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1.0
2.0
OBJECTIVES OF EXPERIMENT
3.0
INTRODUCTION
integral controller, forming the proportional-integral (PI) control. The integral action
will attempt to avoid or minimize the offset created in the proportional control by
bringing the output closer to the set point. PID control system is a linear combination
of P, I and the derivative (D) which permits an increase in the proportional gain,
offsetting the decrease error from the integral controlling. The derivative action
reduces the period of cycling, yet producing the same speed of response as with the
proportional action but without offsets.
PI controller offers a balance of complexity and capability that makes them
popular in many process control applications due to the integral action that enables
PI controllers to eliminate offsets.
4.0
5.0
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
12.4
11.8
49.7
50.1
10.6
11.4
13.3
14.4
12.4
14.3
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
28.7
27.9
79.6
70.7
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
17:14:30
17:15:00
17:15:30
17:16:00
17:16:30
17:17:00
17:17:30
17:18:00
17:18:30
17:19:00
17:19:30
17:20:00
17:20:30
17:21:00
17:21:30
47.6
47.7
47.8
47.2
47.5
47.7
47.8
47.9
47.3
47.4
47.5
47.7
47.9
47.2
47.4
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
75.4
71.7
71.1
83.9
76.9
73.5
72.7
69.5
82.4
81.6
78.4
75.4
71.7
85.8
80.9
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
13.1
20.5
31.9
19.1
13.5
12.9
14.1
14.0
13.8
14.2
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
28.1
28.1
44.5
43.6
44.7
46.6
45.1
44.7
44.4
43.9
47.1
46.0
45.5
45.0
44.4
47.8
46.5
45.6
45.3
47.5
46.9
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
15.1
14.8
14.8
16.3
20.3
15.1
15.2
14.9
15.1
14.8
14.5
14.8
14.8
14.5
14.8
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
14.8
14.9
15.1
19.2
19.6
19.4
19.2
19.5
19.7
19.0
19.2
19.5
19.3
19.3
19.6
19.3
19.4
19.8
19.5
19.5
19.9
19.5
19.5
19.6
19.3
19.6
19.6
19.4
19.7
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
13.7
13.6
46.3
17.4
12.6
11.1
12.5
14.8
12.8
13.3
15.2
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
28.1
28.2
92.4
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
12.7
12.8
13.5
11.7
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
14:28:46
14:29:16
14:29:46
14:30:16
14:30:46
14:31:16
45.4
45.1
44.9
45.2
45.3
44.9
45.0
45.0
45.0
45.0
45.0
45.0
10.5
11.7
12.8
11.3
10.6
12.2
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
28.4
28.0
48.6
55.5
57.8
61.0
63.4
66.1
72.9
76.7
79.5
82.5
85.1
87.4
90.1
96.2
100.0
100.0
100.0
100.0
100.0
100.0
100.0
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
13.1
13.2
30.5
13.2
12.0
13.1
12.3
11.7
12.3
13.4
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
28.0
28.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
Table 5.14: Mean Temperatures and Settling Time for Different I Values
Mean Temperature (C)
Settling Time (s)
I value
Set Point
Set Point
Load Change
Load Change
Change
Change
45.0
47.7
36
140
1()
45.2
47.8
42
630
10
45.1
47.8
73
300
100
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
13.4
13.6
30.1
20.9
23.7
23.6
24.8
26.0
25.9
26.1
28.8
27.5
27.6
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
31.7
31.6
49.4
53.6
56.8
62.0
65.6
68.7
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
15:01:20
15:01:50
15:02:20
15:02:50
15:03:20
15:03:50
15:04:20
15:04:50
15:05:20
15:05:50
15:06:20
15:06:50
15:07:20
15:07:50
15:08:20
15:08:50
15:09:20
15:09:50
15:10:20
47.7
47.9
47.8
47.2
47.5
47.6
47.8
48.0
47.7
47.4
47.7
47.8
47.9
48.1
48.0
47.2
47.6
47.7
47.8
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
50.0
70.8
73.0
77.7
84.0
85.7
89.3
91.6
93.6
99.7
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
31.8
30.1
53.7
19.0
23.4
26.8
26.2
24.4
26.3
25.8
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
15:20:16
15:20:46
15:21:16
15:21:46
15:22:16
15:22:46
15:23:16
45.8
45.7
45.6
45.6
45.6
45.4
45.3
45.0
45.0
45.0
45.0
45.0
45.0
45.0
22.7
23.3
23.0
20.5
19.0
22.2
19.9
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
30.0
24.8
28.5
36.1
38.3
40.2
52.0
49.5
48.3
55.9
58.7
56.4
56.8
67.8
63.5
62.9
64.4
69.9
79.1
70.1
70.5
71.1
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
22.4
22.2
64.8
30.6
28.6
28.2
33.0
31.4
30.4
28.1
32.6
32.5
Date
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
23/03/2011
Output (%)
35.4
35.6
40.4
43.0
42.5
44.5
63.1
61.2
62.8
64.4
67.7
67.9
87.0
92.6
93.2
94.8
97.5
97.0
98.9
100.0
100.0
100.0
100.0
100.0
Table 5.21: Mean Temperatures and Settling Time for Different I Values
Mean Temperature (C)
Settling Time (s)
D value
Set Point
Set Point
Load Change
Load Change
Change
Change
44.5
47.7
65
446
1()
45.7
48.9
208
>750
10
45.2
47.7
234
550
100
Offset Calculation
Taking P=5 in Experiment 1 as sample calculation,
Offset = Mean Value of Operating Temperature Set Point
= 47.6 C 45 C
= 2.6 C
Refer Table 6.1 for complete offset values for all conditions.
