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Distribution authorized to U.S. Gov't. agencies and their contractors; Administrative/Operational Use; Feb 1970. Other requests shall be referred to HQ U.S. Army Materiel Command, Attn: AMCRD-TV, Washington, DC 20315.
AUTHORITY
USAMC ltr, 14 Jan 1972
AMC PAMPHLET
AMICP 706-260
01
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FEBRUARY 1910'
HEADQUARTERS UNITED STATES ARMY MATERIEL COMMAND WASHINGTON, D. C. 20315 ENGINEERlNG DSti HANDBOOK AUTOMATIC WEAPONS
5 February 1970
Paragraph LIST OF ILLUSTRATIONS ......................... LIST OF TABLES ....... ....................... LIST OF SY4BOLS .............................. PREFACE ...... ........................... CHAPTER 1. INTRODUCTION 1-1 1-2 1-3 I-4 SCOPE AND PURPOSE .......................... GENERAL ...... ........................... DEFINITIONS ............................... DESIGN PRINCIPLES FOR AUTOMATIC WEAPONS .CHAPTER 2. BLOWBACK WEAPONS 2-1 2-2 2-2.1 2-2.2 2-2.2.1 2--2.2.2 2-2.2.3 2-2.3 2-2.3.1 2-2.3.2 2-2.3.3 2-2.3.4 2-2.3.5 2-3 2-3.1 2-3.2 2-3.2.1 2-3.2.2 2-4 2-4.1 2-4.2 2-4.3 2-4.3.1 2-4.3.2 2-4.4 2-4.5 2-4.5,1 2-4.5.2 2-4.5.3 2-5 2-5.1 GENERAL ...... ........................... SIMPLE BLOWBACK ...... .................... SPECIFIC REQUIREMENTS .................. TIME OF CYCLE .... ........................ Recoil Time .......... ............. Counterrecoll Time ...... .................... Totul Cycle Time ...... ..................... EXAMPLE OF SIMPLE BLOWBACK GUN .......... Specifications ......................... Computed Design Data ..................... Case Travel During Propellant Gas Period .......... Sample Problem of Case Travel ................ Driving Spring Design ............ ............. ADVANCED PRIMER IGNITION BLOWBACK ........ SPECIFIC REQUIREMENTS ..................... SAMPLE CALCULATIONS OF ADVANCED PRIMER IGNITION ..... ...................... Firing Rate ...... ......................... Driving Spring Design ...................... DELAYED BLOWBACK ...................... SPECIFIC REQUIREMENTS ..................... DYNAMICS OF DELAYED BLOWBACK ............. SAMPLE PROBLEM FOR DELAYED BLOWBACK ACTION ......................... Specifications ........................... Design Data ..... ......................... COMPUTER ROUTINE FOR COUNTERRECOILING
BARREL DYNAMICS ............. SPRINGS ..............................
I-I -I I-I 1
...
2-1 2-3 2-3 2-4 2-5 2-6 2-7 2-8 2-8 2-8 2-10 2-10 2-1I 2-12 2-12 2-13 2-13 2-15 . 2-17 2-17 2-18 2-24 2-24 2-24
2-33
Driving Spring ......................... Barrel Spring Buffer Spring ...... ........................ RETARDED BLOWBACK ......................... SPECIFIC REQUIREMENTS ..................
AMCP 706-260
....
AMCP 7M0
ANPP 7060
. .
Iv
AMCP 7%20
AMUP 70-2C0
LIST OF ILLUSTRATIONS
Fig. No. 2-I 2-2 2 -3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 3-1 3-2 3-3 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 5-1 5-2 5-3 5-4 S-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 6-1 6-2 6-3 6-4 6-5 TI. Typical Pressure-time Curve .................... Schematic of Simple Blowback Mechanism .............. Allowable Case Travel .......................... Pressure-time Curve of Cal .45(11.42 mm) Round ....... Schematic of Advanced Primer Ignition System ........ Locking System for Delayed Blowback ............... Pressure-time Curve of 20 mm Round .............. .... Schematic of Retarded Blowback Linkage ........... ..... Kinematics of Retarded Blowback Linkage ........... .... Dynamics of Bolt and Linkage ..................... Schematic of Long Recoil System .................... Schematic of Short Recoil System .................... Accelerator Geometry ..... ....................... Impingement System ........................ Cutoff Expansion System .......................... Rotating Bolt Lack and Activating Cam ............ ..... Force System of Bolt Cam ....................... Pressure-time Curve of 7.62 mm Round ................ Operating Distances of Moving Parts ................. Tappet System ..... ......................... Pressure-time Curve of 7.62 mm Carbine Round ........ Schematic of Single Barrel Revolver-type Machinc Gun .... Two Stage Ramming ........................... Force Diagram of Recoiling Parts and Slide ............. Schematic of Cam Geometry ...................... Cam-side Force Diagrams ........................ . .... Single Barrel Drum Loading Diagram .............. Single Barrel Drum Dynamics ................... ..... Intorior Ballistics of 20 nun Revolver-type Gun ........ Extractor Assembly With Antidouble Feed Mechanism .... Extractor Cam Asoembly ........................ Location of Basic Operations ....................... Schematic of Double Barrel Drum-cam Arrangements ..... Schematic of Ammunition Feed System ................ Schematic of Ammunition Magazine .................. Double Barrel Cam Force Diagrams ................... Double Barrel Drum Loading Diagram .................. Double Barrel Drum Dynamics ...................... Force-time Curve of 20 mm Revolver-type Gun ......... Geometry of Cam Actuating Lever ................... Cam Conbur of Multibarrel Gun .................... Loading Diagram of Bolt and Cam During Acceleration . . . Feed Portion of Cam ...... ..................... Loading Diagram of Bolt and Cam During Deceleration . . . Bolt Position Diagram for Computer Analysis ......... Pap 2-1 2-3 2-4 2-8 2-13 2-18 2-25 2--40 2-41 2-42 3-2 3-2 3-16 4-' 4-2 4-11 4-12 4-18 4-19 4-38 4-40 5-1 5-2 5-3 5-5 5-9 5-10 5-11 5- 19 5-35 5-36 5-47 5-47 5-48 5-49 5-50 5-51 5-51 5-53 5-55 6-2 6-2 6-3 6-7 6-13
vi
AMCP 70.2W
vii
AMCP 706260
LIST OF TABLES
Tebe No. 2-1 2--2 2-3 2-4 2-5 2-6 2-7 2-8 3-I 3-2 3-3 4-1 4-2 4-3 4-4 4-5 4-6 4-7 Titls Case Travel of Cal .45(11.42 mm) Gun ................. Recoil Travel of 20 mm Gun ...................... Symbol-code Correlation for Delayed Blowback Program . . Input for Delayed Blowback Program .................. Counterrecoil Dynamics of Delayed Blowback Gun ...... Symbol-code Correlation for Retarded Blowback ....... Input Data for Retarded Blowback .................. Retarded Blowback Dynamics ..................... Recoil Travel of 20 nun Gun ...................... Spring Design Data of Recoil-operated Guns ............ Recoil Travel of 20 nun Gun Equipped With Accelerator . Computed Dynamics of Gas Cutoff System .......... ..... Gas Expansion Time Calculations ..................... Symbol-code Correlation for Cutoff Expansion ........ Input for Cutoff Expansion Program ................. Computed Dynamics Before Gas Cutoff ... ......... Computed Dynamics After Gas Cutoff Bolt Unlocking During Helix Traverse ........ .............. Computed Dynamics After Gas Cutoff Bolt Unlocking During Parabola Traverse ........................ Pae 2-I1 2-26 2-36 2-37 2-38 2-46 2-47 2--48 3-3 3-8 3-17 4-25 4-29 4-30 4-31 4-32 4-33 4-33
4-8 4-9 4-10 4- 11 4-12 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10
5-1!
Computed Dynamics After Gas Cutoff Bolt and Rod Unit Recoiling After Cam Action .......... Computed Dynamic, Counterrecoil Bolt Locking During Parabola Traverse ........................ Buffer Spring Design Data ........................ Dynamics of Tappet ........................... Critic,'al Presure Time Requirements ................. Free Recoil Data of 20 nun Revolver-type Machine Gun . . Preiminary Recoil Adapter Data ..................... Revised Preliminary Rcoil Adapter Data .............. 2 Operating Cylinder Data for 0.12 in. Orifice (Criticl Pressure) ..................... Operating Cylinder Data for 0.12 in.2 Orifice ......... Operating Cylinder Data for 0.09 in.2 Orifice ......... Operating Cylinder Data for 0.06 in.2 Orifice ......... Symbol-code Correlation for Operating Cylinder ........ Symbol-code Correlation for Cam Dynamics ............ Input Data for Drum Dynamics During Recoil ........... Input Data for Drum Dynamics During Counterrecoil .... Computed Recoil and Operating Cylinder Data for . . . . . . . . . . . . . . . . . . Orifice Area of 0.042 in. . Cam and Drum Dynamics During Recoil ................ Cam and Drum Dynamics During Counterrecoil ......... Symbol-code Correlation for Double Barrel Machine Gun .. Input Data for Double Barrel Machine Gun ............. Double Barrel Machine Gun Dynamics ................
4-34 4-35 4-39 4-43 4-46 5-21 5-22 5-24 5-26 5-27 5-28 5-29 5--37 5-38 5-38
5-39
. .
viii
Ix
AMCP 76260
A A* Ac
a coefficient in equation defining recoil atLIuu Lun travel; W114iwv iclll in UCL during polytropic expansion of gas - minor axis of an elliptical cam; length of long segment of rectangular coil spring; spring width minor axis of cotnterrecoil section of elliptical cam
= minor axis of recoil section of elliptical
b
= peripheral surface contact area between
br
Cam
C C, D Db D, aac, acre acceleration of chutes
- counterrecoil acceleration
A,,A 2 ,..An= coefficients of x In a series a - general expression for linear acceleration; major axis of elliptical cam; length of short sigment of rectangular coil spring - average linear acceleration
bore diamcter a horizontal distance between trunnion and rear support a diameter of cartridge case base a drum diameter a wire diameter -a cyinde.' diameter gs agas port diameter; piston diameter of operating cylinder
= differentia! time
a5
De Dd d
major ais of counterrecoil portion of elliptical Cam = tangential acceleration of cam roller on cam path = entrance unit acceleration; exit unit acceleration
ad
d d
an
dt dx
path
v differential distance a modulus of elasticity; energy - energy of ammunition belt - bolt energy; combined energy of buffer and driving springs Ebc
S
a,
- recoil acceleration;
,taner acceleration
E E, Eb
aree
major axis of rezoil portion of elliptical W cam; slide travel during slide deceleration a slide acceleration
- acceleration of transfer unit
as at
AMCP 7M20
Eto E
a barrel energy when bolt is unlocked energy loss attributed to srina system
=
Ecr
Ecs
counterrecoil energy
energy needed to bring slide up to speed
E E
Ecrb
Eri
Ej d
E
e
F
ment Ecr Ed Edcr Eds Ee Et * maximum counterrecoll energy of barrel energy of rotating parts, drum energy
- counterrecoil energy of drum - energy of drun-lide system = ejection energy of case
general expression for force; driving spring force; spring force at beginning of recoil - general expression for average force; average driving spring force; axial Inertial force = average force of ipring-buffer system n average force of spring system
= buffer spring force
F F as Fb F
C
- input energy of each increment; total energy at any given increment energy of operating rod
- energy of operating rod at gas cutoff
F Fa F F
Er
absorbed by mount
-Eb
- recoil energy of bolt wenergy transferred from slide to driving spring; driving spring energy Fb F
a general expression for effective force, exit force, entrance force, maximum extractor load to clear cartridge case *effective force on barrel = load when cartridge is seated = iesidual propellant gas force; propellant gas force
= initial spring force
Es
Ec
- total work done by all springs until start of unlocking of bolt - slide counterrecoil energy
Es,,
E3 ,
= transverse force on locking lug; reaction on bolt maximum spring force; spring force at end of recoil
xi
AMCP 70d-250
- maximum force of barrei and driving spring Fet INmaximum force of barrel spring; of adapter - minimum spring force; minimum operat-
HP
at., U %I " "INI,-UIN horsepower w solid height of spring a depth of magazine stozage space
- distance between trunnion and pintle-leg
Hs h h
F0
ing load
a initial buffer spring system force INinitial buffer spring force initial force of barrel spring; of adapter ,,
Fob Fobs F, Fp Fr F,
intersection I
- area moment of inertia; general term for
-average force during recoil = sear spring force; centrifugal force of cartrldg case or round
-horizonenl
mass moment of inertia of drum; mass moment of inertia of all rotating parts =effective mass moment of Inertia of drum = area polar moment of inertia a spring constant, general; driving spring constant a coefficient in gas flow equation a combined spring constant during buffing buffer spring constant
- combined constant of barrel and driving
Ide J K
FsA F, Ft
Ka
- force of barrel spring; of adapter; vertical
reaction of trigger spring pin -average period adepter force for time interval dt
Kb Kb, Ks
Ft F,,
srings Kr K
= spring constant
F. Fy FA ,
Fdt, FAt
- general expressions for differential im. pulse =rate of fie function of the ratio of compression time to srge time
- torsional modulus; shear modulus
K, K k
=directional coefficient in Fx equation =directional coefficient in F,, equation ratio of specific heats; radius of gyration; bolt polar radius of gyration
f,
f(TSTJ)
G xl
-general exprescn for lengths; length of recoil; bolt travel; length of fiat spring
AMCP 706.60
a length of total bullet travel in barrel = axial length of cam; length of slide travel; total peripheral length of cam decelerating distance prior to buffer contact; opcrating distance of operating rod spring; length of drum; driving spring travel extractor length length of front pintle leg
= location of gas port along barrel = length of round; length of rear pintle leg
a mass of operating rod; bending moment at first bend of flat spring tape mass of projectile
= man of recoiling parts
M M M M
P
r
Ld
Le L L L Lt M
M
N
* mass of bre
barrel a number of coils; normal reartion on cam curve; normal force on roller; number of rounds; number of active segments in flat spring
a
A'g
m tappet travel; barre! spring operating deflection = mass, general; mass of accelerating parts; bending moment mass of round; mast of ammunition unit
-Ac
axial component of normal force; number of links of ammunition mnumber of chambers in drum
- number of retainect partitions
Nc N,
Nt NP P P1 P, p
Mb Mc Md Mal
- mass of bolt
- trigger pull
-pressure,
effective man of drum and ammunition belt; effective mass of rotating drum
M,
Ma e
M
PC per Pd
xl i
I 1
P/ p,
- travel distance
- accelerating distance a
- bore travel; distance of bolt retraction
= component of premare
that dilates
SC e
during recoil
- cutoff distance -cam
-artridge case PI p2 R
* -
dwell distance sn travel distance of operating unit at given time so sou initial distance straight length of cam during counterrecoil
Rd
Rch Rd
ri hbc r dstraight length of cam during recoil; position where slide contacts gas operating unit sF cam follower travel during recoil; operating rod travel before bolt pickup travel component due to chnge in velocity travel component due to velocity sure time of spring; absolute temperature; torque about gun axis; applied torque of trigger pring a compression time of spring - required drum torque
- torque due to friction on drum bearing
AR, R,
radius of locking lug pressure center a roller radius; track reactions due to rotational forces specific Impetus
St
AT R R,
Ry r r
T, Td Tt
-of case rb re r, = cam radius to contact point on bolt - extractor radius a striker radius
a cam radius to contact point on barrel
a applied torques
xiv
AMMP 70&.20
- accelerating torque
- resisting torque
- applied torque
V V.
V
w * bore volume
a ws volume in oerating cylinder - chamber volume ,
- time t tb
t
Vi
V, Vc
bc
tc ter
Vm =chamber volume plus total bore volume Vt initial volume of gas operating cylinder V c
V
ter b
V V
to, td
to
average velocity; axial vkicity velocity during recoil bolt -elocity during counterrecol
contacted
0 time of gas expansion
-o buffer a
i.c t v c
tg t
1,
u duration of propellant gas period a time interval of dwell between counterrecoil and recoil
a recoil time of bolt
a linear velocity of cam follower along cam; velocity of chutes; linear elected velocity of cartridge caM
-
vcr
counterrecoil velocity
- bolt decelerating time during recoil a counterrecoil time after buffer action - recoil time of barrel during pressure decay after bolt unlocking thickness of spring a counterrezoUl time of &tide a barrel spring compression time a accelerating time of rotor
%rb Y d vd,
peripheral velocity of drum maximum peripheral velocity of drum extrator velocity; maximum ejection a velocity - velocity of free recoil
yj, Pm
AMCP 706260
term
W,
Wse
spring; tilde
weight; weight of spring - equivalent weight of spring in motion = weight of slide with 2 rounds * weight of slide, 2 rounds, and gas oper. a ating unit - barrel weight - rate of gas flow; width of magazine; width of flat spring 0 width of cam
"
W.r
YOm = maximum tilde velocity Y t a barrel velocity; tangential velocity of cartridge cae at ejection, velocity of transfer unit
- axial accelration of bolt - bolt travel ' bolt travel at end of propellant gas period - axial length of parabola
- recoil distance
= weight of round Xbo wbolt weight x" awall ratio of case; weight of gas in cylinder; weight of propellant charge
-
WC
during propellant gas period; recoil travel of drum and bairl asumbly reoil travel during impulse period
-e
xrX xo
Wd We W
- weight of drum
a equivalent weight of moving parts a " total weight of propellant or propellant gas = weight of moving operating cylinder components -combined weight of components and slide
- weight of proJectile - weight of recoiling parts
x1
cam follower and drum xrd - travel of recoiling parts during cam Jwell period z barrcl travel with respect to gun frame = barrel travel during free recoil z bariel travel during propellAnt gas period; after ltufter engagement; recoil travel dur. ng cam dwell period
W.
x Xtf Xto
W,, Wp W, xvi
AACP 706-MG
ye y.
ya
GREEK LETTERS a
angular acceleration, geqnral; angular a acceleralion of bolt; angular acceleration of rotor angular acceleration of drum -cam angle 1. 01, cam locking angle m 00o - slope of cam helix -correction factor time differential . Av 4x dy - velocity differential v a distance differential P
- differential deflection; relative deflection 8e
-
e X
- angul;r moment deflection U = angle of bolt locking cam; slope of lug helix - coefficient of friction
*
u,
C e b f,
o t o 7 r d 0 Wo tod
- tensile sti'eu
-
= efficiency of buffer syatem a efficiency of recoil adapter ,angul&Ir displacement, ReneriI; angular displacement of rotor; angle of elevation; angular deflection in rectangular cail spring gotor travel for constant cam slope
- working atressof spring static stress of spring dynamic stress of spring angle of double helix drive angular velocity
xvii
AMCP 706-260
PREFACE
This handbook is one of a series on Guns. It is pat of a group of handbooks covering the engineering principles and fundamental data needed in the development of Army materiel, which (as a group) constitutes the Engineering Design Handbook Series. This handbook presents information on the fundamental operating principles and design of automatic weapons and applies specifically to automatic weapons of all types such as blowback, recoil-operated, gas-operated, and ex:ernal'y powered. These include single, double, multlbarrel, and revolver-type machine guns and range from the simple blowback to the intricate M61AI Vulcan and Navy 20 mm Aircraft Gun Mark Il Mod 5 Machine Guns. Methods are advanced for preparing engineering design data on firing cycle, spring design, gas dynamics, magazines, loaders, firing pins, etc. All components are considered except tubc design which appears in another handbook, AMCP 706-252, Gun Tubes. This handbook was prepared by The Franklin Institute, Philadelphia, Pennsylvania, for the Engineering Handbook Office of Duke University, prime contractor to the U.S. Army, and was under the technical guidance and coordination of a special subcommittee with representation from Watervliet Arsenal, Rock Island Arsenal, and Springfield Armory.
The Handbooks are readily available to all elements of AMC inciuding personnel and contractors having a need and/or requirement. The Army Materiel Command policy is to release these Engineering Design Handbooks to other DOD activities and their contractors, and other Government agencies in accordance with current Army Regulation 70.3 1, datd 9 September 1966. Procedures for acquiring these Handbooks follow: a. Activities within AMC and other DOD agencies should direct their request on an official form to: Commanding Officer Letterkenry Ar"v Depot ATTN: AMX'. TD Publications Distribution Branch Chambersburg, Pennsylvania 17201 b. Contractors who have Department of Defense contracts should subnilt their request, through their contracting officer with proper justificatior., to the address indicated in par. a. c. Government agencies other than DOI) having need for the Handbooks may submit their request directly to the Letterkenny Army Depot, as indicated in par. a above, or to: Commanding General U. S. Army Materiel Command ATTN: AMCAD-PP Washington, D.C. 20315 or Director Defense Documentation Center ATTN: TCA Cameron Station Alexandria,Virginia 22314 xvill
AMCP 706-260
PREFACE (Con't.)
d. Industries not having a Government contract (this includes (Tr~veisties) must forward their request to; Commanding General U. S.Army Materiel Command
ATTN:. A5IJ'n'"
Washington, I).C. 20315e. All foreign requests must be submitted through the Washington, D.C. Embassy to: Office of the Assistant Chief of Staff for Intelligence ATTN: Foreign Liaison Office Department of the Army Wash~gton, D.C. 20310 All requests, other than those originating within the DOD, must be accompanied by a valid justificalon. Commennts and suggestions on this handbook are welcome and should be addressed to Army Research Office-Durham. Box CM, Duke Station, Durham, N.C. 27706.
xix/xx
AMCP 706-260
INTRODUCTION*
1-1 SCOPE AND PURPOSE
This handbook presants and discusses procedures normally practiced for the design of automatic weapons, and explores the problems stemming from the functions of each weapon and its components. It Is intended to assist and guide the designer of automatic weapons of the gun type, and to contain pertinent design information and references. 1-2 GENERAL The purpose of the handbook is (1) to acquaint new personnel with the many phases of automatic weapon design, and (2) to serve as a useful reference for the experienced engineer. It does not duplicate material available in other handbooks of the weapon series. Those topics which are presented in detail in other handbooks are discussed here only in a general sense; consequently, the reader must depend on the referenced handbook for the details. Unless repetitive, the text - for cyclic analyses. time-displacement (T.D) curves, chamber design, strength requirements, springs, cans, and drive systems - includes mathematical analyses embodying sketches, curves, and illustrative problems. Topics such as ammunition characteristics, lubrication, handling and operating features, and advantags and disadvantages are generally described more qualitatively than quantitatively. Appendix B is included to merely introduce the idea of the automatic control of a burst of rounds for weapon effectiveness in the point fire mode - a facet which the gun designer may wish to concider. 1-3 DEFINITIONS An automatic weapon is a self-firing gun, To be fully automatic, the weapon must load, fire, extract, and eject continuously after the first round is loaded and fired provided that the firing mcchanism is held unlocked. Furthermore, the automatic weapon derives all its operating energy from the propellant. Some weapons have external power units attached and, although not automatic in the strictest sense, are still classified as buch. *repared by Martin Regina. Franklin Institute Research
Laboratories. Philadelphia, Pennsylvania.
1-4 DESIGN PRINCIPLES FOR AUTOMATIC WEAPONS The automatic weapon, in the plocess of firing a round of ammunition, is essentially the same as any other gun. Its basic difference is having the ability to continue firing many rounds rapidly and automatically. An outer stimulus is needed only to start or stop firing, unless the latter occurs when ammunition supply is exhausted. The automatic features require major effort In design and development. The design philosophy hu, been established,then the gun is to fire as fast as required without stressing any component to the extent w'ere damage and therefore malfunction is imminent. An extremely short firing cycle being basic, the designer must exploit to the fullest the inherent properties of each type of automatic weapon. Generally, each type must meet certain requirements In addition to *References are identified by a supegsc'-pt number and ar
listed at the end of this handbook. 1I-1
AMCP 706&260 being capable of 3perating automaticalty. anes requiremnenta or deepg features are: 1. Use part of the av'dlable energy of the propellant gases without materially affecting the ballistics. 2. Fire accuralely at a mxstalned tate compatible with the required tactics. 3. Use standard ammrunition. 4. Be tight fer easy handling. S. Have a mechanism that is: All successfil automatic weapons meet theme requiremnents but to a degrte normally limited by type of weaponr. Conflicting requirements are resolved by comea
..
c. eeryi to maintain d. economical with respect to mdanufacturing. 6. Have positive action for feeding, extractng, jecting. 7. Iniure effective breech closure until the propellant gas pressure hu-" dropped to safe limits.
a. P&srPle to operate
promise.
1-2
AMCP 706-260
CHAPTER 2
BLOWBACK WEAPONS
2-1 GENERAL Controlling the response of the cartridge case to the propellant gas pressure is the basic design criterion of blowback weapons. The case responds by tending to move rearward under the influence of the axial force generated by the gas pressure on its base. Meanwhile. because of this same pressure, the case dilates to press on the inner wall of the chamber. The axial force tends to push the bolt rearward, opposed only by the resistance offered by the bolt Inertia and the frictional resistance between case and chamber wall. The question now arises as to which response predominates, the lmpending axial motion or the frictional resistance Inhibiting this ihot!on. Time studies resolve the problem. FiS. 2-1 Is a typical preuure-tlme curve of a round of ammunition.
50 45
40---
35
3)0 o25 CL
'-20
S15 0 I %
a.
0.5
1.0
TIME, msec
1.5
2.0
AMCP 706-260
when t= 0,
v-
0, therefore C, ,0.
of 45,000 psi develops in 0.0005 sec. Again for simplicity, assume that the pressure varies linearly from t - 0 to -. G. .Tha p.ieuo p at .ny tc e
ds ! -cl di 6
Kgt + C2
(2-8)
(2-1)
0.
The corresponding force F driving the cartridge case and bolt reaward Is
Assume that the limiting clearance between case aid chamber l;equal t the case dilation as it reaches the ultimate strength, and assume further that the cartridge case has a nominal outside diameter of 1.5 in., a wall thickness of 0.05 in., and an ultimate strength of 50,000 psi. Then, according to the thin-walled pressure vassel formula, the pressure at which failure Impends and which presses the case firmly against the chamber wall is
F- Ab p
9 x 10
A lb
(2-2)
where Ab - bore area in square inches but, by asumption, Ab - 1.0 in?, therefore 50,000 x 0.05 5 - 3440 psi 0 .7a
F 9x 107t=Kt.
(23)
PU
- r
a tC
(2-9)
Fwx i.(23
From mechanics F , Mba where a "bolt acceleration M bolt. b mass of b mFrom W = g 1.0 g (2-4) where
0.725
r a 0.725 in., mean radius of case a 0.05 in., w .Uthickness we = 50,000 lb/in. 2 , tensile stress Eq. 2-I, t is the time elapsed to teach this pressure. Pu P- 9 x I07
3.83xl0'
sec
(2-10)
Solve fora in Eq. 2-4 From Eq. 2-8, s is the distance that the cas and bull a= F Mb but
*
travel during this time, i.e., when only the inertia of the system is considered.
Kgt 6 Kg-
s=Xt. ... Kg
dt
2
(-)
- 0.001 in.
This analysis indicates that when optimum conditions prevail, the cartridge case scarcely moves before frictional resistance begins to take effect. Motion will continue until Eq. 2 -11 is satisfied.
s Jdt 2-2 dt 2
K.2 + C, t:
(2-7) Abp
t AcP
(2-11)
AMCP 706-290
where A b = bore area Ac = peripheral surface contact area between case and chamber V a propellant us pressure p, a interface pressure of case and chamber #= coefficient of friction 2-2 SIMPLE BLOWBACK With no initial clearance between the case and chamber, an approximate Interface pr-sure p, may be determined by equating the inside deflection of the chamber, due to this pressure, to the outside deflection of the cartridge case, due to both interface and propelant gas preiture, when both case and chamber are considered cylindrical. Solve for the interface pressure. 2p
W2 n."w..d b.t 1. n
are reasonably dose to the difference in propellant Su pressure and computed interface pesur,. Thus
p
Ample clearance between cam and chamber is al .vays __la . Uti ta uLM zwxmry exceeds case recovwry after gas pressures subside; otherwise, interference develops, i.e., camping the cam to the chamber wall and rendering extraction difficult2 .
Simple blowback is the system wherein all the operating energy Is derived from blowbock with the rearward inertia of the bolt alone restraining t movement of the cartridge Case. 2-2.1 SPECIFIC REOUIREMENTS Being restricted to low rates of fire because nassive bolts are needed for their inertial proper'es, simple blowback systems are suitable only for low impulse, relatively low rate of fire weapons 3. The restraining components of a simple blowback are the bolt and diving spring Filg. 2-2 is a schematic of an assembled unit. Immediat. resistance to case movement offered by the return spring Is usually negligible. This burden falls almost totally on the bolt. It begins to move as soon u the projectile starts but at a much lower acceleration so that the cartridge cue Is still supported by the chamber until propellant gas pressure becomes too low to rupture the case. To realize a low acceleration, the bolt must be considerably heavier than needed as a load-&upporting component. In high impulse guns, bolt sizes can be ridicuously large. The large man, being subjected to the am impulse u that applied to propellant gas and projectile, will develop the sane momentum; consequently, its velocity and corresponding kinetic energy will be compamtively low. The slowly moving bolt confines the gun to a low rate of fire.
P1 "
('I) (2-12)
')
E (
-2 iE
Wmechanism
where E - modulus of elasticity of chamber E C = modulus of elasticity of case W a wall ratio of chamber WCa wall ratio of case v w Poison's ratio (assumed to be equal for both materials) Spot checks indicate that those pressures which dilate unsupported cartridge cases to the limit of their strength
DRIVING SPRING
2-3
/AICP I0O.26O
ALLOWABLE , -- SOLT
TRAVEL
----
...SOLT
Although the bolt mover slowly, It still pernits the case to move. The permissible travel while gas pressures are still high enough to rupture an unsupported case is indicated by Fig. 2-3(A) for a standard cartridge case. Fig. 2-3(B) illustrates how a modified case can increase the permissible travel. The geometry of chamber and cartridge case are also involved. A slight taper or no taper at all presents no problem but, for a large taper, an axial displacement cresates an appreciable gap between case and chamber, thereby, exposing the case to deflections verging on rupture. Therefore, for weapons aiinl-I, LM-b ..ad adaptable to simple biowback upw case design takes on special significance if bolt travel is reasonable while propellant gases me active. For high-owered gum, exploiting this same advantage little. How little effect an increase in travel has on reducing bolts to acceptable sizes is demonstrated later. The driving spring has one basic function. It stores some of the energy of the recoiling bolt, later using this energy to slam the bolt back into firing position and in the process, cocks the firing mechanism, reloads, and trips the triger to repeat the firing cycle. That the driving spring stores only some of the enesgy of the recoiling bolt when firing semiautomatic shotguns, rifles, and pistols is indicated by the forward momentum not being perceptible during reloading whereas the kick during firing is pronounced. 2-2.2 TIME OF CYCLE The time of the firing cycle is determined by the impulse created by the propellant gases, and by the bolt and driving spring characteristics. The impulse Fdt is computed from the area beneath the force-time curve. It is equated to the momentum of the bolt assembly, i.e., 2-4
where Fg - propellant gas force Mb = mas of bolt assembly vf 1 velocity of free recoil dt w time differential
The mass of the bolt assembly includes about one-third the spring as the equivalent mas of the spring in motion. However, the effect of the equivalen, spring mass is usually very small and, for all practical purposes, may be neglected. After the energy of free recoil is known, the recoil energy E. and the average driving spring force become available IMb 2 (2-15) Er
F where
E,
(2-16)
AMCP 706-260
2-2.2.1 R--all Tkw. The bolt travel must be sufficient to permit ready -ir !.C.d.- a.d -;; xtractluu. Th1 initial spring force F, is based on experience and, when feasible, is selected as four times the weight of th-r recoiling mass. The maximum spring force Fm,when the bolt is fully recoiled, is
Fm
2F, - F.
(2-17)
F = Fo +Kx
where K = spring constant x - recoil distance at time t At time t the energy remaining In the recoiling mass is -2
Mb r P Mb
(2-1s)
Kx)
(2-19)
where e is the efficiency of the spring system. An inefficient system helps to resist recoil by ab-znrbing energy.
But Y,
7t
therefore
dx r
Solve for dt,.
27 W
MA
I Y 7
-
VT
b
Kx'
(2-20)
M6dx
dtr C 2= (2-21).
-T
Set V = v, O integrate.
Mfb
Pf' - 7 Fox
Kx'
j..x-L
V Kx +eKMbO /Jo
(2-22) -F;2
2-5
AMCP 706.260 not , .-.. t!". ,i4or include the time while ,* propellant gases are acting. The exclusion provides a simple solution wthout serious error. Since I MV2 K =
e (Fm + F )and, by definikiou, +
and /bo
eKM
M Fm.
eM
(F
. Sin
Cos'
Fo,-
2-2.2.2 Counteeoll Time The counterrecoil time is determined by the same procedure at that for recoil, except that the low efficiency of springs deter. rapid counterrecoil, The energy of the cGunterrecoiling tnxsa of the bolt assembly i at any time t(r EU where
1
2 Y3
Mb 0
+ e( Fx
i.Kxt)
(2-24)
Y. U initial velocity
Vcr -
Since
Pcr 17,
dtC 0
(2-25)
Integrating
-
tc
=Sin-' -
si-
F~Kx - F,
V e ri
-Sn
Sin
F,
)(-26)
(2-6
When the initial velocity is zeto, the time tc,to counterrecoil the total distance is
M
1o \
bF
:L
F.
31
Mb
Mb
F
Cos-' F, (2-27)
2-6
AMCP 700-20
2-2.2.3 Total Cycle Time The mass of the bolt assembly and the bolt travel are the controling elements of a simple blowback system. Large values will decreae firing rate whereas the convene is true for snal values. The driving spring charfvteristics are determined after nus and travel are established. The total weapon weight limits, to a great extent, the weight and travel of the bolt. Because of the efficiency of the spring system, counterrecoil of the bolt will always take longer than recoil. The time r, for the firing cycle is tc I
r
where aer is the oountcrrecoil acceleration. According to Eq. 2-30 e 2Mbv .TA%
FF_ "0
M.
~2L
tcr '
rV
..
(-35) ev
4+ + 1, to.
(2-28)
The approximate time of the firing cycle becomes 2 (2-36) ) + le M r28). e By knowidg the re4uired cycle time and the computed velocity of free tecoil, the distance of bolt travel can be determined from Eq. 2-36. Thi computed distance will be lea than the actual because the accelerations are not constant thereby having the effect of needing less time to negotiate the distance in Eq. 2-36. In order to compensate for the shorter time, the bolt travel is increased until the sun of tr and t,, frm Eqs. 2-23 and 2-27 equals the cycle time. te I tr
+
wheto tl is time elapsed at the end of counterrecoil until the bolt mecharn sm begins to move in recoil. Since the firing rate is specified, re is
- t /r
,sec/round
(2-29)
wheref, -firing rate in rounds/min. Iritial approximations of blowback parameters may be computed by relating average spring forces and acceleration to the recoil energy. The average spring force F. needed to stop the recoiling mass is eE, F eMbV( -" !L M2 (2-3c) (2-30)
tcr (2-37) F K
-
eK )/
Substitute 2F,
_
" 2
Fa "Fm
-'C (2-38)
Or
(3)
Cos
+
From the general expression for computing distance in tems of time and acceleration, L recoil time becomes
at ,
F.
+ V
, the
2 a,
7L
V /
_.
Vf
During counterrecoil, the etectiveness of the spring force is reduced by the inefficiency of the system. This force is Fc. =
*#
M b ac,
(2-33)
AMCP 706-260
T .- ,!-'t.I
firi.n
60
C
2-2.3 EXAMPLE OF IMPLE BLOWBACK GUN 2-.i. pelicetlons Gun: 1 .42 mm (Cal .45) machine gun Firing Rate: 400 rounds per minute 2-23.2 Computed Design tau The area beneath the pressure-time curve of Phig. 2-4 repre.entsa .1 impulse of fFgdt - 0.935 lb-sec.
2--__
-1-.
-,
RAVELOCITY
An
10
,-
_._
/-
,TR AVEL.
'
0
I----------
o//
IL
E
0.8 1.0
0.2
0.4 TIME,
0.6 mwc
Figure 2-4. Pressure-time Curve of Cal .45 (1.42 mm) Round 2-8
AMCP 706-20
MfI Ab
120.4 in.Jsec.
386.4
x 14500
56.3 nlb.
0.15s ec.
2
where e
=
- t, f
Ce
1,
20.40
x 0.15 x 1204A
+ L.
2.58 1n.
K = 1.0 lb/in. Is selected as practical for the first trials. This value may be revised if the bolt travel becomes excessive or other specifications cannot be met. From Eq. 2-30 the average spring force eWr F, 0.40 x 56.3 2.. 8.72 lb.
From Eqs. 2-17 and 2-18 the minimum and maximum spring forces are F. - F F,
-LK
e/003106 386.4
Ma3
.4x386.4
/C
* 0.195Cos-'
Cos'
(0.0557+0.1393)
1b
Cos" '--1
7.43
0.74226-0.195
4--8
AMCP 706-260
This cycle time gives a rate of fire of almost 420 rounds per minute which is probably acceptable since firing is the final test. However, attempts win be made to approach the specified rate of 400 rounds/min more closely. The spring constant of K - I appears acceptable; F0
spent cartridge case. If increments of time are taken small enough, the accuracy is within acceptable limits. In ,,, ........ ............................ " integrating purposes. The integrations are readily performed by arranging all items in a table as indicated:
l
...
i
.....
SinceK ,
L
(F0 Also,since -;FL sF,n)L e 2eE, - 56.3 in.4b
curve
F At -AbA,, differential impulse A b - bore area AY - FAt/Mb, differential velocity M b - mass of bolt
2F o + L
2F
K 2:
45.04 L"
Therefore
2 L - 7.379 in?
Fo - 6.94 lb
The spring work W = -1(F + Fm)L - 22.52 in.-lb, which matches the Input. The time t. the firing cycle of for K a I c
t+
Ax - v At, differential distance of case travel x = BAx, case travel during propellant gas period 2-2.3A Sample Problem of Case Triv.l The distance that the cae is extracted as the pro. Jectile leaves the bore is determined by numerically integrating the pressure.time curve of Fig. 2-4.
m) K
Pe
Cos'
FO Fm
(
57.3/
-7.1 Db
W, -1 FralMb - 32.2 x 12 F5 At
386.4 FgAt
a 128.8 FeAt
2-2.3.3 Cam Travel During Propellant Gas Period Case travel while propellant gas pressures are active is found by numerically integrating the interior ballistics pressure-time curve and the velocity-time curve of the 2-10 Ax = 0.053 in., the casv travel distance when the projectile leaves the muzzle. This unsupported distance of the case is still within the allowable travel illustrated in Fig. 2-3.
AMCP 706-260
TABLE 2-1.
I
At.
msec 0.A
0.2
lb-sec/In.2
lb-sec
0.... 0.089
in./sec
1.4 11.4
in./sec
.4 12.8
in./sec
0.70 7.10
In.
0.00i'/ 0.00071
0.56
0.3
0.4
1.73
1.60 0.88
0.275
0.25S
35.4
32.8
48.2
81.0 99.0
30.50
64.60
0.00305
0.00646 0.00900
Driving springs must be compatible with operation and with the space available for their assembly, two factors that limit their outside diameter, and assembled and solid heights. The driving springs must also be designed to meet the time and energy requirement of the firing cycle and still have the characteristics that are essential formaintaining low dynamic stresses. The criteria for dynamic stresses have been established by Springfield Armory 4 . The procedures in the subsequent analyses follow these criteria. for the firing cycle The spring design data developed calculations are K - 1.0 lb/in., spring constant F. -6.94 lb, spring force at assembled height Fn
= 9.62
1.67 < L < 2.0 when 25 < vi< 50 fps (Ref. 4) 7, 3.33 < T < 4,0 when 20 < Yj< 25 fps (Ref. 4) 5.0 < T < 6.0 when v < 20 fps 1 7. (Re. 4) where T a surge tim Tc compression time of spring P - impact velocity, ft/sec The impact velocity of 50 ft/sec should not be exceeded, neither should the velocity be less than the lower limit of each range, however, the limits of the ratio -ed -need riot necessarily be restricted to the two lower ranges. For instance, if speeds are less thin 20 ft/sec, the limits of-- may be shifted to the upper range which varies between 3.33 and 4.0, or even to thz first range of limits 1.67 to 2.0. For speeds between 20 and 25 ft/sec, the limits of the ratio may be shifted to the upper range that varies betweer 1.67 and 2.0. s 'The surge tie, In terms of spring characteristics ls
71
= 120.4 in./sec, spring velocity of free recoil According to the theory of surge waves in springs, the dynamic stress increases only slightly over the static stress if the following conditions exist:
35.5 x 1C(0
(2-40) 2-11
AMCP 706-260
where
T-rrT
Select
-1_-
7- 11000 llo~oo~j! ~ 4
This stres is acceptable since the recommended maxi. 4mum stres for music wire is 150,000 lb/;n. 2-44, 1' In Eq.
'
-8& N
or
WDK
G (Ref. 6) (2-41)
(.~)
T
-
if ti
where
BACK
Timing the ignition so that the new round is fired just before !he bolt sats gives the first part of the impulse c.eited by the propellant gas force opportunity to act as a buffer for the retuning bolt. The rejt of the impulse provides tli,; effort for fecoiling the bolt. The system that abw,,.js a portion of the Impulse in this manner is called Advanced Primer Ignition Blowback. This system has Its artilry counterpart in the out.ofbabttery faxing systim, i.e., the firing the artillery weapon being of initiated during counterrooil but with the breechblock
Substitute the expression for N of Eq. 2-41 into Eq. 2-40, insrt know, values, and solve for d d
.'
0.27
(2-42)
s/
d 0.27 0.Sx l.0x0.01126 = 0.048 in.
closed.
2-3.1 SPE.CIFIC REQUiRLMENTS Fsos Eq. 2-41 530 IOGd' N - 11.5 161 8 x 0.125 x 1.0 By virtue of its ability to dispose of the early influence of propellant gas force on recoil, the advanced primer ignition system is much more adaptable to high rats of fire than the simple blowback system. Reducing the effectiveness or the impulse by fifty percent alone reduces the bolt we!ght by a factor of two with a substantial Increase in 'iring rate. restraining components may be considered as real and virtual; the real being the bolt and driving spring; the virtual, the momentum of the returning bolt. Fig. 2-5 is a schematic of Cie advanced primer ignition system. The firing cycie starts with the bolt latched open by a sear and the driving sping compressed. Releasing the sear, frees the bolt for the spring to drive It forward. The
N =
W 8W'K
coils
H, - Nd m 61 x 0.048 a 2.93 in., solid height. The static torsional strc-;s rThe
8W,,D r
* -
Wd3
2-12
AMCP 706.260
DRIVING SPRING
FIR'NO PIN
RECEIVER BARREL
//
Eqs. 2-14 through 2-39 are again used. Slnca only half the Impulse is availab!e to drive the bolt in recog, its man -- st be reduced by half In order to retain the 120.4 in./sec velocity of free recob. Thus the weight ,f this bolt assembly is specified as 1.5 and lb fFjdt Vf
I
120.4 in./sec
Mb
Er I
M
28.2 in.4b.
