OTDS UK

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TABLE OF CONTENTS
Overhead Transmission Distribution Systems Company Information Pag 4
Product Information Pag 6
Straight Line Position
Tension Position
H Pole Tension
Angle Position
Section Position
Terminal Position
Steel Distribution Poles
Wooden Distribution Poles
Overhead Line Hardware Pag 10
Insulators Pag 11
Disc Insulators
Pin Insulators
Solid core post insulators
Hardware
Overhead Line Switchgear Pag 16
Disconnectors
Drop out Fuses
Power Transformers Pag 17
Cast Resin Transformers Pag 18
Oil Type Transformers Pag 20
Transformer Accessories Pag 21
Standard Drawings Pag 22
Technical Specifications Pag 23
Bare Conductors Pag 24
Power Cable Pag 25
OTDS Trading Pag 26
Case Study Pag 27
References Pag 29
 4

COMPANY INFORMATION Overhead Transmission

Overhead Transmission Distribution Systems
Distribution Systems is a
UK based leader in power
distribution materials
throughout Europe, Africa &
the Middle East.

Established in 1978, OTDS has vast experience with a range of

power distribution networks, supplying the Oil, Gas, Utility &
Mining industries in the UK & Overseas.

Over 30 years of experience gives OTDS knowledge to perform

in any situation, developing solutions tailored to our customer
requirements.

Through our customer, OTDS power distribution solutions

facilitates the delivery of electricity to homes & businesses
worldwide.

OTDS operates by supplying complete distribution networks

between 240v– 132kV.

We can design your entire electrical distribution network

& supply all the required materials to get your project live,
whatever the size.
 5

OTDS manufacture overhead line

materials, power transformers, cabling,
accessories & low voltage equipment. All
are offered with a comprehensive, fully
compatible, care free installation.

Within OTDS, our primary focus is to

provide an excellent service to customers.
We offer a complete product portfolio with
a wide scope of services. Our excellence
is based on a long tradition of expertise,
coupled with state of the art technology
to meet the most demanding customer
specifications of today.

At OTDS, quality, safety and protection

of our environment is paramount; from
the selection of materials right through
manufacturing and the final inspection.
All our products are monitored to meet
the most stringent requirements.

At our UK offices & warehouses we

hold stock of all the materials required
for implementing a new distribution
system. Wooden & steel poles, power
transformers, overhead line hardware,
termination kits and conductor, are all held
for a quick delivery to site for emergency
projects worldwide.

Small enough to care but big enough to

perform, OTDS has the capability and
capacity to work on any contracts, large or
small. OTDS enables our clients to reach
their customers worldwide.

Whatever the application, OTDS has a

reputation that is based on engineering
brilliant solutions, competitively, quickly
and on time.
 6
PRODUCT INFORMATION
Overhead Transmission Distribution Systems
OTDS offer a wide range
of materials for complete
distribution networks.
Whether a 1km or 100km
line, we can supply all the
materials you need to reach
your final destination.
DISTRIBUTION POLES

At OTDS, we believe the most effective method of distribution is

via poles,either steel or wooden .Our engineers will design the
various positions according to terrain & customers’ requirements. If
supplying a power transformer, switchgear, oil well or motor, we will
advise the most practical design.
Our range of distribution poles are used for low and medium voltage
overhead lines. We offer poles in different heights as per the design
requirements, in voltages up to change 132kV in single and double
circuit categories. We offer Creosoted poles, Tanlaith E treated and
Wolmanit CX8 treated, depending on installation site and customer
requirements. Some examples of various positions that we have
designed & supplied are:

STRAIGHT LINE POSITION TENSION POSITION

In this installation we have used a Tension positions are used to pull the
creosoted wooden pole as per BS1990, conductor to the required tension. They
galvanised steel crossarm complete with are then placed along the line at intervals
132 kv post insulators and associated according the specification of the line and
accessories. conductor.

