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E X P E R I M E N T A L E V A L U A T I O N OF TEST SECTION B O U N D A R Y
I N T E R F E R E N C E E F F E C T S IN R O A D VEHICLE TESTS IN WIND
TUNNELS
Summary
Vehicle aerodynamicists are aware that the boundaries of a test section can strongly
influence the measurements of aerodynamic characteristics of vehicles tested in a wind
tunnel. Wall interference was experimentally investigated in one solid and two open-area-
ratio (OAR) slotted wall test sections. The blockage interference was studied using
surface pressures from three scales of the Motor Industry Research Association (MIRA)
notch-back reference model, representing 8.3, 13.0 and 18.7% area blockage. Tests were
also performed using flat plates with area blockages between 1.6 and 20%.
A wall pressure signature matching method was used to determine the wall-induced
"interference v el o c it y " at the model location for the solid wall test section. Comparison
was made between the predicted "free-air" pressures and those measured in the 30% O A R
slotted wall test section. It was shown that a slotted wall test section can provide a
virtually interference-free testing environment.
1. Introduction
Wind tunnels have been used for many years by designers of road vehicles
including cars and trucks. The influence of the test section boundaries,
which can be solid, partially open or completely open, on the measured
aerodynamic loads and surface pressures of vehicles is one of the most
c o m m o n l y discussed problems. Blockage correction procedures, discussed in
refs. 1--5, and their use in vehicle testing, discussed in ref. 6, have n o t proved
to be universally applicable. The uncertainty in the magnitude of the block-
age correction that must be applied has resulted in the car manufacturers
testing in large facilities in order to test at low area blockages and thus
reduce the uncertainty in their data. In recent years slotted wall and adaptive
wall test sections have been proposed which require little or no blockage
correction even at relatively high area blockages. It is important to recognize
that differences in measured results from different facilities can be attributed
to flow quality, model differences or testing procedures and n o t just bound.
ary interference. The various factors and precautions that must be taken in
order to obtain high quality data are discussed in ref. 7.
_•'j• 10LT~
0.~5 L;S
4Dlffuser Contraction<\
/
i-
0,41LTS ~i f
"]•'• Wa~l (Wake) Plenum
I/ StaticTap
Adjustable/
R$-Entry - ~
Flap, ~ /---- Ceiling(Wake) Stttlc Tap
Plenum Slat Slot
I I I I
The models produced area blockages o f 8.3, 13.0 and 18.7% in the DSMA
wind tunnel.
Surface pressures were measured at 76 locations by means of a Scanivalve
and pressure transducer system installed inside each model. Reference
pressure lines and electrical cables entered each vehicle through a hole
behind one of the rear wheels. A PDP 11/34 c o m p u t e r controlled the Scani-
valve, acquired the pressure data and stored it for later analysis. Pressures
were also measured on the ceiling and one of the side walls of the test
section.
Flat rectangular plates (width to height ratio o f 1.45:1) with area block-
ages between 1.6 and 20% were also tested in each test section configuration.
The plates were m o u n t e d normal to the airstream with a 2 mm ground
clearance gap at an axial station 0.66 equivalent test section diameters from
the start of the test section (approximately where the f r o n t of a test vehicle
would be located). Plate base pressures and wall and ceiling pressures were
measured.
II t
q- 4165Overall Length
_ 1055 _L 1790 .I. o 1320 !
-2--~
T 6~8 ,R 152(TYP.)
I
-
I
R 30 ~
-4- i
Z05 x,.~lj ±
I 1805
.5 k ;5,0 10~
8!2 IR 152(TYp)
1
Width
I -1
Fig. 2. MIRA c a r m o d e l for blockage study. All dimensions in ram.
132
The full scale MIRA car was tested b y MIRA, Volvo and the German--
Dutch Wind Tunnel (DNW) in the 6 X 6, 8 X 6 and 9.5 X 9.5 m test sections
at DNW and represented 5.1, 3.9 and 2.1% area blockage, respectively. The
results of these tests were obtained and analyzed to produce a corrected set
of "reference" pressure coefficients by linearly extrapolating the results of
the three test section sizes (tap by tap) to a zero blockage or infinite test
section condition. This set of data was used in subsequent analysis to deter-
mine the degree of blockage present in each of the scale model tests. It is
important to note that even the data in the 9.5 X 9.5 m test section required
a blockage correction of about 1%. The potential flow model discussed in
Section 3 confirmed the magnitude of this correction.
velocity basis. Thus for tap number i, the normalized s p e e d was calculated
using
yi
- (I - Cp ) I n
V~
for both data sets. Linear regression was used to minimize the expression
N
[(1 - Cprefi)½ - A 2 (1 - Cpi)l/2] 2
i=l
The total acp may include the effect of systematic trends such as axial
pressure gradients expected in solid wall test sections. Therefore it is useful
to examine individual differences
ei = Cpc~- Cpref/
SourceSheet
/ /
/ j
// / /
/
/
1o 1o o
o o o
Wind Tunnel
Walls
Body j
8tnoularlty
o "*(~ o ~ Pllno
o o
Reflection
o o o
o o o
putation of the three velocity components at any point within the test
section.
