Data Subject To Change Without Prior Notice

Data subject to change without prior notice
Hydraulic Oil Coolers
Index Pages
Brief Introduction to Heat Exchangers 3-6
Industrial Shell & Tube Heat Exchangers 7

Series A 8
Series B 9
Series C 10
Series D 11
Series E 12
Series F 13
Marine Shell & Tube Heat Exchangers

Series AM 14
Series BM 15
Series CM 16
Series DM 17
Series EM 18
Series FM 19
Oil Pressure Drop Data Sheet 20
Water Heaters FS Series 21

Series FS00-03 22
Series FS04-07 23
Series FS08-13 24
Series FS14-17 25
Series FS18-21 26
Series FS22-25 27
Plate Heat Exchangers 28

Series S1 29
Series S4 30
Series S7 31
http://www.comeval.es/pilan
Data subject to change without prior notice 2
Data Sheets Manual
PILAN®
Brief Introduction to Heat Exchangers
A heat exchanger is a device built for efficient heat transfer from one fluid to another, both fluids are separated by a solid wall so that
they never mix and are directly contacted thus avoiding contamination. They are widely used in industrial, marine, mining, automotive,
chemical and process, Hot water Generation, solar energy, Heating, Ventilation and Air Conditioning Systems. The exchange of heat
(energy) from one unit to another is of essence in our today’s industry. In fact, no industrial processes to manufacture goods, heating
and cooling homes and public places, energy generation and other daily activities could take place without this exchange of heat.
There are several sort of Heat Exchanger Desings, the shell and tube heat exchanger is usually the best for higher pressure appli-
cations and consists of a series of finned tubes, through which one of the fluids runs. The second fluid runs over the finned tubes to
be heated or cooled. Temperature and pressure resistance is set by the choice of materials of its components. The main advantage
stems on the easy maintenance thanks to the removable tube stack although surface exchange id smaller than others thus requiring
extra length.
Another type of heat exchanger is the plate heat exchanger. One is composed of multiple, thin, slightly-separated plates that have
very large surface areas and fluid flow passages for heat transfer. This stacked-plate arrangement can be more effective, in a given
space, than the shell and tube heat exchanger. Advances in gasket and brazing technology have made the plate type heat exchan-
ger increasingly practical. In HVAC applications, large heat exchangers of this type are called plate-and-frame; when used in open
loops, these heat exchangers are normally of the gasketed type to allow periodic disassembly, cleaning, and inspection. There are
many types of permanently-bonded plate heat exchangers such as dip-brazed and vacuum-brazed plate varieties, and they are often
specified for closed-loop applications such as refrigeration. Plate heat exchangers also differ in the types of plates that are used, and
the configurations of those plates. Some plates may be stamped with “chevron” or other patterns, where others may have machined
fins and/or grooves.
Other type of Heat Exchangers can be encountered in the market although are not part of the PILAN range, such as Fan coils, Eva-
porators, Radiators and other devices suited to specific areas of application.
Useful Terminology
Heat transfer is the passage of thermal energy from a hot to a cold body. When a physical body, e.g. an object or fluid, is at a different
temperature than its surroundings or another body, transfer of thermal energy, also known as heat transfer, occurs in such a way that
the body and the surroundings reach thermal equilibrium. Heat transfer always occurs from a hot body to a cold one. Energy occurs
mainly through conduction, convection or radiation. Heat transfer can never be stopped; it can only be slowed down.
Heat - a transfer of thermal energy, (i.e., of energy and entropy) from hotter material to cooler material. Heat transfer may change the
internal energy of materials.
Internal Energy — the internal vibrational energy that the molecules or electrons composing all materials contain.
Conduction — transfer of heat by electron diffusion or phonon vibrations.
Convection — transfer of heat by conduction in a moving medium, such as a fluid.
Radiation — transfer of heat by electromagnetic radiation or, equivalently, by photons.
Approach Temperature - is defined as the hot fluid outlet temperature minus the cold fluid inlet temperature

Data Sheets Manual
PILAN®
Theory and Application of Shell & Tube Heat Exchangers
Two fluids, of different starting temperatures, flow through the heat exchanger. One flows through the tubes (the tube side) and the
other flows outside the tubes but inside the shell (the shell side). Heat is transferred from one fluid to the other through the tube walls,
either from tube side to shell side or vice versa. The fluids can be either liquids or gases on either the shell or the tube side. In order
to transfer heat efficiently, a large heat transfer area should be used, so there are many tubes. In this way, waste heat can be put to
use. This is a great way to conserve energy.
Heat exchangers with only one phase (liquid or gas) on each side can be called one-phase or single-phase heat exchangers. Two-
phase heat exchangers can be used to heat a liquid to boil it into a gas (vapor), sometimes called boilers, or cool a vapour to conden-
se it into a liquid (called condensers), with the phase change usually occurring on the shell side. Boilers in steam engines are typically
large, usually cylindrically-shaped shell-and-tube heat exchangers. In large power plants with steam-driven turbines, shell-and-tube
condensers are used to condense the exhaust steam exiting the turbine into condensate water which can be recycled back to be
turned into steam, possibly into a shell-and-tube type boiler.
There can be many variations on the shell and tube design. Typically, the ends of each tube are connected to plenums (sometimes
called water boxes or ports) through holes in tubesheets. The tubes may be straight or bent in the shape of a U, called U-tubes. The
following sketch shows a typical U-Tube Heat Exchanger with all its components identified:
Most shell-and-tube heat exchangers are either 1, 2, or 4 pass designs on the tube side. This refers to the number of times the fluid
in the tubes passes through the fluid in the shell. In a single pass heat exchanger, the fluid goes in one end of each tube and out the
other.

