Atomic Energy ZC STP Tender Proposal 07.05.11

DEPT.
OF ATOMIC ENERGY: ZIRCONIUM COMPLEX

SEWAGE TREATMENT PLANT
NIT REF: ZC/NFC/585/2011
PROPOSAL REF : EST/P8190/7235/11:07.05.11
PROPOSAL BASIS - SEWAGE TREATMENT PLANT -
Sewage Generation per day is taken as 225 m3/day. Design of the plant is sized for 225m3/day with
20 hrs of operation and operating flow rate of 11.25 m3/hr. Peak flow considered is 33.75m3/hr.
Eventually the collection sump shall have the holding time calculated on the basis of the peak flow
with the downstream unit operations would be basing on the average flow rate only.
Raw Sewage quality
Odor - Objectionable
PH Values at 25 C - 6.0-8.5
Total Suspended Solids, mg/L - 150-200
Oil & Grease, mg/L - 20
Chemical Oxygen Demand, mg/L - 600-700
Bio Chemical Oxygen Demand, mg/L - 350-450
Treated Water quality across STP [ Tertiary Filters ]
Odor - Odorless
PH Values at 25 C - 7.0-8.5
Total Dissolved Solids, mg/L - Subjective not under the
treatment scope
Total Suspended Solids, mg/L - <10
Chemical Oxygen Demand, mg/L - <130
Bio Chemical Oxygen Demand, mg/L - <20
pH : 6-7
BOD : 250-300
COD : 600-700 SEWAGE
TSS : 400-450
O&G : 50
Physical Treatment
PRIMARY
TREATMENT
Screening, Oil & Grease Removal
Biological Treatment SEC. DISPOSAL

TREATMENT pH : 6-7
BOD : < 20
COD : < 150
TSS : < 50
TERTIARY
REUSE TREATMENT
O&G : <5
pH : 6-7
BOD : < 20
COD : < 130
TSS : < 30
O&G : < 10
1
DEPT.OF ATOMIC ENERGY: ZIRCONIUM COMPLEX
PROPOSED METHODOLOGY – SYSTEM DESIGN ADOPTION
THE PROPOSED METHODOLOGY of treatment is a conventional activated sludge process with a

combination of anaerobic and aerobic systems.
 The effluent generated at different sources of sewage generation shall be routed to a common collection
cum equivalisation sump with front end screen chambers for removal of grit / solids. The solid
substances trapped in the screen and grit chamber shall be periodically removed.
 The Effluent from the collection shall be pumped to an UASB reactor for anaerobic digestion of sewage
especially the solids attributing higher organic pollutant loads.
 The UASB shall be of followed by an aeration tank acting on attached growth technology. Due to higher
organic loading rate in the proposed aeration scheme the volume of the aeration tank is considerably
reduced than that of the conventional process and also the system can take care of the shock loads.
 Aeration tank over flow will be lead to the secondary settling tank. The settling tank shall be installed
with clarifier mechanism with central driven type so as to ensure phase separation of solids and water.
The separated sludge shall be drained to sludge drying beds.
 A Clarified water tank / treated water sump shall be provided for collection of treated water from the
settling tank , wherein Hypo chlorite dosing is effected for dis-infection and routed through tertiary
filters for further polishing.
 The tertiary treatment shall have a feed pump, Pressure Sand Filter (PSF) and Activated Carbon Filter
(ACF). Water collected in the clarified water tank shall be pumped through the Pressure Sand Filter
(PSF) and Activated Carbon Filter (ACF) for final polishing of the treated water. Filtered water from the
ACF shall be directly utilized for gardening.
SCOPE OF SUPPLY AND SERVICES - SEWAGE TREATMENT PLANT
ENSYS CUSTOMER
ENGINEERING
01. BASIC & DETAILED ENGINEERING X
EQUIPMENT / SYSTEM
2
02. BAR SCREEN X

GRIT CHAMBER WITH OIL TRAP X
03. COLLECTION CUM EQUIVALISATION SUMP X

PARTIAL AERATION THRU COARSE BUBBLE X
DIFFUSERS
04. SEWAGE TRANSFER PUMPS X
05. UASB REACTOR X
06. AERATION TANK X
08. AERATION EQPMTS.

