Technical Specifications 2

SPECIFICATION CUM COMPLIANCE CERTIFICATION FOR CNC 3D CMM (1 NO)
BHARAT HEAVY ELECTRICALS LIMITED Indent No. : CG7A0149

Enquiry No. :
RAMACHANDRAPURAM, HYDERABAD
Due Date :
UNIT'S PHONE NO.: Supplier Qtn.
No.:
CONTACT PERSON'S NAME/DESGN./PHONE NO./E-MAIL/FAX NO. Date :
(FROM PURCHASE DEPT.)
SPECIFICATION CUM COMPLIANCE CERTIFICATION FOR CNC 3D CMM - QTY 1 NO.
NOTE :-
1. Vendor must submit complete information against clause at Sl.No. 33.0 The offer, complying this clause, would only be considered.
2. The vendor should fill the "Offered" Column in compliance to specified requirements and also "Deviations" Column, where there is deviation from the requirement.
Duly filled specification cum compliance certificate should be submitted along with the offer. Inadequate, incomplete, ambiguous or unsustainable information against
any of the clauses of the specifications/requirements shall be treated as non-compliance.
3. The offer and all documents enclosed with offer should be in English language only.
ADDRESS OF THE SUPPLIER :
TELEPHONE NOS.:
FAX NOS.:
E-MAIL ADDRESS :
SCOPE: SUPPLY, ERECTION & COMMISSIONING OF CNC 3D CMM - QTY 1 NO COMPLYING WITH SPECIFICATIONS AS BELOW.
SL. NO. DESCRIPTION OF BHEL REQUIREMENT REQUIRED OFFERED DEVIATION REMARKS
1.0 PURPOSE & WORK PIECE MATERIAL

1.1 Purpose: This 3D Computerised Coordinate Measuring machine is mainly intended for Vendor to comply
checking turbine blades and precision components. The turbine blade checking includes
complete dimensional and geometrical checking of blade profile,shroud and root in line
with drawing requirements. The blade roots may be T-Root, curved fir tree root, hook
root, fork root,dove tail root etc. The profile may be aerofoil section with banana type
bow and twisted profile in three dimensions.
Page 1 of 20
2.0. Major Technical Specification: Measuring range, capability and accuracy
requirements
2.1. Measuring range : X-Axis 900 mm or more