. x 382- x 14500
Atcording to Eq. 2-36, the approximate bolt travel is the same (2.58 in.) as that for the simple blowback lii in the preceding problem. Again, as in the earlier proolem, the 2.58 in. bolt travel do" not yield totally comlatlble results and must be modified to meet the rate of fire of 400 rounds per minute or the cycle time ofte -0.15 sec. Since the initial dynamic conditions, impulse and energy of recoil ae half as much as those of the preceding problem, the spring constant must as be half in order to have the same bolt travel. Eq. 2-37 shows the stl;ng cycle time to be
(
-
eMb K
1
+
F0
,Cos
F,
2-13
AMCP 70.260
= 0.4675 lb-sec F. -7.49 lb, minimum spring load, simple blowback = 10.08 b. maximum
S0.15
m otI44I04'
0.7185 0 K
F L
1 1.5
1.727 lb/in.
e * 0,40, efficiency of spring system The work W, done to compress the springs is
W,"
(Fo + Fm)L
8.785x1.5 ,
13.18 in.lb.
2F-
2 x 0.4 x 28.2
dFdt
Wb
Mb
Substitute for F. and collect terms L2 . - -2.6The 2.56 L27.39 in?2.bf 3.0524
recolenorgy E,
Substitute for Pf
0 -1 .Mbv
. .
b
T
LL 2.72 in. .7 in
F.- 3.47 lb
F" 4.83 lb Recompute the time for the firing cycle em
IK
- 2'
0w'
When the efficiency of the system is considered, the spring work is W, a 04E, or FO
Fm Fm
Er a 2.5 W.
/-
Cs
o-
Ve
S0.195 Cos'
_3.47J
-
2.5W,
x 0.769 "0.195 4.83/ 0.15 sec
tUFsdo) x 021
32.95
\3 Wb
1 b
Another approach illustrates the advantage of Increasng42.2 increasing the firing rate by incorporating the advanced primer technique. The length of recoil in the preceding problems was selected to balance the dynamics of the problem and is not necessarily the ideal rrinimum distsace. Suppow that the ideal bolt travel is 1.5 in. and that the recoil force of the simple blowback gun is acceptable. The mass of the bolt is adjusted to suit the requirements. 2-14
1.
3295
141 tn./rec
AMCP 7064110
,
The recoil en,!rgy Er (M ) The time of a firing cycle is
: -+
heC
"F
= 0.970x0.733 - U.071%ec
where
cub
": ' K
0.40 x I.8
1,727 x 386.A 1.727 "8' [0.000768 = 0.0277
0.40 x 0727
386.4
004
0.0693
Cos-Fr
Fm
F17.49\ Cos-1l0.08/
42*
0.733 rad
60
C 2-32.2 Driving Spring Du@gn
60
0.071
845round/mn.
'Ie driving spring for the advanced prirrwr Ignition blowback gun has been assigned the following character. ls;ics to comply with the requirements of the firing cycle for the simple blowback gun: K = 0.5 lb/in., spring constant Fo = 3.48 lb, spring force at assembled height Fm - 4.85 lb, spring force at ead of recoil L - 2.73 in., bolt travel
t
r - Te = 0.0428 sec, compression time of spring *f.-120.4 in./scc, velocity of free recoil, spring impact velocity 2-15
AMO
706-90
0.0428 --
3.8
= 0.1126 sec.
8x0.125xO.5
Ji., Nd-
48x 0038
-1.83
8FmD
ird
if
I'd=
113000
119,O0lb/in2 .
The driving spring for the advanced primer ignition when the recoil force is equal to that of the simple blowback gun has the following characteristics;
K - 1.727 lin., spring constant Fo F8, L , r 7.49 lb, spring force at assembled height 10.08 lb, spring force at end of recoil 1.5 in.. bolt travel Te a 0.0203 sec, compression time of
sprin
VtV( v
2-16
I
Select
When D 3.8. Therefore, T
AM
700-M
,0203
m 0.00535 sec.
__
I!
d -- 0.21 0
--
~i. T
- 0.2-
1.727 x 0.00535
0.045 in.
-I
27.3 coils
R,,
8 x 10.08 x 0.5
91.1 x
10'6m
14IAWO~b/Wn
(/
4- 148,500 lb/in?
Dskfrom Delayed blowback is syst ;hat keeps the bolt the locked until the projectile leaves tie muul1i. Az this instant an unlocking mechanism, responding to some influence such as reoil or propellant gas pressure, releases the bolt thereby permitting blowback to take effect. 2-4.1 SPECIFIC REOUIREMENTS
other types of action, ejg., the piston action of the gs operating gun or the moving recoiling parts of the recoil 3peratiqj gun. In either case, only unlocking activity is asoatt w,.h these two.types, the primay activity involving bolt action sltl functions arcording to the blowback principle. Fig. 2-6 shows a simple locking ,ystem.
Like any other automatic gun, bolt action is congruous with timing particularly with respect to unlock. Sice the tremendous impulse developed by the ing time. If recoil operated, distance also becomes an propellant gases whil. the projectile is in the bore is not important factor. For *rs type gun, the barrel must available for operating the bolt, the recoiling mass recoil a short distance before the roving parue force including driving, buffing, and barrel sprin-%- need not open the bolt lock. Sufficient time should elapse to per. be nearly so heavy as the two types of jiowback dis- mit the propellant gas prenikre to drop to levels below cussed earler.The smaller recoiling mass moves relatively the bursting pressure of the cartridge casw but retain faster and the rate of fire Increases correspondingly. enough intensity to blow back the bolt. 2-17
AMCP 706.260
BOLT--\,
BOLT LOCK
-\
RECOIL
BOLT FULLY
RECOILED
UNLOCKING
TRAVEL
The stiffness of the springs should not be so great as to interfere unduly with early recoil. Therefore, a system consisting of three springs is customarily used: (1) a barrel spring having an initial load slightly larger than the recoiling weight to insure almost free recoil and still have the capacity to hold the barrel in battery, (2) a buffer spring to stop the recoiling parts and return them, and (3) a bolt driving spring to control bolt activity. Before the bolt is inlocked, all moving parts recoil as one man with only the barrel spring resisting recoil but this spring force is negligible compared to the propellant gas force and may be neglected during recoil. After the bolt becomes unlocked, the barrel spring combines with the buffer spring to arrest the recoiling barrel unit. The unlocked bolt continues to be accelerated to the rear by the impetus of the decaying propellant gas pressure whose only resistance now is the force of the drivIng spring, a negligible resistance until the propellant gas pressure becomes almost zero. Thereafter, the spring stops the bolt and later closes it. Normally the barrel unit has completed counterrecoil long before the bolt has fully recoiled to provide the time and relative dis. tance needed for extracting, ejecting, and loading. After the barrel unit is in battery, the bolt unit functions as a single spring unit. 2-4.2 DYNAMICS OF DELAYED BLOW3ACK While the complete unit is recoiling freely and later while all springs ate operating effectively, the dynanics of the system are readily computed by an iteratve process. Given the pressure-time curve, by knowing the 2-18
size of the masses in motion, the dynamics at any given time are determined by the summations of computed values for all preceding increments of time. The impulse during each increment Is FAt =ALAI where Ab n bore area A, = area under At of pressure-time curve At - time increment When the impulse is being determined during low pressure periods due consideration should be given to the resistance offered by the driving spring. F At should be adjusted after the driving spring and gas pressure forces become relatively significant. During each increment, the differential velocity is p -. M, w where Mr FAt" becomes V =v( - I)+ AV where Y(' , mass of the recoiling parts influenced by (2-45)
A,
(2-46)
(2-47)
AMCP 706260
The distarce traveled by the bolt with respect to the gun frame during the increment is -x where
Y,
v+A
at
When the propellant gas pressures cease to be effective, the behavior of the barrel and bolt units depend entirely on springs. One such instance involving the buffer spring occurs when the bolt is unlocked. Although the gas p~essure continues its effective action on the bolt, it can no longer influence the barrel unit except secondarily through the dilving spring. Rewrite Eq. 2-19 for the isolatod barrel unit and include the influence of the driving spring. Thus, the energy remaining in the recoiling mass is
I(MfV2)
MtJ~r)
F~x1
+~tKb't/
FX) I
(2-50)
where
F - drive spring force Fob - initial baffer spring force Kb - spring cosistan, of com.bined buffer and barrel springs Mt Umasa of barrel unit
traw, the barrel spring continues to accelerate the barrel unit in its retun to battery. During recoil, the propellant gas force is co msuch larger than the brred spring force u to render the latter practically ineffective. Except for the last millisecond or two, the bolt driving spring also offer a negligible rasistance tc the propelknt gas force. However, It does contribute a snil force opposing the buffer spring and is repremited in Eq. 2-50 by the expression
Vot-"Initial velocity
of barrel unite
v, - final velocity of barrel unit x. - travel of barrcl with respect to gun frame
- efficiency of drive spring unit
spring. The actual spring force F may be sammd to be the driving spring furce at the time when the bolt is unlocked. Preliminary estimates should provde reasonable approximations at this stage of the design study.
- efficiency of buffer spring unit which Includes the barrel spling The buffer spring performs in unison with the barrel spring. During countersecoil. at the end of buffer spring
An equation can be derived for the recoil time of the burel unlt by developing Eq. 2-50 by the same procedure used for Eq. 2-19. The recoil time for the barrel aPfer bolt unlocking until pressure becomes zero is 2-10
AMCP 74*6260
lei7
t,~F
K +,b-'
KbX b
Sn
~ 1' ~
(f~)F~' +
ebKbMIPrVvb-'),
-~
-7
e&, f
. bbf~~r
1~
2-!
(2-51)
where
x,,
barrel travel from time of buffer enrage. nment to end of propellant gas period
Ai values are known except x1,. Since Irt the time is elapsed frown bolt unlocking to prenawe effectiveness reaching zero, this distance nay be computed from Eq. 2-51. It represents the buffer p-inlg deflection. The total barrel travel with respect to the frame is Xt = Xto + Xtf where x if - barrel travel during free recoil. The amount that the driving spring iscompressed, while the barrel traverses xt, is the relative travel distance between barrel and bolt, thus Xb 0 X -x (2-53a) (2-52)
For the remainder of the Luffer stroke and for the time that the barrel unit is counterrecoiling, the dynamics of the system may be computed by dividing the tinse into convenient Intervals, and by use of the relationvip existing between impulse and momentum, computing the dynamic& for each corresponding increment oc travel. Both recoil and counterrecoll of the barrel take place while the bolt is recoiling which changes the effective buffer spring forces for the two directions. The expresson of the dring spring effective force does not change since 'he bolt travel direction does not change. The fcrce of the driving spring at the End oteach Increment of tavel is
(2-55)
On the ss-'emptio that the recoil velocity of the bolt has been computed at the time corresponding to x,,, the energy of the bolt can be computed and converted to the potential energy of the driving spring from which the tpring forces may be determined. The
average driving spring force over the remaining
AXb * incremental driving spring deflection The buffer spring force at the end of it- Incretent of travel is Fb where
b + 4- bAXt
(2-56)
SLb Xb -
-Eb
(2-54) (2-54)
Fb(n-,, a buffer
icrement
where Eb is calculated according to E0. 2-IS and Lb'- xb is the spsi deflection ren ' ining at the end of free recoil of tho bolt. 2-20
Kb = buffer spring constant which includes the barrel spring Ax, w Incronental buffet spring deflection
AMCP 708-260
The effective spring ikrce on the bolt while it is recoiling s F, F + F(n . (2-SO
- FE.
(2--SB)
According to the relationshin of impulse and momentum, Fdt a My, chi general exprenlon for differential velocity is
= FAt
(2-59)
Based on this om;,eslon, the bolt travel during each Increment is derived in a sequence of al.ebralc expressions. Thus
Ax
V(A_ 0)41 -
Ap
n-
at -
e -
(2-60a)
-' At
Mb ] b.
(2-60b)
Ax - Ax , (see Eq. 2-53b). Substituting But Axb this expression and collecting terms, the Incremental travel of the bolt becomes
AX-
4Mb +AKta
4edb
V(.
)t
Mh
At 2
/KAt \Axe].
2
(2 -60c)
2-21
AMCP706M
Ax)
AX v I -
")~
A:
Av At
-
'at, V - 1) t(n/
2M, FinKAb
(2-61 a)
At 2M,
[Fb("1)KbAXt e
(-
0-l
2e
2e
Again subxtituting Ax - Ax, for Axb and collecting terms, the incremental travel of the barrel in recoil is
r [
Ib\
IVAeM
Fb(,,. 0 At' eM
+f(
o Fi -~
e,
I~
+1
4M
I4AxI
(2-61c) While the barrel is counterrecoiling, and the bolt recoiling, the effective spring force on the barrel is )~tbueb~h-F *b F
b
t,,~ KbAx e
K
2e (2-62)
ebFb
F,
ebFb(
Axt iVt(n
)At +
Atar'
V - I) On A
2Mt
(2-63a)
KA ,,
)Ax a ,Ax
F,n
-
,A
2eMt
t2
4 \4M
A,2
lx. Ab-
(-63b) (
Substitute Ax - &, for Axb, collect terms and solve for Ax, 4eM, AXl4e~g +M, ebK bAt'
t[
EbFb(n - 1) At'
F(,
) At"
-
-KAP
1
AX] (2-63c)
KAt2
t
v1 t)
At0
2Mt
2e M,
4eMj
2-22
AMCP 706-260
2 - eKAxb/ .
(2-64a)
Now, stbstitute for F, and expand Eq. 2-60a so that 4X V(n. - 0At , 2M I _ -M 4X ]A"(26b
A X - AX,
[eF
2
1IA 2
Mb
eK
+
\M,
K
At AX. (2-64C)
-A
'A.
Ax
At
At
4Mb - e KA
2
V(n-
t)A
2Mb
.. 2 Mb
xA
(2-64d)
Fb
aebFb - F,
eb Fb(f-
,) -
-e
KA-x- ]
(2-65a
The incremental barrel travel is, according to Eq. 2-63a ' (2-65b)
Axt
1) Vn - 5 At + -
Substitute the expression for Feb of Eq. 2-65b, AX t for Axb , and collect terms. The incremental AX barrel travel now becomes
4M,
Ax
4Mt
4+ (eK
+ eb b) &t
V(n - 0At +
e__ -
[L 1
ebFb,
- )1
M
e
Ar
1)
A t2aX"
(2-65c)
2-23
AMCP 706-250
To avoid repetition, general expressions are used to complete the analysis. The distinction between ., !..y . - ii b.! d..y.....,..,*,! ._ .d t :.a .. ! ample problem. The spring force at the and cf each increment is computed by Eqs. 2-55 and 2-t5. The cn~~qlyej, utuuuJ 'y" ;P.................... ,.,=... Isefftuo-usu iota] uy t ;p,...-'-. in; e 11a N distant 4z is
eb - 0.3, efficiency of combined buffer . b-'' sprin. ,~..m. l...., .g. -nte -~.nd et = 0.5, efficiency of barrel si, ing unit
AE
2e
(2-66a)
Table 2-2 has the numerkl-A integr-ition for a recoiling weight of 60 lb. In Table 2-2, the area Aj is measured under the pressure.time curve, Fig. 2-7 FI
=
AbA
1 a
0.S15A 1 lb-sec
At
When the bolt is unlocked at t w 3.252 msec, the velocity attained by the recoiling parts is 232.3 in./sec (see Table 2-2). The energy of the barrel unit at this velocity is
Eo
M~rt
2 386.4
a 3491 in.-lb.
AMCP 705-250
r5F i
45
- - II I
I If
3
I
PR S RE DECAY
- 35
ii30
3 4 TIME, msec
-1
;.,
o.25 w
15 10
5I
0.5
1.0
2.0
2.5
3.0
The velocity attained by the bolt at the end of the pressure period, P = 285 in.!sec (see Table 2-2). The energy of the bolt is =1 l _0 J 81200
ebEb L
Eb
~b
1051 in.-lb.
38.4
On the assumption that the driving spring system absorbi this energy over its total deflection of 10 in., the average force is
but the resulting stress was too large. MAo an earlier attempt at having a buffer stroke of half an inch proved impractical from the dynamic stress point of view, Increasing the stroke to one inch and applying recommended dynamic spring behavior, meanwhile retaining an acceptable firing rate, led to a feaaible spring constant for all three springs - driving, buffer, 2-26
AMC 706-260
Ing is
3
7 - -
frd
JN (Ref. 1)and
Fm 1037
(2-67b)
In the
Based on constant acceleration, an approximate time of spring compression will, in most applications, determine a spring constant compatible with both spring dynamics and allowable stresses. The approximate time of bolt recoil is 2xb 2(10) 285
*
(2-67a)
0.070sec.
P 7W-N
Since
- 3.8,
,-lb
2L b
=
2 x 1.0
I y V-,.
23.3
0.0086sec
2-18), Eq. 2-67b, after T/3.8 is substituted for T, becomes F. + 0.5K!. 273
where
Lb Yb
KT,
The average buffer force FAb is 0.7A 52.6 + 5 K 0.07 * 52 673 Solve f-, K, thus K52,4 3.72 lb/in, , .K 1 . 7l EbEto _ 0.3 x 3491 1047 lb. is 1.0 L Follow the same procedure for the buffer as for the
Fab
driving spring
71.21b KbT Fab + 0,SKbLb
Fm "FI +2AKL)
52.6+5x3.72"
273
34.0lb.
i047
1K.85 566
constant r134.0 I. Fmb 1047 + 283 " 1330 lb, max buffer force 1047 - 283 * 764 lb, min buffer force
.05957.
0.0
/( 61.5
0.06 see
Fob
Recomputing by inserting the newly calculated time t for Tc, the data converge to K - 4.4 lb/in, and t w 0.062 sec. The first set of detailed calculations (not shown) yielded a bolt recoil time of t - T, - 51.5 msec. For this time, the computed spring constant of K s 5.8 lb/in. becomes the final value for computing the
tb
0.3x50
3
COS'
1764)
1Co
buffer system is found The spring constant of the by assuming that the energy Et,-3491 in.-lb will be absorbed over the l-inch buffer stroke. Later, adjustments will be made to compensate for the small t discrepancies involving the spring forces. The time b action during recoil Is of buffer
0.0079 sec.
Recompute Kb by inserting the time 0.0079 sec for T. The new value of the spring constant K b is 630 lb/in., but the new time remains tb a 01079 sec. 2-27
AMCP 706-266 The spring constant for the barrel spring is computed similarly but in this instarce the spring force set at the assembled height is at Fo , 70 lb, aminimal
v':UC so OiCd. . aVVh jfl. a114J V-'..'. &&Y do
, Substitute the new value of T, i and compute. The t time and spring ronstant coverge to f - 00143 sc-t and K, w 37 lb/in., and Fm = 144 lb. The buffer spring
I'*i **
appropriate for bolt actior,. The time oi barrel spring compression Is the same as that for the buffer plus the propellant gas period. t , t + t = 0.0079 + 0.006 b t
=
0.0139 w
For + KiLt
7' 0.0139
With T - -
sec
Now that the constants of all three springs are firmly established, more exact values of the minimum and maximum spring forces of the buffer spring system are computed. Since the driving spring does deflect while the propellant gas pressure is st'"! effective, less than the full spring d.flectlon is available to absorb the bolt ,,ergy. For this reason, increasing the initial load to Fo " 25 lb for carly estimates seems advisable. This spril3 force became effective and theiefore Is included in Table 2-. after the 4 msec interval. In the meantime, the driving spring transfers some of the bolt the moving oarrel. The average driving spring energy force a'ter bolt unlocking until, the barrel stops recoiling is approximately 27 lb.
' E, = E,o + (.f )L ,
Thus
I 3491 +
Kr a
-
27
ret -70+-78 =148 Ib, max barrel spring force Before rec*,mputing time i, according to Eq. 2-23, some allowance must be made for the effective barrel mass. Since both barrel and buffer sphuigs are active over the buffer stroke, a logical distribution can be arranged according to the average lrlng forces. The
effective mas for the btwrel spring is
where L Is the barrel travel after the bolt is unlocked. From Table 2-2, when t - 3.252, x - 0.5, 2.0, -L-x 0.5 1.5 in. then -,be energy absorbed by the barrel spring oWer the half.inch travel before the buffer 1 contacted is
I [ (F + F,')AL t (88.5 + 107)0.5
M.-
I\F-bFmb) +
e 2R 98in,..b
2x0.
t' T .- W "
-
where F,' and F," are the barrel spring forces at half"nch and one-inch travel positions, ,spectively. The average force of the buffer spring system found according to Eq. 2-30 is e5(B,- AE) 0.3 x3474
Lb 1042 lb. Fab
/61.8
a
0.01321 5.3
2-28
\ 2/
0.0142 sec.
1.0
AMCP 701-IO
Fob uFO -)
KbLb
1042 -"
630 )L.0
72 ib
Fob,
7oh -
Fl + 1.0K,
= 620 lb
where Kb
constatl!.
b + KbLb
727+630x 1.0
1213 lb
13571b
237 in/sec.
.1
The bolt is unlocked at 3.252 mec and continues to be accelerated until 6 maec. During most of the remaining time of 2.748 msec the barrel spring is the sole resistance to barrel recoil. After the barrel recoils a half-in.h farther, the barrel spring Is joined by the buffer spring. Based on Eq. 2-51, the time increment for this half-inrh travel is
-t
I[Sin-' K LZ 1
0.5 x 50
- Sin-'
z Z
r
5
/i82
63.5
-
= 7X 386.4 [Sin
, 369
w'
369
ACP 706.260
where
F = 25 lb, estimated driving spring force during period F. w 88.5 lb. barrel sprin force when bolt is unlocked F, 107 lb. barrel spring force when buffer is contacted 0.50. efficiency of driving spring 0.50, efficiency of barrel spring
e et
[Ft -
)FJ
63.'
= 40321b
etKMty
a 0.5 x 37 x 2E
=132,164
1I12
F; "
J+
A.0)2137
M,t
=~ Fr 13630i7 "
369 lb.
The time still remaining during propellant gas activity is Irl 0.006- 0.003252-
0.000611 sec.
During this time the barrel contacts the buffer and oatinues rearward over a distance that is computed according to Fq. 2--51.
/
3xO5-0 -
F!b inLE
Sn
Fe\
(x630x,, + 711
0V061
3 4
1348sn' ii)
7- 1
where
-
AMCP 706-M
Z =
Cn.tir:sting
,FA..
+eKi vT -.
.. /RIR.,iQ1
w 1WAJ15,
0.000611
=0.00785 [Sill(
630x + 71
q
Sin'1
0.5274
711)
0.0778 - Sin'
Sin
(0.4674
0 + 0.5274) - Sin
(0.4674x, 0 + 0.5274) - 310 50' + 40 28' - 360 18' 0.5Q20 - 0.5274 = 0.06.i6
0.4674x,,
The barrel bas 0.862 in. to go to complete its buffer stroke. The time needed to tranverse this distance i obtained from Eqs. 2-60c and 2-61c. alculate the constants In Eq. 2-60c.
4
I
sbM,
1 7.73 in./(lb-se, 1 )
cM. 1
/ \10 - 4 0.5 3-g-" = 0.0518 lb-sec 2 /in. 6 =__ 386,4 2 x 0.5 x I0 = 38.64 inI(lb-sec 2 )
22.41/se
cMb
Substitute in Eq, 2-6 1c. K _ S.8 x 386.4 4x,Sx 10 i;Mb 1121lec" AtA t 2 l S8b(n
1) At"
aB
+
(n . - )
A At
- 38 64 F ( M a-
3+
7.73F(-
At
112 At2AXI
(2-68a)
a where A
where B
-
Calculate the c(unstants in Eq. 2--61c. 4eebMt 4 x 0.5 x 0,3 x 50 =eebM, 386.4 0.0776 lb-sec'/in.
Ax t a
xr.
1.00 ,0-0.8
0.138
The driving spring forcc is estimated as the average during this period 2-?1
AMCP 706-260
F(, -
j)
* 27 lb (assumed constat)
Fbin -l j
AL;
Fob +Fit -
- -- AEtt
Ax
-2
6240 x 386.42196in
50
M,
)(219.6
0.0518
0.0518
+ 5.8At
, 0.9946
38.64F(n_. ,)t
+ 112At2AxtJ
(38.64 x 27
Ax - 0.9946(1.984- 0.046) - 1.928 in. The absolute distance traveled by the barrel at this time is 2.0 in., and xb the distance that the bolt tnveled with respect to the barrel is xb a XAx-Lt+Ax m 1,235- 2.0+1.928 m 1.163 In. The total tinie of buffer spring action during recoil is tbr 2-32 trt At +
*
0.00061 + 0.00696
- 0.00757 sec.
AMCP 708-200
The prevailing conditions at the end of the prolluitea" -rim_. ..... . :tz .-. ,v , ". barrei travel is X a ZAX: +X-C - 1.0 + 0.!38 - 1.138 in. where XrAx a 1.0 in., barrel travel when it contacts buffe, at 5-389 msec. The bolt travel or driving spring deflection is Xbo ' I;Ax-x
t
992.4 n.4b.
"
w;sere ZAx 1,235 in., absolute bolt travel at end of propellant gas period (Table 2-2). The average driving spring force for the remaining deflection is eE4 F
L -Xbh
F. - - a
* 53.1 b
lb.
where
r At
0.006 sec, duration of propellant gas period 0.00696 sec, time far barrel to
For K a 5.8, the force at 0.10 in. deflectl.zb is Fo a F, K(L- Xbo) " 53.1 - 28.7 a 24.4 lb.
conplete recoil after t.. 2-4.4 COMPUTER The driving spring force when the bolt Is fully retracted is , P,, - Fo + K(L - xbo) u 24.4 + 57.4 - 81.8 lb. ROUTINE 7-OR COUNTERRECOILING BARREL DYNAMICS
A digital computer routine is programmed in FORTRAN IV language for computing the dynamics of the barrel during counterrecol. Since time and distance are the moat pertinent parameters, the program is generated about these data. During a given differential Itime, Eqa. 2-60c and 2-64d give the differential travel distance of the bolt while Eqs. 2-63c and 2-65c give the differential travel distance of the barrel. Eq. 2.-53a provides the relative travel which is equivalent to the driving spring compression. The differential relative travel between barrel and bolt s computed from Eq. 2-53b. After substituting the various known constants, Eqs. 2-60c and 2-64d are rewritten as Eqs. 2-68a and
The driving spring force at zero bolt travel Is * * F, - F. - KL - 81.8 - 58 - 23.8 lb. The blt travel from the time that the propellant gas becomes ineffective until the barrel is fully recoiled is x'4 = xb -xbo a 1.163- 0.097 w 1.066 in.
F a Fo + K x
2-70s to define the action of the bolt during recoil and counterrecoll, respectively. The substitution of constants into Eq. 2-63c yields equations for the bre travel while the bolt is recoiling; Eq. 2-69a srciig q -9 barrel rvlwietebl when the buffer is active; and Eq. 2-69b when ite barrel spring acts alone. Eq. 2-65c, after the substitution of nunerical constants, becomes Eq. 2-70b which defines the differential barrel travel if the buffer is still active. When the buffer Is inactive, Eq. 2-70c defines the differential barrel travel. 2-33
AE
E(F"F+ )0
,1.066"
58.6 ,n.-b.
AMCP 706&260 Since the equation for solving Ax includes an expresaion that contains Ax,, and the equation for solving Ax, includes an expression that contains Ax. the computer program contains an interative routine that appsoxlmastes these two dWferential distances. The approximnations for &v and Ax, eventually approach the true values close enough 'to render any error negligible. ThU computed values of the constants in Eq. 2-63c for the barrel cousiterrecoilling under the influence of the buffer while the bolt is still recoilin are 4gM, O5a~ 386.4 0,2588 lb-sec 2 un. lb/in. where eb
_0.3
-0.5
x 0.' x 37
et 2A4
-0.5 -
Ix,,
73
At+1.3F(
7.73(n-a)
w88.7
22.4lAt2Axj (2-69b)
eebKb
2M,
____
constants uf Eq. 2-64d, when both bolt and barrel counterrecoil, are computed to be
4
Mb
a 0.1035lb-sec 2 /in.;
*9.66
_ 5.8 x386.4 4
2.9,1
-7.73Ff,,
22.A
AdI
(2-69a)
Ax whie
A* 0.2558 0.2558 + 88.7 At,
B V(
OAt-966F,
I)t
284t2,&xnI
(2-70a)
The constants of Eq. 2-65c also change. At the end of buffer return, only barrel and drivin~g springs remain effective. Thes design data for the barrel spring are Kt 0 37 lb/in., 2-34 F. 1 107 lb. e,
-0.5 -0.18lsc
n.K/M
36/s
e/2M,
1.9321ln./(lb.aell)
AMCP 706-26O
If the buffer is still active, the computed constants are 4 eK + ebA 0.5 x 5.8 + 0.3 x 630 = 191.9 lb/in. 0.518
When the barrel spring operates alone, this force is Fb Fb(n -) 3Ax, (2-71c)
2 eb/2Mt - 1.159in./(lb.sec ); A
After the spring forces are computed, the respective eneries and velocities of the holt nd bnyel a computed from formulas based on Eqs. 2-66a, 2-66b,
and 2-66d.
After substituting these constants into Eq. 2-65c. the differential barrel travel becomes Ax, A v,(,. )At + 1.15 9 Fb(n For convenience, the computer program is divided into four periods: (I) during buffer action, (2) during bolt recoil, (3) after buffer action, and (4) during bolt counterrecol. Bolt action occurs simultaneously with barrel action (buffer action being a part of barrel action), but usually continues after the barrel is fully counterrecoiled. When the bolt Isfully recoiled at t 50.63 msec (Table 2-5), it Immediately starts counterrecoling with the barrel and these two now counterrecoil as one mass. The velocity at this Instant is computed from the law of the conservation of momentum.
a)
-1
1 A2 .932F(f_) t+5.6AxJ At 1 .
(2-70b)
With the buffer no longer active, the constants become eK+ErKt - 0.5 x 5,8 + 0.5 x 37 - 21.4 lb/In.
Mr Pr
2 2 Et/M t - 1.932 in./(ib.scc );
K +Mb)
-) v10n1
(2-71d)
A -
Table 2-3 lists the variables and corresponding FORTRAN code In alphabetical order. Table 2-4 lists the input and Table 2-5 lists the output or results of thecomputer. The program Is found in Appendix A-I and its flow chart In Appendix A-2. After the barrel has fully counterrecolled, all remaining activity is confined to the bolt. It still has to negotiate its complete counterrecoll stroke. The time elasped for the bolt to complete the remaining counterrecoil stroke is computed from Eq. 2-26.
9 32 Fb(n Pt(n - 0 At + I l.
I)
1
1.932F(" - 1) + 5.6AX I At,
.
(2-70c)
Although functions of the spring forces appear in the equations for computing the distance traveled by bolt and banel, the spring forces must be computed for each increment of time since those values are projected into the next increment. At the end of each increment, the spring forces on bolt and barrel are and 2-56. computud, respectively, from Eqs. 2-55 The driving spring force is
tcrb
-sin-, _
2Mbv
-
F eJb 2 (2-72)
- Sin'
, + .AXb(2-a) (-
(2
1a
crb
- 0.0945
Sisn\88.38
(-)
While the buffer is operating, the counterrecoil force on the barrel becomes Fb
*
0.0945 [Sin'
0.2693
(-)
0.9252]
Fb( n
1)
630Ax t .
(2-71b)
= 0.0945 (344.37-
292.3) /57.3
AMCP 706260
TARI I;
S...M'!VCRf"I .- ll C
(ORPII
ATI1I
l-0
r0c
AVFl n-I
AWIRA
'I DI-D
.D&IA
Code E DE ET DET F
Symbol n I At V Vt
Wb
Code
FB
FO G SK SK2 SKT EMB EMT BMV TMV
WbbI Ax Xb Axb xt Ax t e Fb et
where
Mh
tc + tot,
K a 5.8 lb/in., driving sp:ing re.i F0 m 23.8 lb, spring force when bolt is firing rate is 60 60 6060 = 426 rounds/mmn. 0.1406 to
closed
81.77 lb, last driving spring fuice in
Table 2-5
v Mib l - 2E = 97 in..lb, (E is last value of
e(F + F)xb Mb
V v2 + -
~ Afb
Time elapsed from the complete cycle of barrel action inciuding free recoil, buffing, and counterrecoil is
is
3745
0.5
a-05 x 105.5
ttc= 54.73 msec, elapsed time of barrel cycle (Table 2-5) 2-36
155.3 in./sec.
AMCP '015-260
INPUT FOR DELAVFfl RI OWRA.K PPnr.(AM Input 0.2558 88.17 3.45 0.518 191.9 Code WII WBBL FO FST FKCR Input 10.0 50.0 23.8 107.0 9.66
A6
BI
21.4
0.0518 5.8 0.1035 2.9 0.5 O..J 0.5 38.64 112.0 1.159
DKXTCR
DKXCR F(l) FB(I) V(l) VT(I) XB(l) XT(l) T(1) DX(Ij 1).B(l)
28.0
5.603 30.6 1357.0 276.9 0.0 1.163 0.0 12.96 0.0 1.06
82
33 B4 EPS EPSB EP3T FK DXKT BUFK
2-4.5 SPRINGS The driving, barrel, and buffer springs have been assigned characteristics in tht; dynamic analysis to meet the firing cycle requirements. The analyses which follow of the three springs determine their remaining characteristics that are congruous with the orerational amid 3wreigth requi.ements. 2-4.5.1 Driving Sprng Known Data K - 5.8 Ilin., spring constant FO = 23.8 lb, spring force with bolt c., ed F, - 81.8 lb, spring force at fuil recoil
L = 10.0 in., bolt travel T,= tb - 0.0474 sec, compressioa time of spring Y n Yf - 215 ln./sec, bolt velocity of fr" i recoil, impact velocity The compression time of the spring is measured from the time (3.252 msec, Table 2-2) that the bolt is unlocked until it has fully recoiled (tw 50.6 msec, when xb a 10.0 in., Table 2-5). Since v, < 25 fps, select T , 3.874
Tc,
AMCP 706-260
kL,. I VE .LL1A J LI.I (.H IUJ U * 49 .bd .e7 .514 .499 .4c5 .46
.447
t
.q.
A
A -1.
TO' I RiULT
T
1Is -I
TT Tf T,1. QAPPI L
T..
tALvI
P.; I A/ Nu I S('RWC,
9( )(1I F
IIAt(tLL
SitIf G
F, ti(
I
I
itNC
.l VU
I C;;
I.h i'l
I C
,I 6Wii UI
P!
JNP
PGUN1
T. -,
3 4 b 6 7 b 9 LU 11 12 13 14 lb 16 17 1Lb 19 20 21 2" 23 24 2
,426 .404 .3Ju .35+ .3,(, .15t i?78 .k44 . k;J, .Iu3 .114 tit? .ujO -. 12b -.1i'5 -. (.u
1.'4") 5b4 .. .Fb .bH4 .-51 .)1 .540 ,53k .521 .5, .4n4 .47c .45t .c25 .416 .363 Z46 .365 .257 .06.4 .0(;0 -.uC.3 -. 002 .500 6 UIL IA UOL r EiNER6Y IN-Ld .u 35.) L9. 42.0 4b..5 49.6. 52. ? 55.5 b7. bU.0) l1.5 02.0, 3.0 62.o 31.9 6O.5 !7.4 53.4 4b.3 41.4 10.4 4i.3 .1 .1 .u
,065 .017 . n2 .0"ju *052 .063 .074 .01'5 .095 .If) .1lu .122 .136 .07U 1E 1.3 .140 12 .143 .017 .000 .122 .123 l0b )EI.TA L, ARREL tNC'RGY IN-Lb .0 2.2 6.8 11.4 15.11 20.0 23.6 , .0 29.4 31.3 32.5 32.l ;2.b 31.6 1%.7 7.2 b.9 6.6 5.3 6.0 1.9 106.2 4.7 4.5 .?
1.717 2.272 P . 127 '.3AM1 3.932 4 .47A 5.018 5.550 6.072 6 .50 7.074 7.5b0 .009i f..230 A.616 9. rl2'1 C.375 9.6n 9.937 10.000 10.001 9.907 ",995 9-.99
nn05 ,n?2 .050 .04Q .142 .?(., .280 .3kb .460 .5 W4 .678 .s00 .430 l.O00 1 .13h 1.277 1.417 1.559 1.702 11749 1.749 1.071 1.994 COl) 0
3r, wi" '! 76 36.98 l4n.2n 4A.41 6,.61 41 . 77 52.91 S5.9q 59.02 hl.97 64.83 67.5q 70.23 71.53 73.95 76.16 7A.17 79.94 P.1.43
o11.ti
81.80 l .7i 01.77 P1.77
1353.7 13,.3.2 1325.2 1299.9 1267.2 1227.4 1180.7 1127.2 1067.4 1001.5 929.q 853.0 771.3 107.0 101.9 9b.8 91.6 86.3 810 79.3 79.3 74.8 70.2 70.0
T I,1E MSFLC 12.96 14.96 16.96 16.96 20.96 U-9b ?4.96 i3 !6.96 2(3. ': 6 30.96 32.96 34.96 .6.9b 4 6. 96 39.99 41.99 15.99 4b.99
HOLT ENLRIGY IN-Ll g)2.4 9tpb.7 917.5 814.6 8r8.3 71t.7 726.1 b,0.6 (012.7 5t2.7 411.2 42, 6 3U5.0, 302.0 2/1.) 210.5 153.0 99.6 1i.4 9. .0 46.3 48.4 40.5 48.S
HARREL EIIERCY IN-U .0 P.2 8.9 20.3 36.1 56.1 79.7 106.5 135.9 167.2 199.6 232.6 265.2 206.8 312.5 319.7 126.6 333.2 339.6 35.5 341.4 241.3 246.0 250.4 250.6
noLr VELOCITY Irj/SEC 276.9 271.9 266.3 260.0 253.0 245.3 236.9 227.7 217.6 206.7 194.6 1,2.0 168.1 153.0 144.7 127.5 l08.6 87.7 63.6 P7.7 .0 -61.1 -61.1 -61.2 -61.2
bAR(EL VLLUCITY IN/SEC .0 5.d 11.7 17.7 23.6 29.4 35.1 4U.6 45.8 50.8 5*.5 60.u 64.0 67.7 69.5 7u.3 71.1 71.8 72.4 73.1 73.3 61.1 61.7 62.2 62.2
47,99
49.99 '5U.t.3 L).b3 52.654.b3 '4.73
2-38
AMCPG 706-250
Select a mean coil diameter of 1.0 in. Then according to Eq. 2-42, the w~re diameter is
Select
T, - = 3.8, or
0.113 in.
T 3.S
0.013 1 3.8
8KD 3
1.63 x 10
-4
s 40.5 coils.
Select a mean coil diameter of 1.0 is. According to Eq. 2-42, the wire diameter is d = 0.27 VDKt From Eq. 2-41 - 0.27 Y t0.C258 - 0.136 in.
8x5.Sx 10
8F D
= rd
-.
8 x 81.8 ..
4
1.0x 10' i.
,'44,500 lb/in? N
Gd 4 BKD
3
1.5
X 10
x 3.42 x 10 4
13coils. 3=
3.1 x 1.442
8 x 37 x 1.0
145,500 Ib/in'
3.14 x 2.52 x i0
(.")[f(L)]=
= 153,000 lb/in?
Known Data: Kt a 37 lb/in., spring constant Fo, a 70 lb, spi ng force with barrel In battery Fr.t . 144 lb, spring force with barrel fully recoiled L, = 2.0 in., barrel travel
S=
2-4.5.3 Buffer Spring KIsown Data: Fob, - 620 lb, spring force contacted when First
Fmbs a i213 lb, spring force at end of buffer stroke Kb, = 593 lb/in., spring constant L - 1.0 in., length of buifer stroke
tree ,ecoil, impact velocity The compression time of the spring includes the time of free recoil and that for the rest of the recoil
T, - tb, -0.00757 sec, compression time of spring (see p. 2-32) v, = 231.7 in./sec, impact velocity of
distance.
AMCP 706-260
Select
2-5.1 SPEC!FIC REQUIREMENTS To develop the same -esistance as the inertia ei a a linkage must have a large mechanical large nma, diaadvantage during the period of high propellant ghs pressure and tie-n gradually relax this resistance as the pressure subsides. A linkage showing these features is illustrated in Fig. 2-8. When the force Is greatest, the largest component resisting that force Is In lir.e with the bct,; thus only a smll component is available ,o accelerate the bolt and linkage. Later, as the link closes, a larger share of the propellant gaE force becomes useful for bolt retraction. Although the gas furce has degenerated substantially, the accelerating component has grown to the poportions needed for a short firing c'cle and, henct, a high rate of fire. 2-6.2 DYNAMICS OF RETARDED BLOWBACK Fig. 2--9 illustrates graphically the kinematics of a 133,000 lb/in'. 1.04 retarded blowback linkage. Point A represents the position of the bolt a it moves lineariy on line AC P,int B represents the position of the common joint between links AB and BC as BC rotates about the fixed point C, The equations of dynami:: equilibrium are developed from the graphic illustration of Fig. 2--10. The kinematics are found by wrlting the two
Select a mean coil diameter of 1.75 in. The wire diameter, from Eq. 2-42, is
2.07
0.344 In.
S=T("r
[f(4
4.0)
= 133,000 (
140,000 lb/In?
AC - x 0
(2--73a) (2-73b)
BC sin 0
I'AVEL
AMcP 706-260
x
-j 04..
IZ B
cr 0
AMCP 706-260
'bt
Tbc
A'
Oe
Ray Figure 2- 10. Dynamics of Bolt ai.d Linkage where x is the distance between the breech face, and the bolt at any given time t. Differentiate the above equotions twice with respect to t. AD (sin 0) , + BC (sin 0)
X
Rcy
Now multiply Eqs. 2--74b and 2-75b by cos 0 and sin 0, respectively, and add.
(2--74a)
+ (cos 0 cos b ,
.B cog
AD J(Hin 0) i + (Cos 0)
+ (cosO)
U
1 +- BC [(sin )-
(2--77a)
or
(2-74b)
AB (cot )
BC (cot 0)t0= oI
(2-75a)
AB [) sin (0t) +
cos (0 1 0)1
(2-77b)
+ BC 62 a x cos 0
AD [(cos )
BC [(cos 0) (2-75b)
Multiply Eq. 2- 74a by cos 0 and Eq. 2-75a by sin 0 and add. AB (sin 0 cos 0 + cos 0 sin 0)
x cos 8
- (sin 0)021 = 0
(2-78a)
Multiply Eq. 2-74b by cot 0 and Eq. 2-75b by sin 0 and subtract. AD ? + BC [(cos 0 sin 0 + cos 0 sin 0)
.
