Professional Documents
Culture Documents
Class 8539
CONTENTS
Description Page
Product Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Application and General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-27
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-41
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-46
Schneider Electric Brands Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-51
INTEGRAL™ Self-Protected Combination Motor Controllers
2
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Product Description
Features
• Non-reversing and reversing combination motor controllers available in
18, 32, or 63 ampere ratings.
• NEMA Type 1 and 12 enclosed combination motor controllers and open
style combination motor controllers both available.
• Current-limiting short-circuit protection provides 42 kA interrupt rating.
• UL listed as a Type E combination motor controller.
• UL verified to meet “Type 2” coordination protection per IEC 947-4.
• Meets “Total Coordination” requirements of IEC 947-6 — no damage to
contactor or overload relay, and no welding of contacts after interruption
of short-circuit faults.
Integral 32 • Padlockable isolation knob.
• Minimum 1.5 million operation life expectancy.
• Proven reliability — even after exposure to multiple short-circuit faults!
• Control direct from PLC or PC with optional interface modules.
Integral 63
3
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Product Description
INTEGRAL 18 INTEGRAL 32
Approvals ASTA, BS, CSA, DEMKO, IEC, NEMKO, SEMKO, UL, VDE ASTA, BS, CSA, DEMKO, IEC, NEMKO, SEMKO, UL, VDE
Number of Poles 3 3
Magnetic Protection Fixed, 15 times maximum thermal current Adjustable, 6 to 12 times maximum thermal current
4
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Product Description
INTEGRAL 63
Approvals ASTA, BS, CSA, DEMKO, IEC, NEMKO, SEMKO, UL, VDE
Number of Poles 3
Overload Protection
5
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Selection
To order an INTEGRAL CMC, complete these four steps:
1. Select the correct combination motor controller from Table 1A (open) or Table 1B (enclosed).
2. Complete the catalog number by adding the coil voltage code from Table 2.
3. Choose the appropriate protection module from Table 3.
4. For enclosed combination motor controllers only, select any desired INSTA-KITS™ or factory
modifications from Table on page 20. For factory modification, add the “form” number to the end of
the catalog number.
Table 1A: Open Style INTEGRAL CMC Base Unit Selection Table
Continuous
Maximum 3-Phase HP Rating With Isolator Without Isolator
LD1LB030• Current Rating
Amperes 230 V 460 V 575 V Catalog Number Catalog Number
Non-Reversing
18 5 10 15 LD1LB030* N/A
32 10 20 30 LD4LC030* LD1LC030 ●
63 20 40 60 LD4LD030* LD1LD030 ●
Reversing
18 5 10 15 LD5LB130* N/A
32 10 20 30 LD5LC030* N/A
63 20 40 60 LD5LD030* N/A
32 10 20 20 LE1UI3246 ● LE1UI3247 ●
63 20 40 60 LE1UI6346 ● LE1UI6347 ●
Reversing
18 5 10 15 LE2UI1846 ● LE2UI1847 ●
LD4LC030•
32 10 20 20 LE2UI3246 ● LE2UI3247 ●
63 20 40 60 LE2UI6346 ● LE2UI6347 ●
● Complete the catalog number by adding the voltage code from Table 2
Table 2: Coil Voltage Codes
Control Voltage
Frequency
INTEGRAL 24 48 110 120 220 240 380 415 480 600
Hz
50 B E F - M U Q N - -
I18 60 BC D K FC LC MC - - N S
LD5LC030• DC ■ BD - - - - - - - - -
50 B E F - M U Q N - -
I32 60 BC D FC FC MC MC - - Q S
DC ■ BD ED FD - - - - - - -
50 B E F - M U Q N - -
I63 60 BC CE K FC LC MC - - Q S
DC ■ BD ED FD - - - - - - -
■ INTEGRAL Base Units ordered with DC voltage code (BD, ED or FD) are shipped with LA1L*080*D Voltage Converter Module
already installed.
Open Product Enclosed Product
6
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Selection
c Thermal settings are based on motors with a service factor (S.F.) of 1.0.
Specifications
LB1LD03M57
Operating Positions: UL Listed and CSA certified
File E164871
File LR 43364
CCN NKJH
Class 3211 08
NKJH7
7
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18 Accessories
AUTO
+
TRIP.
LA1LB019
LA1LB001
AUTO
+
TRIP.
LD5LB
LA1LB017
LA1LB001
LA1LB021
AUTO
LA1LB0311
+
TRIP.
LA1LB015
LD1LB
LA1LB0211
LA1LB034
LA1LB031
LA1LB0341
8
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18 Accessories
Left Side 2 signal operating handle not in “Auto” position 2 N/O LA1LB031
Left Side 2 signal operating handle not in “Auto” position 1 N/O + 1 N/C LA1LB0311
a Use of auxiliary contact LA1LB001 requires combination with contact block LA1LB015, LA1LB021, LA1LB017, or LA1LB019.
File E164871
CCN NKJH
NKJH7
File LR 43364
Class 3211 08
9
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32/63 Accessories
AU TO
+
TR IP.
AUTO
+
TRIP.
LA1LC020
RESET
LA1LC021
LA1LC031
LA1LC07 ●●
LD5LC,LD
LA1LC001
LA1LC012
LA1LC052 ●
AUTO
+
TRIP.
LA1LC030
(LD4)
LA1LC001
LA1LC030
(LD4)
LD1LC,LD
LD4LC,LD
LA1LC010
LA1LC025
10
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32/63 Accessories
2 N/O + 1 N/C
Block of 6 instantaneous contacts 1 N/O-N/C
3 signal “contactor state” (form C contact)
Right Side 1 signal “tripped on short circuit” 1 N/O-N/C LA1LC010
1 signal “tripped” (form C contact)
1 signal “not in Auto position” 1 N/O-N/C
(form C contact)
LD4 Left Side Block of 1 “control circuit isolation” contact 1 N/O LA1LC030
LA1LC012
Complementary blocks LA1LC001 and LA1LC031, as well as LA1LC052** reset modules
and LA1LC07** trip modules on page 12 must be used with an additional auxiliary block.
This following table shows all allowable combinations.
Possible Combinations of Auxiliary Contact Blocks for the INTEGRAL 32/63 CMC
File E164871
CCN NKJH
® NKJH7
File LR 43364
Class 3211 08
3211 04
11
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32/63 Accessories
AU TO
+
TR IP.
AUTO
+
TRIP.
LA1LC020
T
RESE
LA1LC021
LA1LC031
LD5LC,LD LA1LC07 ●●
LA1LC001
LA1LC012
LA1LC052 ●
AUTO
+
TRIP.
LA1LC030
(LD4)
LA1LC030 LA1LC001
(LD4)
LD1LC,LD
LD4LC,LD
LA1LC010
LA1LC025
12
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32/63 Accessories
The shunt and undervoltage trip modules are for use with any 32 A or 63 A INTEGRAL
CMC fitted with either an LA1LC010 or LA1LC012 add-on block.
Shunt and Undervoltage Trip Modules
k Complete the catalog number with the letter shown below for the required coil voltage
50 Hz B E F - M U Q N N
60 Hz B E F F M M Q - N
The remote reset modules are for use with any 32 A or 63 A INTEGRAL CMC fitted with
either an LA1LC010 or LA1LC012 add-on block.