2.2. Measuring range :Y-Axis 1500 mm or more
2.3.
Measuring range : Z-axis 700 mm or more
2.4.
Maximum Job weight 1500 Kg or more
2.5. Resolution: 0.2 microns or better
2.6. Accuracy as measuring uncertainty independent of position of spindle
2.6.1 Length Measuring Error as per ISO 10360-2 (Temperature range 18-22 degree C)
MPE_E
1.7+L/333 microns or better
2.6.2 For temperature range 18-24 deg C MPE_E
1.7+L/250 microns or better
2.6.2.1 Probing Error as per ISO 10360-2 MPE_P
1.7 microns or better
2.6.2.2 Continuous scanning Probing error as per ISO 10360-4 MPE_THP
2.6.2.3 Form Measurement error acc. EN ISO12181 (VDI/VDE 2617 Part 2.2) MPE_RONt
NOTE: above mentioned accuracies are to be checked with only one probe head. These
should be guaranteed in the following temperature gradients; Ambient Temp: 18-24
Degree C, Variation per Hour 1Deg K per Hr, Variation per day 2 Deg per K, variation
per meter : 1.0 deg per K per meter
3 MACHINE CAPABILITIES
3.1 M/C should be capable of complete automatic inspection of precision components. It Vendor to comply
should be able to to perform inspection of all parameters on five faces of a component
from start to finish without operator's intervention in between.
3.2 The system to be capable of measurement in point to point as well as in continuous Vendor to comply
scanning mode with same probe head
3.3 The M/c to be capable of processing the measurement of all geometrical parameters Vendor to comply
including nominal/actual comparison and evaluation of all forms and position errors e.g.
flatness, straightness , roundness, cylindricity, parallelism etc as per ISO-1101
simultaneously in the same measurement run
3.4 Reporting of results with a printout showing details of dimensions as inspected with Vendor to comply
deviations from tolerances indicated specifically indicating magnitude of deviation and
tolerance band utilization.
Page 2 of 20
3.5 Machine to be capable of complete checking of turbines blades including dimensions, Vendor to comply
profile , orientation (Ex,Ey and Eh) and geometrical characteristics. Representative
drawings of blades are enclosed. (Drg Nos.11051862003, 11010262001, 01030762012,
03032100006, 13018100001, 01030762003, 11030762026, 11030762028, 03032200001,
23032200012, 33031900026, 33032100060, 23031500150, 23031500236, 31074762023,
31074762024, 03530561011, 03530561013, 03530561003, 03530561009 (GT10607) ,
03512961007 (GT10459). The blade may or may not have centres for positioning. The
supplier shall offer special stepped vice/ standard vice/ special type centering one end/
universal vice/tail stock centre for holding and measurement of above mentioned blades.
4 CONSTRUCTION FEATURES :
4.1 The machine should have rigid traveling bridge, stationary table type of construction with Vendor to comply
wrap around bearing to provide high torsional rigidity during bridge movement. X and Z
measuring system axis should be of glass ceramic or other suitable material for high
stiffness and resistance to environment .
4.2 Protection for X & Y guide ways covered with bellows Vendor to comply
4.3 Motorised Drive system with wear proof guides to achieve minimum stick/slip ratio. Vendor to comply
Motorised in all axes with CNC programmed control and manual joystick as well
4.4 Speed Range selectable in manual mode from 0 to 70 mm/sec or better Vendor to comply
4.5 Speed in CNC mode - movement along axes selectable from computer upto 300 mm/sec Vendor to comply
or better
4.6 Speed in CNC mode - movement in vectoral mode selectable from computer Upto 520 Vendor to comply
mm/sec
4.7 Operating panel Vendor to comply
4.7.1 Portable with Joystick & Functional keys to provide manually controlled motorised Vendor to comply
movement in all axes.
4.8 Speed control Vendor to comply
4.8.1 Should have provision of speed control during CNC run Vendor to comply
4.9 Video images on CD including hard copy explaining the technical features/ Literature
with photographic, drawings explaining the technical features should be enclosed with the Vendor to confirm
offer.
Page 3 of 20
5.0 MEASURING SYSTEM :
5.1 Scales : High Precision double Grating Glass scale/high resolution Aurodur scales with Vendor to comply
freedom from temperature variations.
5.2 Scale fixing : Scale should not be self adhesive backing tape type. It should be inside an Vendor to comply
enclosure.
5.3 Probing System : Active Scanning probe system Vendor to comply
5.4 Probe Head : Universal six-directional probe head with linear and torsionally rigid spring Vendor to comply
parallelogram, electro magnetic coils for measuring force generation with linear
measuring system, suitable for static zero point, single flank and double /self-centering
measurements.
5.5 Scanning : Should be capable of fast continuous/uninterrupted scanning measurement Vendor to comply
with built-in inductive measuring system. Also should be able to scan in inclined plane.
5.6 Minimum probe Head deflection range for collision protection : +_ 2.5 mm or more Vendor to comply
5.7 Data Acquisition rate : Min 200 Points per sec in continuous scanning mode Vendor to comply
5.8 Scanning speed : Upto 100 mm/sec or better Vendor to comply
5.9 Probe carrying capacity : Upto 500gm and upto 500 mm extension. Vendor to comply
5.10 Collision Protection : Built-in protection should be provided in the system against the Vendor to comply
damages caused by the collision of the entire probing system including probe extensions
with the component under inspection. Tip extension,adapters and probe to be collision
protected.
5.11 Minimum Probe Diameter : 1.0 mm Vendor to comply
5.12 Inbuilt counter weight Mechanism : For different types of probe combinations with Vendor to comply
different weights enabling probe head probe head to come to zero after changing probe
configuration.
5.13 Measuring Force : 0.05 to 1 Newton selectable in magnitude and direction through Vendor to comply
computer. Active Measuring force preferred.
5.14 Probe Changing : Probe head must have manual/automatic probe change facility enabling Vendor to comply
the operator to use different probe combinations without recalibration. Supplier to quote
for the necessary accessories allowing user to use minimum 4 probe configuration in one
CNC Run without necessity of re-calibration.
Page 4 of 20
5.15 Disc Probe : Manual magnetic clamping of probe tip combination on discs with probe Vendor to comply
change repeatability of position less than 1 micron over 200 mm
5.16 Storage of probe calibration data: Software must allow to store 99 probe configurations Vendor to comply
calibration data.
6 COMPUTER SYSTEM
6.1 Workstation Pentium IV with minimum configuration, 1 GB RAM, Speed 3.4 GHz or Vendor to confirm & provide
more, 80 GB IDE-Hard disk, 21” Colour monitor, Graphics , floppy, mouse, keyboard details
CD-RW/DVD, USB Port, USB pen Drive (1 GB Memory) Combo disc drive and 2 x
LAN 10/100 connection for connecting the machine to BHEL internal LAN network .
6.2 Printer/ Plotter : High Speed Deskjet colour printer Vendor to confirm & provide
details
6.3 UPS of NEEL or LIBERT make : 20 minute back up facility for PC/Work station. Vendor to confirm
7.0 APPLICATION SOFTWARE ON UNIX / PC BASE ; Vendor to confirm

