Senior Instrumentation Engineer, Principal Instrumentation Engineer, Senior Control Systems Engineer, Principal Control Systems Engineer, Chief Instrumentation Engineer with 21 years experience looking for a Middle Management position.
Senior Instrumentation Engineer, Principal Instrumentation Engineer, Senior Control Systems Engineer, Principal Control Systems Engineer, Chief Instrumentation Engineer with 21 years experience looking for a Middle Management position.
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Senior Instrumentation Engineer, Principal Instrumentation Engineer, Senior Control Systems Engineer, Principal Control Systems Engineer, Chief Instrumentation Engineer with 21 years experience looking for a Middle Management position.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as TXT, PDF, TXT or read online from Scribd
605 Crestwood Drive Greenville, SC 29609 Home and Fax: 864 243 8124 Mobile: 864 901 3158 Email Address: cse7976e@westpost.net EDUCATION: B.S., Mechanical Engineering, Michigan Technological University, Houghton, Michi gan PROFESSIONAL LICENSE/CERTIFICATE: Mechanical Engineer, Kansas, No. 7909 SUMMARY OF EXPERIENCE: Over thirty years experience in design / build services to international and nat ional clients in the chemical, polysilicon, pharmaceutical, and consumer busines s lines. Background includes significant experience in Front-end Engineering De sign (FEED) and detailed design of the system integration of batch and continuou s processes both in revamp / modernization projects and new / grass roots projec ts. Responsible for all phases of instrumentation / control system integration activities, including cost and effort-hour estimating, scheduling, and leading a nd training staff engineers. Experience in SIL-rating for safety systems. Experienced in leading and training multi-cultural engineering teams as ex-pat L ead Control Systems Engineer in China and Philippines. SIGNIFICANT EXPERIENCE: SENIOR CONTROL SYSTEMS ENGINEER E Technologies Group Cincinnati, Ohio Various Clients 1/2010 - Present Lead engineer on global hair care initiative for a leading personal care manufac turer. Performed the site audits of Asian and US manufacturing facilities. Led d esign of the modifications to the existing control systems to meet the new globa l standards. Consultant on definition project for automotive paints electrostatic test spray booth upgrade for North American facilities of worldwide chemical manufacturer. Developed the Scope of Facilities for implementing a Safety Instrument System (S IS). Worked closely with Client safety engineer to ensure that the target SIL wa s met for the new requirements. PRINCIPAL CONTROL SYSTEMS ENGINEER Fluor Corporation - 2007 through 2009 BASF-YPC Company Limited - IPS Phase II Nanjing, Jiangsu, China 12/2008 a" 11/2009 Ex-Pat Lead Control Systems Engineer responsible for managing the design effort of local Chinese Design Institute (CDI) for a $1.4B expansion of an existing che mical production facility. Managed Control Systems Team consisting of (7) Fluor- China engineers, (9) CDI engineers and (3) Client engineers. Project utilized Ma in Automation Vendor (MAV) concept which streamlined the requisition cycle. Proj ect control system was DCS and SIS (SIL 2 and SIL 3). Classifications were Ex-nL and Ex-ib. Trained newly hired Fluor-China Control System engineers in Fluor me thods and standards. LDK PV Silicon Technology Company LTD. - LDK Polysilicon Project Xinyu, Jiangxi, China Lead control systems engineer for the design of a $1.5+B grass-roots 15000 TPA p olysilicon manufacturing facility. Responsible for overall control systems desig n and for managing the efforts of Fluoras Greenville, Manila, and Shanghai contr ol systems teams. Also required close coordination with the Main Automation Vend or (Emerson) with the multi-cultural control systems team. Usolye-Siberian Silicon, LLC (USS) - Silicon PolyCrystalline (SIPC) Project Usolye, Siberia, Russian Federation Lead control systems engineer for the control systems front-end design (FEED) of a $350 million 3000 TPA polysilicon manufacturing facility. Responsible for the overall control systems FEED deliverables a" Control System Philosophy, Functio nal Specifications, Cause and Effect diagrams, etc. Responsibilities have expand ed to include providing support to the selected system integrator and design fir m. LEAD CONTROL SYSTEMS ENGINEER Jacobs Engineering - 2001 to 2007 Eli Lilly & Company - T100 Project Lafayette, Indiana, United States Lead Control Systems Engineer for bulk pharmaceutical chemical retrofit project. Responsible for leading