The wall "interference velocity" is the velocity increment or perturbation
in the flow caused by the presence of the walls and expressed as a fraction of
the freestream velocity. This velocity can be calculated at any point by
including only the contributions of the reflections and n o t the body singular-
ities or their ground images. The distribution of interference velocities was
relatively uniform over a plane normal to the wind axis but showed a non-
uniform axial distribution also reported in ref. 11. In order to correct the
force data an average correction over the length of the body can be used. For
correcting vehicle surface pressures either an average correction can be used
or more appropriately an axially varying correction could be used [ 6, 11 ].
An initial approach to the selection of the singularities was to match the
vehicle geometry. The strength and separation of the source--sink pair were
chosen such t h a t the frontal area and length of the ovoid matched those of
the vehicle to be simulated. The wake strength was based on the drag co-
efficient and the m o m e n t u m deficit area of the wake. After some initial
investigations the wake source was chosen to coincide with the body "sink".
The singularities were placed along the centerline of the test section at an
elevation equal to the height of the centroid of the reference frontal area of
the vehicle.
135
0.1
o Ovoid Model
-- Panel Modal
o~ 0 . 0
t~
~ -0.1
-0.2 I I i I I I
-6.0 -4.0 -2.0 0.0 2.0 4.0 6.0 8.0
X (m)
tTiii
t~
[iL~
t.J
" !
3.0
The usefulness o f fiat plates for blockage determination has already been
shown in the literature [1, 2] and can dramatically illustrate the effec-
tiveness o f the slotted walls. A total of ten flat plates were tested in the solid
and slotted wall test sections to cover a range of area blockages from 1.6 to
20.0%. The measured base pressures as a function of area blockage are shown
in Fig. 6. The solid walls and 12% OAR slotted walls show significant block-
age. The 30% OAR walls reduce the interference effects to near zero for area
blockages less than 15%. Four measurements in an open jet facility are also
shown and indicate a slightly "open" correction required for area blockages
above 10% (corrected pressure coefficients are larger in magnitude than
measured pressure coefficients).
The ceiling pressure signatures were matched using the ovoid fitting
program to derive the properties of equivalent ovoids for each flat plate. The
success at matching the signatures is illustrated in Fig. 7. One can consider
that the ovoid represents the combined blockage of the flat plate and its
LEGEND
8¥mbol ~ Deacr~k~n
Mese~ed Predated OAR
X 0 | Messured~
•• 312
0 I TunnY•
~W~d
100,
0 (314
[] A~" .~..__.
-1.8
-1.8
Teet Section
/
Area = A
- 1.4
c% 1.45
Fiat
Plate
B~e
Preeewe
-1.2.
-1~
-0.8
Y
-0.0
.o D []
-0.4 I~ ~ v-QJ llA
¢
-0.2
0.0 0~)5 0.10 0.18 0.20
Blockage Area Ratio, S/A
separation bubble. The mean ratio of the ovoid-to-plate area for all but the
largest and smallest plates is 2.26 with a standard deviation of 0.14. The
"wall interference" velocity along the centerline of the test section at an
elevation equal to the half-height of each plate was calculated using the
procedure described in Section 3.2. The average interference velocity over
the length o f the ovoid was used to determine a blockage correction for the
plate base pressure coefficients. The corrected values are shown in Fig. 6 as
squares. It can be seen that the influence of the blockage on the data has
been virtually removed using the relatively simple model.
The suitability of using the flat plate results to simulate vehicles at zero
yaw can be seen from Fig. 8. The far field pressures generated at the ceiling
by a flat plate and a vehicle are quite similar. A flat plate with an area
blockage of approximately 3.7% yields the same peak pressure coefficient as
a vehicle with an area blockage of 8.3%. The asymptotic value of the wake
pressure coefficient differs in magnitude reflecting the difference in the drag.
-S °'~t s lO 1~
I
-0.4~-h~" ".,'..,~,"
-1.1,
-t.2~ /
-1.S~
-1.e
Fig. 7. Flat plate measured (symbols) and ovoid-matched (lines) ceiling pressures in solid
wall wind tunnel.