vendor to provide specific software for measurment of blade root & profile and
general purpose(standard) software with necessary features and options, if any.
7.1 Dimensional and Geometrical Measuring software should have facilities for/ to; Both Vendor to comply
manual and CNC operation, it should have component misalignment compensation in
plane and space.
7.2 Different evaluations such as distance, Intersection points and conic sections etc. should Vendor to comply
be possible.
7.3 Prepare the part programs directly on the work piece as well as based on the CAD model Vendor to comply
through offline programming facility.
7.4 Automatic generation of probe path and measuring parameters for CNC program from the Vendor to comply
CAD model
7.5 Auto decisions during Alignment and Geometry measurements through intelligent Vendor to comply
interface.
7.6 Built in graphics interface. Vendor to comply
7.7 CNC part program and parameters for CNC runs are automatically generated during Vendor to comply
manual measurement to simplify part programming .
7.8 Movement of the machine should be possible in work piece co-ordinate system. In this Vendor to comply
case, the probe can be moved parallel to axis of the work piece for inspection of inclined
holes, deep bores.
Page 5 of 20
7.9 Intermediate results should be available with graphical assistance and display in CAD Vendor to comply
window.
7.10 Possibility to connect CMM computer to existing company Network through LAN to Vendor to comply
enable viewing and printing of reports from any other computer in the network
7.1 It should be possible to evaluate form and position errors as per ISO standard 1101 Vendor to comply
including evaluation with Maximum Material Condition (MMC).
8.0 SOFTWARE FOR CURVE MEASUREMENT SHOULD HAVE FACILITY
FOR / TO
8.1 Digitizing /Measurement of known / unknown 2D Curves & 3D Curves (Reverse Vendor to comply
Engineering) ;Collection of point data by measurement from unknown curves, - Output
of the measured curve as surface data by compensating the probe diameter, compatible to
CAD software
8.20 Measurement of 2D Curves & 3D Curves against nominal data; The nominal data of the Vendor to comply
curve can be input manually by keying in the data from the table given in the drawing or
from the CAD files. Then the measurement is done against this data. Software to be
capable of automatic access to the strak data (.dat file). and UEB data. (Ref Point No. 9.0
and sample Strak and UEB data at annexure)
8.3 Deviation calculation from nominal & measured curves; The difference between the Vendor to comply
nominal and the measured data in the normal vector direction is calculated as deviation.
Actual measured data (scanned) should match (without referring any staring point, if
possible) automatically with nominal data (from strak data/drawing) irrespective of
measurement done by single/multiple probing and pointing out starting position of
scanning. Best fit calculation of measured curves and output of deviations. Graphical
presentation of nominal curves , measured curves & deviations. Import of Curve data
from CAD systems & strak data in various formats: VDA, ASCII, PAB & DXF formats.
Export of Curve data in VDA and ASCII format.
Page 6 of 20
9.0 SOFTWARE FOR EVALUATION OF TURBINE BLADES (INTERFACE FOR
MEASUREMENT FOR TURBINE BLADES).
9.1 A suitable Interface shall be provided for automatic generation of checking programme Vendor to comply
for measurement of blade root & profile as per BHEL drawing requirement of
dimensions, profile and orientation to be reported in tabular as well as graphical format
indicating comparison with accepted norms with best fit option. The interface shall have
following features. :
a) The Interface shall be quiped with all internal logics for transfering the reference Vendor to comply
setting at specific position of the blade as per BHEL practice for all type of blades as
mentioned at point no. 9.1(d) upon input of certain values by the operator in the Interface
as may be deemed necessary.
b) The Interface shall be capable of accepting the profile data of blade in following ways : Vendor to comply
(i) BHEL supplied strak data format
(ii) Profile coordinates in simple and suitable ASCII (Text) format.

(iii) IGES format from leading
CAD system such as IDEAS, Unigraphics, Pro-Engineer, AUTO CAD etc.
--The
interface shall automatically convert the above mentioned format into it's own format to
be used for automatic generation of programme for checking of blade profile at specific
sections/ specific distance from reference surface as shall be entered by the operator in the
interface.
c) The Interface shall be capable of accepting the HUB (Root) & SHROUD data of the Vendor to comply
blade in following ways for automatic generation of programme for checking of
predefined dimensions of Hub & Shroud.
(i) BHEL supplied Hub & Shroud data in UEB format.
(ii)
Manual definition of complete Hub & Shroud portion of the blade in the Interface itself.
--
The Interface shall automatically prepare the programme for checking of those parameter
values/ dimensions as shall be entered by the operator in a separate file in a suitable
format which shall be referred by the Interface.
Page 7 of 20
d) The Interface shall be capable of automatic generation of programme for checking of Vendor to comply
following varieties of blade using BHEL supplied data (Strak & UEB format) as well as
simple text files.:
-- Moving Blade with Rhomboidal shaped Hub & Shroud with T-slot.
(Left & Right hand)
-- Guide Blade with Rhomboidal shaped Hub & Shroud with T-slot/
Hook-slot. (Left & Right hand)
-- Moving Blade with Rhomboidal shaped Hub
(T-slot) & Z shaped Shroud with (Left & Right hand).
-- Moving Blade with
curved shaped fir tree root (Left & Right hand).
Moving blade T and Double T rhomboid shaped hub without shroud (Right and Left Vendor to comply
hand)
-- Moving blade T root rectangular shaped hub without shroud (Right and Left hand)
-- Rotor blade with dovetail root without shroud --
Stator blade with square root without shroud
Further the correctness of the Interface shall be demonstrated by the vendor through Vendor to comply
input of all the above mentioned variety of blades during pre-acceptance at vendor's
works as well as at BHEL, Hyderabad during commissioning of the machine.
e) All necessary features required on the machine to meet the above capabilities for Vendor to comply
automatic generation of checking programmes shall be supplied with the machine.
f) The vendor shall provide full technical support and modification / upgradation of the Vendor to comply
Interface during the warranty period of the machine. The technical support shall include
trouble shooting through Telephone, E-mails & visit of their experts if required.
g) The back-up of the Interface shall be provided on CDs.
Page 8 of 20
10 OPERATING CONDITIONS
The machine shall be used on shop floor with temperature 25 +_ 3 deg C and relative
Humidity 60+_ 10%. Power supply 3 Ph AC 415 V +_ 10% , Frequency 50+_3 Hz. Or
Single Phase AC 220/230V, Frequency 50+_3 Hz. All machine electricals, control
10.1 instrumentation’s and paints shall be suitably Tropicalised. The equipment should Vendor to confirm
function for 24 hours continuously under above mentioned environmental and input
conditions.
11.0 TROPICALISATION
All electrical / electronic equipment shall be tropicalized to work in mentioned operating

