Nellcor NPB-195 - Service Manual

SERVICE MANUAL NPB-195 Pulse Oximeter
Caution: Federal law (U.S.) restricts this device to sale by or on the order of a physician. To contact Mallinckrodt's representative: In the United States, call 1-800-635-5267 or 314-654-2000; outside the United States, call your local Mallinckrodt representative. 2000 Mallinckrodt Inc. All rights reserved. 035154D-0100
Mallinckrodt Inc. 675 McDonnell Boulevard P.O. Box 5840 St. Louis, MO 63134 USA Tel 314.654.2000 Toll Free 1.800.635.5267 Mallinckrodt Europe BV Hambakenwetering 1 5231 DD's-Hertogenbosch The Netherlands Tel +31.73.6485200 Nellcor Puritan Bennett Inc. 4280 Hacienda Drive Pleasanton, CA 94588 USA
Nellcor Puritan Bennett Inc. is a wholly owned subsidiary of Mallinckrodt Inc. Nellcor, Nellcor Puritan Bennett, Durasensor, and Oxisensor II are trademarks of Mallinckrodt Inc. To obtain information about a warranty, if any, for this product, contact Mallinckrodt's Technical Services or your local Mallinckrodt representative. Purchase of this instrument confers no express or implied license under any Mallinckrodt patent to use the instrument with any sensor that is not manufactured or licensed by Mallinckrodt. Covered by one or more of the following U.S. Patents and foreign equivalents: 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; 5,078,136; 5,351,685; and 5,368,026.
TABLE OF CONTENTS
List of Figures List of Tables Table of Contents ........................................................................................ List of Figures........................................................................................... List of Tables ............................................................................................ Section 1: Introduction .............................................................................. 1.1 Manual Overview.......................................................................... 1.2 NPB-195 Pulse Oximeter Description.......................................... 1.3 Power-On Self Test...................................................................... 1.4 Related Documents...................................................................... Section 2: Routine Maintenance ............................................................... 2.1 Cleaning ....................................................................................... 2.2 Periodic Safety and Functional Checks ....................................... 2.3 Battery.......................................................................................... Section 3: Performance Verification......................................................... 3.1 Introduction .................................................................................. 3.2 Equipment Needed ...................................................................... 3.3 Performance Tests....................................................................... 3.4 Safety Tests ................................................................................. Section 4: Power-On Settings and Service Functions ........................... 4.1 Introduction .................................................................................. 4.2 Power-On Settings ....................................................................... 4.3 Service Functions......................................................................... Section 5: Troubleshooting....................................................................... 5.1 Introduction .................................................................................. 5.2 How to Use this Section ............................................................... 5.3 Who Should Perform Repairs ...................................................... 5.4 Replacement Level Supported..................................................... 5.5 Obtaining Replacement Parts ...................................................... 5.6 Troubleshooting Guide................................................................. 5.7 Error Codes.................................................................................. Section 6: Disassembly Guide .................................................................. 6.1 Introduction .................................................................................. 6.2 Prior to Disassembly .................................................................... 6.3 Fuse Replacement ....................................................................... 6.4 Monitor Disassembly.................................................................... 6.5 Monitor Reassembly .................................................................... 6.6 Battery Replacement.................................................................... 6.7 Power Entry Module (PEM) Removal/Installation ........................ 6.8 Power Supply Removal/Installation.............................................. 6.9 Cooling Fan Removal/Installation ................................................ 6.10 Display PCB Removal/Installation................................................ 6.11 UIF PCB Removal/Installation...................................................... 6.12 Alarm Speaker Removal/Installation............................................ Section 7: Spare Parts ............................................................................... 7.1 Introduction .................................................................................. Section 8: Packing for Shipment .............................................................. 8.1 General Instructions ..................................................................... 8.2 Repacking in Original Carton ....................................................... 8.3 Repacking in a Different Carton................................................... iii v vi 1-1 1-1 1-1 1-4 1-4 2-1 2-1 2-1 2-1 3-1 3-1 3-1 3-1 3-9 4-1 4-1 4-1 4-2 5-1 5-1 5-1 5-1 5-1 5-1 5-2 5-7 6-1 6-1 6-1 6-2 6-3 6-4 6-5 6-7 6-8 6-9 6-10 6-11 6-13 7-1 7-1 8-1 8-1 8-2 8-3
iii
Table of Contents Section 9: Specifications ........................................................................... 9.1 General ........................................................................................ 9.2 Electrical....................................................................................... 9.3 Physical Characteristics ............................................................... 9.4 Environmental .............................................................................. 9.5 Alarms .......................................................................................... 9.6 Factory Default Settings ............................................................... 9.7 Performance ................................................................................ Section 10: Serial Port Interface Protocol................................................ 10.1 Introduction .................................................................................. 10.2 Enabling the Serial Port................................................................ 10.3 Connecting to the Serial Port ....................................................... 10.4 Real-Time Printout ....................................................................... 10.5 Trend Data Printout...................................................................... 10.6 Nurse Call .................................................................................... Section 11: Technical Supplement ........................................................... 11.1 Introduction .................................................................................. 11.2 Oximetry Overview....................................................................... 11.3 Circuit Analysis............................................................................. 11.4 Functional Overview..................................................................... 11.5 AC Input ....................................................................................... 11.6 Power Supply PCB Theory of Operation...................................... 11.7 Battery.......................................................................................... 11.8 User Interface PCB (UIF) ............................................................. 11.9 Front Panel Display PCB and Controls ........................................ 11.10 Schematic Diagrams.................................................................... Section 12: Index ........................................................................................ 9-1 9-1 9-1 9-2 9-2 9-2 9-3 9-3 10-1 10-1 10-1 10-1 10-2 10-5 10-5 11-1 11-1 11-1 11-2 11-2 11-3 11-3 11-4 11-5 11-8 11-8 12-1
iv
Table of Contents
LIST OF FIGURES
Figure 1-1: NPB-195 Front Panel .................................................................. Figure 1-2: User Softkey Map........................................................................ Figure 1-3: NPB-195 Rear Panel................................................................... Figure 3-1: NPB-195 Controls ....................................................................... Figure 3-2: Self-Test Display ......................................................................... Figure 3-3: Adjusting %SpO2 Upper Alarm Limit .......................................... Figure 3-4: Adjusting % SpO2 Lower Alarm Limit ......................................... Figure 3-5: Adjusting High Pulse Rate Alarm ................................................ Figure 3-6: Adjusting Low Pulse Rate Alarm................................................. Figure 4-1: Service Function Softkeys........................................................... Figure 4-2: Service Function Softkey Map .................................................... Figure 4-3: Param Softkeys.......................................................................... Figure 4-4: Print Softkeys .............................................................................. Figure 4-5: Trend Printout ............................................................................. Figure 4-6: Errlog Printout ............................................................................. Figure 4-7: Instat Printout .............................................................................. Figure 4-8: Next Softkeys .............................................................................. Figure 4-9: Alarms Softkeys .......................................................................... Figure 6-1: Fuse Removal ............................................................................. Figure 6-2: NPB-195 Corner Screws............................................................. Figure 6-3: Separating Case Halves ............................................................. Figure 6-4: NPB-195 Battery ......................................................................... Figure 6-5: Internal Power Connections ........................................................ Figure 6-6: Power Entry Module ................................................................... Figure 6-7: Power Supply .............................................................................. Figure 6-8: Cooling Fan................................................................................. Figure 6-9: Display PCB ................................................................................ Figure 6-10: UIF PCB .................................................................................... Figure 6-11: Alarm Speaker .......................................................................... Figure 7-1: NPB-195 Expanded View............................................................ Figure 8-1: Repacking the NPB-195.............................................................. Figure 10-1: Serial Port Pin Layout................................................................ Figure 10-2: Real-Time Printout ................................................................... Figure 10-3: Trend Data Printout.................................................................. Figure 11-1: Oxyhemoglobin Dissociation Curve ......................................... Figure 11-2: NPB-195 Functional Block Diagram ......................................... Figure 11-3: UIF PCB Front End Red/IR Schematic Diagram ..................... Figure 11-4: Front End LED Drive Schematic Diagram ............................... Figure 11-5: Front End Output Schematic Diagram ..................................... Figure 11-6: Front End Power Supply Schematic Diagram.......................... Figure 11-7: Isolation Barrier EIA-232 Port Schematic Diagram.................. Figure 11-8: CPU Core Schematic Diagram A............................................. Figure 11-9: CPU Core Schematic Diagram B............................................. Figure 11-10: MC331 CPU Core Schematic Diagram A .............................. Figure 11-11: MC331 CPU Core Schematic Diagram B .............................. Figure 11-12: Display Driver Schematic Diagram ........................................ Figure 11-13: Speaker Driver Schematic Diagram....................................... Figure 11-14: Core Power Supply Schematic Diagram................................ Figure 11-15: Power On/Off Circuit Schematic Diagram ............................. Figure 11-16: UIF PCB Parts Locator Diagram ............................................ Figure 11-17: Power Supply Schematic Diagram......................................... Figure 11-18: Power Supply Parts Locator Diagram .................................... 1-2 1-3 1-4 3-2 3-3 3-3 3-4 3-4 3-4 4-2 4-3 4-4 4-4 4-5 4-6 4-6 4-7 4-7 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-12 6-13 7-2 8-2 10-2 10-2 10-5 11-2 11-3 11-8 11-8 11-8 11-8 11-8 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9
Table of Contents
LIST OF TABLES
Table 3-1: Table 3-2: Table 3-3: Table 3-4: Table 3-5: Dynamic Operating Range .......................................................... Earth Leakage Current Limits ..................................................... Enclosure Leakage Current Limits .............................................. Patient Leakage Current Limits................................................... Patient Leakage Current Test Configurations Mains Voltage on the Applied Part............................................. Table 4-1: Factory Default Settings .............................................................. Table 5-1: Problem Categories .................................................................... Table 5-2: Power Problems .......................................................................... Table 5-3: Button Problems.......................................................................... Table 5-4: Display/Alarms Problems ............................................................ Table 5-5: Operational Performance Problems............................................ Table 5-6: Serial Port Problems ................................................................... Table 5-7: Error Codes ................................................................................. Table 7-1: Parts List ..................................................................................... Table 9-1: Default Settings ........................................................................... Table 10-1: Serial Port Pin-Outs................................................................... Table 10-2: Status Codes............................................................................. 3-7 3-10 3-11 3-11 3-12 4-2 5-2 5-3 5-4 5-4 5-5 5-6 5-7 7-1 9-3 10-1 10-4
vi
SECTION 1: INTRODUCTION
1.1 1.2 1.3 1.4 Manual Overview NPB-195 Pulse Oximeter Description Power-On Self Test Related Documents
1.1
MANUAL OVERVIEW This manual contains information for servicing the Nellcor model NPB-195 pulse oximeter. Only qualified service personnel should service this product. Before servicing the NPB-195, read the operators manual carefully for a thorough understanding of operation. WARNING: Explosion hazard. Do not use the NPB-195 pulse oximeter in the presence of flammable anesthetics.
1.2
NPB-195 PULSE OXIMETER DESCRIPTION The NPB-195 is a portable pulse oximeter intended for use as a continuous noninvasive monitor of arterial oxygen saturation (SpO2) and pulse rate. It can be used on adult, pediatric and neonatal patients. Oxygen saturation and pulse rate are displayed digitally along with a plethysmographic waveform or a tensegment blip bar which indicates pulse intensity. Through the use of the four softkeys, the operator can access trend information, select an alarm limit to be changed, choose the language to be used, adjust the internal time clock, and change communications protocol. The NPB-195 can operate on AC power or on an internal battery. This monitor is intended for use in hospital, hospital-type facilities, during intra-hospital transport, and in home environments. The controls and indicators for the NPB-195 are illustrated in Figure 1-1 through Figure 1-3. Figure 1-2 illustrates the various functions available, and how to access them, through the use of the softkeys. A complete explanation of the keys is provided in the NPB-195 operators manual.
1-1
Section 1: Introduction
2 3
NPB-195
%SP02 BPM LIMITS TREND SETUP LIGHT
100 110
16
15 14
13
12
11
10
1. SpO2 Sensor Port 2. Low Battery Indicator 3. Power On/Standby Button 4. AC/Battery Charging Indicator 5. Waveform Display 6. %SpO2 Indicator 7. Pulse Beats Per Minute display 8. Alarm Silence Indicator
9. Alarm Silence Button 10. Adjust Up Button 11. Adjust Down Button 12. Contrast Button 13. Softkeys 14. Menu Bar 15. Pulse Search Indicator 16. Speaker
Figure 1-1: NPB-195 Front Panel
1-2
%SPO2 BPM
95 65
Normal Display Mode
Limits
Trend
Setup
Light
LCD Display Light ON/OFF
Sel
Select alarm limit to be adjusted High/Low %SpO2 or Pulse
Exit
Return to Display Mode
View
Clock
Next
Exit
Pleth
Blip
Exit
View
Zoom
Selects trend data from last 24, 12, 8, 4, 2 or 1 hours 30min or 15min
Next
Exit
Set Sel
Exit Exit
Dual
Trend for SpO2 and Pulse
SpO2
SpO2 trend only
Pulse
Pulse trend only
Hist
Histogram for SpO2 and Pulse
Comm
Select 2400 9600 or 19200
Lang
English Francais Deutsch Italiano Espanol Dutch Portug
Next
Exit
Clear
Print
Print out of screen
Next
Cycles between (Clear, Print, Exit, Next) screen and (View, Zoom, Exit, Next) screen
Exit
Returns to display mode
Yes
Clears all trend info
No
Returns to prior trend display
Figure 1-2: User Softkey Map
1-3
1 2 3
TM
NPB-195
MADE IN IRELAND
2X T 0.50A 250V
CISPR 11 Group 1 Class B
R
SN
NELLCOR PURITAN BENNETT, INC. PLEASANTON, CA 94588, U.S.A.
NELLCOR PURITAN BENNETT EUROPE BV, 's-HERTOGENBOSCH, THE NETHERLANDS U.S. PATENTS: 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; Re. 35,122; 4,928,692; 4,934,372; 5,078,136
IPX1 012 3
NRTL/C
100-120 V 200-240 V 50/60 Hz 20VA
1. Equipotential (ground) Terminal 2. AC Inlet 3. DB-15 Interface Connector
4. Fuse Receptacle 5. Voltage Selection Switch
Figure 1-3: NPB-195 Rear Panel 1.3 POWER-ON SELF TEST When the NPB-195 is turned on it will perform a POST (Power-On Self Test). During POST the following sequence should occur: All indicator lights illuminate All pixels in the LCD display illuminate The backlight turns on and the Nellcor Puritan Bennett logo and software version are displayed
Upon successful completion of POST, the NPB-195 sounds a 1-second tone indicating that the monitor has passed the test. If the start-up sequence is not completed as described above, do not use the monitor. The software version is often needed when calling Mallinckrodt's Technical Services Department or your local Mallinckrodt representative for technical assistance. Record the software version and have it available prior to requesting technical assistance. 1.4 RELATED DOCUMENTS To perform test and troubleshooting procedures, and to understand the principles of operation and circuit analysis sections of this manual, you must know how to operate the monitor. Refer to the NPB-195 operators manual. To understand the various Nellcor sensors that work with the monitor, refer to the individual sensors directions for use.
1-4
SECTION 2: ROUTINE MAINTENANCE

2.1 2.2 2.3 Cleaning Periodic Safety and Functional Checks Battery
2.1
CLEANING Caution: Do not immerse the NPB-195 or its accessories in liquid or clean with caustic or abrasive cleaners. Do not spray or pour any liquid on the monitor or its accessories. To clean the NPB-195, dampen a cloth with a commercial, nonabrasive cleaner and wipe the exterior surfaces lightly. Do not allow any liquids to come in contact with the power connector, fuse holder, or switches. Do not allow any liquids to penetrate connectors or openings in the instrument cover. Wipe sensor cables with a damp cloth. For sensors, follow each sensors directions for use.
2.2
PERIODIC SAFETY AND FUNCTIONAL CHECKS The following checks should be performed at least every 2 years by a qualified service technician. 1. 2. Inspect the exterior of the NPB-195 for damage. Inspect safety labels for legibility. If the labels are not legible, contact Mallinckrodt's Technical Services Department or your Mallinckrodt representative. Verify that the unit performs properly as described in paragraph 3.3. Perform the electrical safety tests detailed in paragraph 3.4. If the unit fails these electrical safety tests, do not attempt to repair the NPB-195. Contact Mallinckrodt's Technical Services Department or your local Mallinckrodt representative. Inspect the fuses for proper value and rating (F1 & F2 = 0.5 amp slow blow).
3. 4.
5. 2.3 BATTERY
Mallinckrodt recommends replacing the instrument battery every 2 years. When the NPB-195 is going to be stored for 3 months or more, remove the battery prior to storage. To replace or remove the battery, refer to Section 6, Disassembly Guide. If the NPB-195 has been stored for more than 30 days, charge the battery as described in paragraph 3.3.1. A fully discharged battery requires 14 hours in standby, or 18 hours if in use, to receive a full charge. The battery is being charged anytime the instrument is plugged into AC.
2-1
SECTION 3: PERFORMANCE VERIFICATION