Overshoot Calculation
ts = settling time
tp = time to first peak
Overshoot is only applicable when the system attempts to make the response of the
controlled variable to a set-point change, which exhibit a prescribed amount of
overshoot and oscillation as it settles at the new operating point.
e h
Overshoot summary,
Table 5.22: Offset value for proportional change only
P
Overshoot %
Remarks
100
No overshoot
20 () 17.0212766 5
35.71428571 -
6.0
DISCUSSION
Error
Detector
Temperature
Controller
Control
Valve
Temperature
Transmitter
Process
Figure 6.1 indicates the cycle of temperature control system. The temperature
transmitter used to measure the current temperature,
will send an analogue signal to the error detector so that the error detector can
compare the value between the analogue of current temperature,
temperature,
. The temperature controller will then receive the error from the
Error Detector through the P,I and D. Controller will send an electrical current signal
to the Control Valve and the control valve is used to vary the liquid flow rate. The
liquid flow rate will be controlled by the openings of the control valve.
For the load change experiment, the cold water flow rate is changed from 5
LPM to 10 LPM and back to 5 LPM. The increased in the amount of cold water
entering the heat exchanger will cause the reduction of water outlet temperature. This
introduced disturbance will cause the system to respond and try to return the cold
water outlet temperature to the set point by controlling the electro-pneumatic
proportional valve (adjusting the opening of hot water inlet). For the set point change
experiment, the set point is increased from 45 C to 50 C. This increase in set point
will cause the system to try to give response so that the process value (temperature)
matches the new set point.
Integral control action provides automatic reset of set point. It is widely used
because it provides an important practical advantage, the elimination of offset. When
integral action is used, controller output changes automatically until it attains the
value required to make the steady state error zero. Proportional-integral controller
provides immediate corrective action as soon as an error is detected without the
problem of offset. One disadvantage of using integral actions is that it tends to
produce oscillatory response of the controlled variable and reduces the stability of
the feedback control system. A limited amount of oscillation can be tolerated
because it is often associated with a faster response. The undesirable effects of too
much integral action can be avoided by proper tuning of the controller or by
including derivative action which tends to counteract the destabilizing effects.
Proportional
Proportional-Integral
Proportional-Integral-Derivative
P=100
P=20
P=5
I=100
I=10
I=1
D=1
D=10
D=100
Operating
Value
46
46.3
47.6
47.8
47.8
47.7
47.7
48.9
46.45
Offsets
1.3
2.6
2.8
2.8
2.7
2.8
2.7
2.7
Little
Oscillation
Little
Oscillation
Moderate
Oscillation
Large
Oscillation
Response
Time
Response
Behavior
Selection
Almost Immediate
Moderate
Oscillation
Little
Oscillation
Large
Oscillation
Moderate
Oscillation
Large
Oscillation
Proportional
Operating Value
46.63
47.77
48.1
Offsets
1.63
2.77
3.1
Response Time
Response
Behavior
Selection
Proportional-Integral Proportional-Integral-Derivative
Almost Immediate
Little Oscillation
Moderate Oscillation
Large Oscillation
From the graphs and results, it can be clearly seen that the set point change
takes longer to settle and creates more cycle (oscillation) for the system to reach
steady state compared to load change.
where,
PB
Kc
controller gain
Besides that, we also observed that the offset value decreases as the P-value
decreases. This phenomenon can be explained with Equations 2 and 3.
where
KOL
Kv
valve gain
Kp
process gain
Km
Response time for all the three mode of control is almost immediate
whenever there is a disturbance to the system as can be seen in the results and graph.
This is because all three mode of control (P, PI and PID) include the proportional
control, where it provides immediate corrective action as soon as an error is detected.
While for the response behavior, we can see that the oscillation occur the
most in PID control mode, followed by PI and lastly P control as the addition of Dvalue tends to amplify noise. This noise amplification increases as the D-value
becomes larger. A larger D-value also causes the system to exhibit larger and longer
oscillations.
e ling p in we b ained
he e i n any
e h
Overall the proportional mode gives a lower operating value. And when as
the P values increases the operating value decreases and it requires less settling time
for the temperature to reach its steady temperature (nearest to its set point).
7.0
CONCLUSION
In conclusion, proportional mode gives a lower operating value. The operating value
is inversely proportional with the P value. In this experiment, we found out PI
controller is the best choice with P = 20 and I = 1, in which the mean temperatures
f
8.0
REFERENCES
Seborg, D. E., Edgar, T. F., & Mellichamp, D. A. (2004). Process dynamics and
control (2nd Edition). New Jersey: John Wiley & Sons.
Julabo (2010). Temperature Control Solutions, Retrieved March 20, 2011 from
www.julabo.de