11.1 Vendor to confirm
condition.
11.2 All electrical & electronic control cabinets & panels should be dust and vermin proof. Vendor to confirm
11.3 All electrical components in the cabinets should be mounted on DIN Rail. Vendor to confirm
. All the cable trays/chains etc. required for laying of cables should be included in the
offer.
Vendor should ensure the proper earthing for the machine and its peripherals /accessories.
Any material requirement for the same should be informed with foundation
design/drawings. The vendor can take earthing connection from the nearest available
location of the production shop.
12.0 AIR COMPRESSOR:

Individual air Compressor of suitable capacity equipped with air drier, filtration unit and Vendor to confirm
dehumidifier preferably oil free shall be supplied. Compressor shall be procured locally
12.1
of Ingersoll Rand /Elgi / any other make with prior approval of BHEL.
12.2 Make & Model of Air Compressor vendor to Inform
12.3 Make & Model of Refrigerated Air Dryer vendor to Inform
12.4 Capacity (Flow, Pressure & KW) vendor to Inform
Page 9 of 20
13.0 SERVO VOLTAGE STABILIZER
Oil / Air Cooled Servo Controlled Voltage Stabilizer (of reputed Indian make) suitable
13.1 for complete machine, its drives, controls, PLC etc. for unbalanced load & supply Vendor to confirm
conditions considering specified power supply & ambient conditions.
13.2 Make Vendor to provide Details
13.3 Model, Rating & Input/Output Voltage etc. Vendor to provide Details
Monitoring device with cut off facility for under/over output voltage, Devices for load
13.4 Vendor to provide Details
current measurement, MCCB at input for overload/short circuit protection.
14.0 ULTRA ISOLATION TRANSFORMER
Ultra Isolation Transformer (of reputed Indian make) suitable for complete machine , its
14.1 drives, controls, PLC etc. for unbalanced load & supply conditions considering specified Vendor to offer
power supply & ambient conditions.
14.2 Make Vendor to infform
14.3 Model, Rating & Input/Output Voltage etc. Vendor to infform
Monitoring device with cut off facility for under/over output voltage, Devices for load
14.4 current measurement, MCCB / Equivalent at input for overload/short circuit protection. Vendor to infform
(Details to be submitted)
15 ACCURACY TESTS
15.1 Quality Plan for detailed accuracy test procedures as per standard ISO 10360 / VDI Vendor to comply
2617 / ISO 14253 to be conducted at supplier’s works and repeated at BHEL works to be
submitted. It should include; Maximum permissive volumetric length measurement error
test as per ISO 10360-2,Maximum permissive probing error test as per ISO 10360-
2,Scanning probing error test as per ISO 10360-4, form measurement error test as per
EN12181.
15.2
All the Accuracy tests as per submitted test procedures should be demonstrated to BHEL
engineers during pre-acceptance at suppliers works and during commissioning of the Vendor to confirm & Submit
machine at BHEL, Hyderabad .
Page 10 of 20
16.0 MACHINE PRE-ACCEPTANCE AT VENDOR'S WORKS
BHEL persons deputed for training will be doing pre-acceptance at vendor's works and
give dispatch clearance after satisfaction from all angles. During pre-acceptance, all
accuracy tests mentioned at point number 15 shall be witnessed by the team. Also during
pre-acceptance vendor shall carry out complete dimensional checking of the blades
16.1 mentioned in 20.1 in the supplied Interface for blade checking as per point 9.1 Further, Vendor to accept & confirm
the vendor shall demonstrate all the features of the Interface as asked at point no. 9.1(d).
The finished blade (one each) for pre-acceptance shall be handed over to the vendor at
Hyderabad, India and the vendor shall carry the blades to their works at their cost and
responsibility and same shall be returned back with the supplied machine.
17.0 FOUNDATION Vendor to confirm

