Professional Documents
Culture Documents
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ACKNOWLEDGEMENT
The present report would not have been possible without the
help which I have received from various quarters. I shall be failing
in my duty if don’t acknowledge the help and guidance of these
squares.
MANOJ SAINI
2K6/EE/293-D
ELECTRICAL ENGG.
D.C.R.U.S.T., MURTHAL
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CERTIFICATE
SHAWET MITTAL submitted my training report detailing
the work done during six weeks training at P.T.P.S., PANIPAT.
This report written by him from various sources has been fully
acknowledged.
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HISTORY AND EVOLUTION
OF THERMAL POWER PLANTS
IN INDIA
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KALAM FOR CONSORTIUM
APPROACH IN POWER SECTOR
PANIPAT, oct,16 (PTI): President A.P.J. Abdul Kalam,
today said there was a need for adoption for of a consortium
approach by the Railway and Coal minister and the state
governments to ensure quality and uninterrupted power of
PANIPAT THERMAL POWER STATION, PANIPAT to the
nation here. Kalam said that the Haryana government can take a
lead in the use of new technologies in its future plans.
Kalam said that new technology options like integrated coal
gasification and solar integrated combined cycle were also being
explored. “owever, there was a need to implement these
technologies at the earliest so that we could have better coal,
higher efficiency of the plant, reduced transportation load and
minimum impact on the environment”, he said.
The President said that with a view to minimizing the impact
of coal based plants on environment, a power plant using super
critical technologies with higher steam parameters was being set
up for improving efficiency.
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CONTENTS
1. INTRODUCTION TO PANIPAT THERMAL POWER
STATION, PANIPAT
3. PLANT LAYOUT
4. TRANSFORMER
6. SWITCHYARD COMPONENTS
8. DISTRIBUTION SYSTEM
9. BUS BARS
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PANIPAT THERMAL POWER STAION,
PANIPAT
(A UNIT OF HARYANA POWER GENERATION
CORPORATION LTD.)
INTRODUCTION
The PANIPAT THERMAL POWER STATION, PANIPAT
comprising of 8 generating units. Four 110MW each, two
generation units of 210MW each and two generation units of
250MW each.
The inputs of the plant are mainly coal and water. The water
of the plant is usually gotten available from near by Yamuna canal
through a channel. The water is first purified and demineralised
before sending it to the boilers being used for stem production.
Coal is gotten at the plant in railway wagons that are unloaded
mechanically by tilting the wagons by tippler. Coal is first crushed
to powder state before supplying it to the boilers.
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The salient features of plant are as under:-
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AIR AND GAS
Air is fed in to furnace through F.D. (force draught) fans.
Air being supplied to the furnace is passed through air pre-heater.
A P.A. (primary air) fan provides air that carries coal along with it
and is fed in to the furnace. F.D. fan supplies hot air for
combustion. I.D. (induced draught) fan is installed near the bottom
of the chimney. The burned gases are sucked out of the boiler, thus
reducing the pressure inside the boiler to less than atmospheric.
This induces fresh air to enter the furnace.
COOLING WATER
A large quantity of the cooling water is required to condense
the steam in the condenser. Cooling water may be taken from the
upper side of the river and after passing through the condenser it
may be discharged to the lower side of the river. Such a system of
the cooling water is practicable if adequate quantity is not available
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water coming out from the condenser may be cooled either in a
cooling pond or cooling towers.
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SWITCHING OPERATION
When closing command is initiated, the charged closing
spring (25) actuates the moving contact (26) through breaker shaft
(18), lever (19), insulated coupler (20), and drive link (21).
The forces that occur when the movement of the insulate
coupler is converted into vertical motion of the moving contacts
are absorbed by the drive link (21) which pivots on the pole
support (14) and adapter (22). During closing the tripling spring
(23) and the contact pressure spring (24) are charged and latched
by a pawl.
The recharging of the closing spring (25) takes place
automatically immediately after closing if the supply of the motor
is on. Otherwise charging can be done with the help of manual
charging handle. In the closed condition the contact pressure
springs and the atmospheric pressure, maintains the necessary
contact pressure. The contact pressure spring automatically
compensates for arc erosion, which is very small.
When a tripping command is given, the pawl releases the
energy stored in the tripling and contact pressure springs.
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MODE OF OPERATION
2. CLOSING OPERATION
After the completion of charging operation of the closing
spring, the breaker is ready for closing. If the breaker is to be
closed locally, we press the on button. In case of remote operation
the closing solenoid unlatches the closing spring.
During closing the tripling spring and the contact pressure
springs are charged and latched by a pawl.
3. OPENING OPERATION
If the breaker is to be tripled locally, the spring is released by
pressing the “OFF” button. In the case of electrical command
being given, the pawl releases the energy stored in the tripling and
contact pressure springs. The opening sequence is similar to
closing. The residual forces of the tripling spring arrests the
moving contact in the open position.