BLOWERS X
DIFFUSERS / MEMBRANES X
DISTRIBUTORS X
FIXED FILM MEDIA X
MEDIA HOLDERS X
09. SECONDARY SETTLING [ CLARIFIER]TANK X
10 SETTLING TANK INTERNALS

FEED WELL WITH CLARIFIER MECHANISMX
11. CLARIFIED WATER / TREATED WATER TANK X
12. HYPO DOSING SYSTEM X

& RE-CHLORINATION SYSTEM
13. FILTER FEED PUMPS X
ENSYS CUSTOMER
14. TERTIARY TREATMENT SYSTEM

PRESSURE SAND FILTER X
ACTIVATED CARBON FILTER X
COMPLETE VALVES AND FITTINGS X
FIELD INSTRUMENTS X
3
15. ELECTRICAL
MCC / OPERATING PANEL X
CABLING WITHIN THE SYSTEM BDY. X
CONNECTION AND TERMINATION X
16. TREATED WATER TANK [ INCL. 11 ] X
17. PIPINGS, FITTINGS, VALVES [ PVC / PP ] X
18. SLUDGE DRYNG BEDS X
19. INSTALLATION OF COMPLETE SYSTEM X
20. COMMISSIONING X
& STABILISATION
21. OPERATION OF THE PLANT

AFTER COMMISSIONING X
22. OPERATION & MAINT OF THE PLANT X
23. MCC/OPERATOR ROOM /LAB X

[ INCL. OF SITE DEVELOPMENT AROUND STP]
24. LAB EQUIPMENTS X
25. ELECTRICAL INCOMER X
26. LIGHTING AROUND STP AREA X
SCOPE OF SUPPLY AND SERVICES

ENGINEERING
01. ENGINEERING -
ENSYS
Complete Design of the plant is by the Ensys . The proposal follows the same in total compliance
and only areas which warrants input from ENSYS end the same is furnished with due back ups.
4
EQUIPMENT
02. BAR SCREEN , COARSE& FINE/ GRIT CHAMBER -

ENSYS
A bar screen chamber is to be constructed right at the inlet of the effluent to the collection sump
following with the common conduiting of the various effluent streams identified to get into the bar
screen chamber. The solid particles trapped in the bar screen chamber shall be removed periodically.
Besides for the kitchen waste residue an online grit chamber with oil trap is provided to remove the
floating oil matters, the emulsified oil matters get drained out in the system through settling scheme
provided.
Chamber MOC - RCC – Under Customer’ Scope

Bar Screen MOC - MS – GALVANISED / FRP
Spacing - 8mm
Type - Inclined, Curved
03. COLLECTION WELL [CIVIL] -ENSYS
Considering the site inward level and the nature of soil strata around the area, it is proposed to go in
for a collection of well of adequate volume to receive the sewage.
No. of Collection Well - One

MOC - RCC – Circular
Dimension - 6m dia x 3.5 mts effective depth
Tank is sized for 8 hours holding time with an operating flow rate of 11.25 m3 / hr & 3 hours
considering the peak flow rate of 33.75 m3/hr and also considering the inward level of 2.95
mts. It may be noted the consideration of the soil strata and the topography of the site induces
to minimize underground structures.
However considering the holding volume requirements, an additional collection cum equivalisation
tank is considered, whereas the same shall be positioned just above the ground level with regular
pumping of the sewage from the collection well.
No. of Collection Well - One