3.1 3.2 3.3 3.4 Introduction Equipment Needed Performance Tests Safety Tests
3.1
INTRODUCTION This section discusses the tests used to verify performance following repairs or during routine maintenance. All tests can be performed without removing the NPB-195 cover. All tests except the battery charge and battery performance tests must be performed as the last operation before the monitor is returned to the user. If the NPB-195 fails to perform as specified in any test, repairs must be made to correct the problem before the monitor is returned to the user.
3.2
EQUIPMENT NEEDED
Equipment Digital multimeter (DMM) Durasensor oxygen transducer Oxisensor II oxygen transducer Pulse oximeter tester Safety analyzer Sensor extension cable Serial interface cable Stopwatch DS-100A D-25 SRC-2 Must meet current AAMI ES1/1993 & IEC 601-1/1998 specifications EC-4 or EC-8 EIA-232 cable (optional) Manual or electronic Description Fluke Model 87 or equivalent
3.3
PERFORMANCE TESTS The battery charge procedure should be performed before monitor repairs whenever possible. It should also be performed before returning the instrument to use. Note: This section is written using Mallinckrodt factory-set defaults. If your institution has preconfigured custom defaults, those values will be displayed. Factory defaults can be restored using the configuration mode procedure described in paragraph 4.2.1 below.
3-1
Section 3: Performance Verification 3.3.1 Battery Charge
Perform the following procedure to fully charge the battery. 1. 2. Connect the monitor to an AC power source. Verify that the monitor is off and that the AC Power/Battery Charging indicator is lit.
3.
Charge the battery for at least 14 hours in standby.
3.3.2 Power-up Performance
The power-up performance tests (3.3.3.1 through 3.3.3.3) verify the following monitor functions: 3.3.2.1 3.3.2.2 Power-On Self-Test Power-On Defaults and Alarm Limit Ranges
Power On/Standby Alarm silence
NPB-195
%SP02 BPM LIMITS TREND SETUP LIGHT
100 110
Soft keys
Contrast Adjust Down
Adjust Up
Figure 3-1: NPB-195 Controls

3.3.2.1 Power-On Self-Test
1. 2.
Connect the monitor to an AC power source and verify that the AC Power/Battery Charging indicator is lit. Do not connect any input cables to the monitor.
3-2
Section 3: Performance Verification
3.
Observe the monitor front panel. With the monitor off, press the Power On/Standby button. See Figure 3-1. The monitor must perform the following sequence. a. b. c. Within 2 seconds all LEDs are illuminated, then all pixels on the LCD display are illuminated, after which, the backlight comes on. The indicators remain lighted. The LCD display shows the Nellcor Puritan Bennett logo and the software version of the NPB-195 (Figure 3-2).
NPB-195
Nellcor Puritan Bennett

NPB-195 Version 1.1.0.5
Figure 3-2: Self-Test Display d. A 1-second beep sounds indicating proper operation of the speaker, and all indicators turn off except the AC Power/Battery Charging indicators. The NPB-195 begins normal operation.
e.
3.3.2.2
Power-On Defaults and Alarm Limit Ranges
Note:
When observing or changing default limits, a 10-second timeout is in effect. If no action is taken within 10 seconds, the monitor automatically returns to the monitoring display. The descriptions that follow are based on the assumption that Pleth is the view that has been selected. The steps to changing an alarm limit are the same if the view being used is Blip.
Note:
1.
Ensure that the monitor is on. Press and release the Limits softkey. Verify that the monitor emits a single beep and the plethysmograph waveform is replaced with a display of the alarm limits. The high alarm limit for %SpO2 will indicate an alarm limit of 100 inside a box (Figure 3-3).
NPB-195
UPPER LOWER SEL
ALARM LIMITS %SP02 PULSE SPO2 170 100 BPM 85 40 EXIT
100 110
Figure 3-3: Adjusting %SpO2 Upper Alarm Limit At the end of 10 seconds, with no activity, normal monitoring is resumed.
3-3
2.
Press the Limits softkey. Press and hold the Down Arrow button. Verify that the boxed number for %SpO2 upper alarm limit reduces to a minimum of 85. Note: A decimal point in the display indicates that the alarm limits have been changed from factory default values.
3.
Press the SEL softkey. Verify that the monitor emits a single beep and the box moves to the %SpO2 lower alarm limit of 85. See Figure 3-4.
NPB-195
ALARM LIMITS %SP02 PULSE SPO2 170 100 UPPER BPM 85 LOWER 40 SEL EXIT
100 110
Figure 3-4: Adjusting % SpO2 Lower Alarm Limit 4. Press and hold the Down Arrow button and verify that the %SpO2 lower alarm limit display reduces to a minimum of 20. Press and hold the Up Arrow button and verify that the %SpO2 lower alarm limit display cannot be raised past the upper alarm limit setting of 85. Press the Exit button. Press the Limits softkey and then press the SEL softkey two times. Verify that the monitor emits a beep after each keystroke. The Pulse upper alarm limit should be 170 and should be boxed. See Figure 3-5.
NPB-195
5.
100 110
Figure 3-5: Adjusting High Pulse Rate Alarm 6. Press and hold the Down Arrow button. Verify that the Pulse upper alarm limit display reduces to a minimum of 40 and is displayed. Press the Exit button. Press the Limits softkey and then press the SEL softkey three times. Verify that the Pulse lower alarm limit display indicates an alarm limit of 40 and is boxed. See Figure 3-6.
NPB-195
7.
100 110
Figure 3-6: Adjusting Low Pulse Rate Alarm
3-4
8. 9.
Press and hold the Down Arrow button. Verify that the boxed Pulse lower alarm limit display reduces to a minimum of 30. Press and hold the Up Arrow button and verify that the boxed Pulse lower alarm limit display cannot be adjusted above the Pulse high limit of 40.
10. Press the Power On/Standby button to turn the monitor off. 11. Press the Power On/Standby button to turn the NPB-195 back on. 12. Press and release the Limits softkey. Verify that the %SpO2 upper alarm limit display is boxed and indicates an alarm limit of 100. 13. Press the SEL softkey. Verify that the %SpO2 lower alarm limit display is boxed and indicates an alarm limit of 85. 14. Press the SEL softkey a second time. Verify that the Pulse upper alarm limit display is boxed and indicates an alarm limit of 170. 15. Press the SEL softkey a third time. Verify that the Pulse lower alarm limit display is boxed and indicates an alarm limit of 40. 16. Press the Power On/Standby button to turn the monitor off.
3.3.3 Hardware and Software Tests
Hardware and software testing include the following tests.

3.3.3.1
3.3.3.1 3.3.3.2
Operation with a Pulse Oximeter Tester General Operation
Operation with a Pulse Oximeter Tester
Operation with an SRC-2 pulse oximeter tester includes the following tests.
3.3.3.1.1
3.3.3.1.1 Alarms and Alarm Silence 3.3.3.1.2 Alarm Volume Control 3.3.3.1.3 Pulse Tone Volume Control 3.3.3.1.4 Dynamic Operating Range
Alarms and Alarm Silence
1.
Connect the SRC-2 pulse oximeter tester to the sensor input cable and connect the cable to the monitor. Set the SRC-2 as follows: SWITCH RATE LIGHT MODULATION RCAL/MODE 38 LOW OFF RCAL 63/LOCAL POSITION
2.
Press the Power On/Standby button to turn the monitor on. After the normal power-up sequence, press the following softkeys; Setup, View, and Pleth. Verify that the %SpO2 and Pulse initially indicate zeroes.
3-5
3. 4.
Move the modulation switch on the SRC-2 to LOW. Verify the following monitor reactions: a. b. c. d. The plethysmograph waveform begins to track the artificial pulse signal from the SRC-2. The pulse tone is heard. Zeroes are displayed in the %SpO2 and Pulse displays. After about 10 to 20 seconds, the monitor displays a saturation and pulse rate as specified by the tester. Verify that the values are within the following tolerances: Oxygen Saturation Range 79% to 83% Pulse Rate Range 37 to 39 bpm e. The audible alarm sounds and both the %SpO2 and Pulse displays will flash, indicating both parameters have violated the default alarm limits.
5.
Press and hold the Alarm Silence button on the front of the monitor for less than 2 seconds. Verify that the %SpO2 display indicates 60 and the Pulse display indicates SEC while the Alarm Silence button is pressed. When the button is released the alarm is silenced. With the alarm silenced verify the following: a. b. c. d. e. The alarm remains silenced. The Audible Silence indicator lights. The %SpO2 and Pulse displays continue to flash. The pulse tone is still audible. The audible alarm returns in approximately 60 seconds.
6.
7.
Press and hold the Alarm Silence button. Press the Down Arrow button until the Pulse display indicates 30. Press the Up Arrow button and verify that the displays indicate 60 SEC, 90 SEC, 120 SEC, and OFF. Release the button when the display indicates OFF. " Press and release the Alarm Silence button. Verify that the Alarm Silence Indicator flashes. Wait approximately 3 minutes. Verify that the alarm does not return. After 3 minutes, the alarm silence reminder beeps three times, and will continue to do so at approximately 3-minute intervals.
8. 9.
3-6
Section 3: Performance Verification 3.3.3.1.2 Alarm Volume Control
After completing the procedure in paragraph 3.3.3.1.1 above: 1. Press and hold the Alarm Silence button and verify the following: a. b. OFF is displayed for approximately 2 seconds. After 2 seconds, a steady tone is heard at the default alarm volume setting, the %SpO2 display indicates VOL, and the Pulse display indicates the default setting of 5.
2.
While still pressing the Alarm Silence button, press the Down Arrow button until an alarm volume setting of 1 is displayed. Verify that the volume of the alarm has decreased but is still audible. Continue pressing the Alarm Silence button and press the Up Arrow button to increase the alarm volume setting to a maximum value of 10. Verify that the volume increases. Press the Down Arrow button until a comfortable audio level is attained. Release the Alarm Silence button. The tone will stop.
3.
4.
3.3.3.1.3
Pulse Tone Volume Control
1. 2.
Press the Up Arrow button and verify that the beeping pulse tone sound level increases. Press the Down Arrow button and verify that the beeping pulse tone decreases until it is no longer audible. Press the Up Arrow button to return the beep volume to a comfortable level.
3.3.3.1.4
Dynamic Operating Range
The following test sequence verifies proper monitor operation over a range of input signals. 1. 2. 3. Connect the SRC-2 to the NPB-195 and turn the NPB-195 on. Place the SRC-2 in the RCAL 63/LOCAL mode. Set the SRC-2 as indicated in Table 3-1. Verify that the NPB-195 readings are within the indicated tolerances. Allow the monitor several seconds to stabilize the readings. A asterisk * indicates values that produce an alarm. Press the Alarm Silence button to silence the alarm. Table 3-1: Dynamic Operating Range SRC-2 Settings RATE 38 112 201 201 LIGHT HIGH2 HIGH1 LOW LOW MODULATION LOW HIGH LOW HIGH NPB-195 Indications SpO2 Pulse Rate 79 - 83* 35 - 41* 79 - 83* 109 - 115 79 - 83* 198 - 204* 79 - 83* 198 - 204*
Note:
3-7
Section 3: Performance Verification 3.3.3.1.5 Nurse Call
Note: 1.
The Nurse Call tests must be performed with the instrument operating on AC power.
Connect the negative lead of a voltmeter to pin 10 and positive lead to pin 11 of the serial port on the back of the instrument (Figure 10-1). Ensure that the audible alarm is not silenced or turned off. Set the SRC-2 to create an alarm condition. Verify an output voltage at pins 10 and 11 between +5 to +12 VDC. Press the Alarm Silence button. With no active audible alarm, the output voltage at pins 10 and 11 must be between -5 to -12 VDC. Turn the instrument off.
2. 3. 4.
3.3.3.1.6
Operation on Battery Power
1. 2. 3.
Turn the instrument on using AC Power. Disconnect the instrument from AC and verify that the AC Power Indicator turns off. Verify that the instrument continues monitoring normally and that the Low Battery Indicator is not lit. If the Low Battery Indicator is illuminated, perform the procedure outlined in step 3.3.1.
Note: 4.
3.3.3.2
Connect the instrument to AC and verify that the AC Power Indicator turns on and that the instrument is monitoring normally.
General Operation
The following tests are an overall performance check of the system:

3.3.3.2.1
3.3.3.2.1 3.3.3.2.2
LED Excitation Test Operation with a Live Subject
LED Excitation Test
This procedure uses normal system components to test circuit operation. A Nellcor Oxisensor II oxygen transducer, model D-25, is used to examine LED intensity control. The red LED is used to verify intensity modulation caused by the LED intensity control circuit. 1. 2. 3. 4. 5. 6. Connect the monitor to an AC power source. Connect an EC-4 or EC-8 sensor input cable to the monitor. Connect a D-25 sensor to the sensor input cable. Press the Power On/Standby button to turn the monitor on. Leave the sensor open with the LEDs and photodetector visible. After the monitor completes its normal power-up sequence, verify that the sensor LED is brightly lit.
3-8
7.
Slowly move the sensor LED in proximity to the photodetector element of the sensor. Verify, as the LED approaches the optical sensor, that the LED intensity decreases. Open the sensor and notice that the LED intensity increases. Repeat step 7 and the intensity will again decrease. This variation is an indication that the microprocessor is in proper control of LED intensity.
8. 9.
10. Turn the NPB-195 off.

3.3.3.2.2 Operation with a Live Subject
Patient monitoring involves connecting the monitor to a live subject for a qualitative test. 1. 2. 3. 4. 5. 6. Ensure that the monitor is connected to an AC power source. Connect an EC-4 or EC-8 sensor extension cable to the monitor. Connect a Nellcor Durasensor oxygen transducer, model DS-100A, to the sensor input cable. Clip the DS-100A to the subject as recommended in the sensors directions for use. Press the Power On/Standby button to turn the monitor on and verify that the monitor is operating. The monitor should stabilize on the subjects physiological signal in about 15 to 30 seconds. Verify that the oxygen saturation and pulse rate are reasonable for the subject.
3.4
SAFETY TESTS NPB-195 safety tests meet the standards of, and are performed in accordance with, IEC 601-1 (EN 60601-1, Second Edition, 1988; Amendment 1, 1991-11, Amendment 2, 1995-03) and UL 2601-1 (August 18, 1994), for instruments classified as Class 1 and TYPE BF and AAMI Standard ES1 (ANSI/AAMI ES1 1993). Ground Integrity Electrical Leakage
3.4.1 Ground Integrity
This test checks the integrity of the power cord ground wire from the AC plug to the instrument chassis ground. The current used for this test is < 6V RMS 50 or 60 Hz and 25 A. 1. 2. Connect the monitor AC mains plug to the analyzer as recommended by the analyzer operating instructions. Connect the analyzer resistance input lead to the equipotential terminal (grounding lug) on the rear panel of the instrument. Verify that the analyzer indicates 100 milliohms or less.
3-9
Section 3: Performance Verification 3.4.2 Electrical Leakage
The following tests verify the electrical leakage of the monitor: Earth Leakage Current Enclosure Leakage Current Patient Applied Risk Current Patient Isolation Risk Current (Mains on Applied Part) For the following tests, ensure that the AC switch on the rear of the instrument is configured for the AC voltage being supplied.
Note:
3.4.2.1
Earth Leakage Current
This test is in compliance with IEC 601-1 (earth leakage current) and AAMI Standard ES1 (earth risk current). The applied voltage for AAMI ES1 is 120 VAC 60 Hz, for IEC 601-1 the voltage is 264 VAC 50 to 60 Hz. All measurements shall be made with the power switch in both the On and Off positions. See Table 3-2. 1. 2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions. The equipotential terminal is not connected to ground. Table 3-2: Earth Leakage Current Limits AC POLARITY Normal Reversed Normal
Normal 3.4.2.2
LINE CORD Closed Closed Open

Closed
NEUTRAL CORD Closed Closed Closed

Open
LEAKAGE CURRENT 500 A 500 A 1000 A

1000 A
Enclosure Leakage Current
This test is in compliance with IEC 601-1 (enclosure leakage current) and AAMI Standard ES1 (enclosure risk current). This test is for ungrounded enclosure current, measured between enclosure parts and earth. The applied voltage for AAMI/ANSI is 120 VAC 60 Hz, and for IEC 601-1 the applied voltage is 264 VAC 50 to 60 Hz. 1. 2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions. Place a 200-cm2 foil in contact with the instrument case, making sure the foil is not in contact with any metal parts of the enclosure that may be grounded. Measure the leakage current between the foil and earth.
The analyzer leakage indication must not exceed values listed in Table 3-3:
3-10
Table 3-3: Enclosure Leakage Current Limits AC LINE CORD NEUTRAL LINE CORD Closed Closed Open Closed Open Closed POWER LINE GROUND CABLE Closed Open Closed Closed Closed Open IEC 601-1 AAMI/ANSI ES1 STANDARD 100 A 300 A 300 A 100 A 300 A 300 A
Closed Closed Closed Open Open Open

3.4.2.3 Patient Applied Risk Current
100 A 500 A 500 A 500 A 500 A 500 A
This test is in compliance with AAMI Standard ES1 (patient applied risk current), and IEC 601-1 (patient auxiliary current). The leakage current is measured between any individual patient connection and power (earth) ground. The applied voltage for AAMI/ANSI is 120 VAC 60 Hz, and for IEC 601-1 the applied voltage is 264 VAC 50 to 60 Hz. 1. Configure the electrical safety analyzer as follows: Function: Range: A 2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions for Patient Leakage Current. Connect the patient leakage input lead of the electrical safety analyzer to all pins of the monitor's patient cable at the end of the cable. The equipotential terminal is not connected to ground. All functional earth terminals are not connected to ground. Measure the leakage current between the patient connector and earth. See Table 3-4. Table 3-4: Patient Leakage Current Limits AC LINE POLARITY NEUTRAL LINE POWER LINE GROUND CABLE Closed Closed Open Closed Closed
Open
Patient Leakage
3. 4. 5. 6.
IEC 601-1
AAMI/ANSI ES1 STANDARD 10 A 50 A 50 A 10 A 50 A

50 A
Normal Normal Normal Reverse Reverse

Reverse
Closed Open Closed Closed Open

Closed
100 A 500 A 500 A 100 A 500 A

500 A
3-11
Section 3: Performance Verification 3.4.2.4 Patient Isolation Risk Current - (Mains Voltage on the Applied Part)
This test is in compliance with AAMI Standard ES1 (patient isolation risk current [sink current]), and IEC 601-1 (patient leakage current). Patient Leakage Current is the measured value in a patient connection if mains voltage is connected to that patient connection. The applied voltage for AAMI/ANSI is 120 VAC 60 Hz, and for IEC 601-1 the applied voltage is 264 VAC 50 to 60 Hz. Warning: AC mains voltage will be present on the patient applied part terminals during this test. Exercise caution to avoid electrical shock hazard. 1. Configure the electrical safety analyzer as follows: Function: Range: 2. Patient Leakage (Mains On Applied Part) A
Connect the monitor AC plug to the electrical safety analyzer as recommended by the operating instructions for patient sink (leakage) current. Connect the patient leakage input lead to the electrical safety analyzer to all connectors in the patient cable at the patient end of the cable. The equipotential terminal is not connected to ground. All functional earth terminals are not connected to ground. The analyzer leakage current must not exceed the values shown in Table 3-5. Table 3-5: Patient Leakage Current Test Configurations Mains Voltage on the Applied Part
AC LINE POLARITY NEUTRAL LINE POWER LINE GROUND CABLE Closed Closed IEC 601-1 AAMI/ANSI ES1 STANDARD 50 A 50 A
3. 4. 5. 6.
Normal Reverse
Closed Closed
5 mA 5 mA
3-12
SECTION 4: POWER-ON SETTINGS AND SERVICE FUNCTIONS