Foundation : Foundation shall be made by BHEL as per supplier’s drawings. Three (03)
copies of machine layout and foundation drawings showing details as below, shall be
provided by the supplier within 04 weeks of placement of order; a. Foundation diagram
detailing out complete concrete construction depth, Load diagram of foundation, Layout
of power linesService requirement for air, water, power supply for machine shall be
17.1 intimated with foundation details. The foundation should be designed by the supplier with Vendor to confirm
self leveling dampers to be provided to neutralize the vibration effect due to other
production machines in nearby area. Special Materials like foundation bolts, anchoring
materials, fixators. Dampers level ling shoes etc. are to be provided by the supplier
18.00 ERECTION & COMMISSIONING
Supplier to take full responsibility for carrying out the erection, start up, testing of
machine, it’s control & all types of other supplied equipment / accessories etc. Service
requirement like power, air & water shall be provided by BHEL at only one point to be
indicated by supplier in their foundation / layout drawings. Other requirements like
18.1 vendor to confirm
crane(capacity of 10 Ton only) and helping personnel shall also be provided by BHEL.
Details of these requirements should be informed / discussed by vendor and agreed with
BHEL in advance.In case crane of higher capacity is required, representative of vendor to
hire mobile crane from local sources.
Erection & Commissioning of Voltage stabilizer, Isolation Transformer , Compressor

18.2 with Air Dryer and other accessories with all electrical & mechanical connections shall vendor to confirm
also be responsibility of the vendor.
Page 11 of 20
Successful proving of BHEL components by the supplier shall be considered as part of

18.3 commissioning. All tests, as mentioned at Sl. No. 15.1, 15.2 and testing/demonstration vendor to confirm
of Machine Networking etc.shall also be part of the commissioning activity.
Tools, Tackels, Test Mandrels, instruments and other necessary equipment (including
18.4 Laser equipment) required to carry out all erection & commissioning activities should be vendor to confirm
arranged and brought by the supplier.
Commissioning spares, required for commissioning of the machine within stipulated

time, shall be brought by the supplier on returnable basis.
Broad Schedule of Erection and Commissioning shall be submitted within three months
of order.
Charges, duration, terms & conditions for Erection & Commissioning should be furnished
in detail separately by vendor along with offer.
Portion, if any, of the machine, accessories and other supplied items where paint got
rubbed or peeled off during transit or erection should be repainted and matched with the
18.8 original adjoining paint by the vendor. For this purpose, the vendor should supply vendor to confirm
sufficient quantity of touch-up paint of various colours/shades of paints used. The vendor
shall ensure performing touching after commissioning but before final acceptance.
19.0 LEVELING & ANCHORING SYSTEM
Complete set of anchoring materials including foundation bolts, nuts, washers, fixators,
19.1 leveling shoes etc for alignment and fixing of the machine on the floor should be vendor to confirm
supplied. Details to be submitted.
Page 12 of 20
20.0 PROVING OUT
20.1 After successful completion of erection and testing at BHEL. Hyderabad supplier shall Vendor to comply
carry out complete dimensional checking of components to their specified design
accuracies. using BHEL supplied strak & UEB data in the supplied interface for blade
measurement as per point no. 9.0 Further, all the features of the interface shall be
completely demonstrated and established on the machine. Drawing references of blades to
be included for prooving are
11051862003,11010262001,01030762012,03032100006,13018100001,01030762003,110
30762026,11030762028,03032200001,23032200012,33031900026,33032100060,230315
00150,23031500236,31074762023,31074762024,03530561011,03530561013,035305610
03,03530561009 (GT10607),03512961007 (GT10459). The list of drawings is also
indicated at Annexure I. Vendor shall be fully responsible for complete checking of
blades as per drawing accuracies and other requirement specified by BHEL to the full
satisfaction. Clarification, if any, required by the vendor regarding development of
interface, prove out should be discussed and got cleared during initial technical
discussions.
21.0 TRAINING
Training of BHEL Engineers in the following field for the following period shall be
provided
(a) Software operation , - 2 Weeks
(b) Electrical, Electronic & CNC maintenance for machine & other supplied equipments
21.1 - 2 Weeks Vendor to confirm
(c) Mechanical & Pneumatic maintenance of the machine & other supplied equipments -
2 Weeks
(d) Operation of the machine & other supplied equipment - 2 Weeks
Training charges if any shall be indicated for week basis for each discipline.
The training shall be imparted at the time of Machine Pre-acceptance tests at vendor's
works and suitable nos. of competent, English speaking experts for each area shall be pre-
21.2 Vendor to comply
arranged by vendor to cover complete training as well as pre-acceptance during the
stipulated period.
21.3 Air-fare, boarding & lodging for the trainees shall be borne by BHEL. For vendors Information
Page 13 of 20
22.0 SPARES
22.1 Supplier shall offer Spares for at least 2 years, two shift trouble free working of machine
Spares for Mechanical, electrical and CNC system of the machine tool as well as for
attachments, accessories and all peripherals will be quoted with complete item-wise break
up of prices and specification and source of supply of all items.
The prices of following spares to be quoted separately item wise, even if included in
spares package;
CNC / PLC SYSTEM; All the electronic cards (P.C.Bs) of the offered CNC system,
Input and Output cards of PLC-1 No. each.
DRIVE AND MOTOR SPARES; Vendor to comply
Hand held Pendent Tacho- generators and rotor feed back devices individually priced.
Consolidated list of all motors, their data-sheet indicating torque, and power ratings
should be submitted alongwith the offer.
One complete drive consisting of both controller and power card, One axis feed motor
complete.
22.2 *FEEDBACK SPARES; Scanning heads for linear measuring scales-3 Nos.,
* Standard spares comprising of :Two Nos of each type of following ;
contactors, semi conductors and fuses. Limit and proximity switches, push buttons and
indicating lamps, Pneumatic valves and selector switches (5 Nos of each type) bearings,
filters etc.
*Complete PC system loaded with necessary software, One hard disc with complete
Vendor to comply
system software and OEM software. Spare add on cards used with controller if any.
*Scanning probe head - 1 no.
*A spare probe kit comprising of 4 sets of probes with diameter 1,2,3,5 mm (total 16
no.s)
22.3 One number each type of bearing used and details of the bearing,
Two Nos. of Pneumatic filters,
One No. each of the belts in belt drives, Vendor to comply
Pressure adjusting unit of compressors if supplied with the machine.
Page 14 of 20
22.4 Price List of spares : Item wise Prices of all spares as quoted should be valid for at
least one year after commissioning and prove out of the machine. Vendor to comply
23 OPTIONAL ITEM
23 Magnetic Auto Probe change magazine with minimum 4 position and control should be Vendor to submit
provided for automatic probe change of different pre-calibrated and pre-selected probe
configuration/combinations during CNC run, for fast and uninterrupted measurements.
Change of probe configurations and recalibrations during measurements should be totally
eliminated. Should satisfy all the conditions led down in 4.6 and all the other machine
specification.
24.0 DOCUMENTATION
Five sets of following documents (Hard copies) in English language should be supplied
Vendor to confirm
along with the machine.
24.1 Operating manuals of Machine & Computer system Vendor to confirm
24.2 Programming Manuals (Advance & Standard) of Machine & Computer system Vendor to confirm
Detailed Maintenance manual of machine with all drawings (preferably laminated) of