Remote Reset Modules
24 V 50/60 Hz LA1LC052B
LA1LC052F 42 V 50 Hz
LA1LC052E
48 V 50/60 Hz
Remote Reset Module ■
■ When adding a remote reset module to a LE•UI••• enclosed device (page 6), an oversized enclosure
is required.
File E164871
CCN NKJH
® NKJH7
File LR 43364
Class 3211 08
13
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Accessories
LA4DA2 ●
LA9D09982 LA4DE2 ●
AUTO
+
TRIP.
LA4DR ●U
O
LA4DM ●
LA4DL ●
LA4DT ●U
LA1LB080BD
AUTO
LA4DWB
TRIP.
+
LA4DF ●
O
AUTO
LD5LB TRIP.
+
LD1LB
LA9D09982
LA1L ● 080 ● D
LA1L ● 180BD
LA1L ● 580 ● D
AUTO
+
TRIP.
T
RESE
AUTO
+
TRIP.
LD5LC,LD O
LD1LC,LD
LD4LC,LD
14
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Accessories
The top-mounted, add-on voltage converter modules are required to allow operation of an
INTEGRAL CMC with DC control voltage. The converters may only be used with the coils
shown in the table below.
NOTE: When INTEGRAL CMCs are factory ordered with a DC coil code (from Table 1A /
1B and Table 2, Page 6), these converter modules need not be ordered separately.
Voltage Converter Modules c a
Description Nominal Voltage For Use With Coils Catalog Number
INTEGRAL 18 Converter Module 24 Vdc LX1LB024 LA1LB080BD
The interface modules allow INTEGRAL CMCs to be energized from low voltage and
low current signals. Solid state and mechanical relay versions are both available.
The “relay plus manual override” version includes a slide switch for manually energizing
the contactor.
Interface Modules
Operational
Description q Type Input Voltage Catalog Number
Voltage
INTEGRAL 18 Interface Module Solid State Relay 5 to 24 Vdc 24 to 250 Vac LA4DWB
Mechanical Relay
plus manual override 48 Vdc 24 to 250 Vac LA4DLE
File LR 43364
Class 3211 08
15
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Accessories
LA4DA2 ●
LA9D09982 LA4DE2 ●
AUTO
+
TRIP.
LA4DR● U
O
LA4DM ●
LA4DL ●
LA4DT● U
LA1LB080BD
AUTO
LA4DWB
TRIP.
+
LA4DF ●
O
AUTO
+
TRIP.
LD5LB
O
LD1LB
LA9D09982
LA1L● 080 ● D
LA1L● 180BD
LA1L● 580 ● D
AUTO
+
TRIP.
T
RESE
AUTO
+
TRIP.
LD5LC,LD O
LD1LC,LD
LD4LC,LD
16
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Accessories
The control modules allow local or remote operation of the 18 A INTEGRAL CMC. The module includes
a slide switch to change from automatic (remote) operation to manual (local) operation. When in
manual mode, a separate dial allows the user to locally energize and de-energize the combination
motor controller.
“Automatic - Manual - Stop” Control Module (for INTEGRAL 18 only)
Description Control Voltage Catalog Number
24 - 100 Vac LA4DMK
Auto- Manual-Stop Module
LA4DMU 100 - 250 Vac LA4DMU
These electronic timer modules delay the energization or de-energization of the 18 ampere
INTEGRAL CMC.
Electronic Timer Module (for INTEGRAL 18 only)
Description Time Delay Operational Voltage c 50/60 Hz AC Catalog Number
0.1 to 2 sec. 24 to 240 Vac LA4DT0U
On-Delay Timer Module 1.5 to 30 sec. 24 to 240 Vac LA4DT2U
25 to 500 sec. 24 to 240 Vac LA4DT4U
0.1 to 2 sec. 24 to 240 Vac LA4DR0U
LA4DROU
Off-Delay Timer Module 1.5 to 30 sec. 24 to 240 Vac LA4DR2U
25 to 500 sec. 24 to 240 Vac LA4DR4U
c For 24 Vac operation, INTEGRAL CMCs requires a 21 volt coil, see coil table page 19.
The coil suppressor modules reduce electrical noise generated by operation of the INTEGRAL CMC.
Coil Suppressor Modules
Description For Use With Operational Voltage 50/60 Hz AC Catalog Number
LA4DA2U 24 to 48 Vac LA4DA2E
RC Circuit 18A INTEGRAL 50 to 127 Vac LA4DA2G
110 to 250 Vac LA4DA2U
24 to 48 Vac LA4DE2E
Varistor 18A INTEGRAL 50 to 127 Vac LA4DE2G
110 to 250 Vac LA4DE2E
RC Circuit 18A, 32A, 63A INTEGRAL 24 to 250 Vac LA9D09982
File E164353
CCN NKJH
®
File LR 43364
Class 3211 03
17
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Accessories
Other Accessories
Description Usage Catalog Number
Attaches to front face of INTEGRAL 18 to allow attachment
Control Knob Padlocking Kit LA9LB390
of up to 3 padlocks
.
Connection Accessories (INTEGRAL 18 Units Only)
Terminal to supply one or more LA9LB930 busbar sets; cables connected to top GV1G09 (1)
GV1G09 Terminal to supply one or more LA9LB930 busbar sets; cables connected to bottom LA9LB960 (2)
Red LA9LB330
I18 (LD1 or LD5)
Black LA9LB331
Red LA9LC330
Adjustable Depth Operator t
I32, I63 (LD1)
(from 0 to 185mm depth)
Black LA9LC331
Red LA9LC530
I32, I63 (LD4 or LD5)
Black LA9LC531
Red LA9LC320
Fixed Depth Operator t I32, I63 (LD1)
Black LA9LC321
Red LA9LC520
I32, I63 (LD4 or LD5)
Black LA9LC521
INTEGRAL 32 5 LA9LC701
Finger Protection Cover for power
terminals (L1, L2, L3)
INTEGRAL 63 5 LA9LD701
18
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Accessories
AC Coils DC Coils c
Nominal 60 Hz Coil 50 Hz Coil Nominal Converter DC Coil
Voltage Cat. No. Cat. No. Voltage Cat. No. Cat. No.
18 A Models 18 A model
380 – LX1LB380
415 – LX1LB415
460/480 LX1LB415 –
500 – LX1LB500
660 – LX1LB660
32 A models
110 - LX1LC110
120 LX1LC100 -
480 LX1LC380 -
63 A models
24 LX1LD020 LX1LD024
120 LX1LD100 -
480 LX1LD380 -
19
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Accessories
Pilot devices and control transformers for enclosed INTEGRAL CMCs can be ordered
in one of two convenient ways. Telemecanique INSTA-KITS™ may be installed at our
factory by attaching the form number suffix from the table below to the end of the catalog
number selected in Table 1B on page 6. Alternatively, the INSTA-KIT may be ordered
separately by choosing the appropriate catalog number from the right-most column below.
INSTA-KITS are easily installed in the field by removing the existing cover plate on the
enclosure, installing the INSTA-KIT plate, and plugging the pre-terminated wires into its
mating connector.
Table 4: INSTA-KITS™ Selection.
