.4435, Alloy C-22, tantalum
– Optional: exchangeable measuring electrodes made of
1.4435 (DN 350...2000)
Promag P:
Measuring, reference and EPD electrodes
– Standard available with 1.4435, Alloy C-22, tantalum
– Optional: reference electrode and EPD electrodes made of
platinum/rhodium 80/20
Promag H:
Measuring electrodes and EPD electrodes
– Standard available with 1.4435, Alloy C-22, tantalum, platinum/rhodium
– DN 2...8: without EPD electrode
Process connections Promag W:

Flange connection: DIN (fitting length according to DIN 2501), ANSI, AWWA,
JIS
Promag P:
Flange connection : DIN (fitting length according to DIN 2501), ANSI, JIS
Promag H:
– With O-ring: weld nipples (ISO 2463, IPS), flanges (DIN, ANSI, JIS), PVDF
flanges (DIN, ANSI, JIS), external pipe thread, internal pipe thread, hose
connection, PVC adhesive fittings
– With gasket seals: weld nipples (DIN 11850, ODT), clamps (ODT,
ISO 2852, DIN 32676), threaded fasteners (DIN 11851, DIN 11864-1,
ISO 2853, SMS1145), flanges (DIN 11864-2)
Endress+Hauser 137
Surface roughness • Measuring tube lined with PFA: ≤ 0.3 µm

• Electrodes:
– 1.4435, Alloy C-22: ≤ 0,4 µm
– Tantal, Platin/Rhodium: ≤0,8 µm
• Process connection Promag H: < 0.8 µm
(all details refer to parts which come into contact with the fluid)
Human interface
Display elements • Liquid-crystal display: illuminated, four lines with 16 characters per line
• Custom configurations for presenting different measured value and status
variables
• 3 totalizers
Operating elements Local operation with three optical keys (–, +, E)
Remote operation Operation via PROFIBUS-DP/-PA
Certificates and approvals
Ex Approvals Information presently available in Ex versions (ATEX, FM, CSA) can be sup-
plied by your E+H Sales Centre on request. All information relevant to explo-
sion protection is available in separate Ex documents that you can order as
necessary.
Sanitary compatibility Promag W:

No applicable approvals or certification
Promag P:
No applicable approvals or certification
Promag H:
• 3A authorization and EHEDG-tested
• Seals in conformity with FDA (except Kalrez seals)
CE mark The measuring system is in conformity with the statutory requirements of the
EC Directives. Endress+Hauser confirms successful testing of the device by
affixing to it the CE mark.
Certification The Promag 53 flowmeter has passed all the test procedures implemented
PROFIBUS-DP/-PA and has been certified and registered by the PROFIBUS User Organisation.
The flowmeter thus meets all the requirements of the specifications listed
below:
• Certified in acc. with PROFIBUS
Device Certification Number: upon request
• The device meets all PROFIBUS PROFILE Version 3.0 specifications.
• The device may also be operated using certified devices from other manu-
facturers (interoperability).
Other standards and EN 60529:

guidelines Degrees of protection by housing (IP code)
EN 61010:
Protection Measures for Electrical Equipment for Measurement, Control,
Regulation and Laboratory Procedures.
EN 61326 (IEC 1326):

Electromagnetic compatibility (EMC requirements)
NAMUR NE 21:
Association for Standards for Control and Regulation in the Chemical
Industry
PROFIBUS-PA:
PROFIBUS Volume 2, Profile 3.0
138 Endress+Hauser
Ordering information
The E+H service organisation can provide detailed ordering information and
information on specific order codes on request.
Accessories
Various accessories, which can be ordered separately from E+H, are availa-
ble for the transmitter and the sensor (see Page 111). The E+H service
organisation can provide detailed information on the order codes of your
choice.
Supplementary documentation
• System Information Promag (SI 028D/06/en)

• Technical Information Promag 50/53 W (TI 046D/06/en)
• Technical Information Promag 50/53 P (TI 047D/06/en)
• Technical Information Promag 50/53 H (TI 048D/06/en)
• Description of Device Functions Promag 53 (BA054D/06/de)
• Supplementary documentation on Ex-ratings: ATEX, FM, CSA, etc.
Endress+Hauser 139
10.2 Measuring tube specifications
Promag W Pressure rating Inside diameter of measuring

Nominal diameter tube
DIN ANSI DIN ANSI AWWA JIS Hard rubber Polyurethane

[mm] [inch] [bar] [lbs]
25 1" PN 40 Cl 150 − 20K − 24
32 − PN 40 − − 20K − 32
40 1 1/2" PN 40 Cl 150 − 20K − 38
50 2" PN 40 Cl 150 − 10K − 50
65 − PN 16 − − 10K 66 66
80 3" PN 16 Cl 150 − 10K 79 79
100 4" PN 16 Cl 150 − 10K 102 102
125 − PN 16 − − 10K 127 127
150 6" PN 16 Cl 150 − 10K 156 156
200 8" PN 10 Cl 150 − 10K 204 204
250 10" PN 10 Cl 150 − 10K 258 258
300 12" PN 10 Cl 150 − 10K 309 309
350 14" PN 10 Cl 150 − − 342 342
400 16" PN 10 Cl 150 − − 392 392
450 18" PN 10 Cl 150 − − 437 437
500 20" PN 10 Cl 150 − − 492 492
600 24" PN 10 Cl 150 − − 594 594
700 28" PN 10 − Class D − 692 692
− 30" − − Class D − 742 742
800 32" PN 10 − Class D − 794 794
900 36" PN 10 − Class D − 891 891
1000 40" PN 10 − Class D − 994 994
− 42" − − Class D − 1043 1043
1200 48" PN 6 − Class D − 1197 1197
− 54" − − Class D − 1339 1339
1400 − PN 6 − − − 1402 1402
− 60" − − Class D − 1492 1492
1600 − PN 6 − − − 1600 1600
− 66" − − Class D − 1638 1638
1800 72" PN 6 − Class D − 1786 1786
2000 78" PN 6 − Class D − 1989 1989
140 Endress+Hauser
Promag P Pressure rating Inside diameter of measuring

Nominal diameter tube
DIN ANSI DIN ANSI JIS with PFA with PTFE

[mm] [inch] [bar] [lbs] [mm] [mm]
15 1/2" PN 40 Cl 150 20K − 15
25 1" PN 40 Cl 150 20K 23 26
32 − PN 40 − 20K 32 35
40 1 1/2" PN 40 Cl 150 20K 36 41
50 2" PN 40 Cl 150 10K 48 52
65 − PN 16 − 10K 63 67
80 3" PN 16 Cl 150 10K 75 80
100 4" PN 16 Cl 150 10K 101 104
125 − PN 16 − 10K 126 129
150 6" PN 16 Cl 150 10K 154 156
200 8" PN 10 Cl 150 10K 201 202
250 10" PN 10 Cl 150 10K − 256
300 12" PN 10 Cl 150 10K − 306
350 14" PN 10 Cl 150 − − 337
400 16" PN 10 Cl 150 − − 387
450 18" PN 10 Cl 150 − − 432
500 20" PN 10 Cl 150 − − 487
600 24" PN 10 Cl 150 − − 593
Promag H Pressure ratings * Inside diameter of