+ (cos 0 cos 0 or
sin 40 sin 0) 64 =1
cos (2-76a)
( 2 -79a)
AB 1P + BC
+ 62 cos(0 +
I sin (0 + )
)
x cosO (2-'/6b)
8(7
sin (0 + 0) - . cos
(2--79b)
2-42
AMCP 706-280
(2-80)
BC sill (0 + )"
________(2-81
$, respectively
) (2 2
= x cos
B AB
)
61
cos (0
BC sill (0 +
Sin + (0
FR - propellant gas force Fs a driving spring force F,, nitial spring force
(2-83)
lab = mass moment of inertia of link Ad 1b, mass moment of inertia of link BC
2-5.2.2 Equations of Dynamic Equilibrium forces Fg. 2 10 shows the applied and inertial of the bolt ind li,ige. The inertial forces are functions of the kinematicL of Fig. 2-9. Nomenclature of symbols in Figs. 2-9 and 2-10, and in the dynamic analysis follow' aab = accelerationa of A with respect to B a., , normal acceleation of 4 with respect to B ab = acceleration of B abnl normal acceleration of B with respect to A
M, RaY
Tab 0 inertial torque of link AB 'be = inertial torque of link BC vba - velocity of B with respect to A Vbc = velocity of B with respect to C x x velocity of bolt at A acceleration of bolt at A -efficency of the spring system
aba = tangential acceleration of B with respect to A abc = tangential acceleration of.B wish respect to aen = normal acccleration of B with respect to C Ad
=
length of linkAB
BC x length of liik BC 'Since these symbels ar, unique for this par., they are not repeated in the general List of Symbols.
AMCP 70*260
S angle of RC wit
horizontal
T c
7T c-
-in+
L.ngular a:caleration of BC, shown positive 0 angle of AD with horiz.ntal AD, shown positive - angular velocity of angular acceleration of AB,shiown positive To achieve equilibrium In the dynamic system, the applied forces and ieactions of Fig. 2-10 are equated to the inertWd fores3. The reactions of the linkage ABC are computed by balancing the moments and forces of the complete system or of any individual link. The inertia forces and moments of each c( ,ponent are expressed In terms of the respective acceleratious.
-F,
AB sin (0+)
+ F
AD cos(-' + ) + 2
/AC (2-85)
n e fo the horizontal reaction at C, Is found by iolating link BC a.id equating tifi applied nr ..... ,t to the inertlai moment. R BC sinO - R CyBC CoL -3 Tb, et -2C ' (2-86) R0
-R
Rex '
c co
TbC
F
-
(2-87)
Fab -Mb
(2-84s)
Fb
A.IbX
(2-84b)
The general equation for determining the dynamics of the systemn consists of the applied horizontal forces and reactiors, and the horizontal components of the inertial forces. The Inertial moments and vertical foice components arm not directly involved although they are needed to establish the general equation. Fg - EF, - Re, - M,x - Fbf + Fen cos 0
-
Fbf-
M~b(12"
(2- 8 4c)
en sin 0
Fb u Mb
-2 b~eb~ 2,where
(2-84)
-M c
BC)
(2 - 84c)
M,
-bC =M
T~b - 'abe
(g? )~(2-84f)
(2-84g)
Eq. 2-88 may be rolved by nunvlrical integration after the variables *, U. . }"are written in teems of x and x. 2-5.23 Digital Computer Ptogram for the Dynamic Analysis
7be = b,
(2-84h) A digital computer program is compiled in FORTRAN IV language ir the UNIVAC !107 computer. The various parameters are solvod for each one of many smail increments of time into which the recoil and .ounterrecol periods are divided. The
Rey, the vertical reaction at C (Fig. 2-10) is found by computing the moments about A and dividing by length AC. 2-44
AMCP 7t*2M
solu~ionl follows the proce~dure of theRFtnrge-Kut ta -Gill Method of numerical integration. The plogram Iistiniz is in Appendix A-3; the corresponding Flow Chaui in Appendix A-4.
Because Eq. 2-88 becomes extremely unwieldly when the approprist,, expressions are substituted for III--.. .~-S . 4 A ii vaiawwus are introduced in .,.n~ sequence to represent the ciumbersome expressions. The continued substitutiora eventually leads to an equLtion of simple terms. The list of coefficients that follow are determined from Eqs. 2-80 to 2-83.
E6 .
C8; +CW
2-0b
C8 C9
E5 - C12 + E6 - C6
C5 -
BC/A B !,in (0 + 0)
2 C6 - C2 -C4 + C3 -C1
/co Co
C9~
C7~ C
~ CI+C3C4C7 -N~i
C8j-.+ -(291aC)(7.-
7 II+
'x)/i0(29a (2-91b)
C16 + C12X'2
(2-89&,)
(2-89b)
47 C6i'
cl,
d =
whee
,7Ii
(2-89c) (2-89d)
A CIO
-
BC
- Cklx + r-70
C12 = (C9 cos 0 + E7 -C6)/'sln Rewrite Eq. 2-85 Rc= E3 (C4 + C7x 2 ) E4. (2 -90a)
FS Mrx
-
where
eI E
El =M~b -A812
E2 - Mb,
BC12
E(F -K,x) 0
AMCP 'Poe-26O Collect terms and solve for ClIl, Ft +Cl .3r + C4 + CI '% x where CIIl =M" E! "4sln + E2CI sin C sin- + CI "C4 2 cus + CI0 (F + C132 + Cl5x +CI4)/CI 1 (2-93) (2-94)
CV3 -
EK,
the other and The computer solves for ,x then all variables for each increment of time. The p,'-gram is also arranged '-r the interpolation of the gas force Fg when
the time, and therefore force, f-r Any particular computations fall between two data points selectd from the force-time curve of Fig. 2-7.
Initial characteristics are usually based on spring those of a sii.silar gun. After trial computat.ons, the values are altered to be moir compatible with specifications. For instance. in the sample problem, ihe initial values of Initial buffer force and spring constant wore F. 200 ' Ihand K_ = 3F8 b/in. This resulted ir a buffer travel ot almost twice the specified rtistance. After changing the spring coristant to K S = 760 lb/in. and F,6 u 800 lb, compuled buffer stroke !qualled the that specified. 'fable 2-6 !sts the code for each symbol, Table 2-7 lists the input data for the computer program, and Table 2-8 lists the computed dynamics. Four series of computations are made for each licrement 1 and, since Ihece aie almost 2000 increments, only the results of the fourth series of every 15th increment is printed. 'This procedure is followed except at the ends of the recoil and counterrecoil strokes where the results of each terminal increment are printed. By elimi.iattng most of the output from the record, Fable 2-8 is held to reasonable size but still contains enough data to shc, w clearly, the trend in the dynamic behavior of the bolt mechanism during the firing cycle. The final time (at increment I sec shews afiring iate of
' t
=
1889) of t- 0.067
895 rounds/min.
TAL-C 2-6. SYMBOL-CODE RELATIONSHIP FOR RETARDED BLOWBACK Symbol F. FZ Fo g lab lb KS M~b Mb M, t
At
Code WAB W WBC X EPS THETA PHI STHE'IA CTHETA SPVI CPHI SUMSIN SUMCOS
2-46
AMCP 706-260
The prrferred method of increasing this rate is to increase the moment arm of the linkage, i. e., by decreasing the initial value of AC. A lower firing rate may be attained by decreasing the moment arm, i. e., by increasing the initial length of AC. 2.6 RATING OF BLOWBACK WEAPONS The simple blowback machine gun, because of its simplicity, outrunks all other types with respect to maintenance and relative -ost. Moving parts are few, and normal care exercised in manufacture produceb a gun whose reliability is considured good, 1. e., ordinary malfunctions can be corrccted in the field withdn 30 sec. Take-down, cleaning, lubricating, and reassembly requires little time and practically no tools. Although these attributes are encouraging, the simple blowback has its limitations. It is restricted to small caliber guns, low rates of fi;e, low muzzle velocities, and, therefore, short raiige. However, the gun is light enough to be cr-rriej by the foot soldier and ia accurate enough at short ranges to make it a good antipersonnel weapon. The delayed blowback machine gun isalmost as easily maintained as the simple blowback but its relative cost is higher. It has a low to medium rate of fire an! a medium to high muzzle velocity. The delayed biowback is not confined to small calibers. It outranges and has better accuracy than the simple blowback and, because of its greater fire power, is more versatile, being capable of destroying both materiel and pe-svnnel. The delayed
blowback gun is durable and reliable, se!lom becoming inoperative because of breakdown except after long usge, and can quickly be restored to operation after orolnary malfunction.
_,Cr .. ....... :A 1 . 1 .. . .. , b.ltc ,^.& . l
guns, the advanced prlir igniion and retarded blowback types are relegated to second position. ihe retarded blowback type, because it depends on a linkage system to control bolt recoil that is extremely sensitive to geometric proportions, does not have the reliability of the de!ayed type either in theory dning design, or hi practice during development and usage. The large loads applied to the linkage while in motion adversely affects the gu's durability. From these aspects alone the delayed bowbach Is preferred over the retarded type. The advanced primer ignition gun is superior to the simple blowback because of its higher firing rate and lower recoil momentum. However, favorable performance depends on timing that must be precise. A slight delay in primer function, and the gun reverto to a simple blowback without the benefit of a massive bolt and stiffer driving spring to soften the recoil impact. Delayed primer ignition creates the hazard of extracting the cartridge case while subjected to pressures high enoigh to blow up the case. Although advanced primer ignition guns have been nmade. one by Becker, the exacting requirements in design and construction of gun and ammunition reduce this type almost to the point of academic interest only.
TABLE 2-7. INPUT DATA FOR RETARDED BLOWBACK Code AB AZ BC DT DTFG DTNEW EPS FSI FS2 G N Data 7.0 12.9985 6.0 0.000025 0.0000625 0.00026 0.50 63.0 800.0 386.4 3000 Code NHEAD NPO N9 SKI SK2 TCHANG WAB WB WBC XLIM XREC XBATY Data 630 15 96 3.8 760.0 0.045 0.85 8.0 1.5 9.0 9.95859 0.010 2-47
ANICP 705-250
0 w
-
I.
i) n
La4
In) W)'a W
'9,
0 10 :t CYJ in
0 a W W)0 :090'?-4
0.*
C;
c'a 4 U
A*
Q zN.44.4 4
,4 A CNaNnf'0'*F)-.-4
no0. V)*ONr-*IAllIon
0%SF' .4*9
0 ON F)IO)P.00.4F) DnQ
4 S1
1~ 1 sit
4u
1111.
I- U0't' 'aN N 0
Q 0 F)
4 IN
a~ '4 zn
NO '
.4n)
0f 0f
NO a4N?-
Nna 4 A (P
IL)0 If) 0f
W ) .4
ve
-1
cc
0ufln0I0SSVFMOO0 OO0'n'0.4*?-0U.4-. z' w--00''OF In) 0 a 0 W) FN "MN Vr O N .4 '-40 -4 0 -4 M NI if) .9 ' A 0 OCP Z -. 0 5 0 N .9) 0 0.0 4 tn 0 N"' .4 Nn 1-- 'a n N, 0 . N = Z -@ C 40 1-0 ) P) -P - 0 a0 0In.4..4 NUNW FS'n inW'aN-OF 20.0-0NMS 0-090 X " Z0 0 0 o )P0 Nt 0 r r- 'O -4 0 ONN0Q N 00V QCUD U F)NL
U.
0 4:
JQ
*'WP*0
0Q4-
O4
rW-N
0O
00
A 4 N 10 0 " tOQ'nF.4 SN A 0 . O f 4A0N00"
w000
00,00a0a00
0000a0
000 130 0 0
0 a0
0 0
=0 000
0 00Q0
0 00
0 0
'4 0.4.44 I. 0
.4 -.
F)
.4 -41 N. IN
Nf cm N0 Ma)' F'
00 f^
0001 &:t 4
N WI m % ) W1
n 10 In f0
2-48
AhPCP 706-260
n ..- . C.
..a
q(1c.
)00*.
0NPI
%I-C~ 1
' --.
~1
~.
~. ~~~c N3 in
.3
(yeoo
I I I I
3n M"MMM"MMM 'y I I5 I I
cuM N
NM JmM
.j z
It
At A*
At 4 P,) Fr)
5*
55
4 -4
4-1
4 4-
'
(N4
UW WD I-Zo0
. MvV4
*il~
' 1
MC
a,
00% ) M
-(3v4*W)9W)I*(C3.
,0i i)
oN 4 3
4)CDC % D0 -
cc
rC N
NGOO 00(0 00
(30%1010010
1 '0
710
OT'7
J 0
W.J. 0
C6
a.LI 4 4.4 .
d.4 . -
-4 4
0 -
4NN
(0J 0
NNN
) aoin
w i
II
If58
uofNNIi~).~ m
ism lmet
-j
17 m 04 4r0 s 0 7 0 0 * 0 fLn 03% 0 x eLL Z * (VOI~5 *N N N XC -4 400 NO 0~ P2- .4* t. 0% 0 SU .0 0Q N N-(-0 1000 M%3 00 LUJ 4 .4 -4 .4 4 4 .4 -4 (-1 N
7 P 0% % ~ 0' 4:1 3. NO3 zr 0%z* 3%M 0 :r' .410% 4 N 4, f N N % NN ~ % J -4 4d CA' e) N' -4 *r UN '0 Q00 W)
. 0' 73% a-" a, V3 Ni* r NO Nr '0 DO Pq #f. 4 *0 IJN N CY)f) ) 7 Il In .0 '00 DSgo 0010 0.4.4 N N %N CN04 y N N4 N N4 N kV V N N% Q N4 N CN Cy M 04 N
* N N 0 c0. NM
0 a41 051 0
110 Z : 0~
3 0
0 a
0 01-) C3
InD
410 In 0 0
0 18
C0C 0 4180
0 000
1010.Nw0w 1 CNNN
oO m 00000%3%33%3%%3%30000
.. 44 4 4
4 -6
1.4.-4
2-49
AMCP 706-260
Uz I
I 40 fN N-N-a mu t~ suN Ym
N00 D
yNNNc
N3 00 N
15 -
,'4.4.
564. 1
.0
lot
0 cuW 0or-f
W
f-
.40
0 0*)40,~F)40 .
. .
e41,r1a ** p NY AtAv0Innn
rnn n
W;Q
Nr ty NW I
)"in
nqM q
n n o - -
z
uaw O.Omty
aD CO 04N*Il'1
0v p-me6--.
O Q
i-,0oi
o
r- N rn.10
vlCO.n4z
F
~ ~ Ow*0 r-.
DD )**f~l0*F
* tf)n a'ON r
'C
L
OX
00 CO00
000 0. - NO
V 0*-
C w
OQCFcNcoo c i-
-i
uc
wmC
ovnr
ooP
L.i
x 0
4 0
s4
N10
")
fs..4 *
14 m in r-
-4
N.m 10
w)
1- -4*0
NJ0 a, n) N = r-
In
"1-0' Ni
C4
o..1M ' .4c.J*In1-F c c.4 ins CC0000 r-f- 1- 10GO ar- f4 - 4 -. 4 .4 4 .4..4 -4 4 -4
2-50
AMCP 700-250
CHAPTER 3
RiCOIL-OPERATED WEAPONS
3-1 GENERAL RecoIl-operated veapons art those weapons that rely on recoil activity to operate the bolt and related parts. The bolt, locked to the barrel during firing, Is released during recoil after the chamber pressure has become safe. Action is confined to two general types. long recoll and short re, oll. Long recoil has the barrel and bolt recoiling as aunit for the entire distance (Fig. 3-;), This recoil distance must be greate: than the length of the complete round to provide space for loading. At the end of the recoil stroke, the bolt is held while the barrei oounterrecolls aloie. When sufficient spa develops between bolt and breech, the spent case is ejected. Later, asthe barrel reaches the in.battery position, the bolt is releabed to reload the gun, Short recoil has the barrel ind bolt recoiling as aunit for a distance shorter than the length of the complete round (Fig, 3-2). Te bolt is unlocked shortly before the barrei negotiates its full stroke. As the barrel stops, the momentum of the bolt carries it farther rearward opening a space - between it and barrel - large enough for extracting the spent case and reloading. The returning bolt, while reloading, may push the barrel into battery or the barrel may counterrecoil independently of the bolt. 3-2 LONG RECOIL DYNAMICS The dynarrics of the long recoil-operated gun are similar to those of the blowback types xcept that the barrel ard bolt units recoil together. Time of recoil may be decreased by delaying energy of recoil absorption until near the end of the recoil atroke, which can be done with a heavy buffer spring operating over a short stroke. The barrel spring sbould be stiff enough to hcld the recoiling parts in battery while the bolt is returning whereas the bolt driving spring should be capable of closing the b)lt in minimal time. The stiffer the spring, the less time needed for the return. However, since the converse is not true, sonie compromise must be arranged
to achieve an acceptable firing rate. For initial estimates,
approxima-te to !hose needed to absorb the recoil energy of tie bolt. Later adjuinen t can be made in the propel'ties of all the sprinp in the system to achieve appropriate time and velocity criteria. The buffer characteristics should be o arranged that its useful potential energy, when fully compressed, approximately equals that of the barrel spring, yet still Is compatible with other design requirements. This arrangement gives the barrel sufficient momentum at the beginning of the counterrecoll stroke for a quick return without inducing excessive impact when stopping the returning barrel. 3-3 SAMPLE PROBLEM - LONG RECOIL M1ACHINE GUN 3-3.1 PECIFICATIONS Gun: 20 nm machine gun Firing Rate: corresponding to minimum bolt travel Interior ballstics: Pressure vs Time, Fig. 2-7 Aba0.51!.in.2boreare& 3-3.2 DESIGN DATL Wb Wt , 10 in, recoil distance
- 10 lb, weight of bolt unit
ANICIP 70&-280
COLNTERRECOILING
FULLY
RECOILED
IN BATTERY
I-B~-OLT OVERTRAVEL.
3OLT~~OLLCKRLES LACH
UNLOCKING
CAM--
OTLC
BARRL LACH
ACELEAGiN
CAM
3-2
At.
macc 0.25 0.25 u.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 1.00 1.00 1.00
lb-sec/in.
3.44 10.15 11.89 11.12 9.25 7.10 5.23 3.71 2.58 1.82 1.39 1 06 2.34 1.04 0.40
lb-sec
1.77 5.24 6.13 5.74 4.76 3.76 2.69 1.91 1.34 0.94 0.72 0.55 0.97 0.40 0.09
in./sec 11.4 33.7 39.5 37.0 30.6 24.2 17.3 12.6 8.6 6.1 4.6 3.5 C.2 2.6 0.6
in./ae 11.4 45.1 84.6 121.6 152.0 176.4 193.7 2063 214.9 221.0 225.6 229.1 235.3 237.9 238.5
in./sec
5.7 28.2 64.8 103.1 131.9 159.3 185.0 200.0 210.6 218.0 223.3 227.4 232.2 236.6 238.2
in. 0.0014 0.0071 0.0162 0.0258 0.0330 0.0398 0.0462 0.0500 0.0526 0.0545 0.0558 0.0569 0.2322 0.236S 0.2382
0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 4.00 5.00 6.00
&( _4,
_1_L ( w,
(36.4 )F
F
barlt
) \'-60
counturrecoll. These two springs function as "e until the buffer spriqt completes its short travel, thereafter the barrel spring alone continues to counterrecoil the barrel. Just as the barrel stops counterrecoiling, the bolt becomes unlatched and the driving spring closes it. The energy of recoil is
Ax
Y At
at, in. - =
56882
The distance r-cuiled during the effective propellant gas pressure period x r = 2&x = 1.15 n. The recoil velocity at this time is P= 238.5 in/sec (Table 3- !). Three springs are ir -s ern (Fig. 3- i). The bolt driving spring and barr:, . .ng work in unison during recoil until the buffir spring is contacted; then all three work as a unit until the barrel and bolt come to a stop whereupon the bolt is latched, permitting the barrel
= 4416 in.-lb
where
g - 386.4 in./sec
2
W,= 60 lb, recoiling weight v = 238.5 in./sec, velocity of recoil Preliminary estimates of recoil time must be available to determine the spring characteristics. After an approximate recoil time has been established, some of 3-3
AMCP 706-260
the data used in early calculations may be altered for reater accuracy. A reasonable approach ;- achieved by absorbing 75% ol the recol energy ociore the bufier is .eached thereby rducing the recoil velocity by 50o during the same period. Assigning more energy within IL-.its to the buffer will increase the firing rate and conversely, less energy absorbed by the buffer will decrease the firlr.g rate. The energy to be absorbed by the buffer is Eb
Fmb
Fb = Fa5 - 0.25 Kb = 1104- 136 = 968 lb. The new compression time of the springs, Eq. 2-23. becomes M, " Co, Kb
= 0.0080 sec.
o 0. 2 5E,
= 0.25 x 416 -
1104 iui.-lb
Mb
220 8
38
By repeating thc above process, Tc remains at 0.0080 sc and Kb changes to 572 lb/in. Fmb -0 Fs + =
6.4
192i
.se
F Fob F, -
2 ()
b
KbL
thc The average force of the system which includes d bing and buffer sprinbs ia el, elb 0.5 x 104 o = 11041b Ib 05
( KL b
1104
14
961 lb
Assume constant deceleration, then the recoil time from the cnd of the accelerating period to buffer contact will
2
Fa -
--
tr where 15 - length of bufier stroke. For constant acceleration, the buffing time and therefore the compression time of the springs is
2
Ld -v
" V+ b
0.0467 sec
where Ld - L-Lb-
8.35in.
tb
,b Y
2 x 0,S 9.25 =
084 sec.
= 238.5 acceleration
in./sec,
recoil
velocity
at
end
of
The corresponding surge time iscomputed to be T -T = From Eq. 2-67 F + KbT KbLb) 1037
Ib = 119.25 in.!sec recoil velocity at start of buffing The compression time of the springs includes the accelerating time and the buffing timie. T ta +t r +t
b =
T,
0.0084
.8 388
- 0.0022 sec.
0.006+ 0.0467+0.008
= 0.0607 sec.
Kb= -
re T = _L,
0.o607 .-
0.160sec.
3-4
AMCP 706-260 The average combined force of the driving and barrel spings, based on 75% recoil energy absorption, becomes F = . L---La 0.75 x0.5 x4416 = -
springs function as one spring. The combined minimum and maximum forces are Fos , Fa-K, (" Ld+X
8.35
198.3 lb.
198.3 - 88,n
c 1094 lb
Fm =1037
Fm = F,,+KL - 109.4+ 16,7x 10 - 276.4 lb The combined spring forces at end of acceleratirn period and at the beginning of buffing are Fo , F +Kx, = IO 9 .4+16.7x 1.15 a 128.6 lb .
K =
21 j
-
KLb
Fre
265.1 lb
By setting the minimum driving spring force at Fo - 25 lb, the minimum barrel spring force becomes F. 1 = FO,0 ". = 109.4.- 25.0 = 84.4 lb.
Fo, = -
131.51b
From Eq. 2-22 the time span between accelerating and buffing is
F
Maintain the samie ratio between spring constants as for the initial forces. The driving and barrel spring constants become, respectively,
inF L",
-i'
K
=vp~jK~
25
16.7
3.8 lb/in.
= f, \ Kr
(,"~
84-A -~)
167
=12.91b/in.
where Z
F-F/
eK/,rV0
--
87948
296.6.
Fm = F. + KL = 25 + 3.8 x 10 = 63 Ib
T,
ta + t r+tb = 0.006+0.0451
= 0.0591 sec.
0.008
F'n* = Fo +KL = 84.4 + 12.9 x 10 = 213.4 lb. The spring constant of the buffer spring is Kb1 - K 6 K = 572- 16.7 = 355.3 lb/in. 3-6
Repeating the above series of caiculations has the time conver3ing to t,= 0.044 sec, or T,= 0.058 see and K3 = 16.7 lb/in. buffing, the driving and barrel
AV40 7W0-26O
parts is
F, F
-
F , - 961 - 268
spuugu
At eid ofbuffin,
illt u.Maxilnuill
.ff....... ,of
Fmhr " Fmb - Fm, - 1247 - 276.4 - 970.6 lb. Table 3-2 lists design data and computed stresses for these thre,) springs as well asfor the springs of the three types of action employed in the short recoil gun. The calculations lre based on the following formulas. d =0.27 , N ik, (Based on Eq. 2-67a) 1
cb 'bc
" 4Er
20.6 in.b.
Ycrb
EC,b Mr
521.2 x 386.4 50
-
./'
8-
- 63.5 in./aec. The maximum energy of the counterrecoillng barrel Is E,, -" Eb + E, a 208 + 744.5 - 952,5 in.-lb.
7'~~~~~
Td =
her
[/Ec
7
121.3 in./sec.
~ 1905 x 386.4
50
T"
dynainic shear
742"
H, - dA, solid height The available potential energy in the buffer spring for counterrecoil is Ell, 0 (F.b, + Fobs)L
(970.6 + 693)0.5
220tn,.Ib,
440x 386.4
for counterrecoil is
E w L (Fret + For)L 1* 2 - 744.5 in.-lb. (213.4 + 84.4) 10
'
10
130.4 in/sec The time elapsed from the propellant gas pcr:od until the buffer is reached, obtained from Eq. 2-51, will be F", Z
-
The potential energy of the barrel spring that augments the buffer spring is E v
+F)Lb
_ .
Sin-
08 Z
" 2-
(213.4
+207)0.5
- 52.6 in,-lb,
3-6
AMCP 706-260
whereM
--
-Si)
(-
0.8723)
where
V eK,
,,
b"' mt
)
0.5
~rb
237.3 lb
b -
Us-
.6 - /56396
hos' The time clap3ed for coute'recoil of the bolt, Eq. 2-27, is
96 1247
0.7706 = 0.0116
5.3
25 "3 7-
The time elapsed for counterrecod at the end or buffer activity is obtained from Eq. 2-27. Aft (Kbs+ Kt)
Th
0.1167
Cos' 1 . 7
0.3968 0
= 0.1347ec.
s ob , +F.
Cos F +Fmt Time of cycle will be 51tc ia 4
+ t b + t crb t c r t + tc,
tcrb =
= 0.0151 sec.
The rate of fire becomes Compute the time elpsed for the barrel to negotiate the remaining distance in cuunterrecoil according to Eq. 2-26. ... 0 tc . 195 round:,/min. . 0,3075 3-7
ACP 7W6-260
eCC-
00 000't q,~
00 , U. 0% C; vi 0
0 : o0 o 00 ' 0 c
own
'A0
U.J
00
q Iu
W,
tA Q Q0w
t: n .m:
3-4
AMCP 7W-2.SO
3-4 SHORT RECOIL DYNAMICS The dynamics of the short recod-operated gun approach those of the retarded blowback types more
Sfk,,tl
To be compatible with allowable ttresse, the spriiip characteristics must conform to computd .dataobtained from Eqs. 2-23 and 2-67b. When based on constant deceleration, the time required to stop the bolt irt rtcoil
is
tendencies, the bolt latch is not released until the propellant gas becomes ineffective. After unlatching, bolt and barrel continue recoiling, but as separate units. The barrel is arrcsted by the combined effort of the barrel spring and buffer. Having the same velocity of free recoil, but because it travels a much shorter distance than the bolt, the barrel will stop recoiling
before the bolt. Both the bolt driving spring and buffer
2(L
2 x.0743 23a 5
sec.
Includhig the time of the effective g,&iperiod, thI compression time of the driving spring is
Tc t + t" - 0.u743 + 0.006
*
0.0803 sec.
spring characteristics are determined from the recoil energy of the -bipective masses. The characteristics of the barrel sping are selected more arbitrarily but still must conform to the same initial load requirement as that for the long recoil barrel spring, i.e., sufficient to hold the barrel in battery, 3-5 SAMPLE PROBLEM - SHORT RECOIL MACHINE GUN 3-6.1 SPECIFICATIONS; Identical to long recoil problem (see par. 3-3.1)
10
K(L- Xr)
1037
~isance
17.456
, 2.4 ib/in.
F
.o'
wF +4.425K
-
52.21b 31.0lb
FA42K
The numerical integr.tion of Table 3-1 also applies to this problem, therefore, the distance recoiled during the effective pressure period of this propellant gas, xr= 1,15 in. and the corresponding recoil velocity v a 238.5
in./sec. The recoil energy of the bolt is
0F
31.0
Cos' T
24 x 386,
Eb
--
.M.v
- 0,0735 x 0.935 =
0.0687 sec.
The average force ef the; driving spring become The total oompreusion time of the sprirg is
F .rb 0.5 x 736
r
F.
L-x
10.0- 1.1S
41.61b.
T,
3.0687+0.006 = 0.0747sec.
3-9
AMCP 706-260
Adjust tx time and recompute Ecis. 2-67b ... ,, 2-23, t!.c time and spring constant coverge to 1 -0.075 sec
t_ , aav . n .ra. --.......
s
... ,.
The time elapsed during bolt action may determine the firing rate, provided that lie barrel returns to battery
eke kt
.e-,2l r.a fll,, The !v..,L,, ,.............. nrn.I !-f !-he ..
................
barrel s
* SIC*IU AIISUS.a US/IIVII5 S&JflItI
ipig
IU5A,' .e1.fi~rt
IS'
E;,
53.1 lb.
(A /
a 3680 In.-lb.
2
( so
)A 3
4
56882
- F.+inK(L -x,)
2b
e 41.6 + I1 . ,5
The driving spring force at x - 1.15 in. is F s F, - K(L - xr) - 53.1 - 23.0 - 30.1 lb. The average buffing force, to be approximately the same as for the long recoil, should have a buffer travel of Lb - 1.375 in. Accotding to Eq. 2-16 the average spring force during buffing is eErr 0,5 x 3680 - : =" 1.375"
f
According to Eq. 2--22 the time of bolt recoil is -m/ F Cos -0.510 =V26 x 386.4 Cos Fo'
-
Fab F b
138b
Assume constant deceleration so that the time ne-ded to stop the barrel during recoil becomes 301L
--
fr 0). 5 x
r2
2.75 210.30.1
"
0.011 ssec.
75664976
= 00683 see.
Cos-
0.5669
-0.07D6(
( 57.3 47
This time is also the compreasion time Tc for the combined buffer and barrel springs. The surge tina is Tc 0.0115 -= 3.8 = - 3.8
0.00302 sec.
Apply Eq. 2-67b to solve for the spring constant and corresponding forces.
Fmb -- 1037 Fab +'
=
cr
Cos
KbLb)
1037
KbT
G.0199 Cos
0.5104
0.1411(
19-3
5 73j
F6 = mb -
338+ 0688 Kb
1338136
17141b
111
.1459 sec.
3-10
AMCP 70-20
/e_,
-,
Fob
35.4 - 579.6lb/in.
- 0.0109 x 0.975 - 0.0106 sec. By repeated computation, the time and spring constant quickly converge.
S0.0105 see Kb - 615 lb/in.
The barrel sprig force et the end of the propellant gas period is Frb = Fo, + K,x, - ?0 + 35.4 x 1.15 = 110.7 1b. The buffer spring force at the beginning of buffing Is
Fob, - Fob - Fib - 915- 110.7 - 804.3 lb.
~,,Kb)
1338 -423-
Fmb
ob + Kb Lb n 915+846 = 1761 lb
The time of barrel recoil from Eq. 2-22 becomes To realize an acceptablij firing rate, the barrel spring force at firing is set as F, - 70 lb, Initial barrel th; spring force. The compression time includes the propellant gas period and becomes
Tc ,
t
trt
V 61
C 8_
The
- .. r
0.00434 sec.
0.0 105 3ec. The available energy released by the spring system at the end of buffer trave: is
The appropriate spring constant iscomputed frcm Eq. 2-67b. -F 1037KtT=Fm = Fr K, Lt 70 1 2.525 K r
K, K
4.5
7C
-2.525 -
..:,
ob) Lb
3-11
AACP 706-?8O
bemmes
''b --
12E,, -M
V "5
1T840 x 386.4
o( 42
= 119.2 in./sec.
Eq. 2-27, is
b
Fob 7
=Cos
(crb
10205
50
Cos-'
915
176
587
61
V 62Cos-' 0.5196 -
-"-)=001 (57.31 The time of the barrel cycle isconsiderably less than the recoi" time of the bolt. t, * 0.0683 sec, and therefore has no influence on the firing cycle if its present operation :enr ins undisturbed. The cyle time of the bolt is
The time of counterrecoll for the remaining barrel travel of xr I i,15 in. via Eq. 2-26 is F " " r( S in " - Fo_ - S ir " - Feb t rr
0.0855 [Sin'
(- 0.1854) - Sin
/c
(-
a+tr+tcr 1-
0,2934)1
.
r.5 , 35.4 x 38C..4 = 0.0855 sec
___
--
)"3
60 t
, -if Z
I b + - Mrb e
10.7' + * 377.5 lb
1840
This rate is fatter than for long recoil (f, 195) but slower than the recoil-operated deifyed blowback aun , "420). The rate of the abort recoil gun can bc improved by resorting to a softer driving spring and the addition of a bolt buffer. The time of bolt travel will then be less in both directions thereby incrcasing the rate of fire. For example to Initiate the computations, select a driving spring having these preliminary characteristics: F, - 12 lb (2 lb greater than the 10 lb bolt weiglht) K - 1.0 lb/in., preliminary spring constant Lb
=
The time elapsed for the complete barrel cycle is ' *cet a + ti
=
+ t c b + te rt r 0.0060+ 0.0105 +0.0210+0.0095
AMCP 706-260
Th driving spring force when the buffer is reached becomes Fdb = F. .K(L-Lb) - 12+l I9.5 = 21.5lb.
b = 0.0507 sec.
The nrin'.ir, .. .
im. T
The initial driving spring force at x - 1.15 in. is F F= , KXr = 12* 1.15 , 13.15 lb
3.8
0.0133 sec.
The required spring constant that supersedes the prcliminaiy K 1.0 is computed front Eq. 2 -67b. KT Fm 1037 F + KLd 1017 13,2 + 8.35K 1037
T 2x05
(34.65)8.35
g -13.79
13.2. -9.1:,
0.5- 1.15
8.35 In.
Fdb m F. +K(1,- Lb) , 12.0+ 2.4 x9.5 - 34.8 lb. The time for this driving spring to compress from the propellant gas period to the buffer is obtained from Eq. 2-22.
Te energy to be absorbed by the combined effort of buffer and driving springs is Eb , Eb - Ed = 736 - 289 = 447 in..lb
emgb
in-
F fd
-'
-
Si-
l._
Fd\
7
'
v345
= 0.0735
Sin
0.7807- Sin
.38
03318
= 185.9 in./sec
Ld
= V0,00539
0.0735sec
Id
P+ Vb
185.9
sMbv
AMCP 705-26o
t
....--.... ...e t.hblhat th.ia "I:,*% Tn continue the analysis of the spring system, compjte the energy to be absoibed by the buffer sys~enFd+Fdh ddb
as
0.25K 1037
Eb -Ed
/,Kb
=,8-*
232 lb/in,.
1.380
where Ld - 8.35 ins. 0.5 The average buffer spring system is x 322 FLb Fa* = 0.5 0."-L-'" 76 0.5 The velocity at buffer contact is 3221ia. According to Eq. 2-23, the buffing time will be Fob , 322- 0.2 5 Kb = 264lb
Fb 0
322
/ F.
Fob
Yb a
V
-Mb
2b = rcb
x 10
264 3--
. V549
[644
10
38
1S7.7ln.sec."
10
For constant deceleration, thw time of buffer action in recoil and also the compression time of Jhe spring is
S
- 0.0060 see
0.0063 sec.
which verifies that tb *0.0060 sec and fixes the spring constant at Kb - 232 lb/in. The spring constant of the buffer spring alone becomes Kb, - Kb - K m 232 - 2.4 - 229.6 lb/in.
Iterative computation has converging rapidly. The according to the procedure scc. us T, - tb - 0.006 sec
the spring characteristics computed buffer time, which follows, was 0.006 and T- 0.00158 se.
3-14
AMCP 706-280
The recoil time of the bolt and, therefore, the compression time of the driving spring is
A .lv,,t% A fxlflf
tt b + cr t
rb o
AU-u=
0.0529 sr The time of bolt return fioai buffing action, Eq. 2 -27, is
Mb
= fb M =
Fob Cos-'
-
. 0149 x 0.803
.6
383 rounds/rin.
0.012 sec.
This rate is an increase of 28% over the rate of the gun which does not have a buftw for the bolt. 3--6 ACCELERATORS Recoil-operated machine guns are relatively slow firing oeciuse of their slow response to the propellant gas forces This slow responue is due primarily to the largc inertial resistance that must be overcome while accelerating t6ie recoiling parts. The entire dynamics structure depends or. the velocity of free recoil; the higher the velocity, the higher the rate of fire, but the velocity of free recoil can be influenceu only by the mass of the recoiling parts which, for any given gun, is usually limited by structural requirements High speeds, the-efore, must be gained by other means. One of these, as demonstrated in the preceding problem, involves the
arrangement of springs whereby somewhat faster action
bolt at the end of buffer The energy of the moving return is Ecrb
e
(Fb+ Fmb) Lb -
0 (380+
64)0.5
= 80.5 in.-lb. The time elapsed for completing the bolt return, Eq. 2-26, becomes
tcr =
n i -
S Fo , "
.db
-
Sin-'
(S i
- 12 44.54 0( .54
- 34.8) Sn - 44.54 I
develops by delaying large energy absorption until the buffer is reached. This constitutes the extent of control over firing rates of long recoil guns. However, for short recoil guns, higher rates can be achieved by installing accelerators. An accelerator, Fig. 3-3, is merely a rotating cam arranged to transfer, over a short distance, some momentum from the rest of the recoiling parts to the velocity. At any given instant, bolt, thus augmenting iLs the cam and the two masses represent a rotating system. From the law of conservation of angular romentum, the total remains unchanged after an echamge of
momentums.
rtAtv+ rbMbv = rtMv, + rbMbb (3-1)
where
( M
-( )161
1984
44.54 lb.
2
where
Myb -
Mb=
AMCP 706-260
S OLT
BATTERY
ZFINAL
CONTACT
- 3ARREL
Figure 3-3. Acceierator Geometry Aft a, mass of barrel and coinponentR b R .whoe. t
rb a cam utdius to cortact point on bolt r t a cam radlus to contact point on barrel IThe law of conservation of energy also applies.
2(M +-4Mb)y
a 2 Mt)+j(~i~ 2
33
By subst~tutirg the expression for Vb,Eq. 3-2, into Eq. 3-3 and collectin3 terms, we will have a quadratic equation having r as the only unknown. The so:ution for Yt in genetal terms is too unwieldy and hence not shown. A specific solution is demonstrated in the sample problem. Other unknown factors are the energy absorbed by the driving and buffer springs arnd the subsequent change in recoil velocity while the accelerator funotions. The procedure for computing these factors Is interative. A specific analysis dmonstrates this procedure far more readily than a general solution. If follows in the sample problem.
AMCP 706-260
3-7 SAMPLE
PROBLEM - ACCELERATOR
3-3) is designed that at final contact with the bolt. so the bolt has moved 0.56 in., and the barrel. 0.28 in. The radii to the two contact points at this time, are 0.90 in. when Ar b , 5'.
3-7.1
rr
3-7.2 DESIGN DATA: L = l0 in., minimum bolt travel distance Wb 10lb, weight of bclt unit R3
Rc-
3.6
W'- 50 lb, weight of barrel unit e - 0.5, efficiency of spring system Table 3--3 has the numerical integration for a rczoiling weight of 60 lb. The buffer or barrel spring and driving springs resist recoil from the start but are measureably effective only after 1/2 iv'h of recoil. The buffer sp, ing is not comprcssed on installaeion. The accelerator (Fig.
At the end of the propellant gas period. when t 6 msec, the barrel has recoiled xr-1.14 in. and has a , velocity of free recoil Pfov, 234.1 In/sec. A preliminary analysis, conducted by the same procedure that follows showed that the transfer of monsentumn to the bolt caused the barr 'to reverse its direction of motion. Also, appropriate spring constants were selected. K a 20 lb/in., d~iving spring constant
TABLE3-3. t, msec 0.25 0.50 u.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.263 4.00 5.00 6.00 ,t, msec 0.2f 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.263 0.737 1.00 1.00
RECOIL TRAVEL OF 20 mm GUN EQUIPPED WITH ACCELERATOR Al, lb-sec/in. 3.44 10.15 11.89 11.12 9.25 7.10 5.23 3.71 2.58 1.82 1.39 1.06 1.00 1.34 1.04 0.40 FAt, lb-sec 1.77 5.24 6.13 5.74 4.76 3.76 2.69 1.91 1.34 0.94 0.72 0.55 0.52* 0.40* 0.12$ -0.27* x, = YAx P, in./sec 11.4 33.7 39.5 37.0 30.6 24.2 17.3 12.6 8.6 6.1 4.6 3.5 3.3 2.6 0.8 -1.7 1.14 in. 3-17 va in./sec 11.4 45.1 84.6 121.6 152.0 176.4 193.7 206.3 214.9 221.0 225.6 229.1 232.4 235.0 235.8 234.1
,
in./scc 5.7 28.2 64.8 103.1 131.9 159.3 185.0 200.0 210.6 218.0 223.3 227.4 230.8 233.7 235.4 235.0
Ax. in. 0.0014 0.0071 0.0162 0.0258 0.0330 0.0398 0.0462 0.0500 0.0526 0.0545 0.0558 0.0569 0.0607 0.1711 0.2354 0.2350
AMCI' 706-2fl0
The energy absorbed by the springs during the bolt acceleration period redtuced the recoil velocity to 22S.4 .. , vt wait , nhtained by iterative computation. The energy absorbed by the barrel spring is
F,-
~ainjq
A=
0: 05--
02)
2x 0 5
= 143 in..lb where F, - K,'c,, a 200 x 1.14 - 228 lb,barel spring force at beginning of accelerator action Fmt1K4(x, +,x,) w 200(1.14 + 0.28) a284 lb barrel ,pring force at end of barrel tiavel
( 'VI +
b 386.4 /vt 2
60 x 54803 72 --772.8
425in.4b.
The nergy remaining in the movrng parts is e - 0.5, -ffilcency of spring system. The two preceding 3ets of calculations had the encrgy obsorbed by the driving spring equallin3 3948 and 392? in.lb, respectively. With the -verage E a 3936 in.-lb, the wlerage driving spring force over the rem.ining recoil distance becom~s .LL L 0.5 x 3936
E' -
a.-
/E
166
7822 x 386.4
50824
d,
where
8.3
!,60
225.4 in./sec
Mt (v - vt) Rc~
M 1.