Data Sheets Manual
PILAN®
Flow arrangement
The flow arrangement is of great importance for Heat Exchangers performance. Flow arrangement indicates the sense on which
flows are desinged to flow. Heat exchangers may be classified according to their flow arrangement as follows:
Parallel-flow heat exchangers, the two fluids enter the exchanger at the same end, and travel in parallel to one another to the other
side. (B in the below sketch).
Counter-flow heat exchangers, the two fluids enter the exchanger from opposite ends. The counter current design is most efficient,
in that it can transfer the most heat. In a cross-flow heat exchanger, the fluids travel roughly perpendicular to one another through
the exchanger. (A in the below sketch).
For efficiency, heat exchangers are designed to maximize the surface area of the wall between the two fluids, while minimizing
resistance to fluid flow through the exchanger. The exchanger’s performance can also be affected by the addition of fins or corruga-
tions in one or both directions, which increase surface area and may channel fluid flow or induce turbulence. Optimized devices are
known as compact heat exchangers.
Shell and tube heat exchanger, single pass Shell and tube heat exchanger, two pass tube side
(parallel flow) (counter flow)

Data Sheets Manual
PILAN®
Concurrent exchange and countercurrent exchange
The diagram presents a generic representation of a countercurrent exchange system, with two parallel tubes containing fluid sepa-
rated by a permeable barrier. The property to be exchanged, whose magnitude is represented by the shading, transfers across the
barrier in the direction from greater to lesser according to the second law of thermodynamics. With the two flows moving in opposite
directions, the countercurrent exchange system maintain a constant gradient between the two flows over their entire length. With a
sufficiently long length and a sufficiently low flow rate this can result in almost all of the property being transferred.
By contrast, in the concurrent (or co-current, parallel) exchange system the two fluid flows are in the same direction. As the diagram
shows, a concurrent exchange system has a variable gradient over the length of the exchanger and is only capable of moving half of
the property from one flow to the other, no matter how long the exchanger is. It can’t achieve more than 50%, because at that point,
equilibrium is reached, and the gradient declines to zero.

Data Sheets Manual
PILAN® HEAT EXCHANGERS

Single Phase Shell & Tube Heat Exchangers Series A to F
The PILAN® range of Single Phase Heat Exchangers for liquids consist of a standardised manufacture programme of 6 series and
33 models for thermal transfer application with heat load capabilities well up to 500 KW. Each Unit provides a specific performance
depending on the process parameters which, conveniently, entered into our selection programme will identify a range of 2 to 3 models
that can accommodate to the required service.
These Units are manufactured against our inventory of more than 1000 models for immediate delivery being a cheap option thanks
to the scale production methods.
The main range covers for Hydraulic Oil Coolers (hydraulic oil as process fluid), Solar Heat Exchangers (to provide hot water from the
sun energy obtained through solar panels), Swimming Pool Exchangers (to heat water pools or, otherwise, keep pools cool), coolers
for underground duties and other applications within the liquid / liquid fluid phase parameter.
All exchangers are based on the designs shown on these data sheets with just some likely variations depending on the duty sector.
Main design advantages:
1 Floating Tube Stack; inserted into the accurately machined shell, no recess between the shell and the outside baffles of the tube
stack to avoid thermal loss and fully replaceable for easy maintenance.
2 Brazed or mechanically expanded plate sheet; ensuring tightness of tube circuit to avoid fluid contamination. Can be brazed to
Tin or silver process.
3 Three Passes Circuit arrangement; with water inlet and outlet ports in opposite sides. The multiple tube stack baffle arrangement
drives the process fluid across the outside path from inlet to outlet ports ensuring maximal thermal exchange with the cooling medium.
Smaller physical units can accomplish the requested heat power thus being lighter and more economical.
4 Bolted Covers; to ease permanent access to the tube stack for maintenance operations. Made in Hot pressed brass or Bronze as
standard to avoid pipe work connection clogging.
5 Finned Tubes; precision rolled, cut to each series length, with bevelled tube ends. Standard 6.5 mm O.D and 0.3 mm wall thick-
ness what increases the thermal exchange properties.
6 Integral anchoring; what provides robustness to the exchanger and eases anchoring to the equipment if wished.
7 Draining Plug; For fluid emptying during maintenance operations. It is made in brass material to avoid jamming.

Data Sheets Manual

Hydraulics Oil Coolers - Series A
PILAN Shell and Tube Heat Exchangers are designed in a three passes tube
stack arrangement with cooling fluid inlet and outlet in opposite sides and
counter current fluids. Tube stack is fully floating type thus thermal stresses
are minimised while maintenance operations are eased.
PILAN® range of Industrial Shell & Tube Heat Exchangers are suitable for
any sort of heat transfer fluids, heating or cooling process fluids. Its use
is restricted to liquid phase fluids and material compatibility should be
observed.
MAWP: oil 14 bar, water 10 bar * MAWT: 120ºC (180ºC with VITON seals)
* Testing Standard: BS6755 Stabillity Test performed at 20 bar, Sealing
Leakage Test at 14 bar.
Dimensions
Model A B C D E-F Weight
TP-A1 195 72 38 Ø86 3/4” 3
TP-A2 263 138 103 Ø86 3/4” 3,5
TP-A3 349 225 189 Ø86 3/4” 4
TP-A4 448 326 288 Ø86 3/4” 4,7
TP-A5 576 450 415 Ø86 3/4” 5,5
Length Units expressed in mm, Diametres in Inches / Weight in Kgs
General Arrangement Drawings pdf or Auto-Cad formats are available
on request.
Parts and Materials