Nominal diameter measuring tube **
DIN ANSI DIN PFA

[mm] [inch] [bar]
2 1/12" PN 16 / PN 40 2.25
4 5/32" PN 16 / PN 40 4.5
8 5/16" PN 16 / PN 40 9.0
15 1/2" PN 16 / PN 40 16.0
25 1" PN 16 / PN 40 22.6
25 1" PN 16 / PN 40 26.0
40 1 1/2" PN 16 / PN 40 35.3
50 2" PN 16 / PN 40 48.1
65 2 1/2" PN 16 / PN 40 59.9
80 3" PN 16 / PN 40 72.6
100 4" PN 16 / PN 40 97.5
* The pressure rating depends on the process connections and the seals (see Page 135).
** Inside diameters of process connections → Page 160 ff.
Endress+Hauser 141
10.3 Resistance to partial vacuum of measuring tube

lining
Promag W Measuring Resistance to partial vacuum of measuring tube lining

Nominal diameter tube lining Limit values for abs. pressure [mbar] at various fluid temperatures
[mm] [inch] 25 °C 70 °C 80° C 100 °C 130 °C 150 °C 180 °C
25...2000 1...78" Polyurethane 0 0 − − − − −
65...2000 3...78" Hard rubber 0 0 0 − − − −
Promag P Measuring Resistance to partial vacuum of measuring tube lining

[mm] [inch] 25 °C 80° C 100 °C 130 °C 150 °C 180 °C
15 1/2" PTFE 0 0 0 100 − −
25 1" PTFE / PFA 0/0 0/0 0/0 100 / 0 −/0 −/0
32 − PTFE / PFA 0/0 0/0 0/0 100 / 0 −/0 −/0
40 1 1/2" PTFE / PFA 0/0 0/0 0/0 100 / 0 −/0 −/0
50 2" PTFE / PFA 0/0 0/0 0/0 100 / 0 −/0 −/0
65 − PTFE / PFA 0/0 * 40 / 0 130 / 0 −/0 −/0
80 3" PTFE / PFA 0/0 * 40 / 0 130 / 0 −/0 −/0
100 4" PTFE / PFA 0/0 * 135 / 0 170 / 0 −/0 −/0
125 − PTFE / PFA 135 / 0 * 240 / 0 385 / 0 −/0 −/0
150 6" PTFE / PFA 135 / 0 * 240 / 0 385 / 0 −/0 −/0
200 8" PTFE / PFA 200 / 0 * 290 / 0 410 / 0 −/0 −/0
250 10" PTFE 330 * 400 530 − −
300 12" PTFE 400 * 500 630 − −
350 14" PTFE 470 * 600 730 − −
400 16" PTFE 540 * 670 800 − −
450 18" PTFE
500 20" PTFE Partial vacuum is impermissible
600 24" PTFE
* No value can be quoted.
Promag H Measuring Resistance to partial vacuum of measuring tube lining

[mm] [inch] 25 °C 80° C 100 °C 130 °C 150 °C 180 °C
2...100 1/12...4" PFA 0 0 0 0 0 0
142 Endress+Hauser
10.4 Weight details
Weight details Promag W in kg
Nominal Compact version Remote version (without cable)

diameter
Wall
[mm] [inch] DIN ANSI / AWWA Sensor housing
25 1" 7.3 7.3 5.3 5.3 6.0
32 1 1/4" 8.0 – 6.0 – 6.0
PN 40
PN 40
40 1 1/2" 9.4 9.4 7.4 7.4 6.0
50 2" 0.6 10.6 8.6 8.6 6.0
65 2 1/2" 12.0 – 10.0 – 6.0
80 3" 14.0 14.0 12.0 12.0 6.0

PN 16
PN 16
100 4" 16.0 16.0 14.0 14.0 6.0
125 5" 21.5 – 19.5 – 6.0
Class 150
Class 150
150 6" 25.5 25.5 23.5 23.5 6.0
200 8" 45 45 43 43 6.0
250 10" 65 75 63 73 6.0
300 12" 70 110 68 108 6.0
350 14" 115 175 113 173 6.0
400 16" 135 205 133 203 6.0
450 18" 175 255 173 253 6.0

PN 10
PN 10
500 20" 175 285 173 283 6.0
600 24" 235 405 233 403 6.0
700 28" 355 400 353 398 6.0
– 30" – 460 – 458 6.0
800 32" 435 550 433 548 6.0
900 36" 575 800 573 798 6.0
1000 40" 700 900 698 898 6.0
– 42" – 1100 – 1098 6.0
1200 48" 850 1400 848 1398 6.0

Class D
Class D
– 54" – 2200 – 2198 6.0
1400 – 1300 – 1298 – 6.0
– 60" – 2700 – 2698 6.0

PN 6
PN 6
1600 – 1700 – 1698 – 6.0
– 66" – 3700 – 3698 6.0
1800 72" 2200 4100 2198 4098 6.0
– 78" – 4600 – 4598 6.0
2000 – 2800 – 2798 – 6.0
Transmitter Promag (compact version): 3.4 kg

High-temperature version: +1.5 kg
(Weight details apply for standard pressure ratings without packing material)
Endress+Hauser 143
Weight details Promag P in kg

diameter
Wall
[mm] [inch] DIN ANSI / AWWA Sensor housing
15 1/2" 6.5 6.5 4.5 4.5 6.0
25 1" 7.3 7.3 5.3 5.3 6.0
PN 40
PN 40
32 1 1/4" 8.0 – 6.0 – 6.0
40 1 1/2" 9.4 9.4 7.4 7.4 6.0
50 2" 10.6 10.6 8.6 8.6 6.0
65 2 1/2" 12.0 – 10.0 – 6.0
80 3" 14.0 14.0 12.0 12.0 6.0

PN 16
PN 16
100 4" 16.0 16.0 14.0 14.0 6.0
Class 150
Class 150
125 5" 21.5 – 19.5 – 6.0
150 6" 25.5 25.5 23.5 23.5 6.0
200 8" 45 45 43 43 6.0
250 10" 65 75 63 73 6.0
300 12" 70 110 68 108 6.0

PN 10
PN 10
350 14" 115 175 113 173 6.0
400 16" 135 205 133 203 6.0
450 18" 175 255 173 253 6.0
500 20" 175 285 173 283 6.0
600 24" 235 405 233 403 6.0
Transmitter Promag (compact version): 3.4 kg

High-temperature version: +1.5 kg
(Weight details apply for standard pressure ratings without packing material)
Weight details Promag H in kg

diameter
[mm] [inch] DIN Sensor Wall housing
2 1/12" 5.2 2.5 6.0
4 5/32" 5.2 2.5 6.0
8 5/16" 5.3 2.5 6.0
15 1/2" 5.4 2.6 6.0
25 1" 5.5 2.8 6.0
40 1 1/2" 6.5 4.5 6.0
50 2" 9.0 7.0 6.0
65 2 1/2" 9.5 7.5 6.0
80 3" 19.0 17.0 6.0
100 4" 18.5 16.5 6.0
144 Endress+Hauser
10.5 Dimensions of wall-mount housing
F06-x3xxxxxx-06-03-xx-xx-000
Fig. 58: Dimensions of wall-mounted housing (control panel mounting and pipe mounting → Page 42)
Endress+Hauser 145
10.6 Dimensions Promag 53 W

