RENR1440 January 1998

Component Location
Machine Location C 1 2 3,4 5 B 10 E C B A 12 21 28 24 20 16 B E E E S 8 8 8 9 D D 5 8 E E E 7 11 13 Component Sender - Transmission Speed Solenoid - Centershift Solenoid - Differential Unlock Solenoid - Dual Horsepower Solenoid - Engine Shutdown Solenoid - Forward Horn Solenoid - Park Brake Solenoid - Start Aid Solenoids - Transmission Valve (8) Switch - Beacon Switch - Blower (Heater) Switch - Brake Air Pressure Switch - Centershift Indicator Switch - Centershift Pin Switch - Defroster (Front) Switch - Defroster (Rear) Switch - Differential Unlock Switch - Disconnect Switch - Engine Coolant Temp (Start Aid) Switch - Flood Lamp Switch - Forward Horn Switch - Fuel Pressure Switch - Head/Tail Lamp Switch - Headlamp Dimmer Switch - Inching Pedal Pressure Switch - Key Start Switch - Park Brake Pressure Switch - Start Aid Switch - Stoplamp Pressure Switch - Tail Lamp Switch - Transmission Direction & Speed Switch - Transmission Oil Temperature Switch - Wiper (Front Lower) Switch - Wiper (Front Upper) Switch - Wiper (Rear)

Component

Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 Service Tool CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34

Schematic Location
C-15 E-15 F-14 A-14 B-13 B-13 D-13 D-13 E-12 E-12 E-12 E-12 D-12 D-12 B-12 D-10 C-10 A-11 B-9 E-9 A-8 B-7 B-7 E-6 E-6 C-6 C-6 A-6 C-5 C-5 B-3 E-3 F-3 F-3

Machine Location
26 26 6 5 29 29 30 29 21 25 25 25 21 21 25 23 23 C 25 B C 25 C 24 24 24 27 27 27 27 15 23 23 23

6 26 18 14 1 2 5 12 28 13 22

3 11 17 7

Alarm - Action
8 D E C 25 4 27 10 16 15 B 23 21 9 A 24 19

Schematic Location B-8 F-15 D-14 C-14 D-13 D-10 A-6 A-7 B-6 D-9 F-5 C-13 D-6 C-13 D-6 C-12 E-3 E-10 A-10 A-11 E-4 C-13 F-6 F-6 F-6 C-4 D-4 B-11 D-13 C-10 A-12 E-4 A-10 C-1 2 A-14 B-14

Schematic Location C-15 B-3 E-14 A-13 D-13 A-3 B-12 A-13 D-15,E-15 B-16 A-10 A-2 B-3 B-8 A-6 B-6 D-8 C-14 A-14 D-8 E-9 B-13 E-8 E-9 D-15 B-9 B-11 E-8 A-2 D-8 A-8 D-15 A-5 B-5 A-5

Machine Location 14 16 17 5 5 16 16 18 14 C C 16 19 C C C B 13 11 B B 13 B B 14 C 16 B 16 B C 26 C C C

Alarm - Backup Alternator (35A STD) Battery Breaker - Alternator (35A) Breaker - Headlamp (15A) Control - Neutral Start Control - Transmission Fuses Fuses Gauge Cluster Ground - Engine Ground - Front Frame Ground - Rear Frame Ground Strap - Cab to Front Frame Ground Strap - Front Frame to Rear Frame

29

30

20

27

Horn - Forward Meter - Service Motor - Blower (Heater group)

A

Motor - Blower/Defroster
9

18 13 5 1 6 14 26 2

22 12

11 C E 30 3 29 20 7 17 8 25 10 21

Motor - Blower/Defroster Motor - Starter Motor - Washer (Front Lower)

19

24 23 15 16

Motor - Washer (Front Upper) Motor - Washer (Rear) Motor - Wiper (Front Lower) Motor - Wiper (Front Upper) Motor - Wiper (Rear) Relay - Start Relay - Transmission Action Lamp Resistor - Blower Speed Resistor - Blower Speed Resistor - Blower Speed (Heater) Sender - Articulation Sender - Engine Coolant Temp Sender - Engine Oil Pressure A= Operators compartment (Dash). B= Operators compartment (Steering console). C= Operators compartment (Right side console). D= Operators compartment (Headliner). E= Operators compartment (Under seat).

4 28

120H, 135H Motor Grader (Standard Version) Electrical System

120H: 5FM1-799 6TM1-365 135H: 7MM1-248 8WN1-349

Machine Harness Connector And Component Locations

E20367

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Machine locations are repeated for components located close together

Related Electrical Service Manuals

Title
Alternator (6N-9294 35A): STD Consist No. 3T-6352 Consist No. 7N-9720 Consist No. 9G-4574 Alternator (100-5047 50A): ATT Transmission Electronic Shift Control Starting Motor: (106-8558) Consist No. 106-8557 Consist No. 106-8559

Form Number
SENR4978 SENR2082 SENR4130 SENR2082 SENR6982 SENR3559 SENR3581

1998 Caterpillar All Rights Reserved

Printed in U.S.A.