H POLE TENSION
H Pole Tension position, complete
with porcelain disc insulators, tension
accessories and stay sets.
SECTION POSITION
Section positions are installed in the
line to tap a 33kv feed. In this example
installed in North Africa, the tension
section position was installed to supply
a ground mounted 2000kva transformer.
We also included 33kv surge arresters
for transformer protection.
7
ANGLE POSITION
Angle positions are used when a change
of direction is needed in the overhead
line. Standard positions are 0-15°/15
- 60°/60 - 90°.Depending on the line
specifications, our engineers will design
the position complete with all the
required accessories.
TERMINAL POSITION
Terminal positions are installed at
the beginning or end of the line. In
this installation we have a terminal
pole, which incorporates 33kv fuse
protection and a 250kva, hermetically
sealed oil type, 33kv – 415v distribution
transformer.
8

STEEL DISTRIBUTION POLES

We supply poles that have been hot dip galvanized

in a bath of molten zinc in compliance with BS EN
ISO 1461 or ASTM 123 or any other special coating
required by the customer.
Transmission Monopoles

Our range of transmission monopoles - tapered,

polygonal, octagonal and stepped - are available in
different heights as per the design requirement and
voltages of up to 230kV, in single and double circuit
categories.

Our inhouse engineers design these monopoles. We

use the latest software, to ensure that users get the
most convenient solution both technologically and
economically.

Due to the material used, all our poles are able to

withstand exceptional conditions. Our monopoles are
excellent for setting up overhead transmission lines
in towns and areas where space is restricted.
Strict quality control is set and observed at every
stage of the production process.

A number advantages of Tubular Steel poles

Due to the surface curvature of a tubular pole, wind loads acting on them are lower
than those on other surfaces of the same protected areas.
The distribution of metal in the cross-section of tubular poles gives them the same
strength in every direction. Properly designed tubular steel poles subjected to harsh
conditions will bend, but not break under the load. An outward chain reaction from
the point of failure would occur with the poles yielding to a lesser degree as the
reaction progressed outwards. In practice the reaction would be neutralised at about
the fifth pole on each side of the break.

The smooth surface of a tubular pole reduces the liability of corrosion to a minimum
compared with other conventional structural sections.

In suitable ground the holes required for planting the poles need to be only slightly
larger than the diameter of the poles. This is especially significant in built up areas,
where extensive digging operations are undesirable.

WOODEN DISTRIBUTION POLES
POLES STACKED FOR SEASONING
DRESSED AND PEELED POLES AWAITING
TREATMENT
DREESED POLES ENTERING AUTOCLAVE
CRESOTED POLES DRYING
9
Within our industry wooden poles
are a vital means of electrical
distribution and have been for
over a century. OTDS have been
supplying wooden poles for over
30 years years. We offer quality
workmanship, with support you
would expect from a UK company.
We supply mostly Pinus Sylvestris
from Scandinavia with lengths
between 6m & 24m. All our poles
are treated in Europe at various
co-owned treatment plants,
depending on the treatment
required by the customer and final
destination.
Thirty years of experience in
timber treatment combined with
unwavering commitment to high
standards in the industry, are an
assurance to OTDS customers.
Our treated timber products
will provide lifetime service,
whether they are treated with
creosote, tanalith E or wolmanit.
The amount of preservative
chemical that is impregnated
into the timber is determined
by the required specification
and hazard class. This is always
in accordance to the clients
own specific requirement or
specification.
OTDS is a experienced supplier
of wooden poles to the utility
industry and has a total
commitment to quality, this is
manifested in its ISO 9001:2000
certification.
10 OVERHEAD LINE
HARDWARE AND
ACCESSORIES

OTDS manufactures hardware and

accessories for perfect fitment with our
overhead line packages.

All our hardware, insulators & overhead

line switches are made in our plants in
Spain & Italy.

We supply a very large range of

accessories to meet any requirement.

ACCESORIES OFFERED

• Earthing accessories.
• Drop out fuses.
• Rocking switches and disconnectors.
• ABC cable & accessories.
• Wide range of Porcelain and Composite
insulators, rated between 1kV – 440kV.
• All types of overhead clamps and
fittings.
• Complete sets of installation tools,
hand operated & hydraulic.
• Light fittings.
• Cable accessories such as termination
kits, glands kits & lugs.

