1.

The Point at which the magnums in a material can not be increased even those magnetizing force continues to increase known as the? A.Salient pole

B.Saturation point
C.Residual point D .Remnant point 2.Which type of current has "skin effect" ? A.Ac RDc C.Half-wave rectified D.Full-wave rectified 3. Which of the following is most of ton used for dry magnetic particle inspection? A. Full cycle Dc

B. Half weave Rectified Alternating current (HWAC)

C. High voltage low amperage current D. Direct current from electrolytic cells 4. The area of maximum induced filed strength using a yoke is? A. At the north pole of yoke R At the south pole of yoke C. The area directly between the pole D. On the outside of poles pieces 5. Demagnetization?

A. may be accomplished by heating a material above its curie points

B. It always necessary C. Can be performed only with Ac D. Can be performed only with De 6. Coercive Force? A. Describes the means by which the magnetic particles are suspended in the liquid when using wet method B. Describes the magnetizing force used with the continuous method

C. Represents the reverse magnetizing force necessary to remove the residual magnetism in a material
D. Is not a term used in magnetic particle testing 1

7. If an overall pattern appears on the test surfaces how should the inspector re-process the test piece?

/~ A. Re-test at a higher amperage B. Demagnetize

C. Re-test at lower amperage'

D. Botha&b 8. Which of following can cause non relevant magnetic particle indication?

-:

A. Joints between dissimilar metals B. Brazed joints C. Roughing tool cuts on surface

D. All of the above

9. When the most complete demagnetization available is described and demagnetization is to be accomplished by placing the part in a coil energized with AC of progressively decreasing amperage the following orientation of the long axis of the part is most desirable

A. East-West
B. North-South C. South-West D. North-East 10. Non relevant indication due to residual local poles interface with magnetic particle testing for a successful examination one should A.Use more amperage

B. Demagnetize then remagnetize in the desired direction

C. Use lower amperage E. Magnetize in another direct jon 11.A cylindrical parts is to be tested using circular magnetization. the part has three different diameter along its length a rule-of-thumb for current values for each diameter provides three level the current value that should be applied first is A. B. C. D. The highest value The median value

The lowest value

It is dose not matter which is.applied first '2
,

12. A five tum coil will be used an a part that is 18"10ng (457mm) and 1.5"dia (38mm) what is LID ratio of the part if 5000A of magnetizing currents is used A.90 ~. 12 J C. 16.5 D. 1.8 E. None 13. Unit of viscosity A. Tes1a B. Centistokes C. Gausses 14.Which of the following is false concerning a magnetic field in and around a hollow conductor as compared to that of a solid conductor as compared to that of a solid conductor of same outside diameter when both are same magnetic material and when the applied current is same A.The field outside the outer surface of the hollow conductor is greater B. The field gradient inside hollow conductor is Steeper C.The field outside the conductors are the same D.The field of the same at the center 15.A seam welded pipe that had the weld ground flush showed BROAD FUZZY indication wear toes of the weld that extended to complete length of pipe the probable cause of the indication is A. B. C. D. Magnetic writing The geometry of the weld A surface crack A permeability change in the base metal at the HAZ

16. A group of indication some sharp and some BROAD AND HAZY were found on an area of small forging demagnetization and retesting eliminated these indication the probable cause was

r/

A. B. C. D.

A forging lap Magnetic writing A change in permeability Sub surface variation

17. A punch press die was surface ground. The magnetic particle testing conducted before heat treatment showed short, very fine crack on the ground surface of the die. Some of the cracks are in clusters. These discontinuities are most likely: A. B. C. D. Stringers. Grinding cracks. Seams. Forging laps.

-;-

18. A cast crankshaft has a surface indication along the length of a machined bearing surface. the most probable cause of this indication is a: A. B. C. D. Fatigue crack. Cold shut. Seam. Grinding crack.

.i.

19. During magnetic particle testing a precipitation hardening steel part appears to be covered whit very small sharp linear indication the most likely cause of these indication A. L B. C. D. Improper grinding procedure Lamination Improper machining procedure A metallurgical microstructure inherent in some precipitatlon hardening steels

20. Magnetic particles bunch in some fillet area and stand on end on the edge of the part being magnetized these observation indicate that the A. Particle concentration is too low
j-- B. Flux density is excessive
f

c. Flux has the improper orientation D. Flux density too low

21.The ammeter should be checked against a calibration shunt/ammeter A. At the start of each shift B. Daily c. Weekly, D. Ever six m~nth or as other wise specified .
\

22. The magnetizing current ammeter should be calibrated by A. Field strength-meter

,J/
.

4 B. Nothing - installed ammeters are considered to be accurate unless damaged by over load or accident

c.

