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2 OF BI<LLASTPUMPS
TYPE 58400 12 OF CRAGOPUMPS
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FRAMO SPECIFICATION No.: 0240-0034-4
dO Date/Sign: 30.09.98/HeS
ORDER NO. Checked.:
FRAMO Page: 3 of 8
611586/1 - 611587/1
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SEAMLESSPRECISION STEEL PIPES ACC TO OIN 2462-02/T3
MATR. II.NO. 1.4462 NORMRLIZED.
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The hydraulic system is built as a central hydraulic main ring line system in closed
loop where hydraulic pumps deliver oil to a main pressure line. From this main
pressure line a number of hydraulic motors can be run provided that a sufficient
number of power packs have been started. In order not to overs peed the hydraulic
motors, a speed control valve is installed up stream of each motor.
The main hydraulic pumps are of axial piston type, swash plate design with variable
displacement. The pump displacement (swivel angle) is hydraulically controlled via
\ / the pressure regulator on each pump.
At start~up, the variable pump is in max. swivel angle, and a pressure is built up in
the pressure line. This pressure is internally bled off through the pressure regulator
and a solenoid valve, energised at start-up, causing that the swivel angle is reducec
to min. After approximately 10 seconds for electric hydraulic power packs and
approximately 3 minutes for diesel hydraulic power packs, the solenoid valve is
de-energised and pilot oil from the pump will push the swash plate to an increased
swivel angle, and oil is delivered into the main pressure line. However, if no oil is
needed, a pressure is built up in the main pressure line. When this pressure reach
the set pressure of the proportional valve, the valve will open for oil through the
pressure regulator, and the swivel angle will decrease until a balance is reached
between oil delivery and oil consumption.
If the oil consumption from the cargo pumps is increased, the system pressure will
drop slightly, and the oil flow through the proportional valve will drop. Pilot oil from
the pump will now push the swash plate to increased swivel angle until a new
" balance is reached between oil delivery and consumption.
By this system the oil delivery from the hydraulic pumps will always be the same as
the oil consumption from the motors.
All cargo and other pumps connected to the system may be remotely controlled fro!
Framo control panel, vessel computer or locally at each pump via the speed control
valve STC (Speed Torque Controller). This valve is designed to control the
discharge from cargo- and other pumps powered by a central hydraulic ring line
system.
The valve is set to a maximum oil flow, limiting the oil flow to the hydraulic motor an
thus limiting the motor speed and consequently prevents overspeed. The oil flow is
proportional to the speed, which can be steplessly regulated.
For further information about the STC-valve, see separate instruction.
One of the feed pumps on the auxiliary hydraulic unit (one in operation and one in
stand-by) circulates oil into the return/suction line and back to the unit, via the built-in
low pressure relief valve. The feed pump runs at full speed during operation of the
hydraulic pumps, and half speed when the hydraulic pumps are stopped. At half
speed, the feed pump keeps the hydraulic system pressurized at approximately
6 bar to avoid possible cargo leakage into the hydraulic oil.
The main filter and the oil cooler with a built-in temperature controlled shut-off valve
for the cooling water, are installed in the main return line to keep the oil clean and
the temperature within desired range. The shut-off valve is installed by the Yard on
the cooling water inlet line, but controlled from the FM system control system.
;
2.1.2 HYDRAULIC FLUIDS, FLUID CLEANLINESS
Hydraulic pumps, motors and controls are devices requiring close tolerances,
controlled wear surfaces, accurate finish and an adequate supply of clean hydraulic
fluid. Contaminated fluid will not provide proper lubrication and is a leading
contributor to reduced efficiency, excessive downtime and increased maintenance
cost.
Max. recommended water content is 300 PPM (0.03 %), and must under no
circumstances be above 500 PPM (0.05 %). If in doubt, please contact Framo.
2.2.1 GENERAL
All alarm inputs, except "excessive wear" are normally closed. This means that the
system is built up on normally closed contacts. Hence if a contact opens or there is a
loose wire, an alarm condition occurs, i.e. FAIL TO SAFE.
Each alarm is indicated with a flickering light and an acoustic signal until the
"acknowledge" push button is activated. If the alarm condition still is on, the lamp will
turn into a steady light and bu~er will stop
To clear group a) alarms, the "system reset" button must be activated before any
power pack can be restarted.
Group b) alarms have got automatic reset.
Please refer instrument list for applicable alarms and time delay.
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2.2.3 FEED PUMPS
Start/stop of the feed pumps is performed manually from control panel, or from the
electric starter cabinet. However, when initiating start of the first main power pack,
one of the feed pumps will automatically be started in high speed before the power
pack is started. When the power packs are stopped, the feed pump will switch from
high to low speed automatically after 10 minutes if this is not done by operator. Only
one feed pump can run at the time. Interconnections are made to prevent
simultaneous running. A running signal is provided for indication on the control
panel.
The high speed mode is used to keep a feed pressure on the suction side of the
main hydraulic pumps. One of the feed pumps must therefore be running in this
mode before any of the main power packs can be started.