OTDS Terminal pole complete

with tension sets, tension glass 11kV
insulators, galvanised crossarm, stay
sets and insulators, surge arresters,
drop out switch and terminal box
supplying an 11kv underground cable.

Please see the other photos within our

brochure for more examples of hardware
and accessories.
 OTDS UK manufacture porcelain insulators suitable for all 11

INSULATORS
Overhead Transmission Distribution Systems
types of overhead line applications. Ranging from low voltage,
using one piece service insulators, to pin insulators and cap
and pin type disc insulators for high and medium voltage use.

All insulators are manufactured to the highest standard from

high grade, wet process, porcelain and are usually glazed
brown.

OTDS insulators are designed to meet the onerous

test requirements of all national and international test
specifications.

A comprehensive stock of insulators is maintained to

enable OTDS to respond quickly and effectively to customer
requirements.

DISC INSULATORS

Features:
Flexible but positive ball and socket connection provides a quick
and easy coupling of insulators. Ball & socket arrangements
confirm to IEC, ANSI, BS and other international standards.

Ball and socket insulators are provided with R Clip or W Clip to

prevent uncoupling of insulators in a string.

A fine resilient bitumen coating on the inside cap and surface of

the ball pin in contact with cement is applied to absorb stresses
developed due to thermal expansion. It also protects metal
parts against corrosion from cement.

Application of sandgrit on
shell helps in a uniform
transfer of static and
dynamic stresses by
providing firm gripping
service for the cement.
This is used as a filler
between porcelain and
metal parts.

OTDS insulators ensure

maximum creepage
path due to their
distinctive geometrical
configuration.
12
Smooth rounded contours of the shell provide
protection against chipping.

Caps are made of malleable cast iron and pins

of forged steel. These are galvanised to provide
excellent protection against corrosion.

The glaze applied is comprehensive in nature and

formulated to provide a smooth surface for self
cleaning under contamination.

Each shell undergoes rigorous hydraulic, high

frequency tests before assembly.

Each insulator is proof tested at 50% of its EMS

rating. Thereafter each unit receives a rigorous
power-frequency electrical flashover test.
PIN INSULATORS
Features:

A steel pin with threaded head is required to mount a pin insulator. To accommodate
the pin, a non ferrous metal insert is cemented inside the pin hole. This is called the
‘thimble’ and is made of lead, zinc or copper. Depending on the mechanical strength
requirement, it is classified as small or large head.

The pin height from the cross arm plays an important role. If too low it may influence
the flashover and withstand voltage of insulators. This pin height is measured
from the top of the cross arm to the top of the pin head. Bird faults can be a major
problem, where birds sit on the crossarm. This can be minimised by the use of a pin
insulator wich has extra clearance from the cross arm, to avoid bird contact with the
conductors.

Normally the area around the pin insulator where

the conductor is supported is charged and the
corona discharge, even at working voltages,
produce radio interference. This scintillating activity
produced by virtue of an air gap, between the
conductor preformed terminations and the insulator
head groove may also cause radio interference
noise. Radio noise can be minimised by providing a
semiconducting glaze, normally black in colour, on
and around top portions of the porcelain surface,
including the conductor groove, tie wire groove etc.
 13
SOLID CORE POST INSULATORS

The solid core insulators are the

substitute for the conventional
suspension, or tension disc insulators.
These insulators are superior in many
respects. For example, excellent
pollution performance, reliable
mechanical strength, better flashover
characteristics and they are totally
puncture proof. Solid core insulators
have just about two areas of cement
joints for the hardware assembly. As
hardware’s are externally attached, this
takes care of cement growth problems.

Porcelain sections which otherwise

might be subjected to high electrical
stresses in the conventional type,
are avoided in solid core insulators.
Due to it’s construction the internal
puncture path and external flashover
path is nearly the same. Because of the
absence of any conductivity material
inside the insulator body, solid core
insulators will flashover, rather than
puncture, when subjected to excessive
voltage.

Solid core insulators’ porcelain columns

have a short and sturdy skirt. This keeps
the power arc away from the insulators
body under sever arcing. Under severe
electrical stresses the power arc may
destroy top and bottom skirts yet it
leaves the middle intact.Even if all
the skirts are damaged, the arc-over
distance of insulators does not decrease
significantly.