Promag W / DN ≤ 300 (compact version)
F06-53Fxxxxx-06-00-xx-xx-000
Fig. 59: Dimensions Promag W / DN ≤ 300 (compact version)
DN L A B C K E
DIN ANSI
[mm] [inch] [mm] [mm] [mm] [mm] [mm] [mm]
25 1" 200 341 257 84 120 94
32 − 200 341 257 84 120 94
40 1 1/2" 200 341 257 84 120 94
50 2" 200 341 257 84 120 94
65 − 200 391 282 109 180 94
80 3" 200 391 282 109 180 94
100 4" 250 391 282 109 180 94
125 − 250 472 322 150 260 140
150 6" 300 472 322 150 260 140
200 8" 350 527 347 180 324 156
250 10" 450 577 372 205 400 156
300 12" 500 627 397 230 460 166
The fitting length (L) is always the same, regardless of the pressure rating.
146 Endress+Hauser
Promag W / DN ≤ 300 (remote version)
F06-xxFxxxxx-06-05-xx-xx-000
Fig. 60: Dimensions Promag W / DN ≤ 300 (remote version)
Dimensions of wall-mount housing → see Page 145
DN L A B C K E
DIN ANSI
25 1" 200 286 202 84 120 94
32 − 200 286 202 84 120 94
40 1 1/2" 200 286 202 84 120 94
50 2" 200 286 202 84 120 94
65 − 200 336 227 109 180 94
80 3" 200 336 227 109 180 94
100 4" 250 336 227 109 180 94
125 − 250 417 267 150 260 140
150 6" 300 417 267 150 260 140
200 8" 350 472 292 180 324 156
250 10" 450 522 317 205 400 156
300 12" 500 572 342 230 460 166
Endress+Hauser 147
Promag W / DN ≥ 350 (compact version)
F06-53Fxxxxx-06-00-xx-xx-001
Fig. 61: Dimensions Promag W / DN ≥ 350 (compact version)
DN L A B C K E
DIN ANSI
350 14" 550 738.5 456.5 282.0 564 276
400 16" 600 790.5 482.5 308.0 616 276
450 18" 650 840.5 507.5 333.0 666 292
500 20" 650 891.5 533.0 358.5 717 292
600 24" 780 995.5 585.0 410.5 821 402
700 28" 910 1198.5 686.5 512.0 1024 589
750 30" 975 1198.5 686.5 512.0 1024 626
800 32" 1040 1241.5 708.0 533.5 1067 647
900 36" 1170 1394.5 784.5 610.0 1220 785
1000 40" 1300 1546.5 860.5 686.0 1372 862
1050 42" 1365 1598.5 886.5 712.0 1424 912
1200 48" 1560 1796.5 985.5 811.0 1622 992
1350 54" 1755 1998.5 1086.5 912.0 1824 1252
1400 56" 1820 2148.5 1161.5 987.0 1974 1252
1500 60" 1950 2196.5 1185.5 1011.0 2022 1392
1600 64" 2080 2286.5 1230.5 1056.0 2112 1482
1650 66" 2145 2360.5 1267.5 1093.0 2186 1482
1800 72" 2340 2550.5 1362.5 1188.0 2376 1632
2000 78" 2600 2650.5 1412.5 1238.0 2476 1732
148 Endress+Hauser
Promag W / DN ≥ 350 (remote version)
Fig. 62: Dimensions Promag W / DN ≥ 350 (remote version)
DN L A B C K E
DIN ANSI
350 14" 550 683.5 401.5 282.0 564 276
400 16" 600 735.5 427.5 308.0 616 276
450 18" 650 785.5 452.5 333.0 666 292
500 20" 650 836.5 478.0 358.5 717 292
600 24" 780 940.5 530.0 410.5 821 402
700 28" 910 1143.5 631.5 512.0 1024 589
750 30" 975 1143.5 631.5 512.0 1024 626
800 32" 1040 1186.5 653.0 533.5 1067 647
900 36" 1170 1339.5 729.5 610.0 1220 785
1000 40" 1300 1491.5 805.5 686.0 1372 862
1050 42" 1365 1543.5 831.5 712.0 1424 912
1200 48" 1560 1741.5 930.5 811.0 1622 992
1350 54" 1755 1943.5 1031.5 912.0 1824 1252
1400 56" 1820 2093.5 1106.5 987.0 1974 1252
1500 60" 1950 2141.5 1130.5 1011.0 2022 1392
1600 64" 2080 2231.5 1175.5 1056.0 2112 1482
1650 66" 2145 2305.5 1212.5 1093.0 2186 1482
1800 72" 2340 2495.5 1307.5 1188.0 2376 1632
2000 78" 2600 2595.5 1357.5 1238.0 2476 1732
Endress+Hauser 149
10.7 Dimensions Promag 53 P

Promag P / DN ≤ 300 (compact version)
F06-53Fxxxxx-06-00-xx-xx-000
Fig. 63: Dimensions Promag P / DN ≤ 300 (compact version)
DN L A B C K E
DIN ANSI
15 1/2" 200 341 257 84 120 94
25 1" 200 341 257 84 120 94
32 − 200 341 257 84 120 94
40 1 1/2" 200 341 257 84 120 94
50 2" 200 341 257 84 120 94
65 − 200 391 282 109 180 94
80 3" 200 391 282 109 180 94
100 4" 250 391 282 109 180 94
125 − 250 472 322 150 260 140
150 6" 300 472 322 150 260 140
200 8" 350 527 347 180 324 156
250 10" 450 577 372 205 400 156
300 12" 500 627 397 230 460 166
150 Endress+Hauser
Promag P / DN ≤ 300 (remote version)
Fig. 64: Dimensions Promag P / DN ≤ 300 (remote version)
DN L A B C K E
DIN ANSI
15 1/2" 200 286 202 84 120 94
25 1" 200 286 202 84 120 94
32 − 200 286 202 84 120 94
40 1 1/2" 200 286 202 84 120 94
50 2" 200 286 202 84 120 94
65 − 200 336 227 109 180 94
80 3" 200 336 227 109 180 94
100 4" 250 336 227 109 180 94
125 − 250 417 267 150 260 140
150 6" 300 417 267 150 260 140
200 8" 350 472 292 180 324 156
250 10" 450 522 317 205 400 156
300 12" 500 572 342 230 460 166
Endress+Hauser 151
Promag P / DN ≤ 300 / high-temperature version (compact version)
B1
110
A1
F06-5xPxxxxx-06-00-00-xx-000
Abb. 65: Dimensions of high-temperature version (Promag P, DN ≤ 300, compact)
Dimensions A1, B1 = A, B of standard version plus 110 mm
Promag P / DN ≤ 300 / high-temperature version (remote version)

B1
110
A1
F06-xxPxxxxx-06-05-00-xx-000
Abb. 66: Dimensions of high-temperature version (Promag P, DN ≤ 300, remote)

Dimensions A1, B1 = A, B of standard version plus 110 mm
152 Endress+Hauser
Promag P / DN ≥ 350 (compact version)
F06-53Fxxxxx-06-00-xx-xx-001
Fig. 67: Dimensions Promag P / DN ≥ 350 (compact version)
DN L A B C K E
DIN ANSI
350 14" 550 738.5 456.5 282.0 564 276
400 16" 600 790.5 482.5 308.0 616 276
450 18" 650 840.5 507.5 333.0 666 292
500 20" 650 891.5 533.0 358.5 717 292
600 24" 780 995.5 585.0 410.5 821 402
Endress+Hauser 153
Promag P / DN ≥ 350 (remote version)
Fig. 68: Dimensions Promag P / DN ≥ 350 (remote version)
DN L A B C K E
DIN ANSI
350 14" 550 683.5 401.5 282.0 564 276
400 16" 600 735.5 427.5 308.0 616 276
450 18" 650 785.5 452.5 333.0 666 292
500 20" 650 836.5 478.0 358.5 717 292
600 24" 780 940.5 530.0 410.5 821 402
154 Endress+Hauser
10.8 Dimensions of ground disks (Promag W, P)
ØB
6.5
Ø
15
ØA
10
ØD
F06-xxxxxxxx-06-09-00-xx-001
2
Fig. 69: Dimensions of ground disks DN 25...300 (Promag W, P)
DN 1) A B D H
DIN ANSI
[mm] [inch] [mm] [mm] [mm] [mm]
25 1" 30 62 77.5 87.5
32 − 38.5 80 87.5 94.5
40 1 1/2" 44.5 82 101 103
50 2" 56.5 101 115.5 108
65 − 72.5 121 131.5 118
80 3" 85 131 154.5 135
100 4" 110 156 186.5 153
125 − 135 187 206.5 160
150 6" 163 217 256 184
200 8" 210.5 267 288 205
250 10" 265 328 359 240
300 2) 12" 2) 317 375 413 273