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\\F ANTOM En TEK-MARI N\MAR IN\I NSTR UKS\900\922. doc
No.: 922
ffi SERVICE MANUAL
Date/sign.: 10Sep.99/He
FOR Sect.: 2 Page: 4
FRAMO Rev.:
CLOSED CIRCUIT
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Ifthe feed pump stops when running in high speed and the power packs are
running, the second feed pump is started in high speed automatically. Ifthe running
signal for the second feed pump is not obtained within 3 seconds, the feed pressure
low alarm is initiated and the system willbe shut down.
The low speed mode is used to pressurize and deaerate the system to prevent
cargo leakage into the hydraulic system when the power packs are not running.
One of the feed pumps must therefore always be running in this mode when the
hydraulic system is not in operation.
Ifthe feed pump stops when running in low speed and the system is not in
operation, the return pressure lowalarm is initiated.
The power packs can be started in any sequence. The hydraulic pump will be
disengaged for 10 seconds during start-up of electric hydraulic power pack and for
3 minutes during start-up of diesel hydraulic power pack. The limit switches on the
suction line for each power pack will stop or prevent start of the corresponding
power pack only. An alarm light is provided for each power pack to indicate closed
valve.
If more than one power pack is loaded and the hydraulic oil temperature increases
to 65°C or above, the control system will automatically unload all power packs in
sequence except for one. The running light will start flashing for the unloaded power
packs, and the high oil temperature alarm is re-initiated each time a new power pack
is unloaded. The power packs will automatically be reloaded in sequence when the
hydraulic oil temperature has decreased below 60°C. ~
When activating the stop button for a diesel engine, the hydraulic pump will
disengage and the engine will run unloaded in 3 minutes for cooling purpose before
the engine is stopped.
System pressure is set by means of the potentiometer at the front of the control
panel, as a voltage input to the PLC. The PLC output is amplified by the proportional
valve driver card to approximately 100 mA at minimum system pressure and
approximately 400 mA at maximum system pressure. The set pressure is
automatically set to zero until one of the power packs has been loaded.
The set pressure is compared to actual system pressure. If a pressure drop has
occurred, the PLC is limiting output set pressure to maximum 40 bar above actual
pressure. This is to assure smooth operation when starting/stopping power packs '-...
and consumers. This function is not active in manual override, mode 2.
'-"
The command signals from potentiometers at the front of the control panel are fed
directly into the proportional valves for speed control. The built in pressure
transmitters give a 4-20 mA (0-300 bar) feedback signal to the instruments on the
control panel.
The valve is automatically controlled and will receive "open" command at hydraulic
oil temperatureabove50°C. It will stay open until the temperature decreases to
below 30°C when "close" command is given.
'---" If there is a mismatch between command- and feedback signal, an alarm will be
released after 1 minute. If a failure in the temperature monitoring loop occurs, open
valve command is given.
...........
'---'"
The ejector for the priming system is automatically controlled by the PLC. The PlC
receives input from a combined high- and low level switch installed in the pump
casing and engages/disengages the solenoid valve for ejector pilotair control.The
ejector is started when low level is detected, and stopped at high level. Time delay
for start and stop is 2 seconds. The logic incorporates an interlock to prevent starting
the ejector unless at least one power packs is running and operator's pressure
command is more than 30 bar. ~
The Framo cargo pumping system can be operated/monitored from Framo control
panel or remotely from vessel control system (VCS). Mode is selected in front of the
Framo control panel. Available control and monitoring signals are indicated on
dedicated system drawings.
A 'start request' signal is sent from Framo system to PMS. Start is prohibited until a
'power available' signal is received from PMS. For detailed arrangement, refer to
dedicated system drawings.
No.: 922
ffi SERVICE MANUAL Date/sign.: 10Sep.99/f
FOR Sect.: 3 Page: 1
FRANIO Rev.:
CLOSED CIRCUIT
\
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I
Litres/min.
Number x Type of Hydraulic Power Pack Each Total
2 x El.hydr. A4VSO500 Pump 776 1552
............ 1 x El.hydr. A4VSO355 Pump 457 457
3 x iesel hydro A4VSO500 Pump 778 2344
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Feedpump
Number of power packs: 2
Hydraulic pump type: L3MF70/112-IFOKT-O-S
Hydraulic pressure (differential): 7 bar
Electric motor type: M2AA 200M LA 2/4
Protection: IP55
Power supply: 440V/60Hz/3
Pump speed: 3525/1765 rpm
Oil delivery (each power pack) 8561421 I/min.
Electric motor rating: 26.0/14 kW
Rated normal current: 44.3/24.5 A
Starting current (direct on-line): 341.0/179.0 A
'-'
Hydraulic oil cooler
Number of coolers: 1
Type: DPK 558/1800-VS-7
Water requirement: 140 m3/h
Water temperature (inlet/outlet): 38 142 °C
Pressure drop, water side: 0.18 bar
Max. water inlet pressure: 4 bar
Cargo heater
Mode 1/ Design:
For heating of Crude Oil-370 cSU55°C - 950 kg/m3 - 1,89 kJ/kgOC - from MoC to 66°C in 96 hours.
Ambient temperature AirlSea + 2°C 1+ 5°C. Heating medium saturated steam -8 bar(a).
Cargo data:
Type of cargo: Crude OilI HFO No.6
Inlet temperature: 55°C
Viscosity at inlet temperature: 370 cSt
Material:
Material in shell: -
St.35,8 DIN 17175
Material in tubes: St.35,8 - DIN17175