As there is no conductive metal part

inside, and due to low capacitance,
the charging current is reduced to
the minimum possible level. This
14

characteristic raises the level of corona inception voltage , reducing radio noise.

The solid line and post insulators have to perform in a combination of tension,
torsion, compression or cantilever loadings under metal fixings. Due to the simple
uniform shape, the insulators can be mounted, upright, horizontal, or even under
hung without sacrificing mechanical strength.
Solid core insulators have proved their superiority in polluted conditions and
difficult operating locations. Leakage path of solid core insulators is always even.
As their width is uniform between consecutive sheds it allows clearing action of
the air to minimise dust deposition on the insulator surface.

OTHER DESIGNS
 15

HARDWARE

OTDS manufacture a huge range of overhead line hardware and fittings for all
types of conductor and voltages. All our items are UK manufactured and undergo
a strict quality control process. We hold a large range of stock to meet emergency
and urgent requirements.
16 OTDS have over 30 years experience in the design and
manufacture of high voltage disconnectors and switches. We are
OVERHEAD LINE SWITCHGEAR
Overhead Transmission Distribution Systems
highly regarded as one of the market leaders with a multi-million
pound turnover.

Equipment manufactured by OTDS is used by electricity, oil and

gas rail electrification schemes, throughout the UK and Ireland.
We also export extensively to the Middle East, Far East and Africa.

DISCONNECTORS

We offer a wide variety of rocking disconnectors up to 36kV 1600A

25kA/3 secs.

Earth Blades - All disconnectors & switches can be supplied with

mechanically interlocked earth blades on `LIVE’ side or `DEAD’
side if required.

Load Break Switches - The fitting of OTDS interrupter heads
converts a basic rocking disconnector into a load break switch.

Disconnector-Fuses & Switch-Fuses - The basic rocking
disconnector and load break switch can be combined with a
variety of fuse arrangements to meet the requirements of most
distribution systems.

DROP OUT FUSES

We offer a diverse range of drop-out fuse switches up to 36kV.

Expulsion fuseholders for button head pattern links.

Non-fusible tubular link in place of fuseholder.
Current limiting fuse links (for back-up protection).
Mount only, to accommodate `Bussmann’ sectionalisers.

SPECIAL REQUIREMENTS
We are always ready to consider any special requirements
regarding the specifications or arrangement of our equipment.

OTDS terminal tubular

steel pole complete
with SET OF 3 drop out
fuses
and 200kva 11/0.415kV
pole mounted 36kV rocking
transformer disconnect switch

OTDS manufacture a very extensive range of open air substation switchgear, in

various voltages; please contact us for more details on your requirements.
 17
POWER TRANSFORMERS
Since 1998 OTDS has manufactured its
own transformers at our plant situated
in Northern Italy. Our plant has a
capacity of 1200 pieces per year and
employs over 60 people, with an annual
turnover in excess of €15m.

The current range of manufacture

extends from 15kVA single phase pole
mounting type distribution transformers
and package substations, up to
large power transformers at several
MVA. Oil type, Cast resin & Dry type
transformers, hermetically sealed or
conservator designed, are all within our
standard manufacturing range.
OTDS Power Transformers are used
worldwide in some of the harshest
environments. Our units are designed
and comply with the national standards
of a each market.

OTDS Power Transformers offer

standardised transformers used by
utility and industries. This enables us to
provide competitive pricing along with
excellent lead times.

Pole mounted 200kva transformers awaiting

inspection
18

CAST RESIN
TRANSFORMERS

DESIGN AND STANDARD

EQUIPMENT

- Primary voltage up to 24kV.

- Secondary voltage up to 0.5kV.
- Insulation class up to 24kV.
- Connection delta star with neutral.
- Group Dyn11 or Dyn5.
- 50Hz.
- Core with orientated grain.
- Cast resin HV windings.
- Impregnated LV windings.
- Plate for LV connection.
- Rollers.
- Lifting lugs.
- Earthing terminal.
- 3 nos temp sensors PT100.
- Electronic temperature monitoring unit.
- Name plate.
- Protection degree IP00.

