Chapter 09 Profibus PLC Prog

EC-Servo Screw driving system
Sequence Controller AST30
PLCProgramming
PLC profibus connection for S7 300/400
DEPRAG SCHULZ GMBH u. CO. Kurfrstenring 12-18, D-92224 Amberg Phone: +49 (0)9621-371-0
eMail: info@deprag.de

PLC connection S7300/400 - AST30
Inhalt
1 2 General........................................................................................................................ 3 Connection ................................................................................................................. 3 2.1 Wiring.................................................................................................................... 3 2.2 Hardware .............................................................................................................. 3 2.3 Software................................................................................................................ 5 2.4 Description Instance-DB ....................................................................................... 6 2.5 Description of initialisation parameters ................................................................. 8 2.6 Used blocks .......................................................................................................... 9 2.7 Standard communication PLC DP AST30 ....................................................... 10 2.8 Functions that can be controlled via profibus DP ................................................ 11
-2DEPRAG SCHULZ GMBH u. CO. Kurfrstenring 12-18, D-92224 Amberg Phone: +49 (0)9621-371-0 eMail: info@deprag.de

General
Profibus connection for AST30 sequence controller offers the possibility to start the single screwdriving sequences and to download final values and parameters of the screwdriving cycle to the plc. All needed software is available in the software package DEPRAG_AST30.zip.
Connection
Profi-bus has to be connected with connection GX8 (Baud-Rate: 1,5 MBits) of AST30 controller (see chapter 7 of the handbook: Controller AST30 - Hardware Description) Additional pin 14 (emergency stop) on connection GC30 has to be connected to 24V. To use profibus special device data has to be loaded to the AST30 (DEPR_DP.ngd). Please refer to LOADER manual.
2.1 Wiring
2.2 Hardware
To connect AST30 to a Siemens S7 the following steps are necessary: - Unzip of software package DEPRAG_AST30.zip. - Insert GSD-file - Installation in hardware Please note: input and output have to be within the same range.


2.3 Software
For controlling AST30 by Profibus the following blocks are needed. All blocks are keeped in the archive. For each AST30 FB110 has only to be called once with an instance block.

2.4 Description Instance-DB

Floating point Floating point Floating point Floating point
In the instance-DB all values are filed and can be monitored as well.
DB110.DBD 218 DB110.DBD 222 DB110.DBD 226 DB110.DBD 230 DB110.DBD 234 DB110.DBD 238 DB110.DBD 242 DB110.DBD 246 DB110.DBD 250 DB110.DBD 254 DB110.DBD 274 DB110.DBD 278 "DB_AST30_1".Cycle "DB_AST30_1".Status "DB_AST30_1".Variante "DB_AST30_1".Section "DB_AST30_1".Torque "DB_AST30_1".MAX_Torque "DB_AST30_1".MIN_Torque "DB_AST30_1".Angle "DB_AST30_1".MAX_Angle "DB_AST30_1".MIN_Angle "DB_AST30_1".T_Torque "DB_AST30_1".T_Angle Cycle counter R10 Status of screwdriving cycle R11 Program number R12 Step, in which final values have been saved R13 Final torque R14 Torque upper limit R15 Torque lower limit R16 Final angle R17 Angle upper limit R18 Angle lower limit R19 Shutoff torque R24 Shutoff angle R25 Floating point Floating point Floating point Floating point Floating point Floating point Floating point Floating point

2.5 Description of initialisation parameters

identifier
Modulnum Modul_Adr_in AST30_START AST30_STOP INSTANZ_DB_NR PRG_NR INIT_OK AST30_OK AST30_NOK AST30_READY AST30_BEREIT AST30_DATA_OK AST30_DATA_READ output
type
input
data type
INT WORD BOOL BOOL INT DINT BOOL BOOL BOOL BOOL BOOL BOOL BOOL
meaning
profibus address - 3 from HW-Config W#16#100 address 256 start signal for AST30 stop signal for AST30 number of instance-datablock program in AST30, that is to be started initialisation finished screwdriving cycle OK screwdriving cycle NOK AST30 ready for new screwdriving cycle AST30 ready AST30 Data read AST30 data reading active

2.6 Used blocks

functions and functionblocks FB 111 DATA_READ FB 112 DATA_WRITE FB 113 COMMAND FB 114 INITIALIZE FB 116 ERWCMD FC 107 LREAL_TO_REAL Receive and analyse data Compile and send data Accept commands and parameters Adapt output data to input data Parameters via expanded protocol Convert LONG to REAL
system functions by Siemens SFC 104 DPRD_DAT SFC 15 DPWR_DAT read DP-slave write DP-slave

2.7 Standard communication PLC DP AST30

1. deposit value for program in double PRG_NR 2. Request AST30_BEREIT 3. Request AST30_READY 4. signal high to input AST30_START 5. Request AST30_READY, AST30_OK and AST30_NOK 6. Request AST30_DATA_OK 7. signal low to input AST30_START
At program-start, the signals Ready as well as OK/NOT OK are set on LOW-level. The subsequent high-level of OK as well as NOT OK signalizes the end of the screw driving cycle. Signals OK-Cycle
Signals NOK-Cycle

2.8 Functions that can be controlled via profibus DP Command 37, start screw driving cycle
This command starts a screw driving cycle. The parameter contains the number of the program which is to be executed. The output stage is activated during the command (CNC_ON = 1). The command will only be executed, if -- the AST30 is in the operational mode AUTOMATIC (CNC_RUN = 1) The command is finished, if -- the process has been terminated completely -- a malfunction has occurred -- the command has been aborted (CMD_BYTE = 0) Command number CMD_BYTE = 37 Call condition CNC_RUN = 1 Call parameter CMD_PAR = byte 7 = variant number Return value during the execution CNC_PAR = depending on the firmware and application Return value after finishing the command CNC_ERR = 1 -> error CNC_SB2 = CNC_ERR = 1 -> error code, CNC_ERR = 0 -> message code CNC_SB3 = last or faulty section CNC_PAR = depending on the firmware and application
Command 39, finish screw driving cycle

This command finishes a screw driving cycle. The parameter states if final values are to be generated. the command (CNC_ON = 1). The command will only be executed, if -- the AST30 is in the operational mode AUTOMATIC (CNC_RUN = 1) The command will also be executed, if An error occurs (CNC_ERR <> 0) The command cannot be aborted. Command number CNC_BYTE = 39 Call condition CNC_RUN = 1 Call parameter CNC_PAR=0 -> abort screw driving cycle Return value during the execution CNC_ERR = 1 -> error Return value after finishing the command CNC_ERR = 1 -> error CNC_SB1 = CNC_ERR = 1 -> error code, CNC_ERR = 0 -> message code

2.8.1 Example

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Chapter 09 Profibus PLC Prog

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EC-Servo Screw driving system

Sequence Controller AST30

PLC profibus connection for S7 300/400

EC-Servo Screw driving system

EC-Servo Screw driving system

EC-Servo Screw driving system

EC-Servo Screw driving system

EC-Servo Screw driving system

2.4 Description Instance-DB

EC-Servo Screw driving system

Floating point Floating point Floating point Floating point

EC-Servo Screw driving system

2.5 Description of initialisation parameters

EC-Servo Screw driving system

2.6 Used blocks

EC-Servo Screw driving system

2.7 Standard communication PLC DP AST30

EC-Servo Screw driving system

Command 39, finish screw driving cycle

EC-Servo Screw driving system

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