MOC - RCC – Square
Dimension - 5 x 5 x 3.5 Liquid Depth
With the above consideration an overall retention / holding time of 16 hours for the average flow
rate is maintained.
The tank shall be provided with an air mixing through coarse bubble diffusers with a tapping taken
from the main air blower for effective mixing of the solids with the sewage.
04. SEWAGE TRANSFER PUMPS - ENSYS
There shall be two sets of pumps to pump the sewage from the collection well to collection tank and
from collection tank to UASB as well.
Non-clog centrifugal pump with motor and accessories shall be provided.
From Collection Well to Collection Tank
5
No.off Two [ 1 w + 1 s ]
Capacity 25 m3/hr
Type Submersible, Gutter Pump
Impeller Open with Carbide Tipped cutter
Head 10 mwc
Motor HP 2.0HP
Solid Handling Capacity 35 mm
RPM 2900
From Collection Tank to UASB reactor
No.off Two [ 1 w + 1 s ]
Capacity 11.25 m3/hr
Type Mono Block CI Pump,
Head 10 mwc
Motor HP 2.0HP
Solid Handling Capacity 15 mm
RPM 2900
05. ANAEROBIC REACTOR -

ENSYS
The sewage shall be pumped to the

Anaerobic Reactor. Anaerobic Reactor
shall be of Up-flow arrangement
[UASB] with effluent rising upwards
in the reactor. Reactor shall be
provided with piping for recirculation
of the reactor of the effluent to ensure
through mixing. For increasing the
organic loading rate aeration tank shall
be provided with random packed fill
media. The media ensures very high
biological degrading performance.
This structure produces a very large,
fully usable surface area for contact
between the biomass, the air and water flowing through it. The fill media serves as a carrying
medium for the biomass and favors a uniform growth of biological slime due to its regular structure.
Number of Tanks - 1 No
Tank MOC - RCC
Anaerobic tank Size - 5.5 x 5.5 x 4.5+0.3(FB) mts
Type of Fill Media - Random Packed fill media
Material of construction - PVC
Volume of media - 25.0 m3
The tank shall be provided with platforms and ladders with hand rails for inspection and visual
assessment.
The UASB reactor shall have a flare installed on the top for flaring of the bio gas generated out of
the digester. Considering the fact that the gas is not going to be utilized elsewhere in the facility, the
requirement of an additional gas holder is not warranted. The inherent volume available in the
digester top itself would suffice the buffer holding prior to being flared off.
6
06. AERATION TANK - ENSYS
The effluent from the anaerobic digester allowed

to flow to the aeration tank. The tank shall be
provided with membrane diffusers for
distribution of air in the tank. For increasing the
organic loading rate aeration tank shall be
provided with structured cross-fluted fill media.
The media ensures very high biological
degrading performance. This structure produces
a very large, fully usable surface area for contact
between the biomass, the air and water flowing through it. The fill media serves as a carrying
medium for the biomass and favors a uniform growth of biological slime due to its regular structure.
No. of Tanks - ONE

Tank MOC - RCC
Aeration tank Size - 4.5 x 4.5 x 4.2–LD
Type of Fill Media - Structured / Cross fluted media
Material of construction - PVC
Volume of media - 20.0 m3
Type of diffusers - Membrane
Number of Diffusers - 16 Nos
The tank shall have platforms and ladders with hand rails for inspection and visual assessment
which is under the scope of the customer.
07. TWIN LOBE BLOWER -ENSYS
Twin lobe blower along with motor and accessories having the following specifications shall be
provided for aeration of the effluent in the aeration tank.
BLOWER SYSTEM
No. of air blowers THREE [ 2 w + 1 s ]
Blower Capacity 120 m3/hr
Head 0.4 kg/cm2
Motor HP 5
7
Essentially being a biological scheme and the requirement of the uninterrupted operation of the
blowers becomes imminent. Further with the advent of the requirement of partial aeration to be
given for the collection tank the consideration of three blowers with two in operation and one as
stand bye is considered.
08. SECONDARY SETTLING TANK -

ENSYS
Following the aeration scheme

is the settling for removal of
digested mass. The overflow
from aeration scheme shall be
properly routed through a feed
well from the centre into the
bottom of the settling tank. The
settling tank shall have clarifier
mechanism which is central
driven for effective settlement.
The sludge is settled in the
bottom and shall be drained to
the sludge drying beds and the
overflow is taken to a clarified
water tank following the
scheme.
Tank MOC - RCC