39
+ v .-
50 (225.4 - d
3.5
5) 225.4
8.3 in.7
3.-i x 10 vt
F= Fa -
KLdr
lf~To
equivalent energies
2 (
The driving spring force at the end of recoil is 386.4 x 3946 Fm = F, + -L 3-18 KLd,
= 237 + 83 = 320 lb.
"
:w2iq b
AMCP 706.20
vv,
The time elapsed during aecoil, whiuh compisssicn tine of the barrel spring, is
s the
tb, = t ab + to - 0.0014 + 0.0060 - 0.0074 Iec The low negative velocity indicates a direction chanae near the end of the accelerating process.
b'
where
535-.39v -
- 538.5
Mb b
-- L-()304483
72. &
t t, - 1b rb
The time for the bolt to return as far as the latched 2:' 1MCpIr Mv Er E 772.8 2 9l7 - 6 in-lb
Eb + E, - 3946 Ni.-Ib
C-s,
with the earller This mnargy compares favoiably computed energy of 3946 in -lb thereby rendering the last computed data substantidly correct. The time .)f bolt acce!eratiun period is 2Ax6 Va+
b
10 =.5x20x396 1 COO
148.4 320
1.12 777.2
= /0.002588
0,00! 4 sec.
=O0.050c
5729 62.3( 7
) = 0.0553 sec
where F = F,, + ,(FAx + Ax,) = 120 + 20 x 1.42 = 148.4 lb, the driving spring forcL as the barrel Iatci Is releaseu.
V
-
0.5 x 10
O x-8 6
.3
\
= 0.0271 se.
3-19
AC.P 70620
IC'."
.,
/2009.4 x 386.4
10
278.6 in./sec.
The velocity of all counierre-oaling partL after 'he barrel is engaged by the bolt, ,iccording to th, conservation Jf momentum, is
'VbVcrb Per
(278.6
. 4-1, 101-'6r
-464 i:i.sec.
Ms
K, ,. K+
" '+
ih
Fs - F+Fr = ' WA + 284 - 432.4 1b, The spring !or,.e at tho end of counterrecoil, since the
barrel IpTing tfo' c reduces to zeo, is
F , 120lb. According to Eq. 2-26, the timre completing tbe recoiling part,; return is elpsed for
z
t60 I Sn T -
Sin-,
12-
Sn--42.
- 20.Si
0.0239 sec.
.
7
xVO.s220x386A.4
- 0.0376 --
si"
343.02- 31
27.3
)--
3-20
AMCP 706-20,
where
Type
~/~~-~
(M~,)Blowbaclk
Lawl Reoll Short Recoil
153
420
195 272
432.42 +
"j)2 6( '
(without bolt buffer) Slort Recoil (without bolt buffer) Short Recoil (with accelerator) 383
528
0.0345 +0.0553+0.0239m0.1137 sec. The recoll-operat.d machine guns are Idealy suited for large caliber weaponq. Their inherent low rate of fire keeps them out of' the small caliber field but, for lage caliberr, the firing rate is relatively high and therefore acceptable. Of the two types involved, the long recoi is superior to 4ome extent although the short iecoil has a higher 4-ing rate. Both have the same range but the long recoil is more accurate because the high loading acceleration& of the short recoil gun disturb the sightirg. Also the higher accelerations require heavier feeders and correspondingly heavier associated parts. The large loads imposed to accelerate these components have a tendency to cause them to wear out faster, thw decre.asing the reliability and durability of the weapon.
528 rounds/min.
Recapitulating, the firing rates of the various types of recoil-operated guns are shown in the table which Io lowa. All guns are identical except for the type of automatic action.
3-21/3-22
AMCP 706-2 0
CHAPTER 4
GAS-OPERATED WEAPONS
4-1 GENERAL REQUIREMENTS Gas-operated automatic weapons are those weapons that have a gas driven mechanism to operate the bolt and its associated moving components. Except for the externally driven systems, all operating energy for automutic weapons is derived from the propellant gases. Nevertheless, gas-oparated weapons are only those that draw a portion of the praptilant gai through tie barrel wall after tl.e projectile has ppssed and then "se this gas to activate a inechnnis.n to retract the bolt. Timing and pressure are regulated by the location of the port along the bnrrel and by orifices restricting the gas flow. As soon as the projectile passes the port, propellant gases pour into the gas chamber and put pressure on the piston. The piston does not necessarily move at 'his time. Motion is delayed b) bolt locks which ate not relcased until chamber pressur has dropped to safe levels for ca:tridge case extraction. 4-Z TYPES OF GAS SYSTEMS There are four basic types of gas systems: impingement, tappet, expansion, and cutoff expansion. a. Impingement System: has a negligible gas volume at the cylinder; expansion depending cn piston motion. As the piston moves, gas continues pouring through the port until the bullet exits at the muule. With the subsequent drop in pressure in the bore, the gas in the cylinder may either reverse its flow and retun to the bore or it may exhaust through ports in the cylinder wal! as shown in Fig. 4-1. The duration of the applied pressure is short, being dep:-ndent solely on the position of the gat port. b. Tappet System: an impingement system having a short piston travel. (See Fig. 4-7.) The pressure force imparts a relatively high ve clty to the piston which moves the operating tod and bolt. The tappet travel is short and its motion ceases as it strikes the end of Its cylinder. c. Expansion System: in contrast, has an appreciable Initial volume in its expanpion chamber which requires more time to pressurize the chamber, and also more time to exhaust the gas. By judicious selecticn of port size and location, the required pressurized gas can be drained from the bore. d. Cutoff Expansion: similar to the direct expansion type, except for a valve which closes the port after the piston moves. As the pressure builds up to a specific value, the piston moves, closing the port and leaving the gas to expand polytropically* to provide the effort needed to operate the moving components of the bolt assembly. Fig. 4-2 shows a cutoff expralon system. 4-3 CUTOFF EXPANSION SYSTEM 4-3.1 MECHANICS OF THE SYSTEM The final size and location of the gas port are dtrnnined by experimental firing. However, for initial desiga studies, tentative size and location may be conputed. The acceleration of the moving prts of the gs-operated system may be expressed generally as
dt"
A,)PC
(4-1)
GAS PORT
-ACTUATING ROD
--PIS
*Polytropic is the name given to the change of state Li a gas which is represented by thi geeral equation p/k=- constant.
LBUSHING
4--1
ANCP 706-260
OPER~ATING
BORE
GAS PORT
FigAure.?rea
1- 7s7An
?. Cutoff E7aonSse
whr
inr th
gan
at4ny
b1 Substitrt
Eq.e
time
7P2 7t \
ct
d\
ds
ci/
PC ,P1 , P
0 P1so +5
Sustitte
kEq.
for-
4-4.
(4-2) Acp, s -"i
(4-4)
p,- initial pressure s-trssvel distance of piston s,- initiail distance eq)uivalent to V, V, - initial gas volume
4-2
rk
(I - k)Mo (s + s)' 0
+,(45
AMCP 70I-260
Solve for C,
C,
o 0 (k - 1)M,
+ (ACPIs
(4-6) 0 bWfore
ds
Iio
,+ k ;)-'
U.:
+10
(4-7)
ds
\[K
+V 2 + - '
de
(4-8)
(So +s)k
dr .
(s-+-
k-
0 s -
ds
k '0
1 5 ) k I
~-' ~
q !--I
+l sk
(1-
(4-9)
S(k +1 )2
a-
di
k do Ka
(4--10)
4-3
AMCP 706-260
00
-,
dtmu~
I__
k '
da
(4-11)
+lxX X+
,31
2
3 3 5i
4
2j
6;X
1 3 5 7
x +A 2 x 2 +A 3 x3 +A 4 x' +
(412)
Now let at -k
dt
a(,k) +A2 0 B
+A 3
a3(1-k) ----3 B
+A 4
0(1-k) f 4 - +..
da
(4-13)
Now integrate
t .'
a AA L + A1. B -(2
k)
B'(4- 3k)
+A4 B4((5 + B4
k 4/)
...
+C2
(4-14)
when t
C2
S(k+1)l2 - _ 2 _ 4(2-
F
+
A, .. k)B (3 :
A2 + k)B
A3 (4--
A
++ 4(5 -,k+
(4-I5)
4-4
AMCP 706-200
Before
continuing
with
the
analysis
of
the
parameters must be established such as the chsractor~stics of driving springs and buffers, time of
,,.i. anu coUatcoIA"..II UiI pUit si*l mIU IULGIdUII.
Since springs o: their equivaleat store energy for corinterrecoil, they must be given the working capacity foj reloading the gun and returning the recoiled parts In the prescribed time. Since the efficiency of the spring system involving recoil activity is relatively low in automctic guns, counterrecoil must necessarily take longer than recoil. Practice sets the preliminary estimate of counterrecoil time as r 1.5i = 0.60: c ,r 36 (4-16)
(4-19)
Now
bc
0
b,
Based on average velocities, the time rcquired to negotiate the buffer spring t~avel becomes
whe,-e f firng rate, round/mirn tc a time of firing cycle, sec *xhre Lb -- travel of buffer spring. The time required for the remaining counterrecoil travel is 2he
VbC
3.Vb
Vc,
t= - time of recoil, sec or Driving and 'buffer springs, whether single sprirga nests of two or niore, a,-e generally installed in series. The driving spring is the softer of the two and, dur'ng recoil, seats before the buffer springs begin to move. Its fully compressed load is less than the initial spring load of the buffers. Deflections are consistent with type, the driving spring has a large deflection whereas the much stiffer buffer springs deflect approximately 15% of the total recoil travel. In counerrecoil, the buffer springs complete their aution firit, then the driving spring continues the accelerating effort th rest of the way. Another proportion which must be cosidered during the preliminary design characteristics involves the ratio of counterrecoil energy contributed by the buffer springs to the total counteritcoil energy. A practical value is
Ld
7v+ V(
where Ld
=
1.225L d V-2
ECrC
. 0.40.
(4-17)
=b bc 'C' o the
+ +
.16Lb + 1.225L
(4-23)
42
'. '
The counterrecoil velocity at the end of buffer spring action is computed from the kinetic energy equation.
2 x b4E
.E4
.16Lb + 1.2 2 5 Ld
(4.-I1)
(4-24)
4-i
AMCP 706260
Sufficient data are now known so that, via Eq. 2-26, practical values of characteristics for the vario-u springs can be estimated. Spring constant! may vary greatly among those In the wholed system but the load- should be re"! onb!y nrrorni.A . T"he minimum load on the driving spring sl'ouid be 3 to 4 times the weight of the recoiling parts. The minimum load of the buffer sprinis In series should b. equal and in turn should be about twice the fully compressed load of the driving spring, 4-3.1.1 Gas FIllin2 P riod The tim. must asho be computed during the period while the initial vlure of the operating cylinder is being filled with propellant gas. The operating piston and rod bt.in to move as soon as thc gas force is sufficient to overcome friction. According to the equation of gas flow through an orifice, the rate w of gas flow is k+ [ w CAP
may be simplified by substituting K w for the product of C times the !erm under the radical of Ea. 4-25, i.e.,
w = K....A. , (4-27)
where the pressure now becomes Pa, the average pressure over a time Interval. The time intervals should be showt in duration so that the spread of values is small betwees avorag. pressure and the max'mum and minimumn values, thereby minimizing tLe errors introduced by pressure v:iriatiois over the intorval. The weight AWc of gas flowing into the operating cylinders during the time interval At is (4-28)
A WC= war
LL.+
k
f-I \R
\+
lb/sec (4.-25)
where
1 Ao = orifice area, In.
- orifice coefficient
Pressures are read from the pressure-time curve, the initial pressure being that corresponding to the position of the orifice in the barrel. A tentative location of the orifice may correspond approximately with bullet locaticn when approximately 50 to 70 percent of its time in the barrel has elapsed. Prcssures in the operating cylinder may be adjusted by increasing the orifice area for higher pressures or decreasing it for lower pressures. If higher pressurc., are needed but a larger orifice is not deemed wise, these higher "pressures are available by locating the orifice nearer to the breech. Conversely, lower pressures are available by shifting the orifice toward the muzzle. In both alternatives, these latter effects follow the prescription only if the orifice size remains unchanged. There are so many variables in this exercise that some values must t, assigned arbitrarily in order to arproach a practical solution. An initial close approximation of these assigned values saves considerable time, which emphasizes the value of experieice. By the time that the gas operating mechanism is being considered, good estimates should have be n made on the weightF of the bolt and its related moving paits and on the travel distance of these components. With the help of these estimates and with Eqs. 4-16 through 4-24, the early characteristics of counterrecoil are determined to serve as data for determining the recoil characteristics. As the first step, let the accelerating distance of the gas piston be indicated by s. 0. 3 (Ld +Lb) (4-29)
g - 386.4 in./sec2 , acceieiat-on of gravity = ratio of specific heats p = .issure in reservoir, lb/in. 2
RT specific impetus, ft-lb/lb q. 4-25 is v'alid as long as the discharge pressure does not exceed the critical flow pressure. For gases, the crical flow prissure P,, is 0.5 S = 3P. (4-26)
All the values of Eq. 4-25 are usually known except for orifice area and pressure so the equation
i,_,"
AMCP 706-260
The veiocity of recoil at the end of the gas piston stroke is a function of the counterreco velocity at the .-.. ,.., " wu tit:3 are reusted by thu efficiency of the spring system The counteirecoil velocity at this position is determined from Eq. 2-24,
where k P, p2 a = ratio of specific heata initial prectuie final pressure initial volumo of gas cylinder
- C
-'
S'
K(Ld
- Sa
i",= final volume of gas cylinder (4--30) Since At any given poititon, the energy remaining to be absorbed by the spring may be expressed generally as eE, P2 " P1
(431 (M P,
ItF P
I4= P-
2
' (.3) 36-
At the same position during counterrecoil, the energy released hy the spring is indicated by Eq. 1-^2.
(432)
so that
( ) Yi , Eq.
Solve for
F'-L2
1- k
.1
(4-37)
-L(
(4-33)
Experience has indicated that k a 1.3 and that the
VC,
(4-34)
offers a practical beginning in the It dtsign study. Substitute these values in Eq. 4--37 to express the work done by the expanding gas so thst ratio
The work done during 'a polytrnpic expansion of a gas is defined in Eq. 4-35. P1 - A V V. k-(435) 2
W = 0.473p) V,
(4-38 j
4-7
AM0P
06-260
Tis work is equal to the kinetic energy of the recoiling mass By 3ubstitution, the expression for the
energy in Eq. 4--38 becomes. 1 1
where
.... = . f to'rific heats of oroDelant
0.473p, V,
(4)*efv
gas in bore, usuzlly considered co be 1.2 as compared to 1.3 in operating 0:t-qhfv different temperature. ee footnote,
par. 4-3 I.
pt V 1
1.06M v2
(4-40)
Pa - average propellant gas pressure p,. a propellant gas pressive 1 as leaNt.s muzzle
bulhL
Neither p, or Vi are known but gas volume and corresponding dimensicns must be compatible with the dimensions of die gun. Tihe initi?l pressure must be low eno tgh to assure its at tainability and still perform according to time limits. An initial pressure in the neighborhood of 1000 to 1500 psi is appropriate. On the a3saumptio, thet the preliminary design is completed t0 the extent that tentative sizes have been established and the gas pot in the bah'el located, the pressure in the operating cylinder becomes the primary concern. Note that before the bullet passes tf ; port, the gas owcrating cylinder is empty. As soon as the bullet pa.ss the port, gaser pour into the cylinder and, when the pressure becomes high enough, the piston begins to move. However, a finite time is iectuired, however small, for the gas to fill the cylinder. Also, the pressure In the bore is rapidly diminishing. For thii. reson, the pressure in the operating cylinder does not have sufficient time to reach bore pressure before cut oWf when the port is closed. The gas pressure in the operating cylinder is found by establishing a relationship between the gas weight in the cylinder and the total propellant gas weight, and between the cylinder volume and the effective volume of the bore. The 2ffective volume assumes the barreJ to be extended beyond the muzzle to correspond with pressure decay. V, is the effective bore volume after the bullet leaves the barrel,
volume
The equivalert gas volume In the cylinder at Pa is shown as WA V, where We= AW, , weight of gas in the cylinder Yb (4-42)
Pa where k
(4-43)
(4-41)
V,
4-8
AMCP 706-26t0
The gas force applied to the pistrn in the ope.ating cylinder F, w Acpc (4-44)
The initial orifice area is foun" by first soling for tile weight o1 gas in the operating cylinder at cutoff and then, on the basL of averag values, c-ioputing the Erea by Eq. 4-27. When thc known or available values are suhbtitiui d f'.r theo iAnkow,n in -'V. 4-1!, , .,S 4-43. the bolutioAi for the weight of the gas becomes
The coirespondiug impulse FcAt is obtained by miultiplying the gab force by the diffeiential time, Atf. Since mome.tum and imulse are the same dimensionally, the change in velocity of the recoiling unit during any Fiven Increment becomes A'.
W
*
( Pa
ilk)
(4-49) ,AV where M, - mass of the recoiling unit F At M, (4-A5 Select an Initial value of the cylinder pressure Pc. Assume that it Is the caltical flow pressure, thereby fixing the a.'erage bore pressuro Pa(P in Eq. 4- 26). Iocate the pressur and the correspi.ading time on the prersure-time curve. Now neasure the area under the pressure-time curve between the limits of the above time and when the bullet pas.s the gas port. The area divided by Pa gives the time needed to operate at the average pressure.
The velocity Yat the end of any given increment is the summation of the AV,
P =
U = vn _
A P
(4-46)
t Ap t, ... Pa
4-50)
The distance s traveled by the operating unit at ar.y given time of the s, where Ap, . area under pressure-time curve. St +
+
+sn
(AV At) + ,
-- --
(4-51l)
- e +Acv.
The entire computing procedure to arrange the dynamics of the recoiling system so that these data are compatible with counterrecoiling data is iterative and depends on the logical selection of initial values to hold the quantity of exploration to a minimum, Experience is the best guide in this respect but if lacking, definit- trends In earlier computations should soon lead to the proper choice.
4-3.1.2 Bolt Locking Cam The cem that controls the locking and unlocking of the bolt is arranged for the DoL to be released completely only after the propellant gas pressure ir. the chamber is no longer dangerous and, conversely, completely locks the bolt before the chambered round 4-9
AMCP 706-210
is fired. In a g.-operated machine gun such as the 7.62 mm. M60, the operetin rod noves a short distance before bolt pickajp. Du-ing this traverse, about hWf Its Lxl length, the cam has a dallow constant slopeto !n.sre e M inl .! lar bolt travel and thereby exposei only the high s re-ith end of the case at its rim. The cam then follow. a parabolic cuive to complete the unlocking process. A bolt having two locking lugs 3encrally tuins about sixty degrees (Fig. 4-3).
Fg. 4--4 shows the accelerating force s.,stem involved in the cam dynamics. AJI forces and reaztions are derived from the cam normal lowce and rom the geometry of the bolt comporents. F1, - tianwerse force reaction on bolt N cam normal force on locking lug;
N, - axial forc on cant and locking lug To simplify the dynamics of cam operation, all components are assumed to be igid so that transfer of momentun or energy front translation to rotation is made without considering the elasticity of the system. Therefore, as soon as the can follower mcves under the influen . of the operating rod, the bolt immediatelv assumes the atigular kinetics of the moving system. Llneu velocity converted to angular selocity be.rorns N c - tangential f3rce on cam; reaction on bolt N - reaction normal foice
R = bolt radius Re . cam radius R.. a radius of locking lug piessare center
A
(R)
where
cov
(4-.-53)
Or m coefficient of roiling friction of cam roller R, - cam radius ua - coefficient of sliding friction V = operating rod velocity Immediately O preceding cam action
-
w a angula. /eloclty Front the geometry, the axial component of the nonmal cam force eind the cam friction is N
=
Apy the law of the conservation of momentum, thus .1 M~+ lb 4M [M 0 la IM. where
k
N(sin 0 +UC53
(45cos
I
tan 3
( -
Since the lug cam is analogous to a screw, the other forces and reactions are obtained by resolving the static fLaces accordingly. Let N, be the reaction normal to the helix of the lug and A,,., the frictional resistance. The axial component of these two forces is
+
y7R
jSsL').
(4-56)
The inertia force of the operating rod and the axial cam force must balance the accelerating force, thus Fc
a
Moa + N(siro + A, s) ce
(4-57)
4-10
AMP 706-200
00
00
AMCP 706-260
where a - linear acceleration of locking lug. The applied torque N of oR transverse cam force the
where l b
-
N
FL
N(cosp- I.sing) e
-
Ne
cRC' I' L + 1
+ uIFL R
(4-58 )
a
*n
$ArN CO~
min ;&rN~lj9 N,
Neo/
N Ncii
' ~
*N
A(co
LF
trs)
R j
t,R) * M
-.
a tasi,3
, (sin
X cosX) (R
1
, /R)
(4-59)
4-1R,
Soive for N, in terms ofrN via Eqs. 4-55 and 4-56. /sn1"+ u cos/ J
AMCP 700260
N = Mba
(4.-61)
F= a
J (Rc(R
M +Mbta~ 0 (cosO+psmnU) +
+ CX (RL - juaR
1(4-62)
For unlocking, F is the gas pressure force on the operating rod. It is the driving spring force during locking. The expression in the braces of Eq. 4-62 is equivalent to an effective mass M e .Eq. 4-62 may now be written as
Both Pe and F, may be found by assigning small increments to the operating rod travel s.
= +
sn - i
A.
(4-65)
(4-64)
The velocity at the end of each increment is obtained by first computing the ene:gy E. of the operating rod
During the unlockir period, the operating rod derives its acrelerating force from the propellant gases which, after cutoff, expand polytropicaily. The pressure in the operating cylinder at a given position of the rod is computed according to Eq. 4-2 and the force according to Eq. 4-44.
Eo = , + o
E =
[
+AE
1-1.
As
(4-67)
P, = P,
2E,,
F, = Ac (from Eq.4-44) then " (4-68'
4-13
AMCP 706-260
ra-'e/
Solving for At, the incremental time of the gas expansion stroke becomes
I,
jr~x
2AS t
(4-70)
The time for the total gas expansion stroke is r e. te = MA"O During the locking peilod. the applied force Is derived from the driving spring. The slrng accelerating forces at any position of the operating rod when efficiency is considered is F = OF+Ks) m F_ ,eKAs + where F initial driving spring force as bolt seats I spring accelerating force of previous increment
*
(4-71)
(4-72)
F4-
K s AS e
The breech end of the locking lugs carries the axial teactlon Gn the bolt, thereby relieving the helix end of all loads during cam action. Therefore, in Eq. 4-62, X a 0, and the effective mass becomes
M,
M 3 +Mb
Mo -% %
k2 tan0
sino)
'AR -":)
(4-73)
(4-73)
AMCP 70-260
if the cam reller not installed for either is unlocking, the coefficient of rolling friction to p, the coefficient of sliding friction in and 4-73. where
YM- BXm A
2
(4-77)
Xm
4-3) The cam curves on the breech end of tl.c bolt are helices, usually having identical slopes. The straight slope merges smoothly with the parabolic curve which may be expressed as Ym peripheral width of the parabola (ue Fig. 4-3)
y = Ax
From Eq. 4-62, the equivalent mass for the unlocking system Is a constant when the cam action involves the helix. The values assigned to the parameters in the equation are:
+Bx + C.
(4-74) k R Re
-
Locate the coordinate Lies so hat y - 0 when x = 0, thts C - 0 which reduces the equation to
- 0.39 in., bolt radius U 0.32 in., cam radius = 0.034 coefficient of rolling friction = 0,30 coefficient of sliding friction
(4-75)
gr Th
tan
(4-76)
RL
IWb a 0.75 lb, bolt weight WO operating rod weight m 2.5 lb,
when x = 0;jPO
dx
tan3
and B =tang,,,
the slope of the helix and therefore the slope of the parabola where it joins the helix. When x and y reach respective limits, dimensions that have been their assigned and then substituted In Eq. 4-75 will yield the value of the coefficient A.
4-15
AMCP 706-260
Me "386.4
Wbsi'
x+1(co
Si 1 +ilcuso 0
C X (RL-
Rj
1032
0.99997 - 0.00025
24.12
gOoO Pr
0,00746 + 0.0340
0.05234 - 0.29959
sinA - #,cosA
= - 0.244
CX = cos+P, sinX
0.99863+0.01570
- 4
2.50001 386.4
The effective mass adds less than one percent to the operating rod mass as the cam follower progresses Jong the constant carm slope hence it need not be considezeri in the calculations until the parabolic curvature is reached. Because the entire bolt mass -without modification was entered in the analysis of the period before gas cutoff, this analysis may be considered conservative. The effective mass while the czrn follower negotiates the parabolic curvature of the cam for the unlocking process becomes (Eqs. 4-63 and 4-62)
-4 4.58 x 10 tanfl )M - 6.47 x 10- 3 + e sin cos- 45 003404tn 0. 0.203sin + 0.034 c
The effective mass for the locking process is obtained from Eq. 4-73.
M , 6.47 x e
l0 - J
+-
4.58 x 10 -
-4
tanfi 1 0.115
AMCP 7M0-260
The straight slope of the cam is half the axial cam travel distance
xC =C
0.5in.
The recoil time 0.060- 0.036 = 0.024 sec. Fig. 4-6 shows a sketch of the various distances involved in the operation of the moving mechanisms during the firing cycle. These initial distances are based on those of an earlier gun. de = 0.874 in., gas cylinder diameter
= 0.135 in., gaL port diameter -
XM = sr - s c = 0.5 in., axial length of parabola According to Eq. 4-76, B wtan 9, 0 0.007465. The bolt must turn through an angle of 600 to unlock. The peripheral width of the parabola (see Fig 4-3) is
"
R c - 1.0397 x 0.32
0.3327in.
dp Lb
1.00 in., buffer stroke in., operating primary buffer ipring distance of
of
Ld
distance
of
s tan 3 - d-= 2.632x + 0.007465. dx sb 4-3.2 SAMPLE PROBLEM EXPANSION SYSTEM FOR CUTOFF sc sd sr V, Interior Ballistics: Presusra vs Tim.e, Fig. 4-5 Velocity vs Time, Fig. 4-5 4-3.2.2 Design Date, Computed The time for the firing cycle, from Eq. 2-29, is 60 [, 60 1000 W,
- 4.5
- 0.20 in., cutoff distance 1.8 in., dwell distance m 1.00 in., operating rod travel before bolt pickup - 1.8 in. 3 , initial operating cylinder
-
4-3.2.1 SeIflcadon Gun: 7.62 nun machlc; gu Firing Rate: 1000 rounda/min
gas
volume
of
Wb R
mechanisra
=
Wb + W= 3.25 lb, weight of recoiling parts 0.50, efficiency of spring system 4-17
tc
0.060 sec.
AMCP 706.260
701-~
60,
55
a5 40 0--5 03 0
I V/ PRESUR/
PRESSURE
CEA
'
30
,se
I[/_
t>: 0 5.
20
ud
230
--
0.51.
20.
18
AMCP 706260
BOLBORE EXPANSION
From
Eq.
4-24 the
approximate
rximum
5.5 F
'
( 8
(75625 - 30276)
3.16 Cr
+ 1.228 La cr
For the first trial a spring constant of 4 lb/in. was selected but proved to be too highly stressed. However, the first trial indicated a compression time of 16.6 msec. With iin ini;pict vcejLity above 25 ft/sec, the spring surge time is T -1.8
According to Eq. 2-67b,
275 in./sec. From Eq. 4-20 the approximate counterrecoli vehoity at the end of buffer spring action be.:omes
Vbc = 0.632 vcr !- 174 in./Lec.
According to Eq. 2-24, by substituting F feo F. - Kxj and Ld for x, the expression LdFa is
2 cr1037
F +
KT = C-3-7 (037 1037
LaF =
' (Mrr)'Mvu )
= 69.3 +2.75K
K = 10.2 lb/in.
F m = Fa + -
KL d
= 69.3 + 28.1
97.4 lb
= Fm.
4- 19
AMCP 706260
/MT
=-cVehI S
is
Kb = 60 Ibain. Lb .0in.
fin-'V~
2 22x3. 5
1, .060.- 285
bc
386.4 x60
Sn
285
/2
(- 0.78947) - 4.7124]
a 0.01675 (5.3733 - 4.7124) - 0.01il sec. F1 [35. 20,276+ 1 (60) 1.0 From Eq. 2-24, the buffer counterrecoil velocity is expressed In terms of spring energy. Fmb "2(127.3 + 15)
-
Fob
KbL)
Since the buffer springs In series should have the tame terminal loads, spring constents will vary Inversely as their deflections. Thus, K, _ Lb2 K Lt 1 L K2 0.25 0.25
ror
c 3K2 M,
0.75
The spring constants of the prmay and secondary springs of the buffer are Yb
u
80 Win, which checks favorably velocity of 174 !n./sec with the Crst computed
4--3.2.4 Countorrecoll Tme The countzrrecoil time is divided into two periods, i.e., during buffer spring action and during driving spring act'on. Both are computed according to Eq. 2-26. For the buffer springs, v, - 0 therefore
The time consumed for counterrecoil during driving spring action also is divided inte two periods, when the total recoiling mass is considered, and after the bolt stops when the moving mass consists only of the moving parts of the operating r.d unit. According to Eq. 2-26, the first time component is
4-20
AMCP 706260
Sir'_
Ks,-F-
FM
/86.4
3.25 0.5 x 0.
-Sil0972
0.04061
Is;n,
where F, - 97.4 lb
=
sh. be
0.50
for the
+-(F 1 2C
Cr
bM, +2e
2 8 - Kb jmsI(Ks2\l
386.4 3,25
= 30318
+ 39832
= 70150 in.'/sec
The terminal part of the counterrecoil stroke occurs after the bolt is in battery and the operating rod components are the remaining moving paris. From Eq. 2- 26, the second time component is
d_
[SinK (L ) F - Sin-
7 -..-
1in
4-21
AMCP 706-260
= .
x.S.
10[2
Sin'-_- 4
)xO. S1
Sin
,f2652 +9258
1 36
= 0.03562 Sin
(-
0-3784)- Sin-
0.4719)!
= 0.03562
(3W?.77- 331.85)/57.3
= 0 O03 sec
where
Fm F, K
' 51.5 lb -
MI,=
33 6.4
lb-sec hi-.
41.3 lb
a 10.21b/in.
Ld - 5.5 in.
Kd )IM,
-3
= 278 in./sec
which checks with the first computed velocity ol 275 in./sec. 4-22
AMCP 706-260
4--3.2.5 Recoil Time The dynamics of the operating ,od and bolt while propellant gases are active in the gas cylinder do not include the resirtance of the driviau sprinR since the spring forces are negligible as compared to gns forces. With r-spect to the dynamics. two periods a:e involved, i. e., accelerating and decelerating. Initially, the time of each is proportioued acwrdin- to tiheir respective distance of operation. The decelerating time is computed to be ILdt Lb-s\ / 5.5 + 1.0- 2.0 (Ld Lb-
Fla K MI S VO
= 41.3 +Ksa
-
f - 0.5. efficiency of spring system The working distance of the drive spring during the
5. +10
0.02~4
= 0.0166 sec
where i, = 0.024 sec (see par. 4--3.2.2) and where st = 2.0 in.. the distance that the piston moves while beirg accelerated by the propellant
gas.
The counterrecoil velocity at computed according to Eq. 2-24 c~~~F
11 Ld-)c = 8 + (97.4 x 3.5
',
this position is
K12+
eKMv 2
F S a
2/M 11+
i~C+
2K(,
121.2
12.2
61.7
= 251.8 in./sec. Fvom Eq. 4-34, the velocity of recoil at .his position becomes
0.008, sc.
v0 = 1 S
cr
251.8 5 0.5-
503.6 in./sec.
4-3.2.5.1
V 2 b
V2
(2
+ KL)L, CHI
As computed above, the recoil velocity at the end cf the operating cylinder stioke is 503.6 in.sec which becomes the initial velocity of the spring system as deceleration begins. At this time the driving spring has been compr.sscd to the extent of the two incites that the operating gas piston has traveled. The design data include
Vb
V253613 - 132410 =
/11203
AMCP 706-260
Since the buffer absorbs the remaining eneigy, ,m,,~ +cKbM,"b = FmP therefore, Eq. 2-23 becomes the recoil time during buffing,
e-1b
Therefore, the average pressure in the barrel needed to provide it is, according to Eq. 4-26, P, 5.53
expression for
23C.I lb/in?
1O.5 x 3.25
_22
S C295 F b F
6 x386.4 6o \57.31
2perating
k k Pm
1.3,
heats
in
- 9900 lb/in.2 , muzzle pressure from Fig. 4-5 in.3, initial volume of opcating cylinder
The total recoil time during deceleratlon tr 1d, + [b - 0.00S + 0.0055 = 0.0 136 se.
Yea = VI = 1.8
4-3.2.5.2 Recoil Time, Acvraring The t~mc needed to accelerate the recoiling mass consists of two parts, i. e., time before cutoff and time after cutoff. First, the tentative size of the operating cylinder uIst be determined. According to Eq. 4-40, the work done by 'he expanding gas is pV, - 1.06M,s,
= 2261 in.lb
Vm = 1.74 in.', chamber volume plus bore volume Wi = 0.00629 lb, weight of propellant
The weight of the gas in the operating cylinder at its maximum pressure, accoeding to Eq. 4-49, is
. 1.06
- 4/ 253613 386.4,)
32 531
V/
PC likp(tlkb
- ijk1"tk
0.00629(1.8
241x 1.66
=0.00132 lb.
.4
Select Pt
"
1970
1250 lb/in.
V1 _
V1 P'
-P
2261 1250
To insure total access, the diameter of the orifice should not exceed the cutoff distance; thus the two orifices of 0.162 in. diameter. The measured area un4er the pressure-time curve between 00002 sec and 0.0032 sec is equivalent to = 16.43 lb-sec/ir.3 The first time (0.0002 sec) approximately 70% of the bullet travel and the second corresponds with the pre.sure, Pa = 2360 psi. From Eq. 4-52, the first estimate of the orifice area is
= ,
3.0 in
The selectqd cylinder pressure is P, =Pt = 1250 psi. Assume this pressure to be the critical flow pressure. 4-24
W c
= wA pt
0.00132 0.00192 X
AMCP 706-250
is
2 -+-
(k + i )/(k -
i)
With A, - 0.042 in.A detailed iterative computations are performed in Table 4-1. These calculations indicate a cutoff at s= 0.20 In. of piston travel. Also, an orifice area ot 0.042 in.'seens sufficient. A piston +rea of 0.60 2
= 0.00192/sec C
- 0.30, orifice coefficient = 32,2 t/ec
2
1.3
in. is suitable. Note that in the lived values of the cylinder pressure p, nver exceeds the critical flow presure of Pe, - 0.53 Pa except for the last increment. 'ere the computed pressure of 1134 psi via Eq. 4-43 is considered reasonable Inasmuch as the pressure of polytropic expansion during the intervil drops orly to 1105 psi and the continued flow from the barrc' should be enough so that the cylinder pressure will approach the 1134 psi.
TABLE 4-1.
COMPUTED DYNAMICS OF GAS CUTOFF SYSTEM w, In. lb/sec 2.096 1.531 1.193 0.919 0.774 0.532 0.363 0.227 0.115 0.024
4 W, X 10
I X 1o
sec 9 10 11 12 13 18 23 28 33 36.31
pA, psi 26000 19000 14800 11400 9600 6600 4500 3200 2400 1800
o,
b,
V,,
lb 2.096 1.531 1.193 0.919 0.774 2.660 1,815 1.135 0.575 0.088
lb 2.096 3.627 4.820 5.739 6.513 9.173 10.988 12.123 12.698 12.786
!n.3 0.837 0.942 1.147 1.366 1.600 2.255 3.120 4,130 5.240 6.650
In.3 0.0278 0.0543 0.0879 0.12416 0.1657 0.329 0.545 0.796 1.058 1.350
n. 1.8000 1.8002 1.8003 1.8006 1.8011 1.8080 1.8236 1.850 1.888 1.920
0.042 0.042 0.042 0.042 0.042 0.042 0.042 0.037 0.025 0.007
t X 104
PC.
F104
t
lb.aec 0.0069 0.0121 0.0176 0.0212 0.0255 0.2150 0.280 0.321 0.339 0.225
Ay,
in./sec 0.82 1.44 2.09 2.52 3.03 25.56 33.29 38,17 40.31 26.75
sec 9 10 11 ,2 13 18 23 28 33 36.31
psi 114 202 294 354 425 717 934 1069 1128 1134
V, in./sec 0.82 2.26 4.35 6.87 9.90 35.46 68.75 106.9 147.2 174.0
X I t, in. 0 1 1 1 2 64 83 95 101 44
SX 10
4,
AMCP 706-260 _
,.sff.
!,,, ,,o,
nf tho
iwn,
na,,t hat
3i86.
[A for (t = 2.3 x 1O-3)] - [AY for (I = 1.8 X 10-3) <8in./sec. Add this increknent to AY (t = 2.3 x 10").
Thus, AP = 33 + 7 = 40 in./sec.
k- i
907.6 in.Ib The rate of flow by Eq. 4-27 is computed to be where 1134 w - KwAoP, = 0.00192 x 0.037 x 3200 S- P
(L
0.227 lb/sec. The weight of the gas flowing through the orifice during the 0.0005 sec increment according to Eq. 4-28 is = wAt = 0.227 x S 10 x -4 1.13 x 10-4 lb.
V,
+A s
The total work done by ie operating cylinder is Tht, total weight oi the gas in the cylinder E,
= 127.3+907.6 -, 1034.9 in.-lb
at the
end of the
c Wtn
- a) +
4
1C = .0012123 lb.
= (10.988 + 1.135)10
2E,
"
-
2098xZ8. / 206.88 .
3.25
496.07 In./sec.
By first trial, the distance traveled by the operating unit (Eq. 4-47) is
This velocity compares favorably with the required veocity of' 503.6 in.1sec (par. 4--3.2.5) and represents an error of only 1.5%. A slight increase in orifice area or location will match the two velocities, but the smanl error Involved does not warrant further computation. Although the weight of reco!ing parte does not become 3.25 lb until tne bolt is picked up after " inch of travel, the bolt weight is included to compenstate for whatever losses are experienced during the accelerating stroke. The analysis which follows for the time, t = 2.8 x 10 ' sec, illustrates the mechanics for computing "he results llIted in Table 4-1. The increment of time
= -
LvAt +
_I
4.-
40- (0.0005) 2\
+ 68.75
.0005W+ 0.0393
= 0.0837 in.
Ve =
O + As
C. 0.6 x0.0837 +
4-26
AMCP 70e-260
Ac crding to Eq 4-41,
s1
ASt+"41 t)
At +"
Vb - Pa
320
2
= 1.7 4x 2.37 4.13 in.'
=
+ 68.75)
0.0005 +0.0393
From Eq. 4-42, tie equivalent gas volume in the operallng cylinder at the average bore pressure p. becomes V( W9 0.00629 4.13 = 0.796 in.
V . VC + Acs = 1.8 + 0.6 x 0.0832 - 1.850 in.3 0 This volume matches the earlier estimate thereby this series of calculations. Had the volumes not checked, a new change in volume wculd be investigated and the series of calculations repeated. The time elapsed between firing and complete cutoff is the final figure (36.31) in the time column of
6completing
P,= )k PC= V
P"
(0.796) 1.850/
.
2
20'al 20Tbe4I
-1
te -0.0036 sec.
The gas force applied to the operating rod, Eq. 4-44, Is Fe = Acpc - 0.6 x 1069 = 641 lb.
The time of the remaining accelerating period is determined by Eqs. 4-14 and 4-15. The known data follow:
A, The impulse during the interval Is k FAt - 641 x 0.0005 = 0.321 Ib-rec.
- 0.60 in.2 , area of operating piston a 1.3, ratio of specific heats 3.25 386.4 lb-sec3 in. of recolguni
Mr " The velocity at the ,.nd of the time interval. Eq. 4-46, is FAt M,
p, s
v = vn-
I+
- 68.75+-
Substitute the expression for C2 , Eq. 4--1 5. in Eq. 4-14, and rewrite, for convenience, the time for the gas expansion stroke 4-27
AMCP 706-260
5tk +
O)i2
I"
1+2;"42)i'
= 0.0036+0.0046+0.0136 = 0.0218 sec. This Is only 2.2 msec less that the specified 24 msec (pi. 4--3.2.1) and, therefore, is acceptable. The time for the firing cycle is
t r tc te + , -
1.562
1058 rounds!iein.
Ka
This rate i4 only 5.8% over the specified rate of 1000 (par. 4-3.2.1) and is accept."ble. Firing tests will determine the accuracy of the theoretical rate and any undesirable discrepancies are to be corrected in compliance with the test data. 4-3.3 DIGITAL COMPUTER ROUTINE FOR
2,443,000 in.2!sec
S1,563 In./sec
30276 x 1.418 + 2 44300 2443000 1.018 This digital computer program is compiled in FORTRAN IV language for the UNIVAC 107 Computer. The prog:am considers the dynamics of the gas, the bolt operating cam, the bolt, and the operating rod. Thcz specificd and computed data are the sarne as those for the sample problem of par. 4-3.2. The program also inflows the same sequence of computations except for the inclusions of the bolt unlocking and locking processas. Each set of computations is discussed in sequential order. 4-3.3.1 Gas Dynamics Before Cutoff This analysis follows the same pracedure as that for
K2
5 (k
+ y
= 3.2 1.s=
3.81
1, 2,3 ...