3) 3)
300 12" 317 375 404 268
1)
Ground disks can, with the exception of DN 300, be used for all flange norms / pressure ratings.
2) PN 10/16, Class 150
3)
PN 25, JIS 10K/20K
Endress+Hauser 155
10.9 Dimensions Promag 53 H

Promag H / DN 2...25 (compact version)
F06-53Hxxxxx-06-00-xx-xx-001
Fig. 70: Dimensions Promag H / DN 2...25 (compact version, aluminum field housing)
220 153
171
Esc
- + E
263
328
M
F06-53Hxxxxx-06-00-xx-xx-002
65
DI
K L
Fig. 71: Dimensions Promag H / DN 2...25 (compact version, stainless-steel field housing)
DN PN ** DI L K M
DIN ANSI DIN
[mm] [inch] [bar] [mm] [mm] [mm] [mm]
2 − 16/40 2.25 86 43 M 6x4
4 − 16/40 4.5 86 43 M 6x4
8 − 16/40 9.0 86 43 M 6x4
15 − 16/40 16.0 86 43 M 6x4
– 1" 16/40 22.6 86 53 M 6x4
25 − 16/40 26.0 86 53 M 6x4
Overall fitting length will depend on the process connections → Page 160 ff.
** The permissible nominal pressure depends on the process connection and seal:
– 40 bar: flange, welded nipples (with O-ring seal)
– 16 bar: all other process connections
156 Endress+Hauser
Promag H / DN 2...25 (remote version)
Fig. 72: Dimensions Promag H / DN 2...25 (remote version)
DN PN * DI L A B C K M
DIN ANSI DIN

[mm] [inch] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
2 − 16/40 2.25 86 213 148 65 43 M 6x4
4 − 16/40 4.5 86 213 148 65 43 M 6x4
8 − 16/40 9.0 86 213 148 65 43 M 6x4
15 − 16/40 16.0 86 213 148 65 43 M 6x4
– 1" 16/40 22.6 86 213 148 65 53 M 6x4
26 − 16/40 26.0 86 213 148 65 53 M 6x4
* The permissible nominal pressure depends on the process connection and seal:
– 40 bar: flange, welded nipples (with O-ring seal)
– 16 bar: all other process connections
Wall mounting set for Promag H / DN 2...25
D
B
F06-xxHxxxxx-06-07-06-xx-000
A C
Abb. 73: Wall mounting set for Promag H / DN 2...25 (A = 125 mm, B = 88 mm, C = 120 mm, D = Ø 7 mm)
Endress+Hauser 157
Promag H / DN 40...100 (compact version)
F06-53Hxxxxx-06-00-xx-xx-000
Fig. 74: Dimensions Promag H / DN 40...100 (compact version, aluminum field housing)
220 153
171
Esc
- + E
B
M
A
F06-53Hxxxxx-06-00-xx-xx-003
C
DI
K L
Fig. 75: Dimensions Promag H / DN 40...100 (compact version, stainless-steel field housing)
DN PN DI L A* B* C K M
DIN ANSI DIN

40 1 1/2" 16 35.3 140 319 (330) 255 (266) 64 128 M 6x4
50 2" 16 48.1 140 344 (355) 267 (278) 77 153 M 8x4
65 2 1/2" 16 59.9 140 344 (355) 267 (278) 77 153 M 8x4
80 3" 16 72.6 200 394 (405) 292 (303) 102 203 M 12x4
100 4" 16 97.5 200 394 (405) 292 (303) 102 203 M 12x4
* () = Dimensions stainless steel field housing
158 Endress+Hauser
Promag H / DN 40...100 (remote version)
Fig. 76: Dimensions Promag H / DN 40...100 (remote version)
DN PN DI L A B C K M
DIN ANSI DIN

40 1 1/2" 16 35.3 140 216 151.5 64.5 129 M 6x4
50 2" 16 48.1 140 241 164.0 77.0 154 M 8x4
65 2 1/2" 16 59.9 140 241 164.0 77.0 154 M 8x4
80 3" 16 72.6 200 290 188.5 101.5 203 M 12x4
100 4" 16 97.5 200 290 188.5 101.5 203 M 12x4
Fitting length depends on process connections → Page 168 ff.
Endress+Hauser 159
10.10 Process connections Promag H (DN 2...25)

Front view of sensor Promag H / DN 2...25 (without process connections)
DN 2...15 DN 25
A A-A B B-B
4
4
=±0.1 = ±0.1
±0.1
Ø 34-0.1
Ø 44-0.1
=
48.5
0
0
41.6
70
60
D
C
±0.1
=
M6
M6
F06-5xHxxxxx-06-05-08-xx-000
±0.1 ±0.1
A = = 6 B = ±0.1 = ±0.1 6
24 8.5 28 8.5
43 53
Fig. 77: Dimensions front view of sensor DN 2...25
DN C D (DIN) D (ANSI)
[mm] [mm] [mm]
2...8 9 – –
15 16 – –
25 – 26 22.6
160 Endress+Hauser
Process connections with O-ring seals (DN 2...25)
Weld nipples ISO 2463 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-B*********** DN [mm] Tube [mm] [mm] [mm] [mm]
2...8 13.5 x 1.6 10.3 13.5 20.3 60 x 42
15 21.3 x 1.6 18.1 21.3 20.3 60 x 42

F06-xxHxxxxx-06-09-07-xx-010
25 (DIN) 33.7 x 2 29.7 33.7 20.3 70 x 52
Fitting length = (2 x L) + 86 mm
Weld nipples IPS Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-C*********** DN [mm] Tube (ODT / SMS) [mm] [mm] [mm] [mm]
2...8 13.5 x 2.3 9.0 13.5 20.3 60 x 42
15 21.3 x 2.65 16.0 21.3 20.3 60 x 42

F06-xxHxxxxx-06-09-07-xx-012
1" (25 ANSI) 33.7 x 3.25 27.2 33.7 22.3 70 x 52
Flange DIN 2635 / PN 40 Sensor Pipe di G L LK M HxB

1.4404 / 316L
5*H**-D*********** DN [mm] Flange [mm] [mm] [mm] [mm] [mm] [mm]
2...8 DN 10 13.6 90 56.2 60 14 60 x 42
15 DN 15 17.3 95 56.2 65 14 60 x 42
F06-xxHxxxxx-06-09-07-xx-014
25 (DIN) DN 25 28.5 115 56.2 85 14 70 x 52
Fitting length to DVGW (200 mm)
Flange ANSI 16.5 / Cl 150 Sensor Pipe di G L LK M HxB

1.4404 / 316L
5*H**-E*********** DN [mm] Flange [inch] [mm] [mm] [mm] [mm] [mm] [mm]
2...8 1/2" 15.7 89 66.0 60.5 15.7 60 x 42
15 1/2" 16.0 89 66.0 60.5 15.7 60 x 42

F06-xxHxxxxx-06-09-07-xx-015
1" (25 ANSI) 1" 26.7 108 71.8 79.2 15.7 70 x 52
Endress+Hauser 161
Flange JIS B2238 / 20K Sensor Pipe di G L LK M HxB

1.4404 / 316L
5*H**-F*********** DN [mm] Flange [mm] [mm] [mm] [mm] [mm] [mm]
2...8 ND 10 10 90 67 65 15 60 x 42
F06-xxHxxxxx-06-09-07-xx-016 15 ND 15 16 95 67 70 15 60 x 42
25 (DIN) ND 25 26 125 67 95 19 70 x 52
Flange DIN 2501 / PN 16 Sensor Pipe di G L M LK HxB

PVDF
5*H**-G*********** DN [mm] Flange [mm] [mm] [mm] [mm] [mm] [mm]
2...8 DN 15 15.7 95 57 14 65 60 x 42
15 DN 15 15.7 95 57 14 65 60 x 42
25 (DIN) DN 25 27.3 115 57 14 85 70 x 52