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TRANSFORMERS
The transformer is the most convenient and economical
device for transfer of power from one voltage to another voltage at
the same frequency. It works on the principle of electromagnetic
induction. There is hardly any installation without a transformer.
Due to this equipment, it has been possible to transmit bulk power
to load centers from far off power houses and to various
machineries and switchyards of the power plant. Transformers are
of two types: -
Step-up transformer: - Which increases the voltage at
secondary side called step-up transformer.
Step-down transformer: - Which decreases the voltage at
secondary side called step-down transformer.
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1. OIL CONSERVATOR
Oil conservator is a short of doom mounted on the top of
transformer. A level indicator is fixed to it, which gives alarm at
low level. Conservator is connected through a pipe to the
transformer tank containing oil. This oil expands and contract
depending upon the heat produced and so the oil level in
conservator is left open to the atmosphere through a breather so
that the extra air may go out.
2. BREATHER
The breather is a box containing calcium chloride or silica gel to
absorb moisture of oil entering the conservator as it is well known
fact that the insulating property of the transformers oil is lost if a
small amount of moisture enter in it so dry air is allowed to pass
through the breather.
When oil level in oil conservator changes, air goes in & out of
the conservator. This action is known as breathing. Dry silica gel is
of the blue color. It turns pale pink as it absorbs moisture. The wet
silica gel can be regenerated by drying.
3. BUCHHOLZ RELAY
This relay is a gas-actuated relay which is meant for the
protecting of oil immersed. Transformer from insulation failure,
core heating or any type of internal fault which may cause the
heating of oil beyond the specified temperature. Due to any
internal fault, oil is heated up & oil vapor so formed causes either
the alarm circuit (for less fault) or trip the circuit (for severe fault).
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4. EXPLOSION VENT
It is also a safety device of the transformer which protects the
transformer tank from gases induced by & any type of short circuit
in the transformer. This consists of a vertical pipe closed by a
diaphragm made of thin bakelite sheet. This diaphragm burst or
slides out in case of abnormal pressure inside the tank. A diverter
plate is used at the bottom of the explosion vent to ensure that
gases produce inside the transformer are directed toward the
buchholz relay & don’t get collected inside the ventilation and
equalize the pressure on each side of the diverter plate.
5. TEMPURATURE INDICATOR
It is also a protective device fitted to the transformer to indicate
temperature of transformer oil. For measuring temperature of the
oil, bulb of the vapor pressure type thermometer is placed in the
hot oil & dial of the thermometer is mounted outside the tank. Two
indicating pointers black and red are provided. Alarm contacts are
also provided which come into action when predetermined
permissible higher temperature is reached under abnormal
operating conditions.
6. BUSHING
The bushing serves as supports and insulation of the bus bars
and transformer terminal. The bushing consists of porcelain shell
body, upper and lower locating washer used for fixing the position
of bus bars and mounting flange with the hole drilled for fixing
bolt and it is supplied with an earthling bolt.
7. MAGNETIC OIL GAUGE
The magnetic oil level gauge supervises the level of oil in the
conservator tank. The oil level gauge is provided on the
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transformer are of dial type with minimum and maximum level
marking and a pointer which indicate the level of oil in the
conservator. Sometime the scale is also graduated for oil
temperature on the basis of its level.
8. TAP CHANGER
The voltage control of transmission and distribution system is
obtained by tap changer. Tap changer are either on load or off load
tap changer. Tap changer is fitted with the transformer for
adjusting secondary voltage.
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IMPORTANT TRANSFORMERS IN THE
PLANT
1. GENERATOR TRANSFORMER
It converts 15.75KV which is supplied from generator 220KV
and supplied it to the bus bar/grid.
2. STATION TRANSFORMER
It converts 220KV which is coming to station from BBMB to 7
KV and fed to station auxiliary.
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1. I.D. FAN MOTORS
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KW VOLTAGE STATOR P.F. RPM WEIGHT
CURRENT
1550 6.6KV 156A 0.9 1493 6000Kg
5. C.E.P. MOTOR
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6. B.F.P. MOTOR
8. CRUSHER
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Made by B.H.E.L. (Bharat Heavy Electrical Limited)
Star connected.
L.T. MOTOR
Low tension motors are those which are of 415V. They are used in
H.T. motor auxiliary.
1. B.C.W. MOTOR
Made by KRILOSKER
Star connected.
Made by N.G.E.F.
Star connected.
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3. SEAL WATER VAPOUR EXHAUST FAN
Made by KRILOSKER
Star connected.
Made by N.G.E.F.
Star connected.
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6. EMERGENCY OIL PUMP
To provide oil to the shaft and bearing of the turbine if seal oil
pump and taking oil pump fails.
KW RATED FREQUENCY RPM
CURRENT
15 12.5 NA(DC) -----
Made by KRILOSKER
Star connected.
9. AIR COMPRESSOR
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Made by Compton Greaves.
It is three phase, squirrel cage induction motor running at 1492rpm
Power: - 400KW
Stator supply: - 6.6KV, 43A, star connected
Apart from these motors few other important H.T. Machines
are installed in a thermal plant site. The few most important of
those are station transformer, high pressure ash pump motors.