4.1 4.2 4.3 Introduction Power-on Settings Service Functions
4.1
INTRODUCTION This section discusses how to reconfigure power-on default values, access the service functions, and set the clock.
4.2
POWER-ON SETTINGS The following paragraphs describe how to change power-on default settings. Through the use of softkeys shown in Figure 1-2, the user can change alarm limits, the type of display, baud rate, time and date, and trends to view. A decimal point is added to the right of a display when the alarm limit for that display has been changed to a value that is not a power-on default value. If the new value is saved as a power-on default value, the decimal point will be removed. By using the service functions, changes can be saved as power-on default values. Some values cannot be saved as power-on default values. An SpO2 Low limit less than 80 will not be saved as a power-on default. Audible Alarm Off will not be accepted as a power-on default. An attempt to save either of these values as a default will result in an invalid tone. Both values can be selected for the current patient, but they will be lost when the instrument is turned off.
4.2.1 Factory Default Settings
Factory default settings for the NPB-195 are listed in Table 4-1. Refer to the Operator's manual for changing the parameters listed in Table 4-1. Set desired parameter limits as desired. Refer to paragraph 4-3 to apply these new parameters as default parameters.
4-1
Section 4: Power-On Settings and Service Functions
Table 4-1: Factory Default Settings Parameter SpO2 High SpO2 Low Pulse Rate High Pulse Rate Low Alarm Volume Alarm Silence Duration Alarm Silence Restriction Pulse Beep Volume Baud Rate Display Trend Contrast Language 4.3 SERVICE FUNCTIONS 85% 170 bpm 40 bpm Level 5 60 seconds Sound Reminder Level 4 9600 Pleth Saturation Mid-range English Default Value 100%
4.3.1 Introduction
Service functions can be used to select institutional defaults, and to access information about the patient or instrument. Only a Mallinckrodt Customer Service Engineer should access some of the items available through the service functions. These functions will be described in the text to follow.
4.3.2 Accessing the Service Functions
All service functions are accessible only if the sensor cable is disconnected from the instrument. Simultaneously press the 4th softkey from the left and the contrast button for more than 3 seconds. The menu bar will change to the headings listed in Figure 4-1. Note: Note: If a Sensor Disconnected prompt appears on the screen, press the Alarm Silence button and repeat the above procedure. If the above steps are performed with a sensor cable connected, only the Param and Exit softkeys appear on the screen.
NPB-195
%SP02 BPM PARAM PRINT NEXT EXIT
-----
Figure 4-1: Service Function Softkeys
4-2
Figure 4-2 can be used as a quick reference showing how to reach different softkey functions. Items reached through the Param softkey can be accessed during normal operation. Functions provided by the Print and Next softkeys cannot be accessed when a sensor cable is connected to the instrument. Each of the various functions is described in the text to follow.
BPM
Param
Paragraph 4.3.2.2
Print
Paragraph 4.3.2.3
Next
Paragraph 4.3.2.1 and 4.3.2.4
Exit
Paragraph 4.3.2.1 Contrast
Reset
Save
Exit
Trend
Errlog
Instat
Info
Yes
No
Yes
No
Downld
Alarms
Next
Exit
Sel
Exit
Figure 4-2: Service Function Softkey Map

4.3.2.1 Exit & Next Softkeys
NEXT There are not enough buttons to display all of the options that are available at some levels of the menu. Pressing the Next button allows you to view additional options available at a given menu level. EXIT To back up one menu level, press the Exit button. The service functions can be exited by repeatedly pressing the Exit button.
4.3.2.2 Param
When the Param softkey is pressed, the function of the softkeys changes as shown in Figure 4-3. These options can be accessed without disconnecting the sensor cable from the instrument.
4-3
NPB-195
%SP02 BPM RESET SAVE EXIT
-----
Figure 4-3: Param Softkeys RESET The Reset button can be used if alarm values stored in memory have been changed from factory default values. If Yes is pressed, the instrument sounds three tones and the alarm limits return to factory default values. When No is pressed, no changes are made to the values stored in memory. SAVE When adjustable values are changed from factory default, the Save button can be used to preserve the settings as institutional power-on default values. Pressing Yes stores the current settings in memory. The instrument sounds three tones indicating that the change has been saved as power-on default values. If an invalid tone is sounded, the parameter cannot be saved as a power-on default (see paragraph 4.2). These values will continue to be used through power-on and -off cycles until they are changed and saved again, or until they are reset. If No is pressed, the changed values will not be saved.
4.3.2.3 Print
PRINT Accessing the Print softkey makes three printouts available. See Section 10 for information about how to make connections to the serial port and how data is presented in a printout. The appropriate printout can be selected by pressing the corresponding softkey. Figure 4-4 represents the softkey configuration after the Print softkey has been selected. Up to 24 hours of data can be retrieved from the printouts described below. When the instrument is turned on, a line of data is recorded every 5 seconds. As an example, an instrument that is used 6 hours a week would take 4 weeks to fill its memory. Note: The two-letter codes and the symbols that occur in the printout are described in Table 10-2.
NPB-195
%SP02 BPM TREND ERRLOG NEXT EXIT
-----
Figure 4-4: Print Softkeys
4-4
TREND A Trend printout will include all data recorded for up to 24 hours of monitoring since the last Clear data was performed. A trend line is recorded every 5 seconds or whenever an alarm condition has occurred. Figure 4-5 is an example of a Trend printout.
NPB-195 Version 1.0.0.000 TIME 01-Jul-97 14:00:00 01-Jul-97 14:00:05 01-Jul-97 14:00:10 01-Jul-97 14:00:15 01-Jul-97 18:00:43 01-Jul-97 18:00:48 NPB-195 Version 1.0.0.000 Time 01-Jul-97 18:00:53 01-Jul-97 18:00:58 01-Jul-97 18:01:03 01-Jul-97 18:01:08 01-Jul-97 18:01:13 Output Complete %SpO2 ----98 98 99 %SpO2 100 100 100 100 ----TREND SpO2 Limit: 30-100% PA 220 220 220 220 ----SpO2 Limit: 80-100% PA ----140 190 232 PR Limit: 60-180 bpm PR Limit: 100-180 bpm PR (bpm) 120 124 190 190 ----Trend
PR (bpm) ----100 181* 122
Figure 4-5: Trend Printout The first two lines are the column heading lines. The first line includes information about the type of instrument delivering the information, the software level, type of printout, and alarm parameters. The second line consists of the column headings These lines are printed out every 25 lines or when a change to an alarm parameter is made. Patient data is represented with a date and time stamp for the data. In the example above, the - - - means that a sensor was connected but no data was being received (patient disconnect). Patient data that is outside of an alarm limit is marked with an asterisk (*). At the end of the printout Output Complete will be printed. This indicates that there was no corruption of data. If the Output Complete statement is not printed at the end of the printout, the data must be considered invalid. ERRLOG A list of all the errors recorded in memory can be obtained by pressing the Errlog softkey. The first line the type of instrument producing the printout, software level, type of printout and the time of the printout. The second line lists the column headings. An example of an Errlog printout is shown in Figure 4-6.
4-5
NPB-195 Version 1.0.0.000 Op Time 10713:21:03 00634:26:01 Output Complete Error 52 37 Task 12 4
Error Log
Time: Addr 48F9 31A2
14600:00:07 Count 100 3
Figure 4-6: Errlog Printout INSTAT A Delete softkey, described in the Operator's manual, allows the user to clear the most recent trend data. Cleared trends can still be retrieved from the instrument through an Instat printout. Instat can be accessed by pressing Next after the Print softkey has been selected. The oldest cleared trend will become Trend 01 on the Instat printout. If a Trend 01 already existed in memory from an earlier Clear, the next clear will become Trend 02. Every time a Clear is performed from the User Softkeys, the number of existing trends will increase by 1. Figure 4-7 illustrates an Instat printout. The first line is for instrument type, software revision level, type of printout, and alarm parameter settings. The second line lists the column headings. A line of data is recorded for every 5 seconds of instrument operation. Up to 24 hours of instrument operation data can be recorded. The final line on the printout is Output Complete. This indicates that data has been successfully transmitted with no corruption. If no Output Complete line is printed, the data should be considered invalid.
NPB-195 Version 1.0.0.000 Instrument TIME Trend 01 %SpO2 PR (bpm) 01-Jul-97 14:00:00 ----01-Jul-97 14:00:05 ----01-Jul-97 14:00:10 100 120 01-Jul-97 14:00:15 100 120 NPB-195 Version 1.0.0.000 Instrument TIME Trend 01 %SpO2 PR (bpm) 01-Jul-97 14:24:24 79* 58* 01-Jul-97 14:24:29 79* 57* 01-Jul-97 14:24:29 0* 0* NPB-195 Version 1.0.0.000 Instrument TIME Trend 01 %SpO2 PR (bpm) 11-Jul-97 7:13:02 99 132* 11-Jul-97 7:13:07 99 132* 11-Jul-97 7:13:12 99 132* 11-Jul-97 7:13:17 99 132* 11-Jul-97 7:13:22 99 132* 11-Jul-97 7:13:27 99 132* 11-Jul-97 7:13:32 99 132* Output Complete SpO2 Limit: 30-100% PA SpO2 Status --SD --PS 220 220 SpO2 Limit: 80-100% PA SpO2 Status 220 PS SL PL 220 PS SL PL --PS LP SL PL SpO2 Limit: 80-100% PA SpO2 Status 220 PH 220 PH 220 PH 220 PH 220 PH 220 PH 220 PH PR Limit: 100-180 bpm UIF Status Aud BU LB AO L BU LB AO BU LB BU LB PR Limit: 60-180 bpm UIF Status Aud BU LB M BU LB AS M BU LB AS H PR Limit: 60-180 bpm UIF Status Aud BU M BU M BU M BU M BU M BU M BU M
Figure 4-7: Instat Printout
4-6
Section 4: Power-On Settings and Service Functions 4.3.2.4 Next
Additional options can be accessed from the main Service Functions menu by pressing the Next softkey. When Next is pressed, the softkeys change to the functions shown in Figure 4-8.
NPB195
BPM DOWNLD ALARMS NEXT EXIT
Figure 4-8: Next Softkeys DOWNLD When Downld is selected, the instrument will display the revision of the Boot Code. To exit Downld, cycle power to the instrument by pressing the Power On/Standby button. ALARMS Pressing the Alarms softkey can change characteristics of the audible alarm. When the Alarms softkey is pressed, the softkeys functions change as shown in Figure 4-9.
NPB-195
%SP02 BPM SEL EXIT
-----
Figure 4-9: Alarms Softkeys SEL The Sel softkey is used to select what function of the audible alarm is going to be changed. A box can be cycled between two choices: Allow and Reminder. When Allow is selected, a choice is given between allowing an audible alarm off or disabling the audible alarm off. Pressing the Up or Down arrow key cycles between yes and no. If Yes is selected, the operator has the option of selecting Audible Alarm Off. If No is selected, the operator will not be given the option of selecting Audible Alarm Off. If the audible alarm is disabled or silenced, a reminder tone can be sounded every three minutes to notify the user of this condition. The Up and Down arrow keys can be used to change the choice from Yes to No. Selecting Yes enables the Reminder and No disables the Reminder.
4-7
SECTION 5: TROUBLESHOOTING
5.1 5.2 5.3 5.4 5.5 5.6 5.7 Introduction How to Use this Section Who Should Perform Repairs Replacement Level Supported Obtaining Replacement Parts Troubleshooting Guide Error Codes
5.1
INTRODUCTION This section explains how to troubleshoot the NPB-195 if problems arise. Tables are supplied that list possible monitor difficulties, along with probable causes, and recommended actions to correct the difficulty.
5.2
HOW TO USE THIS SECTION Use this section in conjunction with Section 3, Performance Verification, and Section 7, Spare Parts. To remove and replace a part you suspect is defective, follow the instructions in Section 6, Disassembly Guide. The circuit analysis section in the Technical Supplement offers information on how the monitor functions.
5.3
WHO SHOULD PERFORM REPAIRS Only qualified service personnel should open the monitor housing, remove and replace components, or make adjustments. If your medical facility does not have qualified service personnel, contact Mallinckrodt's Technical Services or your local Mallinckrodt representative.
5.4
REPLACEMENT LEVEL SUPPORTED The replacement level supported for this product is to the printed circuit board (PCB) and major subassembly level. Once you isolate a suspected PCB, follow the procedures in Section 6, Disassembly Guide, to replace the PCB with a known good PCB. Check to see if the trouble symptom disappears and that the monitor passes all performance tests. If the trouble symptom persists, swap back the replacement PCB with the suspected malfunctioning PCB (the original PCB that was installed when you started troubleshooting) and continue troubleshooting as directed in this section.
5.5
OBTAINING REPLACEMENT PARTS Mallinckrodt's Technical Services provides technical assistance information and replacement parts. To obtain replacement parts, contact Mallinckrodt's Technical Services Department or your local Mallinckrodt representative. Refer to parts by the part names and part numbers listed in Section 7, Spare Parts.
5-1
Section 5: Troubleshooting
5.6
TROUBLESHOOTING GUIDE Problems with the NPB-195 are separated into the categories indicated in Table 5-1. Refer to the paragraph indicated for further troubleshooting instructions. Note: Taking the recommended actions discussed in this section will correct the majority of problems you may encounter. However, problems not covered here can be resolved by calling Mallinckrodt's Technical Services Department or your local Mallinckrodt representative. Table 5-1: Problem Categories Problem Area 1. Power No power-up on AC and/or DC Fails power-on self-test Powers down without apparent cause 2. Buttons Monitor does not respond properly to buttons 3. Display/Alarms Displays do not respond properly Alarms or other tones do not sound properly or are generated without apparent cause 4. Operational Performance Displays appear to be operational, but monitor shows no readings Suspect readings 5. Serial Port NPB-195 serial port not functioning properly 5.6.2 5.6.1 Refer to Paragraph
5.6.3
5.6.4
5.6.5
5-2
Section 5: Troubleshooting 5.6.1 Power
Power problems are related to AC and/or DC. Table 5-2 lists recommended actions to resolve power problems. Table 5-2: Power Problems Condition 1. Battery Low indicator lights steadily while NPB-195 is connected to AC and battery is fully charged. Recommended Action 1. Ensure that the NPB-195 is plugged into an operational AC outlet and the AC indicator is on. 2. Check the fuses. The fuses are located in the Power Entry Module as indicated in paragraph 6.3 and Figure 6-1 of the Disassembly Guide. Replace if necessary. 3. Open the monitor as described in section 6. Verify the power supplys output to the battery while on AC. Disconnect the battery leads from the battery and connect a DVM to them. The voltage measured should be 6.80 VDC 0.15 VDC, and the current should be 400 mA 80 mA. Replace power supply if above values are not met. 4. Check the ribbon connection from the bottom enclosure to the UIF PCB, as instructed in paragraph 6.11 of the Disassembly Guide section. If the connection is good, replace the UIF PCB. 1. The battery may be discharged. To recharge the battery, refer to paragraph 3.3.1, Battery Charge. The monitor may be used with a less than fully charged battery but with a corresponding decrease in operating time from that charge. 2. If the battery fails to hold a charge, replace the battery as indicated in Section 6, Disassembly Guide. 3. Battery Low indicator on during DC operation and an alarm is sounding. There are 15 minutes or less of usable charge left on the NPB-195 battery before the instrument shuts off. At this point, if possible, cease use of the NPB-195 on battery power, connect it to an AC source and allow it to recharge (approximately 14 hours). The NPB-195 may continue to be used while it is recharging. (A full recharge of the battery while the monitor is being used takes 18 hours.) 1. Replace battery if more than 2 years old. 2. Open the monitor as described in Section 6. Verify the power supplys output to the battery while on AC. Disconnect the battery leads from the power supply and connect a DVM to them. The voltage measured should be 6.8 VDC 0.15 and the current should be 400 mA 80 mA. Replace power supply if above values are not met.
2. The NPB-195 does not operate when disconnected from AC power.
4. Battery does not charge.
5-3
Section 5: Troubleshooting 5.6.2 Buttons
Table 5-3 lists symptoms of problems relating to non-responsive buttons and recommended actions. If the action requires replacement of a PCB, refer to Section 6, Disassembly Guide. Table 5-3: Button Problems Condition Recommended Action 1. The NPB-195 responds 1. Replace Top Housing assembly. to some, but not all 2. If the buttons still do not work, replace the UIF buttons. PCB. 2. The NPB-195 turns on 1. Replace Top Housing assembly. but does not respond to 2. If the buttons still do not work, replace the UIF any of the buttons. PCB.
5.6.3 Display/Alarms
Table 5-4 lists symptoms of problems relating to non-functioning displays, audible tones or alarms, and recommended actions. If the action requires replacement of a PCB or module, refer to Section 6, Disassembly Guide. Table 5-4: Display/Alarms Problems Condition 1. Display values are missing or erratic. Recommended Action 1. If the sensor is connected, replace the sensor connector assembly. 2. If the condition persists, replace the sensor extension cable. 3. If the condition still persists, replace the UIF PCB. 1. Check the connection between the UIF PCB and the Display PCB. 2. If the condition does not change, replace the Display PCB. 3. If the condition still persists, replace the UIF PCB. 3. Alarm sounds for no apparent reason. 1. Moisture or spilled liquids can cause an alarm to sound. Allow the monitor to dry thoroughly before using. 2. If the condition persists, replace the UIF PCB. 1. Replace the speaker as described in Section 6, Disassembly Guide. 2. If the condition persists, replace the UIF PCB.
2. Display pixels do not light.
4. Alarm does not sound.
5-4
Section 5: Troubleshooting 5.6.4 Operational Performance
Table 5-5 lists symptoms of problems relating to operational performance (no error codes displayed) and recommended actions. If the action requires replacement of a PCB or module, refer to Section 6, Disassembly Guide. Table 5-5: Operational Performance Problems Condition 1. The Pulse AMPLITUDE indicator seems to indicate a pulse, but the digital displays show zeroes. Recommended Action 1. The sensor may be damaged; replace it. 2. If the condition still persists, replace the UIF PCB.
1. The sensor may be damp or may have been 2. SpO2 or Pulse values reused too many times. Replace it. change rapidly; Pulse AMPLITUDE indicator is 2. An electrosurgical unit (ESU) may be erratic. interfering with performance: Move the NPB-195 and its cables and sensors as far from the ESU as possible. Plug the NPB-195 power supply and the ESU into different AC circuits. Move the ESU ground pad as close to the surgical site as possible and as far away from the sensor as possible. 3. Verify the performance with the procedures detailed in Section 3. 4. If the condition still persists, replace the UIF PCB.
5-5
Section 5: Troubleshooting 5.6.5 Serial Port
Table 5-6 lists symptoms of problems relating to the serial port and recommended actions. If the action requires replacement of the PCB, refer to Section 6, Disassembly Guide. Table 5-6: Serial Port Problems Condition 1. No printout is being received Recommended Action 1. The unit is running on battery power. Connect to an AC source. 2. The monitors baud rate does not match the printer. Change the baud rate of the monitor following instructions in paragraph 10.2. 3. If the condition still persists, replace the UIF PCB. 2. The nurse call is not working. 1. The unit is running on battery power. Connect to an AC source. 2. Verify connections are made between pins 10 (GND) and 11 (nurse call) of the serial port. 3. Verify output voltage between ground pin 10 and pin 11 is -3 to -10 VDC (no alarm) and +3 to +10 VDC (during alarm) 4. If the condition still persists, replace the UIF PCB.
5-6
Section 5: Troubleshooting
5.7
ERROR CODES An error code is displayed when the NPB-195 detects a non-correctable failure. When this occurs, the unit will stop monitoring, sound a low priority alarm that cannot be silenced, clear patient data from the display, and display an error code. Table 5-7 provides a complete list of error codes and possible solutions. Table 5-7: Error Codes Code 1 4 Meaning POST failure Battery dead Possible Solutions Replace UIF PCB 1. Check the voltage selector switch. 2. Charge battery for 14 hours 3. Leads of battery reversed (see paragraph 6.6) 4. Replace battery 5 Too many microprocessor resets within a period of time 1. Cycle power 2. Replace UIF PCB if code 5 repeatedly occurs 3. Replace Power Supply Replace UIF PCB 1. Cycle power to clear error. 2. Check voltage selector switch for proper setting. 3. Replace UIF PCB Replace UIF PCB Replace UIF PCB 1. Cycle power 2. Replace UIF PCB if code 80 repeatedly occurs 1. Reset time clock 2. Battery power was lost; check the battery 3. Replace the Power Supply 84 Internal communications error Replace UIF PCB
6 7
Boot CRC error Error on UIF PCB
11 76 80
Flash ROM corruption Error accessing EEPROM Institutional default values lost and reset to factory default values Time clock lost
82
5-7
SECTION 6: DISASSEMBLY GUIDE