Code Flashed
11 12 21 22 23 24 25 26 27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 48 52 54 55 56 58 59 61 62 63 64 65 68 71 72 73 74 75 77

Transmission Diagnostic Code Conversion

CID - FMI
N/A N/A 641 F05 642 F05 643 F05 644 F05 645 F05 646 F05 647 F05 648 F05 641 F06 642 F06 643 F06 644 F06 645 F06 646 F06 647 F06 648 F06 641 F03 642 F03 643 F03 644 F03 645 F03 646 F03 647 F03 648 F03 637 F06 444 F05 444 F06 444 F03 688 F06 688 F03 668 F02 668 F03 269 F00 269 F0l 701 F02 168 F0l 520 F02 268 F02 764 F05 764 F06 764 F03 762 F04

Part No.
3E-5383 7N-8532 7T-4003 7T-9073 7T-9074 8C-3663 8T-8808 9G-1950 9G-4365 104-6387 111-0570 116-9937

Resistor, Sender and Solenoid Specifications

Component Description
Sender - Articulation Position Sender - Engine Coolant Temp Resistors - Defroster Blower Solenoid - Differential Unlock Solenoids - Forward Horn Park Brake Solenoid - Engine Shutdown Start (Latch) Coil Stop (Unlatch) Coil Solenoid - Centershift Resistor - Blower Speed Solenoid - Start Aid Sender - Transmission Speed Solenoid - Dual Horsepower Sender - Engine Oil Pressure

Wire Number

Wire Color
RD BU YL BR BU OR OR GN BR GY PK GN GN PK GN PU GN BU YL BK BK BK BK BU WH GN OR YL PU WH BR GY PU GN YL OR YL PU BU PU YL WH BR GN BR GN OR BR YL BU Bat (+) Hd Lmp Aux Ckt Key Start Sw Aux Ckt

Wire Description
Description
Power Circuits

Wire Number
506 507 515 516 517 521 522 556 575 576 577 578 584 A503 A504 A506 A507 603 604 608 609 611 614 619 710 751 752 754 755 758 795 B751 892 893 G865 900 901 902 903 921 E937 E938 E939 E940 E941 E942 E943 E944 E945 E946 E947 E948 E949 E975

Wire Color
PU WH GY GN BU YL WH WH YL PK PU BU YL PK GN OR YL PK OR GN YL PU PU GN GN GN YL BU OR GN YL BU BR GN BU PU WH BR GY WH PU OR WH BU YL GN BR GY PU OR WH BU YL PU

Harness And Wire Electrical Schematic Symbols

Description
Accessory Circuits (Continued) Washer - Front Washer - Rear Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Differential Lock Wiper - Aux (Park) Wiper - Aux (Low) Wiper - Aux (Hl) Washer - Aux Wiper SW Jumper Front Defroster Fan (Low) Rear Defroster Fan (Low) Front Defroster Fan (HI) Rear Defroster Fan (HI) Lighting Circuits Rotary Beacon Stop Lamp Flood Lamp - Rear Flood Lamp - Side Head Lamp Hi Park/Tail/Dash/Lamp Head Lamp LoControl Circuits Control Circuits XMSN Speed Pickup Signal XMSN Shift Sol No. 1 Or 3 XMSN Shift Sol No. 2 XMSN Shift Sol No. 3 Or 1 XMSN Shift Sol No. 4 Or 5 AWD Clutch SW Dual Hp Sol (NFND) Centershift Lock Sol Start Mod Right (-) Port/CAT Data Link (-) Start Mod Right (+) Port/CAT Data Link (+) +12 Volt Switch Power XMSN Shift Sol No. 5 or 4 XMSN Shift Sol No. 6 XMSN Shift Sol No. 7 XMSN Shift Sol No. 8 XMSN Sol No 1 Or 3 Return MG MESH CNTL - Redundant Neutral MG MESH CNTL - First Gear MG MESH CNTL - Second Gear MG MESH CNTL - Third Gear MG MESH CNTL - Fourth Gear MG MESH CNTL - Fifth Gear MG MESH CNTL - Sixth Gear MG MESH CNTL - Seventh Gear MG MESH CNTL - Eighth Gear MG MESH CNTL - Forward Direct MG MESH CNTL - Reverse Direct MG MESH CNTL - Park MG MESH CNTL - Neutral MESH Lamp
T

Resistance (Ohms)
Range - 3 to 97 Ohms 560 to 716 @ 54C (130F) 72 tO 82 @ 110C(230F) 10.0 0.5 33.6 1.0 55.17 5.77 1.55 0.1510.3 1.03 34.3 1.7 Overall 2.00 .10 Tap 1.00 .05 6 1000 to 1200 31.1 2.4 21.5- 49.5 @552 kPa (80.1 psi) 227 - 257 @ 21 kPa (3.0 psi) 31 3

101 102 103 105 108 109 113 114 116 118 119 124 130 141 144 149 151 152 165 200 201 277 278 301 304 306 307 308 310 311 321