and managing the control system design and procurement effort for this schedule-driven, large capital project. Genzyme Corporation - gRPM Project Belgium Instrument engineer responsible for the specifications, quotation, and procureme nt of instruments required for $200 MM pharmaceutical facility. Project utilized FieldBus, ASiBus, and conventional analog devices with Emerson Delta V control system. Rohm & Haas Corporation - Project Phoenix Kankakee, IL and Various Sites Lead Control Systems Engineer for the Rohm & Haas / Jacobs alliance. Responsible for leading and managing the design effort for multiple, concurrent capital and plant projects. Projects ranged from simple, single-loop controllers to a new E merson Delta V installation. Dow Chemical - SCORE Project Midland, Michigan Lead Control Systems Engineer for a latex storage and handling facility expansio n project. Responsibilities included engineering effort hour estimating and sche dule management; developing the control system construction scope of work; and d eveloping the instrumentation installation design. M&G Polymers - PET Recycling Project Apple Grove, WV Lead control systems engineer for prototype PET recycling process. Responsibilit ies included engineering effort hour estimating and schedule management; develop ing the control system construction scope of work; and developing the instrument ation installation design. PRINCIPAL CONTROL SYSTEMS ENGINEER Fluor Corporation - 1984 to 2001 Procter & Gamble - Sulfur Burning Project Alexandria, Louisiana Lead Design Engineer for existing tank farm modifications and new tank farm inst allation. Project utilized Allen Bradley ControlLogix controller and DeviceNet c ommunications system. Procter & Gamble - NOLA New Orleans, Louisiana Area C&IS Engineer responsible for the control system design basis of a $40MM co ffee manufacturing consolidation project which required interfacing with the raw material unloading and batch dryer manufacturers, and third-party engineering f irms. Project utilized Honeywell TDC 3000 and Allen Bradley PLC 5/40B PLCas as t he primary control systems. Procter & Gamble - Gemini Project Kansas City, Kansas, United States Lead C&IS Engineer for the conceptual and definition phases of an expansion of a n existing amines production facility. This led to the award of a lump sum, 6% e ngineering project. In order to meet the 6% constraints, this project was worksh ared with FDIP in Manila. Approximately 90% of the entire C&IS design was done i n Manila, which required very close coordination with the team there. Establishe d and managed the responsibilities and workshare split between the two offices. Project was completed under the 6% engineering budget. Procter & Gamble - Granules Project Cabuyao, Laguna, Philippines Lead Ex-Pat C&IS Engineer responsible for conceptual, definition and design of n ew dry laundry granules manufacturing facility. Project was a true global facili ty that utilized suppliers from throughout Asia, Europe, and North America. This required strong coordination with these suppliers to ensure that the project ne eds were met. Project used Allen Bradley PLC 5/80 with WonderWare operator inter face. Trained FDI - Philippines Control System engineers in P&G methods and stan dards. Procter & Gamble - Project 6A Albany, Georgia Lead C&IS Engineer responsible for definition and design of a new paper manufact uring line. Project installed a TDC 3000 APM (Advanced Process Manager) and Univ ersal Operator Stations with Modicon 984-785 PLC. Required close coordination wi th Honeywell programming engineers for programming effort. Procter & Gamble - Project 5A Albany, Georgia C&IS Engineer responsible for definition and design of new paper manufacturing l ine. Areas of responsibility included pulp-handling conveyor systems; stock prep aration area; steam and condensate; and chemical additives. Installed TDC 3000 A PM and Universal Operator Stations with Modicon 984-785 PLC. Required close coor dination with Honeywell engineering for design effort. a Procter & Gamble - LDL Project Kansas City, Kansas Lead E&I Engineer responsible for definition and design of process enhancements for existing liquid dishwashing manufacturing facility. Installed TDC 3000 APM ( Advanced Process Manager) and Universal Operator Stations. Required close coordi nation with St. Louis area engineering firm that was utilized for PLC programmin g and Phoenix-area engineering firm utilized for the TDC programming. Procter & Gamble - Project C St. Louis, Missouri Lead E&I Engineer responsible for definition and design of process enhancements for existing