Factory-Installed INSTA-KIT
Description
Form Numbera Catalog Number
On/Off Selector Switch C6 LA9C6
H-O-A Selector Switch with Green Transformer Pilot Light CP52 LA9CP5152t c
H-O-A Selector Switch with Red Transformer Pilot Light CP51 LA9CP5152t c
100 VA Transformer (Extra capacity for I18 or I32; Std. capacity for I63) FF4TKF100f LA9FF4TKF100f
20
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Technical Data
Mechanical and Electrical Life Curves Based
on Utilization Category and Number of Switching Cycles
Alternating Current Utilization Category AC-3
Operating voltage 200 V 230 V 460 V 575 V
Operating current at q ≤ 104 °F (40 °C)
INTEGRAL 18 18 A 18 A 18 A 18 A
INTEGRAL 32 32 A 32 A 32 A 32 A
INTEGRAL 63 63 A 63 A 63 A 63 A
INTEGRAL 32 10 hp 10 hp 20 hp 30 hp
INTEGRAL 63 20 hp 20 hp 40 hp 60 hp
Electrical life
Motor control and protection in utilization categories AC-2, AC-3, AC-4, at Ue ≤ 400 volts
20 20
4
3
2 1 3 2 1 (32A)
10 10
8 8 4
(63A)
6 6
5 5 1
4 4
2 2
1.5 1.5
1 1
0.8 0.8
0.6 0.6
0.4 0.4
0.2 0.2
0.1 0.1
0.08 0.08
0.06 0.06
0.04 0.04
0.02 0.02
0.01 0.01
1 1.5 2 3 4 5 6 78 10 20 40 60 100 150 300 1 1.5 2 3 4 567 9 20 40 60 80 150 200 300
9 18 80 108 200 8 10 32 63 100 192 360
Current broken in amperes Current broken in amperes
21
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18/32/63 Technical Data
Mechanical and Electrical Life Curves Based on
Utilization Category and Number of Switching Cycles
Electrical Life
Utilization category AC-1, Ue ≤ 400 Volts
Millions of operating cycles
20
(18 A) (32 A)
10
8
6 (63 A)
5
4
2
1.5
1
0.8
0.6
0.4
0.2
0.1
0.08
0.06
0.04
0.02
0.01
3 4 5 6 7 8 9 10 20 40 60 80 100
18 32 63
22
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18 Technical Data
Motor Protection
By thermal magnetic modules LB1LB03P
300
mn 0.16 0.4 1 2.5 6 12 18
100 0.1 0.25 0.63 1.6 4 10 16
mn P01
P02
P03
P04
P05
P06
P07
P08
10 P10
mn P13
P17
P21
1mn
The average operating times shown are for ambient
temperature of 68 °F (20 °C), without prior current flow
10s (cold state). The average operating time after prolonged
current flow (hot state) can be calculated by applying a
coefficient of 0.5.
1s
0.01s
Current in amperes
3-Phase 380/415 V, 50 Hz
Current limit on short circuit
Max. I peak in KA Thermal limit I2t in kA2s in short circuit protection zone
100
5
80 100 12-18 A
.2
=0
60 80 10-16 A
40 60 6-10 A
3.
=0
20 40
4-6 A
.5
=0
10 12-18 A
8 10-16 A 20
6 6-10 A
.7
=0
4 4-6 A
ϕ
10 2.5-4 A
s
co
2 2.5-4 A 8
6
1 1.6-2.5 A
0.8 4
0.6
1.6-2.5 A
0.4 1-1.6 A
2
1-1.6 A
0.2
0.63-1 A
0.1 1
0.1 0.2 0.4 0.6 1 2 4 6 8 10 20 50 100 200 1 2 4 6 8 10 20 50 100 200
23
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32 Technical Data
Motor Protection Motor Protection (frequent starting)
By thermal magnetic modules LB1LC03M By magnetic modules LB6LC03M
300 300
min min
0.25 0.40 0.63 1 1.6 2.5 4 6.3 10 16 23 25 32 irth
100 100
min M03 min
M04
M05
10 M06 10
min min
M07
M08
M10
1 min M13
1 min
M17
M22
10 s M53
10 s
M06 M08 M13 M22
0.01 s 0.01 s
0.1 0.2 0.4 0.6 1 2 4 6 10 20 40 60 100 200 400 600 0.8 1 2 4 6 10 20 40 60 100 200 400 600 1000
The average operating times shown are for ambient temperature of 68 °F (20 °C), without prior current flow (cold state).
The average operating time after prolonged current flow (hot state) can be calculated by applying a coefficient of 0.5.
Breaking time in ms
90
70
60
50
40
30
20
415 V
10
8
6
5
4
1
1 2 3 4 5 6 8 10 20 30 40 50
Prospective Isc in kA rms
24
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32 Technical Data
3-Phase 400/415 V, 50 Hz
Current limitation on short-circuit Maximum thermal limit on short-circuit
Max. I peak in KA Thermal limit I2t in kA2s in short circuit protection zone
100 8a
80 100 7
5
.2
60 6
=0
80
40 60 5
.3
=0
20 40
8 4
.5
=0
7a
10 6
8 20
5
6
3
.7
=0
4 4
sϕ
10
co
2 3 8
6 2
1 2
0.8 4
0.6
1
0.4
2
0.2
1
0.1
0.1 0.2 0.4 0.6 1 2 4 6 8 10 15 20 50 100 200 1 2 4 6 8 10 15 20 50 100 200
3-Phase 400/415 V, 50 Hz
Current limitation on short-circuit Maximum thermal limit on short-circuit
Max. I peak in KA Thermal limit I2t in kA2s in short circuit protection zone
100
8a
80 100 7
60 80 6
40 60 5
.3
=0
20 40
.5
4
=0
8a
10 7
8 6 20
6 5
.7
=0
4 4 3
sϕ
3
co
10
2 3 8
2 6
1
0.8
1 4 2
0.6
0.4
2
0.2
0.1 1
0.1 0.2 0.4 0.6 1 2 4 6 8 10 15 20 50 100 200 1 2 4 6 8 10 20 50 100 200
Prospective rms short-circuit current in kA Prospective rms short-circuit current in kA
a Associated thermal protection rating. For 1-1.6 A ratings, the thermal limit is less than 1x103 A2s
25
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 63 Technical Data
1mn
10 s
1s
80 110 190 300 480 780
150 240 380 600
0.1s
0.01s
6 10 15 20 40 60 80 100 110 200 400 600 1000 2000
Current in amperes
The average operating times shown are for ambient temperature of 68 °F (20 °C), without prior current flow (cold state).
The average operating time after prolonged current flow (hot state) can be calculated by applying a coefficient of 0.5.
Breaking time in ms
50
40
30
20
415V
10
6
5
1
1 2 3 4 5 6 8 10 20 30 40 50
26
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 63 Technical Data
3-Phase 400/415 V, 50 Hz
Current limitation on short-circuit Maximum thermal limit on short-circuit
Maximum peak current in kA Thermal limit I2t in kA2s in short circuit protection zone
100
80 25 1000
0.
60 = 800
40 3 600
0.
=
400
20
5 1a
0.
= a
10 1
8 200
7
6 0.