A 1

AA

Description
No diagnostics active No logged diagnostic codes Transmission Solenoid A open circuit Transmission Solenoid B open circuit Transmission Solenoid C open circuit Transmission Solenoid D open circuit Transmission Solenoid E open circuit Transmission Solenoid F open circuit Transmission Solenoid G open circuit Transmission Solenoid H open circuit Transmission Solenoid A short to ground Transmission Solenoid B short to ground Transmission Solenoid C short to ground Transmission Solenoid D short to ground Transmission Solenoid E short to ground Transmission Solenoid F short to ground Transmission Solenoid G short to ground Transmission Solenoid H short to ground Transmission Solenoid A short to battery Transmission Solenoid B short to battery Transmission Solenoid C short to battery Transmission Solenoid D short to battery Transmission Solenoid E short to battery Transmission Solenoid F short to battery Transmission Solenoid G short to battery Transmission Solenoid H short to battery Backup alarm short to ground Starter relay open circuit Starter relay short to ground Starter relay short to battery VHP solenoid short to ground VHP solenoid short to battery Shift lever input invalid Shift lever open/short to +battery Sensor supply voltage above normal Sensor supply voltage below normal Transmission output speed signal incorrect System voltage below normal Invalid transmission configuration code Check programmable parameters Transmission indicator lamp open circuit Transmission indicator lamp short to ground Transmission indicator lamp short to battery Transmission oil temperture switch short to ground

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Electrical Schematic Symbols And Definitions

Plug 2 Pin or Socket Number

Receptacle

Alt Output (+) Term. Opr Mon Panel Warning Horn (Forward) Aux Ckt Aux Ckt Aux Ckt A/C Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Ground Circuits Main Chassis XMSN CtrI XMSN Ctrl Ident Code 1 XMSN CtrI Ident Code 2 Basic Machine Circuits Starter No. 1 Sol Starter Relay No. 1 OutpuT Starter Relay Coil To Neut Start SW Or KeyStart SW Key Start SW To Neutral Start SW Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sol To Temp SW Backup Alarm Lamp Travel Alarm Warning Horn (Forward) Key Start SW C Term. Monitoring Circuits Alternator (R) Term. Lamp Indicator Eng Coolant Temp Gauge Articulation Indicator Eng Oil Press Gauge To Sender - Eng #1 (NFND) Transmission Indicator Lamp Park Brake Pressure Low Air Pressure Lamp Low AIr Pressure Alarm Trans Cntl To Relay Coil Transmission Temperature Accessory Circuits Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park) Wiper - Rear (Low) Wiper - Rear (HI)

Pressure Symbol
Wire, Cable, or Harness Assembly Identification Single Wire Connector Component Part Number

Temperature Symbol

Level Symbol

Flow Symbol

A
325-PK-14

A 1

AA
325-PK-14

9X-1123

127-0574 Solenoids - Transmission At room temperature unless otherwise noted.

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Pin

Socket

Wire Color

200-BK-14

Circuit Number Identification

Wire Gauge

Normally closed switch that will open with an increase of a specific condition.

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Part No.
2W-9346 8C-3569 111-7088 112-2024 115-7103

Function
Stop Lamp Pressure Coolant Temperature (Start Aid) Inching Pedal Pressure Brake Air Park Brake Pressure Fuel Pressure (EMS)

Off Machine Switch Specification

Actuate
45 kPa MAX (6.5 psi MAX) 38 3C (1 00.4 5.4F) 75.0 kPa MAX (10.9 psi MAX) 640 kPa MAX (92.0 psi MAX) 93 21 kPa (13.5 3.0 psi)

Deactuate
5 kPa MIN (0.5 psi MIN) 27 C MIN (80.6F MIN) 50.0 kPa MIN (7.3 psi MIN) 530 40 kPa (77.0 6.0 psi) 69 21 kPa (10.0 3.0 psi)

Contact Position
NormallyOpen NormallyClosed NormallyOpen NormallyOpen Normally Closed