F06-xxHxxxxx-06-09-07-xx-029
– Fitting length = (2 x L) + 86 mm
– Fitting length to DVGW (200 mm)
– The requisite ground rings can be ordered as accessories (Order No. DK5HR-****)
Flange ANSI 16.5 / Cl 150 Sensor Pipe di G L M LK HxB

PVDF
5*H**-H*********** DN [mm] Flange [inch] [mm] [mm] [mm] [mm] [mm] [mm]
2...8 1/2" 15.7 95 57 16 60 60 x 42
15 1/2" 15.7 95 57 16 60 60 x 42
F06-xxHxxxxx-06-09-07-xx-029
1" (25 ANSI) 1" 27.3 115 57 16 79 70 x 52
Flange JIS B2238 / 10K Sensor Pipe di G L M LK HxB

PVDF
5*H**-J*********** DN [mm] Flange [mm] [mm] [mm] [mm] [mm] [mm]
2...8 ND 15 15.7 95 57 15 70 60 x 42
15 ND 15 15.7 95 57 15 70 60 x 42
F06-xxHxxxxx-06-09-07-xx-029
25 (DIN) ND 25 27.3 125 57 19 90 70 x 52
162 Endress+Hauser
External pipe thread ISO 228 / Sensor Pipe di G L S HxB

DIN 2999, 1.4404 / 316L
5*H**-K*********** Internal thread
DN [mm] [inch] [mm] [inch] [mm] [mm] [mm]
2...8 R 3/8" 10 3/8" 40 10.1 60 x 42

S
15 R 1/2" 16 1/2" 40 13.2 60 x 42
F06-xxHxxxxx-06-09-07-xx-025
HxB
1" (25 ANSI) R 1" 25 1" 40 16.5 70 x 52
G
di
Internal pipe thread ISO 228 / Sensor Pipe di G D L S HxB

DIN 2999, 1.4404 / 316L
5*H**-L*********** External thread
DN [mm] [inch] [mm] [inch] [mm] [mm] [mm] [mm]
2...8 Rp 3/8" 8,9 3/8" 22 45 13 60 x 42

S
15 Rp 1/2" 16,0 1/2" 27 45 14 60 x 42
F06-xxHxxxxx-06-09-07-xx-027
HxB
1" (25 ANSI) Rp 1" 27,2 1" 40 49 17 70 x 52

G
D
di
Hose connection Sensor Hose di LW L HxB

1.4404 / 316L
5*H**-M/N/P*********** Inside diameter
DN [mm] [mm] [mm] [mm] [mm] [mm]
2...8 13 10.0 13 49 60 x 42
15 16 12.6 16 49 60 x 42
F06-xxHxxxxx-06-09-07-xx-024
15 19 16.0 19 49 70 x 52
Adhesive fitting Sensor Pipe di G L HxB

PVC
5*H**-R/S*********** DN [mm] Glued joint [inch] [mm] [mm] [mm] [mm]
2...8 1/2" 21.5 27.3 28.0 60 x 42
15 20 x 2 20.2 27.0 38.5 60 x 42

F06-xxHxxxxx-06-09-07-xx-028
Endress+Hauser 163
Process connections with aseptic gasket seal (DN 2...25 )
Weld nipple DIN 11850 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-U*********** DN [mm] Tube [mm] [mm] [mm] [mm]
2...8 14 x 2 10 14 23.3 60 x 42
15 20 x 2 16 20 23.3 60 x 42
F06-xxHxxxxx-06-09-07-xx-011
25 (DIN) 30 x 2 26 30 23.3 70 x 52
– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)
and process connection (di) into account.
Weld nipples ODT/SMS Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-V*********** DN [mm] Tube [mm] [mm] [mm] [mm]
2...8 12.7 x 1.65 9.4 12.7 16.1 60 x 42
15 19.1 x 1.65 15.8 19.1 16.1 60 x 42

F06-xxHxxxxx-06-09-07-xx-013
1" (25 ANSI) 24.5 x 1.65 22.1 25.4 16.1 70 x 52
Clamp ISO 2852 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-W*********** DN [inch] Clamp [mm] [mm] [mm] [mm]
1" (25 ANSI) Tube 25.4 x 1.65 22.6 50.5 44.5 70 x 52

(ISO; 1")
F06-xxHxxxxx-06-09-07-xx-023
Clamp DIN 32676 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-0*********** DN [mm] Clamp [mm] [mm] [mm] [mm]
2...8 Tube 14 x 2 10 34.0 41.0 60 x 42

(DIN 11850; DN 10)
15 Tube 20 x 2 16 34.0 41.0 60 x 42

F06-xxHxxxxx-06-09-07-xx-019
(DIN 11850; DN 15)
25 (DIN) Tube 30 x 2 26 50.5 44.5 70 x 52

(DIN 11850; DN 25)
164 Endress+Hauser
Tri-clamp for ODT Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-1*********** DN [mm] Tri-Clamp [mm] [mm] [mm] [mm]
2...8 Tube 12.7 x 1.65 9.4 25.0 28.5 60 x 42

(ODT 1/2")
15 Tube 19.1 x 1.65 15.8 25.0 28.5 60 x 42
F06-xxHxxxxx-06-09-07-xx-020
(ODT 3/4")
1" (25 ANSI) Tube 24.5 x 1.65 22.1 50.4 28.5 70 x 52

(ODT 1")
Coupling DIN 11851 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-2*********** DN [mm] Coupling [mm] [mm] [mm] [mm]
2...8 Tube 12 x 1 10 Rd 28 x 1/8" 44 60 x 42

(DN 10)
15 Tube 18 x 1 or 1.5 16 Rd 34 x 1/8" 44 60 x 42

F06-xxHxxxxx-06-09-07-xx-017
(DN 15)
25 (DIN) Tube 28 x 1 or 1.5 26 Rd 52 x 1/6" 52 70 x 52

(DN 25)
Coupling DIN 11864-1 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-3*********** DN [mm] Coupling [mm] [mm] [mm] [mm]
2...8 Tube 13 x 1.5 10 Rd 28 x 1/8" 42 60 x 42

(DIN 11850; DN 10)
15 Tune 19 x 1.5 16 Rd 34 x 1/8" 42 60 x 42

F06-xxHxxxxx-06-09-07-xx-021
(DIN 11850; DN 15)
25 (DIN) Tube 29 x 1.5 26 Rd 52 x 1/6" 49 70 x 52

(DIN 11850; DN 25)
Flange DIN 11864-2 Sensor Pipe di G L LK M HxB

1.4404 / 316L
5*H**-4*********** DN [mm] Flange [mm] [mm] [mm] [mm] [mm] [mm]
2...8 Tube 13 x 1.5 10 54 48.5 37 9 60 x 42

(DIN 11850; DN 10)
15 Tube 19 x 1.5 16 59 48.5 42 9 60 x 42

F06-xxHxxxxx-06-09-07-xx-022
(DIN 11850; DN 15)
25 (DIN) Tube 29 x 1.5 26 70 48.5 53 9 70 x 52

(DIN 11850; DN 25)
Endress+Hauser 165
Coupling SMS 1145 Sensor Pipe di G L HxB

1.4404 / 316L
5*H**-5*********** DN [mm] Coupling [inch] [mm] [mm] [mm] [mm]
1" (25 ANSI) 1" 22.1 Rd 40 x 1/6" 30.8 70 x 52
F06-xxHxxxxx-06-09-07-xx-026
Process connections orderable only as accessories (with O-ring seal, DN 2...25)
External pipe thread NPT Sensor Pipe di G L S HxB

1.4404 / 316L
DKH**-GD** Internal thread
DN [mm] [inch] [mm] [inch] [mm] [mm] [mm]
2...8 NPT 3/8" 10 3/8" 50 15.5 60 x 42