6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 Introduction Prior to Disassembly Fuse Replacement Monitor Disassembly Monitor Reassembly Battery Replacement Power Entry Module Removal/Installation Power Supply Removal/Installation Cooling Fan Removal/Installation Display PCB Removal/Installation UIF PCB Removal/Installation Alarm Speaker Removal/Installation
6.1
INTRODUCTION The NPB-195 can be disassembled down to all major component parts, including: PCBs battery cables chassis enclosures
The following tools are required: small, Phillips-head screwdriver medium, Phillips-head screwdriver small blade screwdriver needle-nose pliers or 1/4-inch socket torque wrench, 10 inch-pounds (1.13 newton-meters)
WARNING: Before attempting to open or disassemble the NPB-195, disconnect the power cord from the NPB-195. Caution: Observe ESD (electrostatic discharge) precautions when working within the unit. Note: 6.2 Some spare parts have a business reply card attached. When you receive these spare parts, please fill out and return the card.
PRIOR TO DISASSEMBLY 1. 2. Turn the NPB-195 Off by pressing the Power On/Standby button. Disconnect the monitor from the AC power source.
6-1
Section 6: Disassembly Guide
6.3
FUSE REPLACEMENT 1. 2. 3. Complete procedure in paragraph 6.2. Disconnect the power cord from the back of the monitor. Remove the fuse drawer from the power module by pressing down on the tab in the center and pulling out as shown in Figure 6-1.
Figure 6-1: Fuse Removal 4. Put new fuses of equivalent size and rating in the drawer and reinsert the drawer in the power module.
6-2
6.4
MONITOR DISASSEMBLY 1. Set the NPB-195 upside down, as shown in Figure 6-2.
Corner screws
Figure 6-2: NPB-195 Corner Screws 2. Remove the four corner screws.
Caution: Observe ESD (electrostatic discharge) precautions when disassembling and reassembling the NPB-195 and when handling any of the components of the NPB-195. 3. Separate the top case from the bottom case of the monitor, being careful not to stress the wire harnesses between the cases. Place the two halves of the monitor on the table as shown in Figure 6-3. Disconnect the Power Supply from J6 on the UIF PCB.
4.
6-3
J6
Power supply harness
Figure 6-3: Separating Case Halves 6.5 MONITOR REASSEMBLY 1. 2. Connect the Power Supply to J6 on the UIF PCB. Place the top case over the bottom case, being careful to align the lens, Power Entry Module, and the fan with the slots in the top case.
Caution: When reassembling the NPB-195, tighten the screws that hold the cases together to a maximum of 10 inch-pounds. Over-tightening could strip out the screw holes in the top case, rendering it unusable. 3. Install the four corner screws.
6-4
6.6
BATTERY REPLACEMENT Removal 1. 2. 3. Follow the procedure in paragraphs 6.2 and 6.4. Remove the two screws from the battery bracket and lift the battery out of the bottom case as shown in Figure 6-4. Be sure to note the polarity of the leads. Use needle-nose pliers to disconnect the leads from the battery.
Figure 6-4: NPB-195 Battery 4. The lead-acid battery is recyclable. Do not dispose of the battery by placing it in the regular trash. Dispose of battery in accordance with local regulations or return to Mallinckrodt's Technical Services Department for disposal.
Installation 5. Connect the leads to the battery. The red wire connects to the positive terminal, and the black wire connects to the negative terminal. See Figure 6-5. Insert the new battery into the bottom case with the negative terminal towards the outside of the monitor. Install the bracket and grounding lead with the two screws.
6.
6-5

W1 to Equipotential Lug W2 to "L" on PEM Equipotential Lug W3 to "N" on PEM
W4 + Red
W5 -Black
J1
Figure 6-5: Internal Power Connections 7. 8. Complete the procedure in paragraph 6.5. Turn the monitor on and verify proper operation.
6-6
6.7
POWER ENTRY MODULE (PEM) REMOVAL/INSTALLATION Removal 1. 2. 3. Complete the procedures in paragraphs 6.4. Push the top of the Power Entry Module (PEM) in from the outside of the case, and lift up. Use needle-nose pliers to disconnect the leads from the PEM (see Figure 6-6).
G N
Figure 6-6: Power Entry Module Installation 4. Reconnect the three leads. The blue wire from W3 on the power supply goes to the terminal labeled N on the PEM. The brown wire from W2 on the power supply connects to the terminal labeled L. The center terminal (labeled "G") at the top of the PEM is for the ground wire (Figure 6-6). Install the PEM in the bottom case with the fuse drawer facing down. A tab in the bottom case holds the PEM in place. Insert the bottom wing of the PEM between the tab and the internal edge of the side wall of the bottom case. Push the PEM down and towards the outside of the monitor until it clicks into place.
5.
6-7
6. 7. 6.8
Position the AC lines from the PEM so that they do not come into contact with components on the Power Supply PCB. Complete procedure in paragraph 6.5.
POWER SUPPLY REMOVAL/INSTALLATION Removal 1. 2. 3. 4. 5. Complete the procedures in paragraphs 6.2 and 6.4. Complete steps 2 through 4 in paragraph 6.7. Disconnect the fan wire harness from J1 on the Power Supply PCB (see Figure 6-5). Use a 10-mm wrench to disconnect the Power Supply ground lead from the equipotential lug (Figure 6-5). Remove the seven screws shown in Figure 6-7.
Figure 6-7: Power Supply 6. Lift the Power Supply out of the bottom case.
Installation 7. Place the Power Supply in the bottom case.
Caution: When installing the Power Supply, tighten the seven screws to a maximum of 4 inch-pounds. Over-tightening could strip out the screw holes in the bottom case, rendering it unusable.
6-8
8. 9.
Install the seven screws in the Power Supply and tighten. Connect the fan harness to J1 on the Power Supply.
10. Complete steps 4 through 6 in paragraph 6.7. 11. Complete procedure in paragraph 6.5. 6.9 COOLING FAN REMOVAL/INSTALLATION Removal 1. 2. 3. Complete the procedures in paragraphs 6.2 and 6.4. Disconnect the fan wire harness from J1 on the Power Supply PCB (see Figure 6-5). Lift the cooling fan from the slots in the bottom case (see Figure 6-8).
J1
Figure 6-8: Cooling Fan Installation 4. 5. 6. Insert the cooling fan into the slots in the bottom case with the padded sides on the top and bottom and the fans harness to the handle side of the case. Connect the cooling fan wire harness to J1 on the Power Supply PCB. Complete procedure 6-5.
6-9
6.10 DISPLAY PCB REMOVAL/INSTALLATION Removal
Note: The LCD panel contains toxic chemicals. Do not ingest chemicals from a broken LCD panel. 1. 2. 3. 4. Complete procedures 6.2 and 6.4. Disconnect the CCFL harness (two white wires) from J5 of the UIF PCB. See Figure 6-9. Use a small blade screwdriver to pry the clip from either edge of J9, then disconnect the Display PCB ribbon cable from the connector. Remove the screw holding the clamp to the ferrite on the ribbon cable of the Display PCB.
Double-Sided Tape
Speaker wires to J13 on the UIF PCB
Keypad ribbon cable to J8 on UIF PCB
CCFL wires to J5 on the UIF PCB
Display ribbon cable to J9 on UIF PCB
Figure 6-9: Display PCB
6-10
5. 6.
Separate the adhesive connection of the double-sided tape and lift the Display PCB up to remove it from the top case. Remove the used double-sided tape.
Installation 7. 8. Install new double-sided tape located as shown in Figure 6-9. Slide the Display PCB into the grooves in the top case. Apply pressure between the top case and the display PCB to make good contact with the double-sided tape. Connect the wire harness with two white wires to J5 of the UIF PCB.
9.
10. Connect the Display PCB ribbon cable to J9 of the UIF PCB. Install the clip over the J9 connector. 11. Secure the ferrite on the ribbon cable from the Display PCB. Place the clamp over the ferrite and screw the clamp to the UIF PCB. 12. Complete the procedure in paragraph 6.5. 6.11 UIF PCB REMOVAL/INSTALLATION Removal 1. 2. 3. Complete the procedures in paragraphs 6.2 and 6.4. Complete steps 2 through 4 in paragraph 6.10. Disconnect the keypad ribbon cable from J8 of the UIF PCB (Figure 6-9). J8 is a ZIF connector. Lift up on the outer shell until it clicks, then remove the ribbon cable from the connector. Disconnect the speaker cable from J13 on the UIF PCB. Remove the five screws in the UIF PCB. See Figure 6-10. Remove the UIF PCB from the top case.
4. 5. 6.
6-11
Figure 6-10: UIF PCB Installation Caution: When installing the UIF PCB, hand tighten the five screws to a maximum of 4 inch-pounds. Over-tightening could strip out the screw holes in the top case, rendering it unusable. 7. 8. 9. Place the UIF PCB in the top case. Install the four screws in the UIF PCB. Lift up on the outer shell of J8 on the UIF PCB until it clicks. Insert the keypad ribbon cable into J8 of the UIF PCB. Slide the outer shell of J8 down until it clicks.
10. Connect the speaker cable to J13 of the UIF PCB. 11. Complete steps 8 through 10 of procedure in paragraph 6.10. 12. Complete procedure in paragraph 6.5.
6-12
6.12 ALARM SPEAKER REMOVAL/INSTALLATION Removal 1. 2. 3. Complete the procedures in paragraphs 6.2 and 6.4. Disconnect the speaker wire harness from J13 on the UIF PCB (see Figure 6-11). Pull the retaining tab back from the speaker and lift the speaker out of the top case.
Connect speaker wires to J13 connector
Figure 6-11: Alarm Speaker Installation 4. 5. 6. Pull the retaining tab back and insert the speaker into the top case. Connect speaker wire harness to J13 on the UIF PCB. Complete the procedure in paragraph 6.5.
6-13
SECTION 7: SPARE PARTS

7.1 Introduction
7.1
INTRODUCTION Spare parts, along with part numbers, are shown in Table 7-1. Item numbers correspond to the callout numbers in Figure 7-1. Table 7-1: Parts List Item 1 2 3 4 5 6 7 8 9 10 Fuse Drawer Fuses Power Entry Module Cooling Fan Power Supply LCD PCB Battery Battery Bracket UIF PCB Sensor Lock (not shown) Alarm Speaker (not shown) Ground Clip (not shown) Rubber Feet (not shown) Power Cord (not shown) Description Top Case Assembly (Membrane Panel Included) Part No. 048451 691500 691032 691499 035469 035200 035403 640119 035307 035263 022943 033494 035400 4-003818-00 U.S. 071505 International 901862 U.K. 901863
7-1
Section 7: Spare Parts
Figure 7-1 shows the NPB-195 expanded view with numbers relating to the spare parts list.
NP B19 5
10
2 9 3
4 8 5
6 7
Figure 7-1: NPB-195 Expanded View
7-2
SECTION 8: PACKING FOR SHIPMENT

8.1 8.2 8.3 General Instructions Repacking in Original Carton Repacking in a Different Carton
To ship the monitor for any reason, follow the instructions in this section. 8.1 GENERAL INSTRUCTIONS Pack the monitor carefully. Failure to follow the instructions in this section may result in loss or damage not covered by any applicable Mallinckrodt warranty. If the original shipping carton is not available, use another suitable carton; North American customers may call Mallinckrodt's Technical Services Department to obtain a shipping carton. Prior to shipping the monitor, contact your supplier or the Mallinckrodt's Technical Services Department for a returned goods authorization (RGA) number. Mark the shipping carton and any shipping documents with the returned goods authorization number.
8-1
Section 8: Packing for Shipment
8.2
REPACKING IN ORIGINAL CARTON If available, use the original carton and packing materials. Pack the monitor as follows: 1. Place the monitor and, if necessary, accessory items in original packaging.
Figure 8-1: Repacking the NPB-195 2. 3. Place in shipping carton and seal carton with packing tape. Label carton with shipping address, return address and RGA number, if applicable.
8-2
Section 8: Packing for Shipment
8.3
REPACKING IN A DIFFERENT CARTON If the original carton is not available, use the following procedure to pack the NPB-195: 1. 2. 3. 4. 5. 6. Place the monitor in a plastic bag. Locate a corrugated cardboard shipping carton with at least 200 pounds per square inch (psi) bursting strength. Fill the bottom of the carton with at least 2 inches of packing material. Place the bagged unit on the layer of packing material and fill the box completely with packing material. Seal the carton with packing tape. Label the carton with the shipping address, return address, and RGA number, if applicable.
8-3
SECTION 9: SPECIFICATIONS
9.1 9.2 9.3 9.4 9.5 9.6 9.7 General Electrical Physical Characteristics Environmental Alarms Factory Default Settings Performance
9.1
GENERAL Designed to meet safety requirements of: UL 2601-1 CSA-C22.2 No. 601-1-M90, IEC 601-1 (Class I, type BF), ISO 9919, EMC per EN 60601-1-2.
9.2
ELECTRICAL
9.2.1 Protection Class
Class I: per I.E.C. 601-1, clause 2.2.4

9.2.2 Degree of Protection
Type BF: per I.E.C. 601-1, clause 2.2.26

9.2.3 Mode of Operation
Continuous
9.2.4 Battery
Type: Operating time: Recharge period:
Rechargeable sealed lead-acid, internal 6 hours minimum on new, fully charged battery with no backlight or alarms 14 hours for full charge (in standby) 18 hours for full charge (in use)
9.2.5 Fuses
2 each 5 x 20 mm 0.5 Amp 250 volts

9.2.6 AC Power
Selectable by switch
100-120 VAC 50/60 Hz or 200-240 VAC 50/60 Hz
9-1
Section 9: Specifications
9.3
PHYSICAL CHARACTERISTICS
9.3.1 Dimensions
3.3 in. H x 10.4 in. W x 6.8 in. D 8.4 cm H x 26.4 cm W x 17.3 cm D

9.3.2 Weight
5.7 lbs 2.6 kg 9.4 ENVIRONMENTAL
9.4.1 Operating Temperature
5C to 40C (+41F to +104F)

9.4.2 Storage Temperature
-20C to +70C (-4F to +158F)

9.4.3 Operating Altitude
-390 m to +3,048 m (-1,280 ft. to +10,000 ft.)

9.4.4 Relative Humidity
15% RH to 95% RH, noncondensing 9.5 ALARMS
9.5.1 Alarm Limit Range
% Saturation: Pulse:
20100% 30250 bpm
9-2
Section 9: Specifications
9.6
FACTORY DEFAULT SETTINGS Table 9-1: Default Settings
Parameter
SpO2 High SpO2 Low Pulse Rate High Pulse Rate Low Alarm Volume Alarm Silence Duration Alarm Silence Restriction Pulse Beep Volume Baud Rate Display Trend Contrast Language 9.7 PERFORMANCE
Default Value
100% 85% 170 bpm 40 bpm Level 5 60 seconds Off with reminder Level 4 9600 Pleth Saturation Mid-range English
9.7.1 Measurement Range
SpO2: Pulse/Heart Rate:

9.7.2 Accuracy
9.7.2.1
1
0100% 30250 bpm
SpO2
Adult:
70100% 2 digits 069% unspecified
Neonatal:
2
70100% 3 digits 069% unspecified
9.7.2.2
Pulse Rate (optically derived)
20250 bpm 3 bpm
Accuracies are expressed as plus or minus X digits (saturation percentage points) between saturations of 70-100%. This variation equals plus or minus one standard deviation (1 SD), which encompasses 68% of the population. All accuracy specifications are based on testing the subject monitor on healthy adult volunteers in induced hypoxia studies across the specified range. Adult accuracy is determined with Oxisensor II D-25 sensors. Neonatal accuracy is determined with Oxisensor II N-25 sensors. 2 Accuracies are expressed as plus or minus X bpm across the display range. This variation equals plus or minus 1 Standard Deviation, which encompasses 68% of the population.
9-3
SECTION 10: SERIAL PORT INTERFACE PROTOCOL

10-1 Introduction 10-2 Enabling the Serial Port 10-3 Connecting to the Serial Port 10-4 Real-Time Printout 10-5 Trend Data Printout 10-6 Nurse Call
10.1 INTRODUCTION When a printer is connected to the serial port on the back of the NPB-195, a realtime printout can be obtained. A new line of data is printed every 2 seconds. Column headings will be printed after every 25 lines or if one of the values in the column heading changes. Changing an alarm limit, for example, would cause a new column heading to be printed. Printouts include patient and device data. A real-time printout cannot be obtained if the unit is operating on battery power. The real-time printout is discussed in more detail in paragraph 10.4. 10.2 ENABLING THE SERIAL PORT Real-Time data is constantly being sent to the serial port of the NPB-195. To receive a real-time printout, see paragraph 10.3, for instructions to make the connection. The baud rate may need to be changed to match the abilities of the attached equipment. To change the baud rate, press the Setup softkey, then the Comm softkey. Use the Adjust Up/Down buttons to select a baud rate of 2400, 9600, or 19200. 10.3 CONNECTING TO THE SERIAL PORT Data is transmitted in the standard RS-232 format. Only three lines are used: GND is the ground, TxD represents the Transmit Data Line, and RxD is the Receive Data Line. No hardware flow control is used. However, XON/XOFF flow control is supported. Pin-outs for the serial port are listed in the chart below. Table 10-1: Serial Port Pin-Outs
Pin 2 3 5, 10 11 1, 4, 6-9, 12-15 RxD TxD GND Nurse call No Connection Line
The pin layouts are illustrated in Figure 10-1. The conductive shell is used as earth ground. An AMP connector is used to connect to the serial port. Use AMP connector (AMP p/n 747538-1), ferrule (AMP p/n 1-747579-2), and compatible pins (AMP p/n 66570-2).
10-1
Section 10: Serial Port Interface Protocol

9 1 2 10 11 12 13 14 15 3 4 5 6 7 8
Figure 10-1: Serial Port Pin Layout The serial cable can be a maximum of 25 feet and must be shielded. Connectors at both ends of the serial cable must have the shield terminated to the full 360 degrees of the connectors metal shell. If sharp bends in the cable or rough handling is anticipated, use a braided shield. 10.4 REAL-TIME PRINTOUT When a Real-Time display or printout is being transmitted to a printer or PC, a new line of data is printed every 2 seconds. Every 25th line is a Column Heading line. A column heading line is also printed any time a value in the column heading line is changed. A real-time printout is shown below in Figure 10-2. Note: If the serial output stops transmitting, turn the power off and back on again or, if connected to a PC, send an XON (Ctrl-9) to reset the monitor.
VERSION 1.0.0.1 %SpO2 14:00:00 100 14:00:02 100 14:00:04 100 14:00:06 100 14:00:08 100 14:00:10 100 14:00:12 100 14:00:14 100 14:00:16 100 14:00:18 100 14:00:20 100 14:00:22 --14:00:24 --14:00:26 --14:00:28 --14:00:30 --14:00:32 --14:00:34 --14:00:36 --14:00:38 --14:00:40 --14:00:42 --14:00:44 --VERSION 1.0.0.1 %SpO2 14:00:46 --VERSION 1.0.0.1 %SpO2 14:00:48 79* 14:00:50 79* CRC: XXXX BPM 120 124 190 190* 190* 190* 190* 190* 190* 190* 190* ------------------------CRC: XXXX BPM --CRC: XXXX BPM 59* 59* SpO2 Limit: 30-100% PA Status 220 220 220 220 PH 220 PH 220 PH 220 PH 220 PH 220 PH LB 220 PH LB 220 PH LB --SD LB --SD LB --SD --SD --SD --SD --PS --PS --PS --PS --PS --PS SpO2 Limit: 30-100% PA Status --PS SpO2 Limit: 80-100% PA Status 220 SL PL LB --PS SL PL LB PR Limit: 100-180 bpm
NPB-195 TIME 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 01-Jul-97 NPB-195 TIME 01-Jul-97 NPB-195 TIME 01-Jul-97 01-Jul-97
PR Limit: 100-180 bpm
PR Limit: 100-180 bpm
Figure 10-2: Real-Time Printout
10-2
Section 10: Serial Port Interface Protocol 10.4.1 Column Heading
To explain the printout it will be necessary to break it down to its key components. The first two lines of the chart are the Column Heading shown below. Every 25th line is a Column Heading. A column heading is also printed whenever a value of the Column Heading is changed. There are three Column Heading lines shown in Figure 10-2. Using the top row as the starting point, there are 25 lines before the second Column Heading is printed. The third Column Heading was printed because the SpO2 limits changed from 30-100% to 80-100%.
NPB-195 TIME VERSION 1.0.0.1 %SpO2 CRC: XXXX BPM SpO2 Limit: 30-100% PA Status PR Limit: 100-180 bpm
10.4.1.1 Data Source

NPB-195 TIME VERSION 1.0.0.1 %SpO2 CRC XXXX BPM SpO2 Limit: 30-100% PA Status PR Limit: 100-180 bpm
Data in the highlighted box above represents the source of the printout or display, in this case the NPB-195.
10.4.1.2 Software Revision Level
The next data field tells the user the software level (Version 1.0.0) and a software verification number (CRC XXXX). Neither of these numbers should change during normal operation. The numbers will change if the monitor is serviced and receives a software upgrade.
10.4.1.3 Alarm Limits
The last data field in the top line indicates the high and the low alarm limits for %SpO2 and for the pulse rate (PR). In the example above, the low alarm limit for SpO2 is 30% and the high alarm limit is 100%. Pulse Rate alarm limits are low 100 bpm, and high 180 bpm.
10.4.1.4 Column Headings
Actual column headings are in the second row of the Column Heading line. Patient data that is presented in the chart, from left to right, is the time that the line was obtained, the current %SpO2 value being measured, the current Pulse Rate in beats per minute (bpm), the current Pulse Amplitude (PA), and the operating status of the NPB-195.
10.4.2 Patient Data and Operating Status 10.4.2.1 Time
TIME 01-Jul-97 14:00:00 %SpO2 100 BPM 120 PA 220 Status
The Time column represents the NPB-195 real-time clock.
10-3
Section 10: Serial Port Interface Protocol 10.4.2.2 Patient Data

NPB-195 VERSION 1.0.0.1 TIME %SpO2 01-Jul-97 14:00:06 100 CRC: XXXX SpO2 Limit: 30-100% BPM PA Status 190* 220 PH PR Limit: 100-180 bpm
Patient data and the operating status of the unit are highlighted in the display above. Parameter values are displayed directly beneath the heading for each parameter. In this example the %SpO2 is 100, and the pulse rate PR is 190 beats per minute. The * next to the 190 indicates that 190 beats per minute is outside of the alarm limits, indicated in the top row, for pulse rate. If no data for a parameter is available, three dashes (- - -) will be displayed in the printout. PA is an indication of pulse amplitude. The number can range from 0 to 254. There are no alarm parameters for this value. It can be used for trending information. It is an indication of a change in pulse volume, pulse strength or circulation.
10.4.2.3 Status
NPB-195 VERSION 1.0.0.1 TIME %SpO2 01-Jul-97 14:00:06 100 CRC: XXXX BPM 190* SpO2 Limit: 30-100% PA Status 220 PH PR Limit: 100-180 bpm
The Status column indicates alarm conditions and operating status of the NPB-195. In this example the PH means Pulse High. A complete listing of the status codes is listed in Table 10-2. As many as 4 codes can be displayed at one time in the Status column. Table 10-2: Status Codes
Code
BU LB AS AO SD PS LP SH SL PH PL --* Note:
Meaning
Battery in Use Low Battery Alarm Silence Alarm Off Sensor Disconnect Pulse Search Loss of Pulse Sat High Limit Alarm Sat Low Limit Alarm Pulse Rate High Limit Alarm Pulse Rate Low Limit Alarm No Data Available Alarm Parameter Being Violated
A Sensor Disconnect will also cause three dashes (- - -) to be displayed in the patient data section of the printout.
10-4
Section 10: Serial Port Interface Protocol
10.5 TREND DATA PRINTOUT The format of data displayed when a trend printout is requested is similar to that of the real-time data. The only differences are that TREND is displayed in the top row instead of the CRC:XXXX software verification number, and there is no Status column. Readings are displayed in 5-second intervals. The values on each row are an average for the 5-second period. At the end of the printout, an Output Complete line indicates that the transmission was successful. If the Outlet Complete line is not present, ignore the data.
NPB-195 VERSION 1.0.0.1 TIME %SpO2 22-Nov-97 14:00:05 100 22-Nov-97 14:00:10 100 22-Nov-97 14:00:15 100 Output Complete CRC: XXXX PR (bpm) 120 121 120 SpO2 Limit: PA 150 154 150 30-100% PR Limit: 100-180 bpm
Figure 10-3: Trend Data Printout 10.6 NURSE CALL A nurse call signal can be obtained by connecting to the serial port. This function is available only when the instrument is operating on AC power. Nurse call will be disabled when the unit is operating on battery power. The remote location will be signaled anytime there is an audible alarm. If the audible alarm has been turned off, or silenced, the nurse call function is also turned off. Pin 11 on the serial port is the nurse call signal and pin 10 is ground (see Figure 10-1). When there is no alarm condition, the voltage between pins 10 and 11 will be -5 to -12 VDC. Whenever the monitor is in an alarm condition, the output between pins 10 and 11 will be +5 to +12 VDC.
10-5
SECTION 11: TECHNICAL SUPPLEMENT