A calibrated ammeter and master shunt placed between the machine current contacts

D. A calibrated galuano meter and bridge circuit connected across the installed ammeter 23. The test used to check the strength or concentration ofthe wet method is called
'y//

A. B. C. D.

Hardness test Sensitivity test Settling test Hydrometer test

24. When current pass through non-uniform conductors they will produce A. B. C. D. Non-uniform magnetic fields which will decrease when distance increase Non-uniform magnetic fields which.will-increase when increase distance Uniform magnetic fields which will increase when distance increase Uniform magnetic fields which will decrease when distance increase

25. Non-uniform magnetic conductors will produce A. Uniform magnetic fields which will increase when decrease distance B. Uniform magnetic fields which will decrease when distance decrease C. Non-uniform magnetic field through the conduct length on out side surface of the conductor D. None of the above 26. Calculate LID Ratio 5 Tum coil which inspecting a job 18" Long and 11/2" Dia A. 2 B. 3750

C. 12
D. None of the above

27. Which of the following can not detected during settling test for fluorescent we suspension A. B. C. D. Excessive particle concentration Back ground fluorescence Percentage of contamination Amount of residual filed

E. Effective nIed

28. Magnetic particle testing machine is showing 3000 Amp on its ammeter with no test piece in the machine which of following reason? A. Test piece is not necessary B.

C. Electrical short circuit

D. 29.Which is the correct way to calibrate MT Machine

A.
B.
C. Using shunt with calibrated ammeter D. 30. For demagnetization of bigger volume of pipes which of the following is useful A. Heating to curie per ion

B. Ac coil method
C. Yoke demagnetization D. De coil method with step down control 31. The porpoise of using copper braiding on contact prod tips is

A.To provide uniform closer contact on the surface and reduce restively of local high current
B.To avoid the possibility of prod damage C. To have clean prods D. All of the above 32. Which of the following demagnetization is effective

/A.Dcstep

down reversal

B.Dc coil reversal C. Hwdc reversal D.pulsed current step down

33. What is fill factor for central conductor method if dia of abject is 5" and diameter of central conductor is 10" A. 0.25":1 B. 0.5':1. C. -> D. 34. Fill factor ratio A.I B.I0:1 [ 511 0]2=0.25

,>s-u,Y
~.,. ".;

»>

C2
D.None 35.which of the following would give a qualitative reading on amount of flux density when testing residual magnetism A.Pie gauge B. Shipping C. Bert hold pentameter D.None of the above

36.Whatis the si unit of flux density

A. B. C. D. E. Gauss Weber Tesla Line/cm2 A&B

37. What is the 1 line of flux per centimeter A. B. C. D. Weber Gauss Tesla Maxwell

38. Which of the following is not suited to day powder A. B. C. D. Slagl/lO"under surface Porosity Tight surface Very fine shallow surface crack

39. An inspection method in which a high magnetizing force is applied to a part and the force is than reduced to a lower continues value which is maintained during application of the inspection medium is called A. B. C. D. Residual method Multi vector method Continues method Surge method

40. When using De an indication is detected what is the next logical step to determine if the indication result from a surface (or) subsurface conduction A. B. C. D. Re-inspect using surge method Demagnetize and apply powder Re-inspect al high amperage Re-inspect using Ac

p,

4!. The coercive force of the ~material whose hysteresis loop is shown above fig glVen by ...__--. A. B. C. D. The value of flux density (b) at point a The value of the flux density (b) at point g The product of band h at point f The negative value of h at point c

,~

42. Which is the maximum optimum residual field A. B. C. D. AB BC CD DE

43. Which is the coercive force A. AB B. OB

C. DC
D. OE 44. What point is permeability maximum

A. A
B.B C. C D. D E. G 45. Which one of the skin effect (Following question refer fig-Z) A Fig-A B. Fig-B C. Fig-C

D. Fig-D
46. Which of the figures represents a solid non magIletic conductor and Dc current

A.Flgw.e-A
B. Figure- B
C. F~gure - C D. Flgure-D

;~
{
,.0,'

..
,q,i,'

:,'

47. Which of the figures represents a hollow magnetic conductor and Dc current AFigure-A B.Figure-B

\
~~

Ate
~; 1 '

C.Figure-C
D.Figure-D

(d)

48. Which of the figures represents a soliam~gnetic conductor and Ac current A Fig- A B. Fig- B C. Fig- C

D. Fig- D

cJ

49. Which of the figures represents a solid magnetic conductor and Dc current A. B. C. D. FigFigFigFigA B C D

9
! .~ if

50. Which of the figures represents a hollow non magnetic conductor and Ac current A. B. C. D. FigFigFigFigB C D F

(-r~\\j

!I L_~·,:.·.'.~~~_, ___
1 \.

if

Ii

[.0) )

52. Which of the figures represents a hollow non magnetic conductor and Dc current A. B. C. D. FigFigFigFigA C D E

53. Which is non magnetic conductor using Ac current testing magnetic cylinder (Following question refer fig-3) A. F'ii-A B. Fig-B

C. Fig-C
D. Fig-D E. Fig-E 54. Which is magnetic conductor testing magnetic cylinder using Dc current A. B. C. D. E. Fig-A Fig-B Fig-C Fig-D Fig-E

55. Which is non- magnetic conductor and non-magnetic cylinder using De current A. B. C. D. E. Fig-A Fig-B Fig-C Fig-D Non of the above

56. Which is the non- magnetic central conductor

A. Fig-A B. Fig-B C. Fig-C D. Fig-D E. Fig-E F. Fig-F

10