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in Induction Machines
T. Humiston, Student Member, IEEE P. Pillay, Senior Member, IEEE
Department of Electrical and Computer Engineering Department of Electrical and Computer Engineering
Clarkson University Clarkson University
Potsdam, NY 13699 Potsdam, NY 13699
Abstract—Winding failures in induction machines have been a done to date on the propagation of vacuum breaker induced
major concern in the past several years, and more so recently steep-fronted surges in the windings of large induction
with the addition of variable speed drives (VSDs). Both the machines[5,6,8-12]. The majority of this work has focused
introduction of the vacuum breaker, and the use of pulse width on a single event surge entering one winding of a multiphase
modulation (PWM) drives, utilizing fast switching IGBT’s, have machine. In addition, the winding parameters have been
resulted in an increase in winding failures in induction
limited to calculated values. Here the intention is to study the
machines.
Two mechanisms that cause winding failures are steep- propagation of multiple surges in the machine, their
fronted surges, like those caused during the opening and closing interaction through mutual inductive and capacitance
of vacuum breakers, and transient overvoltages caused by coupling and when operated from individual single phase
impedance mismatch between the cable and load during VSD inverters supplying each phase.
operation. There has been a fair amount of work done to date The machine under study is form-wound, hence
on the propagation of vacuum breaker induced steep-fronted parallel plate capacitance theory has been applied as shown in
surges in the windings of the induction machine. More recently, figure 1.
work has been progressing on overvoltages at the machine
terminals as a result of VSD’s operating with long cables
connecting drive and machine. However the propagation of
these surges down the coils and the interference of these PWM
surges with each other in the coils as well as the coupling
between turns and coils have not been thoroughly investigated.
Such an investigation would allow more benign PWM strategies
to be developed, which do not build up in the machine to
unacceptably high levels. To this end, this paper presents a
measurement technique which can be used to study PWM Figure 1. Capacitance in a 2-turn coil.
generated surges and their propagation within the coil,
considering each turn at a time. This requires the inclusion of
the differences in the surge impedances in each section of the The individual values of Cg and Cp are calculated using
coil. parallel plate approximations and the ∈r value of the
Detailed parameter measurements are made of each turn respective insulations. This can give reasonably accurate
section (slot vs. overhang), which are then used to determine the capacitance values. But as for inductance values, some have
surge impedance of each section. Reflection and refraction used finite element methods[8], but most have used the
coefficients are calculated, then used to map, via lattice equation
diagrams, the propagation of surges within the turns of one coil. [L]=[C0]-1 / c2 (1)
I. INTRODUCTION where [L] is the inductance matrix, [C0] is the capacitance
matrix found as mentioned above with the exception that all
Winding failures in induction machines have been a ∈r = 1, and c is the velocity of propagation [6]. This method
major concern in the past several years, and more so recently requires knowledge of the velocity of propagation in the
with the addition of variable speed drives (VSDs). Both the coils. One study [6], assumed the wave propagation velocity
introduction of the vacuum breaker, and the introduction of in the overhang section of the coil is the same as within the
PWM drives, utilizing fast switching IGBT’s, have resulted slot region. This assumption is not supported by [9] which
in an increase in winding failures in induction machines. report the velocity of propagation in the slot as been lower
There are two mechanisms causing winding failures; than in the overhang.
steep-fronted surges, like those caused during the opening More recently, work has been progressing on
and closing of vacuum breakers, and transient overvoltages overvoltages at the machine terminals as a result of VSD’s
caused by impedance mismatch between cable and load operating with long cables connecting drive and machine [1-
during VSD operation. There has been a fair amount of work 4]. The long cables have an impedance significantly different
frequency increases the inductances within the slot regions 1600.000 120
converge.
500
1400.000
1k
1200.000 5k
10k
Pico-Farad
1000.000
50k
Inductance: Turns 1-16 self in Slot and Overhang 100k
800.000
500k
6.00
600.000 1M
5.00 400.000
200.000
4.00
500 Hz
0.000
1 kHz
Micro-Henry
2 - 3 OH
4 - 5 OH
6 - 7 OH
8 - 9 OH
10 - 11 OH
12 - 13 OH
14 - 15 OH
1-2S
3-4S
5-6S
7-8S
9 - 10 S
11 - 12 S
13 - 14 S
15 - 16 S
5 kHz
3.00 10 kHz
50 kHz
100 kHz
500 kHz Turn
2.00
1 MHz
1.00
Figure 15. Measured turn to adjacent turn capacitance in slot sections (left
0.00
half) and in overhang sections (right half).