Settling tank Size - 4 dia X 3.5 LD +1.6 slope
Clarifier Mechanism - 4 mts – Central Driven – top & bottom
scrapper
Drive - Motorised GearBox- 2 HP
10. CLARIFIED WATER TANK - ENSYS
One Number tank with partitions shall be constructed for collection of the clarified water
[Secondary Treated] from the clarifier and tertiary treated water from the filters.
Number of clarified water tank - 1No WITH PARTITIONS

Tank MOC - RCC
Tank Volume - 100KL
Clarified water tank Size - 5.0x5.0x4.0LD
The clarified water tank shall be provided with a Hypo chlorite dosing system for dis-infection and
allow the feed to pass through the tertiary treatment system. The dosing system shall be resting with
ENSYS.
HYPOCHLORITE DOSING & RE-CHLORINATION SYSTEM

Tank Capacity 150 litres
Material of construction PVC/FRP
Pump Capacity 0-10 lits / hr
8
Type Electronically operated

HP consumed 40 watts
Dosing Scheme On line dosing
11. TERTIARY TREATMENT SYSTEM - ENSYS
The tertiary treatment is a final polishing treatment given to the treated water duly disinfected across
the clarified water tank. As per the prevailing conditions since the reusability of treated water to the
maximum extent is to be ensured, the tertiary treatment provides the option of using the filtered
water across the tertiary filters to be used for gardening and usage in toilets for flushing. This also
bring down to a larger extent the intake of water from outside. On a long run would do justification
on the investment as well.
The tertiary treatment system comprise of a set of filters [ PSF–Pressure Sand Filter & ACF –
Activated Carbon Filter] with feed pumps and due interconnecting pipings, valves and fittings along
with electrical controls and backwashing provisions.
The treated water across the filter outlet could be directly taken for reuse sections with piping /
pumping arrangement as may be required by the CUSTOMER.
12. FILTER FEED PUMP - ENSYS
Two numbers centrifugal pump with motor and accessories shall be provided for pumping of treated
water through the PSF and ACF.
FILTER FEED PUMPS

Number of Pumps 2[1w+1s]
Capacity 12 m3/hr
Type Horizontal, Centrifugal
Head 30 mwc
Motor HP 2.0 HP
RPM 2900
13. PSF AND ACF - ENSYS
Pressure sand Filter and Activated carbon filter with sand and carbon media along with required
piping, valves and fittings are considered in scope of service.
PRESSURE SAND FILTER – Vertical
Number of filters One
Diameter 1200 mm
Height 2000 mm
Material of Construction MS EPOXY
Thickness Dish – 8 mm Shell 6 mm
Filter Medium Graded Sand
ACTIVATED CARBON FILTER - Vertical
Number of filters One
9
Diameter 1200 mm
Height 2200 mm
Material of Construction MS EPOXY
Thickness Dish – 8 mm Shell 6 mm
Filter Medium Activated Carbon
14 SLUDGE HANDLING SYSTEM - ENSYS

For Sludge draining and drying there are Eight nos.of sludge drying beds considered. The same shall
be constructed out of civil masonry with sand media for filtration of the water.
No. of Beds - Eight
MOC - RCC
Media - Graded Sand
Dimension - 2.0 x 2.0 x 1.5
15. ELECTRICAL - ENSYS
One number operating cum MCC panel is considered in our scope of supply. The panel consists of
MCB’s, push buttons with indications, etc., for all the electrical equipments.
A double door vermin proof control panel with audio visual alarms and annunciator’s for display of
system failures. The power and control cabling within the system boundary is considered under the
scope of ENSYS.
The Electrical control Room shall be constructed for an estimated foot area of 30 Sq. mtr
[ approx.325 Sq ft ]. The room shall of conventional design with RCC roofing. Incidentally the
Operator and the Lab section would be a division made out of the same.
17 ERECTION - ENSYS
Erection of all the equipment / system considered forming a part of the scope of supplies shall be
resting with ENSYS.
It may be noted that complete interconnecting piping, pipe supports, valves, fittings for the whole
system from the point of collection sump to the filter outlet is resting with ENSYS.
18. COMMISSIONING & TRAIL RUN -