S
15 NPT 1/2" 16 1/2" 50 20.0 60 x 42
F06-xxHxxxxx-06-09-07-xx-025
HxB
1" (25 ANSI) NPT 1" 25 1" 55 25.0 70 x 52

G
di
Internal pipe thread NPT Sensor Pipe di G D L S HxB

1.4404 / 316L
DKH**-GC** External thread
DN [mm] [inch] [mm] [inch] [mm] [mm] [mm] [mm]
2...8 NPT 3/8" 8,9 3/8" 22 45 13 60 x 42

S
15 NPT 1/2" 16,0 1/2" 27 45 14 60 x 42
F06-xxHxxxxx-06-09-07-xx-027
HxB
1" (25 ANSI) NPT 1" 27,2 1" 40 49 17 70 x 52

G
D
di
166 Endress+Hauser
Process connections orderable only as accessories (with gasket seal)
Tri-clamp for ODT Sensor Pipe di G L HxB

1.4404 / 316L
DKH**-HF*** DN [mm] Tri-Clamp [mm] [mm] [mm] [mm]
15 Tube 25.4 x 1.5 22.1 50.4 28.5 60 x 42

(ODT; 1")
F06-xxHxxxxx-06-09-07-xx-018 – Fitting length = (2 x L) + 86 mm

Ground rings (accessories)
Grounding ring Sensor di D B C

1.4435 (316L) tantalum,
platinum or Alloy C-22 DN [mm] [mm] [mm] [mm] [mm]
DK5HR – ****
2...8 9.0 33.9 22.0 17.6
15 16.0 33.9 29.0 24.6
25 (DIN) 22.6 43.9 36.5 31.2
1" (25 ANSI) 26.0 43.9 39.0 34.6

Ø di
ØC
ØD
ØB
0.5
F06-xxHxxxxx-06-09-07-xx-030
3.5
1.9
3.4
4.5
Endress+Hauser 167
10.11 Process connections of Promag H (DN 40...100)

Front view of sensor Promag H / DN 40...100 (without process connection)
F06-5xHxxxxx-06-05-08-xx-001
Fig. 78: Dimensions front view of sensor DN 40...100
DN A B C D E F G H L K
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Threaded holes
40 122.0 86 71.0 51.0 35.3 M8 15 18 – 4
50 147.0 99 83.5 63.5 48.1 M8 15 18 – 4
65 147.0 115 100.0 76.1 59.9 M8 15 18 6 –
80 197.0 141 121.0 88.9 72.6 M 12 15 20 – 4
100 197.0 162 141.5 114.3 97.5 M 12 15 20 6 –
168 Endress+Hauser
Process connections with gasket seal (DN 40...100)
Weld nipples DIN 11850 DN di G D L L1 LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-U***********
40 38.0 43 92 42 19 71.0
50 50.0 55 105 42 19 83.5

F06-xxHxxxxx-06-09-07-xx-002 65 66.0 72 121 42 21 100.0
80 81.0 87 147 42 24 121.0
100 100.0 106 168 42 24 141.5
– Fitting length = (2 x L) + 140 mm (DN 40...65) / + 200 mm (DN 80...100)

Weld nipples ODT DN di G D L L1 LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-V***********
40 35.3 40 92 42 19 71.0
50 48.1 55 105 42 19 83.5
65 59.9 66 121 42 21 100.0

F06-xxHxxxxx-06-09-07-xx-002
80 72.6 79 147 42 24 121.0
100 97.5 104 168 42 24 141.5

Clamp ISO 2852 DN di G D L LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-W***********
40 35.6 50.5 92 68.5 71.0
50 48.6 64.0 105 68.5 83.5

F06-xxHxxxxx-06-09-07-xx-005
65 60.3 77.5 121 68.5 100.0
80 72.9 91.0 147 68.5 121.0
100 97.6 119.0 168 68.5 141.5

Clamp DIN 32676 DN di G D L LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-0***********
40 38 50.5 92 61.5 71.0
50 50 64.0 105 61.5 83.5

F06-xxHxxxxx-06-09-07-xx-008
65 66 91.0 121 68.0 100.0
80 81 106.0 147 68.0 121.0
100 100 119.0 168 68.0 141.5

Endress+Hauser 169
Tri-clamp for ODT DN di G D L LK

1.4404 / 316L
5*H**-1*********** [mm] [inch] [mm] [mm] [mm] [mm] [mm]
40 1 1/2" 34.8 50.4 92 68.6 71.0
50 2" 47.5 63.9 105 68.6 83.5
−
F06-xxHxxxxx-06-09-07-xx-004
65 60.2 77.4 121 68.6 100.0
80 3" 72.9 90.9 147 68.6 121.0
100 4" 97.4 118.9 168 68.6 141.5

Coupling DIN 11851 DN di G D L LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-2***********
40 38 Rd 65 x 1/6" 92 72 71.0
50 50 Rd 78 x 1/6" 105 74 83.5
65 66 Rd 95 x 1/6" 121 78 100.0

F06-xxHxxxxx-06-09-07-xx-001
80 81 Rd 110 x 1/4" 147 83 121.0
100 100 Rd 130 x 1/4" 168 92 141.5

Coupling DIN 11864-1 DN di G D L LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-3***********
40 38 Rd 65 x 1/6" 92 71 71.0
50 50 Rd 78 x 1/6" 105 71 83.5

F06-xxHxxxxx-06-09-07-xx-006
65 66 Rd 95 x 1/6" 121 76 100.0
80 81 Rd 110 x 1/4" 147 82 121.0
100 100 Rd 130 x 1/4" 168 90 141.5

Flange DIN 11864-2 Form A: DN di G D L LK1 LK2

1.4404/316L [mm] [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-4***********
40 38 82 92 64 71.0 65
50 50 94 105 64 83.5 77
F06-xxHxxxxx-06-09-07-xx-007
65 66 113 121 64 100.0 95
80 81 133 147 98 121.0 112
100 100 159 168 98 141.5 137

170 Endress+Hauser
Coupling SMS 1145 DN di G D L LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-5***********
40 35.5 Rd 60 x 1/6" 92 63 71.0
50 48.5 Rd 70 x 1/6" 105 65 83.5
F06-xxHxxxxx-06-09-07-xx-000
65 60.5 Rd 85 x 1/6" 121 70 100.0
80 72.0 Rd 98 x 1/6" 147 75 121.0
100 97.6 Rd 132 x 1/6" 168 70 141.5

Coupling ISO 2853 DN di G D L LK

1.4404 / 316L [mm] [mm] [mm] [mm] [mm] [mm]
5*H**-6***********
40 35.6 50.6 92 61.5 71.0
50 48.6 64.1 105 61.5 83.5

F06-xxHxxxxx-06-09-07-xx-003
65 60.3 77.6 121 61.5 100.0
80 72.9 91.1 147 61.5 121.0
100 97.6 118.1 168 61.5 141.5

