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A Simple Feed Forward Controller for

Stand-Alone Wind-Driven
Permanent Magnet Synchronous Generator

K.Vijayakumar, R.Karthigaivel and N.Kumaresan A.Arjun


Department of Electrical and Electronics Engineering Infosys Technologies(India) Ltd.,
National Institute of Technology India.
Tiruchirappalli, India Arjun_Arjun@infosys.com
krishna4vijay@gmail.com, 407107001@nitt.edu,
nkumar@nitt.edu

Abstract— A simple feed forward controller for wind-driven induction generator. Due to these advantages, for stand-alone
Permanent Magnet Synchronous Generator (PMSG) has been wind energy application, the PMSG is being increasingly used
proposed using low cost opamps and a MOSFET inverter. The at present.
controller automatically adjusts the pulse widths of the inverter
to maintain a constant ac voltage of desired frequency despite the The disadvantage, however, is that the excitation cannot be
variations in the voltage and frequency of PMSG output. A varied and hence the output voltage of the wind-driven PMSG
prototype of the system has been built by fabricating the will vary in amplitude and frequency due to fluctuating wind.
controller, an uncontrolled diode bridge and a single-phase This problem is overcome by using a power electronic
MOSFET inverter. The controller has been tested on a 4-pole, interface between wind energy system and the utility or the
three-phase, 110V, 5kW, 1500 rpm PMSG driven by a wind isolated load. In these schemes, diode bridge rectifier followed
turbine in dynamic conditions. The results of the experimental by dc-dc converter or and inverter has been used. Incorporating
study are furnished in the paper. an extra dc-dc converter makes the system complex and
expensive [3]. It must be mentioned here that all control
Keywords- PMSG, Feed forward controller, PWM inverter, techniques for maintaining a constant voltage at output side of
wind energy electric conversion system, power converters the inverter in wind-driven PMSG so far have been based on
I. INTRODUCTION feedback signals from load side [4]-[5].
It is well known that the design and development of In the present paper, a feed forward controller employing
renewable energy sources is strongly encouraged now-a-days PWM inverter for maintaining a constant RMS voltage at load
due to fast depletion of conventional energy sources and the side of wind-driven stand-alone PMSG has been proposed. By
environmental pollution caused by them. Among various employing the feed forward control loop, the complexities of
renewable energy sources, wind energy electric conversion handling the PWM ac output in the feedback loop are also
system can produce significant quantum of electrical power eliminated. The dc signal is directly handled through a voltage
output, in locations identified with fairly high/moderate wind transducer arrangement.
velocity over most part of the year. Further such wind energy
II. PROPOSED SYSTEM CONFIGURATION
electric conversion systems require a suitable electrical
generator to be interfaced with the wind turbine. Induction The block diagram schematic of the proposed wind energy
generators are the most widely used machines in wind conversion scheme is shown in Fig.1. It consists of wind
applications. turbine driving a PMSG interfaced to the stand-alone load
through a power electronic interface. The output voltage of the
However, with the advent of high power density permanent PMSG varies in amplitude and frequency due to wind
magnets, the synchronous generators can be built with a very fluctuations. Hence, the variable frequency, variable magnitude
high power density magnets compared to wound rotor type ac voltage available at the PMSG terminals is first rectified
resulting in the elimination of an external dc supply for using diode bridge rectifier and the dc power is then converted
excitation, the slip rings and brushes. Unlike induction to ac power using the PWM inverter and transferred to the
generator, PMSG does not require any excitation capacitors for stand-alone load. The controller used here is a feed forward
building up of voltage. Though the existing rating of PMSG is controller which adjusts the width of PWM pulses of the
relatively smaller, higher rating machines are being designed inverter to maintain a constant ac output across load terminals.
[1]-[2]. In addition, for the same output, the PMSG will operate In such a controller, whenever there is a change in the dc
at a higher power factor because of the absence of the voltage, corrective action can be taken immediately to cancel
magnetizing current and will be more efficient than the the deviation in the output of the inverter from the reference

978-1-4244-4859-3/09/$25.00 ©2009
point. A feedback controller is not preferred because stage, with G as the gain of the proportional stage. The third
continuous variation of the dc voltage will make the system stage is the summing amplifier, which gives an output voltage
oscillatory and a robust feedback controller would be difficult corresponding to the sum of the proportional and integral
to develop [6]. signals. The output of summing amplifier is given to a second
difference amplifier which compares it with the reference
VV-VF Variable dc Constant ac
voltage, VR, and produces the control voltage, VC.
Diode
bridge PWM
PMSG
rectifier inverter
Load
VC = VR + G (VF −VR) + (RC)-1œ (VF − VR) dt (1)