=
z =(+l)-yk
.0- 0.3y,
the preceding example of Table 4-1 except that the bolt is being turned by the helix portion of the cam. Bolt frictional and rotational inertia forces are considereu by substituting the effective mass of Eq. 4-62 for th.,. actual niass of the operating rod. At gas cutoff, the operating rod velocity is set for approximately 350 in./ec and to reach this velocity,
2 the gas port is assigned an inital area of 0.40 in. If the computed velocity at Cas ctoff exceeds 10 in./sec, the port area is adjusted accordingly and the
Y = 1.763 (summatiovi of next to last column in Table 4-2) The detailed calculations are tabulated for convenience in Table 4-2. 4-28
AMCP 706-260
TABLE 4-2. y I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Ay 0.5000 0.3750 0.3125 0.2134 0.2461 0.2256 0,2095 0.1964 0,1855 0.1762 0.1682 0.1612 0.1550 0.1495 0.1445 0.1400 0.1359 0.1321 0.1286 0.1254 0.1224 0.1196 BY 1.018 1.036 1.055 1.074 1.C93 1.113 1.134 1.154 1.175 1.196 1 217 1.238 1.261 1.284 1.307 1.331 1.355 1.380 1.404 1.429 1.455 1.481
GAS EXPANSION TIME CALCULATIONS z 0.7 0.4 0.1 -0.2 -0.5 -0.8 -1.1 -1.4 -i.7 -2.0 -2.3 -2.6 -2.9 - ".2 -3.5 -3.8 -4.1 -4,4 -4.7 -5.0 -5.3 -5.6 aZ 1.366 1.195 1.045 zBY 0.713 0.414 0.106 -0.215 -0.547 -0.890 -1.247 -1,615 -1.998 -2.392 -2.799 -3.219 -3.657 -4.109 -4.574 -5.058 ..5.556 -6.072 -6599 -7.145 -7.712 -8.294 Ay/zBY 0.7013 0.9058 2.9481 -1.2716 -0.4490 -0.2535 -0.1680 -0.12i6 -0.0928 -0.0736 -0.0601 -0.0501 -0.0424 -0.0364 -0.0316 -0.0277 -0.0245 -0.0218 -0.0195 -0.0176 -0.0159 -0.0144 2= 1.7631 Ayaz/zBy 0.9580 1.0824 3.0808 -1.1634 -0.3599 -C.1775 -0.1028 -0.0651 -0.0434 -0.0302 -0.0215 -0.0157 -0.0116 -0.0087 -0.0066 -0.0051 -0.0039 -0.0030 -0.0024 -0.0019 -0.0015 -0.0011 Z =3.0959
Il 093 111.25
1/1.428 1/1.634 1/1.868 1/2.14 1/2.44 1/2.79 !/3.19 1/3.65 1/4.17 1/4.76 1/5.45 1/6.22 1/7.11 1/13.12 1/9.30 1/10.65 1/12.2
computation is repeated. Operating rod travel is also computed and should not exceed the axial length of the cam helix. Table 4-5 lists the computed data. 4-3.3.2 Gas Dynamics After Cutoff
4-3.3.2.
negligible effect on the dynamics of the system and, therefore, are not included in the analyis. Computed dat? are listed in Table 4-6. 4-3.3.2.2 Bolt Unlocking During Parabola Traverse The major part of the unlocking process is done by the parabolic portion of the cam (see Figs. 4-3 and 4-4). For the same reason as for the heli.L analysis, only bolt rotational effects are considfred. The axial length of the patabola is divided into short equal increments. Cam curve characteristics are then determined and these hre integrated with the rest of the analysis. The equivalent mass of the system is found from Eq. 4-73. The cam constants and variables are determined elsewhere (see par. 4-3.1). 4-29
If a portion of the helix remains to be traversed by the cam follower, the time is computed arcording to Eqs. 4-6 through 4--15. This procedurc wa, also used to compute the vslues of Table 4- 2. The velocity at the end of the helix is obtained from Eq. 4-7. Although the bolt moves axially over the small distance permitted by the locking lug, the cffects of this distance an] corresponding velocity have a
APACP 706-260
TABLE 4-3. SYMBOL-CODE CORRELATION FCR CUTOFF EXPANSION Symbol A0 AC Ay a a By dx Eb EbC ", E, F Fmb Fob AF Cod, AO AC AY A AZ BY CL MDA DX EB EBCR Sym&lI P, PC p, R Rc RL s s a s c s m
Sr -x m
E
ER ESCR F FBM FBO DELF G DRK SKA BK RADGYR BL EM S SI
s2
)
sO
HELIXI S() SI S2 TEP TBRC TBr TDCR TDR T1 TLT TANBO VB
W,
aW e W. IV x xm y 2 ( X Ur
WC
DELY. WO W X IIELIX2 Y Z B EPS DLAMDA EMUR EMUS
g
K K. Kb k Lb M,
0.3327 in., peripheral parebola (Eq. 4-77) 1.3161 in. (Eq. 4-77)
width
- 0.007465 in. (Eq. 4-17) - Ax 2 + Bx = 1.316x2 + ).07465x (Eq. 4-75) y 2A.: +B a 2 632.x + 0.007465 (Eq. 4-76; dx
+x = 3.5 +x ,in.
dx
tangi
4-30
P S-,s
AMCP 706-260
According to Eq. 4-7, the velocity at the end of each increment ot travel is
as mentioned in pat, 4-3.3.2.1. Only linear motimn prevails since cam action is complete; therefore the mass of the bolt is no longer influenred by rotational effects. Now the bol! and nnerpti rod .r- n.n velocity just as unlocking became complete. As all of the momentum just prior to this event was concentrated in tie operating rod, some of it was transferred to the bolt with a subsequent reduction in velocity. Based or, the law of conservation of momentum, this velocity is the velocity of the recoiling parts and has 'he value MoV0
5, =--
r=
/4
35-
.06S
3.5
ksO3
+ a21i.sc '
The corresponding time interval and total time are A xsec; V a r = IAt, sec
where va
= average velocity over the increment.
2.5 v o
=
3.25
i.sc
in/sec.
Computed data are listed in Table 4- 7. where 4-,?.3.2.3 Bolt Unlocked, Operating Rod Bolt Traveling With M
= W0/g, mass of operating rod
At the time that the bolt is completely unlocked, bolt and operating rod begin to travel as a unit. However, oie inch of operating rod travel still remains under the influence of cylinder pressure. Except for the initial conditions involving velocity, pressure, distance, and mass; the analytic procedure is the same TABLE 4-4. Code AC BK DELV(I) DLAMDA DRK DX EMUR EMUS EPS G HELIX i HEIIX2 R RADGYR RC Data 0.60 60.0 0.5 3 10.2 0.05 0.034 0.3 0.5 386.4 0.5 0.5 0.39 0.275 0.32
Mr
Po =
INPUT FOR CUTOFF EXPANSION PROGRAM Code RL SA SCYL SMAX SO S() TANBO '"(l) VCYL VMAX V(i) WE WCI M) Data 0.5 2.0 3.0 5.0 3.5 0 0.007465 0.8 1.8 350 0 0.75
0
2.5
4-31
AMCP 706-2e0
... -
,A,',jtTgr nVtNAMICq BEFORE GAS CUTOFF uAS FLOW iNATE Lu/SEC GAS IN CYL LB EQUIV bORE 40L CU-IN EGUIV CYL V,VL CU-IN
.iL. MSLC
PRLSS Pb1
3 t b
7
9
iaUU
2.800
6od0.
2(00
.058U
T.--.u 90.U530
4735
.326
.00177 .00178
.00160
2.256 5.240
6,650
o4543 1.4788
1,9074
10
11
3.3U0
3ut
2400.
Its0u.
,o410
.U23U
.189
.079
VUL CU'-IN
PHLSS P51
FORC LB
l APULSE LB-SEC
VLL IN/SEC
VEL IN/SEC
TRAVEL IN
2
15
b 6
1.6u80 1.tuuz
168U13 1,-U23
175,)
301.1
b5808 65b.*4
105.4
160.7
323.3 393.9
.011 .018
e032 .039
1.63 2.79
5.00 6%09
1.6 4.4
13.5 19.6
.0001 .0004
:0021 .0038
7 B
9
1.d157 1,6.4i6
1.68'i
IU09.8 1401.8
15810.
653.9 641.1
948o6 989s2
.327 .421
.474 ,361
50.53 65,00
73.31 55.81
70.2 135,9
208,5
.0262
.0776
.1635
10
ii
l.7721
2.0406
-148.7
28.-0
340.8
,216V
.4011
4-3.3.3 Dynamics After Gas Cylinder Operation After the gas cylinder reaches its total displacement, ihe recoiling parts, consistirq of operating rod and bolt, have only the driving and buffer springs to provide the external forces. These springs stop the recoiling parts and then forco them to counterrecoil the driving spring and momertum of the moving mass finally lock the bolt in the firing position. Computed spring operating daLa appear in Table 4--6 and the computed locking data arelited in Table 4 -9.
4-3.3.3.1 Recoil Dynamics The remaining distance for bolt compress the driving spring fully is and rod to
The energy to be absorbed by the driving and buffer springs is Er ' 2 A.',v in.-b
4-32
AMCP 706260
TABLE 4-6. COMPUTED DYNAMICS AFTER GAS CUTOFF BOLT UNLOuI.ING DURING HELIX TRAVERSE T 1.0 2.0 4.0 500 0sO 7.0 8.0
9.
AT .5000 .3750 .2734 .2461.225b .2095 .19b4 91762 .1682 .1612 .1550 .1495 .1400 .1359
.1321
BY 1.0335 1.0681 1.1409 1.1792 1.2187 l.i595 1.3017 1.3904 1.4370 1,4851 1.5349 1.5863 1.6944 1.7512
1.8099
ZBY .7235 .4273 -.2282 -.5896 -.9749 -1.3855 -1.8224 1 -27808 -3.3051 -3.8614 -4.4512 -5.0763 -694389 -7.1800
-7.9636
5"--1934'.3 .15
952q-- -2-o
19.0 20.0
22.0
.1286 .1254
.1196
1.8705 109332
2.0650
-4.7 -5.0
-5.6
.8739 .8665
.8517
-8.7916 -9.6661
-11.5638
-.0146 -.0130
-. 0103
-.0!25 -.0112
-.0088
TOTALS
-VXAI5ZOq ILML DUINOI
T .L1'X--AV!REr
1.8603
--.
9540
(TEH,
*00022 SECOJNDS.
S =-3i00O-1N.
TABLE 4-7. COMPUTED DYNAMICS AFTER GAS CUTOFF BOLT UNLOCKING DURING PARABOLA TRAVERSE
EoUIV
. I PARAU DIST IN CYL LENGTH IN 3o550 3.600 3.b50 3;7u0 3.750 3.500 3.850 3.900 3.950 4.15O0 CAM SLOPE DE6 CYL PRESS PSI
EQUIV
RECOIL MASS W/6 .006529 .006689 o006974 *007419 .008072 008Y99 .01003 .012142 .014778 .018676 ROD VEL IN/SEC 400.05 416.71 431s83 445.33 457.19 467,39 475s98 483.03 488,66 492.99 TIME MSEC .1279 .2503 .3682 64822 .5930 @7011 .8071 ,9114 1:0143 1.1161 4-33
.050 13 _100 4 ,150 15 2 ..... 00 16 .250 17 .330 18 ,!b0 19 e,400 -o_9450 21 . 500 22
1559 7s917 1531.3 15.145 1504.1 219913 1477.7 28.096 1452.1 43.643 38. 5" 00B5 L403.3 42,812 1379.9 46.676 1357.3 50e003 1335.3 52.926
AMCP 706-260
CUTOFF TABLE 4-8. uMrPUTED D''NAiCS AFTrER BOLT AND ROD UNIT RECOILING AFTER CAM ACTION Y 1.0 AY .. SOUO .37b0 .2734 .2461 .2256 .2095 .19b4 .17b2 .1682 .i612 .15b .149b .14UO e1359 .1321 .1285 a1254 x,2 .1196 HY 1.0566 1.1164 1.2464 1.3170 1.3916 1.4704 1.5536 1.7345 1.83.7 1.9365 2,0461 2,1620 2.4137 205504 2.6947 2.8473 3,0085 3 78ig 3.3588 .7 .4 -.2 -.5 -. 8 -1.1 -1.4 -2.0 -2.3 -2.6 -2.9 -3.2 -15.8 -4.1 -4. 4 -4.7 -5.0 --Do.) -5.6 AZ 1.0859 1.0482 .9767 .9428 .9101 .8785 .8480 .7901 .7627 .7362 .7107 .6860 .6392 .6170 .5956 .5749 .5549 :,'7 .5171 ZBY .7396 .4466 -. 2493 -. 6585 -1.1133 -1.6174 -2.1751 -3,4690 i-4.2152 -5.0348 -5.9337 -6.9183 -9.1720 -10.4564 -11.8569 -13.3824 -1M*0426 -l.T" -18e6095 .6760 .8397 -1.096. -.3737 -o2026 -. 1295 -. 0903 -.0508 -.0399 -.0320 -.0261 -. 0216 -.0153 -.0130 -.0111 -.06.... -. 0083 ".U) -.0064 ,1341. .8802 -1.071 -. 352. -. 1844 -. 1138 -. 0766 -.0401 -.0304 -.0.56 -.0186 -. 0148 -.0C98 -o0080 -.0066 -. 0055 -. 0046 .UU0.9 :.0033 .260
"
4.0
5.0 6.0 7.0 3.0 10.0 11.0 12.0 15.0 14.0 16.U 17.0 18.0 19.0 i0.0 -2","--- -' 22.0
E0~ S-. O
1-
V =481.66 IN/SEC
PC = 1145.7 PSI
---- tNi U;- eUf_.t FORCE ;76.- L. MAXIMUM BUFFEH FORCE = 236,8 LB . 00053 SEC URIVING SPRING RECOIL TIME = 9006092 SEC bUFFEK RECOIL TIME = e012190 SEC . BUFFER COUNTERRECOIL TIME = DR SPRING COUNTERRECOIL TIME = .021407 SEC
IL BUrrLIR 1.101NIERtCO
VELLrV
.O
VI.I
where b .7 lb (par. force at s, is Fa The driving spring 4-3.2.5.1). Since the spring "orce when fully compressed is Fm -97.4 lb (par. 4-3.2.4), the energy ah.-c)rbed by tile driving spring is Ed 4-34 Y
= velocity ef recoiling parts a! 5 .
where e = 0.5, the efficiency of the system. The energy consumed by the buffer is Eb =E
E
E - 557 n .b .
+Fm)Le (Fra
557 in..Ib
Th effective spring constant and the buffer stroke 9(c K b = 60 lb/in. and Lb a 1.0 in., r-spectively. The initial and final spring forces are found by equating the spring work to the energy to be absorbed
AMCP 706-260
Eb
6r
VKb
'eM
sec
"mn
4-3.3.3.2 Countaraecoll Dynamvcs The time required for counterrecoil during buffer action is found from Eq. 2-27.
= F ob L
a 0.5E r
- 309, lb
The recoil time while the driving spring is functioning Is computed by expanding Eq. 2-22 to include the imits of x = 0 to x L, and by prop substitution for the other variables.
M% r b
Cos-'
Fmb
- 0.0167SCo
b b
"
-f
Sin '
" Sin-'
The velocity at the end of the buffer stroke is found by equating the work done by the springs to the expression for kinetic energy and then solving for the velocity Ebc
0.0203
Sin"
61
,&c
.b
ob .b
where Z - VF +eKMrV
3807+ 10.2-
= (Fbb+ Fb)/4
M Y'
The buffer recoil time is found similarly. However, since the buffer absorbs the remaining energy, the buffer recoil time is computed according to Eq. 2-23.
Vbc
I EbIM,
TABLE 4-9. COMPUTED DYNAMICS, COUNTERRECOIL BOLT LOCKING DURING PARABOLA TRAVERSE -TRAVELINCH . .05 15 .20 .25 --- ORCEF POUND 50.99 BETA DEGREF. 509003 KASS 1000y .01582 DELTiTV__ M ILSEC .1963
VEOCITY
IN/SEC 254.,41
504W 8
49,97 49.46 48.95
46.6/6
42 882 38.557 33.643
.1219
*U1006 .1;0871 ,U0783
.1958
.1954 .1950 1915
255.00
255,59 25-.-6 256,73
3'21
o5875 :9770
.30 .
,3b .40 ,.45
4.-44
47.93 47.'2- T 46.91
28.09b
21.9i3 1_5_f4' 7.917
.00725
u0687 *00664
.14 . i
.1937 e1933 #1929
27.0
257.85 258.," 258,94
1.1,
193649 1.5581 1.7510 3.8166 4-35
.50
1.,0
46-40
4110
.t,28
9.8
.. 00652 .00647
*00647
.9.
18730
25q, 4
264, '5
AMCP 106-260
TH
n O,~.,,,,~n
,tinn
,.rn.,
spring action and while bolt and operating rod are moving as a unit is computed from Eq. 2-26
aiud lenvuth of the narahola is divided into equal lenyth increments. Pie spring force is determined at the cnd of cach increnkt to comop te the time and velocity effective moass obtained froil with 4f, being thec El[4 7.Frcountcriecoil. [lie camlt ollowcr is a
SkSin
-,
/'r~ Sill
~time
,
-0.04061
(Str-
-,
sill
-z
40i z0.203
.00647 +
_0.1 l49)
where e~b
in
While the earn fotlower is traversing Ilhur helix during F1 ~ 'L d"
~the
51.5 lb 5
last stage of locking the bolt, the operatitng rod continues toward its in-battery position. The differcrntioul time for any increment of travel is
The total work done by. all springs umil locking ston
.42
y:(in
i'sn
P', b,
(+ m 2
b be
dbe
at
begin ning
of
The velocity at this time is PSC i./sc. SIA~ , r~4- "3..a 3 Bolt Locking Dynamics When the bolt reaches the breech face, the operating rod continues on its linear path for the remaining one inch of travel. In the meantime, the cam follower on tlse operatireg iod locks thle bolt, riding ov~er the parabolic cam curve ror a half inch of travel aid over the helix for the other half inch. Meanwhile. the driving spring continues to force the moving parts into battery. A
force at enld of
+c c +
+,,F, 2 As F)
The cam action during locking is the reverse of that during unlocking but follows a simtilar pattern. The 4-36
A1 + 0.25 (F
-- 'C )As
in-lb.
AMCP 71)e.-Ma
at the enid of each Since 1, > 25 ft/sec, select =2, ll, , in. Isee c. eTi= T -
vC:lcity
= I 8; therefore
T.
.8
4-3.3.4 Firlng Rate where
IT.8
The lime of each firing cycle is the total iccu!nuLIacd hy all operatios.
Set th coil diameter at D - 0.375 in. According to Fq. 2 42, the wire diametei is
3 -
Time, sec 0.003665 0.000220 0.001116 0.001100 0.000553 0.00(192 0.012190 0.021407 0.003817 0.0501 W)
Operation Before Gs Cutoff Bolt Un!ocking, Ilelix Bolt Ui iocking, Ilaral' fla Gos ixpunsion Alter ('am Action Driving Spring Recoil Buffer Recoil Buffer ('onterrecoil l)rivinFr Spring ('omiterrecoil Bolt Lockiog Votal Firing Cycle
Table 4 4 4 4 4 4 4 4 5 6 7 8 8 8 8 8
0..7
711KT
= 0.27
J0.0333
=0.27 x 0.322
0.087 in.
SWK
--
152 coils
Firing tate
60.0 60.-
m 1 196 rounds/aini. r ..
0.0501
4-3.4 SPRINGS 4-3.4.1 Driving Spring The driving spring, in order to comply witl the dynamic requirements of the gun, is assigned the following data K /,u F,;
=
8968'
141,0N
lb/in.'
14
= 41.3 lb, load at assembled heighl = 97.4 lb. height load at fully compressed
I'd 1b tr V i
= 5.5 in.. operating distance of spring = 0.0055 sec (see par. 4 3.2.5.1)
4-3.4.2 Buffer Spring m 0.0218 sec (se p:r. 4 3.2.5.2) Duriing recoil, the buffer springs are contacted at an = Vr= 503.6 in./sec, (see par. 4 3.2.5) impact velocity impact velocity of vi =v b = 348.1 in./sec (see 4-3.2.5.1). Since vi > 25 ft/sec, the surge time par.
4-37
ANICP 70Ft-260
T,
= 1* l.8 -
-U.UUUU
Interio.r Ballistics: Pressure vs Time, Fig. 4.-8 Velocity vs Time, Fig. 4-8 4--4.1.2 Preliminary Design Data
A nest of two springs is used in both primary and seconday systems. The inner spring has 40% of the load and spring constant of the system. The assigned Lnd computed data are listed in Table 4-10. Design data are also listed for single primary and secondary springs and for a single buffer spring to offer comparative values. The single buffer 3pring is obviously, too highly stressed to b acceptable. Of the two other types, the stresses are .,tisfactory; this leaves the choice to available space, depending on which is the more critical length or diameter. The nested sprng requires less losrgitudinal space whereas the single units require less diametral space. 4-4 THE TAPPET SYSTEM by virtue of its The tappet system (Fig. 4-7), extremely short stroke, is usually confined to low muzzle velocity guns and to unlocking mechanisms. Since no initial cylinder volume exists, the delivered gases work at peak pressures immediately, no loss in pressure being suffered because a container must first be pressurized. However, the gas flow calculations will follow the same procedure that is outiined for the cutoff expansion system except that pressure on the tappet Is considered to be the initial pressure unless the travel of the tappet creates a gas volume that is not compatible with the critical pressure.
d, L
Lt = 0.15 in., tappet travel W, = 0.67 lb. weight of recoiling unit c = 0.40, efficiency mechanism of automatic
4-4.1.3 Design Data, Computbd The time for the firing cycle, Eq. 2-29, is 60 60
=O.ioose.
By employing Eq. 4-21 and assuming constant acceleration, the time for counterrecoil and recoil are, ,espectively,
2L Cr
Vr
2L V r
2eL Vcr
Ab
ZSRE PSO
GSPR
4Lb, 4-33
00
C's '0!
U,
w
-j U,
p0o
0x
4-39
AMCP 71-280
S-
PRESSURE
0-225TM,
TIME, ms
~g
-*--
----
---.
~V- 1 -1-..-j-VE
LOCITY
oo
I
*--~---V -TAVEL~
_j
0 0, 25
0.50
07
NT I
hT1
_j
~
-
4-40
-i------------------------PRESSURE
.$e
00.25 0.50 0.75
1.11111
1.00 1.25
4-40
AMCP 708-260
Solve both equation for vcr, equate and reduce to the simplest terms ; cr = =
This i.the time needed for the tappet to reach the velocity of F72 in./sec. The everage pressure in the tappet cylinder is 171
A-
4icr
0.1257
. 1360 lb/i..
""
C,
"
where A, - 0
d' 4'1
2)
that the pressure In the tappet cylinder is the critical pressure, then the corresponding pressure in the becomes, Eq. 4-26, = 2526 lb/ins.
21, "
r
2 x 2.5 0.029 -
172 in./se'.
cTe area of the pressure-time corresponding to the :mpul of the tappet, Eq. 4 50, is t = 2566 x 0.00:7S -4.5 lb-sec/in.
2
Te energy of therecoiling pait, Eq. 2-. 15, is 1"= .I ( Ir g = 25.65 in.-lb. -. '6 ) 29600 386.
Apt '
According to Eq. 4-49, when the bullet Is still in the barrel, P, -ph and F. -, b , therefore, if kb =-k V
=
13
C 4
where pc = 0.53Pb, the pressure in the tappet cylinder, considered to be the critical pressure
,
My r,
Equate momentum and impulse, and solve for time t. Mr.. FU 0.29 171 lb =0.00175 sec-
volume of tappet
AMCP 106-260
beyond! the mozzle must bc consid-rd to The firtt cet compensate f.- *. !c!!,, h,! -. tr.t f the n-rt
2 W102 M.
x 4.5
where K w = 0.00192/sec (see par. 4-3.2.5.2) The orifice diameter d6 = 0.0505 in. If we. proceed with the above computed parameters and with the assumed critical pressures, data similar t,. those in Table 4-11 were computed for the period of time startirig at 0.53 msec and extending to the muzzle at 1.15 msec. The area under the pressure-time curv. within these time limits equals the 4.5 area con,-plted earlier. Although the required tappet velocity cf 172 in./sec was obtained, the tappet travel of 0.072 in. was far snhort of the required 0.15 ir. The iequired tkavel could fe obtained by merely shifting the gas oort toward the moize. However, the computed equivalent volumes V., Eq. 4-42, were always lavger than the computed chamber volume V, Eq. 4--48. This creitd the Illusion that the higher that the pressure P., bore Eq* 4-43, was much tappet cylinder available pressur, wapysimchl ighr tt s atiae boe presature, a physical impossibility substantIated by the rate of pressure decline in the bore, so that pressure in
calculations is a good guide for locating the new port positin. After tht second set of calculations are C...,i;y and tappc, trav.-l arc , iihe tcullipie determined by manipulating the areas under the pressure-tinc oirve of the first and last increment. That amount subtracted from one must be added to the other to maintain the same area and hence velocity. If tile travel distance is too short, the acceleration at the beginning is too high. Lowering the acceleration at the beginilg grants the additionl time needed at the end to cover the tota! iequired distance. A reduction of the area of the prestire-time curve at the start of the activity and Its equal added to the end resolves this problem. If travel distance goes beyond tiha! required, an increase in ac(,eleration at the beginning is needed so that the terminal tppet velocity i%realized at a shorter distance. A transfer of pressure-time areu from the end tc the beginning will serve the ourpose. When both tappet travel dis iance and velocity comply witit the required vatues, the gas port becomes located along the length of the barrel corresponding with the time when this activity started.
Th data presented in Table 4- 11 are the rcults of a series of computations arriving at a terminal tappet velocity of 172 in./sec on moving a distance of 0.15 in. the required value. The pressure is read from the e 4 - be we n tho the . p es re qie , u e
0.867 msee to 2.13 msec, which extends into the decay period after the bullet leaves the muzzle.
11.0 x 0-
(The average pressure for 1.65 and 2.13 msec is obtained by dividing the differential area of the pressure-time curve by the corresponding time increment.) The increment of time, At=0.00005 see. The sarpulse on the tappet is Far -ATaAt
- 0.0195 lb-sec
where Now that the gas port has been moved closer to the nuzzle, some of the area of the pressure time curve 4-42 A,
=
AL 70W-2 0 CP
TABLE 4-11. t,
msec
DYNAMICS OF TAPPET
F X
10 4
AtX 10,
sec
Pa.
psi
Ai,
As x 101,
in.
t,-Sec 111 302 270 246 220 195 176 1022 440
ni~sc
6.4
inisec 6.4 23.8 39.4 53.6 66.3 77.6 67.7 146.6 172.0
n. 5 44 39 36 32 28 25 1472 610
3 1o n.3
.; 5 5 5 5 5 5 50 4P
t,
tinsec 0.976 0.90 0.95 1.00 1,05 I.10 1.15 1.65 2.i3
s AS2 x 10,
V x 10o, in. 3 0.0063 0.102 0.300 0.590 0.970 1.42 1.95 9.34 18.9
AWX 306, lb 0.340 0.924 0.826 0.750 0.62 0.595 0,538 3.130 1,344
V1,,
in. 3b (.759 0.819 0.899 0.987 1.075 1.165 1.245 3.67 6.24
3
W,X Io,
The velocity at the end of the time interval, Eqs. 4-45 and 4-46, is FAt + 0.0195 x 386.4 0.67
= 66.3 + 11.3 - 77.6 in,/sec.
s= A~~ 2
At+ x
6.).005
+ 0.00712
.The gas volume in the cylinder according to Eq. 4-48 s The distance traveled by the tappet, Eq. 4-47, becomes VC Vco +Ats - 0.1257 x0.01132 - 0.00142 In.' 4-43
AMCP 70C-260
where the initial volumc V/c= 0. The rate of flow, Eq. 4-27, is w A , 0,00129 x 0.002 x 310
-
This pressure i%absurd but it does indicatc that more gas iscapable of flowing through the port than the .ylinder, as the receiver, car. admit' therefore, the assumption that cylirae, pressure is nearly equal to bore pressure is highly probabl, particularly since V, >V, throughout the operation. Further asarance is available by computing the time ,ceded during each interval bring the pressure in the cylinder to the to critical. In each increment, the gas (ow is rapid enough to reach the critical before the mo,ing tappet creates the corresponding volume ThiL approach is conservative since the differential press'ires in the computations were based solely on critical pressures as limits although consldorable time is available for additional gas flow into tl'H cylinder, thus tending to approach the bore pressure. For example, continue with the same sequence of calculations fur t= 1.1 msec. The critical pressure Is Pc
O.0'3p 0 = 0.53 = 16401lb/in.
2
.9! !90!b/e.
The weight of the gas flowing through the port during the interval, Eq. 4-28, is Aw : W = 0.00005 x 0.01190 = 5.95 x 10-
lb.
, n n-
+ AW
-
- 4.057 x 10
lb.
K3100
at 3100 psi pressure, The equivalent volumo of this gas according to Eq. 4-42 becomes S
\W
4.057 x 10 8 x1
165
The pressure due to expansion of the gas in th! cylinder during the Interval provided that gas flow ceases is Pe'
- 0.00254 in
PC/ (
c
1860
( 0.9.) 2
lb/in. 2
V + Absb = 0.057 + 0.0732 x 15.1 = 1.165 in.a where 0.057 n.a, initial volume (chamber) 0.0731 in. 2 , bore area V Sb = '5.1 bu'let travel at t z 1.1 msec i;., (Fig. 4-8) Vc
_
Ab =
= 0.00142 in.a, the gas volume in the tappet cylinder = =0.00097 in.3 , the gas volu-ne of the previous interval
r/2.4) '.3
PC )L a w 1.42
3100
The differential pressure between the expanded gas in the cylinder and the critical pressure provided by gas flow
= 2.13
3100 = 6600ib/in.2
4-44
AMCP 7W3S-260
The equivalent hore volume of the gas expanded to the critical pressure is P, 3100'71 = 1.90in., where
E=
(M,2) 2 \b _
256 5
in.-.b
V "
()
- 1.1b2
X--
386.4
r.
k04'
W -
0.001S6
(L )
1037
AW
"
-
4.36 6.188
= 4.28 x IO
lb.
T =
."
-7
T 3.8
The time is about 70% that of the specified interval of 5 x 10 see. The results of the rest of the calculations appear in Table 4-12. On further examination of the tabulated results - since time is available for gas flow beyond the critical - note that the pressure due to expansion p. would be greater than shown, thereby reducing the time needed to icach the critical pressure, and mear.wlul, providing more time for the tappet cylinder pressure to reach the bore pressure.
T
C
Er 'Fa= a
4-4.1.4 Spring Deign Data where Spring characteristics are determined more readily during recoil since more data are immediately available. According to Eq. 2-' 5, aiter the bolt has trveled its full distance in recoil, the energy to be absorbed by the spring is E, Ld = L - L, = 2.35 in., spring
AMCP 706-2W0
kn
Cfl)
z
LU
ILI
in
-l
r4
0io
4-46
AMCP 706-260 The driving spring force when the bolt is fully retracted is I
m-
\
k235)
1 + f, + a
- 0.0948 sec.
~'
+-/'
4+2
0.70)
2~"~'/
......... The driving spring force when tappet cortacts bolt is F. . Fm .KLd = 5.18 - 2.35 x0.70 = 3.54 lb. The time for the bolt to recoil, excluding the time of the initial 0.15 in. of tappet travel, ii computed via Eq. 2-23.
fr
= 633 rounds/ini
C
5.5% hlghzrr than the specified rate. The revised surge time of the spring becomes T 3.8 ta 3.1
0.00734 sec.
tr =
Cos'
--
'I
Having set the coil diameter at D 0.25 in., we establish the spring constant at K 0. 7(j lb/in., thus wire diametei according to Eq. 2-42 becomes d = 0.27
- 0.27
" 0.27
Vi.0286
0.0315 , 0.818 = 0-0258 sec and time are now comput,.d for
P- - Fm -KL = S.18 -0.70x2.5 = 3.431b where L = 2.5 in., total length of bolt travel including tappet travel.
104 coils
- 130,000 lb/in.'
F. F. .70 7
V0.4
a
0.67 86.
5.18
= 137,000 lb/in.'
0.079 x 0.847 = 0.0669 sec. The solid height is H = Nd = 104 x 0.0294 3.06 in. 4-47/4--48
The time needed to accelerate the bolt during recoil is obtained from Table 4-11 where t a = r = 0.0021 sec, the last value (rounded to 4 places) in the time column.
AMCP 706-260
CHAPTER 5
propellant gas passing fioum barrel to uperatling cylinrder inducei a relative velocity b-ween recoiling p.drts and slide. As the recoiling pdis stop. the slide contirues to be accelerated rearward until the piston in thes opeititing cylindor stops. Tlre sldc now has sufficient roomentum to operate all nro~ing parts tintil the next round is fired. Continuing rearwaid, the slide, through tht nittdhium of a cam, impaits motion to the drum atd !I%tirtmeti to rest alter transferring all its energy less _-rbstantlisl frictional losses t6 the drum and driving spring. The drum now has the momentum to continue all operations. As it rotates, it actuates the feeder which pulls thte ammunition belt far enough to aligai the next round with an emnpty chamber and the rimer. Cam action now limparts forward motion tc, the &!ide and ramimer, the tv~u components being integral. Cem forces -- augmented by the driving spring force - drive the slide forward, eject the spent cartridge case, ram a full round into a chamber, and stop the drum as the chamber reaches alignment with the bore just bef:)re the round is fired and the whole sequence
repeats.
-RAMMER
FEEDER
RU
Z /-SLIDE
CPERATING MECHANISM
i-ADAPTER
AIMCP 700-M6
Ramming ig a two-stage activity, The first stage involves sttipping the round from the beit and pushing it about halfway along its path to the chmber. The (S j4 LI biao Wwi
of recoil mechanisin rsistancc are assumed negligible without introducing serious errors. H-owevei, for revolver-type machine guns, the recoil stroke is so .f thei r'nnskfrahie resistance must be provided
shows this two-step action. Actually, the entire pzocess occurs during one cycle but on two adjacent. rounds, While tinst-stage activiiy is confine,! W a ncw watsul, second-stage act iv itIy simultaneously crimpletei the rartnuig of the round introduc-d dur~rsg the precedirg firing sequence. This two-stage ramming pwocesb represcints a major advantage over a single-hambered gun by iis abiLity to reduce the romming distance to half its usual length thereby decreasing cycle time and Increasing the rate of fire. Another contributing factor is the reduction of shocks resulting in higher allowable slide velocities (up to 50 ft/sec,) than those usually associated with conventional mechanisms,
5-1 .1 PRELIMINARY DYNAMICS CF FIRING
immediately to pireclule high recoil velocities and to keep recoil travel to the desired mimum. Left t.dd d'-ace .A fre reCALI of ak1 mmn hc ti-o
barrel (Table 2- .2) ig almost 5 times that of an existing
CYCLE The normal approach to the tudly of the dynamics during the firing cycle is to consider the various operctlons in their operational sequence. By
considering firing as the irliial condition, the first
adapter resistsnce, the following iterative procedure is suggested. Compute; the free recoil charracteuistics similar to thoue of Table 3-2. After obtaining the volocity and distqnce of free necoil, efforts mist be directed toward reducing the velocity to zero over the prescribed recoil ullatan.-e. One way of comsputing a zero velocity is to employ the weightod arithmetic monan of the impulse which ytclds an average force F. FA - L . 1;A1
(5- 1)
response of the gun is recoil. In many applications, since propellant gas forces are appreilable, the effects
Let this aiverage force become the adapter resistaracc and compute vihat may be considered to be a resisting
RA MME
SPRING
/ - - RUM UNR LL ED ) O
A SSEMB LY
AA4CP 706-260
impulse for each incmernent of tine, which, when sublracied from the original impulse, will yield an effective rnpulse.
adapter reshailce increases as recoil prog eses, the error in assuming F, constant Is minimal since the distance over which it functions is extremely ;hort. The recoiling parts continue to acceewte untii
(FAi), - FgAt - F A1
(5-2)
The change in volocity duoing each time interval will be (FAc AV Mr This procedure will always have 2tv a 0, thus meetirtg one of the design criteria. The recoil distance ir obtained from Eqs. 2 -47, 2--48, and 2-49. The data of TabI: 2-2 can illustrate the above procedure F At 0.42 6237 lb
wher: F, ,
- adeptez force
(FAt)r
(F At F At) = 0
FS
M,= mass of slide Y A : f'e) When slidc and reaoiling parts act as a unit M - Af\ M, (otherwise M=M, the mass of the + recoiling parts), the recoil acceleration becomes
x - 26x= 0.4313 in. If x is too large, F. is increased; if too small, it is decrea.cd. Based on the 0.25 in. recoil distance of the M39 Machine Gun, ba mast be increased. Although the " Fg - F -F(
M, + M-
FtF
AMCP 706-260
wiicre
F, a + I i" (5 5)
a h
The dynamics of the gas operating cylinder follow a procedure similar to that for the culoff expansion s'stem (see par. 4-3.1.1). Befote cAntinuing with the gt systewi analysis. the eequlred operating energy - ,st be estimated which lends to the selection and analysis of the slide and drum dynamics. Transfer of energy of slide to drum and driving spring and then back to slide must be achieved with operalive efficiency and tolerable forces. A system s,,ch as this is notorious fo; its high energy losses and large fores. These two characteristics are kept within bounds by an elliptical cam, although other cu.yes may be used if they display similar properties with respect t5 cam action. The physlcal dimensions of the drum are best ssited to geierate othel design parameters. Drum length i, dictated by round length. Its outer radius is based on the number of chambers and the strength of the outer wall. A minimum of 4 chambers is bufficient to meet the basic operating requirements of present revoiver-type machine gun conceptF but may prove awkward in actual practice because of large angular displaceirent for each firing cycle, thus reducing the firing rat- and putting an added burden on the designer to provide more power and accenptable mechanisms such as rammers. A design study at Springfield Armory indicates an optimum number of 5 chambers whet. based on kinematics alone. When ether factors were considered, 5 or 6 chambers showed little difference with 5 having a slightly loner firing rate but definitely lower 'orces and less weight, thus leaning toward 5 as the recomn-endd rumber. With the number of chambers established, the linear dimensions are now available from which the mzss of the drum can b. -estimated. Present practice has the weight of the slide approximately 113 the weight of !he drum. Another established criterion that provides .cceptable design parameters of the cam is the relationship shown in Eq. 5--6H, ,-4 1.0
When M, = 3M, a - 1.732 b. Another design parameter, the index bf friction, (5--6b)
Ifi =
(j
"b
(Ref. 14)
(5--7a)
.ar(i
(5-7a)
This index may vary if other ratios of ; and b becoic more attractive. The Elide travel relative to the receiver need be only sligbldy more than half the round length since ramming takes place in two stages. The addition to the hrlf-length depends on the desired clearances between projectile nose and drum, and between rammer and cartridge case base. Straight portions of the ;am provide a dwell period for the drum before and after firing- one over the first part of slide travel during recoil, the other over the last part of counterrecoil. These straight portions may be of different lengths as may be the width of the cam curves for recoil and cuunterrecoil. Because cam forces arc iaiherently less seoiere during counterrecoil, a larger sweep of the curve for recoil has the tendency to equalize the forces of 'he two actions, thereby increasing the efficiency of the system. A separate study of the individual cases is recommended but the relative dimension of an existing system serves as a guide. Fig. 5- .4 is a swhematic of such at. rran sement. L = a-+ , o, (5 -8)
(-6a)
Lc = aC
5-4
ac -= "ret h br
0.6
(5-9)
Ld
Dd
= 0.75
(5-10)
where
1
)b
L2-- ecc
0.5
(5-1l)
The
mass
components may be estimated as the solid cylinder having the above dimensions. For moving ammunition by the feder, an additional 10 percent Is added to the effort. For ramming, the mass of two rounds is added to that of slide and rammer, whose mass Mg is approximately equal to 1/3 ,UIf , thus d of the drum companents
s e
. = 1.5
(5-12)
Lc
rCr,
ca
length
(5-13)
M = s
/3 Md .
(5 16)
The spent cartridge -"ise shutld be ejected at a velocity of appruximately 70 f./sec. The velocity of other moving parts depend oa thc rate of fire fr. However, since the maximun velocity of the slide ,hould tot exceed 50 ft/sec, this limit may be used as the initial estimate of the maximum slide velocity. The energy of the slide at this velocity represents the inptat energy of the system.
wc =I /:+bc =
N-
(5-14).
After the
essimated, attention is now directed toward th'e ffort needed to operate all moving parts at speeds
Operations
thar
require
energy
include
feeding, be
I
_..r.
nc i.,
.
e
__[
_
activated are slide and rammer. drum, feeder, and loaded ammunition belt. The size of the drn, based on present 20 mm data, has the length L d and
..
AMCP 706-26O
By the time that all moving parts have returned to the firing position, where all motion ceases, considerable energy has been expended to friction, h~l ~ j, .... d . m " ... ._ . r. 1A .... L, the lon of -nergy from slide to drum due to fAction is
The total expenditure of energy of the drum and its associated components during a firing cycle is expressed in Eq. 5-22.
E.
EpG + EpS + Ee + Ee
(5-72)
Eyd
)(.01M)"d
(5-17)
The energy of the slide derived from normal recoil and the gas operating cylinder is
where Ed is the total energy transfe red from slide to drum if the system were frictionless ad p is the coefficient of friction. The energy of the drum alone (belt energy Is of no help because it cannot push) just u the allda starts to counterrecoil is computed from Eq. 59, Ref. 9, and shown in Eq. 5-18
(M(
"
M"s P
(5-23)
(M-)
A Ed
(5-18)
M,
- mass of slide
where Md
Md,
- natsof drum
= effective
A relatively stlf driving spring is r-commeoded to hold the maximum velocity of drum and be!t to a minimum (Rif. 9). If p is the ratio of spring energy E, to drum energy id, of drum and
P "u-Es
0, the frictional
:-4
tj-24)
According to Eq. 69, Ref. 9, when x . energy loss in the sl'de when fully counterrecoled is EI (1.0-- "'i' )Ed,, e
(5-19)
Since the slide energy is converted to spring and druns .nergy, E,, = E, + Ea, the xrtal energy transfereu to the drum is showin to be
Ed (5-20)
(5-25)
E
whe.re
(l
e2)
fro
slide to
ipring system
The preliminary firing rate Is estimated from the times of recoil and counierrecoil when based on the relative velocity of the cam follower on the drum and the cam in the slide. The recoil time (Eq. ?8, of Ref. 9) is ( t 'Y5-6 2s
tr
The energy expended to eject the spent cartridge case at velocity Pe is where E (M,) (5-21)
(-i; \
/J
(5-26)
where 5-6
M,
= correction factor
AMCP 706-260
b, + b 1.75
\dm 'ucr/
ber
= 3.77-
where
-t "
velocity of .iido YSc " counterrecoil r Based on operating gun,, the empirical 'v0,935 (Ref. 9).
r
-ar
3.i.
= So + 2
t2 .- + .7
4.40 .0,
fr "
,,
ocr
+ 2
SorC +
5-1.1.1 Sample Problem of Prdiminary Firing Rate Estimate Given data Wj W, W, We Rd L, 30 lb, weight of drum 10 1h, weight of slide 0.6 lb, weight of round 0.2 lb, weight of case
= 3 in., radius of cam coptact point
ejection velocity of cartridge Ism 600 in./sec, maximum allowable slie velocity
to drum axis 5 in., distance of slido travel (same Fts cam length) Nc 5 chambers
sr
2 (s
sm
arec "
Ed
actc a 0.6 arcc = 2.0 in. (from Eq. 5-9) b,+ bt = 2 rRd 5d travd = 3.77 in., peripheral cam
931.7 in.-Ib,
5.-7
AMCP 706-260
At the end of slide r.dil, the energy iii the drum, Eq. 5 - Is, becomes
=
The energy expended for ejection, Eq. 5 21 ' is 2~.. = - .\- (MV! f E 2 ..... 4M.v 705, 0.2x
6
3U -
I .....