Part Name Material
1 Shell Aluminium /Bronze/Cast Iron
2 Tube Stack
2.1 Tubes Copper / Copper-Nickel / St. Steel
2.2 Tube plates Brass / Bronze
2.3 Baffles Aluminium
2.4 Welding Tin welded 60/40
3 End caps Brass / Bronze
4 Seals NBR / Viton
5 Cover screws Steel
6 Drain plugs Brass
Remarked materials denote standard construction for Industrial Units.
Flow Rate
Performance Graphs
Model Heat Oil Water Oil Water Surface
dissipated flow flow pressure pressure (m2)
(kW) (l/min) (l/min) drop drop
(bar) (bar)
TP-A1 3 30 15 0,10 0,02 0,13
TP-A2 6 46 23 0,19 0,05 0,22
TP-A3 9 56 28 0,36 0,09 0,32
TP-A4 13 64 32 0,60 0,13 0,46
TP-A5 16 56 28 0,56 0,12 0,68
Maximal Fresh Water Flow Rate Capacity: 50 l/min (35 l/min if sea water).This table
means a typical performance of the shown units at given average process data of oil
outlet temperature : 50ºC; Water Inlet Temperature: 25ºC, Viscosity of Oil: 38Cst with
SAE 30 type and 50ºC. Any other change in the chosen parametres could result in a
different oil cooler selection.
Temperature Correction Factors

When temperature gap between oil outlet and water inlet exceeds
the given 25ºC the following correction factors should be used:
Graphs were plotted using the parametres shown in the right side table. 10ºC: 0.4 / 15ºC: 0.6 / 20ºC: 0.8 / 30ºC: 1.2 / 35ºC: 1.4 / 40ºC:
For oil pressure drop graphs see separated sheet.
1.6 (multiply KW by the suitable correction factor).
Flow Rate Correction Factors

For water flow rates other than 50% of the oil flow rate, the following correction factors should be used:
25%: 0.8 / 100%: 1.2 (multiply the flow rate by the suitable correction factor).
Pressure Drop Graphs for primary and secondary circuits are available at our Technical Dept. Please consult your nearest PILAN distributor.

Data Sheets Manual

Hydraulics Oil Coolers - Series B
observed.
Dimensions
TP-B1 273 123 109 Ø108 1” 5
TP-B2 355 205 191 Ø108 1” 6
TP-B3 452 302 289 Ø108 1” 7
TP-B4 587 437 425 Ø108 1” 8,2
TP-B5 730 580 566 Ø108 1” 10
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Flow Rate
Performance Graphs
(bar) (bar)
TP-B1 8 66 33 0,16 0,02 0,33
TP-B2 12 80 40 0,32 0,03 0,48
TP-B3 18 104 52 0,96 0,07 0,66
TP-B4 25 106 53 1 0,11 0,90
TP-B5 29 98 49 1,04 0,14 1,16


Data Sheets Manual

Hydraulics Oil Coolers - Series C
observed.
Dimensions
TP-C1 372 182 93 Ø130 1”1/4 9
TP-C2 472 287 193 Ø130 1”1/4 10
TP-C3 600 415 320 Ø130 1”1/4 12,5
TP-C4 744 557 465 Ø130 1”1/4 14,5
TP-C5 922 737 643 Ø130 1”1/4 17,5
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Flow Rate
Performance Graphs
(bar) (bar)
TP-C1 16 100 50 0,28 0,04 0,64
TP-C2 26 120 60 0,55 0,07 0,90
TP-C3 36 140 70 0,74 0,13 1,23
TP-C4 48 160 80 1,06 0,17 1,60
TP-C5 56 140 70 0,95 0,16 2,07



Data Sheets Manual

Hydraulics Oil Coolers - Series D
observed.
Dimensions
TP-D1 505 270 109 Ø162 1”1/2 20
TP-D2 634 402 238 Ø162 1”1/2 24
TP-D3 780 546 384 Ø162 1”1/2 27
TP-D4 954 722 558 Ø162 1”1/2 32
TP-D5 1.160 928 764 Ø162 1”1/2 38
TP-D6 1.364 1.132 968 Ø162 1”1/2 45
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Remarked materials denote standard construction for Industrial Units. Flow Rate
Performance Graphs Model Heat Oil Water Oil Water Surface
(bar) (bar)
TP-D1 40 180 90 0,40 0,07 1,58
TP-D2 52 200 100 0,55 0,09 2,14
TP-D3 66 220 110 0,62 0,12 2,79
TP-D4 84 240 120 0,80 0,16 3,57
TP-D5 108 260 130 1 0,19 4,48
TP-D6 120 240 120 0,96 0,21 5,38

Graphs were plotted using the parametres shown in the right side table. the given 25ºC the following correction factors should be used:
For oil pressure drop graphs see separated sheet. 10ºC: 0.4 / 15ºC: 0.6 / 20ºC: 0.8 / 30ºC: 1.2 / 35ºC: 1.4 / 40ºC:

Data Sheets Manual

Hydraulics Oil Coolers - Series E
observed.
Dimensions
TP-E1 675 372 239 Ø198 2” 33
TP-E2 816 513 380 Ø198 2” 39
TP-E3 998 696 560 Ø198 2” 45
TP-E4 1.204 901 766 Ø198 2” 54
TP-E5 1.408 1.102 968 Ø198 2” 64
TP-E6 1.712 1.406 1.272 Ø198 2” 74
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
(bar) (bar)
TP-E1 76 320 160 0,44 0,09 3,27
TP-E2 106 360 180 0,64 0,13 4,24
TP-E3 134 400 200 0,90 0,20 5,45
TP-E4 175 420 210 1,10 0,25 6,82
TP-E5 205 400 200 1,15 0,28 8,22
TP-E6 240 360 180 1,10 0,28 10,27


Data Sheets Manual

Hydraulics Oil Coolers - Series F
observed.
Dimensions
TP-F1 754 330 236 Ø278 3” 47
TP-F2 900 476 382 Ø278 3” 57
TP-F3 1.077 654 560 Ø278 3” 68
TP-F4 1.280 856 762 Ø278 3” 79
TP-F5 1.484 1.060 966 Ø278 3” 91
TP-F6 1.790 1.364 1.270 Ø278 3” 105
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
(bar) (bar)
TP-F1 133 720 360 0,36 0,09 7,20
TP-F2 180 780 390 0,50 0,13 9,14
TP-F3 250 840 420 0,62 0,17 11,81
TP-F4 325 900 450 0,76 0,25 14,60
TP-F5 410 960 480 1 0,32 17,30
TP-F6 500 900 450 1,16 0,52 21,54