SWITCHYARD COMPONENTS
SWITCH GEAR
Switch gear is a control switch that controls the operation of a
power circuit. The two functions of a switch in power systems are:
1. PANEL
Panel consists of protective relays, mountings of potential
transformer, current transformer, ammeter, voltmeter, & energy
meter. The potential transformer is mounted on the panel. The
primary is connected to 11KV & reduce voltage from the
secondary is given to energy meter as line voltages & for
protective purposes.
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PROTECTIVE RELAY
These are the devices which detect the abnormal conditions in the
electrical circuit by measuring the electrical quantities which may
change during the fault conditions. Basic quantities which may
change during the fault conditions are current, voltage, phase, and
frequency. Whenever fault occurs, the relays operate to complete
the tripped circuit breaker which results in opening of the circuit
breaker. It results in the disconnection of the faulty circuit.
2. TROLLY
The trolley consists of current carrying contacts called
electrodes. These are normally engaged but in predetermined
conditions. Separate to interrupt the circuit, when the contacts are
made.
LIGHTENING ARRESTER
A lightening arrester is a device, which proves low
impedence path for the flow of current between the line and earth
when the systems voltage increases more than the desire value and
regains its original properties of an insulator at normal voltage. It is
connected between line and earth at the switch yard near the
transformer.
The lighting arresters are extensively used for protection of
transformers, switch gears and electrical equipments of over head
lines, power houses and sub-station. These are also use to protect
the line and equipments from skylighting.
Following are the main type of lighting arresters-
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i. HORN GAP LIGHTING ARRESTER
ii. EXPULSION TYPE LIGHTING ARRESTER
iii. OXIDE FILM LIGHTING ARRESTER
iv. PELLET LIGHTING ARRESTER
v. THYRITE LIGHTING ARRESTER
vi. AUTO VALUE LIGHTING ARRESTER
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pulls apart moving contacts thus open the circuit. DC supply is
used for the operation of circuit breaker on the basis of medium
used for extinction in the circuit breaker are classified as:
1. Oil circuit breaker
2. Air blast circuit breaker
3. Sulpher hexafluoride (SF6) circuit breaker
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4. Safidon
5. Panipat
6. Assandh
1. Rohtak
2. Narwana
3. Nissing
4. Karnal
5. Sonipat
1. Sewah-1
2. Sewah-2
3. Sewah-3
4. Sewah-4
220KV SUB-STATIONS
The power houses are very far from the load centers. Thus
high voltage transmission lines are required to transmit power
house from the source of generation to load centers. In between the
power house and the ultimate consumer a number of transformer
and switching stations are required. These are known as sub-
stations.
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BUS BARS
Bus bar can be defined as a conductor which get supply from
a number of sources and is loaded into a number of loading center.
The conductor used for the bus bar is called MOOSE conductor.
They differ from the line conductors in, only the size and are
construction-ally similar. The size of MOOSE conductor is 0.54
square inch.
The current carrying capacity of the MOOSE conductor is
1200A per conductor. But in the switchyard, two conductors are
used which double the capacity to 2400A. the conductors used are
of ACSR conductor.
NARWANA-2 1000A
KARNAL 400A
NISSING 200A
ROHTAK 300A
AUTO 200A
TOTAL 2100A
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EFFICIENCY OF THE PLANT
The overall efficiency of a thermal plant is quiet low and
does not exceed 40% and for most of the plant it is around 30%.
The main reason behind low efficiency of thermal plants is the
poor efficiency of the thermodynamic cycle. Heat is rejected to the
condenser and the loss is unavoidable due to thermodynamic
reasons. Heat cant be converted into mechanical energy without a
drop in temperature. And the steam in the condenser is at the
lowest temperature. The efficiency of thermodynamic cycle is
about 45%.
Losses occur in boiler, turbine, and generator.
The losses in turbine occur due to the friction, leakage,
radiation etc. The condenser performance has a great effect on the
turbine heat rate because the back pressure measured at the turbine
exhaust affects the heat losses. The turbine efficiency is about
85%.
The losses in the generator include the copper losses, iron
losses, and mechanical losses. Modern large size generators have
an efficiency of about 98% on full load. The auxiliary power
consumption is about 5% of the generator output.
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SUPERCRITICAL TECHNOLGY
Utilities all around the world are engaged in a common goal:
-To improve efficiency of thermal power plants and to reduce
operating costs.
Improvement in efficiency can be brought about mainly by
the following two advancements: -
1. By reducing heat losses.
2. By increasing thermodynamic efficiency by using higher
steam pressure and temperature.
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CONCLUSION
Power generation work being handled by a power plant is
more than a work of business. It is helping humanity to achieve its
need. All around development will come to a stand still if power
shortage comes in effect.
Power has become more than a need; it is perhaps the way of
living. Per unit consumption of electricity in India is still low; it
indicates the living standard of the nation. Hope we will meet
future challenges and make our country a better place to live in.
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