138
S = Flat Plate Area
A =Test Section Area
0 X/Lcar
-t.0 -0.5 0.5 1.0 1.5
0 I=.. I ~ = I ] S/A
O O <---.-0.016
ACp
-0.1
-0.3
Fig. 8. Measured solid wall ceiling pressures: flat plates and M I R A car.
Each of the three MIRA car models was placed in the solid wall, 12 and
30% OAR slotted wall test sections. The uncorrected surface pressures on
each vehicle are shown in Figs. 9--11 at zero y a w and in Fig. 12 at - 2 0 ° yaw
in the 30% OAR slotted wall test section. The corrected DNW "reference
d a t a " , as defined in Section 2, are also plotted in each figure. Several quali-
tative observations can be made. The solid wall results show a consistent
blockage error that increases with model size. Both the 12 and 30% OAR
slotted wall results agree better. For the 30% OAR slotted wall test section
the level of agreement at - 2 0 ° yaw is similar to the zero yaw case. Some of
the apparent discrepancies have been identified as model-specific variations.
For example, the pressures on the front of the vehicle at the beltline do n o t
agree well with the DNW results for either the 0.2 or 0.3 scale models.
However, the 0.25 scale results agree well. Further examination of the results
indicated that the measured pressure coefficients in this region of the vehicle
are extremely sensitive to tap position. Figure 13 shows t h e variation of
pressure coefficient with tap position on a vertical line through the center of
the vehicle. The beltline (tap 1) occurs in the region of m a x i m u m pressure
gradient. Other regions of large pressure gradients also showed differences
between the results.
A least-squares m e t h o d as described in Section 3.1 was used to quantify
139
.... \
-- DNN REFERENCE
+ 0 . 20 BCALEs 00~; OAR RUNSI0$? YANI 0 . 0 DG8
0. 20 8CALE~ 12~ OAR 147
1.0 0 0.20 SCALE5 30~; OAR 182
o s
. . . . . . . . . . . . i.
i
;
. . . . . . . . . . . . . . . . .
,
,,
_[
i
i
i
. . . . . . . . . . . .
!
i i
0 0 t ,
. . . . . . . . . . . . i. . . . . . . . . . . . . . "r . . . . . . . . . . .
i i
: +
Cp-0 5 . . . . . . . . . . . . . .
-1 0
1 5
2 0
1.0 0.5 0.0 0.5 .0
LEFT SIDE X/L TOP SURFACE
Fig. 9. Measured pressures: full scale vs. 0.20 scale MIRA car.
-- DNN REFERENCE
+ 0.25 SCALE5 00~ OAR RUNSI105 YAW I 0 . 0 DG8
X 0.25 8CALE~ 12~ OAR 151
1.0 0 0. 25 SCALE5 30~ OAR 173
i
i
J
0.5 _ , _ i . . . .
, :
I i
i i
I i
0,0
,
÷ :
÷ +
Cp -0.5
i I
-1.0 . . . . . . . . . . . . i. . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . . . .
i i '
1.5
1 + I ~ I
I I
I I
-2.0
1.0 0.5 0.0 O.S .0
LEFT SIDE X/L TOP SURFACE
Fig. 10. Measured pressures: full scale vs. 0.25 scale M I R A car.
140
-- DNW REFERENCE
+ 0.30 8CALE~ 00~ OAR RUNSIlll YAWl O.O DG5
X 0.30 8CALE~ 12% OAR 153
1 0 0 0.30 8CALE~ 30% OAR 104
I
i
0 5
0 0 ~ - - ~ - - ~ .............. ;
: X X X x ~ ~ ~J~ (~ I~l ~ l ~ / I ~_
-0 5
P I -t- + + + Jr -t-
-I 0
-1 5 i+
,,
+ ,,
-2 0
II.0 .O
LEFT SIDE X/L TOP SURFACE
-- DNW REFERENCE
i / .... \
+ 0.20 8CALE~ 30% OAR RUN81172 YAWl -20.0 DG5
X 0. 25 8CALE~ 30% OAR t83
1.0 0 0.30 8CALE~ 30% ofig 184
0,5
0.0
-0.5
C
P
-1.0
-1.5
-2.0
.0 0.5 0.0 0.5 1.0
LEFT SIDE X/L TOP 8URFACE
the comparison of the present results with the "reference" data. For each
comparison, taps that appeared to be sensitive to position or pitch of the
model were excluded. In this way a q correction was computed for each
model--wall configuration that was tested. The results are shown in Table 1.