DESIGN AND FITTINGS BY REQUEST

• Double primary voltage.

• Double secondary voltage.
• Various losses / voltages.
• Connection group variation.
• 60Hz frequency.
• Sheet screen between HV/LV windings.
• HV disconnecting bushings.
• Cooling fans.
•IP31 protection box.
19
20

OIL TYPE TRANSFORMERS

DESIGN AND STANDARD EQUIPMENT

- Brown porcelain bushings for HV.

- Brown porcelain bushings for LV and
neutral.
- Tap changer, cover mounted, no load.
- Thermometer pocket.
- Lifting lugs.
- Oil conservator (from 1000kVA to
3000kVA).
- Oil lever (transformers with conservator).
- Silica gel breather (transformers with
conservator).
- Bursting valve.
- relief valve for conservator
transformers. Radiators type with conservator
- Overpressure valve for hermetically
sealed units.
- Rollers or skids.
- Drain valve.
- Earthing terminal..
- Name plat.

DESIGN AND FITTINGS BY REQUEST

Thermometer with two connections N.O

Bucholz relay (Conservator transformers)
DGPT2 device.
Radiator hermetically sealed type
• Double HV.
• Double LV.
• Various losses / voltages.
• Connection group variation.
• 60Hz frequency.
• HV disconnecting bushings.
• Air cable boxes HV / LV.
• Auxiliary terminal box.
• Silicone fillings.
• Sheet screen between HV / LV windings.
Corrugated type with conservator
Notes:
Between 25kVA to 800kVA oil type transformers are hermitically designed as standard
Between 1000kVA & 1600kVA oil type transformers are conservator designed with corrugated tanks
For 2000kVA & larger oil type transformers, standard design is radiators and conservator
 21

TRANSFORMER ACCESSORIES
22

STANDARD DRAWINGS
 23

STANDARD SPECIFICATIONS
OTDS THREE PHASE OIL IMMERSED TRANSFORMERS RATED UP TO 24KV / 0.650
LOAD CUR- IMPED- WHEEL OIL TOT.
NO COSFI’ LENGTH WIDTH HEIGHT LpA LwA
KVA LOSSES RENT ANCE COSFI’1 BASE Kg Kg
LOAD 0.9 mm mm mm (dB) (dB)
watts A % mm WEIGHT WEIGHT
25 200 780 7.0 4 3.15 3.90 780 460 1120 360 65 300 46 55
50 235 1250 5.3 4 2.54 3.62 790 460 1165 360 80 350 46 57
63 250 1500 5.0 4 2.43 3.56 800 550 1175 360 90 400 48 58
100 380 2000 4.0 4 2.06 3.35 920 600 1200 520 120 500 50 59
125 440 2400 4.2 4 1.98 3.28 930 620 1240 520 130 600 50 59
160 500 2900 3.5 4 1.87 3.21 1000 620 1240 520 150 700 55 62
200 660 3250 3.2 4 1.69 3.08 1035 630 1270 520 180 800 56 63
250 770 3950 2.9 4 1.64 3.05 1085 780 1300 520 220 950 58 65
315 990 5000 2.7 4.5 1.67 3.31 1140 745 1360 520 240 1100 60 67
400 1150 6000 2.4 4.5 1.59 3.24 1270 790 1430 670 270 1300 61 68
500 1350 7000 2.2 4.5 1.49 3.17 1355 860 1455 670 330 1500 61 69
630 1850 9000 2.0 6 1.59 3.93 1460 920 1525 670 400 1700 62 70
800 1950 11000 1.9 6 1.54 3.89 1570 990 1590 670 450 2100 62 72
1000 2200 13000 1.8 6 1.47 3.83 1760 1090 1815 820 550 2700 64 73
1250 2500 15200 1.8 6 1.38 3.76 1850 1140 1930 820 660 3250 66 75
1600 3200 19500 1.7 6 1.39 3.77 1950 1250 2100 820 800 3900 68 76
2000 3600 23500 1.7 6 1.34 3.73 2500 1560 2160 1070 900 4600 70 79
2500 4400 26500 1.6 6 1.23 3.64 2620 1680 2220 1070 1000 5400 74 81
3150 5000 32000 1.5 6 1.19 3.61 2700 1720 2300 1070 1200 6400 75 83