Pulse
Wind The control voltage is modulated with a triangular wave
turbine
Feed forward VR (carrier) in a comparator to generate the PWM pulses for the
VF
control inverter. The frequency of the triangular wave is selected as
400 Hz so that in a cycle of 50 Hz, 4 pulses will be present in
Fig.1 The schematic of the proposed wind energy conversion scheme
each half cycle of the output. From (1), it can be seen that, as
A. Power circuit of inverter the feed forward voltage, VF increases, the control voltage, VC
The bridge configuration of a voltage source, single-phase also increases and vice-versa. As the control voltage increases,
MOSFET inverter is shown in Fig.2. It has been fabricated the width of the pulses will decrease and so will the RMS
using four MOSFETs (IRF250) and each MOSFET is fired voltage at the output of the inverter. Similarly, a decrease in the
using separate gate drive circuit (G.D.). To protect the control voltage will increase the width of the pulses and
MOSFET against dv/dt, polarized snubber circuit consisting of increase the RMS output voltage of the inverter. Thus the RMS
a diode, a 10 W, 75 Ÿ resistor and a 1.05μF, 25V capacitor are value of the output voltage is maintained constant.
connected across the drain and source terminals of the
A square wave of 50 Hz is used to gate the pulses to the
MOSFETs. The dc input to the inverter, vdc is the rectified
output of the diode bridge which is a variable voltage. The respective pair of MOSFETs in the inverter. This is achieved
required constant RMS output voltage is given as reference using NOT and AND gates. An AND gate compares the output
voltage VR to the controller. Based on the variable dc input of the comparator with that of the square wave generator and
voltage and the reference voltage, the controller adjusts the the output is used to trigger MOSFETs S1 and S2. A second
width of the PWM pulses it generates to the MOSFETs. Hence AND gate compares the output of the square wave generator
a constant ac output is fed to the load. passed through a NOT gate and the comparator output. This
output is used to trigger MOSFETs S3 and S4. If there is a
idc S1 S4 sudden increase in the feed forward voltage, VF such that the
Rs Ds
Rs Ds control voltage, VC is greater than the peak voltage of the
G.D. G.D.
triangular waveform, then the output of the comparator
Cs Cs becomes zero. This will block the pulses to the inverter and the
iac vac
load is protected from excessive high voltage during such
vdc Load
periods.
S3 S2
Rs Ds Rs Ds A square wave of 50 Hz was initially generated using a 555
G.D. G.D.
IC and the carrier wave of 400 Hz was produced employing an
Cs Cs opamp circuit. However, it was observed that there was no
synchronism between these waveforms as the two circuits were
Fig.2 Single-phase MOSFET bridge inverter independently working (Fig.4). As a result, uniformity of
vdc and idc : instantaneous input dc voltage and current
getting 4 pulses per half cycle at the output waveform will be
vac and iac : instantaneous output ac voltage and current lost.

B. Control circuit of inverter In order to overcome this problem, the square wave of
50 Hz frequency has been obtained from the intermediate stage
The overall schematic of control circuit is shown in Fig.3. In of triangular wave generator through a signal conditioning
a feed forward control, the principal factors affecting the circuit. The signal conditioning circuit consists of a level
system, along with the reference point, are used in computing translator and a 3-bit ripple counter. The level translator
the correct pulse width. The feed forward voltage, VF, is converts the 400 Hz square wave output of ±15V to a 0 to 5V
derived from the variable input dc voltage through an signal and the counter divides the frequency of this clock pulse
appropriate voltage transducer network. The reference voltage, by 8 to give a 50Hz pulse output. Both the triangular and
VR, which represents the desired constant ac voltage at the square waveforms are in perfect synchronism now (Fig.5).
output of the inverter is derived from a +5V supply through a
10 kŸ preset in series with 1kŸ resistor. The reference voltage, III. EXPERIMENTAL INVESTICATION
VR and the feed forward voltage, VF, are given as inputs to a The experimental setup of the feed forward closed loop
difference amplifier, the output of which is given to the second scheme consists of a three-phase, 4 pole PMSG driven by a
stage. The second stage consists of the proportional-integral wind turbine, an uncontrolled diode bridge rectifier, a single-
phase multiple pulse PWM inverter and a controller to generate
22k 10k 10k

10k
22k 4.7k 10k 10k 10k
VF
741 741 741 741 741
22k 10k 10k 5V
+5V 22k 4.7k 10k 10k
10k
1k
400Hz 50Hz S1,S2
0.01μF
VR
100k
10k
741 Integrator Mod-8
using 741 Counter S3,S4
4.7k 400Hz 400Hz
Square wave Level
using 741 Translator

Fig.3 Schematic of overall control circuit

this a reference voltage of appropriate magnitude was set and


the feedback signal was derived in the forward path (dc
voltage) using an appropriate voltage transducer (LEM)
network. The voltage transducer is designed in such a way that
a maximum of 5V will be obtained as feed-forward voltage
when a dc voltage of 200V appears at the input of the inverter.
Reference value corresponding to an output voltage of 55V
was set and the output RMS voltage was maintained constant at
the above value of 55V.

Fig.4 Square wave and Triangular wave without synchronization


voltage axis : Triangular wave : 2.7 V/div, Square wave : 2.0 V/div and time
axis : 5 ms/div.