On each line of the table the open area ratio (OAR), test section configura-
tion, model scale and solid blockage ratio are given. The number of taps
(from a total of 76) used in the analysis and the mean q correction are also
listed. The Ocp is a measure of the remaining differences after the correction
has been applied. Some disagreement is expected because of differences
between models. The reference data were derived from the full scale vehicle
test results (including the 6 × 6 m test section results) and therefore the
agreement between the reference data and the data from the 6 × 6 m DNW
tests is good. The lowest value of Ocp for the DSMA solid wall tests occurs
for the 0.25 scale model and suggests that this model most closely resembles
the full scale vehicle. The corrections versus solid blockage ratio are shown
graphically in Fig. 14. Results from the DNW pressure tests are consistent
with the DSMA tests. The 30% OAR slotted wall results indicate that a
-qymbol Description
0 0.2 S c a l e
~, 0.25 Scale
Q 0.3 Scile
_ _ _ ~ 2 1
400 - - -
-~- .I 3 3 /
..........G ~ O 5 I , ,~" 32 #!
I I ; ,
2oo
I t i
-1,5 - 1.0 -0.5 0 G.r........ 1.o Cp
-201
I
......... ~ 33
"':"~*""~ ........
"~ 30-eO0-
TABLE 1
Test
Symbol 8ectlm Description
OAR~,
Measured DNW.DSMA Pressures
o • 0 (8oSd denotes v/: _20~)
• 12 M e a e u r e d DBMA Preslmros
M e a s u r e d DBMA Preelmres
a • 30 ~ I d dqmctw f : _ ~ o )
x 0
1.25
Dynamic
Pireesure
Blockage
Correction
Factor,
1.20-
o ¢/o
1.15-
1.10-
1.0S -
• a
o a
o.04 O.~e 0.12 • o.16 0.20
1.00
Blockage, BIA
0.050 -
Fig. 1 4 . q c o r r e c t i o n vs. a r e a b l o c k a g e f o r M I R A v e h i c l e .
143
-0.05
0.10
DSMA Solid Well Wind Tunnel (13.0% Blockage)
o o
0.05 o
~o o o
C P L s - Cpre f 1.0
o 0 0 0 0 0 0
0
0,2 oo 0!4"o I
O.g I
0.8 o Axial
co o Location, X I L
Oo 8 % o° o o o
o
-0.05 o
o
0.10 T
D$MA 3 0 ~ OAR 8lotted Well Wild Tunnel (13.0~ Blockage)
0.05 ~ _ o o o
1" o Co °° o
o ,°o co °oo oo.O
~o o ~2 o o'.4 o~e 0~0 o~'.0 Axlel
o -- O o ~ Location, X / L
o o o co o o o
- 0 . 0 5 ~c o
Fig. 15. Residual differences in pressure coefficients after blockage correction is applied.
Symbol Description
_ _ From m a t c h
of e e l l k m Cp
\ ____ From matoh of
~ " Wind Tunnel Boundaries body geometry
Scale 0.16
0.14
0.12
0.10
Interference
Voloctty odel Sc
0.08
0.04
Scale
~. 3 0 ~
o.o ) " / ..~----~ ~
0 5 10 15
Fig. 16. Equivalent ovoid body shapes. Fig. 17. Ovoid interference velocities at model centerlines.
145
The ovoid matching program was used to predict required corrections for
the solid wall DSMA tests. The derived b o d y shapes that provide the best
match to ceiling pressure signatures are shown in Fig. 16. The ratios of ovoid
area to vehicle frontal area are 1.02, 1.06 and 1.09 for the 0.2, 0.25 and
0.3 scale vehicles, respectively. The ovoid lengths are 1.07, 1.04 and
0.97 times the vehicle length for the 0.2, 0.25 and 0.3 scale vehicles, re-
spectively. The wake sizes are as much as 140% larger than that predicted
using a m o m e n t u m balance and the vehicle drag. This is a result of attribut-
ing all viscous effects, including induced changes in wall boundary layers, to
the vehicle wake source. The deduced correction velocities are shown in
Fig. 17. The correction velocity predicted using an ovoid matching the
length, frontal area and drag of the vehicle rather than the measured pressure
signature is also shown. The correction is under-predicted using this geo-
metric method. By using the average correction velocity over the ovoid
length a q correction was derived for each DSMA solid wall test configura-
tion. They are shown in Fig. 14 and agree well with those derived by direct
comparison with reference data.
Symbol Meaeured Relults
• Solid Wills
0"05 I
_o,1o.
-0.15- ~
Air Flow
-0,20- "
Fig. 18. Test section ceiling pressures a t zero yaw. 8.3% blockage.
146
_o.1.1 -\'~ \ / o /
-0.6- Air F l o w
6. Conclusions
It has been shown t h a t flat plates can be used to study the interference
effects of walls for automotive testing. The influence of the plates on the
walls and vice versa can be analyzed using similar techniques to those used
for vehicle tests.
147
Acknowledgments
References
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148
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