ENSYS
Our engineers will be deputed for erection and commissioning.
19. OPERATION AND MAINTENANCE - ENSYS
The plant shall be operated for a defined span as indicated in the tender through our well trained
operational staff.
20. SPARES -
ENSYS
10
Operational spares as may be required for the efficient operation of the STP is considered under the
purview of this tender.
LIST OF INSTRUMENTS- PROPOSED
S. DESCRIPTION QTY. LOCATION

NO.
1. Pressure gauges Lot Pumps / blowers

( Waree/Equi)
2. Level Switch 1 no each Eq.tank,Aeration

Tank
( Aster)
3. Electromagnetic flowmeter 2 nos Inlet & Outlet

(Krone-Marshall)
6. Conductivity meter 1 no Treated Water
11
ELECTRICAL FEATURES
I) DISTRIBUTION BOARD
Distribution board shall be as per the following brief specification:
1. Make – Auto Switch / Power Controls
2. Non – Compartmentalized, floor mounting
3. Non-draw out (fixed type)
4. Single front
5. Sheet thickness – 14/16 gauge CRCA
6. Location – In door
7. Cable entry – Bottom
8. Busbars – Aluminium
Earth busbar – Aluminium
10. Incomer – 1 no.
Incomer shall consist of following components:
a. TPN-FSU – 1 no.
b. Ammeter with selector switch – 1 set
c. Voltmeter with selector switch – 1 set
d. Supply ON indication lamps – 3 nos.
11. DOL starter (upto 7.5 kW)
DOL starter shall consist of following components:
a. TPMPCB – 1no.
b. Power contactor – 1 no.
Push button with 1 element – Stop & Start
Ind.lamps – on & off
Note: Switchgear ratings for above starters shall be as per manufacturers standard selection chart.
13. Control Supply
SPMCBs – as required for instrument supply.
14. Capacitors– Not considered
15. Power wiring – minimum 2.5 sq.mm PVC insulated copper wire.
Control wiring – 1.5 sq. mm PVC insulated copper wire
Control supply – 1ph, 230 VAC obtained from phase and neutral.
16. Makes of components
12
a. Switchgear – SIEMENS
b. Control gear – Teknic
c. Indicating meters – AE/IMP/RISHABH(L&T)
1 LOCAL PUSH-BUTTON STATION
Local push button stations are not considered, as drives are very near to Dist. Board. All
drives will be operated from the Distribution board.
III) CABLES
1. Make – Incab / Polycab
2. Power cables – PVC insulated, PVC sheathed, GI armoured, Copper conductor cables as
per IS 1554. Minimum power-cable size shall be 3c x 4-sq. mm
3. Control cables – PVC insulated, PVC sheathed, GI armoured, solid copper conductor
cables as per IS 1554. Control cable size shall be 1.5 sq.mm.
IV) OUTDOOR CABLE-ROUTING
Cables shall be run buried underground in un-constructed excavated and back-filled
trenches upto individual equipment.Civil work for trenches to be done by client.
1 EARTHING
Main below ground earth-grid, earth stations (pits, electrodes etc.) and two earth
connections near the distribution board shall be provided by the client.
Equipment earthing from distribution board to motors shall be provided by us using GI
wire / strip depending on motor rating.
VI) MOTORS
1. Make – Crompton / Siemens
2. Motors will be as per IS 325, totally enclosed, fan cooled squirrel cage induction motors.
Degree of protection will be IP55. Motors are suitable for supply voltage of 415 volts ±
10% and frequency of 50 Hz. ± 5%, and combined variation ± 10%.
UNIT DIMENSIONS OF THE PROPOSED STP
S. No Name of the Treatment No. of Dimension

Unit Unit in Mtrs
A. SCREEN CHAMBERS 1SET 2.0 X 2.5X3.5 LD
B1 COLLECTION WELL 1 6 DIA X 3.5 LD
13
COLLECTION CUM
B2 EQUIVALISATION 5 X 5 X 3.5 LD
TANK
C. UASB REACTOR 1 5.5 X 5.5X 4.5 LD
E. AERATION TANK 1
4.5 X 4.5 X 4.2 LD
SECONDARY
F. 1 4 DIA X 3.5 LD
SETTLING TANK
G. CLARIFIED WATER / 1
5 X 5 X 4 LD
TREATED WATER
TANK
H. SLUDGE DRYING 8
2 X 2 X 1.5
BEDS
I. PRESSURE SAND 1 1 DIA X 2 HOS