\ )
00
182.6 ,n.-b.
0O723) '
1644.1 in.-lb
1211.8n.-lb.
where
The vlocity of the slide at end of counterrccoil when it boais the additional weight of two founds is
Aide
2s fE HVM+ +sar 6
2 x 1211.8 x 386.4 .
Ec
"Idt) = 2 (Mdk
Aci~ording to Eqs. 5-26 and 5--27, the firing cycle time becomes
whe,e Id = mass moment of inertia of drum 1, = radius of gyration wd = angsl4ar velocity of dirum
4 4F]Bder
Ed r
_where
386.4.;. 1644.1 30
0.935.
dm
Md -291
in.sec, maximum
peripheral velocity of drum If the firing rate is too high, the initial velocity of the slide may be reduced proportionately. If too low, other avenues of design improvement must be explored since the upper limit of slide velocii, has been incorporated. A stiffer driving spring, vriations in moving mas.es, and efficiency improved by lowering frictional resistance represent three means of achieving a hgher firing rate. All involve refinements i' design. 5-1.1.2 Anabytils of Cam Action The forces induced by cam action on the slide and drum roller are shown diagarrimnatically in Fig. 5 5
The energy transferred from drum to slide, from Eq. 5-19, is -uiu- . e dc 1 4 4 .1 = 798.1 in.-lb. 2706
The energy transferred from driving spring to slide, assuming 80% efficiency, Eq. 5-20, is E.'= ,,eFs = 0.64 x 931.7 = 596.3 in.-lb, 5-8
AMC? 706-2W0 foi both the recoiling and counterrecoiling slide. Blecause the slide and drum are~ fons(rained ini the i.~pcui'ivcy, El u ticris are ~ restricted to axial and peripherrl travel, respectively. Other foices 3te also presoent; on the slide, the driving spring force and track reactions; on the drum, the thrust and rjdiu! bearng reactions. The accelerating forces on either slide or drum are a.ffected only to thc. extent of the frictional vesistances provIded by thes: reactions. Before resolving the cam forces, the influen~e of the drum roller must be considered. If the cam follower were a sfiling rather thlan a rolling MIement, the tangem~ial frictional force on the cam would be merely uN. The roller reduces wN to a lesser i'a~ue depending on the ratio of pin iadius to roller radius. In the drum roller foice diagram of Fig. 5-5, the fricIicin resistance is gerierate6 between the roller and the pin since no sliding takes place on the rolling surfare. Equate the moments about the pin center.
NN
COL'NTERRECOIL
SIDE
Np
-T
MLN Rr
SLIDE
DRUM ROLLER
FORCE DIAGRAMr FORCE DIAGRAM
5-9
AMCP 706-Z180
NOR, -
NRP
(5-29)
FI
N cos 3 - NA tin
N,,
IA
MN
(530
-Nfcos
-A )sinI
NKY .
(5-34)
N'
N'IANN -
(-
(5-31)
FP - N a N ;N
- N osP+;
in]
NK
5-36)
Resolve the cam force during slide recoil a that -Nsin N +No Cos 0 Fig. 5-6 shows the applied and ina, red force: on the drum. Except f, the cam force Fy only the frictional components affect the dynamics. The horizontai reaction on th.e drum shaft is
;i?5]3)R X
F,
gFX
5-Ya
(Li
AMCP 7W41280
whete FT w residual propellant gas force of the round lust fred R. " F (5-37b) Observe Ln Eq. 5-40 that piKd I
\ 'i
the
torque resiztance contributed by t- cam. This expresaion isderived from the sxial component of the cam force, acts in the y4lirctlion. and may be computed by substltuting F. for N Ln Eq. 5-30. Substitute fow R. and collect terms, thus + juRFY +[Rf+d
The frictionkI torce on the thrust bearing AR, is distributed over the entire annular area and its
E+
-'.
(Rh
where
pRb)F, 1
(5-41)
taRb)Fg -
fI
Rd
+
)K
RbKY
+T (5-42)
Rc
+,resistingtorque r, t trgiven
An expessirn for a can be found from the kinematics of Fig. 5-7. As the cam moves, the relative velocity of the drum rolle: a, any poition is 'c. The cafn path b curved, the ao:mad acceleralion, again' at any position, is a P2 " r n R (5-43)
,z--ROLLER
F Y v
NcosB.
Is
,,
-IiLVd
Vd ,,
-. \
SURFACE Rd
CAM
DRUM
AMCP 706-260
However, the roller on the drum can physically travel only in the direction indcatea oy its tangentiai velocity Vd, hence the tangential roller acceleration becomes
V,
Ud - a,, cus
R,
Cos
(5--41)
With P, = v,' cos P, the angular acceleration of the drum may be expressed in terms of the slide velocity.
2
'd=
-R -
RcR
Coro
(545)
Rewrite Eq. 5-38 with appropriate substitutions and soive for N, Thus,
N~X -~
+R 4
Kx +RbKY
d(~~Is
(5 46)
d c
N
------
v2 cosO
C
+ To (5-47) d' k
In the meantime, the slide is subjected to caryi forces a well as the driving spr'ag force F and also the frictional resistance AFY of the slide tiacks. The cam is the medium for transferrirg energy. The equation of an eliiptical cam is
x2 -+Y2 2 2 2 a
(S-48)
or Y
a
(5-49)
where a
=
5-12
AMCP 700-260
dv
bi
2 d y
ab (a2 _x
dx 2
1.0 + (d)
[a2-
(a - b )
dy dx2
ab
The cam dynamics involve an Iterativ integration peicedure for which the "iaw of conservation ot energy becomes a convenient basis for computing the vrlues of each increment. For any increment
Ax x+E(5-53)
where W' = differential driving spring energy Ed = drum energy at end of inciempnt F. E, E, Ax 1, C
= inpi energy of each increment t
= slide energy at end of increment = average driving spring force incremental travel of slide
= frictional lesses during increment = spring efficiency.
5-13
AMCP 70b-26O
The object now is to put L into terms of v s so that Eq. 5-53 may be solved. Te resultant frictional force in tie x-direction is composed of the frictional x-directlon
, sin
Cos
-F\10 + Y (5-55y di .
ab
terms of N. Write FY in
(5-5)
(a2 -_
3.33 x 2.!5
)/
18.88
Y(\1.0 "+Rr/ \
(5-56\
According to Eq. 5-52
EI
(p
15
+ F,)Ax.
11a]
(5-S7)
(a ab
2I
where subacripts I and 2 indicate vadues for adjacent increments. The energy loss ill the drum bcoms E~d -
13/2
-4.62)
I11.09 7.16
(5-58) "- 3.62 in.
+ TMI)AO.
The toal frictional lonse In drum and &tide is the sum of the two omponents EA o E A + Ep5 5- 1. 1.2 1 Sample Calculation of Cam Action The sample problem is the oatinuation of the one outlHited in par. 5-1.1.I, at R time when the slide ha3 traveled 2.0 inches on the cim. Thus. , 2.0. From (5-59)
At this time the driving spring has been compressed by Lx = so, +X 1.67 +2.0 w 3.67 in,
The energy absorbed by the &psingat this position is E,. 3 5. 5.0 931.7 - 684 in.-lb
Eq. 5-49.
b a7;-
2 .31
1.Jj.0-
tana
2.5
3.33
2.0) ( 2.6627/
After losses have been deleted, the energy remaining ir the system is
E'.
Ed,e-
(Ref. 14)
(!-6 6)
-. 14
AMCP 700-260
3
-
0.434 .
- 7.23x0.1
2S7in.b =1.4 20 t
-
ay -
y .0 b a
0.025 --02=
0.00833 tad
wherf
d2 y
,
I
,_ 3 .33 x 2.15
"1
'*
213/2 Id,
[2
2 W
18.7
3 3/a
tan 2
4
ab
11
i.2/sec
6.4 6.7-
3. 55 in.
Add~tional given dama are now listcd. where ". W2 - 1.94/g R& Rch Rp R R, R, F, a
'000 lb. (residual)
propellpnt
ps
force
1.0 in., radius of radial beariLg " 1.5 ia., chamber center to drum ax~is
The above given and computed values are assurned to be the values of the parameters at x - 2.0 in. To Illustrate the Integration process, assume an incremental travel of A.r 0 .05 in. x, = x, + Ax = 2.00+ 0.05 v 2.05 ins.
thrust
beaing
preauire
o'ficient of friction
Y1,
3.3r
10n
423
1 Eq. 5-42,
p~ -~) (-ch
a 0.6456 x 2.6243 = 1.694 In, x
-
I 140 in.-lb
4 tan P,tanp~~
3.33 x2.6243(R)
Id dd
2.15 x 2.05
3 () 386.4 2
of inertia of drum During slide recoil wher: the nmmundtion must also be accelerated, the effective mass moment of inerti'de
sin cos
= 0.4504
"
0.8929
AMP 706-260
K,
sin 0, + u R
P)cs3z
K,
= sin P.2 + p
cos3 2 ,
K.v I
cusp,
(i
sin
1y2
= cos
sin
= 0.8929
- 0.10
Since the slide is recoiling, snbstitute v/cos Pfo- 1'c ill Eq. 5-47, thus RctacoC~l + Tt N,
-RR
2.414
Id e v'2
Tg Rt +Rd q I
+ 140
:..
0.0405v
+140
6-15
AMCP 106-260
The preliminary characteristics of the driving spring arebased on an assumed efficiency of 80% and fk Fm r over the full recoil 2F. The average spring force F., distance is now computed. e/E 5
-
Insert the appropriate values in Eqs. 5-.42 and -1--56 and compute the torsional and slide frictional re'itt,anc T,,,
= N, (0.275K,
+0.IK.)+
T.
149 lb
lb-in.
S
-_
, ?; + 2F, 6, 2
-
= 149
'2.;2
)+
= 99.3;
= I'w.7 lb.
-F I.
0
19.88 b/in.
= 315.9 lb
172.3 lb
0. 15K
F + 3.72K
0.0022h's2 + 7.7 lb
Isolate the components of Eq. 5 - 53 t- compute the combined energy of drum and slide
E i =E' = 2576 il.-lb "
7.7 + U
0221 v'
05
I'= "2(Ms'
F
2x35'4
"19
0.029
ta
R2
/,
S2
-(
a=COS4 = 0.00544 v9 !2
Insert computed values in Eq. 5-53 and solve fov slide velocity v and the energy t E. s I 2576 = (1294 + 544+ 5.525 + 1.574)1,:2
x 10-5
s2Ax F.8
.+733 x
0.05 .0
= 10.8 in.-lb.
AMCP 706-260
1845.1 x
Compute the number of coils from Eq. 2-41. Gd4 8D 3K ll.Sx 106 x3.90x 102 4_ 8 x 1.0x 20
Z
2.
ol
llS,
09x0
11.5+9.9
1
= 21.4 in.-lb
-
E= E
L()
E- E U
2543.8 in.-lb
F +F
Since F
5- 1. 1.2.2 Driving Slying The average force on eaL;h of twe driving springs over tie decelerating period of the slide Is computed from the knowr slide energy. -~ -0.8 x 931.7 * l.1.8Fred a x 93 1. 11.9 lb.
a re 2 2 x 3.33
,nd F
- F.- K,
F. +
ra
- 111.9 + 33.3
145.2 lb
"-......
nd3
where " 3.33 h., slide deceleration travel during slide
2.78 x 10 -3
133,200 lb/in.
E,
e
rd
1.?) T,
0
T
2
*
Investigation shows that K 20 ib/in. is a practical Wpi.ng coiistant. The compression time of the spring T* , 1.87 x 0.02068 -0.0127
, 133,200
148,000 lb/in.2
OF
THE
COMPLETE
1.8
computing all the data involved for making An accurate estimate of the firing rate for a drum-type machine gun by analyzing the firing cycle la detail. The intarlo' ballistics of Fig. 5-8 are for a 20 mm gun firing a 2000-gram projtictile vth a 500-grain propellant charge. The pressure has been modified so thrt the impulse generated by the gas force is congruous with che momentum of projectile and gas from the expression obtaiied from Eq. /--14 Fdt i(, +-1Mg)dv
Select a spring diameter of D - 1.0 i.., then compute the wise dimoter according to Eq. 2-42.
d - 0.27
-KT
0.27
f0,1412"
0.1406 in.
5-18
AMrP 7n6-290
-- ------PRESSURE DECAY]
Q. 2
50
"
TIME,
5
msec
H---"
----
----
-T-
435
i
I II
.....
35I
I
z
J
I
-----! I
I
-!
I
'
Is I
r
70
h_
30
._ II
I /0
/VELOCT
'I, '\RS~I AE
l~
,
1 >
-O
19
"'_ I
i ct -- 0 Ii I 0. I __ . .. 15 .
PRESSURL
I\ "1.0/. 1. .. i J 2, 2.TRAVEL! .
I
,
; :D/
- -
3 ,.0
-- 0
+0
AMP 706 20
Only half the mass of the propel-ant gas is assumed ia/ motion. This assumption is based on the theory that the velocity of the gaa varies linearly as thv distance
thathc
i""..
"
from zero in the c-amber to the projectile velocity. Thus, if the projectile velocity is , the momentum of thereduint indicates that thg equivalent mass moving at prr~ecti'e ielcty is Mt. t/2 5-1.2.1 Control of Recoil Travel During Pro r.llant
GasPeiod
s ;parating the ilde from the recoiling parts and t the latter's weight from 96 to 86 lb tends to increase .eroil accelerations, provided that the p;rs are subjected to the same impulhes. The average impulsive force coarccted for the change of weight is I
=-
F.
.(
(1FA ) +I FF t -( ; t P 9'F A
'
1 96 16
0.006 s-, from list entry in the first column (t Table 5-2). The impulse -. the propellant gas is present over the f entire recoil iitrokce, therefore * to have the recoil velocity reach zero just at full iecoil, a resisting impulse equal to the applied impulse must be made available. This im~pulse should be distiibuted so that the full stroke and zcro velocity are reached simultaneously which can be achieved by iterative computation with time rather than distancv determining thr; distribution of forces. The initial and final resisting forces are determined from the average with the former low enough not to limit recoil travel too severely, and the latter not to reach load-, that cannot be tolerated with respect to handling and stnuctural sizes. During the first 0.25 rnsec, the average gas force is Fg - 5600 lb. Since motion should not he totally impeded, a resisting force of about half this value, or F. 3000 lb may serve as a first trial. The corresponding resistance offered b~y adapter is thte the maximum adapter force, F. t n
u
Table S-1 shows a free recoil distance of x a0.572 in. that exceeds the spccified travel Lt 0.25 in. To curb free recoiling tendencies, the adapter resists the propellant &as force at all times. To realize a shorter eoil stroke, 'he resistance of the adapter and the iniluence of the gas pressure foice in the operating cylinder must be used This effort is shown in Table 5-.2. Since the gas activity in the slide operating cylind!er has not been analyzed, its effect on the recoilig xatL at this stage is assumed to be included in the adapter performance, Before computing the data in Table 5-2, some of the datA in Table 5-1 are modified to fit more. closely the design requirements. The noulaw of the propellant gag force forms the bais for the modified values, F tAt * 29.65 I',-sec. If left uttinhibited, a fret recoil velocity of 119.4 in.Isec is induced, a condition that should not prevail. Lower velocities are achieved by etablishing lower effective impulses. The total impulse at t - 1,375 n'sez; when the projectile reaches the g3s port (EF At) - .20.31 lb-sec. At this time, the force on the slide Poperating piston Is arbitrarily assumed to exceed the component of the propellant gat forme (see F4 . 5-1). 5-20
P
S
The resisting force at any time is based on the initial force of F",
Jr
AMGP 700-260
z
u C4 t-Z-0 3-
-n %0 -
a
-
Lu cc
E
0
-J
alW 00
LU Lii IL
LU -o
e-21
AMvCP 706-260
o6
D0 o 00000
0I
Ul
<
%-
It
ItI
In
LU
0n
W)00
000
5-22
(FgAt
FW~)
Tables 5-2 mid 5-3 need not be mrt accurate for prellmin~y estimatea lrnasneuch as tlhe adapter Latef whL the dynasrict of the shde aperating cylinder are developed, the recoil anaslysih; will i's more precise since tl;n effects of all variable:-, Ruch as time aind d~stance, will be included.
5-1.2.2 Operating Cylinder Design
w~hier( b,,Ai is read from Table 5-1. The other date of Table 5-2 are computed similarly to thsose of Table 5--. When cornpletcd. TIable 5-2 (for the first trat) pi~uis stop before the shows that the recoisSa propellant gas pressuie period ends but very close to the 0.25 in. allotted recoil stroke. I lii4 cloie proxity between computed and specAified distance is attributed to the choice of F, n 3000 lb, a shear colncidenr.e. If iecoil action over the whole gas period is desired, the adapter force is reduced proportioately and tho vahses of Table 5.-2 recomputed. The recoil data are revised by proportioning the recoiling masses and the corresponding im" c accodin totim lid andrecilig ~ Slsce he mcoein a unitfr I. as im sctheanslideeoln at n separate mass af'terwards, the affective mass for tlie period is 4-11 M, 1375 M,+,)+
1
Aside fion; the require-menis dictated by the slide, tl'e design data of the operating cylinder ate based on four parasseteis: orifice size, orifice location, cylInder diameter, ara..l stroke. If the camn CweJI corresponrt with the po~wer slmk-c, only thretb parameters need to b eild hs treprmeesmybersle by searmhlng lot compatible relationships ammong bore prcvmure. cylinder pressure, and operating cylinder size. An eftly estmaute my be had by calculating the ayerage perfr~rmance data. The knowna data at this stage are s,. 1.67 in., length of power stroke
a 62.5 in./see, slkc velocity P., at
M'
Mr
io
_97 2316.4
v'm
A negative velocity of 7.5 in./sec at the end of 6 rcis elimlsiated by reducing the adapter force of Table 5-2 thereby permitting a larger portlun of the gas Impulse to act on the iecofling parts. Compute theW, monientumn for the negative velocity and solve for the force of the equivalent impulse.
AiF
=AFt
-.-
Wo
x1lbwegto jd 1 b egto ld
Al
ar_0.2285
_--r~
(- 7.5)
-intended
0.)-6
Tbe slide velocity of' 62.5 in./sac will De computed ore accurately later but is sufficiently accurate for its purpose now.
=-286,
sa~y, - 300 lb The energy still needed to bring the slide to %peedis
By adding - 300 lb to eachi F, in Table 5-2, a new set of data is computed and arranged in Table 5-3. The final results chow practically zeio velocity in the allotted time but a lareer recoil skroke than the prescribed, which may be correctcd by changing the
E".
W~s 9
11x360
Vs
510 06.
AMCP 70&26ft
Q, C2 n
d~ 6 C$I
n e~oooeookA
' N 0
C-
14
en%
.1z
Vt
q0q
wL
I-i
2.
C-24)
AMCP 706-260 The avertge operating cylinder force is /:: 10140.. ."-Y 6072 lb. 1.67 where .. .. . .r.. V. . ...
F,."
Assume that the gas pressure in the cylinder does not drop bs-Iow I000 psi, therefore, Pow from bore to operating cylinder ceases at 3.85 mse. The area under the pressure time curve from 1.375 to 3.85 maec Is
2 A1 i 17 lb-sec/in.
003
W c
0.00247
1.58 lbsec.
I/
0.001375
0.002475
.120 in,?
Awpa
6870 lb/in.
The orifice diameter = 0.391 in. Based on critical flow pressure, the average pressure in the operating cylinder during the same interval is Pc .53pa a 3640 lb/in.' Computed data of the operating cylinder are listed in Tables 5-4 to 5-7. The Analyses do not cunsider t;,e influence'f recoil adapter or driving spring since they Ere an attempt to learn how the gas behaves when entering the operating cylinder. After the nature of gas activity becomes kaown, all contributing factors to the operating rylinder dynamics will be included in the digital computer program where the effects of their simultaneous Rctivity can be computed in a reasonable
- Fca P-
360
time.
lhe corresponding piton diameter d. - 1.46 in. A nominal diameter of 1.5 in., has an area of A,
=
2 1.767 in.
Computations in the four tables follow essentially the umie procedure. Three values are read directly from Fig 5-8: t, the thie;s b ,the bore travel; and p. the average bore pressure selected as the pressure falling half way between time intervals. The time of t :.103 = 4.00 in Table 5-7 illustiates the procedure. From Eq. 4-27 w a KwAoPa where 0.00192 x0.06x 1700 = 0.196 lb/sec
The operating cylinder displacement is Vc, = s,A, w 1.67 x 1.767 - 2.95 in.-"
The initial orifice area is estimated by finding the quantity W, of gas flowing into the operating clyinder. Eq. 4-49 serves the purpose by substituting Pa for Pm since the muzzle pressure does not apply, hence ;korifice W ., I
K,
The amount of gas capable oi pasing through the at 1700 psi during the interval of 0.001 sec is A
=
Vm.
= 0.00391b
wAti
lb.
5-25
AMCP 706-20
Ir I*
C ,00-
00
r,~~ 00
10f 10G
0,
00 .E
-)
ht
Ldm00
oo It0
-(
ia
r\ 00 r, t-
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73
~ 'a
ta
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LI -J
x~
-,cq
6-26
AMCP 706-260
I
C4.
I,
<
ccJ
I-In
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I0000
jn
r-
r r c
5-2
AMCP 706-260
946
en -n
CS
060
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oGm
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qt
v U.
OlC4 m~(
(I
mn --
aq
Wl-
LU -fn
AMCP 706-2WC
,,q
q4
Qv
r,
; -
"I At ,
oL
o!-o
'
0*r
U..
00
000m
o
-J
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omI
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~
Int~ r46~
(~(N~V~0I
-j
m-
2f
It
n-
'
In-tg
AMCP J06-260
. ,i ..........
..
..
The equivalert volume of the bore, Once the irciecttile has left tie muzzle, according t Eq. A--S I is
Vb - Vm
3 = 67.5 in.
where
2 Pm= 4000 lb/in. , muzzle pressure
Vm . 33.1 i1 .A, bore volume plus chLn.ber volume kb , 1.2, ratio of specific heats of bore gas
The equivalent gas volume V I. tht. cylinder at p, 1700 psi- is 1/00 1.994 x10-'
67.5
1884 in.3
)c
Vb =
u.0714
Since the cylinder volune V, - 0.50 + 4, s - 0.5C t 1.767 s Is not known at this time, a triz! and error procedure is adopted. First anticipate a change in slide velocity; that for the preceding interval is adequate. Then calculate, in turn, the differential travl, th. total travel, the new cylinder gas volume, its pressure, piston force, corresponding impulse and change in Jide velocity, and continue until the values converge to pr-scrbed limits. Convergence for these calculations is rapid. 1st Trial t 4X 10- 3 sec from Table 5-7 At -0.001 1 n )* Av n V AP
st - v, - lAi
2nd Trial
3td Trial
1 30.9
0.394
2 !01.8
0.394
3 98.0
0.394
S,= - (At)
0.015
0.051
0.049
- 30.9 Not, that fox the fast trial AV,,I(. n UL obtained from Table 5-7 for t - 0.003 sec.
5-30
2nd Tral
3rd Trini
+ S I
+s2
0.812
1.93: 0.967
0.648
1.998
0.846
1.993 0.928
9.927 IS80
?790 2,79 98.0
PC
= P. ('/V)d
1640
2900 2.90 101.8
1580
In the third trial, the cylinder pressure equals diat o the second trial within three significant figures so that all values after PC a 158b psi in the secoad trial are final ind the lide velocity at the end of thi intel al is Y= , + As= 394.0 + 98.0 = 492.0 in./sec,
conditions enumerated inTable 5-7, the slide velocity lacks approximately 4.5 fps a' a travel of 1.67 in. and is definitely acceptable at this stage even though the full 6 mrsiw of effort are not u'-d. The design analyFis may now be organized to consider all variables simult'rneous'y. 5-1.2.3 Dynamics of Simultaneous Adapter.Operng Cylinder Aetin
The data in Table 5 4 were computed to ascertal, whether the critical flow nressures could be uscd as t e operating cylinder pressurc. Under this c,nJition, the travei and corresponding gas volumc indicated that the gas flow during the first two icrements was sufficient to drive the piston over the rest of ,As stroke by normal polytropic expansion without the ,,noft of contirued gas flow through the orifice. Since continued gas flow is provided, higher than critical flow pressures are certain. For this reason, the data of Tables 5-5, 5-6, and 5-7 were computed. These tables although similar, show how variations hI otifice area lead to specified slidc wlocity and travel, and help establish acceptable limits in computer programming. The lat values of Tab)e 5-5 indicate that the slide velocity of 50 fps will be reac:hed within less than 30 perrent of the s!roke. If peenritted to fonction with an orifice of this size, slit'4 velocities would far exceed their limit. A smaller orifice area .nd hence less pressure would make velocity and travel more compitible. The data of Table 5- 0 indicate thik trend and thoe in Table 5-7 almost meet the cequirements. A velocty of slightly less tha. 50 fps isacceptable but to be an accurate estimate, it must be achieved during the complete piston trzvel. A computed oveetravel, a physical impossibility, is not aucepteble. Under the
The resultant force on the recoiling parts (Fig. 5-3) ", = F1 - Fe - P-1 F - ral b
- pcAC - F, - F (5-61)
, average chamber pressure during each increment operating cylinAer pressurn, 5-31
pc
AMCP 706-280 During et~ch tifne increment At, the recoiling parts are subjected to thl, impulse F.A: that induces a ihzrnae in velocity defired by Eq ' *.5.SW
Ay (5-6.2(-6)
The abscute slide travel is + Y +I j kTe slide travel with izspect to recoil travel ;s the piston travel, thus
X,s-
ArP
(-8
P-r
(562
where M, represents the mass of all the recoiling; parts until the projectile passes the gas port wherc it !oses the burden of the slide and movin operating cylinder components but picks up the operating cylinder form During counterrecoll it regains the mass of the operating cylinder components. The velocity at tht end of CIIlflr~5l~5t ~Vc
Vr ':A , -Vro + .1 V,
.X.
(5 -69)
(-70)
(5-63)
5-1.2.
X-
x"
X" -
(5--64
After the projectile passe the gas port and propellant gases begin to act on dhe slide operath) mechllaism, the kinematics of the recoeding parts Rr superimposed on thei slide. If the slide unit is isolated, Whdynmica of the system follow thoso expressed in Eqs. 4-S to 4-58 but modified to fit the prevailing conditlohis. The resultant force on the pistvn of the operating cylinder is
FaA~pC
-
times of complete firing cyrnic analysis. The functioning each are identical to the propellant gas period and, although the final results do n~ot confoirn exactly to srp cifications. they are close enough to tje acceptable; 3 fall within design specification acc'--ptance lmh&,. To rsn uitnosaciiy h efcso h aeupier and slide forces during the gas period must bc synschronized. In Table 5-3, EFW - 27.98 lb-sec. in Table 5-7, ;FAt -13.98 lb-sec. Based on time, the average adapter force ZF AtF
c
A
-
14
t0.006
2330 lb
F 4
(5-65) Maiuntains the proportions of Table 5-3 where F, 27.98/0.006 =4660 lb, thus the minimum F,, and maiumu Fm, Rdapter foces are F,, (2330 )\ 80=121
46620
=125l
The absolute differential velocity of th! slide (absolute refers to tht, nonrecolling part%as the fixed referene) it F Ar AV' a
V Y - AV, + -
MCI
(5-66)
where 2850 is first value in F, cclumn of Table 5-3, and F. C (33 4660
I
The absolute slide velocity and travel are the sanme as for the recoing parts until the nrojectile passes the gas port. The absolute velocity Is
Y Z
- V.,1 + AV
6260 - 31301lb
(5-67)
h-32
a coefficient of friction
Fo = Fm Frat 0.4 A5
s
1425 - 640lb
Distance now, as well as time, becomes a critical parameter in the analysis. For a recoil tavel of 0.25 in., the equivalent spring constant of the ring spring Is K t.
F -P
Kt
1410 - 640
0.25
- 3080 lblin.
travel Ax is
Tue two driving springs offer a similar but mr3der offort. Their combined characteristics follow: K F, F, e
= 40 lb/in., spring constant
- 85 lb, minimum operating load - 285 Ib, maximum operating load - 0.80, efficiency
The average driving spring load for any different. travel As of the ooera~ng slide Is F 2 "F(Ks)J 0.80) - 0o tFn I
+2 0As
where As - Ax until the projectile passes the gas p.-t. Observe that after propellant gases become active in the operating cylindei, F loses its identity by becom-ng a component of F, which heretofore had been rero. 5-1.2.4.1 Counterrecoll Time of RecoilIng Parts By restricting the barrel-drum unit to linear traw'] only during ounterrecoil, the time required for the activity according to Eq. 2-27 is FR/;'os- ~ K
-
L. ~
/ /
.......
Cos-,
640 141'
4 x 3080 x 386.4
5-33
MCP 7Wiou
Earlier, the total time of reco was estimated to be t, a 3.0127 sec.' Since 0.006 sechas been consumed for the remainkta time of 0.0067 sec nf 9(,-t: -, ..67 indicates that the counterrecoil of barrel and slide will overlap and a compotient of the adapter force will be e U-iads.i. to the ide*rotat.t dmnm - -mhination. Bacause of the timultasteous activity, the applied force on the slide will be modified tcording to the involved mases and the cam slope. The components of the adater force allotted to recoiling parts, drum, and slide are found by a procedure based on the laws of conservation of m, mentum and energy. Equate the adapter impulse to the lineax momentum of recoiling parts anu uild, to that Fldt MV, +M,v, +M M VAcr Y, cos 0 (5-7 1)
for where F, is the average adapter fe..-e the time intenl dt and v. is the velocity of the cam follower along the cam. This form of showing the slide velocity is adopted to avoid the use of tan 0 wlis eventually becomes infinite and cannot be used ir. the digital computer. Tt'e energy of the adapter distributeA t the various movi-,- doment is
One great advantage inherent is, the revolver-type machine gun is the independence of loading and ejecting. Both occur simultaneously with neither irierfering with the other. Uam action is iiiUituird ;u Figs. 5-9 and 5-10 which show the mechanics of operation. The striker and extractor are fixed to and move with the operating slide whereas the extractor mechanism is fixed to the drtun housing and movex with it. As the drum completes its angidar travel, th. spenl cartridge case has moved into contact with the extractor and, in the meantime, lifting the antidouble feed safety switch to break the electric firing circuit w that inadvertent firing of the newly positioned round is precluded. During counterrecoil, the retun cam has enough clearance to avoid contact with the extractor cam but, at a pr.)scribed position, the striker hits the extra.;tor cam with the impact needed to rotate the extractor, thereby extracting and ejecting the empty case. After the cam leaves, the antidouble feed safety switch drops into place to reclose the firing circuit. Extraction failure maintains an open circuit until th., malfunction is corrected. During slide iecoll, the extractor return rar forces the extrctor cam into Its normal position. The torsion spring d,)es not activate the extractor, being used primarily as a safety to hold the extractor firmly in position. The cams transmit .11 effort from slide to extractor. Relative dimensions must comply with
F
e ;t
Mrr
]s 2 (M /
c 2C
1
2I
2.
'I
(5-72)
where
Mde
u
V.
Vie r
(5-74)
The two simultaneous equations may be solved by obtanini the expression for Y., in Eq. 5-71 and substituting it into Eq. 5-72. Thd process merely involves algebraic gyrmnastics and, since the solutzon is unwieldly, the expresions for the two velocities ard left in their present state. However, with the varivus constants known, &e solutions reduce to a simple quadrtic equ tion of the order Ay, + v, - C -0 (5-73)
VC r a counterrecoll velocity of the slide The ejection velocity is assumed inmediately at impact of the striker on the ejector cam, resulting in % change of momentum of all involved moving parts. According to the coniervation of momentum, M11;Cr - MVscr+M,,ve where Met - effective mass of extractor unit velocity before impact. - slide (5-75)
v',
S"
.~
ELECTRIC CONTACTS
I
_ _,
EXTRACTORI
SIH A FT
--
AMCP ?~O
IPATH~
LX TRACTOR CAM
STRIKER-"
AMCP 706-260
6-1.2.4.? Digital Computer Analyses of Barrel-drum Dynamics Three digital compuer programs are compiled in
FfUTiRAN IV CI,.
TthIU: 19IA
continuing until the follower has traversed the accelerating portion of the cam The third slide has and the progam completed its rearward travel. begins here and computes the data toz the decelerating
'in 1%:
zC.d
P;;i
az
Z&t 6.1W.
comput-r. The first computes the data and performance characteristics during the activity of We r o... u. ia-, g:p...n cylInder. ThJ pr gm - ... general procedure that was used for computing the data of Table 5-7 where data cover the effective proprllant gas period of 6 me and the slide travel of 1-2/3 in. T[,e symbol-code relationships are shown in Teble 5-8, the input data as well as the computed results are printed in Table 5-12. In the Appendix, A-I is the flow chart and A-8 is the program listing. The second program begins where the first terminates; Just as the follower enters the curved po'tion of the cam to start the drum rotating, then
during counterrecoil. Both programs follow the procedure outlined in par. 5-1.2.2. Since tho sond and third programs are -iiis, diffe.mg only bocause of direction, the symbol.code relntionahips (Table 5-9) serve both programs. Inputs are listed in Tables 5-10 and 5-I1 for thp recoil and the oountmerrcoll dynamics, respectively. Computed results are printed in Table 5-13 for the cam and drum dynmrics during recoil and in Table 5-14 for the dynamics during counterrecoll, The flow chart and prcram listing are found in Appendixes A-9 and A-1O for recoil and, in A-Il and A-12, respectively, for counterr-coll.
TABLE 5-8. SYMBOL-CODE CORRELATION FOR OPEAAT!NG CYLINDER Symbol A F FAt Fc FAt F, F, Me Pa PC S S1 s2 As t At Code AO FD FDT FC FCDDT F FA EME PA PC S SI S2 US T DT Symbol Vb V, Fee V, s r, 6y AV, W C AWC w x x1 x2 xS Ax Code VB VC VCO V' V VS DV DVS WC DWC W X Xl X2 XS DX
5-37
ANMCP 706-26P'
Symbol Rd
s
C043 RD
S
E
Ebt4
E
EBBL
As
s x
DSI
SX
AEbbj Ed E, Eu Epd E. F
Ft Fx
As, rP At Ato,
Vd
Fy Fu /d
Ky
FY FUS DIE
YK
V, x Ax
Ax
o
VS 'll DXI
DXIO
M N Rc
XK EMR EMSL EN RC
6x, y (3 0 A0
TABLE 5-10. INPUT DATA FOR DRUM DYNAMICS DURING RECOIL Symbol CX CY DF DIE EMR EMSL RD TG Data 0.275 2.9 0.15 0.385 0.22 0.025b8 3.0 140.0 Code FA(17) FD (17) S(17) TM (17) VC (17) VS (: 7) X(16) X (17) Data 1278.72 151.8 1.67 6.0 478.8 478.8 0.224 0.224
b-38
AMCP 706-260
TABLE 5-11.
INPUT DATA FOR DRUM DYNAMICS DURING COUNTERRECOIL Data Code FX (2) FY (2) S (2) SX (2) TM (1) TM (2) TMU (2) V (2) VC (2) VD (2) VS (2) X (1) X(2) 1'(2) Data 333.G 14.25 5.0 0,0 18.6 19.5968 50.014 0.0 199.1 199.1 0.0 0.2112 0.2113 0.0
CY CX DF D'I, EMR EMSLR RD TG HETAD (2) E (2) EN (2) FA (2) Fl(2) FUS (2)
2.9 0.275 0.15 O.3 0.22 0.029 3.0 140.0 90.0 848.01 333.0 1256.0 285.0 2.1
Just as the cam comple*.-s its cycle, the drum reaches its next firing position and rotation has ceased. According to the print out of the values, neither recoiling parts nor slide has completed its return. The prevailing conditions are
t
W,
recoiling parts e
- 0.0329 see,* elapsed time srce firing
- 204 b* driving spring force = 1780 lb/in., recoil Wdapter spring constant
= 40 Ib/in., drivng spring constant of 2 springt i8.91 in,/sec,* barrel counterrecoil
0.45, efficiency of recoil adapter e e = Olt0, efficiency of driving spring AccoGding to Eq. 2-26, the time of counterreotV under spring action
VCr a
Vscr=
cr where
E~rK,
s--
(sin 1 .sm
I~
-(--
fI
-Sin
-F.
f(.
slide counterrecoil
+()
M2Y.
5-39
AMCP 706-260
I~~~ i.
III~e i
II
i7 OF
I
6
II."
1
:;.. s-
i')
-
.S
ewl
.. 91
CN
.44
Ih1
IC? L
0
I
C! 61 0.1
n~
J
Ip
InLL
ro
l V.
l @c
Cc~
h
*VI
hR*
I4
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.4.4
.4
It&
it c,
o~D
aa~~
rK1~~ I~~r
I4
'A ;
In
U* Ito, L
to
C;IIG , .0 00
NL w00
04 o'
In
ID r to
.4:I
4. vW
Nt
004
I I;~c . I
in
AMCP 706-260
.I* 1
'A
IWlr.. ci'
.4
4-4,4
.4 4.4 4.4
4 -4
N M
MN
49
N N4
..
..
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..
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.4.
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0'
0.4
C.
C, N, .4 . 0 u N.
in
0
3
4 r
000~~~ .0 ....
11
.NV*.
I r- C4.4.1 04 , r0 I O.* O . N in :
.4
0
N N c .4 . '0; .4,r-
'A .JZ
co 4
0'
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L"
0, N A~ N c*
4.4 4.4N .4
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4. CKP V0 n S
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toc
cm
11
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~ ~ P
N
t
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in P
.4r
.. 000000 i
Wm 00 CL F
00
0InC0 0
0
1
04
0 a .4 .4
0 .4 4l
0 .4
14, At
N
M
4MA
U) N 10
IE 4
N-4-(-I-4
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do
4 "4 4n
.4
.4 At
cN
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wIi
P- Nn 0% (C 0' .4.4CU1L NN
9')
No 0 0Q No
.4
40 N
2. PI
N1
'4~~~ O
00n
~~~ W
N N
00.'LO N U
NI~~~NP-N
IN .
. 1P N1 0 0 n
t~ Wlc4 x
A .4 .4 .
:-J
.......
C N t. go DlP. 0w 0 No i. Am AI C' 01 0Nyt '.'* 0 Ion in o * .4a fw I in F-I n-.0. . opc3 co do lN It-W 0. a,
000Np.
X4-4-
~~~
mm
44
4-
00 ~ 440 ~ 0= ~ 0 ~ ~
L4.44
. 444444 'MNNWI**im. ..
4N.V4Ye
2!41
AMCP 706260
L4
CK I
Vi~
I
,~.
N10 0
4
,uJ
'V PN N 10
C
O~O
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.. 4 1
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0'
5~
cc .
'coy A C NI
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NNN
c.cyv N el
1c N -
>yc
-n
NNNNN
mov In*21
S 2102
1180
.22) 8.91'
1238.2.
The time required to complete ihe countLrrecod of the barrel V 0.45 x 1780 1238.2 1238.2
" 0.01657
0094 -ec
movaig unit at
the end of
~4(M'O~
0+c ,
- 2
(0.1854)
0.1854
E,
(/1.9
29.53 in./sec.
Compute the counterrecoil time of the slide in three steps, before the slide contacts the gas operating unit, the effect of cartridge case ejection, and after the slide picks up the operating unit. The distance traveled before contact is s = s-so, - 2.974- i.67/ = 1.304 in. c The time to traverse this distance, Eq. 2- 26,
-
tf(F)
Sin
Ks
-F
- sin-
F fi-(F
6-43
66906 - 0.0301
AF) = " /
2042+
64 0.8
-0.029 x 231.6
345.5.
Therefore
40x 1.304-204
(-
0.59045)
51
0.0053sec. 03
E,
M" 0~
+ f
1K rsS; S S9
(-0-)
~ .330)
= 963.4 in.-ib.
19
8-8"
= 257.8 in.,sec.
Te avoid duplication of the above exercise, assume tn.t cartridge case ejection and gas op-rating piston pick-up occw at the seine time. When pick-up occurs, the slide gains one pound. FRom the conservation of momentum when the ejection velocity, ve = 840 in.lsec,
(
E-44
g9
SCS
g
I
12-2 386.4
v,+(
/
\386.
0.2
84
222.9 in./sec
I
whec
'
(Sn-
Xs,
Sin-
= VeK F
12.2
0.8 x 40 x 386.4
0.0314
2+ -VF
vV r
318.
0.0314
(Sin8
40 x 1.67
7- 1.84 15
-
318.731.
0.0314 (344.52-331.5
0.0314 [Sin
(- 0.26683)- Sin
(- 0.47643)]
0.0071 sec.
The total slide counterrecoil time after cam action is tscr = t;c, + '" = 0.0053 + 0.0071 = 0.0124 sc,:.
and
velocity
at
the
end
of
F 12 +e (F -Ks0 2 . s0
S(.03 1)
a A
222.92 +0.8
151.84 -
( 1.67)
1.67
943.8
,n.b.
2E jW_
= 4=
887.6=
244.4
54
6-45
AMCP 706-260 momentum of the recoiling parts is equivalenc to the impulse generated by the propellant of this single shot. During the latter part of the recoil travel, the energy of tmanslation of the recoiling parts is conv,;rteo to rotational energy of the drum by cam action. The drum now acts as a flywheel, delivering energy needed to op ate the feed system, meanwhile storing the remainder that eventually would be reconverted, by continued action, into the translational eneigy of counterrecoil. Just before reaching the in-battery position, both barrels are fired. Part of the total impulse of the two shots compensate for the momentum of counterrecoil to stop the moving parts in their forward motion. The remaining Impulse induces the recoil that follows. "lhts action continues until the end of the burst when ,i single shot is fired in the last-fire as opposed to the first-fire barrel barrel, that starts the burst. The impulse of this shot stops the counterrecoiling parts. Any residu:al impulse is absorbed by a buffer which also absorbs the full counterrecoil shock in the event of a misfire. 5-2.1.1 Cam Function The drum Las eight elliptical cams cut into its outer surface in the arrangement shown in Fig. 5-12. Forward and rear cam followers, mounted on a p;voting arm, engage alternately forward and rear cams during successive rounds. Fig. 5-12(A) shows the gun in battery with the forward cam follower engaged in a forward cam. As the gun recoils, the follower moves long the straight portion of the cam. The relative motion between cam and follower is augmented by the rocker arm which pivots about its fixed center. As its lower end swings forward during recoil, it draws the cam followers forward thus increasing th( relative motion between cam and follower. Fig. 5-12(B) shows the positions at full recoil. By this time the follower has traversed half the curved distance and rotated the drum 22-1/2 deg. All energy is now rotational energy with only the drum and associated parts in motion. As the drum continues to turn, it actuates the follower which induces counterrecoil thereby reversing all translrhtional motion that occurred during recoil. Fig. 5-1 2(C) shows the positions of the various components after all rotation has r'verted to translation. Fig. 5-12(D) shows the respectivw -it positions after the return to battery. The f, follower has been lowered to disengage it from the cam whil- the rear follower has been raised to engage the next cam which reaches this position after the drum has completed the 45 deg of travel during the firing cycle.