Data Sheets Manual

Hydraulics Oil Coolers - Series AM
PILAN® range of Marine Shell & Tube Heat Exchangers are suitable for any sort
of heat transfer fluids, heating or cooling process fluids. Its use is restricted
to liquid phase fluids and material compatibility should be observed.
Dimensions
TP-A1M 195 72 38 Ø86 3/4” 3
TP-A2M 263 138 103 Ø86 3/4” 3,5
TP-A3M 349 225 189 Ø86 3/4” 4
TP-A4M 448 326 288 Ø86 3/4” 4,7
TP-A5M 576 450 415 Ø86 3/4” 5,5
on request.
Parts and Materials

Part Name Material
2 Tube Stack
2.1 Tubes Copper-Nickel / St. Steel / Copper
4 Seals NBR / Viton
6 Drain plugs Brass
Remarked materials denote standard construction for Marine Units.
Flow Rate
Performance Graphs
(bar) (bar)
TP-A1M 3 30 15 0,10 0,02 0,13
TP-A2M 6 46 23 0,19 0,05 0,22
TP-A3M 9 56 28 0,36 0,09 0,32
TP-A4M 13 64 32 0,60 0,13 0,46
TP-A5M 16 56 28 0,56 0,12 0,68


Data Sheets Manual

Hydraulics Oil Coolers - Series BM
Dimensions
TP-B1M 273 123 109 Ø108 1” 5
TP-B2M 355 205 191 Ø108 1” 6
TP-B3M 452 302 289 Ø108 1” 7
TP-B4M 587 437 425 Ø108 1” 8,2
TP-B5M 730 580 566 Ø108 1” 10
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Flow Rate
Performance Graphs
(bar) (bar)
TP-B1M 8 66 33 0,16 0,02 0,33
TP-B2M 12 80 40 0,32 0,03 0,48
TP-B3M 18 104 52 0,96 0,07 0,66
TP-B4M 25 106 53 1 0,11 0,90
TP-B5M 29 98 49 1,04 0,14 1,16



Data Sheets Manual

Hydraulics Oil Coolers - Series CM
Dimensions
TP-C1M 372 182 93 Ø130 1”1/4 9
TP-C2M 472 287 193 Ø130 1”1/4 10
TP-C3M 600 415 320 Ø130 1”1/4 12,5
TP-C4M 744 557 465 Ø130 1”1/4 14,5
TP-C5M 922 737 643 Ø130 1”1/4 17,5
on request.
Parts and Materials

Part Name Material
2 Tube Stack
2.1 Tubes Copper-Nickel / St. Steel / Cooper
4 Seals NBR / Viton
6 Drain plugs Brass
Flow Rate
Performance Graphs
(bar) (bar)
TP-C1M 16 100 50 0,28 0,04 0,64
TP-C2M 26 120 60 0,55 0,07 0,90
TP-C3M 36 140 70 0,74 0,13 1,23
TP-C4M 48 160 80 1,06 0,17 1,60
TP-C5M 56 140 70 0,95 0,16 2,07



Data Sheets Manual

Hydraulics Oil Coolers - Series DM
Dimensions
TP-D1 505 270 109 Ø162 1”1/2 20
TP-D2 634 402 238 Ø162 1”1/2 24
TP-D3 780 546 384 Ø162 1”1/2 27
TP-D4 954 722 558 Ø162 1”1/2 32
TP-D5 1.160 928 764 Ø162 1”1/2 38
TP-D6 1.364 1.132 968 Ø162 1”1/2 45
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Remarked materials denote standard construction for Marine Units. Flow Rate
(bar) (bar)
TP-D1M 40 180 90 0,40 0,07 1,58
TP-D2M 52 200 100 0,55 0,09 2,14
TP-D3M 66 220 110 0,62 0,12 2,79
TP-D4M 84 240 120 0,80 0,16 3,57
TP-D5M 108 260 130 1 0,19 4,48
TP-D6M 120 240 120 0,96 0,21 5,38


Data Sheets Manual

Hydraulics Oil Coolers - Series EM
Dimensions
TP-E1M 675 372 239 Ø198 2” 33
TP-E2M 816 513 380 Ø198 2” 39
TP-E3M 998 696 560 Ø198 2” 45
TP-E4M 1.204 901 766 Ø198 2” 54
TP-E5M 1.408 1.102 968 Ø198 2” 64
TP-E6M 1.712 1.406 1.272 Ø198 2” 74
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Remarked materials denote standard construction for Marine Units. Flow Rate
(bar) (bar)
TP-E1M 76 320 160 0,44 0,09 3,27
TP-E2M 106 360 180 0,64 0,13 4,24
TP-E3M 134 400 200 0,90 0,20 5,45
TP-E4M 175 420 210 1,10 0,25 6,82
TP-E5M 205 400 200 1,15 0,28 8,22
TP-E6M 240 360 180 1,10 0,28 10,27


Data Sheets Manual

Hydraulics Oil Coolers - Series FM
Dimensions
TP-F1M 754 330 236 Ø278 3” 47
TP-F2M 900 476 382 Ø278 3” 57
TP-F3M 1.077 654 560 Ø278 3” 68
TP-F4M 1.280 856 762 Ø278 3” 79
TP-F5M 1.484 1.060 966 Ø278 3” 91
TP-F6M 1.790 1.364 1.270 Ø278 3” 105
on request.
Parts and Materials

