ka65e6f6@westpost.net Profile Enthusiastic, Innovative, Professional Engineer with extensive industry experien ce in quality assurance and reliability, failure analysis, statistical evaluatio n, and material characterization in a diversity of manufacturing/industrial posi tions including aerospace, automotive and machine tool. * Failure Analysis of aircraft engine components and industry component failures. * Reliability Engineering air conditioning and refrigeration compressors * Metallurgical Laboratory material characterization and qualification * Material testing and evaluation * Statistical Analysis of Testing Results * Internal/External audit preparation and support * Written Procedure/Specification development and documentation * New employee training/Manual development Work History Materials Engineer (1 year) Cincinnati Machine Hebron, Kentucky - Responsible for Metallographic evaluation, Product Quality Assurance, Failure Analysis, Material and Process Selection, Up dating and writing material specifications and procedures, Consulting with peers and customers regarding product development, field issues, heat treatments and repairs. Supported company-wide cost reduction efforts. * Performed metallurgical evaluations to support field issues, cost reductions, and product development. * Updated material specifications for global applications. * Inspected incoming material for print conformance. * Recommended materials and processes. * Performed Failure Analysis. * Conducted material property testing including tensile and hardness testing, and chemical characterization. * Identified/Specified/Purchased required equipment for Metallurgical laboratory upgrade to digital imaging and image analysis. * Upgraded metallographic preparation equipment. Principal Metallurgist (4 years) Team Industrial Services Cincinnati, Ohio - Responsible for Metallographic evalu ation, Quality Assurance, Failure Analysis, Creep Life Estimation, Updating and writing laboratory procedures and techniques, company wide consultant for custom er metallurgical issues, field heat treatments and repairs. Responsible for tra ining new technicians. * Consolidated, rewrote, updated Metallurgical Laboratory Procedures and Techniques * Participated in the preparation and completion of three successful industry audits * Performed complete metallurgical evaluation for vendor/supplier qualification requirements, for primarily aircraft/aerospace materials * Completed power plant life estimation based on non-destructive creep replication of critical locations.. * Performed Failure Analysis of a wide range of industry components including but not limited to shafts, housings, weld joints, fast eners and blades. * Supported evaluation of anomalies and defects identified during non destructive evaluation * Performed non-destructive metallurgical replication evaluation of superalloy and titanium aerospace materials. * Upgraded Metallurgical laboratory to digital imaging and image analysis system Senior Project Engineer - Reliability (10 years) Copeland Corporation, Sidney, Ohio - Assuring the reliability/quality of current and new scroll compressor products through product development, cost reduction and audit programs. Primary contributor to International Compressor Reliability Training Manual. Trained new engineers in testing and analysis techniques for scroll compressors. * Developed test programs, managed testing process, Analyzed test data and compressor hardware, Performed failure analysis. Documented results. * Served as in-house expert in scroll compressor tribology and failure analysis of bearing surfaces. * Trained new engineers in testing and analysis techniques for scroll compressors. * Major contributor to procedure/ process handbook for Reliability Engineering training. * Successfully qualified domestic and global facilities in Ireland, China, and Thailand. * Trained in geometric and dimensional tolerancing. * Failure Analysis Engineer (6 years) General Electric Aircraft Engines, Cincinnati, Ohio - Evaluated and identified c ause of aircraft engine failures. Completed more than two hundred investigation s, with documentation. Served as consultant for bearing hardware failure and co ndition monitoring evaluations. Trained other engineers in bearing evaluation t echniques. * Served as consultant for bearing hardware failure and condition monitoring evaluations. Trained other engineers in bearing evaluation techniques. * Initiated independent study of grinding and finishing processes in support of identified hard particle contamination problems in bearing hardware. Significantly reduced contamination induced bearing failures * Completed welding quality investigation which led to 20% reduction on non-conforming field hardware. Materials Behavior and Evaluation Engineer (5 years) General Electric Aircraft Engines, Cincinnati, Ohio - Evaluated metallographic a nd mechanical materials data to develop crack growth and fatigue life curves for the establishment of aircraft engine component life. Utilized statistical meth ods to establish 3 sigma and 95/99 life criteria. * Analyzed and interpreted fracture mechanics data for aircraft engine material in support of the Air Force F110 program. * Managed program to characterize the effects of sustained peak loading and environment on the cyclic crack growth behavior of fracture critical engine components to determine life limits in single engine applications. * Identified the relationship of forging processes to low cycle fatigue behavior variation. Materials Engineer (Summer Coop) Kaiser Aluminum, Newark, Ohio - Assisted primary engineer in remelt, rod, bar, a nd wire facilities. Acquired and evaluated data necessary to correct major qual ity issue on horizontal billet continuous casting unit. Education B.S., Metallurgical Engineering The Ohio State University, Columbus, Ohio. GPA: 3.76. Cum Laude * Mars G. Fontana Award - Top Metallurgical Engineering Graduate * ASM Scholar (one of twenty-five nationally) * National Merit Finalist * 2008 Leadership Training/Management Coaching Professional * Professional Engineer License * Ohio Society of Professional Engineers (OSPE) service award * President OSPE State Student Council * President OSU-OSPE Chapter * Order of Engineer