The time of slide counterrecoil exceeds that for the baral, therefore, the firing rite is based on the former. T-.. tntal time in conlete the firing cycle 1c - l + Isc e r The ,te fire of 60Ic 1324 rounds/min,
O.0329 + 0.0124 0
- 0.0453 sec.
Originally, the maximumn recoil velocity of the slide was assumed to be 600 in./sec but, to satisfy some of the other design criteria, this velocity reduces to 478.8 in./sec. Rather than manipulate other variables to reach the 600 in.f/cc velocity, 478.8 in./sec was accepted to continue the analysis. When this reduced velocity was introduc'd in the earlier time estimates of par. 5-1.1.1, a revised rate of fire of 1590 rounds/min w s computed. These two firing rates - one obtained by means of a digital computer, the other by a shrt cut estimate - are within 8017. agreement of each other. 5-2 DOUBLE BARREL TYPE The Navy MK I I Gun is an excellent example of a double barrel revnlver-type machine gun. This gun is recoil-operated and fires 4000 rounds/in at a muzzle velocity of 3300 ft/sec (Ref. 16). The high rate of fire is attributed to (1)the simultaneous loading, firing, and ejection of two belts of ammunition fNr each operation, (2) the use of advance primer ignition techni*ue, and (3) the absence of conventional recoil and countemrecoil shock absorbing elements. 5-2.1 FIRINU CYCLE The firing cycle involves three basic operations: ramming, firing, and case ejection. All perform simultaneously at six chambers of the elght-chambered drum. Fig. 5-11 locates the relative positions of these operations. One belt of ammunition enters the rear drum area from each side of the gun and assumes the resp=ctive positions. The rounds in the top and bottom chambers, properly aligned with the barrels, are fired simultaneously. Propellant gases, led from one barrel only, actuate the rammers and eject the empty case, all other mechanical functions depend on recoil activity. Since firing must prenede ramming and ejecting: an imperceptible lag occurs between firing and the two other functions, At the start of each burst, only one shot is fired, always from the same firstfire barrel. Thus, ihe 5-46
AMCP 700-260
CD)D0
0 (A) (B)
(C)
(P)
6-47
AMCP 706-260 5-2.1.2 Loading and Electing *linas * Ammnunition~ is conveyed to the Sun in cylindrical which are connected to form a belt. Each ILJk hu a pin and hooke diamretricaliy opposite to each other. The hook of one link engages the pin of' the following link to fonm ajuirit of limited flexibility that permits the belt to be twisted or folded. Two belts feed the gun, one front each side. The intermittent tire iota tion of the foed sprocket, which is splined 6-0 drum shat, pulls tb.%ammuunition belt. into the loader, Two gaa-uperhted rammers, liaretrcaily opposite with reference to tht. drum, simultaneously strip a round the from a link o, each belt and ramn ammunition at a spooL of 1i0 ft/sec into the empty chambers adjacont to the barrels. On the next cycle these two rounds are The following cycle, after the drum rotates 45 dog, find& the chambers containiing the spent cases and their Corresponding links in line with the gas ejector ports and ejection ducts. Propellant gases, tapped from the flnt-flre barre!, issue from :he ports at high velocity und blow the empty cases into the arripty links. The case monmentumn is high enough to seat the c,.ses in the links, suip the belt attachrment, aod carry the case linlk unit into the mouth of the ejection ducts at a velocity of 75 ft/sec which is enough to insure emtergenct from the ducts at Oft/sec. During the next
~3
.*,
~..4Ja
v1Yy
advance to the 3 and 9 o'clock positions, where -he two ammunition belts enter the loader (see Fig. 5S-11). By rerniinitig empty, the two idle chambers provide the space requirements for efficient operation. 5--2.1.3 Ammunition ):*d Systm The arnmunitiors feed system consists of' a pnieumnatic motor, a drive system, and an ammunition magazine. The system functions as a unit - the motor provides the power, the drive transmits the power tc. the ammnunition belts and magazine, while the magazine releases the ammunition and rotates to mairtain proper alignment betweeas stored belt and feed throat, Fig. 5-13 Is a achematic of the feed system ihat illustrates the functions in sequence. Mltho-agh the gun is self-feeding, the pneumatic power boosters a, the magazine insure high rate of fire and high functional link belt reliability. The power Is transmitted by drive shafts and gear boxes to the sprockets which (1) engage the ammunition belts, (2) pull the belts from the magazine, and (3) drive the ammunition toward the loader. Another power drive, reduced to low speeds, turns the magazine.
*fircd.
DRIVECRANK MAG3AZINE
LEVER DLCLUTCH
R IN
GEAR
Oo~o-bu F
o~o
00
SOLEN0I10ACTUATEO VALVE
ARLINE 6\-PA0CxET
CRANK
5-48
AMCP 706-.60
Figure 5-14. Schematic of Ammunition Magazine The feed system is equipped with two markually operated driving units that are turned by hand cranks. When the magazine Is being loaded, a jaw clutch is disengaged, separating magazine drive from ammunition drive so that magazine and feed sprockets can be rotated independently. One unit tuns the magazine worm drive which rotates the magazine to the desired loading position: the other manual drive turns the feed sprocket to move the ammuiition balt into the magazine, The magazire is a cylindrical dium that has an even number of radial partitions. Each partition houses 60 rounds of ammunition. The two ammunition befts are loaded symmetrically about the axis so that the belts can be withdrawn simultaneously from two diametrically opposite sectors. Fig. 5-14 shows the arrangement of the stored ammunition and the method of withdrawal. The end view shows the balanced nature of the stored of ammunition while the arrow indicates the direction rotation. The side view shows how a belt is folded in tie partitions. The belts leave the magazine through the feed throat on the left. Ammunition in the sectors is so arranged thai only a sn.al segment of each belt is accelerated at any time during a burst. As the ammunition empties from one sector, the next load 4 sector - by virtue of the slowly routating magazine co me s Into lin e w ith the feed t hr'ot. Alig nme ni is a t
momentum is counteracted by the initial impulse of the propellant gas foice. The remaining impulse I; converted to linear momentum of the recoiling parts and later, by cam action, the linear momentum Is conve7ted into anguiar momentum of the drum and its assoiated moving partm. The cam arrangement is such that only linear motion of the recoiling parts occurs shortly before, during, and hnmediately following firing. The dynamics are readily computed if the firing time. is divided into -nmall increments of timc. If the acceleration during this short time interval is assumed to be coastant, the various parameters can be computed for each time increment. Thus, after the increment of time At, the momentum of the counterrecoiling parts at increment n is M" I where FS
-
(5-76)
During counterrecoil, momentum and velocity are considered to be negative as opposed to positive during recoil. PropellantM . tforce isalways positive. Momentum i ei e s gas e e o e t e v l c t f e t i M.
assured by synchronizinig belt speed with the rotational spoed of the magazine.
U-2.2 DYNAMICS OF FIRING CYCLE
To introduce the dynamics of the firing cycle, !usume that the machine &un is operating normally, i. e., both barrels ate firing simultaneously. Since the gun fires out of battery, the momentim of the counterrecoiling mass must be dissipated before recoil can begin. This
where
)A t/2.
(5-78) 6-49
AMCP 706-260
Designate A. the distance that the recoiling parts arc out of battery.
v
+Ar
(5-79)
During ,,coil, x, is the recoil travl distance of barrel and drum assembly.
defined, except for those referring to the springs and siide, by thi expresions of Eqs. 5-29 though :-47. Because this cam.analysis follows the same procedure as that developed for the slide-cma analysis, only the pertinent equation, will be given, thus avoiding repetition. According to Eqq. 5-33 through 5-36, the directional coeffictents during recoil are "f si+ cos (5-80)
6-2.2.1 C m
'alym s
The forces induced by cam action are shown diagrunmaticilly in Fig. 5-15. llecause th-.- can follower is .ons'rained in the )-direction,motion In this dhectlon is restricted to the peripheral travel of the drum. Because of the linkage arrangamnt shown i;t Fig. 5-12, the cam-to-cam follower o-,ltilon is detenrdned by the relhtlve displacement of the cam during re,-oil, or ccunterrecoil, and the movement of the cam follower that is determined by the link rotation. The resolution of cam forces and the mutual influence of tho vatious moving parts on one antother are illustrated in Figs. 5-15, 5-16, and 5-17; and a~e
(5 -81) ( 0
K5 - sing - g (R R
cosp
(5-82)
K Y
= cosg+
sin 0
(5-83)
KN
SN-
N
A
C.;cN
COUNTER-
N
Srec
s.).
RECOIL COUNTERIL (8) CAM FOLLOWER N
RECOIL
RECOIL|
7
$ocr Sor
N/
br
"
----
(A) CAM FORCES Figure 5--75. Double Barrel Cam Force Diagrams 5-50
AIC:P ,06-280
Rch
1%Y
Rt
vC
vj
Vd
Nco CO
Rd
5-51
AMCP 706-260 The axial and tangential caim forces are, rcspectiv.-ly, F. F NK. MX, 15 -84) (5-85) E = total energy at any given increment Er evargy of recoiling pa. ts
EWenergy lcues due to friction Note that for the next increment,
* E,
5 -E
From Eq. 5-41, the resistint torque induced by th3 rezidual propellant gas force is
TS gR,h- AR,) F1
(5-89)
(5-86) The individual energy lorso are expressed in terms of the linear velocity of the recoiling parts as shown in the net three equations.
dk ;r(-0
_d
R.Rct
+T~O~d
-1
(5-87) where Y, is the axial relative velocity between camn follower and camn which is also the slide veiocity. The various parameters of the cair gemetty are exprered it, thrugh55 E~s.~-4 ~where 5-2.2.k Enry CoIapi During the early purt of the recoil stroke and the latter part of the counterrecoil stroko, the cam follower moves axially in the straight portion of the camn; theiefors, -- -energy is exchanged between rotitlng and translating parta. When the cam follower bsriding in the curved portion of the cam. an exchange of energy lakesd place. At any given time, by the law of conservation of energy, the total energy remains unchanged. By dividing the cam tsotvtl into short increments, the amount of energy E in each group of moving parts may be 1 expressd with negligible error in terns of total energy and the changing geometry of cam. E, E, +Ed+ E+ EA(5S-88)
r/(9)
E,
(N'sil v; 0
(5-92)
Id = mass moment of inertia of drum, M - mass of one link of ammunition M =masof recoiling parts N,-number of links of animunitork aifiected Rd - distance of cam to center of drunt ra-effective ratio between -,,, and belt veloity v,veloolly of recoiling paris
where
5-2.2.3 Digital Computer Progam for Firing Cycle A digital computer program is arranged to compute the aignircant data occurring during the firing cycle. It is an iterative procedure that first computes the total impulse. The force-time curve of the interior balliatics is diAllied into small time Increments from which the respective piopellant gas force is read. The median force is assumed to be the average. The differential time
5-52
.AMC-5 70&10
between Lny !wo adjp.cent force. is u.ail enouOji so that the corresponing portion of the curve approx lnates a straight line; therefore, the asumptior is considered accurate. The computed area under the curve Is the total shown in Fig. 5-18. unpw. -116 force-time cuive is achieveki. Subwgqantly, the rimnintg impulse determine- a a new recoil valocity. The Jynaz;cs of the cam system :-a now com.p'.,ed and if the rusultinq aodted bv icity - 3fter te cam Nc , counterrecol orna walue, the the cam follower - does not mntch ',a wd italt coumtracoll is adjusted accordbW iai piocess contirmusd. The area id.j ch. fowo41me curve fci a even ti w represents the cumulad impulse of the prcpellUnt .aa computed by employ',il fore to that term. The area is the trapezoid mule.
The velocily of free recoil is found by equating the impulse to the momentum of the recoiling parts. The energy of free recoil may now be computed. However, Unls energy Li a fictitious value since the ipm Isfired out of battery. Also, frictional losaa in the system acount for addtional energy low. To compensate for this los during the first set of computations, only 70 percent of the energy of free recail is entered toward computing the counterrecoil velocity plus the initial momentun of &ounttrrecoil just a the first two cl'ombered rounds are fired simultaneously. Each dilfrent, impulse is subt-scted from the momentum usll 7ero velocity Is
A,,
An-
+ FAt
(5 .,1:)
+F t 2 IF,("- 1)F(n)jt
(.-94)
40 4
35
DECAY CURVE
30 U; U 25
TIME, ,vise
65
-I.
.J " 10
0.5
1.0
1.5
TIME , msec
'..0
153.
AMC.P 706-M
M_.- F&t.
(5-95)
Mn - Mn - , + FA.
The velocity, energy, and distance can now be computed at the end of each time interval. Note that no cam activity must take place while the projectiles are still in the bores. To insure this requirement, the cam follower rides the linear portion of the cam (the dwell period) until the propellant gas pressure has theoretically dropped to zero. Actually some residual gas pressure may still persist and is considered as one of the forces in
2 1( IF
1)+FY(n)j
AX +
i R
6 r
(5-97)
Note that Ax is influenced by the friction of the cam follower roller to the extent of the Indicated ratio of 9 two radii (see Eq. 5-32). According to Fig. 5-1 , p rcird. Since Ry F, and Axr , x/p, and according to Eq. S--85,Fy ,IKy , therefore
E UI
iS~
(NK
)(,-.)+ (NKy)(n1)JIj(-
ax
(5-98)
The respective velocities, v and Y. of the slide and recoiling parts during cam activity, cre v,= v Cos 0; 1 e 5i-5
= '
J/P
(5-99)
AMCP 706-260
-'ECEIVER
rd
LEVER
At the same tinme, the distances trjveled ar comnputed from the position of cazi follower and cam as indicated in Eq. 5-49. Since the itstence x on the curve indicates the reltive travel along the x-axls betwe cain follower and i'am, the total axial distance at any glvwa
At 1 spans the timc when the follower enters the dwell and until the propellant gas forces of the next roznd becozrteceffective. Here, At1 is thle first time Interval of the liring cycle. ,,t= ( Sor/P
interval
- X~o
l le,
(5--103)
x5 =sor +x
(5--0O)
where scr counterrecoil velocity
,
where sor is the straight length of the cam. The corresponding travel . r e1 the recoiling parts (drum and barrel assemblies) is
= xl.(5-101)
During tho carn dweli period, the travel of the recoiling parts is
+s
The ime interval after the impulse period and until catn action begins during recoil is
I At
IAtn,
-
rd
rd(n
- 1).
2 1l r(n- l)
rn)
ISrP) - Xn
] /s'
(5-104)
(5-102)
where XFd is used instead ofGxr to differentiate between eInterval dwell period and the activ heapi the
where
"in=
recoil trav
duing im:,ul
period 5-55
AMCP 706-260
so sof/p t At tm
Sc SR T DT TM TG V VC VD VS WA
vc "d W.
Kx
Ky Lc L, Ma M, M" N Rb Rch Rd RP Rr Rt
XJ
YK CL RL EMA EMR EMV EN RB RCH RD RP RR RT
W,
x AX xs Xrd 4x,
WR
X DX XC XR DXR XREC Y DY BETA THETA DTHETA EMU RHO
Ay 0 0 LO lu p
TABLE 5-16. INPUT DATA FOR DOUBLE BARREL MACHINE GUN Cod-j A B CL DI EMU FGRES* G RB RCH Value 1.5 1.276275 3.1?5 0.81 0.1 200.0 386A ).0 2.25 Codt PRD XHU) RL RP RR RT SR WA WR Value 3.25 2.5 1.25 0.25 0.5 1.25 0,65 12.256 120.0
AMCP 706.260
Throughout the computer program. scveral combinations of in more. are repeated. Also, ovaI,.. values *kon on nn similar terms onxarmna t.ln,. Crn. t-n
a.. -
where
R.
C. V?
Cr b
(S--ilOh 5.-m
those equati(-is and combined into another unique ex-Wession. To avoid recomputatlon and for proa covfficient which is identified by a new symbol. These coeffi:ients, when isolcted, have little physical significance, and thefefore, can be defined best by association throughout th! development of the computer program. For any given inrement n, beth N(n K
areknown so that Y (n -05-16.
-
The resolution of the angular component of slding lost to riction in the rotating drum is E 2 L T(n I
- I)
+T
1) AO.
(5-111)
and
F(NK - )
(NK c--
1 + -B
)Ax/2.
-- VRb
R+ +Rp
2) R h
(5-112)
- Cm(n _t - (.
(5-105)
- ujK (.
N(MIV p
+ C..,)+ T, - CN + 7,.
(S-i 13)
At the beginning of each incremcnt, all are known. data ,( CA. n- )N~nN Tgtn-1 t) +T (5-114)
1
0 1 .-.
Y"
p 2
*Cm(n)N(n)AX/
(5-106)
At the end of each increment, N is not known but may be expressed in terms of compitabi.-parameters
- CN+
(5- 1!5)
(CYKY~(f c~~
-107)
=%
Cv
T g.
(516
CvCI + T
(5-108)
The various terms for energy may now be expressed by multiplying tlIP frictional torques by A812 and combining the terms when appropriate
Compute the energy of the NI - )term of Eq. 5-114.
(5-109)
E dj
I [& C ( - )N(C-
(S-17)
5-57
AMCP 706-260
Compute the energy of the v, term of Eq. 5-116 Epdn C" , V' C,, 0
The energy that remains in the system after the readdy computable energy loss issubtracted
(5-118)
E E F I - E,- E. *+Ejd * d,
+
AI. '
Cf +
l. c
Compute thz energy of the Tgn terms of Eqs. 5-109 and 5-116 E
(Mae +de
a+
dX + Cf
('V)J1T,
( d +Cd)
(5-119)
C,
'
(5-122) Compute the energy of the T. tetris of Eqs. 5-114 rnd 5-116. where C, is *he coeffi.ient of
v2
(5-124)
T, + T) - a6 T.
(5-1 0)
(5-121)
EI
1+
Cf.,
(5-25
The effective masses of the recoiling parts (Mre), ammunition (Mae), and drum (lde) with respect to the cam velocity wh-n energy is involved are
E-
Ei
Sy
(5-126)
,
=-2,p;
M
a
Ma.
1. ; 2M. 1, Rd ad + (5-122) The computed results show the time for one cycle to be 26.2 msec (see Table 5-17) which indicates a firing rate of 4580 rounds/min since both barrels are firing simultaneously.
5-58
AMCP 706-20
I I rir. fl$bL%
INPuLSE Lfl-,EC
*bl0
RECOIL TRAVEL, IN
AiXIAL CAM TRAVEi. IN .144z *1139 .0843 .0567 .0330 .0150 .0038 .0000 -. 0000 .0132 .0295 .0b12 .0771 .1062 .1378 .1717 .2074 .2449 ,2839
I
4 5
4
(J.u11
6.1 9t .341 4 b. 4t4 6.511 b.o 6.bL 6.94b b.9tu 7 .19j 7.321 7. L ., 7.b/1 7.0u% 7 .oI 7.94t 8.071 8.196 8.3?1
8.44b
243.9
241o4 231.0
.n577
.0456 .0337 .02'7 .0132 .0060 .0015 .0O0a -. 0000 .0053 .0118 .0205 .0308 .0425 .0551 .0687 n0830 .0979 .1136
2500.0 7uu0.li
lb0uo.l
23uuO." 2b4O0.) a95uo.o 2b6uo.) 2b73.f, 24b0O.O 220U0.P 1 lueoU .0 1i4(00.0 1uOu0 i"U0.U 7buo.p bbuO. b4UO.0 bU00.l
0 u 7 d 9 lu 11 le I 14 b 1u 17 id 19 ..kj 21 ie ?.3 24 2b 20 i7 20 k9 3u
.1b .7t, 2.J4 4.5t. 7.i'1 11.43 15.06 18. 'b 21 .U 'j.7e 27.11 kb.9U 30.Z0( 31.41 32.40 3..34.17 34.rb
83.11
f8.2
209.b
170.4 118.1 59.) 1.4 .0 107.1 154.2 192. b 221.4 243.9 262.6 278.7 293.0 306.318.0 330.4 341.1 351.2 360.6 36 q.3 377.5 411.3 425.8 431.2 432.4 432.9
47.2
;3.9 .6 .0 42.11 61.7 77. 11 8H b i 97.6 105.n 111.5 117.2 I2.5 127.5 132.1 13b.9) 140.5 1144* 147.7 151.0 164.5 170.3 172.5 173.11 173.0
bbu0.0
52o.() 43UO.O
4b00.0
35.67
36.34 36.96 37.54 38.L'9 38.!9 0.69 41.b9 41.93 4 .,1
.(.
.1298
.1o466 .1639 .1817 .1999 .2186 .3369 .4625 .5910 .7206 .6500
.3245
.3665 .4097 o4542 .4998 .5465 .8423 1.1b62 1.4775 1.8014 1.6250
4.b71 8.bb b.4 6.94b 9.071 9.a Iu.,71 11.321 12., 11 I2.u?1
5-59
AMCP 7W16260
CO -4 -t P.
In41%NV
ON'
4N;. ft
i-
Nc
n< ft
Di
.4. W
10 rf-r-COOD00CC 1710
4N
.q0P-
00
00
0 (000000r '
-I4
NO
No- Oor
0.40o-pe
o'0-4N..40j
r10.4o
-0
N%~f In
r-ONP C
00U rC~ft
. zNfNP. OO 00
.
0
ft ft ft
0
tt f At tt
0 w0
I
Q0
NO
k I
000 -4
a'
c)
ft4 u
-j 61 l>
Wcr
nm
OOC
;ZDh
,P
-r
z
,
-10Jr
4
rpN
r) (Ii At
f0
Ca-i'd
LJ
0. :r M
wt It n- n
Nftt01 n -N N N
qc.I
I,
C:
W 4
r 44-
np % N(-O--
1 Y
7_ Y(j
.' r 1
I
Z
nII) r
Ya
O t f
)a
4,I-7
0N0
naa 0aI
110
0z
,I
44,c nDNK
r* a-znttoN
n0 l
~tnrcj
~
-LJ
m 10 0 w I
-1 -4
w0
Nct- n
:t
N r- 0
IN 0
01. -: .
-P0zc,
~~~~~~4-4
t -f Z'D[-
-J.4
, r.P
nT.
LN
Nx 4
a, 4' IV N
-t CL,Z
Nc
0 .j 1 N il
L N K, uy
1\1 .0 r,
3' In *)
N r' OD
C, a
r -
T-4Z.4
CO
Z -w 0
fJ,
4 P,
Z. r f
in
Pf
4r
7 N1
11
,1
N I N.
mI
-4-4
0,4
NIj M M , - 0 -
j r) n Z .' t N :r J) N S) C1cjzf
O 10 Z Jl 1 M .f f 0 -;,70n n
O f0 r 1. 1 r.Df0 .04'
;E0f
1-
4NN
-:P:)In-1Z^60
' )-
1N:>', 3.
D.
AMP 7W5260
CHAPTER 6
6I
DEVELOPMENT
Thr closing and opening of the bolts of a multibarraled gun are regulated by a cam attached to or cut into the inner housing wall. Each bolt has a canr. follower equippe"* v~th a roller that rides in the cam. As the gun rotates, carrying the bolts with it, the cam followers foice these bolts into prexciibed directions. Fig, 6-I1 iiows a cam contour, It has two dwell periods, the rear when the bolt is fully retracted and the front when the bolt is closed. The rear dwell provid's time to compl'tte the cartridge case ejection and to receiv-- a new round. The front dwell provides firing time :ind holds tlhe bolt closed until propellant gas pressures reduce to safe limits. The feeding andI ejection periodk have three intervals: accelerating, constant velocity, and decelerating. Because of thi; diferences in cam force during the tw,) periods, the accelerating distance is generally three times that of the decelerating. The constant velocity period is not absolutely essential but incorporating it has the advantage of' distributing ?ower requirements. 6-2.1 CAM ACTION Parabolic curves are selected fer the asccelerating and decelerating portions of the cansa because of the constant acceleration characteristic. In the same strive, straight lines form the constan. velocity portions of the
The slope at P, is dy
2X Y
(6-3)
-y)
Solve for X.
X
(Y, - Y),
)
(6-5)
146-6)
dx d
--
- v
wheny Y
0, is 2X~2~ (7
AMCP 706-260
Uf-FRON.I
UWLLI.f
r-
4r
EJECTFEED
-27r
CAM
~~CAM
FX
FOLLOWERI
jJ.F N
C
7
d
IF
Nslme PrOS
~
I
Fb+ FS
t
F-
Rr
Rfq
AMCP 706-260
=
where " -Y
0,
1
The slope at
L--
(LI...
(6-14)
Equate the slops of Eqs. 6-2 atid 6-14, and solve for X1. P2 - 7 I ' I
~LY,
_2Y, Xt
+Yl +Y2
(6--5)
X2
Y1
Y -
6-2.1.1 Com Klpenatios After xI and X2 are computed, the slope at P, and P2 and the value of the constant in Eq. 6--1 can be found. Sufflcli.at information is now available to deterrine th, mechanics of t!e system. Based on Eqs. 6-9, 6-1, aiid 6--3, the mechanics during feed acceleration follow. X
"
)2y = -L (R
Since the same straight line is tangont to the curves al PI and P7, thcir sare equal at these pointU. Therefore
, X ,
(6 -8)
'c2 2r)
(6 -- 16)
= x
(6_9)
The rotor. after its accelerating period terns at a constant velocity and the lengths of ' and yj arc known, is chosen to comply with desied design conditions. y= y2 where RcO
= Reoot,
=RcO Rett
(6-10) (6--11)
R, n cam radius w - angular velocity of the rotor Lc = total peripheral length of the cam. L -2nR
c
which is constant, conforming to the characteristics of the parabola. For the straight lines connecting the two parabolas where 13is constant x
=
(6 - 2)
Ya - 0aRe
(6-13)
The mcchnics of the cam during feed deceleration are Apt.,mind hv devnhnin EO. 6-5. Substitute R Wt for Y.-(.Y2 x X x K
- Zy (y 2when 2Rit+R w2
)2
-~
(6-34)
(6-22)
y "0, x x-
(yR,y, 2 R1-
RiO2t)
(6-23)
(6-35)
l-Y 2)
(6-24)
when y =0, dy
'
(i-36)
Y2 X1
The ejection part of the cam behoves similarly but in the opposite direction. The curve for ejection acceleration Is 3 x (6-25)
, y"
(6-26) (6 - 7 -7) d
(6-37)
dy dy. " x
2 (R2 w t -yRcw)
K 2
c
(6-38)
(R
2)
(6-39)
wheny
x2
K= Rew2 t)
(628)
d = distance, CG of bolt to center of cam roller surface F = driving force F, "- axial inertial force of boit and round or of boi and case Fb a cet.trifugal force of bolt
- 2 ( Rca.t
(29 (6-29)
( 2
2)
(6-30)
While ejecting over the sVraigh, portion of the cam, the mechanics are x -R ttang(6-32) (6-33)
S -Retw tan PJ
tangential inertia force of round or of Fa - case F0z w tangential inertia force of bolt and round or of bolt and case
x " 0.
6-4
AMCP 70W-260
6-2.1.3 ,a:m Form The tall inertia force of the boll and round is F -MW +MJ) -
(6-40)
The centrifugal force of the bolt I6 Mb a mass of bolt Met - mass0case N w normal force on roller Na w axial component of the normal force of the roller N, a transverse component of the normal force of the roller R - radius, gun axis to bolt Fb - MbRw'
.
(6-41)
(6-4)
The frictional resistance due to centrifugal force i Rfc (iAtFb + pFs). (6-43)
R, - cam radius Rf, - frictional resistance due to tangential inertia forces Rf, - frictional resistance due to centrifugal forces
-
The tangential inertia force of bolt and round induced by angklar acceleration is F, F b The frlctiona& resistance due o the tangential inertia forces is Rfa
*
- MbR. + MRoa.
(6-44)
frictional reactions
resistance
due to track
r -
+ (pFba +
F)
(6-45)
R, = track reactions due to tipping forces T - torque about gun axis i - axial acceleration of bolt or = angular acceleration of rotor 13 angle of cam path (slope) Na cos IA N sin r (6-46) The axial cornponen' of the normal force of the roller it
6 = angular displacement of roor p, = coefficient of rolling friction j s = coefficiept of fiction of case g, - coefficient of friction of track W - angular velocity of rotor
(6--47)
F a A, - N(sili
(6-48) 6-5
AMCP 706-20
The track reactions due to rotational forces are found by t..t , n n.A~. .ndiCIilsr to the bolt axis. cR, = dF"
(6-53)
R, "(!)F
(6-49)
Nsing
-
iN cos
(6-54)
The track reactions due to Lipping forces are found by balancing mements in the vertical plant parallel to the bolt axis. bRI -dN.
F - NI
A'(sin
,' r
cos
0).
(6-5_)
Equate the sum of the forces along the x-axis to zero, ZF, -O.
Ia
(6-50)
tt
(6-56)
Substitute all values containing N for the terms in Eq. 6-56 and solve for N. N= (F +Rc +.X fa)] d (1 lA + 2 t d
(6-57)
. F.+ I*Lt+Rfc
N0 +-Rfr +Rf, = 0
(6-51)
FRc +I rs
(6-58)
terms in Eq. Substitute all values containing N for the 6-51 and then solve for N. Note that N is always, positive. N "(Fa +Rf, +R,,)/ l
(
where LF is the total driving force or all bolts. 0-2.1 A Lckng Anje The cam becons se!f-locking when the required driving force becomes infinite. Substitution of the for N of Eq. 6-52 into Eq. 6-48 indicrtes that F vwheti the denominator becomes zero. Equate the denominator to zero; divide by cc: ?,and then solve 6-59. by for L, the locking angle.2(6-521)Eq.A) pcos ,] defined 1
d a, +M ,+2At, I + 2
C.expression r-Pr
-2
6-52) (ns
;Ar ,U(
b.2+2
(6-59)
AMCP 705-200
IF.
CAM
,, -
LLOWER
N.l.o
-- _,o r
Ar.,nO -b.
I Ncoo
,,Ri
-
II-Y
Rt
rRft
6-2.2 ROTOR KINEMATICS The rotor is brought to speed under constant, varying, or a combination of both types angulhr acceieration during a prescribed period of time t. During the acceleration of the rotor, the acceleration of the round induced by Ihe cam is mdfied by the comlonents derived from the angtdar acceleration. If the accel.,ation is constant at a, th; angular velocity is (6-60)
Rat tan
(6-63)
(6-64)
When traverming the feed and ejection acceleratton portions of the cam, in this case a parabola, the axial travel, Eq. 6-16, while the rotor has conatmnt acceleration is defined by
)
6-1
(R
02 ) . R
(a
(6-65)
Wh3e the rotor has constant acceleration when traversing the constant slope of the cam, the axial travel of the cam tollower according to Eqs. 6-19 and 6-31 is
tI
!C (a 2 t+
K
(6-66)
= +
(Re)
tanj =
a 2) tan .
(6-62)
(=2
t 2
(6-67)
6--7
AMCP 701V2O0
fls.'..-
....
While
trvermine
the Increaslans
dope
of the cam,
R 02) the
'2
4 (6(60)
+\
12
6) x - 0, x
(R aO-
.- 4Kt C
x
M
+3j)
+
1. +
2
(tC
+3,C)t (-8
2yR.r
(6-9)+
3~~+2 + +
"C"
When the rotor has a variable acceleration, a constantly decreasng one is generally preferred, thus1 D dwel Kt g dsO (6-71)
1,+(kO,+3,,t (6-79)
x L Wh r+
K at
+C
(6-72)
4.
K C
3
te r'
66
(6-S0)
-2
x
: x ! 6-8
While traversing thc constant slope of the cam for feed = c6, tan and ejection, Eqs. 6-19 and 6-31, whon x D, mechanics are alternately the
((7,12 ++-2"
1 tan
if F (Kt) represents the function in the brackets of Eq. f-78, then the last three equations reduce to
(K4 .t)
(~q' 2
+ C2
4.
C,
~x
t R c [ F(Kat) "
(6-81)
(6-75) =i
RC[-=
F'(rct)
(6-82)
(K.(2)
+ Ct + Ctan,'
(6-76)
~'K~
=
J(-2
R c (Ko(
(6-77)
-'
F"(Kct)I
(6-83)
AMCP 7O-29O
'the mechanics for deceleration during feed, Lq. 6-22, and ejection, Eq. 6-37, are alternately
tx - 0.35 swc, accelerating dme of rotor W, " 1.15 1b, bolt welhtt
-L
R - 2y'R
Ka. % 3
({2 c1)
;,
-
+cJ+~
F(c~ (6--84)
2y 2 R ,.,
K)
2 + c' t + C 3
J
(6-85)
R2 lF' (Kat)JJ
Fig. 6-1 illustrates the teveloped cam. For an effective firing cycle, the bolt travel in termis of peripheral travel of the rotor
= K~
f2y
R, (Kct + C,)
R2
F"(Kat) (6-86)
0,
0
6-2.3 ILLUSTRATIVE PROBLEM Compute the can accelerating forces, the torque needed to develop these forces, and all associated data to operate a 20 mm, 6-barreled gun. The assigned data b = 3.0 in., moment arm of tipping utack reactions =1.5 in., mome nt arm of rotational
Oa Of
distance in each
01 i 380 , acceleratiou distance with empty case The total peripheral length of the cam, Eq. 6-12 Lc = 2arR c = 6. 7 5ff - 21.2058 in. 6-2.3.1 Cam Analysis During Fed, Rotor at Constant Velocity The peripheral travel of the bolt while carrying the total round via Eq. 6-10 ,'= Rc~ 0 / 3.375t4-"\10H 2 2.4740 in.
1 - 11.2 lb-in..sec 2 , moment 3f inertia of d all rotating parts L - 6.6 in., length of bolt travel R - 2,643 in., radius, gun axis to bolt CG Rc - 3.375 in., c4m radius
y2
R.
3.375
AMCP 7015-20
The periplral travel during constant velocity, Eq. 6- 13 y .. E;. 5 LY, xt Ya Yi + " 6.6x2.474 13.7837 .1846tn.
a
The inertia forre of bolt and round, Eq. 6 -40, is Pa "' tM 6 M.)x
o4i.
;.7
-.
The centrifugal forces of bolt and round according to Eqs. 6-41 and 6-42 are
(")
(07069) 2.474 1.1846
where R.... 2 2.643 x 2742 386.4 M1 RW1 9 F 2x 2 Tan-1 0.677 0.7069
1.15 x 8.8
26lb
8 , 10.7 lb.
0.57 x 18.8
Tan
0.9577 - 430463
sin
F s
Pl= 0.69172
= 5 lb.
cns ilm 0.72216. According to Eq. 6-2, for the accelerating curve K 2y, tan M' 4.948 , 0 .09577N 5.1665 in.
Rfa = 0
(s&nm,. a
0)
If we substitt,- the numerical equivalents for the general terms, Eq. 6-52 may be written 58.8 09234 cosf3 - 0.3062 sin 1
tV 9 For the decel-rating curve, K Eq. 6-6 2yj 1.4138 K" t ' ta n i " 0 .9 57 7 is found when y 0 in
The locking angle, Eq. 6-59, is n .46 i 1,4762 in. = T n t 0 .92 34 S-3 0.95.37Tan' 3.0157 - 71039 ' .
The firing rate of 3000 rounds/min is equivalent to 500 rpm since there are six barrels. The ingular velocity is 2W .. 522.36rad/sec.
5.60
The bolt deceleration with total round, Eq. 6-24, is K0Ri R w' 'L -22.78 x 2742 1.4762 42,313 in./sec2
109.5g
/
c
The inertia force of bolt and round, Eq. 6-40, is F. - (Mb + Ma)X U 1.72 (-109.5) - - 188.3 lb.
AMCP 7M6280 By proper substitation of numerical equivalent%, Eq. 6-57 reads (x > 0) N i6 .3 1.0454 cos 3 + 0.3138 in
While the bolt moves along the constant slope of the cam, x = 0, and the normal force on the roller becomes
N - 6-
0.9234 cos
ilib.
dt
The peripheral travel of the bolt carrying the empty cate during accelrtion )s computed from Eq. 6-10 Y, aRMc a 3.375
CC
8"',-=2.2384 in.
\ 180,
-.
04 in.
x2 =
From Eq. 6--2
x, =
13
Tan' Y1
' uanT
Tan
0.97426
4415'
K
K1 For the deceletating curve, K, is found when Eq. 6--6
K
2y,
',
-
4.4768
4.4768
0 in
4.5944 in.
tan1
0.9743
1.4509 in.
6-11
AMCP 706-260 For the c.nstant slope poition of the cam whle x
N
0,
R.w
" -0.9234
= - i3595 ,n.ise
C
.....
35.2
4.94
0.4452
3.7 3
The inertia force of bolt and empty cpe*,Eq. 6-40, is 'P - (Mb+l4M")i
"
1.40 (- 35..:
= -49.3
lb.
The forces during ejection hzve thL wime identification as L.ose during feed nrice the same dynamic equations apply to both periods. The centrifugal force F. of the empty case, Eq. 6-42, is RccRO 0.25x 18.8 m 4.7 lb.
200tV 34.72
(6-87)
substitute -200 for IKat and 52.36 rad/sec for o. (see par. 6-2.3.1), the upper limit of the angular velocity 52.36 a - 100t + 2001 + 34.72
17.64 1-ce
T
0.1764 sec
- 13379
= -
3.7 lb.
01764
1133.79.
reads
Rewrite Eq&. 6-72 and 6-73 and include the time elapsed duel ig constant acceleration d2 6 = - 1123.79(t- 0.1736) + 200 e* dt dO 0)= dt
2
-5685 76)
N
becomes
(6-88)
"
(6-89)
Substltute tht proper values into Eq. 6-74 and inte 'ate 0 188.965
t3 +
100
+ 34.72t +C,
(6-90)
when t 0, 0 = 3.014, and C ft 3.014. Modify the time 3 by compensating for the constant acceieration period 156 lb. 0
-
188.965(t-
The substitution of numeical equivalents makes Eq. 6-57 read 0 < 0) N a 1.0454 cos 6-12 :. 152.3 + 0.3138 sn 8
AMCP 706-261
(6-92)
Fig. 6 -5 is a visual concept of the analysit. The drum and, therefore, the projected eam periphury a.e dividea into six 4qual zones, each zone being occupied
t2
I0t2 1 2 1
y unt: varn itouowcr anwi correaponcung ot wtuxf are numbered in sequence according to kone number. Although aill bolts travel the full periphery during each
rotor rcsolltion, we auume that each travels, from O0 to Os six times in one zone. Thus, in Fig. 6-5, Bolt No. I moves from 00 to 600. On reaching 60 (0 ) It becomes Bolt No. 2. In the meantime, Bolt No. 2 moves froi 600 (Oo) to 1200 (0j) where it becomes Bolt No. 3. Th sequence *ontinues until Bolt No. 6 becomes Bolt No. I and then the cycle repeats. This procedure is a ronv.nient method for defining tha dynamics of all bolts ai any position on ihe cam. For the analysis, all bolts are assumed to start from On and in 1Ine, and travers- the distance to 0s, Fig. 6-I shows the relative positions on the cam.
6-2.3.4 rgiltal Computer Routine for Gun Opwalng Po ser A digital computer program has been compiled in FORTRAN IV language for the UNIVAC 1107 Compuw. Th., program follows, In proper 2equence, tho computing procedures dscusa d throughout Chapter 6 I.e., begin with constant acceleration; continue at a reducing acceleration at a constait rate; and then complete the computations whllc the rotor Isturning at constant velocity.
BOLT NO. I
_______
10
60 2 ...
70
8 10
90
t00
10
120
120
FEED
130
FEED'IDECEL
1EE0
---
IRING DWE,"
170
ISO
[CON VEL
IO 4 FD 4-...
ISW
200
2IO
__
220
-
. EJECT ACCELERATION
240
240
250 ...-
260
270
280 VELOCITY-
290
300
EJECT, CONSTANT
30 6
Ii
To
330
" _
340
LOADING
350
360
DWELL
I
T
T,
T2
T3 TIME BOUNDARIES
T4
Each accelerating period, censtant and vniying, is divided into 40 equal differential time increments. A time increment ot one 1itsecond is Uhse. sikp;j! i" ". period of constant velocity, The analysis continues the constant velocity period until one cycle of bolt travel, 0O to Os is completed. After the torque, lq. b--58, has been computed for a given Increment, the required horsepower to produce this torque is computed iP , Tw/6600 wherm I horsepower w 660 in.-lb/sec. Table 6-1 lists the symbol-code correlation for the computed variables of the computer program. Table 6-2 lists the symbol-code correlation and the numerical vwlues of the constants. Computed cam dynamics for three increments of time are listed in Table 6-3 au a sample output, while Table 6-4 lists the computed torques and horsepower required for each increment. The flow chart, A-13, and the program listing, A-14, are in the Appendix. G-3 RATING OF GAS-OPERATED AND C:XTERNALLY POWERED GUNS
anoher but rather the tactical purpose of each type. The impingement and tappet types are usually assigned to . .... --. ,St, atS. mtni with neither being markedly superior to the other. For small caliber machine gur;, cal .30 and .50, firing at the rate of about o. .. tye-i00 rpm, ihe ui-vff appropriate. Ra:e of fire within limits is controlled by design d-tail. Everything being equal, the expansion type should be faster; its gas port is never scaled off from the bore gases. High rates of fire for large caliber machine gun, cal .60 and above, are generally not feasible for the single chambered type. Long bolt travel for loading and extracting consume-s too much time for high cyclic rates. The revolver-an" Gatling-types rectore the large calibers to the htlgri firing rate category. The revolver-types may be gas-operated or may be driven by external power. Firing rates are in the order of 1000 to 1200 rpm. Gatling-types, because of ducting problems, are consigned to external drives and normally hayz the highest sustaird rate of fire of all macine guns. the multiple ba:.,els of the Gatling-type peovide superiority over the single-varreled revolver.type ir' the aveas of fire pow/er, reliability and durability, Ftoa genrally require less maintunarce. On the olher hand, the revolver-type has better handling characteristics and Is more versatile with respect to efficlency, the Gatling-type being restricted to those periods of highly intensive fire for short periods of time such as in air-to-air combat.
The choice of t gas-operated gun, or whether an externally powered wieapon should be selected over a gas-operated one, is not the superiority of one type over
TABiLE 6-1. SYMBOL-CODE CORRELATION OF VARIABLES FOR MULTIBARREL GUN Symbol F F. FRC ZFRC HP Id N Rf. Rfe T t Code F FA TORKB BTSUM POWER TOK EN RFA RFC TORK T Symbol t (msec) x x x y Code TIMEM X V A Y ALPHA B BDEG THETA THETAD OMEGA
6
0
6-14
AKICP 706-260
Q!;
zt-
LL 0
z
m0 v0%0e4g %
, n- n z r o a - - - -
AFCP 706-260
~~a * *N
we
LL
t' ILU
J -
0.I 0
n~ 0
Uw
0
0 z L
I.