=
ϕ
4 s
co
3 100
2 80
60
1
0.8 40
0.6
0.4
20
0.2
0.1 10
0.1 0.2 0.4 0.3 1 2 4 6 8 10 15 20 50 100 200 1 2 4 6 8 10 15 20 50 100 200
Prospective rms short-circuit current in kA Prospective rms short-circuit current in kA
3-Phase 400/415 V, 50 Hz
Current limitation on short-circuit Maximum thermal limit on short-circuit
Maximum peak current in kA Thermal limit I2t in kA2s in short circuit protection zone
100
80 25 1000
0.
60 = 800
40 3 600
0.
=
20 400
5
0. 1a
= a
10 1
8 7 200
6 0.
=
ϕ
4 s
co
3
100
2
80
60
1
0.8
0.6 40
0.4
20
0.2
0.1
0.1 0.2 0.4 0.3 1 2 4 6 8 10 15 20 35 50 100 200 10
1 2 4 6 8 10 15 20 35 50 100 200
Prospective rms short-circuit current in kA Prospective rms short-circuit current in kA
27
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Specifications
Type INTEGRAL 18
Rated operational current (Ie) Category AC-3 18 A
Environment
Conforming to standards IEC: 364, 947-1, 947-2, 947-4-1, 947-6-2
UTE: NF C 63-110, C 63-120, C 63-130, C 63-650, C 79-100, C 20-040
VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660
EN 60947-1, 60947-2, 60947-4-1, 60947-6-2
NEN, NBN
90
mounting plane
DC ■ Inrush 100 W
Sealed 1.5 W
■ With converter.
● The closing time “C” is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time “O” is measure from the
moment the coil supply is switched off to the moment the main poles separate.
28
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Specifications
INTEGRAL 32 INTEGRAL 63
32 A 63 A
42 kA RMS 42 kA RMS
Environment
IEC: 364, 947-1, 947-2, 947-4-1, 947-6-2 IEC: 364, 947-1, 947-2, 947-4-1, 947-6-2
UTE: NF C 63-110, C 63-120, C 63-130, C 63-650, C 79-100, C 20-040 UTE: NF C 63-110, C 63-120, C 63-130, C 63-650, C 79-100, C 20-040
VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660 VDE: 0100, 0110, 0113, 0170, 0171, 471, 0660
EN 60947-1, 60947-2, 60947-4-1, 60947-6-2 EN 60947-1, 60947-2, 60947-4-1, 60947-6-2
NEN, NBN NEN, NBN
ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL, ASE, ASEFA, ASTA, BV, CSA, DEMKO, DNV, GL,
NEMKO, NKK, ÖVE, PTB, RINA, SCC, SETI, UL, USSR, LROS NEMKO, NKK, ÖVE, RINA, SCC, SETI, UL, USSR, LROS pending
“TH” “TH”
-13 to +158 °F (-25 to +70 °C) -13 to +158 °F (-25 to +70 °C)
-40 to +176 °F (-40 to +80 °C) -40 to +176 °F (-40 to +80 °C)
-13 to +122 °F (-25 to +50 °C) -13 to +122 °F (-25 to +50 °C)
-13 to +158 °F (-25 to +70 °C) -13 to +158 °F (-25 to +70 °C)
IP 20B IP 20B
Protection against direct finger contact Protection against direct finger contact
Conforming to IEC 295-2-1, NF C 20-455, and to decree of 22-12-81 Conforming to IEC 295-2-1, NF C 20-455, and to decree of 22-12-81
(JO 27 NC of 1st and 2/2/1982) (JO 27 NC of 1st and 2/2/1982)
Conforming to UL 94 - V0 and NF T 51-072 Conforming to UL 94 - V0 and NF T 51-072
160 VA (50 Hz), 185 VA (60 Hz) 375 VA (50 Hz), 450 VA (60 Hz)
12 VA (50 or 60 Hz) 25 VA (50 or 60 Hz)
9 to 25 ms 12 to 35 ms
7 to 20 ms 7 to 20 ms
25 to 35 ms 25 to 40 ms
10 to 20 ms 15 to 25 ms
29
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Specifications
Type INTEGRAL 18
Pole Specifications
Rated thermal current (Ith) θ ≤ 104 °F (40 °C) 18 A
Rated insulation voltage (Ui) To IEC 947-1 and NF C 20-040 600 Vac
Heat dissipation Operational current 0.16 A 0.25 A 0.4 A 0.6 A 1.0 A 1.6 A 2.5 A 4.0 A 6.0 A 10.0 A 16.0 A 18.0 A
in the power circuits of the contactor breaker
and its protection module Power per pole, hot state 2.3 W 2.3 W 2.3 W 2.3 W 2.3 W 2.3 W 2.3 W 2.4 W 2.9 W 3.2 W 3.8 W 3.8 W
Rated making capacity I RMS To IEC 947-4 and NF C 63-110 15 x Ith (above this value, the breaker trips
Maximum let-through energy With Isc max, at 415 V, 50 Hz 100 x 103 A2s
Wiring Maximum cross-sectional Minimum cross-sectional AWG
area (c.s.a.) area (c.s.a.)
Flexible cable without cable end 2 x 6 mm2 2 x 1.5 mm2 2 - #16 to 2 - #10
Flexible cable with cable end 2 x 4 mm2 or 1 x 6 mm2 2 x 1 mm2 2 - #16 to 2 - #10
Conforming to standards IEC 947-4 type 2 (Iq = 80 kA except P21) and NF C 63-650
Number of poles 3
Tripping class 10
Magnetic protection Instantaneous trip current setting range Fixed at 15 Irth max
To IEC 158-1 and NF C 63-650
IEC 947-1/2/4 and NF C 63-120 Tripping tolerance ± 20%
Mechanical durability –
Padlocking facility –
30
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Specifications
INTEGRAL 32 INTEGRAL 63
Pole Specifications
32 A 63 A
40-60 Hz 40-60 Hz
6 kV in envelope 6 kV in envelope
1.6 W 1.8 W 1.8 W 2.0 W 2.0 W 3.4 W 4.8 W 6.0 W 4.4 W 5.0 W 5.8 W 7.0 W 9.0 W
12 x Ith (above this value, the breaker trips 12 or 15 x Ith (above this value, the breaker trips
105 kA 105 kA
4 ms 4 ms
3 kA 10 kA 25 kA 35 kA 42 kA 3 kA 10 kA 25 kA 35 kA 42 kA
Maximum cross-sectional Minimum cross-sectional AWG Maximum cross-sectional Minimum cross-sectional AWG
area (c.s.a.) area (c.s.a.) area (c.s.a.) area (c.s.a.)
Standard motors Frequent starting motors Standard motors Frequent starting motors
IEC 947-4 type 2 (Iq = 50 kA) and NF C 63-650 NF C 63-650 NF C 63-650 NF C 63-650
3 3 3 3
3 3 3 3
0.4 to 32 A 0.4 to 32 A 13 to 63 13 to 63
10 – 20 –
6 to 12 Irth max (Usual setting 9 to 10 Irth max) 6 to 12 Irth max 6 to 12 Irth max (Usual setting 9 to 10 Irth max) 6 to 12 Irth max
1, 2, or 3 padlocks (shank ∅ 8 mm max and ∅ 5 mm min). When flush mounting, interlocking 1, 2, or 3 padlocks (shank ∅ 8 mm max and ∅ 5 mm min). When flush mounting, interlocking
of the enclosure or cabinet door is possible. of the enclosure or cabinet door is possible.