Part Name Material
2 Tube Stack
4 Seals NBR / Viton
6 Drain plugs Brass
Flow Rate
(bar) (bar)
TP-F1M 133 720 360 0,36 0,09 7,20
TP-F2M 180 780 390 0,50 0,13 9,14
TP-F3M 250 840 420 0,62 0,17 11,81
TP-F4M 325 900 450 0,76 0,25 14,60
TP-F5M 410 960 480 1 0,32 17,30
TP-F6M 500 900 450 1,16 0,52 21,54


Data Sheets Manual
3 Passes Design Shell & Tube Heat Exchangers

Oil Pressure Drop Data Sheet
Series A / AM Series D / DM
Series B / BM Series E / EM
Series C / CM Series F / FM

Data Sheets Manual

Shell & Tube Heat Exchangers Series FS
The PILAN® range of FS Heat Exchangers consist of a standardised manufacture programme comprehensive of 25 standardized
units to accommodate a wide range of Heat Transfer Power. FS Series are Two Phase Heat Exchangers for liquids and gases / Va-
pours heat exchange duties.
Heat Loads broads from 20000 to 2000000 Kcal/h in Heating duties with standard materials made out as follows: Shell of steel with
hot dip galvanized surface, Stainless Steel seamless AISI 316 tubes, inlet and outlet ports are guided by flanges, tubes are mecha-
nically expanded.
Tube stack is floating as well as the headers which, bolted to the shell ends, permit easy removal for regular maintenance operations.
These series are ideal for process fluid heating, Hot Water Generation, tank heating, cooling of main and auxiliary lube circuits, heat
recovery, condensers and other two phase applications.
Main design advantages:
1 Floating Tube Stack; inserted into the accurately machined shell, no recess between the shell and the outside baffles of the tube
stack to avoid thermal loss and fully replaceable for easy maintenance.
2 Mechanically expanded plate sheet; ensuring tightness of tube side to avoid fluid contamination.
3 U type, two passes, Three Passes or Four Passes Circuit arrangement; virtually all combinations are possible by changing the
headers and tube stack arrangement.
4 Bolted Covers; to ease permanent access to the tube stack for maintenance operations.
5 Finned Tubes; precision tubes, seamless in AISI 316L to avoid corrosion and enlarging life span. Minimum wall thickness that
increases the thermal exchange properties.
6 Great Versatility; other designs such as corrugated tubes, other materials of construction, dimensions and arrangements are
possible. Units can be specifically designed to accommodate the required thermal performance.

Data Sheets Manual

Shell & Tube Heat Exchangers - Series FS00-03
Serialised Units designed according to TEMA Code and in conformity with
applicable Pressure Vessel Rules. These series are of U-Bundle floating type
and bolted headers which allow for an easy plant maintenance. These series
are ideal for heating or hot water generation with two phase fluids in a number
of applications such as condensate recovery, hot water generation, steam
flash recovery, tank heating, process heating, cooling of main and auxiliary
lube circuits.
Dimensions
L A B C D E F Connections
Model (mm) (mm) (mm) (mm) (mm) (mm) (mm) Primary Secondary Weight
FS-00 860 200 540 210 - 50 27 Ø 1” Ø 2” 40
FS-01 1.250 200 950 220 55 - - Ø 1” Ø 2” 52
FS-02 1.660 200 1.320 220 - 50 27 Ø 1” Ø 2” 60
FS-03 1.760 200 1.450 220 55 - - Ø 1” Ø 2” 62
Standard Design Pressure is PN 16 on the shell side and PN 6 on the tube side * Pressure Testing to 1.5 times De-
sign Pressure. Standard Flanges according to DIN 2502 PN 16 – welded to the shell. Other flange standards can be
provided on request. Wall thickness refer to Design Pressure.
Parts and Materials

Part Name Material
1 Shell Steel UNE / ISO 36011 – Galvanised finishing
2 Header Steel UNE / ISO 36011 – Galvanised finishing
3 Fasteners Steel B7
4 Tube Bundle Seamless Steel tubes, mechanically expanded
Stainless Steel 304, 316, 316L / Copper
Performance Graphs
The suitable Heat Exchanger is determined by the following factors: Power (Kcal/h), Inlet and outlet temperatures and Pressure Drop. The following
table provides average performances of the standardised FS Series in typical application of heating and Hot Water Generation. It provides the perfor-
mance in Kcal/h or Volume in L/hrs given the indicated parameters of the primary and secondary circuits.
HEATING (70ºC / 90ºC and 80ºC / 90ºC) in kcal/h.

Fluids Water - Water Steam - Water
Secondary Circuit 70º / 90º Secondary Circuit 80º / 90º 70º / 90º 80º / 90º
180º 170º 150º 130º 120º 180º 150º 130º 120º 1,5 5 1,5 5
Models 120º 110º 120º 110º 100º 120º 120º 110º 100º (kg/cm2) (kg/cm2) (kg/cm2) (kg/cm2)
FS-00 20.300 18.500 16.500 - - 23.400 20.700 - - - - - -
FS-01 38.500 30.800 28.400 - - 41.200 32.400 - - 42.300 72.800 38.700 64.500
FS-02 76.800 62.500 58.800 28.700 20.300 83.500 55.700 30.400 24.600 - - - -
FS-03 85.400 70.300 64.500 40.300 28.400 94.500 75.200 42.700 29.200 61.700 105.400 52.400 92.400
HOT WATER GENERATION in lts/h

10º - 60º 10º - 55º 10º - 50º 10º - 45º
Models 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º
FS-00 - - - - - - - - - 480 420 390
FS-01 - - - - - - 510 490 420 1.070 870 690
FS-02 450 370 350 530 385 - 730 650 580 1.250 1.140 920
FS-03 570 480 450 680 520 470 1.160 920 760 1.680 1.430 1.140

Data Sheets Manual

lube circuits.
Dimensions
FS-04 1.305 345 820 410 - 95 28 DN-32 DN-65 68
FS-05 1.800 345 1.320 410 - 95 28 DN-32 DN-65 83
FS-06 1.900 345 1.420 410 105 - - DN-40 DN-65 87
FS-07 2.100 345 1.620 410 105 - - DN-40 DN-65 96
Parts and Materials