dishwashing detergent manufacturing facility. Project was "blitz-pa ced.a Replaced the 8-year-old Honeywell TDC 2000 with TDC 3000 APM (Advanced Pro cess Manager) and Universal Operator Stations. Required close coordination with St. Louis area engineering firm that was utilized for PLC programming and some E &I design effort. Procter & Gamble - Bar Soap Modernization Project Cincinnati, Ohio Lead Instrumentation Engineer responsible for the definition, design, checkout ( PSI), start-up/commissioning and on-going support of a new soap manufacturing fa cility and control system modernization for an existing soap manufacturing facil ity. New facility utilized Honeywell TDC 3000 Process Manager (PM) and Logic Man ager (LM). Replaced a TDC 2000 and Allen Bradley 2/30 PLC with TDC 3000 PM and L M as part of the control system modernization. Procter & Gamble - HSC Project St. Louis, Missouri Lead Instrumentation Engineer responsible for all areas of instrumentation desig n from definition through detailed design of a household-cleaning product manufa cturing facility relocation/upgrade. Project replaced existing Allen-Bradley 2/3 0 PLC with A-B 5/250 PLC for control of batch process for (5) different consumer products. Union Carbide - DCS Upgrade Project Sistersville, West Virginia Lead Instrumentation Engineer for a three-office (Cincinnati, OH; Greenville, SC ; Irvine, CA) Control System Retrofit product for Union Carbide. The project rep laced 1950 and 1960 Vintage pneumatic controllers in three (3) separate control rooms with a 2,000 point Bailey Net 90 DCS consisting of (10) operator consoles in one consolidated control room. Responsible for P&ID walk-down and revisions, and design and instrument specifications for two (2) of the three (3) production areas. General Electric Plastics - Valox DCS Upgrade Project Mt. Vernon, Indiana Project Engineer on a four-phase instrumentation (Valox) modernization project f or plastics manufacturing facility. This project replaced Taylor 1300 controller s, Texas Instruments PM550, and associated control panels with a Fisher ProVox d istributed control system. Sun Chemical - Pigment Manufacturing Project Amelia, Ohio Lead Instrumentation Engineer for a batch pigment dispersions plant addition inc orporating Square D Sy/Max programmable controller as the primary controller. Procter & Gamble - PLS Project Cincinnati, Ohio Lead Instrumentation Engineer for low-saturate oil facility, utilizing Honeywell TDC-2000 and Allen-Bradley 2/30 programmable controllers. Responsible for all a reas of the instrumentation design, pre-startup inspection and start-up of the f acility. INSTRUMENTATION ENGINEER GPA Technical Consultants - 1983 to 1984 Procter & Gamble - Crisco Modernization Project Cincinnati, Ohio Lead Instrumentation Engineer for a modernization project for a shortening (Cris co) facility. Project incorporated a TDC-2000 system and Allen-Bradley 1774 PLC into the design. INSTRUMENTATION ENGINEER Pedco, Inc. - 1978 to 1983 Searle Chemicals - Bulk Pharmaceuticals Project Augusta, Georgia Lead Instrumentation Engineer for a $35MM bulk pharmaceutical chemical plant uti lizing Taylor Micro-Scan 1300 controllers and General Electric Series Six progra mmable controllers. Project required use of intrinsically safe barriers due to I -A, B, C and D-1 electrical classification. Responsible for all phases of the in strumentation area including program development, programming, vendor selection, pre-startup inspection, and startup. TRAINING: Fisher Control Valve School Honeywell TDC 3000 DCS Implementation and Installation Allen Bradley PLC Courses ISO Auditor Training Various Supervisor and Management Training Courses PROFESSIONAL ASSOCIATIONS: Senior Member Instrument Society of America (ISA) Conference Chairman, 1995, 1997, and 2001 Cincinnati ISA-IEEE Conference & Exhib it Past President, Cincinnati Section of ISA (1983-1984) Chairman of 1985 Cincinnati ISA-IEEE Conference & Exhibit Cincinnati Section ISA Outstanding Member, 1986 PRESENTATIONS: "Plant Retrofits" Session Developer for ISA Food & Pharmaceutical Division Sympo sium (12/1986) "Modernizing Controls System" Developer & Speaker for 1989 ISA-IEEE Conference & Exhibit () "Back to the Basics" Developer & Speaker for 1991 ISA-IEEE Conference & Exhibit () "Fluid Flow Fundamentals" Instructor - ISA Educational Conference (04/1992) "Control System Design" Developer & Speaker for 1995 ISA-IEEE Conference & Exhib it () "Control System Design" Instructor - ISA Educational Conference (04/1996) aManaging Your Control System Projecta Developer & Speaker for 2001 ISA-IEEE Con ference & Exhibit