OTDS THREE PHASE CAST RESIN TRANSFORMERS RATED UP TO 24KV / 0.650

LOAD LOAD
NO WHEEL TOT.
LOSSES LOSSES CURRENT IMPEDANCE LENGTH- WIDTH- HEIGHT- LwA
KVA LOAD BASE WEIGHT LpA (dB)
@75°C @120° A % mm mm mm (dB)
watts mm Kg
watts watts
50 380 1780 2000 2.2 6 1050 620 1000 520 530 50 57
100 530 1880 2200 2 6 1100 620 1100 520 600 50 57
160 680 2600 3000 1.9 6 1250 620 1150 520 780 51 62
200 800 2850 3200 1.7 6 1300 620 1180 520 910 52 63
250 900 3300 3800 1.5 6 1350 620 1260 520 1020 54 63
315 1080 4100 4700 1.4 6 1400 800 1340 670 1180 55 66
400 1250 4800 5500 1.3 6 1450 800 1400 670 1350 56 67
500 1400 5800 6700 1.2 6 1500 800 1550 670 1500 56 68
630 1850 6800 7800 1.2 6 1550 850 1600 670 1830 56 69
800 2100 8250 9400 1.1 6 1600 850 1700 670 2150 58 70
1000 2350 9700 11000 1.0 6 1700 1000 1820 820 2600 59 72
1250 2750 11500 13300 1.0 6 1800 1000 1900 820 3050 60 74
1600 3200 14200 16000 0.9 6 1850 1000 2120 820 3570 62 76
2000 3900 17000 19000 0.9 6 1950 1300 2280 1070 4300 64 77
2500 5000 20000 23000 0.8 6 2100 1300 2350 1070 5300 65 79
3150 5700 24500 27000 0.7 6 2200 1300 2410 1070 6450 67 82
Sizes of up to 15MVA and a huge range of designs are available; please contact us for further information.
24

BARE CONDUCTORS
OTDS will advise the correct conductor to be used with your overhead line. Our
engineers will calculate the type and size according to location, required power &
support type.OTDS manufacture the following types of overhead line conductor;

ACAR
Aluminium Conductor Alloy Reinforced
conductor is used as bare overhead
transmission cable and as primary and
secondary distribution cable. A good
strength-to-weight ratio makes ACAR
applicable where both ampacity and
strength are prime considerations in line
design. For equal weight ACAR offers
higher strength and ampacity than ACSR.

AAAC
All Aluminium Alloy Conductor is used
as bare overhead conductor for primary
and secondary distribution. Designed
utilizing a high strength aluminium alloy
to achieve a high strength-to-weight ratio;
this affords better sag characteristics.
Aluminium alloy gives AAAC higher
resistance to corrosion than ACSR

ACSR
Aluminium Conductor, Steel Reinforced
conductor is used as bare overhead
transmission cable and as primary and
secondary distribution cable. ACSR
offers optimal strength for line design.
Variable steel core stranding enables
desired strength to be achieved without
sacrificing ampacity.
AAC
Applications Classes 1 AA and A are used
primarily for overhead transmission
and primary and secondary distribution,
where ampacity must be maintained and
a lighter conductor (compared to ACSR) is
desired, or when conductor strength is not
a critical factor. Classes B and C are used
primarily as bus, apparatus connectors
and jumpers, where additional flexibility
is required.

Listed above are the main conductors used. However, we are able to manufacture many
other type including ACSR/AW / TW, ACSS in all standard UK, US & European sizes.