2- -S
3- S
4- -S
5- S
6- -S
7- S
8- -S
9- S
10 lf-S
11 lf-S
12 lf-S
13 lf-S
14 lf-S
15 lf-S
16 lf-S
-S
2- OH
3- -OH
4- OH
5- OH
6- OH
7- -OH
8- OH
9- -OH
1- H
lf-
lf-
lf-
10 lf-O
11 lf-O
12 lf-O
13 lf-O
14 -O
15 lf-O
16 lf-O
-O
elf
lf
lf
lf
lf
lf-
lf-
lf-
lf-
lf-
Se
Se
Se
Se
Se
Se
Se
Se
Se
e
lf
lf
lf
elf
elf
-S
-S
-S
-S
-S
-S
-S
Se
Se
Se
Se
Se
Se
Se
Se
Se
e
-S
-S
-S
-S
-S
-S
-S
1-
1800.0
Turns 1-2S
2-3S
Figure 12. Measured self inductance of turns in overhang sections (left half) 1600.0
3-4S
and in slot sections (right half). 1400.0
4-5S
1200.0
5-6S
Inductance: Turns 1-16 self at 500Hz 6-7S
Pico-Farad
1000.0
7-8S
6.00
8-9S
800.0
5.00 9 - 10 S
600.0 10 - 11 S
4.00
Micro-Henry
11 - 12 S
400.0
12 - 13 S
3.00 Overhang
200.0 13 - 14 S
Slot
2.00 14 - 15 S
0.0
60 120 500 1k 5k 10k 50k 100k 500k 1M 15 - 16 S
1.00
Frequency
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Figure 16. Turn to adjacent turn capacitance in slot converging
Turns as frequency increases.
Capacitance Turn to Ground -- Turns 1-8
Figure 13. Comparison of self inductance in overhang vs. slot at 500Hz. 600.0
500.0
Inductance: Turns 1-8 self 1-g
6.00 2-g
400.0
3-g
Pico-Farad
4-g
5.00 1-Self-S
2-Self-S 300.0
5-g
3-Self-S
4-Self-S 6-g
4.00 5-Self-S
200.0 7-g
Micro-Henry
6-Self-S
7-Self-S
8-g
8-Self-S
3.00
9-Self-S
10-Self-S 100.0
11-Self-S
2.00 12-Self-S
13-Self-S
14-Self-S 0.0
15-Self-S 60 120 500 1k 5k 10k 50k 100k 500k 1M
1.00 16-Self-S
Frequency
0.00
500 Hz 1 kHz 5 kHz 10 kHz 50 kHz 100 kHz 500 kHz 1 MHz Figure 17. Turn to ground capacitance versus frequency in slot.
Frequency
Figure 14. Self inductance in slot converging as frequency increases. III. EXPERIMENTAL SET UP FOR SURGE
MEASUREMENTS
Figure 15 shows turn to adjacent turn capacitance in both the
slot sections and overhang sections, for frequencies of 60 Hz To obtain experimental results a test set up was
to 1 MHz. The left half shows the slot measurements for assembled. The two main components necessary were a
both the lower and upper coils. The sharp drop is associated source of steep fronted waves and a device to accurately
with the last turn of the lower coil and the first turn of the measure the source and the propagating waves. For the
upper coil, where additional insulation is present. The source, two choices of function generators were used. A
overhang capacitance values (right half) are significantly Tektronix FG 503 3MHz function generator, which had a
lower than for the slot at all frequencies. Figure 16 shows as slower rise time of 54 nsec on a pulse train waveform. The
frequency is increased the slot capacitance values decrease second was an Hewlett Packard 3314A function generator,
and trend towards a constant value at high frequency. The which had a faster rise time of 5.2 nsec. Both generators had
turn to ground capacitance in the slot region also decreases as internal impedance values of 50 Ω.
frequency increases but at a lesser rate than for the turn to For waveform measurements two CompuScope 85G
turn values, as seen in figure 17. waveform digitizers were used. Each device has two input
0.6
0.4
0.2
-0.2
-2 0 2 4 6 8 10 12 14 16
Time (nano-seconds)
60
and propagation times was examined, figure 19. To the left 100
180
200
0 20 40 60 80 100
point ‘A’ and the coaxial cable. Thus points ‘A’ and ‘B’ 1
are determined and shown in figure 26, while only the first
2
and last boundary results are shown in figure 27.
Lattice Diagram
10
1.5
Voltage per unit
20
30
Time (nano-seconds)
0.5 40
50
0
60
-0.5
-20 0 20 40 60 80 100 120 140 160 180
Time (nano-seconds) 70
With the coil parameters obtained, the impedance Figure 24. Lattice diagram of 4 turn coil differentiating slot sections from
values associated with the coil sections were determined. overhang sections, with a supply cable section first.