24.3 machine assemblies/sub-assemblies/parts including Electrical / Pneumatic/ Pneumatic, Vendor to confirm
electrical schematic diagram, wiring diagram.
24.4 Maintenance, Interface & commissioning manuals for Computer system Vendor to confirm
Catalogues, Drawings and Operation & Maintenance Manuals of all bought out items,
wherever applicable.
Complete backup of installed Blade softwares on Memory stick for re-installation as and
when required. Set of instructions /Help guide for re-installation should also be provided.
One additional set of all the above documentation/machine drawings/machine manuals on

CD ROM, wherever possible.
One complete set of documents in best available condition shall be supplied one month
prior to start of training date for study by BHEL engineers.
Page 15 of 20
25 GUARANTEE
25.1 Vendor should offer performance guarantee of 24 months for the total system from the
date of successful commissioning / prove out and handing over. Any spare required
during guarantee period shall be arranged by the vendor free of cost and duty levied is to
be borne by the vendor. Vendor to take full guarantee of the total system including all Vendor to comply
accessories supplied alon with the machine.
Apart from breakdown service visit if any, two service visits shall be made by the vendor,
after the first 9 nine months of commissioning and the second visit after one year of the
25.2 first service visit, to check the M/C calibration and perform preventive maintenance as vendor to confirm
requred.
26 ANNUAL MAINTENANCE CONTRACT
26.1 Vendor should offer as an option Annual Maintenance Contract charges for up keeping Vendor to submit
the machine and control with detailed terms and conditions. The offer is to be submitted
separately with and without spares.
27 General Requirements
27.1 After sales service: Details of local After sales service support in India should be Vendor to submit
provided covering a) Part programming capabilities and b) After sales Maintenance
28 ADDITIONAL INFORMATION: Following technical details are to be submitted