11-1 Introduction 11-2 Oximetry Overview 11-3 Circuit Analysis 11-4 Functional Overview 11-5 AC Input 11-6 Power Supply Theory of Operation 11-7 Battery 11-8 User Interface PCB (UIF) 11-9 Front Panel Display PCB and Controls 11-10 Schematic Diagrams
11.1 INTRODUCTION This Technical Supplement provides the reader with a discussion of oximetry principles and a more in-depth discussion of NPB-195 circuits. Block and schematic diagrams support a functional overview and detailed circuit analysis. The schematic diagrams are located at the end of this supplement. 11.2 OXIMETRY OVERVIEW The NPB-195 is based on the principles of spectrophotometry and optical plethysmography. Optical plethysmography uses light absorption technology to reproduce waveforms produced by pulsatile blood. The changes that occur in the absorption of light due to vascular bed changes are reproduced by the pulse oximeter as plethysmographic wave forms. Spectrophotometry uses various wavelengths of light to qualitatively measure light absorption through given substances. Many times each second, the NPB195 passes red and infrared light into the sensor site and determines absorption. The measurements that are taken during the arterial pulse, reflect absorption by arterial blood, nonpulsatile blood, and tissue. The measurements that are obtained between arterial pulses reflect absorption by nonpulsatile blood and tissue. By correcting "during pulse" absorption for "between pulse" absorption, the NPB-195 determines red and infrared absorption by pulsatile arterial blood. Because oxyhemoglobin and deoxyhemoglobin differ in red and infrared absorption, this corrected measurement can be used to determine the percent of oxyhemoglobin in arterial blood: SpO2 is the ratio of corrected absorption at each wavelength.
11.2.1 Functional Versus Fractional Saturation
The NPB-195 measures functional saturation, that is, oxygenated hemoglobin expressed as a percentage of the hemoglobin that is capable of transporting oxygen. It does not detect significant levels of dyshemoglobins. In contrast, some instruments such as the IL282 Co-oximeter measure fractional saturation, that is, oxygenated hemoglobin expressed as a percentage of all measured hemoglobin, including dyshemoglobins.
11-1
Section 11: Technical Supplement
Consequently, before comparing NPB-195 measurements with those obtained by an instrument that measures fractional saturation, measurements must be converted as follows: 100 functional fractional saturation = saturation x 100-(% carboxyhemoglobin +%methemoglobin)
11.2.2 Measured Versus Calculated Saturation
When saturation is calculated from a blood gas measurement of the partial pressure of arterial oxygen (PaO2), the calculated value may differ from the NPB-195 SpO2 measurement. This is because the calculated saturation may not have been corrected for the effects of variables that can shift the relationship between PaO2 and saturation. Figure 11-1 illustrates the effect that variations in pH, temperature, partial pressure of carbon dioxide (PCO2), and concentrations of 2,3-DPG and fetal hemoglobin may have on the oxyhemoglobin dissociation curve.
100
pH Temperature PCO2 2,3-DPG Fetal Hb
Saturation (%)
50
pH Temperature PCO2 2,3-DPG
PO2 (mmHg)
50
100
Figure 11-1: Oxyhemoglobin Dissociation Curve 11.3 CIRCUIT ANALYSIS The following paragraphs discuss the operation of each of the printed circuit boards within the NPB-195 pulse oximeter. (Refer to the appropriate schematic diagram at the end of this supplement, as necessary.) 11.4 FUNCTIONAL OVERVIEW The functional block diagram for the NPB-195 monitor is shown in Figure 11-2. Most of the functions of the NPB-195 are performed on the UIF PCB. Functions on the UIF PCB include the SpO2 module, 331 and 196 CPUs, and Memory. Other key components of the NPB-195 are the Power Entry Module (PEM), Power Supply, and the LCD Display.
11-2
The Display module includes the Membrane Panel and the LCD Display. The Membrane panel contains enunciators and push buttons, allowing the user to access information and to select various available parameters. The LCD Display PCB contains the LCD that presents the patient data.
Power Entry Module
Fuses
Power Supply
Battery Charger DC Supply Membrane Panel LCD Display
Battery
RTC Alarm Speaker Serial port MC68331 CPU
System RAM 32K Flash ROM 64K
ROM
80196 CPU SpO2 Module
RAM
UIF PCB
Patient Connection
Figure 11-2: NPB-195 Functional Block Diagram 11.5 AC INPUT A selector switch on the back of the NPB-195 allows the user to connect the monitor to AC power ranging from 100 VAC to 240 VAC. The switch has two positions, one for 100 VAC through 120 VAC and one for 210 VAC through 240 VAC. Verify that the switch selection matches the AC power at your location before plugging the monitor into an AC outlet. AC power enters the NPB-195 through the Power Entry Module (PEM). A 0.5amp fuse is placed in both the Hot and Neutral lines. These user accessible fuses are located in a fuse drawer, which is part of the PEM on the back of the instrument. 11.6 POWER SUPPLY PCB THEORY OF OPERATION The NPB-195 uses an unregulated linear power supply. This power supply provides the DC power needed to charge the battery, run the cooling fan and to power the User Interface PCB (UIF). Electro Static Discharge (ESD) protection is also provided by the power supply. AC power from the PEM is passed through a step-down transformer, T2, which has two primary and two secondary windings. If switch SW1 on the back of the monitor is in the 120 VAC position, the primary windings are in parallel. The primary windings are in series if SW1 is in the 240 VAC position. Each secondary winding is fused with a 2.0 amp fuse (F1 and F2). If a short circuit should occur in the DC circuitry, these fuses prevent the transformer from overheating. The output of the transformer varies, depending on load and input. Voltage measured between the outlet of a secondary winding and ground can be from 6 to 20 VAC. C6 and C8 filter high frequency noise from the AC line and from the UIF PCB before passing through the bridge rectifier.
11-3
Two outputs from the bridge rectifier are used in the NPB-195. The fan control circuit uses the negative output. The positive output is the Main DC ranging from 7 to 18 VDC. This positive voltage is used for the battery circuit and to power the UIF PCB.
11.6.1 Fan Control
A fan control circuit on the Power Supply PCB is used to control the temperature inside the case of the NPB-195. The temperature sensor used in this circuit is U3. U3 turns on the cooling fan if the temperature inside the case gets above approximately 31 C. The cooling fan runs on approximately 15 VDC. Note:
11.6.2 Battery Circuits
The fan is disabled if the unit is running on battery power.
Two circuits are included in this section of the Power Supply PCB. One circuit is used to charge the battery and the other circuit provides battery protection.
11.6.2.1 Charging Circuit
The power supply will charge the battery any time the NPB-195 is connected to AC power even if the monitor is not turned on. The voltage applied to the battery is 6.8 0.15 VDC and is current limited to 400 80 mA. Battery voltage is checked periodically by the processor. A signal from the processor turns the charging circuit off to allow this measurement to be taken. If the processor determines the battery voltage is below 5.85 0.1 VDC, a low battery alarm is declared.
11.6.2.2 Battery Protection
Two types of battery protection are provided by the power supply: protection for the battery and protection from the battery. SW2 is a resettable component that protects the battery. SW2 opens and turns the charging circuit off if the temperature of the battery rises above 50 C. If the output of the battery exceeds 2.0 amps, F3 opens. F3 protects the battery from a short to ground of the battery output. Protection from the battery is provided in the event of the battery being connected backwards. Components on the UIF PCB and the Power Supply block and limit the voltage, to provide protection to circuits in the instrument. 11.7 BATTERY A lead-acid battery is used in the NPB-195. It is rated at 6 VDC 4 amp-hours. When new and fully charged, the battery will operate the monitor for 6 hours with no backlight or alarms. The battery can withstand 400 charge/discharge cycles. Recharging the battery to full capacity will take 14 hours in standby or 18 hours if the instrument is being used. Changeover from AC to battery power will not interrupt the normal monitoring operation of the NPB-195. However, when the unit is running on battery power, the cooling fan, serial port, nurse call, and LCD backlight will be turned off.
11-4
The 331 CPU on the UIF PCB monitors the charge level of the battery. If the voltage of the battery falls below 5.85 0.1 VDC, a low battery alarm is declared. The instrument will continue monitoring and alarming for 15 minutes then power down. This 15-minute alarm and power-down sequence can be repeated by turning the unit back on, provided the battery voltage remains above the critical level. Battery voltage is considered critical when it decreases to 5.67 0.1 DCV. If the instrument is turned on and battery voltage is at the critical level, an error code is displayed and the instrument will not monitor the patient. The instrument will run for 15 minutes with the error code displayed and then power down. Both conditions can be corrected by plugging the unit into an AC source for 14 hours to allow the battery to fully recharge. 11.8 USER INTERFACE PCB (UIF) The UIF PCB is the heart of the NPB-195. All functions except the unregulated DC power supply, LCD display and membrane keypad reside on the UIF PCB.
11.8.1 Regulated DC Power Supply
The UIF PCB receives the Main_DC unregulated voltage of 7 to 18 VDC from the Power Supply or 5.8 to 6.5 VDC from the internal battery. From either of these signals, the regulated power supply on the UIF PCB generates +10.0, -10.0, -5.0 and +5.0 VDC.
11.8.2 Controlling Hardware
Two microprocessors reside on the UIF PCB. The CPU is an MC68331CF (331). The CPU controls the second microprocessor, an Intel 80C196KC (196).
11.8.2.1 CPU
The 331 is the main controller of the NPB-195. The 331 controls the front panel display, data storage, instrument status, serial port communication, and nurse call. The 331 monitors all buttons on the user interface. The user interface includes the front panel display and the keypad. By pressing any of the keys on the keypad, the operator can access different functions of the NPB-195. The 331 will recognize the keystroke and make the appropriate change to the monitor. Some of the changes operators can make include the view on the LCD display, alarm limits, and alarm volume. SECTION 4: of this manual goes into more detail about the use of the softkeys. Patient data is stored by the NPB-195 and can be downloaded to a printer through the serial port provided on the back of the instrument. An in-depth discussion of the serial port is covered in the Section 10 of this manual. Power to the NPB-195 is monitored by the 331, which will determine if the instrument is running on AC, or on battery power. If the monitor is running on AC power, the 331 will periodically turn off the battery charge circuit to check the battery charge level.
11-5
When the 331 sends a signal to the alarm speaker, three items are used to determine the tone that is sent. First, pulse tones change with the %SpO2 value being measured. The pulse beep tone will rise and fall with the measured %SpO2. Second, three levels of alarms, each with its own tone, can occur: High, Medium and Low priority. Third, the volume of the alarm is user adjustable. Alarm volume can be adjusted from 1 to level 10, with level 10 being the highest volume. When AC powers the NPB-195, the nurse call function is available. If no audible alarms are occurring, the output from the serial port (- pin 10, + pin 11) will be from minus 3 to minus 10 VDC. When there is an audible alarm (not silenced or disabled) the output will be positive 3 to positive 10 VDC.
11.8.2.2 196
Primary responsibilities of the 196 include controlling the SpO2 function and communicating data to the 331. A pulse width modulator (PWM) function built into the 196 controls the SpO2 function. PWM signals are sent to control the intensity of the LEDs in the sensor. The gain of amplifiers receiving return signals from the photodetector in the sensor are also controlled by PWM signals. Analog signals are received from the SpO2 circuit on the UIF PCB. An Analog to Digital (A/D) function in the 196 converts these signals to the digital values for %SpO2 and heart rate. These values are then sent to the 331 to be displayed and stored.
11.8.3 Sensor Output/LED Control
The SpO2 analog circuitry provides control of the red and IR LEDs such that the received signals are within the dynamic range of the input amplifier. Because excessive current to the LEDs will induce changes in their spectral output, it is sometimes necessary to increase the received signal channel gain. To that point, the CPU controls both the current to the LEDs and the amplification in the signal channel. At initialization of transmission, the LEDs' intensity level is based on previous running conditions, and the transmission intensity is adjusted until the received signals match the range of the A/D converter. If the LEDs reach maximum output without the necessary signal strength, the PWMs will increase the channel gain. The PWM lines will select either a change in the LED current or signal gain, but will not do both simultaneously. The LED drive circuit switches between red and IR transmission and disables both for a time between transmissions in order to provide a no-transmission reference. To prevent excessive heat build-up and prolong battery life, each LED is on for only a small portion of the duty cycle. Also, the frequency of switching is well above that of motion artifact and not a harmonic of known AC transmissions. The LED switching frequency is 1.485 kHz. The IR transmission alone, and the red transmission alone, will each be on for about one-fifth of the duty cycle; this cycle is controlled by the 196.
11-6
Section 11: Technical Supplement 11.8.4 Input Conditioning
Input to the SpO2 analog circuit is the current output of the sensor photodiode. In order to condition the signal current, it is necessary to convert the current to voltage. Because the IR and red signals are absorbed differently by body tissue, their received signal intensities are at different levels. Therefore, the IR and red signals must be demodulated and then amplified separately in order to compare them to each other. De-multiplexing is accomplished by means of two circuits that alternately select the IR and red signal. Two switches that are coordinated with the IR and red transmissions control selection of the circuits. A filter with a large time-constant follows to smooth the signal and remove noise before amplification.
11.8.5 Signal Gain
The separated IR and red signals are amplified so that their DC values are within the range of the A/D converter. Because the received IR and red signals are typically at different current levels, the signal gain circuits provide independent amplification for each signal as needed. The gain in these circuits is adjusted by means of the PWM lines from the CPU. After the IR and red signals are amplified, they are filtered to improve the signal-to-noise ratio and clamped to a reference voltage to prevent the combined AC and DC signal from exceeding an acceptable input voltage from the A/D converter.
11.8.6 Variable Gain Circuits
The two variable gain circuits are functionally equivalent. The gain of each circuit is contingent upon the signals received level and is controlled to bring each signal to approximately 3.5 V. Each circuit uses an amplifier and one switch in the triple SPDT analog-multiplexing unit.
11.8.7 AC Ranging
In order to achieve a specified level of oxygen saturation measurement and to still use a standard-type combined CPU and A/D converter, the DC offset is subtracted from each signal. The DC offsets are subtracted by using an analog switch to set the mean signal value to the mean of the range of the A/D converter whenever necessary. The AC modulation is then superimposed upon that DC level. This is also known as AC ranging. Each AC signal is subsequently amplified such that its peak-to-peak values span one-fifth of the range of the A/D converter. The amplified AC signals are then filtered to remove the residual effects of the PWM modulations and, finally, are input to the CPU. The combined AC and DC signals for both IR and red signals are separately input to the A/D converter.
11.8.8 Real-Time Clock (RTC)
Real time is tracked by the NPB-195. As long as battery power or AC power is available, the instrument will keep time. If the battery is removed, the time clock will have to be reset.
11-7
The LCD will display real time when trends are selected. A time stamp is printed for each line of data on a printout. Real-time data is displayed and printed as Day, Month, Year, Hours, Minutes, and Seconds.
11.8.9 Patient Data Storage
Patient data is stored once every 5 seconds. A maximum of 24 hours of patient data can be stored. Up to 50 alarm limit changes can be retained. Trend data will be retained for a minimum of 30 days. If battery power is disconnected or depleted, patient data will be lost. Data is stored with error detection coding. If data stored in memory is corrupted, it is discarded. 11.9 FRONT PANEL DISPLAY PCB AND CONTROLS
11.9.1 Display PCB
The Front Panel LCD display PCB displays patient data and status of the monitor. At power up, all indicators and pixels are illuminated to allow verification of their proper operation. Next, the NPB logo and the software revision level are displayed. After this cycle has been completed the instrument is ready to begin monitoring. The LCD allows the user to select among several different types of displays. Graphs, which are used for trend screens, can be displayed. Real-time patient data can include a plethysmographic waveform and digital values for SpO2 and BPM. If a plethysmograph is not desired, the operator can select to view only digital data for SpO2 and BPM along with a blip bar to show pulse intensity.
11.9.2 Membrane Keypad
A membrane keypad is mounted as part of the top case. A ribbon cable from the keypad passes through the top case and connects to the UIF PCB. Nine keys allow the operator to access different functions of the NPB-195. These keys allow the user to select and adjust the alarm limits, cycle power to the unit, and to silence the alarm. Alarm volume and alarm silence duration can also be adjusted via the keypad. Pressing the softkeys can access a number of other functions. These functions are discussed in greater detail in Section 4. Four LEDs are also part of the membrane keypad. These LEDs indicate AC power available, low battery, pulse search, and alarm silence. 11.10 SCHEMATIC DIAGRAMS The following part locator diagrams and schematics are included in this section: Figure 11-3: UIF PCB Front End Red/IR Schematic Diagram Figure 11-4: Front End LED Drive Schematic Diagram Figure 11-5: Front End Output Schematic Diagram Figure 11-6: Front End Power Supply Schematic Diagram Figure 11-7: Isolation Barrier EIA-232 Port Schematic Diagram
11-8
Figure 11-8: CPU Core Schematic Diagram A Figure 11-9: CPU Core Schematic Diagram B Figure 11-10: MC331 CPU Core Schematic Diagram A Figure 11-11: MC331 CPU Core Schematic Diagram B Figure 11-12: Display Driver Schematic Diagram Figure 11-13: Speaker Driver Schematic Diagram Figure 11-14: Core Power Supply Schematic Diagram Figure 11-15: Power On/Off Circuit Schematic Diagram Figure 11-16: UIF PCB Parts Locator Diagram Figure 11-17: Power Supply Schematic Diagram Figure 11-18: Power Supply Parts Locator Diagram
11-9
VREF I12 14 1 3 I11 U6 74HC00S AD822 BYPASS +10V VREF U6 74HC00S 14 C19 0.01U VCC U1 C21 0.01U C20 0.01U 16 VCC INH A B C 6 11 10 9 VREF C7 G_PWM2 G_MUX1 4 6 5 7 I16 I15 IRLED/AV PWM2 I13 I14 7 2 C22 0.01U VREF
14 15 4
I3 -5V VREF +10V R10 88.7K_0.1%
TP5
X Y Z
XO 12 X1 13 Y0 Y1 2 1 5 3
RED CHANNEL
TP10 C25 0.12U G_REDDC I23
7 8
VEE VSS Z0 Z1
0.1U Z5U
R6 2.00K R7 51.1K
I2 2 3
+ + 8
U4 AD822 1 4
-5V I9 R15 82.5K +10V I10
CD4053S C23 1000P 2 Q7

2N3906S
I25 C24 220P 1.00K R77 1 +10V
VREF
R12 100K
+10V
R14 100K
C27 0.12U
VREF +10V
VCC R16 82.5K I7
I1 R8 1.00M
I19 R13 100K I21 9 10
+ + CR3 1N914S -5V 4 8
CR4 1N914S R17 100K
3
TP11 13 12
+ + 4 14 11 U10 LF444CM -5V
-5V R9 88.7K_0.1% I5 TP8 8 6 +10V U12 DG201S 13 1 3 V+ 2 +10V GND V4 -5V VREF GND V5 4 C1 0.47U 25V 3216 13 V+ 7 U12 DG201S TP6 R11 3.32K 6 5
11
+ + 8
U4 AD822 7 4 TP9
C26 0.068U
U10 LF444CM
C28 0.068U
I4 DG201S BYPASS +10V
+ I17
-5V
IR CHANNEL
TP4 C14 0.12U R2 100K G_IRDC +10V I24
C56 22U 20V 7343
I6 13 9 V+
U12 DG201S
C13 1000P 2 Q6 2N3906S 1 3
I26 1.00K R109
VREF C15 220P
R1 100K
C17 0.12U
VREF +10V
-5V 11 GND V5 4
10 I8
I20 R4 100K 2 3
+ + CR2 1N914S -5V 4 1 11 U10 LF444CM CR1 1N914S R5 100K
-5V
+10V I171 I22
TP3 6 5
+ + 4 7 11 U10 LF444CM -5V
TP7 -5V R3 3.32K 2 3
75
U7 LF441S 6
+
418
C16 0.068U
C18 0.068U
C2 0.47U 25V 3216
TP2 I173 I172
+ I18
-5V
VREF SAMPIR SAMPRED G_LEDDR OFF/ON
FRONT END RED/IR
Figure 11-3 UIF PCB Front End Schematic Diagram

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+10V VREF U5 AD822 5 6 C36 390P
+ -
8 7 4 +10V U12 DG201S
I27
I28 R25 3.32K
-5V 16 14 R29 1.00M
13 V+
15 GND V5 4
I30
G_LEDDR
I31 C34 18P -5V IR/RED IR/RED VCC VREF VCC
+10V R21 3.32K R28 182K I33
R27 280K C35 0.047U
8 1 U5 AD822 4
+3 - 2
R37 511K I34 C37 0.047U C8 0.1U Z5U I35 2 1 3 Q10 MPSA56S
R35 10.0K I37 R44 2.74K
C33 0.01U
LED DRIVE
I46 I47
-5V I32 J1 10 5 9 4 8 3 7 2 6 1 11
CON_DB9F
VCC 6 11 10 9 R20 10.0K I36 2 1 3 R18 2.74K Q9 MPSA56S I39 I38 12 13 2 1 5 3
U2 INH A B C XO X1 Y0 Y1 Z0 Z1 VCC 16 I45 X Y Z 14
VCC 2 C29 4.7P 1 3 Q8 2N3906S R23 182K I48
G_PWM2 G_PWM1 R43 182K TP18 R42 100K TP19
L25
VREF L26 L27 L28 L29 R22 10.0K
+
6 7 2 U11 LT1013S
15 4
+ -
1 8 R40 100K
VEE 7 VSS 8
R19 10.0K
C39 0.1U C40 0.022U
R39 20.0K C41 0.1U C42 0.022U R41 20.0K
L30 L31 RSENS 3 C30 100P C31 100P C32 100P 2 1 2 Q1 MPSA06S 3 1 I43 I44 Q2 MPSA06S I40
CD4053S
I42 I51
C38
22P
R36 22.1K R33 10.0 VREF TP17 R32 R34 10.0K 10.0K 3 1 2 Q3 2N3904S TP12 R26 100K I50 R30 6.04K_0.1% R24 100K
3 CR5 3 CR6
1 1N914S 1 1N914S VREF I49 TP14 R38 15.8K 3 4 VCC R31 40.2K I52
OFF/ON
LEDDIS
+ + 6 5 2 U11 LT1013S PHOTOI
C9 0.1U Z5U
RSENS
FRONT END LED DRIVE
Figure 11-4 Front End LED Drive Schematic Diagram

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I57
I56
I55
ZERO-L G_REDDC R51 3.32K C55 0.01U R45 100K R49 3.32K REDAC C3 0.47U 25V I58 4 1 11 R53 3.32K 3216 VCC C54 0.01U 7 6 REDDC
DG201S BYPASS
+
+10V C43 0.1U VCC
DG201S SPARES
+10V VCC VCC +10V VCC
Guard Ring C6 0.015U CK06
+5.7V U9 LMC6044S
I60
13 V+ 8 2
13 V+ 1 3 V-GND U13 DG201S 4 5 U13 DG201S
+
3 VREF +10V 2
+ -
+
C46 1000P I54 C45 0.01U I61 R52 100K I59 C52 0.01U PWM0 REDLED/AV C53 0.01U
C57 22U 20V 7343
V- GND 4 5
13 16 14 GND V5 U13 DG201S 4 V+ 15
R55 12.1K
-5V
-5V
+5.7V U9 TP20 LMC6044S C6GUARD 12 13
VCC R54 34.8K I62 14 6 11 10 9 12 13 R50 3.32K I70 I63 2 1 5 3
U3 INH A B C XO X1 Y0 Y1 Z0 Z1 VCC 16 14 15 4 I72
-5V
+
4
+ -
X Y Z
-5V
R56 15.0K
11
C44 0.01U
VEE 7 VSS 8 CD4053S
G_IRDC R61 3.32K C51 0.01U R46 100K R47 3.32K I64 Guard Ring C5 0.015U CK06 +5.7V U9 LMC6044S I96 I65 4 7 11 R59 3.32K VREF C4 0.47U 25V 3216
IRDC IRAC
C50 0.1U
+
5 VREF +10V 6
+ -
C47 1000P I69 R62 100K
C49 0.01U 11 I68 U6 74HC00S
14 12 13 7 PWM1
13 9 11 GND VU13 5 DG201S 4 V+ 10
R57 12.1K
+5.7V U9 TP21 LMC6044S C5GUARD 10 9
REDLED/AV R58 34.8K I67 VREF U6 74HC00S 14 9 R60 3.32K 8 C48 0.01U 10 7
+
4 8 11
+ -
-5V
R48 15.0K
I71
G_MUX1 G_PWM1
Figure 11-5 Front End Output Schematic Diagram