These values were then used to determine the reflection and 2.5
Voltage vs Time at first boundry -- Cable to
mutual inductive and capacitive coupling were not included. Figure 26. Voltage vs. Time diagram for all 18 boundaries.
Figure 25 shows the tracking of voltage versus time occurring
1.5
Long Motor Leads on PWM Inverter-Fed AC Motor
Drive Systems”, IEEE Transactions on Industry
1
Applications, Vol. 32, No. 4, July/August 1996, pp 919-
926
[4] A. H. Bonnett, “Analysis of the Impact of Pulse-Width
0.5
Modulated Inverter Voltage Waveforms on AC
Induction Motors”, IEEE Transactions on Industry
0
0 100 200 300 400 500 600 700 800 Applications, Vol. 32, No. 2, March/April 1996, pp 386-
392
Time (nano-seconds)
Figure 27. First and last boundary voltages. [5] P. G. McLaren and M. H. Abdel-Rahman, “Modeling of
Large AC Motor Coils for Steep-Fronted Surge Studies”,
VI. PWM PULSE TRACKING IEEE Transactions on Industry Applications, Vol. 24,
No. 3, May/June 1988, pp. 422-426
With single pulse tracking completed, the MATLAB [6] M. T. Wright, S. J. Yang and K. McLeay. “General
program will be modified to accept variations in the source. theory of fast-fronted interturn voltage distribution in
A PWM source is added to supply a train of pulses to the coil. electrical machine windings”, IEE Proceedings, Vol.
The lattice diagram tracks multiple pulses traveling in time at 130, Pt. B, No. 4, July 1983, pp. 245-256
the impedance boundaries. With several pulses entering the [7] L. M. Wedepohl, “Application of matrix methods to the
coil and being reflected and refracted along with the solution of traveling wave phenomena in polyphase
variations in velocity of propagation from one turn section to systems”’ IEEE Proceedings, Vol. 110, No. 12,
another, there is a much greater chance that several December 1963, pp. 2200-2212.
reflections will arrive at a boundary simultaneously causing [8] P. G. McLaren and H. Oraee, “Surge Voltage
greater overvoltages than predicted in earlier works. Distribution in Line-End Coils of Induction Machines”,
Further use of the PWM lattice program allows the IEEE Transactions on Power Apparatus and Systems,
variation in PWM strategies to be tested, identifying which Vol. PAS-104, No. 7, July 1985, pp. 1843-1848
are most benign to the coil insulation. [9] K. J. Cornick and T. R. Thompson, “Steep-Fronted
Switching Voltage Transients and Their Distribution in
VII. CONCLUSIONS Motor Windings Part 2: Distribution of Steep-Fronted
Switching Voltage Transients in Motor Windings”, IEE
This work makes contributions on the measurement of Proceedings, Vol. 129, pt. B, No. 2, March 1982, pp. 56-
motor parameters for surge propagation studies. 63
A single coil of the machine is divided into regions of [10] K. J. Cornick and T. R. Thompson, “Steep-Fronted
differing impedance namely the slot and the overhang Switching Voltage Transients and Their Distribution in
regions. Detailed parameter measurements are made of each Motor Windings Part 1: System Measurements of Steep-
turn within each region, to include turn to ground and turn to Fronted Switching Voltage Transients”, IEE
turn capacitance and self and mutual inductances. This is Proceedings, Vol. 129, pt. B, No. 2, March 1982, pp. 45-
then used to determine the surge impedance of each section. 55
Bewely lattice theory is extended to track surge [11] W. W. L. Keerthipala and P. G. McLaren, “A
propagation within the coil. Boundary voltages located at the Multiconductor Transmission Line Model for Surge
impedance mismatch are calculated to determine the Propagation Studies in Large A.C. Machine Windings”,
magnitude of the overvoltages occurring within each turn of a Midwest Symposium on Circuits and Systems, V2,
coil. August 12-15, 1990, pp.629-632
Future work will focus on PWM interaction inside the [12] W. W. L. Keerthipala and P. G. McLaren, “The Effects
windings. of Laminations on Steep Fronted Surge Propagation in
Large A.C. Motor Coils”, IEEE Transactions on Energy
REFERENCES Conversion, Vol. 5, No. 1, March 1990, pp. 84-90
[13] L. V. Bewely, “Traveling Waves On Transmission
[1] Tianting Ren, “Analysis of Voltage Source Inverters Systems”, Dover Edition, Dover Publications, Inc. New
Operating With Long Cables”, M.S. Thesis, Clarkson York, 1963
University, 1997