31
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Rated insulation voltage (Ui) To IEC 947-1 and NF C 20-040 690 Vac
AC category AC-15 c Voltage 48 Vac 110/120 Vac 220/240 Vac 380/400 Vac 480 Vac
Rated
1 million operating cycles 300 VA 500 VA 600 VA 520 VA 500 VA
operational power
1.5 million operating cycles 160 VA 300 VA 330 VA 300 VA 280 VA
DC category DC-13 q Voltage 24 Vac 48 Vac 110 Vac 220 Vac 440 Vac
Rated
1 million operating cycles 120 W 90 W 75 W 68 W 61 W
operational power
1.5 million operating cycles 70 W 50 W 38 W 33 W 28 W
c Electrical durability on an inductive load such as the coil of an electromagnet: making capacity (cosϕ 0.7) = 10 times the breaking capacity (cos ϕ 0.4).
q Electrical durability on an inductive load such as the coil of an electromagnet, the time constant increasing with the power.
Signalling Contacts
Rated thermal current (Ith) 6 A (INTEGRAL 18), 3 A (INTEGRAL 32 and 63)
Rated insulation voltage (Ui) To IEC 947-1 690 Vac (INTEGRAL 18), 250 Vac (INTEGRAL 32 and 63)
Inductive load f 75 W 75 W 50 W 50 W
Motor p 75 W 75 W 6W 7.5 W
32
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Environment
Type LA4DT (On-delay) LA4DR (Off-delay)
Degree of protection To VDE 0106 Against direct finger contact Against direct finger contact
Storage -40 to +176 °F (-40 to +80 °C) -40 to +176 °F (-40 to +80 °C)
Ambient air temperature
Operation -13 to +131 °F (-25 to +55 °C) -13 to +131 °F (-25 to +55 °C)
around the device
Operation at Uc -13 to +158 °F (-25 to +70 °C) -13 to +158 °F (-25 to +70 °C)
Time delay signalling By LED Illuminates during time delay Illuminates during time delay
Operating diagrams
Electronic on-delay timer LA4DT Electronic off-delay timer LA4DR
Uc supply
1
(A1 - A2) 0
≤ 40 ms
Uc supply Control
1 1
(A1 - A2) 0 (A2 - B2) 0
33
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Ambient air temperature Storage: -104 to + 176 °F (- 40 to+ 80 °C) Storage: -104 to + 176 °F (- 40 to + 80 °C)
around the device Operation: -13 to +131 °F (-25 to +55 °C) Operation: -13 to +122 °F (-25 to +50 °C)
Rated insulation voltage (Ui) 250 Vac to IEC 158-1 and 947-1 and VDE 0110 (group C) –
Protection against direct finger contact Conforming to VDE 0106 Conforming to VDE 0106
Max: 2 x 2.5 mm2, Min: 1 x 1 mm2 Max: 2 x 2.5 mm2, Min: 1 x 1 mm2
Cabling
Max: 2 x 14 AWG, Min: 1 x 16 AWG Max: 2 x 14 AWG, Min: 1 x 16 AWG
A1 c
A2 c
A1 c
A2 c
E1 +
A1 c
A2 c
E2 –
E1 +
E2 –
E1 +
E2 –
E1
+ A1
E3
Wiring Schematics
(0V) E2
– A2
A2
A1
A2
A2
A1
A1
K K K
8.5 for 5 V
Current 25 mA 15 mA 25 mA 15 mA 10
15 for 24 V
State “0” guaranteed for U < 2.4 Vac < 4.8 Vac < 2.4 Vac < 4.8 Vac < 2.4 Vac < 7 Vac
or
I < 2 Vac < 1.3 Vac < 2 Vac < 1.3 Vac < 2 Vac < 5 Vac
State “1” guaranteed for U 17 < U < 30 Vac 33 < U < 60 Vac 17 < U < 30 Vac 33 < U < 60 Vac 5 < U < 30 U > 14
Operating Specifications
10 million 10 million 3 million 3 million 20 million 2 million
Electrical durability in
operating cycles operating cycles operating cycles operating cycles operating cycles operating cycles
Immunity to control
4 ms 4 ms 4 ms 4 ms 1 ms –
circuit interruptions
c The operating times depend on the type of electromagnet driving the contactor breaker and its control method. The closing time “C” is measured from the moment
the INTEGRAL coil supply is switched on to initial contact of the main poles. The opening time “O” is measured from the moment the coil supply is switched off to
the moment the main poles separate.
q Warning: for supply from rectified AC, the power supply must exceed 150 VA and the maximum ripple must be ≤ 14%.
34
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Ambient air temperature Storage: -13 to +158 °F (- 25 to + 70 °C) Storage: -13 to +158 °F (- 25 to + 70 °C)
around the device Operation: -13 to +122 °F (- 25 to+ 50 °C) Operation: -13 to +122 °F (- 25 to + 50 °C)
Insulation rms voltage between inputs and outputs: 2.5 kV Common negative terminals
Max: 2 x 2.5 mm2, Min: 1 x 1 mm2 Max: 2 x 2.5 mm2, Min: 1 x 1 mm2
Wiring
Max: 2 x 14 AWG, Min: 1 x 16 AWG Max: 2 x 14 AWG, Min: 1 x 16 AWG
Protection Against reverse polarity (by diode) and against overvoltage Against reverse polarity (by diode) and against overvoltage
580BD 580ED 180BD 580BD 580ED 180BD 080BD 080ED 080FD 080BD 080ED 080FD
c A1 A1 c A1 A1 E1 E1
Wiring Schematics + E1 + E1 + A1 + A1
(0V) E3 (0V)
– E2 – E2 – A2 – A2
c A2 A2 c A2 A2 E2 E2
24 Vdc 48 Vdc 5-24 Vdc 24 Vdc 48 Vdc 5-24 Vdc 24 Vdc c 48 Vdc c 24 Vdc c 48 Vdc –
Input signals (E1-E2) (E1-E2) (E1- E2) (E1-E2) (E1-E2) (E1-E2) (E3-E2) (E3-E2) – (E3-E2) (E3-E2) –
(logic side)
8.5 at 5V 8.5 at 5V
30 mA 20 mA 50 mA 25 mA 20 mA 10 mA – 20 mA 10 mA –
15 at 24V 15 at 24V
State “0” guaranteed for U < 2.4 Vac < 4.8 Vac < 2.5 Vac < 2.4 Vac < 4.8 Vac < 2.5 Vac < 7 Vac < 14 Vac – < 7 Vac < 14 Vac –
I < 2 mA < 2 mA < 2 mA < 2 mA < 2 mA < 2 mA < 5 mA < 2.5 mA – < 5 mA < 2.5 mA –
State “1” guaranteed for U > 20.4 Vac > 40.8 Vac > 4 Vac > 20.4 Vac > 40.8 Vac > 4 Vac > 14 Vac > 28 Vac – > 14 Vac > 28 Vac –
24-240 Vac 24-240 Vac 24-240 Vac 24-240 Vac 24-240 Vac 24-240 Vac 24 Vdc q 48 Vdc q 110 Vdc q 24 Vdc q 48 Vdc q 110 Vdc q
Supply voltage