within six weeks of ordering ;
28.1 * Specification of CNC system and Feed Drive and its make, Model Number and Vendor to submit
arrangement of Power transmission * Clamping arrangement and clamping force
available on all traversing axes * Type of feedback system available on each axes,-
Lubrication arrangement of all moving/ rotating parts with system of interlock/ alarm in
case of lubrication failure * Hardness and type of protective covers on the guide ways of
all the axes * Construction details of all machine assemblies/ sub-assemblies and major
machine elements / accesories- Total connected load of m/s and peripherals.* Total
machine weight and maximum weight of heaviest sub-assembly to be handled during
erection. * Floor space requirement and overall size and height of the machine. *
Requirement of compressed air and other services. * Colour of machine * Details
catalogues, sketches/ photographs of the machine/accessories & attachments. * A list of
quick wearing parts.
Page 16 of 20
29.0 MACHINE NETWORKING
29.1 Machine control should have necessary hardware & software so that it is ready for Vendor to comply
interfacing with gigbit Ethernet Local Area Network with 100MB/ sec. Speed available
on machine on UTP cables for NC program & other related DATA transfer . This
network to be connected to Wide Area Network / Internet. It should cover following
features:
29.2 The machine should appear as a node just as any other PC in the entire network Vendor to comply
(Network Neighbourhood).
29.3 The program transfer should be simple copy & paste method just as it is done in case of Vendor to comply
PCs.
29.4 The networking should be capable to transfer programs from/to machine across the Vendor to comply
network in CNC mode.
The network should be capable to transfer programs with UNIX based stations.
All necessary Anti-Virus measures shall be incorporated.
29.7 The above Networking features shall be completely demonstrated and established on all Vendor to comply
the supplied machines by the vendor during pre-acceptance at vendor's works as well as
at BHEL, Hyderabad during commissioning of the machines.
30.00 SAFETY ARRANGEMENTS

Following safety features in addition to other standard safety features should be provided
on the machine: Vendor to confirm
Machine should have adequate and reliable safety interlocks / devices to avoid damage to
the machine, work piece and the operator due to the malfunctioning or mistakes.
30.1 Machine functions should be continuously monitored and alarm / warning indications Vendor to confirm
through lights/ alarm number with messages (on CNC display and panels) should be
available.
A detailed list of all alarms / indications provided on machine should be submitted by the
supplier.
All the pipes, cables etc. on the machine should be well supported and protected. These
30.3 should not create any hindrance to machine operator's movement for effective use of Vendor to confirm
machine.
All the rotating parts used on machine should be statically & dynamically balanced to
avoid undue vibrations & noise.
30.5 Emergency Switches at suitable locations as per International Norms should be provided. Vendor to confirm
Page 17 of 20
31.0 FINAL MACHINE ACCEPTANCE
Final acceptance shall be made by BHEL after completion of following activities at

BHEL Hyderabad:
Demonstration of specified/offered Geometrical accuracies as per test chart/standard after
machine commissioning.
Demonstration of specified/offered Positioning accuracies as per VDI-DGQ/3441 and
specified values after machine commissioning.
Demonstration of all features of the Machine, Control system & Accessories to the
satisfaction of BHEL for efficient and effective use of the machine.
Training of BHEL machine operators in operation of complete machine, accessories etc
by the supplier's experts / engineers before & during prove out at BHEL works.
31.6 Prove out of BHEL components as per point no. 20.0 vendor to confirm
Demonstration and establishment of complete Inspection of job, it's report generation as

well as it's printing, to the satisfaction of BHEL for efficient and smooth usage
32.00 PACKING
Sea worthy & rigid packing for machine, control and other supplied items to avoid any
damage/loss in transit.
33.0 QUALIFYING CONDITIONS

33.1 Only those vendors should quote who have supplied and commissioned at least one Vendor to comply
number CMM of same or higher capacity compared to specified in clause numbers 2.1 to
2.6 in last 10 years and the supplied machine is presently working satisfactorily for more
than one year after commissioning. The vendor should have supplied a machine for
complete measurement of blades for rotating machines (Root, profile, shroud and
orientation measurements). However, if such a machine had been supplied to BHEL, then
such machine should be presently working satisfactorily for more than six months after its
commissioning and acceptance in BHEL.
The following information should be submitted by the vendor about the companies where
similar machines have been supplied. This is required for all vendors for qualification of
their offer.
Name & complete address of the customer / company, where such machine(s) is(are)
33.2 Vendor to submit
installed.
33.3 Year of Commissioning of the supplied machine. Vendor to submit
Page 18 of 20
Broad specifications of the supplied machine i.e. Model, Blade machining length,
accessories supplied, features of Software supplied etc.
Application for which the machine has been supplied. Vendor to also confirm that the
supplied machine is being used for measurement of finished steam turbine blades.
Performance certificate (with specific mention of model of the machine , availability of

33.6 pallet type job changer & Software as per BHEL requirement ) from the customer's) Vendor to submit
regarding satisfactory performance of the machine supplied to them.
Name, designation, address, Phone no., FAX no. and email address of the issuer of the
Performance Certificate/ contact person of the customer.
BHEL reserves the right to verify the information provided by vendor. In case the
33.8 information provided by vendor is found to be false/incorrect, the offer shall be rejected. Vendor to submit
Page 19 of 20
ANNEXURE 1
LIST OF DRAWINGS FOR 3D CMM PROVE-OUT

Sl No Drg No. Desscription Remarks
1 11051862003 GUIDE BLADE IP 20 L F – GUIDE BLADE