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VDD I41 T1 LPE-4841 I84 U14 1 C11 0.1U Z5U 1 4 6 7 I73 VC S/S GNDS GND VIN VSW FB 5 8 2 VSW VFB I76 R64 49.9 I75 C61 330P
CR8 MBRS130 2 1
RAW+10V R68 182 VIN
I81 U8 8 2 3 VIN GND1 GND2 78L05D VOUT 1 GND3 6 GND4 7
VREF
R69 1.0 5%
I83
C63 47U 10V 7343
C10 0.1U Z5U
+
7 3 I78 2 1
C66 22U 20V 7343
VCC
I79
CR10 1N914S C62 1000P 5% I29
C67 22U 20V 7343
C12 0.1U Z5U
C68 22U 20V 7343
NFB 3 LT1373S I85 4 CR9 MBRS130
TP22
+10V TP16 +5.7V
C60 10U 16V
R65 4.99K
HIGH CURRENT
8
C64 47U 10V 7343
R67 49.9 I82 VREF
C59 0.1U Z5U VCC R63 11.5K R66 36.5K 1 I77
C70 22U 20V 7343
R70 10.0K 1
3 Q4 2N3904S 2 3
+
CR30
C94 47U 10V 7343
RAW-5V R71 49.9
TP23
Q5 2N3904S -5V 2
TP15
MBRS130 I80
C58 0.1U Z5U
C69 22U 20V 7343
C78 10U 16V
I244 CR19 1 2
TP25 R78 49.9
-10V
MBRS130 C84 CR7 22U 20V MBRS130 7343
I90
C65 0.1U Z5U
C83 22U 20V 7343
Figure 11-6 Front End Power Supply Schematic Diagram

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VDD CLKDRV1 L21 600R
T2 SCHOTT 67129080 1 6 2
CLKDRV2
4
1
VPLUS
I238 I237 L23 600R 2
TH 6
C71 1.0U 20V
+
C75 2200P 50V
L22 600R
high power clocks
C89 C117 3300P 3300P 50V 50V R74 4.02K CR12 1N914 3 1
C72 1.0U 20V
+ +
C73 1.0U 20V
CR11 SMCJ22C 22V
TP29
VMINUS
3 7
5 U18 6N136 1 DTR TX 3 4 5 6 7 14
TP31
AC T1DIN T2DIN R1LDR R2LDR BYP ISO_GND MAX251S
V+ VRTRI R2IN R1IN
2 13 8 9 10 I87
VPLUS VMINUS
CR16 BAV99
CR13 BAV99
U15
CR14 BAV99
CR15 BAV99
U19 14 I97 I98 PWR D1 D2 2 13 TXDLDR DTRLDR RXDIN
I
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
J2 16
RXDLDR I86
TXD NURSE-CALL RXD I99 I88 TP26 EXCOM-SHTDWN I192
4 5 9 12 8 1
T1IN T2IN R1OUT R2OUT EN SHDN MAX250S
3 T1LDR T2LDR 6 R1DIN R2DIN 10 11
RXD232
T2OUT 11 T1OUT 12 TXDOUT
GND 7 U16 4N26

1 5
+
C76 Z5U 0.1U
R72 10.0K
TH 2 4 6
C74 4.7U 35V
NCALOUT IGND TP24
17 IGND CON_DB15F
VDD
R73 4.02K TH 6 2 8 U17 6N136
R76 100M 1/4W TH
DT1 600V TH
5 7
3 E
SH1 BD MTG HOLE
Figure 11-7 Isolation Barrier EIA-232 Port Schematic Diagram

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VDD 4700P 1 L6 3 4 2 C79 470P 50V 196PWR I100
C102 47U 10V 7343 U27 VREF 1 37 13 12 PWR VPP VREF ANGND ACH0/P0.0 ACH1/P0.1 ACH2/P0.2 ACH3/P0.3 ACH4/P0.4 ACH5/P0.5 ACH6/P0.6 ACH7/P0.7 P1.0 P1.1 P1.2 P1.3/PWM1 P1.4/PWM2 BREQ P1.5/ HLDA P1.6/ HOLD P1.7/ READY RESET NMI EA BUSWIDTH HSI0 HSI1 P2.0/TXD P2.1/RXD P2.2/EXTINT P2.3/T2CLK P2.4/T2RST P2.5/PWM0 P2.6/TWUP-DN P2.7/T2CAPT 80C196KC C82 0.1U AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 AD10 AD11 AD12 AD13 AD14 AD15 ALE/ ADV 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 62 RAD0 9 RAD1 10 RAD2 11 RAD3 12 RAD4 13 RAD5 14 RAD6 15 RAD7 16 RAD8 9 RAD9 RAD10 10 RAD11 11 RAD12 12 RAD13 13 RAD14 14 RAD15 15 RALE-L 16 RRD-L RWR-L I74 I89 I165 RP2 120 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 AD10 AD11 AD12 AD13 AD14 AD15
AD[15:0]
ADDRESS LATCHING VDD

U21 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 2 3 4 5 6 7 8 9 1D 2D 3D 4D 5D 6D 7D 8D C OC C80 0.1U Z5U 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 19 18 17 16 15 14 13 12 ADDR0 ADDR1 ADDR2 ADDR3 ADDR4 ADDR5 ADDR6 ADDR7
I105 I104 L7 LEDDIS L8 IR/RED L9 RWD_RST L10 PWM1 L11 PWM2
I107 I101
I106
C77 0.1U Z5U
REDDC REDAC IRDC IRAC RSENS
6 5 7 4 11 10 8 9 19 20 21 22 23 30 31 32 43 16 3 2 64 24 25 18 17 15 44 42 39 33 38
VDD
TP36
ALE11 1
74HC573S R92 10.0K R75 121 121 121 ALE RD-L WR-L U20 L16 SAMPRED L17 OFF/ON AD8 AD9 AD10 AD11 AD12 AD13 AD14 AD15 ALE 2 3 4 5 6 7 8 9 11 1 1D 2D 3D 4D 5D 6D 7D 8D C OC 74HC573S ADDR[15:0] 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 19 18 17 16 15 14 13 12 ADDR8 ADDR9 ADDR10 ADDR11 ADDR12 ADDR13 ADDR14 ADDR15
RWD_RST VDD I110 R89 221
WD_RST VDD I225
IRLED/AV I103
RD 61 WRL/WR 40 WRH/BHE 41 63 INST HSO0 HSO1 HSO2 HSO3 HSI2/HSO4 HSI3/HSO5
RP1 120
I163
R86 R87
I316 I315
U30 1 2 3 4 PBRST TD TOL GND LTC1232 VCC 8 ST 7
TP32 R110 10.0K TP34 RST-L
~RST 6 RST 5 I92 L15 CDTXD
RAMEN-L PHOTOI
28 29 34 35 RSCI_CLK 26 RMOSI 27 SLAVESEL CLK_OUT
I161 I162 I166 I164
VDD
R166 R167
221 121
L18 SAMPIR
C116 47U 10V 7343
CLKOUT 65 XTAL1 XTAL2 67 66
TP33
SCI_CLK MOSI SLAVESEL
CDRXD I108 I176 I177 I178 REDLED/AV ZERO-L
VDD
L14 PWM0 I109
R88 121 GND1 14 GND2 36 GND3 68 I167 Y5 10MHZ 1 2 HC49S Y2 10MHZ 4 1 ATP-SM C95 22P
I303
I304
I305
C91 0.1U
I206
HC49S IS USED ONLY IF ATP-SM IS NOT AVAILABLE
SERIAL INTERFACE
VDD R81 10.0K CDTXD CDRXD
C90 22P
J4 1 2 3 4 5 CLINICAL SERIAL DATA CONNECTOR
VDD VDD
ADDRESS DECODING - MEMORY MAPPING

R82 100K R91 10.0K FERESET I301 I283 1 2 U22 1 2 13 12 ROMEN-L 3 Q11 2N3904S R80 10.0K I91 ROM_DIS-L TP27
CON_5
ROM --- 0000 - DFFF

I130 I131 I133 I132 I137 I136 I134 I135 I144 I143 I141 I142 I138 I139 I140 I129 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 AD10 AD11 AD12 AD13 AD14 AD15 I159 I158 I156 I157 I152 I153 I155 I154 I145 I146 I148 I147 I151 I150 I149 I160 ADDR0 ADDR1 ADDR2 ADDR3 ADDR4 ADDR5 ADDR6 ADDR7 ADDR8 ADDR9 ADDR10 ADDR11 ADDR12 ADDR13 ADDR14 ADDR15 I168 I169 I170 ALE RD-L WR-L
74HC10S TP28
RAMEN-L VDD ADDR[15:0] U22 ADDR13 ADDR15 ADDR14 3 4 5 6 I302 C81 0.1U Z5U R163 221
RAM --- E000 - FFFF
I119 I126
RAD7 RAD15
CPU CORE
74HC10S
Figure 11-8 CPU Core Schematic Diagram A

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VDD
ADDR[15:0]
STATIC RAM
U32 I193 10 ADDR0 ADDR1 9 ADDR2 8 ADDR3 7 ADDR4 6 ADDR5 5 ADDR6 4 ADDR7 3 ADDR8 ADDR9 ADDR10 ADDR11 ADDR12 26 1 27 22 20 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 WE OE CE 55257S 32KX8 PWR 28
L20
I202
SRAMPWR
+
O0 O1 O2 O3 O4 O5 O6 O7 11 12 13 15 16 17 18 19 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7
R79 10.0K
C103 47U 10V 7343
C85 0.1U Z5U
WR-L RD-L RAMEN-L
GND 14
VDD
L19 I203
EPROMPWR
EPROM
U31 ADDR1 ADDR2 ADDR3 ADDR4 ADDR5 ADDR6 ADDR7 ADDR8 ADDR9 ADDR10 ADDR11 ADDR12 ADDR13 ADDR14 ADDR15 24 25 26 27 28 29 30 31 32 35 36 37 38 39 40 41 42 3 22 43 2 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 N.C. CE OE PGM VPP 64KX16 PWR 44
C86 0.1U Z5U
C104 47U 10V 7343
ROMEN-L VDD RD-L
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
21 20 19 18 17 16 15 14 11 10 9 8 7 6 5 4
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 AD10 AD11 AD12 AD13 AD14 AD15
AD[15:0]
GND1 34 GND2 12 N195SPO2
27C1024 I179 R83 10.0K BIGROM
R94 0
Figure 11-9 PIC and Speaker Schematic Diagram B

035262
11-23
VDD L3
I279 U45 VDDI 1 7 18 28 39 50 63 65 84 96 107 116 126 VDD1 VDD2 VDD3 VDD4 VDD5 VDD6 VDD7 VDD8 VDD9 VDD10 VDD11 VDD12 VDD13 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19-/CS6 A20-/CS7 A21-/CS8 A22-/CS9 A23-/CS10 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 R-/W /DSACK0 /DSACK1 /DS /AS SIZ0 SIZ1 /RMC I210 90 20 21 22 23 24 25 26 27 30 31 32 33 35 36 37 38 41 42 121 122 123 124 125 111 110 109 108 105 104 103 102 100 99 98 97 94 93 92 91 79 89 88 85 82 81 80 86 VDD R105 221 RA0 RA1 16 RA2 RP12 15 RA3 120 14 RA4 13 RA5 12 RA6 11 RA7 10 RA8 9 RA9 RP15 8 RA10 220 7 RA11 6 RA12 5 RA13 RP18 8 RA14 220 7 RA15 6 RA16 5 I311 I102
C137 47U 10V
C122 0.1U 0805
C135 0.1U 0805
C133 0.1U 0805
C134 0.1U 0805
C125 0.1U 0805
C124 0.1U 0805
C120 0.1U 0805
C121 0.1U 0805
C127 0.1U 0805
C123 0.1U 0805
C126 0.1U 0805
C128 0.1U 0805
C129 0.1U 0805
1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
VDD
I197 I306 I307 I308 1 5
I198 4 RTCSEL
From Power Supply battery backed power

RAMPWR TP59
2 BIULEDDR ASLEDDR AC-LED I243 RTCCLK RTCSELL I282 ECPSM29T Y3 32.768KHZ C152 4.7P 3 U47 TC7S00F I242
A[16:0]
RTCDATA
RTCSEL U43 5 RST 6 I/O 7 SCLK 2 X1
PWR1 8 PWR2 1
RESETL VDD 68 /RESET
8 7 6 5
8 7 6 5
I313
RP7 10K 1 2 3 4
RP6 10K BERRL HALTL 70 69 77 76 75 74 73 72 71 87 1 2 3 4 /BERR /HALT /IRQ1 /IRQ2 /IRQ3 /IRQ4 /IRQ5 /IRQ6 /IRQ7 /AVEC
TURN_OFF FBATT_CHECK BTN_PRS_L BK-LT-ON LOW_BATT-L CRIT_BATT-L IRQ7-L L2 BATT_CHECK FONTSEL L13 I235 I53 PWM_VOL NURSE-CALL AC_OK-L RTCDATA EEPCLK EEPEN FFONTSEL EEPDO FERESET RTCCLK RXD TXD SCI_CLK RTCDATA MOSI SLAVESEL EXCOM-SHTDWN CTRSTUP CTRSTINC I309
RROMLATECSL R153 221 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 R/WLR R96 221
ROMLATECSL D[0:15]
C139 0.1U Z5U GND 4
X2 DS1302Z
VDD
REAL TIME CLOCK I281
RP11 10K 1 2 3 4 TP58 VDD C132 0.1U Z5U
R/WL DSACK0 DSACK1 8 RA1 RA12 RA16 RROMLATECSL RD0 RD13 R/WLR RDSPLRDL RPBCSL I209 I211 I212 I213 I226 I227 I229 I228 I230 EEPEN EEPCLK EEPDI I66 I239 I240 1 2 3
8 7 6 5
U44 V+ CS SCLK SDI 93C56S
8KX8 ORG SDO GND 6 4 5 EEPDO I241
EEPDI I310 PWM_FREQ
130 129 128 4 15 14 13 5 12 11 10 6 53 52 45 43 44 46 47 48 49
PWMA PWMB PCLK PAI IC1 IC2 IC3 IC4/OC5 OC1 OC2 OC3 OC4 RXD TXD SCK MISO MOSI /PCS0-/SS /PCS1 /PCS2 /PCS3
DSL I205 ASL I204 SIZ0 I201 SIZ1 I94 RMCL I93
R104 10.0K /BKPT-DSCLK 56 54 IPIPE-DSO 55 IFETCH-DSI FREEZE-QUOT 58 57 /TSTIME-TSC /CSBOOT 112 113 /BR-/CS0 114 /BG-/CS1 115 /BGACK-/CS2 FCO-/CS3 118 119 FC1-/CS4 120 FC2-/CS5
BKPTL IPIPE0 TP56 IPIPE1 RP16 FREEZE 220 VDDI RBOOTROML 4 5 RRAMCSL 3 6 RDSPLCSL 2 7 RDSPLRDL 1 8 PWR_BTN_RST R152 221 RPBCSL PSLEDDR TP30 I312 CLKOUT
BOOTROML RAMCSL DSPLYCSL DSPLRDL PWR_BTN_RST PBCSL
VDD VDD
2 VDD 1 CR31 VC1206 5.6V C131 0.1U Z5U R135 1.00K RESETL
CLKOUT 8 7 6 5 VDD RP8 10K 8 7 6 5 8 7 6 5 MODCLK RP9 10K 2 8 17 29 34 40 51 59 67 83 95 101 106 117 127 VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 68331 1 2 3 4 VDDSYN
66 78 61 VDDI VDDSYN C130 0.1U Z5U L4 47Z VDD
RESETL 1 GND 3 U46
RP10 10K 1 2 3 4
I231
1 2 3 4
C136 10U 16V
C141 0.01U
DS1811
XFC 64 EXTAL 62 XTAL 60
XFC
I232 I233
VDD J15 1 3 5 7 2 4 6 8 BKPTL FREEZE IPIPE1 IPIPE0
I234
R149 10.0M Y1 32.768KHZ 4 1
MC331 CPU CORE
RESETL
R150 332K
I314
CON_BDM8
ECPSM29T C140 22P C138 22P
Figure 11-10 MC331 CPU Core Schematic Diagram A

035262
11-25
VDD I295 I318 I319 0.95U L12
C145 0.1U Z5U
C119 47U 10V
FLASHPWR A[16:0] A[16:0] A[16:0] A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 24 25 26 27 28 29 30 31 32 35 36 37 38 39 40 41 64KX16 U42 FLASH A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 WE CE OE PWR 44 21 20 19 18 17 16 15 14 11 10 9 8 7 6 5 4 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RP13 120 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 RP14 120 I320 I321 I322
TP55
R/WL 43 BOOTFLSHL 3 FLSHOEL 22
D[0:15]
GND1 12 GND2 34
Flash Debug
Code Debug
Production 12
29C1024S N195BOOT
1 3 J14 ROMLATECSL VDD
4 6
3 5 J14
2 4 J14
4 6 RAMPWR VDD A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
Boot Select Jumper & Dipshunts R146 10.0K J14 EXMEMEN-L 1 3 5 2 4 6 BOOTFLSHL R147 10.0K A[16:0] C101 0.1U Z5U
I317
C118 47U 10V
BOOTROML VDD
CON_3X2 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 RAMCSL RESETL R/WL 12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 22 30 24 29
U41 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CEL CEH OE WE
128KX8 PWR 32
I245 I246 I247 I248 I252 I251 I250 I249 I256 I255 I254 I253 I260 I259 I258 I257 I280 I276 I275 I274 I273 I269 I270 I271 I272 I265 I266 I267 I268 I261 I262 I263 I264
I195 R148 10.0K U22 9 10 11 8 W-RL I278 4 6 5 74HC32S 74HC10S U40
D0 D1 D2 D3 D4 D5 D6 D7
13 14 15 17 18 19 20 21
D8 D9 D10 D11 D12 D13 D14 D15
RAMCSL RESETL R/WL
GND 16
431000S
D[15:0]
D[15:0]
Figure 11-11 MC331 CPU Core Schematic Diagram B

035262
11-27
VDD
VDD I323 I324
R140 4.02K ASLEDDR R141 4.02K BIULEDDR R142 4.02K PSLEDDR 1 I286 I287
I285 2 I284 2 1 3 2 2N3906S Q21 3 R138 249 R154 249 R137 249 C106 0.1U Z5U I288 2N3906S Q19 I289 I290 1 3 2N3906S Q20 BK-LT-ON R139 10.0K
C97 0.1U Z5U 2 8
CCFL inverter
CR24 Q12 1N4934 SI9953 2 1 TH CR25 1N4934 2 1 TH L5 100UH CCFLPWR A1 TH 1 VDD 3 4 C142 47U 10V 7343 2 GND1 CXA-L10 5 GND2 HV_OUT 1 2 3 4 CON_4L_098 J5
filter cap for 74HC32