Part Name Material
Performance Graphs

180º 170º 150º 130º 120º 180º 150º 130º 120º 1,5 5 1,5 5
FS-04 110.600 96.400 87.300 48.700 41.300 121.300 93.400 56.300 38.600 - - - -
FS-05 170.800 145.600 135.000 72.500 60.500 180.700 134.300 81.200 73.200 - - - -
FS-06 187.500 163.200 157.000 - - 200.400 156.700 - - 142.800 252.000 130.700 175.000
FS-07 204.300 176.500 170.000 92.100 78.500 223.500 188.200 98.500 86.400 170.400 295.000 148.000 220.000

10º - 60º 10º - 55º 10º - 50º 10º - 45º
FS-04 730 640 580 950 760 590 1.340 1.200 950 1.930 1.750 1.520
FS-05 1.180 1.020 940 1.380 1.120 990 2.050 1.850 1.530 2.870 2.500 2.100
FS-06 1.310 1.230 1.100 1.590 1.450 1.180 2.260 2.080 1.740 3.360 3.200 2.680
FS-07 1.530 1.340 1.250 1.820 1.550 1.300 2.450 2.400 2.060 3.750 3.480 2.850

Data Sheets Manual

lube circuits.
Dimensions
FS-08 2.050 365 1.530 460 - 110 45 DN-40 DN-80 116
FS-09 2.200 365 1.680 460 - 110 45 DN-40 DN-80 122
FS-10 1.900 365 1.380 460 120 - - DN-50 DN-80 127
FS-11 2.050 365 1.530 460 120 - - DN-50 DN-80 132
FS-12 2.200 365 1.680 460 120 - - DN-50 DN-80 136
FS-13 2.400 365 1.880 460 120 - - DN-50 DN-80 143
Parts and Materials
Part Name Material
Performance Graphs
180º 170º 150º 130º 120º 180º 150º 130º 120º 1,5 5 1,5 5
FS-08 246.500 182.400 181.000 112.000 83.400 248.700 220.000 116.400 105.300 - - - -
FS-09 258.600 224.000 205.000 - - 280.000 245.000 - - - - - -
FS-10 306.500 250.000 224.000 124.000 97.600 330.000 286.000 136.200 118.700 276.500 450.000 248.000 295.000
FS-11 328.700 286.000 246.000 147.000 120.000 350.000 310.000 152.800 136.200 290.000 475.000 265.000 320.000
FS-12 360.800 320.000 274.000 166.000 132.500 400.000 360.000 165.000 144.500 330.000 520.000 290.000 360.000
FS-13 416.000 346.000 320.000 195.000 178.000 456.000 405.000 204.000 156.200 380.000 570.000 320.000 430.000

10º - 60º 10º - 55º 10º - 50º 10º - 45º
FS-08 1.750 1.450 1.350 2.270 1.900 1.450 3.170 2.800 2.380 4.500 4.100 3.400
FS-09 1.830 1.600 1.500 2.500 2.150 1.580 3.480 3.260 2.750 4.870 4.230 3.750
FS-10 2.200 1.850 1.620 2.940 2.230 1.710 4.100 3.400 3.160 5.300 4.850 3.960
FS-11 2.400 2.200 1.870 3.200 2.550 1.940 4.540 3.950 3.570 6.200 5.400 4.480
FS-12 2.630 2.400 2.200 3.730 2.900 2.570 5.160 4.200 3.860 6.800 6.000 5.200
FS-13 2.950 2.650 2.400 4.050 3.300 2.800 5.800 4.860 4.300 7.400 6.650 5.750

Data Sheets Manual

lube circuits.
Dimensions
FS-14 2.050 420 1.460 510 140 - - DN-65 DN-80 176
FS-15 2.050 420 1.460 510 140 - - DN-65 DN-80 192
FS-16 2.190 430 1.600 510 150 - - DN-80 DN-100 208
FS-17 2.400 435 1.800 510 150 - - DN-80 DN-100 210
Parts and Materials

Part Name Material
Performance Graphs

180º 170º 150º 130º 120º 180º 150º 130º 120º 1,5 5 1,5 5
FS-14 520.000 415.000 390.000 250.000 220.000 560.000 430.000 265.000 170.000 420.000 720.000 360.000 550.000
FS-15 580.600 520.000 485.000 310.000 272.000 632.000 490.000 328.000 220.000 520.000 860.000 470.000 630.000
FS-16 736.500 610.000 530.000 365.000 310.000 740.000 540.000 372.000 248.000 595.000 985.000 510.000 725.000
FS-17 860.000 680.000 640.000 430.000 395.000 880.000 660.000 435.000 296.000 670.000 1.200.000 560.000 810.000

10º - 60º 10º - 55º 10º - 50º 10º - 45º
FS-14 3.800 3.350 3.050 4.500 4.180 3.400 6.470 5.950 4.850 8.500 7.500 6.800
FS-15 4.500 4.000 3.580 5.800 5.100 4.100 7.930 7.200 5.700 11.700 9.280 8.100
FS-16 5.400 4.650 4.120 7.100 6.000 4.800 9.200 8.350 6.350 13.800 11.700 10.300
FS-17 6.200 5.400 4.730 8.050 6.800 5.400 11.700 9.400 7.700 16.200 13.200 11.860

Data Sheets Manual

lube circuits.
Dimensions
FS-18 2.250 435 1.630 620 160 - - DN-80 DN-100 260
FS-19 2.250 405 1.630 620 160 - - DN-80 DN-100 276
FS-20 2.580 445 1.950 620 170 - - DN-100 DN-125 297
FS-21 2.850 520 2.300 620 170 - - DN-100 DN-150 342
Parts and Materials