Fig.5 Square wave and Triangular wave with synchronization


voltage axis : Triangular wave : 1.6 V/div, Square wave : 2.0 V/div and time
axis : 5 ms/div. Fig.6 The experimental wind turbine

The waveform acquiring time used in oscilloscope for


a PWM pulses to the MOSFETs. The prototype wind-driven
experimentation is 50 seconds. The dynamic input dc and
PMSG installed at the Electrical Engineering department of
output ac voltage and current waveforms in the actual wind
NIT Tiruchirappalli is shown in Fig. 6. The prototype wind condition are shown in Fig.7 and Fig.8. The output of diode
turbine is used to study the performance of the proposed rectifier is varying due to wind fluctuations. It is observed that
scheme under actual wind conditions. the peak value of ac output of inverter waveform follows the dc
Variable magnitude ac voltage available at the PMSG input voltage. But, the width of the pulses per half cycle
terminals was first rectified using diode bridge rectifier and the increases or decreases with respect to desired ac output voltage.
variable dc voltage was applied as input to the inverter through Fig.9 shows the enlarged portion of one complete cycle at
a capacitor filter of 1000μF/400V and a resistive load of 50 ȍ starting condition. In this, voltage and current are in phase due
was connected at the output of the inverter. The gate pulses to the resistive nature of load and width of the pulse is 0.90
were applied to the MOSFETs in the inverter via gate drive msec. In sample period, the wind velocity is low at starting and
circuits. The gains of the P and I controller were chosen by trial high at ending which means dc voltage is varying from low to
and error method for getting the required ac output voltage. For high. Fig.10 shows the enlarged portion of one complete cycle
at ending condition. In this, the width of the pulse is reduced to
0.78 msec because to maintain the same RMS voltage at the TABLE I
output with the increased input dc voltage, the pulse width has VARIATION OF PULSE WIDTH FOR DIFFERENT INPUT VOLTAGES

to decrease. Table I presents the experimental results pertaining Vdc,V Vac (RMS), V Pulse width, msec
to a required output voltage of 55V. 57.0 54.3 0.90
68.0 55.0 0.86
80.0 55.0 0.80
90.0 54.8 0.78
vdc
IV. CONCLUSIONS
0 A simple feed forward controller suitable for wind energy
idc conversion system employing discrete components such as
opamps and logic gates has been constructed. A single-phase
MOSFET bridge inverter fed from a wind-driven PMSG is
0 used to obtain a desired ac voltage of fixed frequency to supply
an isolated load despite changing wind velocities. The
Fig.7 Overall observation of dc voltage developed controller automatically adjusts the width of the
voltage axis : 50 V/div, current axis : 1 A/div and time axis : 5 s/div pulses of the inverter by sensing the variable dc voltage input
to the inverter. The inverter has been fabricated using IRF250
MOSFETs rated for 200 V, 30A. Experiments have been
vac conducted on a 4-pole, three-phase, 110V, 5kW, 1500 rpm
PMSG driven by a wind turbine of 167 rpm through a gear
0 box. The successful working of the controller has been
demonstrated by obtaining a desired ac output voltage of 55V
at 50 Hz for varying wind conditions. The variable dc input
voltage and the ac output voltage waveforms under dynamic
conditions have been captured using digital storage
iac oscilloscope and are presented in the paper. It has been
0
observed that the pulse width is adjusted automatically to
sample period maintain the RMS ac output constant. As a further work, the
proposed feed forward controller can be implemented using
Fig.8 Overall observation of ac voltage
voltage axis : 50 V/div, current axis : 5 A/div and time axis : 5 s/div SPWM technique.
ACKNOWLEDGMENT
The authors wish to thank TEQIP, a Govt of India program
vac
for providing the wind turbine installation for testing of the
0 controller under dynamic conditions. The authors also thank
NaMPET, an initiative of DIT, Govt of India for providing
fund for infrastructure development of Power Controllers
research laboratory.

iac REFERENCES
0
[1] M´onica Chinchilla, Santiago Arnaltes and Juan Carlos Burgos, “Control
of permanent-magnet generators applied to variable-speed wind-energy
Fig.9 Enlarged one complete cycle at starting systems connected to the grid” IEEE Trans. on Energy Conversion, Vol.
voltage axis : 50 V/div, current axis : 5 A/div and time axis : 2 ms/div 21, No.1, March 2006, pp.130-135.
[2] R.Krishnan and Geun-Hie Rim, “Performance and Design of a variable
speed constant frequency power conversion scheme with a permanent
magnet synchronous generator” IEEE Conference Proc., 1989, pp.45 -50.
vac [3] Jamal A. Baroudi, Venkata Dinavahi and Andrew M. Knight, “A review
of power converter topologies for wind generators” Renewable Energy,
0 Vol 32, January 2007, pp.2369–2385.
[4] V.Lavanya, N.Ammasai Gounden and Rao Polimera Malleswara, “A
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iac [5] V.Sheeja, P.Jayaprakash, Bhim Singh and R.Uma,“Stand-alone wind
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Fig.10. Enlarged one complete cycle at ending [6] S.Arul Daniel and N.Ammasai Gounden, “A stand-alone integrated wind-
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