VDD
C110 47U 10V 7343
Turn off control

VDD
ASLED BIULED PSLED
BK-LT-ON RESETL DSPLRDL VEE A0 R/WL
U40 74HC32S 9 8 10 I326 I327 11 13 74HC32S U40
R136 121
C99 0.1U Z5U L24 R169 BD0 R170 BD1 R171 BD2 R172 BD3 R173 BD4 R174 BD5 R175 BD6 R176 BD7 121 RBD0 121 RBD1 121 RBD2 121 RBD3 121 RBD4 121 RBD5 RBD6 2 3 4 5 6 7 8 9
VDD
C146 0.1U Z5U
L1 C147 10U 16V
12
R151 121 J9 DSPLVDD DSPLR/WL DSPLYCSL BD0 BD2 BD4 BD6 1 3 5 7 9 11 13 15 17 19 2 4 DSPLVEE 6 DSPLRDL 8 DSPLA0 10 RESETL 12 BD1 14 BD3 16 BD5 18 BD7 20
U50 A1 A2 A3 A4 A5 A6 A7 A8 DIR G 74HC245S B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 D8 D9 D10 D11 D12 D13 D14 D15
DSPLYCSL
FONTSEL S I113 U40 1 3 2 R118 121 I328
121
CON_IDC20
121
RBD7
DSPLR/WL 1 DSPDTACSL19
TO DISPLAY
BD[7:0]
74HC32S 3_3V ONBUTTON VDD DSPDTACSL VDD
MEMBRANE PANEL CONNECTOR

10.0K 10.0K 10.0K 10.0K 10.0K 10.0K 10.0K 10.0K

C100 0.1U Z5U
R143 100K
ONBUTTON BIULED SOFTKEY1 SOFTKEY3 CNTRST UP ASLED
J8 CON_FLEX16 1 2 3 4 5 6 7 8 9 10 12 11 14 13 16 15
R155
R157
R159
R161
R156
R158
R160
R162
ACPWRLED PSLED SOFTKEY2 SOFTKEY4 DOWN ALRMSIL CR33 2 1
D[15:0] U34 2 3 4 5 6 7 8 9 1 19 A1 A2 A3 A4 A5 A6 A7 A8 1G 2G 74HC540S Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 18 17 16 15 14 13 12 11 D8 D9 D10 D11 D12 D13 D14 D15 AC_OK VDD CR22 1 3 R144 20.0K 1 2 1N914S 5 1 4 AC-LED 2 3 U48 TC7S00F 1N914S I296 CR23 1 3 I297 I298 I221 3
I299 R101 8.25K 1
2 2N3906S Q22 3 I300
SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 UP DOWN CNTRST ALRMSIL CR32
Q23 2N7002S
R145 68.1
VC1206 5.6V
PBCSL D[15:0] AC_OK AC-LED ACPWRLED
VC1206 5.6V
Figure 11-12 Display Driver Schematic Diagram

035262
11-29
VDD
VDD I199 R99 6.49K U39 I95 + TLC27L2 3 + 8 1 2 4 R132 1.00K
PWM_FREQ
C148 47U 10V 7343
C149 47U 10V 7343
C150 47U 10V 7343
C151 47U 10V 7343
C88 0.1U
R93 4.99K
U26 1 VDD I218 2 4 I236 7 R133 1.00K VCC VI2 VI4 N.C. TH GND1 6 VO1 5 8 VO2 GND2 3 1 2 CON_2R
J13
I200 R100 10.0K R98 249K U39
+ TLC27L2
5 6 R102 100K
PWM_VOL
+ -
8 7 4
TDA7052A
C96 1.0U 20V
SPEAKER DRIVER
VDD VDD
5 1 4 RESETL 2 3
U23
R95 10.0K 4 6
3 Q12 SI9953 5
TC7S00F I292
I293
VDD C87 0.047U
CR27 VC1206 5.6V
C92 0.1U Z5U
R85 18.2K U24 X9313 EPOT +10V I294 TP48 TP49 U25 LT1013S 6 5 2
I196
+10V U25 LT1013S 6 7 2 VEE
TP40 7 TP44 CTRSTINC CTRSTUP 1 2 CS
8 VCC VH 3 VW 5 6 I277
+
4 3
+ -
R84 10.0K
+
8 1
+ -
INC
U/ D VL VSS 4
R90 12.1K
-10V -10V
Figure 11-13 Speaker Driver Schematic Diagram

035262
11-31
TP13 CR17 2 1 MBRS330T3 3
MAIN_OUT
MAIN_DC1 U33 LT1121CZ IN OUT 1 GND 2
3.3V 3_3V TP1
CR20 MBRS130 2 1 RAMPWR
I215 VDD CR35 1N914S R113 R112 100K 20.0K R168 100K 1
VDD
VDD I291 R177 10.0M
CR34 1 3
C109 1.0U 35V
C108 10U 16V
C111 0.1U 50V 1 1
To Linear Power Supply

J6 MAIN_OUT 4 3 2 1 CON_4L_156 BATT_CHECK BATT
1N914S U35 I214 R124 10.0M R116 10.0K 3 2
TP41
R115 10.0K GNDVIA HG1 SI9953 GNDVIA HG2
+ LM393S + 8 1 4 Open Collector Output Active Low Indicator Q16 1 AC_OK AC_OK-L
CR21 MBRS130 2 2
R119 249K
+
5 I216 I217 6
U35 LM393S 8 7 4
TP46
+ -
SI9953
CR18 1N914S 3 1 VDD TP38

Requires Heatsink NPB #891196
7 8 2
GND VDD TP39
R114 100K
3_3V
Q16 3
U36 1 C113 0.1U 50V TH 5
C153 0.1U
R125 100K
C114 0.1U
R123 200K
LM2940H IN OUT 3 G1 CS HS C112 0.1U 50V
6 4
CR26 VC1206 5.6V 2
C107 470U 16V TH
I222 CR28 2 1 MBRS330T3 R107 200K CR29 3 1 VDD I223 LOW to enable 3 VDD output Q24 2N3904S 2 CRIT_BATT-L I224 4 R178 20.0K Normally HIGH, active LOW R128 4.99K TP47 Low at approx 5.85V V_REF VDD R126 332K
R127 100
R121 10.0M
BAT54 C115 1.0U 35V I219 Critical at approx 5.68V 3 2 R108 6.81K
+
VDD
+ + 8
U38 LM393S 1
TP42
R120 40.2K PWR_CTRL HIGH to turn ON
CORE POWER SUPPLY

U38 LM393S TP43
+
8 5 6 5 4 U37 LT1009S I220 R122 150K R117 10.0M 6
+ -
8 7 4 LOW_BATT-L Normally HIGH, active LOW
Figure 11-14 Core Power Supply Schematic Diagram

035262
11-33
VDD I181 3_3V R106 20.0K R97 10.0K I174 RP5 10K RP5 10K I112 3 1 1 2 7 I185 Q18 2N3904S I175 3_3V C143 0.1U Z5U
3_3V 3 1 2 14 1 3 PWR_DLY 2 6 7 I186 Q14 2N3904S R111 100K
I180
U28 CD4011B 5
14
U28 CD4011B 14 4 9
U28 CD4011B TP51
TURN_OFF
10 8 7
From uP Active LOW
TP50 VDD 3_3V R134 20.0K I184 I194 3_3V R103 10.0K 1 I182 RP5 10K RP5 10K I111 3 4 1 2 PWR_DLY 2 7 I183 U29 7 CD4011B 3_3V Q17 2N3904S 14 1 3 6 8 7 3_3V I191 To uP R129 100K I187 R131 249 R165 100K I189 13 11 12 7 C93 0.1U Z5U C98 0.01U U29 CD4011B QH 14 R164 1.00K 1 2 3 Q13 2N7002S TP54 BTN_PRS_L 5 4 9 10 QL I190 2 3 Q15 2N3904S R130 100K U29 CD4011B 14 I188 3_3V CD4011B U29 14 C144 0.1U Z5U 3_3V 12 7 U28 CD4011B TP53 14 13 11 PWR_CTRL
PWR_BTN_RST
From uP Active LOW
3_3V
ONBUTTON
Figure 11-15 Power On/Off Circuit Schematic Diagram

035262
11-35
TOP SIDE
BOTTOM SIDE
Figure 11-16 UIF PCB Parts Locator Diagram

035263
11-37
W2 18GA_BRN
LINE
LINE_IN AC+ C3 220P 250V TH 9 7 T1 E3490A TH T2 115V 230V 1 3 6 4 5 F2 EPS2PC3 TH NEUT_IN 8 10 FAC2ASB TH ACSW1 2 3 6 13 12 3 C7 0.1U 1 15 FAC+ 2ASB TH F1 C6 0.01U 4 2 BR1 GBU8B TH 1 R5 1.00K C5 1/2W 15000U TH 35V TH R19 1.00K CR5 22V SMCJ22C R23 10.0K 1
W1 18GA _GRN/YEL E C2 4700P 250V TH R1 390K 1/2W TH
MAIN_DC Q5 MPSA56 3 3 2
I10
I11 2
HIGH CURRENT VIAS
Q1 TH 2N3904 1
Fan Control
J1 2 To Fan 1 CON_2L CR2 22V SMCJ22C
E 2 4
NEUTRAL W3 18GA_BLU
R4 499
C1 220P 250V TH
CR1 1N4702 15V TH
OB24-9 TH
Power Entry
R2 100M 1/4W TH
C8 0.01U FAN_CTRL TH 35V 100U C9
DT1 600V TH
R24 49.9
ESD Protection
1/4W TH E
Main Board
BATT_CHK W7 22GA_WHT MAIN_DC R10 1.50 1/2W TH CHG_IN C4 100P TP1 R11 10.0K 2 R22 10.0K U1 LM358 8 7 4 FAN_CTRL 4 R21 73.2K VREF I3 8 U2 LM385S R12 10.0K 3 U1 Q3 MPSA56 2 1 R8 1.00K 3 3 R16 10.0K I2 3 1 R14 10.0K I12 R7 154K CR6 3 R25 10.0M I7 R6 100K 1 R3 10.0K 2 Q6 2N7002S CR7 1 3 2 Requires Heat Sink Nellcor # 891196 I8 1 2 4 Q2 IRF9510 TH I4 R13 10.0K W9 22GA_RED W6 BATT_OUT 22GA_ORN W8 22GA_BLK GND TP2
MAIN_DC
Battery Charge
C11 0.1U I5 R9 1.00K
+ LM358 + I6 U3 1 3 VIN GND VOUT 2 TH R20 10.0K 5 6 8 1 4
+ + -
LM35D
C10 0.1U
I1
I9
1N914S 1
CR4 MBRS330T3 CHG_OUT
SW2 MTS50B TH NC
F3 BATT+ 2ASB TH W4 Battery 22GA_RED W5 Battery 22GA_BLK
+ -
1N914S
3 Q4 2N3904 TH 1
R15 49.9K
BATT_CHK
R17 10.0K
035199
Figure 11-17 Power Supply Schematic Diagram 11-39
"N"
"L"
"GND"
"-"
"+"
NELLCOR PURITAN BENNETT NPB-190 LPS TOP SIDE
035200
Figure 11-18 Power Supply Parts Locator Diagram 11-41
SECTION 12: INDEX
B
Battery Replacement, 2-1 Battery Replacement, 6-5
N
NPB-195 Desciption, 1-1 Nurse Call, 10-5
C
Checks Functional, 2-1 Safety, 2-1 Circuit Analysis, 11-2 Cleaning, 2-1 Codes, Error, 5-7
O
Oximetry Overview, 11-1
P
Packing for Shipment, 8-1 Parts, Spare, 7-1 Performance Tests, 3-1 Alarm Limit Ranges, 3-3 Alarm Silence, 3-5 Alarm Volume, 3-7 Alarms, 3-5 Battery Charge, 3-2 Battery Operation, 3-8 Dynamic Operating Range, 3-7 Hardware, 3-5 LED Excitation, 3-8 Nurse Call, 3-8 Operation with a Patient, 3-9 Power-On Defaults, 3-3 Power-On Self-Test, 3-2 Power-Up, 3-2 Pulse Tone Volume, 3-7 Software, 3-5 Using a Pulse Oximeter Tester, 3-5 Performance Verification, 3-1 Power-On Self-Test, 1-4 Power-On Settings, 4-1 Printout Trend Data, 10-5 Printout, Real-Time, 10-2
D
Description, NPB-195, 1-1 Disassembly, 6-1 Alarm Speaker, 6-13 Cooling Fan, 6-9 Display PCB, 6-10 Monitor, 6-3 Power Entry Module, 6-7 Power Supply, 6-8 UIF PCB, 6-11
E
Error Codes, 5-7
F
Factory Default Settings, 4-1 Front Panel, 1-2 Functional Checks, 2-1 Fuse Replacement, 6-2
I
Installation Alarm Speaker, 6-13 Cooling Fan, 6-9 Display PCB, 6-11 Power Entry Module, 6-7 Power Supply, 6-8 UIF PCB, 6-12 INSTAT, 4-6
R
Real-Time Printout, 10-2 Rear Panel, 1-4 Reassembly Monitor, 6-4 Repairs Who Should Do, 5-1 Replacement Level Support, 5-1 Replacement Parts Obtaining, 5-1 Routine Maintenance, 2-1
M
Maintenance, Routine, 2-1 Monaul Overview, 1-1
S
Safety Checks, 2-1 Safety Tests, 3-9 Earth Leakage Current, 3-10 Electrical Leakage, 3-10
12-1

Enclosure Leakage Current, 3-10 Ground Integrity, 3-9 Patient Applied Risk Current, 3-11 Patient Isolation Risk Current, 3-12 Saturation Calculated, 11-2 Fractional, 11-1 Functional, 11-1 Measured, 11-2 Serial Port Connecting To, 10-1 Enabling, 10-1 Serial Port Interface Protocol, 10-1 Service Functions, 4-2 Accessing, 4-2 Softkeys ALARMS, 4-7 DOWNLD, 4-7 ERRLOG, 4-5 EXIT, 4-3 INSTAT, 4-6 NEXT, 4-3 PARAM, 4-3 PRINT, 4-4 RESET, 4-4 SAVE, 4-4 SEL, 4-7 TREND, 4-5 Spare Parts, 7-1 Specifications, 9-1 Default, 9-3 Electrical, 9-1 Environmental, 9-2 General, 9-1 Performance, 9-3 Physical, 9-2
T
Trend Data Printout, 10-5 Trend Printout, 4-5 Troubleshooting, 5-1 Alarms, 5-4 Buttons, 5-4 Display, 5-4 Guide, 5-2 Operational Performance, 5-5 Power Problems, 5-3 Serial Port, 5-6
12-2

Nellcor NPB-195 - Service Manual

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Nellcor NPB-195 - Service Manual

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SERVICE MANUAL NPB-195 Pulse Oximeter

%SP02 BPM LIMITS TREND SETUP LIGHT

Figure 1-1: NPB-195 Front Panel

Normal Display Mode

Figure 1-2: User Softkey Map

100-120 V 200-240 V 50/60 Hz 20VA

1. Equipotential (ground) Terminal 2. AC Inlet 3. DB-15 Interface Connector

4. Fuse Receptacle 5. Voltage Selection Switch

SECTION 2: ROUTINE MAINTENANCE

SECTION 3: PERFORMANCE VERIFICATION

Section 3: Performance Verification 3.3.1 Battery Charge

Charge the battery for at least 14 hours in standby.

3.3.2 Power-up Performance

%SP02 BPM LIMITS TREND SETUP LIGHT

Contrast Adjust Down

Figure 3-1: NPB-195 Controls

Section 3: Performance Verification

Nellcor Puritan Bennett

Power-On Defaults and Alarm Limit Ranges

UPPER LOWER SEL

ALARM LIMITS %SP02 PULSE SPO2 170 100 BPM 85 40 EXIT

Section 3: Performance Verification

Figure 3-6: Adjusting Low Pulse Rate Alarm

Section 3: Performance Verification

Hardware and software testing include the following tests.

Operation with a Pulse Oximeter Tester General Operation

Operation with a Pulse Oximeter Tester

Alarms and Alarm Silence

Section 3: Performance Verification

Section 3: Performance Verification 3.3.3.1.2 Alarm Volume Control

Pulse Tone Volume Control

Dynamic Operating Range

Section 3: Performance Verification 3.3.3.1.5 Nurse Call

Operation on Battery Power

The following tests are an overall performance check of the system:

LED Excitation Test Operation with a Live Subject

LED Excitation Test

Section 3: Performance Verification

10. Turn the NPB-195 off.

3.4.1 Ground Integrity

Section 3: Performance Verification 3.4.2 Electrical Leakage

Earth Leakage Current

LINE CORD Closed Closed Open

NEUTRAL CORD Closed Closed Closed

LEAKAGE CURRENT 500 A 500 A 1000 A

Enclosure Leakage Current

Section 3: Performance Verification

Closed Closed Closed Open Open Open

100 A 500 A 500 A 500 A 500 A 500 A

AAMI/ANSI ES1 STANDARD 10 A 50 A 50 A 10 A 50 A

Normal Normal Normal Reverse Reverse

Closed Open Closed Closed Open

100 A 500 A 500 A 100 A 500 A

SECTION 4: POWER-ON SETTINGS AND SERVICE FUNCTIONS

4.2.1 Factory Default Settings

Section 4: Power-On Settings and Service Functions

%SP02 BPM PARAM PRINT NEXT EXIT

Figure 4-1: Service Function Softkeys

Section 4: Power-On Settings and Service Functions

Figure 4-2: Service Function Softkey Map

Section 4: Power-On Settings and Service Functions

%SP02 BPM RESET SAVE EXIT

%SP02 BPM TREND ERRLOG NEXT EXIT