322 326 404 439 441 A429 A476 B476 C491 E458 E459 E460 G460 500 501 502 503 504 505

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

15

14

13

12

11

10

6
A A REAR WASHER 7T-8891 A
MOTOR

5
A 507-WH 200-BK 507-WH 506-PU 578-BU 200-BK 200-BK 200-BK L21 200-BK 200-BK 200-BK L76 L76 +

FRONT UPPER MOTOR FRONT LOWER + WASHER A A WASHER 7T-8891 7T-8891 CONN 3 604-OR 614-PU 321-BR 200-BK 604-OR 614-PU 200-BK L51 200-BK 200-BK L69 200-BK 556-WH 604-OR 614-PU 321-BR 200-BK 200-BK BACKUP ALARM 3T-1815 L51 L69 DOME LAMP 8C-9678 WH RD BK 3 1 2 K 614-PU 609-YL 308-YL 556-WH 7 1 2 3 5 6 4 CONN 9 C DIFFERENTIAL UNLOCK SOLENOID 7T-9073 L50 B 556-WH 200-BK 1 2 1 2 105-8827 DIODE AS. L67 TRANSMISSION SOLENOIDS GN GN 200-BK L55 200-BK A429-YL 200-BK L55 L54 403-GN L54 6 7 1 3 5 2 4 8 A A J 556-WH 308-YL 322-GY 114-GN 611-PU 619-GN 614-PU 608-GN A429-YL A476-PU E458-YL 441-OR C491-PU NN L65 101-RD J + SIG J 403-GN J 200-BK J 2 1 322-GY J 614-PU 200-BK J J 2 308-YL START AID SW 123-6375 3 J 310-PU A429-YL 200-BK 403-GN 608-GN 441-OR A476-PU E458-YL 108-BU 200-BK L12 L16 614-PU 614-PU 614-PU 609-YL D E 2 3 4 1 L51 REAR FLOOD LAMP 9X-6775 608-GN 200-BK DD HH 1 608-GN 2 200-BK L16 L65 L69

MOTOR

L21 CONN 34 L12 609-YL 611-PU 619-GN 114-GN 322-GY A 1 2 3 4 5 P 611-PU 619-GN 200-BK P P 619-GN LO BEAM HEADLAMP 9X-7169 619-GN

L16 L65

L12

STOP/TAIL LAMP 8C-6207

S T G

RD WH BK

1 3 2

L16 L12 L65

L65

L16 L12

L16 200-BK

INSTRUMENT PANEL

COOLANT TEMP GAUGE CLUSTER 127-8314 WH RD OR PU GN GY PK YL BK (24 V) (12 V) (24 V) (12 V) IGN SEND GRD

ARTICULATION

A 1 2

114-GN 322-GY

Z Z

200-BK

200-BK 200-BK 611-PU P P HI BEAM HEADLAMP 9X-7170

308-YL 441-OR 614-PU A429-YL A476-PU 200-BK

GRD ENGINE OIL PRESSURE

GRD VOLTMETER

L50

614-PU 614-PU

CONN 10 F G 1 2 3 4 5 6 7 1 2 3 4 6 5 751-GN 752-YL 921-WH 754-BU 755-OR 202-BK 758-GN 900-PU 901-WH 902-BR 903-GY G865-BU G460-GN 202-BK 710-GN 710-GN AND 202-BK ARE TWISTED PAIR NOTE D CONN 13 C HEADLAMP BREAKER 3T-2662 15A L44 L44

SERVICE METER 3E-9359

HORN SW 116-2145

A506-OR K RESISTOR 7T-4003 609-YL K A506-OR A503-PK CONN 32 609-YL 200-BK

L2

LAMP 8M-6176

IGN SEND

IGN SEND

BLOWER K 9X-0343 A506-OR MOTOR 1 RD 200-BK 2 BK

OPERATOR STATION

CONN 20

M 1 8 6 4 3 9 7 5 2

SEND GRD DEFROSTER 9X-9657

200-BK 200-BK

L1

321-BR 200-BK 614-PU 604-OR 200-BK

611-PU 619-GN 611-PU

611-PU

IGN

CONN 33

FORWARD HORN 7T0969 NOTE E

200-BK

619-GN 200-BK

SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL A CC 609-YL 1 2 200-BK BLADE FLOOD LAMP 9X-6775 CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE & COMPONENT CIRCUIT GROUPING DESIGNATION

ABBREV RD WH OR YL PK BK GY PU BR GN BU

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

E
SOL 1 127-0574 SOL 2 127-0574 SOL 3 127-0574 SOL 4 127-0574 SOL 5 127-0574 SOL 6 127-0574 SOL 7 127-0574 SOL 8 127-0574

N 1 2 N 1 2 N 1 2 N 1 2 N 1 2 N 1 2 N 1 2 N 1 2 903-GY 921-WH 902-BR 921-WH 901-WH 921-WH 900-PU 921-WH 755-OR 921-WH 754-BU 921-WH CONN 2 N F 1 751-GN 9 921-WH 2 752-YL 3 754-BU 4 755-OR 5 900-PU 10 921-WH 6 901-WH 7 902-BR 8 903-GY 758-GN 202-BK G865-BU G460-GN 752-YL 921-WH 751-GN 921-WH