(A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (A1-A2) (E1-E2) (E1-E2) (E1-E2) (E1-E2) (E1-E2) (E1-E2)
Electrical durability
5 1
in millions of operating cycles
Sealed 50/60 Hz 12 VA 12 VA 12 VA 25 VA 25 VA 25 VA – – – – – –
DC – – – – – – 4W 4W 4W 8W 8W 8W
35
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Indication By LED incorporated in the unit; illuminated when the contactor breaker coil is energized
Contact block Rated insulation voltage (Ui) 250 Vac conforming to IEC 158-1 and VDE 0110 group C
specifications Rated operational voltage (Ue) 250 Vac
Wiring Schematics
Wiring Schematic
36
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Specifications
Protective treatment
Tripping devices
Type LA1LC070•, LC072• LA1LC071•
Inrush 8 VA 8 VA
Average consumption
Sealed 4 VA 4 VA
Reset devices
Type LA1LC052•
Consumption 9 VA
37
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18 Auxiliary Contact States
Non-Reversing INTEGRAL 18
LD1 Auxiliary contact actuators
Auxiliary contacts
15
97
31
17
15
31
17
15
05
15
05
95
97
41
07
07
13
13
95
13
23
31
17
17
32
14
24
32
96
96
42
16
16
98
32
18
06
08
18
06
08
18
14
16
14
98
18
16
contact open
contact closed
Off
13 23 31 95 97 13 31 97 13 31 95 41 15 17 17 15 15 17 05 07 17 15 05 07
14 24 32 96 98 14 32 98 14 32 96 42 16 18 18 16 16 18 06 08 18 16 06 08
AUTO 13 23 31 13 31 13 31 41
14 24 32 14 32 14 32 42
Tripped on overload
13 23 31 95 97 13 31 97 13 31 95 41 15 17 17 15 15 17 17 15
TRIP. +
14 24 32 96 98 14 32 98 14 32 96 42 16 18 18 16 16 18 18 16
Tripped on short-circuit
05 07 05 07
TRIP. +
06 08 06 08
Manual reset
TRIP. + 05 07 05 07
06 08 06 08
RESET
38
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 18 Auxiliary Contact States
Reversing INTEGRAL 18
Auxiliary contact actuators
LD1
AUTO + 0 AUTO + 0
1/L1
3/L2
5/L3
A1
A1
A2
A2 Auxiliary contacts
II I
LA1 LA1 On the
LA1LB015 LA1LB017 LA1LB019 LB001 LA1LB021 LA1LB0211 LB001 INTEGRAL
6/T3
2/T1
4/T2
15
97
31
17
31
41
05
15
95
97
13
23
31
41
07
13
13
95
13
23
31
13
23
31
17
14
24
32
32
14
24
32
14
24
32
42
96
96
42
16
98
32
06
08
18
14
14
98
18
16
contact open
contact closed
Off
13 23 31 95 97 13 31 97 13 31 95 41 13 23 31 15 17 13 23 31 17 15 41 05 07
14 24 32 96 98 14 32 98 14 32 96 42 14 24 32 16 18 14 24 32 18 16 42 06 08
16 18 18 16
On, closed
AUTO 13 23 31 13 31 13 31 41
14 24 32 14 32 14 32 42
On, closed
AUTO 13 23 31 41 13 23 31 13 23 31 41
13 31 13 31
14 24 32 14 32 14 32 42 14 24 32 14 24 32 42
Tripped on overload
95 97 97 95 13 23 31 15 17 13 23 31 17 15 41
TRIP. +
96 98 98 96 14 24 32 16 18 14 24 32 18 16 42
Tripped on short-circuit
05 07
TRIP. +
06 08
95 97 97 95
TRIP. +
96 98 96
98
Manual reset
05 07
TRIP. +
06 08
RESET
39
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32 and 63 Auxiliary Contact States
Non-Reversing INTEGRAL 32 and 63
LD1 LD4
Auxiliary contact actuators
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
AUTO + 0
A1
A1
A2
A2
U U U
Auxiliary contacts
LA1 LA1 LA1
LA1LC010 LA1LC012 LA1LC025 LC001 LC020 LC030
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
(53)
98
08
63
41
98
13
23
31
13
23
31
13
23
31
13
23
31
96
96
06
16
98
08
18
contact open or
95
(54)
95
05
15
14
24
32
95
42
14
24
32
14
24
32
14
24
32
95
05
64
contact closed
LD1 LD4
Off + isolation
13 23 31 16 18 06 08 96 98 13 23 31 08 98 13 23 31 96 98 41 13 23 31 53
14 24 32 15 05 95 14 24 32 05 95 14 24 32 95 95 42 14 24 32 54
Off
53
54
15
14 24 32 14 24 32 14 24 32 42 14 24 32
Tripped on overload
TRIP. + TRIP. + 13 23 31 16 18 96 98 13 23 31 98 13 23 31 96 98 41 13 23 31
14 24 32 15 95 14 24 32 95 14 24 32 95 95 42 14 24 32
95 95 95 95
Tripped on short-circuit
TRIP. + TRIP. + 06 08 96 98 08 98 96 98
05 95 05 95 95 95
95 95 95 95
Manual reset
TRIP. + TRIP. +
06 08 08
05 05
RESET RESET
40
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
INTEGRAL 32 and 63 Auxiliary Contact States
Reversing INTEGRAL 32 and 63
LD5
Auxiliary contact actuators
1/L1
3/L2
5/L3
AUTO + 0
or
U U U
A1
A1
A2
A2
Auxiliary contacts
LA1 LA1 LA1 LA1
LA1LC010 LA1LC012 LA1LC025 LC020 LC001 LC021 LC031
98
08
53
41
63
98
13
23
31
13
23
31
13
23
31
13
23
31
96
13
23
31
96
06
16
98
08
18
2/T1
4/T2
6/T3
or
95
95
05
15
14
24
32
95
42
14
24
32
14
24
32
14
24
32
14
24
32
95
05
64
54
contact open
contact closed
Off + isolation
13 23 31 16 18 06 08 96 98 13 23 31 08 98 13 23 31 96 98 13 23 31 41 13 23 31 53 63
14 24 32 15 05 95 14 24 32 05 95 14 24 32 95 95 14 24 32 42 14 24 32 54 64
Off
53 63
54 64
15
On, closed
AUTO 41 13 23 31
42 14 24 32
On, closed
AUTO 13 23 31 13 23 31 13 23 31 13 23 31 41 13 23 31
14 24 32 14 24 32 14 24 32 14 24 32 42 14 24 32
Tripped on overload
TRIP. + 13 23 31 16 18 96 98 13 23 31 98 13 23 31 96 98 13 23 31 41
14 24 32 15 95 14 24 32 95 14 24 32 95 95 14 24 32 42
95 95 95 95
Tripped on short-circuit
TRIP. + 06 08 96 98 08 98 96 98
05 95 05 95 95 95
95 95 95 95
Manual reset
TRIP. + 06 08 08
05 05
RESET
41
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Wiring Diagrams
The symbols below are used to show the operation of the INTEGRAL CMC and its overload module and
auxiliary blocks. Most are taken directly from IEC Standard symbology, but since the INTEGRAL CMC
is a unique product, some of the symbols are unique to the device.