Endress+Hauser 171
172 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA Index
Index
A Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Adapters (installation of sensor) . . . . . . . . . . . . . . . 18 Device functions
Addressing see “Description of device functions” manual
configuration using local display . . . . . . . . . . . . 86 Device matrix (Commuwin II) . . . . . . . . . . . . . . . . . . 76
configuring the miniature switch . . . . . . . . . . . . . 84 Dimensions
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . 133 ground disks (Promag P, W) . . . . . . . . . . . . . . . 155
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 ground ring (Promag H) . . . . . . . . . . . . . . . . . . . 167
Applicator ™ (selection / configuration software) . 112 process connections, Promag H (DN 2...25) . . . 160
Auxiliary power (supply voltage) . . . . . . . . . . . . . . 132 process connections, Promag H (DN 40...100) . 168
Promag 53 H (DN 2...25) . . . . . . . . . . . . . . . . . . 156
B Promag 53 H (DN 40...100) . . . . . . . . . . . . . . . . 158
Block model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Promag 53 P (DN ≤ 300) . . . . . . . . . . . . . . . . . . 150
Promag 53 P (DN ≥ 350) . . . . . . . . . . . . . . . . . . 153
C Promag 53 W (DN ≤ 300) . . . . . . . . . . . . . . . . . . 146
Cable entries Promag 53 W (DN ≥ 350) . . . . . . . . . . . . . . . . . . 148
degree of protection . . . . . . . . . . . . . . . . . . . . . . 61 wall-mount housing . . . . . . . . . . . . . . . . . . . . . . 145
technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Display
Cable length (remote version) . . . . . . . . . . . . . . . . . 24 display and operating elements . . . . . . . . . . . . . 64
Cable specifications readings displayed . . . . . . . . . . . . . . . . . . . . . . . 65
PROFIBUS-DP/-PA . . . . . . . . . . . . . . . . . . . . . . . 45 turning the display . . . . . . . . . . . . . . . . . . . . . . . . 43
remote version . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Display value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Calibration factor (default) . . . . . . . . . . . . . . . . . . . . . 8 Documentation, supplementary . . . . . . . . . . . . . . . 139
Cathode protection . . . . . . . . . . . . . . . . . . . . . . . . . 60 Down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CE mark (declaration of conformity) . . . . . . . . . . . . . 8
Certification PROFIBUS-DP/-PA . . . . . . . . . . . . . . . . . 9 E
CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Electrical connection
Cleaning cable specifications (remote version) . . . . . . . . . 52
CIP/SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . 133 degree of protection . . . . . . . . . . . . . . . . . . . . . . 61
exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . 109 length of connecting cable . . . . . . . . . . . . . . . . . 24
Code entry (function matrix) . . . . . . . . . . . . . . . . . . 68 post-connection check (checklist) . . . . . . . . . . . . 62
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 potential equalisation . . . . . . . . . . . . . . . . . . . . . . 58
empty-pipe and full-pipe calibration (EPD) . . . 106 remote version (connecting cable) . . . . . . . . . . . 50
PROFIBUS interface (with Commuwin II) . . . . . . 87 transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PROFIBUS interface (with local display) . . . . . . 86 Electrode cleaning circuitry
Commuwin II operating program . . . . . . . . . . . . . . . 75 see “Description of device functions” manual
Conditions for operation . . . . . . . . . . . . . . . . . . . . . 133 Electrodes
Conductivity of fluid, minimum . . . . . . . . . . . . . . . . 135 EPD electrode . . . . . . . . . . . . . . . . . . . . . . 15, 106
Configuration examples fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . 137
cyclic data exchange . . . . . . . . . . . . . . . . . . . . . 98 measuring-electrode plane . . . . . . . . . . . . . . . . . 15
Simatic S7 HW configuration . . . . . . . . . . . . . . . 99 reference electrode (potential equalisation) . . . . 15
Connection replaceable electrodes (exchanging) . . . . . . . . 128
see Electrical connection Electromagnetic compatibility (EMC) . . . . . . . 52, 133
Connector (fieldbus connector) . . . . . . . . . . . . . . . . 56 Empty Pipe Detection (EPD)
Cycle times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 empty pipe/full pipe calibration . . . . . . . . . . . . . 106
Cyclic measured variables, factory settings . . . . . . 97 EPD electrode . . . . . . . . . . . . . . . . . . . . . . 15, 106
general remarks . . . . . . . . . . . . . . . . . . . . . . . . . 106
D Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Data exchange Error limits
acyclic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 see Measuring accuracy
cyclic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Error messages
Data storage (S-DAT™, T-DAT™, F-Chip™) . . . . . 107 acknowledging . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Declaration of conformity (CE mark) . . . . . . . . . . . . . 8 system / process errors . . . . . . . . . . . . . . . . . . . 115
Degree of protection . . . . . . . . . . . . . . . . . . . . 61, 133 Error types (system and process errors) . . . . . . . . . 69
Design Ex certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
see dimensions Exchange
Endress+Hauser 173
Index Promag 53 PROFIBUS-DP/-PA
device fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

measuring electrodes . . . . . . . . . . . . . . . . . . . . 128 dimensions, fitting lengths . . . . . . . . . . . . . . . . . 13
printed circuit boards . . . . . . . . . . . . . . . . . . . . 123 down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 109 foundations (DN > 300) . . . . . . . . . . . . . . . . . . . 17
inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . 16
F location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
F-CHIP™ (Function-Chip) . . . . . . . . . . . . . . . . . . . 107 orientation (vertical, horizontal) . . . . . . . . . . . . . 15
Fieldbus connector . . . . . . . . . . . . . . . . . . . . . . . . . 56 partially filled pipes, drains . . . . . . . . . . . . . . . . 14
FieldCheck ™ (test and simulation software) . . . . . 112 pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FieldTool ™ (configuration and service software) . 112 vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fitting length Installing sensor
see Dimensions adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Flow rate / nominal diameter . . . . . . . . . . . . . . . . . . 18 foundations (DN > 300) . . . . . . . . . . . . . . . . . . . 17
Fluid conductivity, minimal . . . . . . . . . . . . . . . . . . . . 24 ground disks . . . . . . . . . . . . . . . . . . . . . . . . 26, 32
Fluid pressure range . . . . . . . . . . . . . . . . . . . . . . . 135 ground rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fluid temperature ranges . . . . . . . . . . . . . . . . . . . . 134 Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Formats, Standard and Extended . . . . . . . . . . . . . . 92 Promag H with welding adapters . . . . . . . . . . . . 39
Full pipe calibration Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
see Empty Pipe Detection Promag P, high-temperature version . . . . . . . . . 33
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Function descriptions Installing the wall-mount housing, . . . . . . . . . . . . . . 41
see “Description of device functions” manual Insulating pipes (Promag P) . . . . . . . . . . . . . . . . . . 33
Function matrix (operation via local display) . . . . . . 67
Functions, function blocks, function groups . . . . . . 67 L
Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Length of connecting cable (remote version) . . . . . 24
Local display
G see display
Gefahrgutblatt (für Rücksendung von Geräten) . . 177 Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Ground disks
assembly (Promag P) . . . . . . . . . . . . . . . . . . . . . 32 M
assembly (Promag W) . . . . . . . . . . . . . . . . . . . . . 26 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
potential equalisation . . . . . . . . . . . . . . . . . . . . . 60 Material load curves . . . . . . . . . . . . . . . . . . . . . . . 137
Ground rings (Promag H) Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
assembly, application area . . . . . . . . . . . . . . . . . 38 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . 131
potential equalisation . . . . . . . . . . . . . . . . . . . . . 58 Measuring accuracy
Grounding cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
GSD reference conditions . . . . . . . . . . . . . . . . . . . . 132
producer specific GSD . . . . . . . . . . . . . . . . . . . . 90 repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Profile GSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Measuring electrodes
see Electrodes
H Measuring principle . . . . . . . . . . . . . . . . . . . . . . . 131
Hardware configuration Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . 131
device addressing . . . . . . . . . . . . . . . . . . . . . . . 84 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . 131
write protection . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Measuring tube
Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . 6 inside diameter . . . . . . . . . . . . . . . . . . . . . . . . . 140
High-temperature version (Promag P) lining, temperature range . . . . . . . . . . . . . . . . . 134
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Measuring tube specifications . . . . . . . . . . . . . . . 140
temperature ranges . . . . . . . . . . . . . . . . . . . . . 134
HOME position (operating mode) . . . . . . . . . . . . . . 64 N
Nameplate
I sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IEEE floating point number . . . . . . . . . . . . . . . . . . . . 93 transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . 11 Nominal diameter / flow rate . . . . . . . . . . . . . . . . . . 18
Inlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Nominal pressure
Input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 see Fluid pressure range
Input variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Installation O
see also Installation conditions / Installing sensor Operable flow range . . . . . . . . . . . . . . . . . . . . . . . 131
Installation check (checklist) . . . . . . . . . . . . . . . . . . 44 Operation
Installation conditions at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
174 Endress+Hauser
Promag 53 PROFIBUS-DP/-PA Index
Commuwin II (operating software) . . . . . . . . . . . 75 Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