FILTER
J. ACTIVATED CARBON 1 1.2 DIA X 2 HOS

FILTER
K. CONTROL ROOM / 1 6X5

LAB
Note:
1. Photographs shown in the proposal is for information purpose only. Actuals might vary depending on the site
conditions.
2. All dimensions specified is in meters unless otherwise specified
3. LD refers to Effective Liquid Depth
4. SWD refers to Sid Water Depth – Influent Point of Entry
5. DIA refers to diameters of the equipment / vessel considered
6. HOS refers to height on straight
14

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DEPT.

OF ATOMIC ENERGY: ZIRCONIUM COMPLEX

PROPOSAL BASIS - SEWAGE TREATMENT PLANT -

Raw Sewage quality

Treated Water quality across STP [ Tertiary Filters ]

Biological Treatment SEC. DISPOSAL

PROPOSED METHODOLOGY – SYSTEM DESIGN ADOPTION

THE PROPOSED METHODOLOGY of treatment is a conventional activated sludge process with a

SCOPE OF SUPPLY AND SERVICES - SEWAGE TREATMENT PLANT

01. BASIC & DETAILED ENGINEERING X

02. BAR SCREEN X

03. COLLECTION CUM EQUIVALISATION SUMP X

04. SEWAGE TRANSFER PUMPS X

05. UASB REACTOR X

06. AERATION TANK X

08. AERATION EQPMTS.

09. SECONDARY SETTLING [ CLARIFIER]TANK X

10 SETTLING TANK INTERNALS

11. CLARIFIED WATER / TREATED WATER TANK X

12. HYPO DOSING SYSTEM X

13. FILTER FEED PUMPS X

14. TERTIARY TREATMENT SYSTEM

16. TREATED WATER TANK [ INCL. 11 ] X

17. PIPINGS, FITTINGS, VALVES [ PVC / PP ] X

18. SLUDGE DRYNG BEDS X

19. INSTALLATION OF COMPLETE SYSTEM X

21. OPERATION OF THE PLANT

22. OPERATION & MAINT OF THE PLANT X

23. MCC/OPERATOR ROOM /LAB X

25. ELECTRICAL INCOMER X

26. LIGHTING AROUND STP AREA X

SCOPE OF SUPPLY AND SERVICES

02. BAR SCREEN , COARSE& FINE/ GRIT CHAMBER -

Chamber MOC - RCC – Under Customer’ Scope

03. COLLECTION WELL [CIVIL] -ENSYS

No. of Collection Well - One

No. of Collection Well - One

04. SEWAGE TRANSFER PUMPS - ENSYS

Non-clog centrifugal pump with motor and accessories shall be provided.

From Collection Well to Collection Tank

05. ANAEROBIC REACTOR -

The sewage shall be pumped to the

06. AERATION TANK - ENSYS

The effluent from the anaerobic digester allowed

No. of Tanks - ONE

07. TWIN LOBE BLOWER -ENSYS

08. SECONDARY SETTLING TANK -

Following the aeration scheme

Tank MOC - RCC

10. CLARIFIED WATER TANK - ENSYS

Number of clarified water tank - 1No WITH PARTITIONS

HYPOCHLORITE DOSING & RE-CHLORINATION SYSTEM

Type Electronically operated

11. TERTIARY TREATMENT SYSTEM - ENSYS

12. FILTER FEED PUMP - ENSYS

FILTER FEED PUMPS

13. PSF AND ACF - ENSYS

14 SLUDGE HANDLING SYSTEM - ENSYS

15. ELECTRICAL - ENSYS

18. COMMISSIONING & TRAIL RUN -

Our engineers will be deputed for erection and commissioning.

19. OPERATION AND MAINTENANCE - ENSYS