L46

L46

L65

619-GN

F CONN 11

L65

614-PU 200-BK

E975-PU 200-BK

B476-BU 200-BK

L46

L27

1 611-PU J 2

200-BK 200-BK

614-PU 614-PU 614-PU

614-PU 200-BK

J J J J 2

6 J

614-PU E458-YL E458-YL

E975-PU

108-BU 200-BK

439-YL 200-BK

103-YL

200-BK

CONN 12

HEADLAMP DIMMER SW 103-5678 619-GN

J 2 J 5

L25

3 J 619-GN 4 614-PU

L28

439-YL 113-OR E975-PU

A476-PU 200-BK 614-PU

4 1 2 5 3

M CONN 25

E458-YL 308-YL

EEEE G 1 2

C491-PU 308-YL

614-PU 614-PU 200-BK 200-BK 102-BU

L16

HEADLAMP/ TAIL SW 1 3E-9317

L6

614-PU 308-YL B476-BU

LAMP 7N-5876 NOTE B

614-PU 200-BK

LAMP 7N-5876 NOTE B C'SHIFT PIN M INDICATOR LAMP 7N-5876 NOTE B L#

L62

103-YL

200-BK A429-YL C491-PU A476-PU 441-OR E458-YL

113-OR 441-OR A429-YL B476-BU E458-YL 308-YL C491-PU 439-YL

3 2 7 1 5 8 6 4

M TRANS ACTION LAMP 7N-5876 NOTE B TRANS LAMP 7N-5876 NOTE B AIR PRESSURE LAMP 7N-5876 NOTE B PARKING BRAKE LAMP 7N-5876 NOTE B L/S SYSTEM AIR PRESS M GAUGE 1W-3306 R/S SYSTEM AIR PRESS GAUGE 1W-3306

609-YL

200-BK

200-BK 200-BK

L24

CONN 24 A

200-BK 200-BK 200-BK 200-BK

200-BK 200-BK 200-BK

L25

IDENT PART NO. CHG HARNESS AS. A 127-0879 B 127-2246 C 127-1641 D 126-7238 E 126-7570 F 137-1718 G 137-1722 H 101-8161 J 138-1947 K 127-0908 L 127-1029 M 137-5114 N 137-1120 P 127-1036 S 127-1030 U 126-9166 V 104-8588 X 124-1429 Y 126-8197 Z 8W-1978 AA 101-8197 CC 101-8190 DD 101-8192 HH 101-8193 EEEE 136-3153 WIRE AS. NN 116-2145 CABLE AS. LL 8Y-9603 QQ 111-0871 RR 5T-1553 SS 110-6399 TT 115-6908 UU 061-7661 VV 7G-1060 ZZ 1S-2342

LOC

LEVEL NOTE

200-BK

1 2

2 1

101-RD

CONN 16

START RELAY 3E-7279 F 1 2 758-GN 202-BK 109-OR-10 Y

102-BU 101-RD

L54

L54

L53

L38

614-PU BLADE FLOOD LAMP SW 123-5849 NOTE F

L3

200-BK 306-GN

L56

3 1 2 4 5

310-PU 306-GN 326-PU 795-YL E459-WH

L56

614-PU 200-BR AA 3K8782 FUSE (10A) 8M8948 FUSE (15A) FUSE BLOCK 9G-0747 10A 10A 10A 10A 10A 10A 15A 10A 10A J J J J J J J J J HORN TAIL LAMPS BLADE FLOODS REAR FLOODS DIFF LOCK GAUGES HEATER STOP LAMPS KEY SW 114-GN 103-YL 149-PU 116-BR 165-YL 113-OR 124-GN 130-GN 105-BR 103-YL 614-PU 200-BK 149-PU L23 200-BK 200-BK 116-BR 614-PU 200-BK 200-BK J 2 J 5 J

TAIL LAMP SW 3E9319 3 J

614-PU 614-PU 200-BK 200-BK 200-BK 200-BK 200-BK-6 L4 L21

614-PU 614-PU L62 L21 L4 L76 L62 200-BK 200-BK L76 L62

1 J 3 4 6

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. GAUGE CIRCUIT. PANEL LAMP CIRCUIT. WIPER/WASHER CIRCUIT.

609-YL 609-YL 608-GN FLOOD LAMP SW 9X-9632 NOTE G L22 2 3

BK BK INCHING PEDAL PRESSURE SW (TRANSMISSION) 111-7088 V+ GROUND SIGNAL OR-18 BK-18 YL-18 A B C

556-WH

304-WH-10

CONN 8 Y F Y ALTERNATOR BREAKER 2H-1507 STD 9S-0174 ATCH 109-OR-4 40A 101-RD-4 Y C 101-RD-4 101-RD-4 SHUTDOWN SOL 8C-3663 B STOP 326-PU CONN 7 Y B 200-BK-10 301-BU-10 B GND B START

CONN 14 C 101-RD-4 A 101-RD-4 101-RD-4 101-RD-10 A

J 1

L24

200-BK 200-BK

101-RD-10

101-RD-10

G865-BU 202-BK G460-GN CONN 1 V EEEE 1 202-BK 2 710-GN

403-GN

ALT Y R 109-OR-4 + Y

L27 200-BK-4 STARTER 106-8558 301-BU-10 B 304-WH-10 C 101-RD-4

L56 ARTICULATION SENDER 3E-5383

L56 614-PU C 1 2 A429-YL 200-BK L67

L63

L22 STEERING CONSOLE L71 L63 113-OR 113-OR 439-YL 113-OR L28 L44 308-YL L38 L7 L36 113-OR 439-YL L38 306-GN 795-YL 326-PU E459-WH L26 L43 L26 L71 L28 L63 101-RD-4 101-RD-10