Contactor Coil
42
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Wiring Diagrams
INTEGRAL 18 Non-Reversing CMC INTEGRAL 18 Reversing CMC
with protection module LB• with protection module LB•
LD1LB030 + LB1LB03P LD5LB130 + LB1LB03P
1/L1
3/L2
5/L3
Coil
A1
A1
A2
A2
1/L1
3/L2
5/L3
Control
Circuit
A1
A2
II I
Handle
Operator
Electrical
Control Interlock
Circuit Protection Module Contact
Contact
Thermal Trip
Trip
Mechanism Magnetic Trip
2/T1
4/T2
6/T3
6/T3
2/T1
4/T2
Add-on blocks
For LD1 For LD1 and LD5
Mounted on LH side Mounted on RH side
LA1LB034 LA1LB031 Breaker
LA1LB015 LA1LB017 LA1LB019 LA1LB001
05
07
Short-circuit 13
23
31
13
31
13
31
41
Signalling
06
08
14
24
32
14
32
14
32
42
Auto 0
15
17
15
17
Trip signalling
95
97
97
95
Signalling
16
18
16
18
Control knob
96
96
98
98
position
For LD5
Mounted on LH side
LA1LB0341 LA1LB0311 Breaker
LA1LB001 LA1LB021
05
07
41
13
23
31
Short-circuit
signalling
06
08
Contacts
42
14
24
32
incorporated
in unit
07
05
Auto 0
15
17
15
17
Short-circuit
Signalling signalling
06
08
16
18
16
18
Control knob
position Auto 0
15
17
Signalling
16
18
Control knob
position
Breaker
LA1LB001 LA1LB0211
41
13
23
31
Contacts
42
14
24
32
incorporated
in unit
07
05
Short-circuit
signalling
06
08
Auto 0
15
17
Signalling
16
18
Control knob
position
43
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Wiring Diagrams
INTEGRAL 32 Non-Reversing CMC INTEGRAL 32 Reversing CMC
with protection module LB• with protection module LB•
LD1LC0•0 + LB1LC0•• LD4LC••0 + LB1LC0•• LD5LC•30 + LB1LC03M
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
A1
A1
A2
A2
A1
A1
A2
A2
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
2/T1
4/T2
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
Add-on blocks
For LD4 For LD1 or LD4 and LD5
Mounted on LH side Mounted on RH side
Isolator Breaker
LA1LC030 LA1LC010 LA1LC012 LA1LC020 LA1LC025 LA1LC001
(64) (63)
53
53
13
23
31
13
23
31
13
23
31
13
23
31
41
54
54
14
24
32
14
24
32
14
24
32
14
24
32
42
1 or 2 LA1LC030
96
98
98
Trip signalling
98
96
ou
95
95
95
95
ou
Short-circuit
signalling
06
08
08
05
05
Auto +0
16
18
15
Control knob
position signalling
For LD5
Mounted on LH side
LA1LC001 LA1LC021
41
13
23
31
42
14
24
32
Isolator
LA1LC031
53
63
54
64
44
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Wiring Diagrams
INTEGRAL 63 Non-Reversing CMC INTEGRAL 63 Reversing CMC
with protection module LB• with protection module LB•
LD1LD030 + LB1LD03• LD4LD•30 + LB1LD03• LD5LD•30 + LB1LD03M OR LD03P
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
A1
A1
A2
A2
A1
A2
A1
A2
–Q1 –Q1
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
LB6LD03M LB6LD03M
2/T1
4/T2
6/T3
2/T1
4/T2
6/T3
Add-on blocks
For LD4 For LD1 or LD4 and LD5
Mounted on LH side Mounted on RH side
Isolator Breaker
LA1LC030 LA1LC010 LA1LC012 LA1LC020 LA1LC025 LA1LC001
(64) (63)
53
53
13
23
31
13
23
31
13
23
31
13
23
31
41
54
54
14
24
32
14
24
32
14
24
32
14
24
32
42
1 or 2 LA1LC030
96
98
98
Trip signalling
98
96
ou
95
95
95
ou 95
Short-circuit
signalling
06
08
08
05
05
Auto +0
16
18
15
Control knob
position signalling
For LD5
Mounted on LH side
LA1LC001 LA1LC021
41
13
23
31
42
14
24
32
Isolator
LA1LC031
53
63
54
64
45
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Wiring Diagrams
Tripping devices ■ for LD1, LD4, LD5 Remote electrical reset devices ■
for LD1, LD4, LD5
LA1LC071 LA1LC070, LC072 LA1LC052•
The use of
Auto
D1
C1
instantaneous
TRIP + auxiliary contact
U< RESET block LA1LC020
c c prevents the use
D2
C2
B4 B1
M of tripping
B2 devices or
electrical reset
devices.
B3
■ For INTEGRAL self-protected CMCs already fitted with an LA1LC010 or LA1LC012 instantaneous auxiliary contact block.
Interface modules
LA4DW solid state LA4DF relay output LA4DL relay output (with manual override)
A1 c
A2 c
A1 c
A2 c
A1 c
A2 c
E1 +
E1 +
E2 –
E1 +
E2 –
E2 –
A2
A1
A1
A2
A2
A1
K K K
Interface modules
LA1LC180, LD180 LA1LC580, LD580
c A1 A1 c A1 A1
+ E1 + E1
– E2 – E2
c A2 A2 c A2 A2
Voltage converters
LA1LB080, LC080, LD080
(supplied with devices for DC operation)
Switching by control contact Switching by control contact Switching by “low level” input
24 or 48 V 110 V 24 or 48 V
E1 a E1 a E1 a
+ A1 + A1 + A1
E3
Supply Low +
E3 level
– (0V) E2 c A2 – (0V) c A2 –
input – c A2
E2 (0V) E2
c c
B2
A2
A2
c (1)
A1
A2
a a
A1
B1
0 t 0 t AUTO/
MAN
I/O
A1
A2
A1
A2
A1
A2
K K K
46
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Dimensions
INTEGRAL 18 Non-Reversing and Reversing
AC control circuit LD1LB030 LD5LB130 DC control circuit
Common side view + LB1LB03P•• + LB1LB03P••.