2 11010262001 MOVING BLADE IP 18L F- MOVING BLADE
3 001030762012 LP MOVING BLADE1L 5 SQM Z SHROUD
4 03032100006 LP MOVING BLADE 2 SL 2.2 SQM
5 13018100001 LP GUIDE BLADE 2 SL 2.2 SQM
6 01030762003 MOVING BLADE 3L 3.2 SQM 3L
8 11030762028 MOVING BLADE 1R 3.2 SQM 1R
10 23032200012 BOSS ON PROFILE 2.8 SQM 3L
(MOVING BLADE 3L)
11 33031900026 LP MOVING BLADE SK 57-1 ST BLADES
12 33032100060 LP MOVING BLADE SK80-2 ST BLADES
13 23031500150 HP MOVING BLADE T7-12.5 ST BLADES
14 23031500236 HP MOVING BLADE T4-50 ST BLADES

15 31074762023 GUIDE BLADE T4-32 ST BLADES
16 31074762024 JOINT BLADE T4-32 ST BLADES
17 03530561011 BLADE ROTOR STAGE 1 GT BLADES
GT10607 NOTES, GT COMPR ROTOR GT BLADES
BLADE MFG
21 03512961007 VANE STATOR STAGE 6 GT BLADES
GT10459 COMPRESSOR BLADE (R17) GT BLADES
DRAWING NOTES
Note :
(1) Programs shall be suitable for both ‘L” and “R” executions for drawings listed at Sl
No.s 1 to 15.
(2) Programs shall be suitable for joint blade or lock blade executions (as applicable) for Sl No.s 1 to 15.
(3 ) Drawings are representative types only. Blades will be of same shape, but different dimensions.
(4) For blades listed at sl no 1 to 5, the data entry shall be in both STRAK-UEB mode and manual mode.
(5) For blades listed at sl No 6 to 20, the data entry shall be in manual mode only.

Technical Specifications 2

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Technical Specifications 2

Uploaded by

Copyright:

Available Formats

SPECIFICATION CUM COMPLIANCE CERTIFICATION FOR CNC 3D CMM (1 NO)

BHARAT HEAVY ELECTRICALS LIMITED Indent No. : CG7A0149

SPECIFICATION CUM COMPLIANCE CERTIFICATION FOR CNC 3D CMM - QTY 1 NO.

ADDRESS OF THE SUPPLIER :

SL. NO. DESCRIPTION OF BHEL REQUIREMENT REQUIRED OFFERED DEVIATION REMARKS

1.0 PURPOSE & WORK PIECE MATERIAL

2.1. Measuring range : X-Axis 900 mm or more

5.8 Scanning speed : Upto 100 mm/sec or better Vendor to comply

5.11 Minimum Probe Diameter : 1.0 mm Vendor to comply

7.0 APPLICATION SOFTWARE ON UNIX / PC BASE ; Vendor to confirm

(ii) Profile coordinates in simple and suitable ASCII (Text) format.

g) The back-up of the Interface shall be provided on CDs.

All electrical / electronic equipment shall be tropicalized to work in mentioned operating

12.0 AIR COMPRESSOR:

12.2 Make & Model of Air Compressor vendor to Inform

12.3 Make & Model of Refrigerated Air Dryer vendor to Inform

12.4 Capacity (Flow, Pressure & KW) vendor to Inform

13.0 SERVO VOLTAGE STABILIZER

13.2 Make Vendor to provide Details

14.0 ULTRA ISOLATION TRANSFORMER

14.2 Make Vendor to infform

14.3 Model, Rating & Input/Output Voltage etc. Vendor to infform

16.0 MACHINE PRE-ACCEPTANCE AT VENDOR'S WORKS

17.0 FOUNDATION Vendor to confirm

18.00 ERECTION & COMMISSIONING

Erection & Commissioning of Voltage stabilizer, Isolation Transformer , Compressor

Successful proving of BHEL components by the supplier shall be considered as part of

Commissioning spares, required for commissioning of the machine within stipulated

19.0 LEVELING & ANCHORING SYSTEM

Detailed Maintenance manual of machine with all drawings (preferably laminated) of

One additional set of all the above documentation/machine drawings/machine manuals on

28 ADDITIONAL INFORMATION: Following technical details are to be submitted

30.00 SAFETY ARRANGEMENTS

31.0 FINAL MACHINE ACCEPTANCE

Final acceptance shall be made by BHEL after completion of following activities at

Demonstration and establishment of complete Inspection of job, it's report generation as

33.0 QUALIFYING CONDITIONS

33.3 Year of Commissioning of the supplied machine. Vendor to submit

Performance certificate (with specific mention of model of the machine , availability of

LIST OF DRAWINGS FOR 3D CMM PROVE-OUT

1 11051862003 GUIDE BLADE IP 20 L F – GUIDE BLADE

12 33032100060 LP MOVING BLADE SK80-2 ST BLADES

13 23031500150 HP MOVING BLADE T7-12.5 ST BLADES

14 23031500236 HP MOVING BLADE T4-50 ST BLADES

You might also like