L21

L21

TRANSMISSION OIL TEMP SW 136-2632

ALTERNATOR 6N-9294 35A STD 100-5047 50A ATCH

60A

L55

L55

L67

L67

J CONN 17 403-GN 10 310-PUN 9 200-BK 8 105-BR 1 130-GN 3 124-GN 2 113-OR 4 165-YL 6 608-GN 5 609-YL 7

L23

J 614-PU 614-PU 200-BK 200-BK J2 308-YL J 614-PU 200-BK

L62 200-BK-6 202-BK FRONT FRAME A 4

J 3

DIFFERENTIAL UNLOCK SW 123-5862 556-WH

200-BK-8 ZZ FRONT FRAME ZZ K L19

200-BK-8 200-BK L19

K 200-BK 501-GN 118-GY 500-BR 502-OR K 1 3 4 2 BK GN GY BR OR

LO GND HI MOTOR T B+ PARK

DEFROSTER AND HEATER CIRCUIT. GROUND CIRCUIT. START AID CIRCUIT. TRANSMISSION CONTROL CIRCUIT.

01 01 00 00 00 00 00 02 00 00 00 00 02 00 01 00 02 00 01 02 01 02 01 03 00

(PLATFORM) (ENGINE) (R FRAME-ENGINE) (RADIATOR GRILL) (R FRAME) (R FRAME-TRANS) (XSMN CONSOLE) (CAB-REAR) (STEERING CONSOLE) (CAB-FRONT) (SW PANEL) (GAUGE CONSOLE) (TRANSMISSION) (HEADLIGHTS-BAR) (CAB FUSE PANEL) (XSMN CONSOLE-SWITCHES) (TRANS SPEED SENDER) (HEATER GP) (FUEL TANK) (FORWARD HORN) (HEADLAMP BREAKER) (BLADE FLOOD LAMP) (REAR FLOOD LAMP) (REAR FLOOD LMP-FUEL TNK) (TOS)

120 220 200 203 201 202 170 182 140 181 180 160 270 100 183 171 271 154 230 121 141 106 205 206 210 143

ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH ATCH

CAB GROUND

00 (HORN SWITCH)

ALL DASHED LINES ARE ATTACHMENTS.

FRONT UPPER WIPER 9X-3392

L63

L63

V BK-18 WH-18 1 2 202-BK 710-GN

TRANS SPD SENDER 104-6387

710-GN AND 202-BK ARE TWISTED PAIR NOTE D

B MTR BAT

RD-00 MOTOR QQ B BK-00 200-BK-10 DISCONNECT SW 7N-0718 UU L36 L29 200-BK 200-BK 200-BK L38 L7

200-BK 200-BK CONN 26 152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 614-PU A 3 1 2 4 6 7 5 8 K 152-BU 576-PK 577-PU 575-YL 507-WH 578-BU 506-PU 200-BK L14 L71 L7 101-RD 101-RD-10 S 101-RD 101-RD 101-RD 101-RD 101-RD K 4K-5122 HOLDER AS. 3K-8782 FUSE S S 10A 10A 10A 10A 10A 10A 10A L L L L L L L UPPER WIPER/WASHER LOWER WIPER/WASHER REAR WIPER/WASHER FRONT DEFROSTER REAR DEFROSTER DOME LAMP BEACON 118-GY 152-BU 152-BU 152-BU 119-PK 141-PK 151-GN CONN 27 L7 CONN 29 L62 K L 101-RD 10 507-WH 7 8 578-BU 6 506-PU 118-GY 4 501-GN 3 500-BR 5 502-OR 9 614-PU 1 2 200-BK 1 5 4 6 3 2 7 108-BU A503-PK A506-OR 152-BU 576-PK 575-YL 577-PU L14 L19 K L CONN 30 L18 L71 L7 576-PK 152-BU 575-YL 577-PU A A 1 3 4 2

L76

L76 LO

L44

L44 L38 L7 L36

01 00 01 01 00 03 00 02

(START MTR TO ENGINE) (POS BAT TO START MTR) (NEG BAT/DISCONNECT SW) (DISCONNECT SW TO GND) (NEG BAT TO POS BAT) (START MTR TO FRAME GND) (GND-R FRAME TO F FRAME) (GND-F FRAME TO CAB)

221 210 211 212 213 214 204 105

L18 L21

BK GN GY BR OR

GND T B+ MOTOR

HI

OPERATOR STATION

PARK

BK-00 TT
POS NEG

BK-00 RR

BK-00

BK-00

RR

SS

RD-00 TT QQ 12V BATTERY NEG POS 3T-5760 200-BK-4 200-BK

UU

200-BK 200-BK

12V BATTERY 3T-5760

LL

BB 200-BK TRANSMISSION ACTION LAMP RELAY 106-9188 A L7 L36

L43

L71

L43 A K 101-RD-10

SS

ENGINE

FRONT LOWER WIPER 9X-3392

REAR FRAME

308-YL 308-YL 308-YL

L7 L36 L43 604-OR 321-BR

105-BR 307-OR 326-PU 308-YL E459-WH B751-BU 165-YL 124-GN 200-BK 614-PU

202-BK E975-PU 321-BR 795-YL 306-GN L26 307-OR 308-YL E460-BR

CONN 6 L56 Y 5 3 6 1 4 2 L51 B L54 CONN 5 C 1 2 3 4 5 7 6 326-PU 311-WH E458-YL 441-OR A476-PU E459-WH 795-YL C 306-GN 310-PU 311-WH 403-GN 608-GN 200-BK