Part Name Material
Performance Graphs

180º 170º 150º 130º 120º 180º 150º 130º 120º 1,5 5 1,5 5
FS-18 1.160.000 870.000 810.000 510.000 420.000 1.215.000 840.000 526.000 340.000 830.000 1.380.000 685.000 920.000
FS-19 1.320.000 1.030.000 970.000 590.000 480.000 1.370.000 1.030.000 630.000 387.000 925.000 1.600.000 780.000 1.040.000
FS-20 1.500.000 1.220.000 1.150.000 680.000 540.000 1.560.000 1.200.000 720.000 430.000 1.120.000 1.700.000 930.000 1.230.000
FS-21 1.750.000 1.460.000 1.320.000 805.000 630.000 1.810.000 1.340.000 840.000 520.000 1.260.000 2.085.000 1.200.000 1.340.000

10º - 60º 10º - 55º 10º - 50º 10º - 45º
FS-18 7.300 6.200 5.700 9.600 8.000 6.200 13.460 11.800 8.750 18.700 15.800 13.850
FS-19 8.500 7.200 6.560 11.430 9.100 7.100 15.350 13.870 9.400 21.400 17.300 15.700
FS-20 9.700 8.700 7.900 12.700 10.800 8.800 17.400 16.500 10.380 23.600 20.900 18.100
FS-21 11.500 10.200 9.180 14.600 12.900 10.700 20.700 19.400 11.700 28.900 25.700 22.120

Data Sheets Manual

lube circuits.
Dimensions
FS-22 2.600 570 1.800 670 200 - - DN-125 DN-150 425
FS-23 2.800 570 2.000 670 200 - - DN-125 DN-150 450
FS-24 3.050 575 2.210 670 200 - - DN-125 DN-200 495
FS-25 2.800 740 1.730 720 200 - - DN-125 DN-200 550
Parts and Materials

Part Name Material
Performance Graphs

180º 170º 150º 130º 120º 180º 150º 130º 120º 1,5 5 1,5 5
FS-22 2.050.000 1.680.000 1.550.000 950.000 710.000 2.130.000 1.620.000 1.030.000 630.000 1.550.000 2.500.000 1.340.000 1.680.000
FS-23 2.300.000 1.840.000 1.720.000 1.050.000 850.000 2.410.000 1.750.000 1.180.000 650.000 1.750.000 2.680.000 1.420.000 1.850.000
FS-24 2.500.000 2.120.000 1.890.000 1.170.000 935.000 2.560.000 1.920.000 1.230.000 720.000 1.950.000 2.750.000 1.580.000 2.100.000
FS-25 2.950.000 2.340.000 2.260.000 1.300.000 1.150.000 3.200.000 2.310.000 1.380.000 840.000 2.080.000 2.830.000 1.860.000 2.350.000

10º - 60º 10º - 55º 10º - 50º 10º - 45º
FS-22 13.400 11.800 10.800 17.180 14.800 11.800 24.780 22.350 13.800 34.500 29.400 26.400
FS-23 15.200 13.500 11.750 19.400 16.400 13.200 27.500 24.900 15.450 38.600 32.500 29.700
FS-24 17.800 15.200 13.200 21.700 18.000 14.400 30.400 26.570 17.600 41.300 37.100 32.400
FS-25 19.700 16.800 14.600 24.300 20.600 16.500 34.500 29.700 19.850 45.600 42.300 37.300

Data Sheets Manual

Plate Heat Exchangers Series S1, S4, S7
PILAN® plate heat exchangers Series S1 to S7 consist of a series of corrugated plates hung from a carrying bar and clamped bet-
ween fixed and movable heads also called frame. The heat transfer plates are manufactured in stainless steel, but are available
in other materials. Each heat transfer plate is fitted with an elastomeric gasket, which seals and distributes the process fluids. The
heads, normally referred to as frame covers, include connections to permit the entry of the process fluid into the plate pack.
The channel formed by two adjacent plates is the key to the plate heat exchanger’s high efficiency. The hot and cold fluids are distribu-
ted through alternate channels in a counter-current arrangement. This counter-current flow provides for maximum thermal efficiency.
The flow pattern induces turbulence at very low Reynolds numbers, which also contributes to high heat transfer rates. (Refer to “Flow
Arrangement” paragraph in the introductory section).
Compared to Shell & Tube Design, the fluid shear stresses are much higher and this tends to keep the channels in a plate exchanger
much cleaner. For clean services, the normal practice is to provide units designed for 100% of the surface area required. For fluids
which foul, plate exchangers can be provided with 5-10% excess area.
Plate heat exchangers are well suited for applications which require close temperature approaches.
The PILAN plate exchangers are limited when high pressures, high temperatures, or aggressive fluids are present. (Refer to the
specific Data Sheets to check working parameters).
1 Serialised Units; Series 1, 4 and 7 with nine models each providing diverse duties. Frame and Plate pack are available for quick
delivery.
2 Precise Shaped Flow Channels; ensuring high thermal transfer, good flow turbulence and tightness when gasketed.
3 Versatile Plate Packs; can be in site expanded to increase thermal loads if required.
4 Minimal Fouling; thanks to the vertical arrangement of the plates and special shaped channels, it is a self cleaning design that
helps minimising fouling and scaling so usual in the Shell & Tube Design.