POWER CABLE
OTDS is a leading UK cable supplier and
cable distributor. We can offer computer
cable, power cable, network cable,
electrical cable and cable accessories.
From an immediate demand to an
integrated Project Cable Management
Package, OTDS can help.
OTDS has a huge and diverse stock
profile supplying electric cables to many
industries:
Construction: Building wiring, power
cable, twin & earth cable, mains cables,
BS5467 cable, control cable, crane cable
and SWA cable.
Onshore & Offshore: Ship wiring, boat
cable, NEK 606 cable, ship cable, IEC
60092 cable, BS6883 cable, IEC 60331
cable, IEC 60332 cable and festoon cable.
Utilities: 33kv cable, 22kv cable, 11kv
cable, bare copper cable, bus cable,
25
earth cable, pump cable, utility cable &
triplex cable.
Oil & Gas: Lead cable, EEMUA cable,
instrument cables, BS5308 cable,
EN50288 cable, thermocouple cable, high
temperature cable, welding cable, coil
lead cable, cable glands & UKOOA cable.
Fire & Safety: Fire performance cable,
BS6387 cable, BS7629 cable, fire alarm
cable, emergency lighting cable, mineral
cable, cwz cable & fire cable.
Telecoms: Data cable, coaxial cable,
telephone cable, fibre optic cable,
cat 5e cable, cat 6 cable, cat 7 cable,
structured cabling, patch lead, BT cable,
RS232 cable, CW1308 cable, ESI cable,
microphone cable, electronics cable,
audio cable, ethernet cable & telemetry
cable.
 26

OTDS TRADING
Overhead Transmission Distribution Systems
From our UK offices and distribution
centre, OTDS are leading specialist
suppliers of Fuses, Sensors and
Control equipment. OTDS Trading
has been established over 30 years,
we can supply the products you
need, anywhere in the world, quickly
& reliably.

Fuses
• BS88 industrial fuses.
• BS88 semi-conductor fuses.
• Camaster and Safeloc holders.
• Fuse Clips, Fuse Holders and Fuse Blocks.
• Domestic fuses.
• Electronic fuses.
• Ferrule fuses and holders.
• gG, aM and ultra rapid.
• European NH gL-gG and aM fuses.
Sensors
• Inductive, Photoelectric, Capacitive.
• Safety Light Guards.
• Pressure, Level, Flow.
• Limit Switches.
• Encoders, Transducers.
• Ultrasonic.
• Connectors, Splitter Boxes.
• Safety Switches, Foot Switches.
• Zener Barriers, AS-I Systems.
Controls
• Contactors & Overloads.
• Inverter Drives, Star-Delta, Soft-Starts.
• Pushbuttons & Indicators, Terminals.
• PLCs, LOGO, Safety Relays.
• Transformers, Power Supplies.
• MCBs, MCCBs, ACBs.
• Relays, Timers, Counters.
• Temp. Controllers.
• Isolators, Cam Switches.
 27

LIBERIAN ELECTRICAL COMPANY

EMERGENCY REHABILITATION OF THE
TRANSMISSION & DISTRIBUTION NETWORK
CUSTOMER: LIBERIAN ELECTRICAL COMPANY
YEAR: 2010 – 2011
VALUE: $3.8M USD
CASE STUDY
Overhead Transmission Distribution Systems

INTRODUCTION:
After almost 10 years of Civil War, much of the capital of
Monrovia had its electrical network destroyed.

The Electricity company Of Liberia released tenders in early

2010 in conjunction with the Government of Norway to enhance
the energy sector in Liberia. Focus was specifically on the
remaining gaps in the electrical distribution network in and
around the capital city of Monrovia.

OTDS was awarded the contract after winning the opening

bidding process, which was overseen by the Government of
Norway Delegation in Monrovia. The materials were for the
delivery to the LEC.

The contract covered the supply of all materials required for

the complete rehabilitation of the Monrovian Capital.
28

Items supplied included;

• SURGE ARRESTORS
• LV METERS • OHL CLAMPS & FITTINGS
• LV INSTALLATION ACCESSORIES • CROSSARMS
• ABC FITTINGS • STEEL WORK
• STREET LIGHT FIXTURES • TERMINATION KITS
• DISCONNECT SWITCHES • TOOLS & DEVICES
• 24kV AIR BREAK SWITCHES • AAAC BARE CONDUCTOR, 110 KM
• COMPOSITE & PORCELAIN • PVC INSULATED ALUMINIUM
INSUALTORS STRANDED CONDUCTORS, 310 KM

Since 2007, we have supplied in addition, over $3m of wooden

poles, transformers & overhead line accessories to the LEC and
continue to be one of their regular suppliers.