VV REAR FRAME

VV FRONT FRAME

REAR WIPER 9X-3392 LO HI GND T B+ H BK GN GY BR OR 1 3 4 2 H 200-BK 504-YL 119-PK 503-BR 505-BU L41

308-YL

308-YL

U A 614-PU 200-BK

U ACTION ALARM 9G-9813 U RD BK 1 2 308-YL E459-WH A

L9

892-BR & 893-GN ARE TWISTED PAIR NOTE D D E A B C F G H J CONN 23 G 893-GN 892-BR 308-YL 202-BK CONN 22 SERVICE TOOL CONNECTOR 9W-1951

118-GY 118-GY

L13 L7 L7 200-BK 200-BK 200-BK

S S S 101-RD 101-RD L

1 2 3 4 5 6 7 8 9 10

L56 L55 L55 CONN 15 E L51 614-PU 604-OR 321-BR 556-WH 200-BK 4 2 1 5 3 A 614-PU 604-OR 321-BR 556-WH 200-BK 200-BK L36 L36 L29

2 5 3 7 6 4 1 8

PARK

108-BU

L11

L13

MOTOR

200-BK 200-BK 200-BK 200-BK

U CONN 19

PANEL LAMP (SHIFT LEVER) 7N-5876 NOTE B

200-BK

REAR FRAME

PK GY BU WH RD BK BR PU

2 1 3 8 5 6 4 7

E460-BR 308-YL B476-BU

L52

B476-BU 308-YL

L6 308-YL 308-YL

L8

308-YL

THIS SCHEMATIC IS FOR THE 120H AND 135H STANDARD SERIES MOTOR GRADER (145-5118) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL 2 1 4 3 WH-18 WH-18 1 4 2 3 WH-18 WH-18 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: TERMINAL 3T-3157 SPRING 3T-3159 SOCKET 3T-3158 CONTACT 6D4161 BOOT 3T-3278 NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE: TO 24V OUTPUTS GND SOLENOIDS S B D W/ SOL GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET NEU PARK N 1F 2F 3F 4F 5F 6F 7F 8F 1R 2R 3R 4R 5R 6R NOTE D: THE FOLLOWING WIRES MUST BE TWISTED AT LEAST 1 TURN / 25 MILLIMETERS 710-GN & 202-BK: 892-BR & 893-GN NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED NOTE F: WITH FRONT FLOOD LAMPS ONLY USE SWITCH 123-5849 NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD LAMPS USE SWITCH 9X-9632

200-BK 200-BK 614-PU 614-PU 614-PU 200-BK 200-BK 200-BK L42

L17 E460-BR 202-BK 308-YL 307-OR E975-PU 795-YL 321-BR 758-GN 751-GN 752-YL 754-BU 755-OR 900-PU 901-WH 902-BR 903-GY 921-WH 710-GN G865-BU G460-GN 277-BK 278-BK 892-BR 893-GN E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL 8 7 2 1 3 4 6 5 20 10 11 12 13 14 15 16 17 18 9 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 G EMS OUT NEUTRAL GROUND +BATTERY START SW. A/M LAMP DUAL HP BU ALARM INCH PEDAL SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4 SOLENOID 5 SOLENOID 6 SOLENOID 7 SOLENOID 8 SOLE RETN TOS + INP +12V TMP SW/DC0 DIA CODE 1 DIA CODE 2 UNUSED BUFF TOS CAT LINK CAT LINK + RED NEUTR FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK (N) NEUT BEACON SW 9X-9639 3 L 603-PK L8 REAR DEFROST SW 9X-9638 1 3 L 584-YL 4 A504-GN L 6 A507-YL L9

118-GY 118-GY

144-GN

A L71 L71 439-YL 113-OR

B
FUEL SW 115-7103 3 E458-YL 2 E459-WH 1 BK-18 B BU-18 RD-18

L54 L53 C491-PU 200-BK A 1 2 BK-18 BK-18 KEY START SW 9G-7641 RU 1 2 GN GN PARK BRAKE SOLENOID 7T-9074 200-BK 200-BK 308-YL 326-PU 307-OR 105-BR

144-GN 614-PU 200-BK 200-BK 200-BK

L 2 L L

502-OR

L H

L L B B CONN 31

308-YL 200-BK

604-OR 130-GN

310-PU 311-WH

PARK BRAKE PRESS SW 112-2404 B A476-PU A 308-YL 200-BK

501-GN 500-BR 506-PU L11 577-PU

L L

A P W L FRONT UPPER WIPER SW 3T-6655 1 2 A B751-BU 200-BK 1 2

CC 609-YL 200-BK

CENTERSHIFT INDICATOR SW 3E-9367 BLADE FLOOD LAMP 9X-6775 CENTERSHIFT SOLENOID 8T-8808 L2 200-BK 200-BK L1 L1 P P HI BEAM HEADLAMP 9X-7170 611-PU 200-BK 611-PU 619-GN