Data Sheets Manual

Plate Heat Exchangers - Series 1
Serialised Units designed to meet a wide range of duties in industrial, marine and HVAC installations.
These series are of rugged design consisting of a steel frame fastened with bolts and a plate pack
with rubber gaskets in between to provide tightness and circuit separation.. The plates can be in site
expanded if process conditions required so. Plate Heat Exchangers are an excellent option when space
savings are required while good heat transfer is kept. Fouling is minimal thanks to the vertical position
of the plates thus ensuring minimal maintenance costs.
MAWP: 16 Kgs/cm2* MAWT: 130ºC * Max Flow Rate: 50 c.m (S7) * Max. plate surface: 3.80 sq.m
* PED 97/23/CE under Category I and fluids Group II* Test Pressure in accordance with applicable
code *
Dimensions
The Heat exchangers S1 can be provided with a number of plates from 9 to 36 units. There are two stan-
dard widths depending on the number pf plates assembled. The frame dimensions are standardised to the
indicated below and are independent of the plates number. This sketch must be understood as reference
only, tailor made drawings for approval can be drawn by our design section on request.
Plate thickness: 0.5 mm

F1 Inlet connection: 1” threaded BSPP
F4 Outlet connection: 1” threaded BSPP
Parts and Materials

Part Name Material
1 Frame Carbon Steel (painted)
2 Plates St. Steel AISI 316
3 Screwed Connections St. Steel AISI 316
4 Gaskets NBR or EPDM
5 Plates Guides St. Steel AISI 316
Selection Chart
The suitable standard unit can be selected out of the below listed models and serves as a quick guidance. The chart has been based
on the following parameters:
Primary Circuit: Steam / Hot Water Inlet temp. 85ºC – Outlet temp. 69ºC
Secondary Circuit: Water Inlet Temp. 15ºC – Outlet Temp. 50ºC
Type Duty Flow Rate-I ΔP-I Flow Rate-II ΔP-II Surface

(Kcal/h) (m3/h) (bar) (m3/h) (bar) (m2)
S1-9TLA 23.000 1,56 0,16 0,66 0,041 0,12
S1-12TLA 35.000 2,38 0,17 1 0,057 0,16
S1-15TLA 46.000 3,13 0,22 1,32 0,053 0,22
S1-17TLA 57.023 3,88 0,246 1,64 0,062 0,25
S1-21TLA 68.000 4,64 0,242 1,95 0,06 0,30
S1-24TLA 79.000 5,39 0,245 2,27 0,06 0,35
S1-28TLA 90.054 6,14 0,25 2,59 0,07 0,45
S1-33TLA 101.000 6,89 0,26 2,9 0,061 0,50
S1-36TLA 112.000 7,64 0,275 3,22 0,067 0,55
P-I: Pressure Drop in Primary Circuit
P-II: Pressure Drop in Secondary Circuit

Data Sheets Manual

code *
Dimensions

F1 Inlet connection: 1 1/4” threaded BSPP
F4 Outlet connection: 1 1/4” threaded BSPP
F3 Inlet connection: 1 1/4” threaded BSPP
F2 Outlet connection: 1 1/4” threaded BSPP
Parts and Materials
Part Name Material
Selection Chart
S4A-26TL 123.000 8,39 0,376 3,53 0,093 1,02
S4A-29TL 134.000 9,14 0,364 3,85 0,098 1,15
S4A-31TL 145.000 9,89 0,383 4,17 0,094 1,25
S4A-34TL 156.000 10,64 0,377 4,48 0,091 1,35
S4A-36TL 167.000 11,39 0,374 4,80 0,096 1,45
S4A-39TL 178.000 12,14 0,374 5,12 0,094 1,55
S4A-42TL 189.000 12,89 0,376 5,43 0,093 1,70
S4A-45TL 200.000 13,64 0,381 5,75 0,093 1,85
S4A-48TL 211.000 14,39 0,387 6,07 0,093 1,95
S4A-52TL 222.000 15,14 0,423 6,38 0,100 2,15
S4A-52TL 233.000 15,89 0,476 6,70 0,101 2,15

Data Sheets Manual

code *
Dimensions

Parts and Materials
Part Name Material
Selection Chart
S7A-20TKTL35 250.000 17,05 0,43 7,19 0,073 1,35
S7A-24TKTL36 300.000 20,47 0,47 8,63 0,080 1,65
S7A-27TKTL33 350.000 23,88 0,46 10,07 0,078 1,85
S7A-31TKTL32 400.000 27,29 0,46 11,51 0,078 2,15
S7A-34TKTL36 450.000 30,70 0,53 12,94 0,091 2,4
S7A-38TKTL32 500.000 34,11 0,48 14,38 0,082 2,7
S7A-41TKTL31 550.000 37,52 0,49 15,82 0,084 2,9
S7A-45TKTL28 600.000 40,94 0,48 17,26 0,084 3,2
S7A-49TKTL27 650.000 44,35 0,48 18,70 0,084 3,5
S7A-53TKTL22 700.000 47,76 0,47 20,14 0,081 3,8

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www.comeval.es/pilan

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Hydraulic Oil Coolers

Brief Introduction to Heat Exchangers 3-6

Industrial Shell & Tube Heat Exchangers 7

Marine Shell & Tube Heat Exchangers

Water Heaters FS Series 21

Plate Heat Exchangers 28

Conduction — transfer of heat by electron diffusion or phonon vibrations.

Convection — transfer of heat by conduction in a moving medium, such as a fluid.

Radiation — transfer of heat by electromagnetic radiation or, equivalently, by photons.

Data subject to change without prior notice 3

Theory and Application of Shell & Tube Heat Exchangers

Data subject to change without prior notice 4

Data subject to change without prior notice 5

Concurrent exchange and countercurrent exchange

Data subject to change without prior notice 6

PILAN® HEAT EXCHANGERS

Main design advantages:

Data subject to change without prior notice 7

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Flow Rate Correction Factors

Data subject to change without prior notice 8

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Data subject to change without prior notice 9

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Flow Rate Correction Factors

Data subject to change without prior notice 10

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Data subject to change without prior notice 11

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Data subject to change without prior notice 12

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Data subject to change without prior notice 13

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Data subject to change without prior notice 14

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Flow Rate Correction Factors

Data subject to change without prior notice 15

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors

Flow Rate Correction Factors

Data subject to change without prior notice 16

PILAN® HEAT EXCHANGERS

Parts and Materials

Temperature Correction Factors