RESULTS

Firstly OTDS was able to finance the whole project. This removed the requirement for
any advance payments and achieved the best possible delivery of materials.

OTDS was able to oversee the entire supply process; from the sourcing and ordering
of products, through to the consolidation and inspection (of products) at our
warehouses.

When our customer asked if we could help them source containers to store all the
materials, OTDS were quickly able to supply over 50 * 40’ containers for safe storage
in Monrovia during installation.

OTDS provided additional engineering expertise throughout the whole project.

Although we had a list of materials to work from, there was a number of flaws in
the design and specifications of materials that were requested by the end user.
Using our knowledge, we were able to point out these discrepancies and arrange a
different solution, which would work as a package once arriving on site!

OTDS is a tried and tested engineering company & manufacturer that will ensure that all
the materials supplied are of the highest quality, delivered on time & work first time.
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REFRENCES OF RECENT
PROJECTS COMPLETED
COMPANY COUNTRY PROJECT DATE VALUE

Mine Electrification, complete

MITTAL STEEL Liberia package of design and 2011 € 785,000
supply

Electrification of Oil Wells

£ 1,900,000
ARABIAN GULF Libya Complete 11kV overhead line
2011
COMPANY design and supply of steel
poles

STAINTON METAL Complete 11kV overhead line

UK 2011 £ 1,600,000
COMPANY design and supply

Supply of 22 transformers
HAROUGE OIL
Libya for ESP Reda well 2011 € 380,000
COMPANY
electrification

Supply of complete package

MES INTERNATIONAL UK 2011 £ 78,000
for a 5km line

Complete package, walk in

substation for Sarir Field,
ARABIAN GULF
Libya 3.3kv Underground cable, 2010 € 820,000
COMPANY
power transformer , 800kva
gen set & installation

CEC Engineering
Sierra Sierra Leone Marampa Power
CEC ENGINEERING 2010 £ 485,000
Leone Development Project, 11kv
OHL complete package

Monrovia Gaps Project,

LIBERERIA ELECTRIC
Liberia complete MV & LV material 2010 $ 3,800,000
COMPANY
supply

Complete 11kV overhead

Germany line design and supply
MAN FERROSTAAL 2010 € 690,000
of steel poles for well
electrification

Supply of 10 power
PETROLCOMET Libya transformers, 12km of 36kV 2010 € 620,000
underground cable

Supply of 52 different types of

TSI LTD UK 0.6/1kV cable for a water well 2010 £ 280,000
project
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COMPANY COUNTRY PROJECT DATE VALUE

Supply of complete OHL

GENTEC UK package using 14m steel H 2010 £ 160,000
poles

Supply of 50 22kV – 400v

power transformers for
USAID Liberia 2010 $ 680,000
an emergency power
project

Supply of 22kv OHL

USAID Liberia equipment to Bushrod Island, 2010 $ 740,000
Monrovia

HAROUGE OIL Supply of various LV materials

Libya 2010 £ 290,000
COMPANY for desert facilities

ARAB POTASH Complete OHL Package using 2009 -

Jordan £ 1,280,000
COMPANY 16m wooden poles 2010

Supply of OHL package,

HAROUGE OIL
Libya design and supply, Ghani 2009 £ 420,000
COMPANY
Area

Supply of OHL package,

HAROUGE OIL
Libya design and supply, Ghani 2009 £ 390,000
COMPANY
Area

Supply of 38kV Current

WAHA OIL COMPANY Libya 2009 £ 540,000
transformers

Supply of various OHL

ZUEITINA OIL COMPANY Libya materials used for spares and 2009 £ 385,000
replacement in oil fields

Supply of 34.5kV Electrical

WAHA OIL COMPANY Libya 2009 £ 270,000
Relay panels

Supply of wooden Distribution

SUIRENG Ireland poles, 18m – 24m for EIRCOM 2009 € 410,000
Ireland

Supply of complete overhead

BOSNA OIL COMPANY Libya line for cathodic protection of 2009 £ 310,000
oil wells

Supply of pole mounted

GECOL Libya 2009 £1,700,000
transformers

( REFERENCES ACCURATE AS OF 01.04.11)

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