display and operating elements . . . . . . . . . . . . . 64 Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FieldtooI™ (configuration and service software) 75 temperature ranges (Promag H) . . . . . . . . . . . . 135
function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Sensor installation
local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 see Installation
Ordering code Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 8
accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Software
Ordering information . . . . . . . . . . . . . . . . . . . . . . . 139 amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 versions (history) . . . . . . . . . . . . . . . . . . . . . . . . 130
Output data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Status code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Output variables . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supplementary Ex documentation . . . . . . . . . . . . . . . 5
P Supply voltage (auxiliary power) . . . . . . . . . . . . . . . 132
Performance characteristics System architecture
See Measuring accuracy PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Potential equalisation . . . . . . . . . . . . . . . . . . . . . . . . 58 PROFIBUS-PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . 132 System error
Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . 132 definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Pressure loss messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
adapters (reducers, expanders) . . . . . . . . . . . . . 18 System integration . . . . . . . . . . . . . . . . . . . . . . . . . . 90
general data . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
linings resistance to partial vacuum . . . . . . . . . 142 T
Printed circuit boards (removing/installing) T-DAT™ (Transmitter-DAT) . . . . . . . . . . . . . . . . . . . 107
field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
wall-mount housing . . . . . . . . . . . . . . . . . . . . . . 125 Temperature ranges
Process connections . . . . . . . . . . . . . . . . . . . . . . . 137 ambient temperature . . . . . . . . . . . . . . . . . . . . . 133
Process error (definition) . . . . . . . . . . . . . . . . . . . . . 69 fluid temperature . . . . . . . . . . . . . . . . . . . . . . . . 134
Process error messages . . . . . . . . . . . . . . . . . . . . 115 storage temperature . . . . . . . . . . . . . . . . . . . . . 133
Process errors without messages . . . . . . . . . . . . . 121 Torques of threaded fasteners
PROFIBUS-DP/-PA see Installation
cable specifications . . . . . . . . . . . . . . . . . . . . . . 45 Totalizers, control variables . . . . . . . . . . . . . . . . . . . 97
certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Transmitter
configure device address . . . . . . . . . . . . . . . . . . 84 electrical connection . . . . . . . . . . . . . . . . . . . . . . 53
general information . . . . . . . . . . . . . . . . . . . . . . . 70 installing the wall-mount housing . . . . . . . . . . . . . 41
shielding, grounding . . . . . . . . . . . . . . . . . . . . . . 46 length of connecting cable (remote version) . . . . 24
Programming mode turning the field housing (aluminum) . . . . . . . . . . 40
disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 turning the field housing (stainless steel) . . . . . . 40
enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Transporting the sensor . . . . . . . . . . . . . . . . . . . . . . 11
Pumps, location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
R V
Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9 Vibrations
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 countermeasures . . . . . . . . . . . . . . . . . . . . . . . . . 16
Repeatability (measuring accuracy) . . . . . . . . . . . 132 resistance to vibration and shock . . . . . . . . . . . 133
Replaceable electrodes, exchanging . . . . . . . . . . 128
Resistance to shock . . . . . . . . . . . . . . . . . . . . . . . . 133 W
Resistance to vibrations . . . . . . . . . . . . . . . . . . . . . 133 Wall-mount housing, installing . . . . . . . . . . . . . . . . . 41
Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Weight details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Welding work
S grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Promag H with welding adapters . . . . . . . . . . . . . 39
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wiring
Safety of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 see Electrical connection
Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . 138 Write protection (hardware) . . . . . . . . . . . . . . . . . . . 83
S-DAT™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Seals
Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Endress+Hauser 175
Index Promag 53 PROFIBUS-DP/-PA
176 Endress+Hauser

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BA 053D/06/en/04.

Brief operating instructions

Safety instructions Page 5

Complex measurement tasks require the configuration of additional functions,

1 Safety instructions . . . . . . . . . . . . . . 5 4.4.2 Special cases . . . . . . . . . . . . . . . . . . . . 59

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 45 8 Accessories . . . . . . . . . . . . . . . . . . . 111

9.8 Software history . . . . . . . . . . . . . . . . . . . . . . 130

10 Technical data . . . . . . . . . . . . . . . . 131

1.1 Designated use

1.2 Installation, commissioning and operation

1.3 Operational safety

1.5 Notes on safety conventions and icons

2.1 Device designation

2.1.1 Nameplate of the transmitter

Pat. US 5,323,156 5,479,007

Fig. 1: Nameplate specifications for the “Promag 53” transmitter (example)

2.1.2 Nameplate of the sensor

Fig. 2: Nameplate specifications for the “Promag” sensor (example)

2.2 CE mark, declaration of conformity

2.3 Device certification PROFIBUS-DP/-PA

2.4 Registered trademarks

S-DAT™, T-DAT™, F-Chip™, FieldTool™, FieldCheck™, Applicator™

3.1 Incoming acceptance, transport and storage

3.1.1 Incoming acceptance

Special notes on flanged devices

Transporting flanged devices (DN ≤ 300):

Fig. 3: Transporting transmitters with DN ≤ 300

Transporting flanged devices (DN ≥ 350):

3.2 Installation conditions

3.2.2 Mounting location

It might be necessary to install pulse dampers in systems incorporating reciprocating,

Fig. 6: Installation of pumps

Partially filled pipes

Fig. 8: Measures for installation in a down pipe (a = vent valve; b = siphon)

Fig. 10: Horizontal orientation

3.2.4 Inlet and outlet runs

Fig. 12: Measures to prevent vibration of the measuring device

3.2.6 Foundations, supports

1. Calculate the ratio of the diameters d/D.

Fig. 14: Pressure loss due to adapters

3.2.8 Nominal diameter and flow rate

Flow rate characteristic values - Promag W (SI units)

Nominal Recommended Factory setting

25 1" 9...300 dm3/min 75 dm3/min 1 dm 3/min

32 1 1/4" 15...500 dm3/min 125 dm3/min 2 dm 3/min

40 1 1/2" 25...700 dm3/min 200 dm3/min 3 dm 3/min

50 2" 35...1100 dm3/min 300 dm3/min 5 dm 3/min

65 2 1/2" 60...2000 dm3/min 500 dm3/min 8 dm 3/min

80 3" 90...3000 dm3/min 750 dm3/min 12 dm 3/min

100 4" 145...4700 dm3/min 1200 dm3/min 20 dm 3/min

125 5" 220...7500 dm3/min 1850 dm3/min 30 dm 3/min

150 6" 20...600 m3/h 150 m3/h 2.5 m3/h

200 8" 35...1100 m3/h 300 m3/h 5.0 m3/h

250 10" 55...1700 m3/h 500 m3/h 7.5 m3/h

300 12" 80...2400 m3/h 750 m3/h 10 m3/h

350 14" 110...3300 m3/h 1000 m3/h 15 m3/h

400 16" 140...4200 m3/h 1200 m3/h 20 m3/h

450 18" 180...5400 m3/h 1500 m3/h 25 m3/h

500 20" 220...6600 m3/h 2000 m3/h 30 m3/h

600 24" 310...9600 m3/h 2500 m3/h 40 m3/h

700 28" 420...13500 m3/h 3500 m3/h 50 m3/h

– 30" 480...15000 m3/h 4000 m3/h 60 m3/h