0.27
2xM4 LA1LB080
0.27
2xøM4
6.8
78.5
3.09
2 x ØM4
6.8
2 x ØM4
=
148.5
5.85
1.77
1.77
45
1.77
45
3.84
97.5
45
2.7
70
167.5
5.31
135
6.59
5.31
135
1.77
5.31
135
45
5.31
135
4.31
2.7
70
4.8 109.5 0.17
0.27
123 0.17
6.8
.17
0.27=
5.47 4.5 1.77 1.41
6.8
1.59 4.31 4.5
4.5 36
139 45 1.77 1.59
40.5
1.77
0.17 3.5 4.8109.5 45 40.5
4.5 90 123 1.77
45 3.9 5.47 45
99 139
68.5 45 68.5
68.5 45 68.5
3.66
3.70
93
94
3.9
100
99
3.9
LA1-
7.17
LC080
182
7.40
6.30
6.30
188
160
160
3.46
3.50
88
3.46
89
3.50
88
89
0.31
0.31
4.29 0.74 = 3.34 =
8
8
4.29
109 19 85 109
4.84 = = 4xM4 1.3 4xM4 4.84
123 33 123
6.1 2.60 5.2 6.1 Dual Dimensions inches
155 66 132 155 mm
128.5
4.78
5.06
129.5
1.77 5.20
153.5
6.04
LA1LD080
8.27
210
9.57
243
8.27
210
250
45
9.8
10.8
275
45
121.5
121.5
4.78
4.78
100.5
3.95
121.5
4.78
100.5
3.95
1.10
0.65
5.75
16.5
4xM5 5.75
28 1.77
0.65
5.83
16.5
146 146
6.24 = = 148 45
4xM5 2.32 2.48 2.32 6.24
158.5 6.32
7.56 3.54 158.5
160.5 59 63 59 7.56
192 90 7.64
194 7.13 192
181
93
78
148.5
5.85
10.47
3.95 1.17
7.17
182
266
100.5 45
8.27
210
2.76
70.5
128.5
5.06
3.5
89
1.77 2.60
5.47 0.39 (AM1 DE200) 6.10 0.39 (AM1-DE200) 1.10
0.65
16.5
45
139 10 155 10 66 28
= =
4xM4
7.56 3.54
192 90
47
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Dimensions
Auxiliary blocks
Mounting on INTEGRAL 18 self-protected CMCs
b
LA1LB080BD b = 0.75 in (19 mm)
Auxiliary blocks
Mounting on INTEGRAL 32 and 63 self-protected CMCs
LA1LC010
LA1LC001 LA1LC001
Auxiliary blocks
Mounting on INTEGRAL 18 self-protected CMCs
LA1B015/017/019 LA4D••
LA1LB021, LA1LB001
b
Auxiliary blocks
Mounting on INTEGRAL 32 and 63 self-protected CMCs
LA1LC070
LA1LC071
LA1LC072
1.02 2.01 0.47
LA1LC025 LA1LC025
26 51 12
48
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Dimensions
INTEGRAL 18
Adjustable door interlock mechanism LA9LB33• Non-adjustable door interlock mechanism LA9LB32•
For mounting on LD1LB030 + LB•LB03P•• For mounting on LD1LB030 + LB•LB03P••
LD5LB130 + LB•LB03P•• LD5LB130 + LB•LB03P••
(1)
5.31
135
5.31
135
2.56
148.5
5.85
65
63.25
63.25
2.49
2.49
2.56
148.5
5.85
65
2.13 7.09 - 13.39 1.42 3.54
54 180 - 340
= = 36 = 90 = 2.13 5.28
1.77 54 134
3.90
Door drillings 45 99
= =
2.13
54
Ø43
Dual Dimensions inches
4xØ3.5 mm
= =
2.13 (1) Thickness: 0.2 in (5 mm) max
54
INTEGRAL 32
Adjustable door interlock mechanism Non-adjustable door interlock mechanism
LA9LC33• and LA9LC53• LA9LC32• and LA9LC52•
For mounting on LD4LC•30, LD5LC•30 For mounting on LD4LC•30 + LD5LC•30
(1)
3.15
80 7.17 80
3.15
80
2.56
182
65
2.56
7.17
182
65
3.15
3.15
3.15
80
80
3.15
3.15
3.15
80
80
80
2.13 6.69 - 12.60 0.75 = = = 3.35 =
54 170 - 320 19 85 2.13 5.31 0.75 = = = 3.35 =
= = 3.90 1.30 54 135 19 85
99 33 = = 3.90 1.30
2.60 5.20 33
Door drillings 132 2.60 99
5.20
66
66 132
= =
2.13
54
Ø43
= = 4xØ3.5
2.13 (1) Thickness: 0.2 in (5 mm) max
54
INTEGRAL 63
Adjustable door interlock mechanism Non-adjustable door interlock mechanism
LA9LC33• and LA9LC53• LA9LC32• and LA9LC52•
For mounting on LD4LD•30, LD5LD•30 For mounting on LD4LC•30 + LD5LC•30
(1)
4.13
105
9.57
4.13
243
105
4.13
105
4.13
105
9.57
243
2.56
10.83
65
275
2.56
10.83
275
65
4.13
105
4.13
105
4.13
105
4.13
4.13
105
105
4.13
105
Ø43
49
01/00 © 2000 Schneider Electric All Rights Reserved
INTEGRAL™ Self-Protected Combination Motor Controllers
Dimensions
INTEGRAL 18 contactor breakers and reversing contactor breakers
Flush mounting Safety clearance
0.79
0.16
20
4 a
(2)
1.81
= =
46
1 (1)
0.04
a1
a2 a a1 a2
0.79
20
LD1LB030 1.81/46 – –
0.08 LD5LB130 3.94/100 – –
2
LA1LB0•• – 0.53/13.5 –
2 x LA1LB0•• – – 1.06/27
(1) Center of operating knob Dual Dimensions inches
mm
(2) Mounting center
0.16
(1)
4
0.79
20
a a a1 a2
LD1LC030 2.6/66 – –
(3)
LD4LC•30 2.6/66 – –
1.81
= =
46
LD1LC040 3.35/85 – –
1 (2)
0.04
LD4LC•40 3.35/85 – –
a1
LD5LC•30 4.8/122 – –
a2
LA1LC010 – 0.51/13 –
0.79
20
LA1LC012 – 0.51/13 –
LA1LC010 +
– – 2.01/51
LA1LC052•
LA1LC012 +
– – 2.01/51
LA1LC052•
(1) Maximum door thickness for interlocking by
LD4 and LD5
(2) Center of operating knob
(2) Mounting center
0.16
(1)
1.18
30
4
a
a a1 a2
LD1LD030 3.54/90 – –
(3)
1.81
= =
LD4LD•30 3.54/90 – –
46
LD5LD•30 7.13/181 – –
1 (2)
LA1LC010 – 0.51/13 –
0.04
a1
a2 LA1LC012 – 0.51/13 –
LA1LC010 +
– – 2.01/51
LA1LC052•
1.18
LA1LC012 +
30
– – 2.01/51
LA1LC052•
(1) Maximum door thickness for interlocking by
LD4 and LD5
(2) Center of operating knob
(2) Mounting center
50
© 2000 Schneider Electric All Rights Reserved 01/00
INTEGRAL™ Self-Protected Combination Motor Controllers
Dimensions
INTEGRAL Enclosures
Type 1
B C B B C B
8 10
254 2.5
203 2.5 5 64 7.5
3 64 7.5 127 191
76 191
A
A
16.5
12.5
419
318
Knockouts
356
457
14
18
A = 0.5 in (12.7 mm) Dia.
B = 1.0 to 1.25 in (25.4 to 31.8 mm) Dia.
A
C = 0.5 to 0.75 in (12.7 to 19 mm) Dia. A
Type 12
10
8 254 2.5
203 5 64
2.5 7.75
3 127
64 0.38/9.5 197
76 7.75
197
0.38/9.5
18.88
479
14.88
378
356
14
457
18
19.63
498
15.63
397
0.44/11
0.44/11 Provision for 0.25 screw
6.4
Provision for 0.25 screw
6.4
51
01/00 © 2000 Schneider Electric All Rights Reserved
Schneider Canada Inc.
Square D Company 19 Waterman Avenue,
8001 Highway 64 East M4B 1 Y2
Knightdale, NC 27545 USA Toronto, Ontario
(919) 266-3671 (416) 752-8020
www.squared.com www.schneider.ca Catalog No. 8539CT9201R11/99 January 2000. Replaces 8539CT9201R6/97 dated June 1997.