200-BK 200-BK

B T

ENGINE OIL PRESSURE SENDER 116-9937 441-OR

OFF C U ON S U ST B U L41

614-PU 200-BK 165-YL B751-BU

L44

U U 2

CENTERSHIFT PIN SW 9X-9634 3 U B751-BU

614-PU 200-BK

L L 2 L 5 584-YL 151-GN

L5

L44

152-BU 152-BU L H L L B B

GN GN

119-PK

COOLANT TEMP SENDER 7N-8532 CONN 4 HH Y 608-GN 1 2 200-BK Y 311-WH 310-PU 1 2 BK-18 BK-18 START AID SOLENOID 9G-4365

L42

BEACON 9X-9556 BULB 9X-7849

2 1

202-BK 202-BK 202-BK 202-BK 202-BK

H 200-BK 603-PK

L41

L15

DEFROSTER 9X-9657 BLOWER 9X-0343 1 2 RD BK MOTOR

HEATER GP 8C-9787

L69

119-PK

D STOP/TAIL LAMP 8C-6207 S T G RD WH BK 1 3 2 604-OR 614-PU 200-BK

DD HH 608-GN 1 200-BK 2

T COOLANT SW 8C-3569

L41

L18

TRANSMISSION DIRECTION AND SPEED SW. 8C-5337

UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED GROUND RED NEUT FIRST SECOND THIRD FOURTH FIFTH SIXTH SEVENTH EIGHTH FORWARD REVERSE PARK NEUTRAL

A504-GN A507-YL 200-BK 504-YL 119-PK 503-BR 505-BU 603-PK

L20

L42

CONN 18 U X 124-GN 3 5 200-BK 1 522-WH 4 614-PU 2

202-BK E937-PU E938-OR E939-WH E940-BU E941-YL E942-GN E943-BR E944-GY E945-PU E946-OR E947-WH E948-BU E949-YL

L50

L50

200-BK 614-PU 604-OR

REAR FLOOD LAMP 9X-6775

BK BK

1 2

311-WH 200-BK

DUAL HORSEPOWER SOLENOID 111-0570 B 200-BK BK 2 795-YL BK 1

200-BK 200-BK

A507-YL 200-BK H

RESISTOR 9G-1950

202-BK 202-BK 202-BK 202-BK

608-GN 200-BK

NEUTRAL START CONTROL 117-9364 1 2 5 4 3

124-GN 521-YL 515-GY 516-GN 517-BU

BAT + GROUND SOL 1 OUTPUT SW 2 INPUT SW 1 INPUT SOL 2 OUTPUT

1 2 3 4 5 6

307-OR 202-BK 306-GN E949-YL E948-BU 306-GN G

L17

614-PU 200-BK

L L 2 L 5 1

FRONT DEFROST SW 9X-9638

576-PK 575-YL 578-BU

L L

114-GN 322-GY P W L FRONT LOWER WIPER SW 3T-6655

A 1 2

GN GN

FORWARD HORN SOLENOID 7T-9074 NOTE E

L52

BLOWER SW 6P-3236 BLOWER 9X-9363 X

L14

L14

CONN 28 H 2 7 5 3 6 1 8 4 L 200-BK A507-YL A504-GN 603-PK 119-PK 505-BU 503-BR 504-YL 584-YL 141-PK

3 L 584-YL 4 A503-PK L 6 A506-OR

119-PK 119-PK 505-BU

119-PK 119-PK L H L L B B L3 L10 504-YL 503-BR 507-WH L L P W L REAR WIPER SW 3T-6655 L18 L5 130-GN 604-OR E458-YL E458-YL A E458-YL 200-BK A E458-YL 200-BK 1 2 BK-18 BK-18 1 2 BK-18 BK-18 BRAKE AIR SW 112-2404 BRAKE AIR SW 112-2404

RESISTOR 7T-4003

L20

24 23 22 21 20 19 18 17 16 15 2 1 3 4 5 6 7 8 9 10 11 12 13 14

515-GY 200-BK

1 2

WH/RD-14 BK-14

MOTOR

PANEL LAMP 8D-1429 BASE 200-BK 7G-9730 614-PU

G 202-BK 1 G460-GN G460-GN 2 202-BK 277-BK 3 202-BK 278-BK 4 CONN 21 SHIFT CONSOLE

L10

619-GN 200-BK

P P

LO BEAM HEADLAMP 9X-7169

L15

TRANSMISSION CONTROL 106-4458

CAB SWITCH AND FUSE PANEL

L20

L20

L5 L20

STOP LAMP SW 2M-9346

E19487 2 1

15

14

13

12

11

10