0 j W j 0J W
-CJ
0 0
.0
I-
w zr
71 OD -0 . . .0
co -
ma
m nnA
MO'Dc Pa N Im
!I.-J
>L 492.U
nWC 1010 0
AJ
Fo
D fn t W)00
0 -4 !
L,
nqc rr
6-1U6I
-U
AMCP 706-260
6 1I
ON 0"
I I t I I I1I1I I I
0 ne N
4~
0,
m. 0ado4 F) N 010 *
a
0
2c
'CUM p.
J.
c
.4..4
.4 .1
144. 4
.4
CIO a
(Y ak al
In
ba .4
ll
an
a foe
('
.,
F
't
P.4 4
0
In aI.
II
in
0s
a
o
?I.
00
ID
q.
aD * aw
I,
a.
.~
F)
r; ia.
CY*dan
~~a &0
a4
no a
o a.
.0 0DD a
.
050 F) a1
.. .
lP a aaa
4.
0 00
a- *
tP
al
..
a;
...
14 .
..
~
ICD CD0C
0wp.4
421 na ~
1C
.1 2a
10
2C3
:2 aCM3 .j 2.3jil 0
M D202
Z) C.)
C;.;C~r C;'01.
C* a 2 2 p
6-12,
AMCP 706-280
t*0i
M )U
.00
04
.4
Na I~
? -0 ;
*4 .4 iia"-a
-4 4 .. 4 4 - A-4 4 4
4.4
4 C4 44 .
.4 .4
4 3.4
.4
.4
N @4 C4
v4 . A 4
a13.,
.44. .4 . 4 -44.4.
k)
,
4
, '4 '4 4A4
cr
U
'
-G
A
4 4 to CV
Ar. nll
A
CC
Ow* a..
.4
.4fcP
'-4
.4
a-~~~
*
N4 0"04
#1
W)
p@ C4N
PC!
.4,4.4
gy
14
mi r n
2,*4
0.
a~C Y*,0P
Ca
a. a
aCC
a LoC*
C,
O,
40-
.00
.4 -M. a4
aq
12V
NP 0)no
Ow
n o IV .4
'P'4I no
vu'M~
.4N JN Al
no
."
.0 "Id
a.L....
18
.-
W "
MCP 70i0-260
.4
.4
0~
10
PUM N
-. '.4 4 .4
.;4 4
~
'04
.1~
DO
'40
In
11
.4 04.4.4
q .4.
.
I
4
'1 In
w 0
U'
U'
32
0 a
~
cm
h; DoL P * y- 4. r *
F)
hI
PL
.4444
V~b Ove
.4
01. .F)40
Si
5;
C!
Io a
~ c I ~~~o h)n0'6
1
a.
2. .N .) .))F .~i .. * OIt4 * It N ".V*At 0 .[ a."N~~f~ 4~~0a F)
4.
a 0 i .
qiW
F..
ZN.1
,2
0U-
~.! P:U'
10
0 M
0," ' 4,
;;;
.4.4 .4 *
.4
4.4
at~ ~
~ ~ ~ P*I91I
1IAt ~
~l ,
~ nmI ~ n6 ~
AMCP 705-20
-n
In
0
."w a. P o
.4 P'j
ft*
0
. .4 . .
.
..
J4
1;
a C;a 4&
1o
I.
I
14 4 .4 0
-4
o.
CL
0-
CC~. '
"4
.4
-414.4
Io
.4 ee .4
0
6-2
** . . a
12r00.
*** ****
,
Cd C4 I. I
"'*
At W 1
*
"2r
** * ....
9
ii I
I 1 .
.40 ;
~ 4 Cy ~ 4
01
'n
mg. n
6-2,00
,n 4.l
'IAP-.
99
AMCP 706-260
COMPONENT DESIGN
7-1 GENERAL Automatic weapons are equipped with praclically the same components that other weapons need to insure effective and safe (to the operator) performance, Differences lie only in application since the components in the automatic weapon must be geared to automatic performance. These components include feed mechaism, breech locking systems, sars, firing mechanisms, extractors, ejectors, and cocking mechaniias. Characteristics of other components such as muzzle devices which include silencers ale presented in detail in other design handbooks 25 or published reports 2". Each component generally has features unique to automatic weapons. The first step in desiting a feed mechansm is defining the feed path. The feed path is the course of the round from mechaidsm to chamber Two requisites take precedence: (I) to have the initial position of the projectile move as close to tho chamber as the system permits, nd (2) to have the base of the cartridge case as close in line to the center line of the bore as possible at Lhe time of feed. The ideal would have the center liies of round and bore coglinea. The Ideal is not dways possible; therefore, other arran3ements must suffice but care must be exercised to avold impact between bolt face and primer since bolt contacts casiridge duing counterrecoil. The primer is the restricting element. The two views of Fig. 7-1 illustrate this aharacteristic. Unless surface contact is assured at inipact, the outer edge of the bolt face must never extend into the primer surface, otherwise the edge may strike the primer with enough resulting penetration to set it off. To pfeclurle premature discharge, a minimum space of 0.010 in. betwen the edges of the primer and bolt face is necessary. Because of override, impact cannot be eliminated; thereby, obtirting this appioach as a solution for premature firing. Ovenide is the clearance between bolt face and cartridge case bae needed to position the cound before the bolt moves forward. Interference here cannot be tolerated, otherwise malfunction isinevitable.
7-2 FEED MECHANISM DESIGN Autumatic weapons are fed ammunition from magazines, clips, and belts; the type and capacity dependi g upon type of weapon. The bolt, moving in counterrecol, strips the round from the feed mechanism and carries it into the chtamber. The withdrawn round is instantly replaced by the next round of the supply.
-----
Woo,, 00 K--
7-1
AMCP 70WMZO
6.7
-&40LT
-HAN
jJ~.dOVERRl 01
&
RAMP
Figure 7-2.
Chamber-prqectile Contact
S:lOE VIEW
keep forcing the rounds towaid the bolt as firing continues. The box not only stores the rounds 'but also restrains their outward motion at the mouth and guid..-s each round as the bolt strips it from the box. The restraining end guiding elements, called lips, are integral with the sides. Fig. 7-3 shows a box magazine with several rounds of ammunition. Correct lip length is vital to dependable loading. Combined with the direction of the spring frrce, the lips control the position of the round as it enters the chamber. As indicated in Fig. 7-3, continuous control is by the lips while they restrain the round and long as the iesultant spring force passes within their confines. If dhe resultant spring force falls forward of the Ups, the round will have a tetdency to tip excessively
jexercised .
-. - - ____,., _ -
___
-so
AMCP 706.250
and inwrease the probability of Jamming. Fig. 7-4 dernonitrdtes how a short lip may fat to guide a round
:;L ftii' w
u, Ag;
7-4 demonstrates how a longer lip will retain contact with the round long enough for the ogive to hit the ramp just prior toentering the chamber. Tie shape of the lip considerable influence s'n has feedlnj,. The round to be loaded should be restraincI ' y line contact between the cartridge case and lip. Fig. 7 - 5 shows how this effect can oe arranged by making the inner rcdins of the lip less thnn the radius of the cartidge case. Absolute assurance ori Ne contact is aured by forming the tip by a right angle bend. The spring Icad holds the round firmly untW the bolt larger dislodges it. On the other hand, if the lip radius is than the cartridge case radius, accurate positioning of the rounds cannot br, achieved with any degree of assurance. The cortildge case position, from round to thereby, ccusing an round, may virtualh, float; inconistency in contact area between the bolt face and the rounds. Fig. 7-5 shows how the positions may vary with respect to the fixed bolt position. The larger the radius, the less assurance of sufficient contact area between the bolt face and cartridge case base. In extreme ctses the bolt nay hi'the primer first and initiate it.
The dimensions of the crtridge and the intended capacity determbi, tie size of the magazint. For a single i tnWiCr 01 tit* cai IUS :1;5. UI lsUi~ip1. Uil WiihUARIS base plus 0.005 in. w - D c + 0.005 where D, = diameter of cartridge case base w - inside width of magazine Double rows of cartridges are stacked so that the centers form an equilateral triangle as shown inFig. 7-6 where the inside width of the magazine Is w
s
(7-1)
1.866 De + 0.005.
(7-2)
The nominal depth of the magazine storage space with double rows is h h wherf. h = depth N = number of rounds
+ 1)
(7-3)
2- L)(N
I
CHAMBER
CROUNDi~ C6
I SPRING FORCE
CHAMBER
AMCP 706-260
Do
7-2.1.2 Box Food System The box feed system has three miajor components. box which has been discussed, the follower, and the spring. The follower separates the column of cartridges from the spring, transits the spring force to the cartridges, and provides the sliding surface for the last (single tow) oT last two (double ro-N) cartridges. The follower also holds the stored rounds iai alignment. It sheculd never restiCt spring activity. Fig. 7--7 shows three views of a follower. The sp~ing may be a round wirc spring shaped into rectangular coils or it may be a flat steel tape folded over at regular Intervals to approximate tie side view of ahelix.
RC +
Rbthe
FIC
---------------
A/cI' 706-20 F
in torsion. Each segment behaves as a cantilever beam that kuts the loaded end restrained from rotating, Fig. - xJuws ihis analogy and the ioading diagram, Deginring at the follower, the bending moment Mf at 0 the bend, when the applied load is assumed to be concentrated at the middle of the follower is
M (FL)(7-4) = 6 where
F = spilng force L
~
F
f = Mo + FL = -
l,
(7-5)
This moment is identical and, therefore, constant for all segments of the spring. Th,. deflection of one end of each segment with respect to the opposite one is
2iY a where
Me W ,
(N -1)
I. +Wf
K,
Ig
(7-9)
g = acceleration of gravity N - number of rounds in the box Wf = weight of follower Wg = weight of each round
)2Ay = N~y IW
..
12l " NO
(7-8) The time required for any one particular displacement wJl be similar to that of Eq. 2-27
Not only must the spring exert enough force to hold the ammunition in poition but it must also provide the acceleration to advance the ammunition and the other moving parts over the distance of one cartridge space in time for the bolt to feed the next round. The equivalent mass of all noving parts in the ammunition box iz
1,
Cos-' o
"7 q m
7-10) 7-5
AM P 708-260
where
bT 1
-
abF
" ._-r
e - efficiency of system, generally assum ed to be 0.5 for initial design anualysis For an empty box for initial estirrutesg, pio'eide F,for a full b ox .Fj pounds one of a spring load of rnd The folded flat spring is less desirable than the rectangular coil spring because the latter can be compressed to its .olid height whermas total compression of the flat spring Is limited by the radius of the folds, thereby, requitlng a longer box to house the spring and :tore the ammunition. Par. 7-2.1.2.2 discusses the rectangu jr coil ipring.
7-2.1.2.2 Rq.- tnguilr Coil Spring
where
(7.15)
J wlirea polar moment of inertia of wire The axial deflectior of each segment of a coil varies directly with the sum of the products of the two segmtnt lengths times the sine of the angular deflection of the adjacent segment (see Fig. 7-9). Stuted in algebraic expressions the two deflections ae A b sin&. (7-16)
The rectangular coil sprng is a torsion element. Fig, 7-9 illustrateschaics o operation. Torsion in the m 7-9 llutraes he mchaicso' ncralon Tosio in each straight segment rotates the adjacent %egment. Although bending occurs along the span oi each segnent, the comers move with iespect to each other only by torsional de.flectian. Bend.ing deflections at the comers are neutralized by equal and opposite bending moments. Rectang"lar coil spring charuncteristics are computed accordhig to procedures similar to helical springs. The applied load is assumed to he concentrated on the axis. Tho torque T. on the long segment is
",
= l(a) --
a sinO 2 , (7-17) But, according to Eqs. 7-i4 and 7-15, 01 - 02, and if we let this anrglc be equal to 8, the deflection of two adjacent segments of sa is coil
= (Ay +Ay~i) = (a 4 b) sin 0
(7-18)
Since there ace 4 segments to each coil, the total deflection of aspring having N active coils is (7-19) y = 2N~y. The spring constant, if y isbased on a free mring, is F
K
='
(7-11)
(7-20)
The time required for any given displacement can be computed from Eq. 7-10.
T
where
(, bF)
u7-2.1.3
(7-12)
Example Problems
Compute the spring characteristics for a double row box fazd system that holds 20 rounds. Each round weighs 420 grains and has a cairtidge case base diameter of 0.48 in. To function properly in the box, the spring should fit In a projected area of 1.75 x " i in. The initial spring loau should be appoximately 4 pounds.
7-6
AMCP 706-250
7-2.1.3.1 Flat Tape Spring Set the following initlil parameters: F, = 4.0 lb, initial spring load L = 1.75 in., leaigth of each spring segment IV = 14. number of active segments, anbitrary choice but based on previous designs w - 0.75 in., width of spring a, = 200,000 spring ib/in. 2 , working stress :f
Assume, as a fiast eetimate, that the deflection on astembly approximates the total cartridge displacement. Yj = 5.0 in., the initial deflection F_ 40 Accoi ding to Eq. 7-8, K 0.8 Ib/i. 5.0 Yj Now solving fo, Iin the same equation
1
KA'. 12E
1
6
Sine I =
1 wr1.
-3 121 =
x 10'. I8
The spring deflectibn, Eq. 7-3, inside the box cused by the cartridge displacement is 1 yo where 0,4822 Dc(N+ 1) = -2 (20+ 1)
Therefore (5 a 0.01 . in. the required spring thickness. The bending moment, Eq. 7-5, is M = (FL) ( )
2 x 8 K1.75
= 7 lb-in.
N = 20 rounds.
AMCP 706-260
0/0502 x 0.
7
1 F-
.
OS-,
-, 05 w0.301
a 0.0172sec
where e = .- in. This stress is too high. To lower it to acceptable levels, the Initial and final loads were reduced to 1.0 and 2.0 pounds, respectively. Subsequent computation produced the following data: K a 0.2 ib/In. is - 0.00874i .. M 1.75 lb-in.
The slower of the two is equivalent to 1500 rouidsfmi which is more than adequate.
Set the following initial parameters: a - 0.75 in., length of short segment b
=
F, - 4.0 lb, initial spiing load N - 7, numb,;r of coils, arbitrary choice hut based on previous d ,signs Y, - 5.04 in., cart!idg,: displacement (see par. 7-2.1.3.1) y, * 5.0 In., assembled deflection (see par. 7-2.1.3.1) Fi Y 1 4.0 .8
a = 183,000 lb/in. 2 high whi.h The bending stress is still uncomfortably almost rules out this type spring for the abovo application. However, a time analysis will give additional data, The time will be computed for spring action after the first and next to the last round are removed. If th, spring weighs 0.063 lb and the follower 0.044 lb, the equivalent moving mass for 19 rounds, according to Eq. 7-9, is Me 19 x 0.06 + 0.044 + 006)/386.4 0.00312 lb-sec2 /in. Substitute the appropritte values in Eq. 7-10 to compute the time for the first round Cs F _ /0-612 1.952
The total deflectlon for a full boy of cartridges is y Y y, = 10.04 in. The deflection for two adjacent segments ol a coil f:oun Eq. 7-19 is
C2"-N 2.0
x0312Cos-' 0.976 \/ 0.039 s where e = 0.5. the efficiency of the system. For the last round Me 0.1765 x0.22
.
'
. 25
. 0.2868
= 0.291 rad.
/386.4
J
0.000323 lbsec/in. 7-8
abF 2GO
AMCF 7 i6-21K
where
F -Ky
-0.8
~32
Icourdir'ation
In F *2JGO F b 0
~pawl
2 \
bF1.75I 8.
/jamming.
7.0lb-imid
T2c
I
14,Y~hn 16(YOIhm
The bolt-operated feed system illustrated in Figs. Rrnd 7T-11 repiescntj one of rmany simliar ty1 ,eq. operaiing featare3 aro described by partially Isolating each function and then Ifiter showing the that exists in the whole systorn. Fig. 7-10 shows thie ammunition belt systeml hicluding tho components directly associated with Ul. Skotch (A) showi the position of all parts just as the chambered round has been fired, Sketch (B) shows all pv.-ts in the same position e-xcept that Round I and the empty case are partially extracted, and !~he slide hs snoved to feed the left witk the feed pawl riding oin PRund 2. Notm that if Round I had not bien awxtracted front the belt, the arm would d4.1 over this round to lift Lim feud pawt above Round 2 to preclude engaflemnnit between pawl Rou~nd 2.This operation Drevents double feeding or With, Round I oxtractcd, the feed pawl caTried by pawl asrm and sl'.dt, continues across Rou'sd 2 miud eventually engagei it as shown in Sketch (C). In the nmeantime thie hcdinig pawl prevents the belt frurn moving backward.
After ihe slide caomptcte5 its travcl to tli 1,1t, the extractor r,.Wics Round I riawnwasrJ to align it with chamber and eject the empty ease. After this
where c
~s aerplble.effcrt, If he 0036lbandthefolowe 0 44 eigs prip, If he prli~ e~gs 0036lb.andthefolowe t)044 lb, the moving ss lcr 20 r:,unds, according to Eq. 7-9
This tres
is M, -
the slide begins its raitnn to the right and al'nce the feed I-awl has engageil R~xusd 2, dhe slide forces the belt to move alco. rwo positions cf the return are shown in Sketchts (C) and %'D).Round 3 fortes the
holding pawt downward to perrnt bal! travtl, As sooni Round 2 reaches the original position of Round I
364as
3864
Fr 4.9 caiadges
(5141108
0.8-- .84lb.in
784l.T
TNe time to move this mass through the Fpace left by the departed projectile is computed by Eq. 7--0. Cos' ' 4h;
/1___ 0.03
e feed slldC iS activated by the teed lever w hien turn is ac~tivated by the bolt. The lever folcisin Is fitted to the c;over of the rceiver, one end activates the slide while the cther end rides in a cam groove in the bolt's top Furface. Each end of the camn is straight and parallel to the longitudinal axis of the bolt i
eidfrtesiea wl hr order to pri 4 Cos Co 7.8 the end ofeta shart dwcell periodtior the slidesat mpss 8.0ofehhafcceShtighe between the upper and tow-.r illustrations of l'lg. 7 -1l provides the opportunity of ouiiting the whole =0.088 x 0.201 = 0.018 se loading arnd firing c. .1~c, Assurie that tse bolt is in batteiy and firing is iminent. The upper picture where e n 0.5, the efficiency of the system. shows, in phantomn, Round 1 of Fig. 7- 10 (A) ready io be strippeO. The extractor lip is in the extractor Thi timne of IS mscc is far less shari iieedled to operate groove of the cartridge case. At this sanie tins, the uider any existing conditions,
eK
JmO/.S X0.8
~ i
7-I;
AP
?06-265
PAWL
N~~~j'vLU
PAWL
A~
,CHAMBER
(A
EE
SLIDE(B PAWL-~
~5EOHOLDING
lower picture, In phantom, shows the position of the food slid and feed lever. None of the components is m~jMng In this stage. Aftert faring the bolt has recoiled to tho position shown in full view in thne upper picture. As the bolt travels rearward, the extractor and the T-slot irn the face of the bolt strip the round from the link at 1 and extract the emspty casy from tho chambers ut 2. iPuring this time, the bolt fetd cast pihots the ffre'J, lever counterclockwise to move that feed slide outward, aid a cam depresses the extractor to fit th7e catridge case bWe into the T-slot, Also, the unattached link falls frote of the belt just as the round is stripped. Al of this action has been compleedi by Une time that the reaimost bolt position has been reache-d. The cutaway of the slide shows the feed pawl in contact with the ro~und it is about to pusli into the vacated posit aboye the chamber. The full view of the lowar picture shows the boit shortly srfter it began to counterrecoll. The cairt has continued the dowoward mnovement of Wh cxtractor to
7-10
align theh!ve round wit the chamber and eject the spent caie. TLie cam oat the bolt is now casusing t!~e feed lever to pivot clockwise and push Lhe first rou-nd into positiona where the e2,tractor. as the bolt reaches the inbattery position, will be lowerted into the extractor groove to COM 'Ote this Cycle.
7-2.3 ROTATING FEED IYECH'ANISM
Tits rotating feed msechanism operates on the diain-sprocket principle where the chain isrepres'ntcd by the belt of amainurition; the rounds being the rollers. The power that turns the sprockets or their equivalent, may be derived frord recoil or propellant gas operating mechanisms, or from electric Motors. 7-2.3.1 Recol-gpeatsd Food Mechanismr In a recoil-operated mechanismu such as shown schernaticLlly in Fig. 7 -12, tht- recoil energy is tranifoimcd to ratational effort bcorc it reaches the starvjheel. Two Starvwheels a~re generally used, one enrgages the ;~artridgc cas4 back of the belt link while
AMCP 706-200
7.-1
AMCP 706-260 the other engages the projectile just ahead of the rotating band. As the belt and ammunition move with tho tarwho.I. frinet cAs wedae between the cartridge case and the clamps of the belt links and pry the links off the case. The freed single end of the link,
.. ,4 .vv1 .. tth..,, *,t th,4 .,,tr,
iq
w.ttt ;*
round follows to lift the pawl, the dog remains undisturbed and holds the last round at the mouth entrance. but at a position low enough to clear the starwheel. If the last round should be able to drop to the top of the bolt ai the next-to-last round is fired, e,4wtiv- ccnntrnl nvor it it lot thereby increasina the probability of jamming. But, since it is held, the counterrecoiling bolt merely closes on an empty chamber. Action resumes when the first round of a new belt reaches the control pawl. 7-2.3.2 Eleelaly Driven Fad Mechanism The round and link control of an electrically driven feed mehaism consists of two operating units, the feed whee unit and the operating lever unit. The feed wheel a .nd unit contains two feed whee , two uloading levers, bank of three link strippeis. The operattng lever unit contains two operating levers, two loading guides, and one round retaining Anger. The related componens between these two usits axe shown schematically in Fig 7-13 where the round is used as a comnion reference. Loading lever and retaining finger are spring loaded; the spring force to the loading lovcr is transmitted by the operating lever. The retaining finger has its owti spring. The electric motor turns the feed wheel risaft through a gear and clutch system. The two feed wheels draw the belt of ammunition into the fe)der at the stripper location (Fig. 7-14 (A)). The link stripper rotates with the feed wheel shaft and its three segments contact the crimp between tle leading double and lagging single end of the link. The prying action crf the link stripper force on the link crimp and the stnzpper cover reaction maps the double end of the link off the lead round (Fig. 7-14 (B)). But the single end of the link is still attached to the la round. However, continued action of the stripper on the cri-np guides the link into the link chute while the freed round continues on its circular path, guided by the feed wheel and link chute support (Fig. 7-14 (C)). As the anmunition belt continues to advance, the prying action of the chute on the double end, conbined with the restriction imposed cn the lag round by feed wheel and chute support, releases the single end from the round, permitting the now freed link to fall through the tLik chute. The freed round .ontinues along the curved chute Pipport until it reaches the entrance to the feed mouth where it contacts the loading guides on the opposite side of the mouth. These guides form the path for the round as it moves into the mouth. Here the round contacts the loading jevers and retainivg finger. As the feed wheel
guidcd by the link deflector into the ,k .hute. Freeing the double end releases the link completely from the belt. The detached link fails through the link chute for retrieval or discard. Meanwhile, the link-free round, guided by outer cover and starwheels, continues on its circular path. As it approaches the feed mouth, the round begins to fall away from its cradled position In th= starwhesls and into the lceor contour of the cartridge guides (Fig. 7-12 (B)). The guides compleze the path to the feed mouth entrance. Before reaching the mouth, the round contacts the spring-loaded, cartridge holding cants. Forced by the sag tooth cf each starwheel, the round pushes the holding cams aside and enters the mouth. As the lag teeth ride over the round, gaps between round and cam surfaces occur to permit the cams to swing back to eatablish contact between cam surface and round (Fig. 7 -12 (5)). The spring loads on the cam force the round downward and slmultanoously prevent it from reversing its direction. The round continues downward until it alights on top of tht, bolt which is locked in the fuing position, It remains in this position until the chambered round is fired and the bolt recoils. The round now moves to the bottom of the mouth where it is retained by a constriction in the mouth. Thts constriction, or way, is sloped forward at an angle of about three degrees. The round is held in dsh position by the varti.ai component of the starwheel force transmitted by the round following. While cowsterrecollIng, the bolt contacts the lower portion of the cartridge case base and drives &e round toward the chamber; the three-degree slope prescribes the dedred projectile feed path. As the round clears the ways it is forced downward to become correctly aligned with the bolt. Its former space is now occupied with the next ruund. Just prior to entering the feed mouth, ile found csthe or contacts the lower edge of the spring-locurd cartridge control pawl (Fig. 7-12 (C)). Continued round travel radss the pawl which in turn lifts the holdin dog. This action removes the 'obstruction that the normal position of the dog provides and ives free access at the feed mouth entrance to the preceding round. This process is continuous for the entire length of the anmunition belt except for the last found. Beciuse no 7-12
AMC 70&-280
(B)
7-13
AMCP 706-280
FEE--\
)
L.OAOI .J LEVER
0~
LEVE.R
0
-OPERATING--
SUPPORTREANN 0 FINGER
LOADING/
OU (A) POUND ENrERING FEED MOUTH ROUND '%B) ROUND POSITIONED AT 00TTOM OF FEED MOUTH
contines to push the round downward, forces transmitted through the round rotate loading le-ers and retaining finser outward until the round moves free of stage, bein&free of the influence the feed wheel. At this of the feed wheel, the loading levers swe ready to return to the'r orligial poition meanwhile holding the round against the top of the bolt. As soon as the bolt recoils, the loading levers m.sap the round downward to the ways where it is held in proper alignment by the levers and retaiing finger until pushed forward and chambered by the bolt. (This series of events is illustrated in parts (D), (E), (F) of Vikg. 7-14.) Unlike the recoil-operated feed chn , the last round in the belt may be fired without fear of jam-pming because of the position control on the round exercised by the loading levers and relnning fingor. While each sound is resting on top of the bolt waiting for recoil, the loading mechanism stops. Although these intervals are short, a ftiction clutch slips a short distance dring each interval to prevent the motor from overloading. 7-14
7-2A LINKILESS FEED SYSTEM The linkless feed system was developed in order to provide a reiab!e high speed method of feeding ammunition to a gun without inducing the tremendously high inertia forces that are normally experienced with the convettionl link sy.tems. Not only are sccelerating forces in the conveyor held to a minimum, but the linkleis feed system also provides a large, coovenient storage capacity for the amnmunition. The major components are the fixed t.,,ter drum that stores the ammunition, the rotating inner diumn that advances the stored ammunition for loading and feeding purposes, the exit unit that transfers ammunition from drum to conveyor belt, and the conveyor system that carries tha loadd ammunition to the Nn and carries the spent cases to the entrance unit where these cases are returned to the drum assembly. Two transfer units, at the iear of me gun, transfer live and sper.nammunition from conveyor belt to gun and later from gun to conveyor belt. There are two general classes of linkless amrmunition fecd, the double and
AMCP IM1260
(A)
(B)
jAP
IC)
(E)()
AMC1
70b-26o
s;ngle end. The double end system hcs all the f"-sures defined above whereas th sinale end system has only those components that operate with live amnmnition; all spent cases and unfired rounds that pass the tmn ,fn t.!-no th. min ar. diimned from the system by the gun.
The ooltr drum is a stationary norage compartment that msy hold as many at 1200 20 mm roui,d!. It is a large cylinder that is lined with L.shapcd double partitions that extend along the antire drum length and protrude radially toward the axis. Rounds of ammunition occupy the parallel spaces between the partitions. Near the druir, a longitudinal rib on each wall, tide of ti paititions anages the extractor groove to hold the round in place with the nose pointed toward the axis. The partitiorns also guide the rounds as they are advanced along the drum. Fig. 7-1V is a typical outer drum showing the partition and ammunition arrangement. Two adjacent spaces near the exit and e0trance units remain empty at all times to avoid jamning operation, 'the inner drum is the rotating merrber of the two dnums. It is a tube with thin sheet me.al forming a
double helix attached to the outer periphery (Fig. 7- ib). The outer periphery of the helix is large enough to engage the ogive 3f each round. As the drum rotatei, the helix advances the ammunition longitudinally along the outer drum. Du:ilu each revolution, two radial layers of ammunition are carried to the conveyor by virtue of the double helix which assures continuous feed. Each e:-it and entrance of the double helix has a scoop disc arrangement, which ic merely an extension of the helix, to iemove or replace a component of ammunition as the scoop passes the respective storage space on the outer dnrn'. A sprocket carries the round along the scoop and depcsits it into a compartment in the retairer partition assembly. The retainer partition assembly is mounted on the pnd cover of the outer drum and transfers the rounds From scoop disc to exit unit. The retainer has two less Partitions (n - 2) than the number of spaces in the outer irum. The fewer partitions compensate for the two leiipty storage sp es in the outer drum and permit a 'continuous flow of an.munition to the gun. Al gearing I the rotating components is timeO to insure :synchronization. The ammunition is removed from the :retauer partition assembly by andAher scoop-spro.kct 'mechanism and loaded in the ammunition conveyor.
Outer Drum
Figure 7-16.
AMCP 706-2M
The conveyor is at endless belt made of elements similar to conventional ammunition linki. TIe belt travels in two chutes; the feed chute and the return chute. The former supports and guides the loaded ammurition b-It from drum assembly to the gun while h latter ippnnrt and auidee the empty belt from gun to drum. The chute consist of mr.ny links or frames that uc hooked together to form a smooth, continuous track which can twist and bend to assume the desired path contours. The chute er 4 frames have snap fasteners for ready attachment to other system compc.nents thus providing a good maintenance characteristic, E.-ch conveyor element is made of two semicircular luops of differont size that are held together by a rivet, The larger loop has lugs that engage the extractor groove of the cartridge case. When connected, the smaller loop of one element rests under a tab in the forward part of the larger loop of the adjacent clement. Fig. 7-17 shows several elements joined in this manner. One holds a round of ammunition, On the left, a small loop isshown fri-e with its laiger counterpart shown on the right, The element does not grip the case tightly and can fully support the round only with aid of the chutes. Once outside the chutes, the munds or cases are easily lifted from or placed into the elements by the sprockets of the -various transfer units. Once the element ;s relieved of the case, the belt can be asiy disconnected or folded over itseli. Since the bel Is so folded as it passes through the feeder, two elements could part if at least one of them were empty while in the feed chute. Therefore, all e1nmonts shoulG leaded while !n feed chnit be the FIg. 7-18 is a schematf-: of the operating features of a double end linklesa feed system. both conveyor belt and ammunition loop are continuous circuits, The stationary outer drum shows only one row of
ammunition. When the rotating elements turn (in the direction indicated by the heavy arrows) the helix on the inner drum advances the ammunition to the right where th4 scoop plcks up the round a. itleaves the helix at A. As the scoop continuer toward the next
stored row of ammunition, a sprocket in the scoop
disc assembly carries the round to the retainer partition assembly whe:e the transfer is nde at B. To have an empty partition available for the next round, D3must travel faster than A. The round leaves the retainer partitlo- at C, the transfer voint to the ammunition exit unit. In the meantime, the retainer partitio,. assembly continues to rotate, but the partitions between C and D are empty and will not receiver any rounds until B paoses C.The scoop disc at D, the end of the other helix, is diametrically opposite A. It too is collecting a round from each row of stord ammunition and depositing it Into a retainer partition. Since the retainer Is moving faster than the w,cp, all p'trtlions between D and B will be filled by the stoop at D, just as H posses C. However, because the exit unit at C occupies some space, the flow of amunition from A to B must be interrupted to avoid jarming the rounds against the exit unit. For this reason, two rows of storage space, accurately indexed Phead of C, will interrupt the flow until the required clearance is achieved. Until pick-up is resumed, empty partitions continue to accumulate beyond C. Proper synchronization by gea; trains Lisuro cortinucus anwuunition sipply to the conveyor. Ifthere art n storage rows in the wwlx drma, then there are n - 2 rows of stored ammunition. Since two layers of rounds are removed for er.ch revolution of the .nner drum, the total number reaches IV a 2 (n2). 1o retrieve this discharge, the retainer partittcn assembly naust io~ste at leut twice the speed of the
AMP 706.260
W-TAINERPARTITION
DRUM-
INNER DRUM
EXIT
UNIT
EMTRANCE UNIT
R4ETURN CHUTE
SCOOP
CYPASS
DRUM PARTITION
FEED CHUTE
(
TRAISFER UNIT
-
h'Y
TRANSFER UNIT
GUN LOOINGAFT
- FIRING BARREL
inner drums. However, while the scoop passes two rows, four empty partitions pass by C. Tharefore, for proper indexing, the number Of patidions in the retakier Nr = n - 4. but the retainer must pick up N rnen3s, hence its angular velocity .,. must be
conveyor which now moves through the return chute end back to the ammunition entrance unit. The entrance unit removes the cass, and the empty conveyor completes its loop to the exit unit. The empty cases now repeat -the amb functions as the live rounds but in reverse order, eventually to be stored again In the outer
where w. is t3e angular velocity of the inner drum. If ! u 32 rows, .ien N = 60 rounds per revol'rtion, and n N, - 28 compart.menrts. Therefore (4, = (15/7) c. d , i.e., the retainer partition assembly must rotate 2-1/7 titnes faster than the d um. After the ammunition leaves the ret3iner p, rtition at C, it passcs through the exit unit where it ir. loaded into the elements of the conveyor, The conveyor carries the ammunition through the feed chute to the transfer ant where it is load.-d into the gun. After firing, the spent case is returned to the transfer unit andi reloaded in the 7-18
The single end linkless feed system. operates similarly to the double end system except taat empty cases and unfired rounds are not returned to the drum btt are ejected completely from the system. Therefore, the various ammunition handling units are needed only at the exit end of the drum. Fig. 7--19 shows the operation schematically. Since empty ases and vnfired roundi no longor need to be reloaded into the conveyor, the transfer unit is simplified to the point where it actualy becomes little more than a feeder. The drum is loaded by disconnecting the system at the exit unit and reversing the direction of moAng units and ammunitio,.
AMCP 701-20
Figure 7-19. Path of Rounds in .ingle-end System All linkless feed systems, whe'her single or doubl ended, require continuom external power. Also the feeder must be declutched or disengaged from the gun to provide gun clcarlng after each burst or single shot to prevent "cook-off". 7-2A.1 Power Re uired The power required to operate a linkless feed system includes the power to accelerate the ammunition and all moving components, and that needed tu overcome the frictional resistance to all motion. Velocities and accelerations vary from component to component of the feed system; th'refore, to maintain a rea.onoble perspective of the action in each component, the velocity and acceleration of euch component is given in terms of its counterpart in the gun. The action throughout the system may oe demnopstated more clearly by realizing that each time a new round is accepted by the gun: (I) the rounds in each component advance through the respective spaces between rounds, and (2) that the acceleration and velocity for any given component will vary as the linear distance between the rounds. The scheinatic of Fig. 7--18 illustrates and identifies the components. The following symbols will be used in the equation for computing the power required to drive a linkleas feed system: a - generri term for linear acceleration F
-
I - general term for the mass moment of inertia P - general term for power p - general term for space between rounds (pitch)
, N = number of rounds or ele.nta, loaded or empty in each compo ient
AMCP 706-260 = .
-,
wene-al term for linear velocity g a general term for angular acce.leratiun - double helix drive angle w a general term for aniular velocity The following subscripts refer to the specific component u the terms just defined:
c
*
(PL'(P---\ L
(7-28)
'P,
v "
c(f,
/
(P
P / _)
(7--29)
(P) Pc
d u drum, inner
(7-30)
e u exit or entrance unit retainer partition t a transfikr unit The peripheral acceleration and velocity atthe chamber axis are a-a R (7-22)
ar
I (L
' (L
(7-31)
7-1
If the storage drum has N storage spaces of which two are empty, and the retainer has N- 4 partitions, the rptlo of the kinematics of retainer partition to tnaer drum is
P- Pd -J N-4 -
(7-32)
Y-WR,
(7-23)
The -orrespondirg accelerations and velocities of the rounds in the other components of the feed system will vary according to the ratio of the pitches. In the transfer unit a 1 a a, -(7-24)
provided tlt the inner drum has adouble helix drive. If * is the angle of the double helix drive and Pd Ih the pitch, the slope of the helix Is tan
*
Pdl2vRd
(7-33)
(.-)
(7-25)
To express the axial acceleration and velocity along the outer drum spaces in terms of their retainer counterparts, the ratio of the radii of inner drum and retainer must also be included. The axial acceleration and velocity of the stored rounds are aa a Id tin (7-34)
ac =a t ) PC 7-20 v
=a
/
-
(7-26) ) . (7-27)
van
(d
tano
(7-35)
Eqs. 7-22 through 7-35 contain the informaticn needed to compute thc power required to overcome the
AMCP 70C 260 rLsistance of friction and inertia. The ixial force , on the helix that will drive the rounds contained in the outer drum is where W, = We +4units, respectively.
T, "(7-43) P ,Nd$ a where + (7 36) Pe= In the chutes ," N,. W(i - +) ('7-45) V + Te R (7--44)
p u -coefficient of frictioV The corresponding power rcquired is P." -Ean", (7-37) Obsc-ve that l c and W, represent the number and wk.0.t of round and cuvnyor element for the feed chute, the number and weight of only the empty cartridge case and conveyor element for the return chutL, and the number atd welg.t of the element above for the bypass chute. In the transfer unit
The torque required to turn the inner druni end overcome the sliding friction on the helix is Td where ad Idd+FaRd
(--38)
F, - N - / (7-46) wheru W, way be W.,or Wca,, depending on whether the round is entering or the case emerging from the gun,
Rdtoy,
Pd a Td -d = Td
((
3)anT( (7--39)
T,t - It
7-47)
( 7 -47)
The torque required to turn the retainer partition will tlso include that necessary to turn the ammunition In half the part~iions since this number of rounds is never exceeded,
I Ftt
T.R-
(48 (7-48)
(7-40)
7-24.2 Exampla Problem f-r Power Required Compute the power required for a double end lilnkes feed system having the following design data: Id = 9.32 lb-in.-sec 2 1, = 0.032 lb-in.-sec'
Similar equations are used, where applicable, for the other components. I, the anmunition entrance Land exit units the force is Fe= N,() ae (7-42)
0.095 lb-in-sec2
AOICP 706-260
Al.
e*
,mnat
3 iounds. 3 cases
...
0.0153 Y, Jn./sec
(a . + d'ag 9
+ /
150.40 + 0.027 a, lb
Td"Z
+ aJ
da .
S0.04/
R w 2.0 in. : 'We- 0.57 lb. weight of round Pd -Tdwd 0,13 - (131.7 + 0.3946a) (0)053) 0.404
= (8.775 + 0.01494 a) Y, in..Ib/sec
7-48 are AD data vwmputed from Eqs. 7-22 through put in torms of the gun kinematics. a
-
T , 2.54
0.809 a 1--64 5+ 0
f
.1
.7
_ _
=f (0.2055 + 0,!.002)a
0.809a (
6.0 6.
0.3057a, lb-'n.
~2.77
-2a
S a
\2.77,N
( 2-)0
(.)2-2 2(32
.1c
= 10.0 in.
=2.143
1.
AMVP 706.250
The combined data in the entrance and exit units according to Eqs. 7 -42, 7-41, and 7-"4 are F, - N, 9 3(0.37+0.69) 0.755a 0.00621 a. lb
386.4
where ZW
u =
T, - 2(,
2x0.032x0.755a/2.0
0.024160a,lb-in.
PC
0.00469a,
+ 0.00912av
The accumulated data inthe clbutes according to Eqs. 7 -45 and 7 -46 are F~~
= (45 x 0.69 +35 K 0.12 + 25 x 0.37) a 9.79 +0.06737a, lb whe fwN,-45;Nj, Pc Nc=35;N,=N -25. "FcYc
The accumulated data in the trarfer -aft ire computed according to Eqs. 7-44, 7-45, an? 7-46. F, , Nt(Wa + Wcc)atlg - 2(0.57 + 0.25A0.755a/386.4 = 0.003'1, lb
T. - I,
P,
Fv,+ T, (2.
+ 0.0!353av =
2.~'0 )00242r,
16.804v +OAO93av
AMZP "/06-20
The power will be computed for several increments i taken from the tabulated values of Table 6-4, the Gun Oterating Power comoutat~ons. From Eas. 7-22 aid 7-23, the linear acceleration and velocity are a "
2.643a
Four types of extractor are shown in Fig. 7-20. Of tle:=., and (C) are similar insofar as spring (,A) installation is concernad but di 'fer with resuect to method of transmitting the tipping action. (A) is the -xtroctor used in the 7.62 mm. M60 Machine Gun. The
'l;-l ,-,,.,n,. n ...... .....I ....... ..
--
nprot
.
t
. . .. ... --
Affl.r . . .
v= 2.643w The computed data are listed in Table 7-1. The tw of the total power r components owhich P, Py 716.8C4v
The plunger transmits the spring force to the outer portion of the extractor while the bolt offers the the inner portion. Contact between eaction o extractor and bolt is effected by a boss on the extractor rests i recess in the bolt. The front surface cf female the boss is conical and is matched by its rounter -t. Tipping action uses this !ocation as thv fulcrum. Springs must be reasonably stiff so that an appreciable effort Is demanded to release the cse rim. I',r instance, the nominal sping load 1sF = 15 lb on the extractor, (M60 Machine Gun). The horizontal reaction H. (Fig. 7--21 (A)) has the same value but since it is on a slope of 200 40', it ihas a veoical component. V: u Hr tan 20040' = 15 I 0.377 = 5.65 lb xTe vertical reactions on the pads at A and 0 (Fig. 7-21 (A)) do not contribute to die solution of Fe for the reaction at B gradually disappears as F, increases to the value that displaces the extractor outward. The value
O.!
',
7-3.1 EXTRATORS Extractors ao machined components that pull the cartridge case from the chamber as the bolt recoils. Assembled near the breech face of the bolt, they are generally spring loaded to tilt toward the longitudinal axis ,f the bolt and thus direct a continuous clamping effort on the certridge case. This clum;ing effort is sometimes supplemented by the restraining wal ct, the receiver or by thu induced moment of the axial forces needed for extraction. The source of whatever effort is applied is determined by the type extractor.
", ,,
rad/sec 44 58 60 73 88 100 120 130 140 150 162 200.0 173.6 164.6 144.8 118.2 98.7 62.1 51.0 34.3 J6.1 1.9
2
a,
in./sec
2
"V
it./seo 91.8 103.3 106.8 114.0 122.1 127.0 133.9 13'.3 137.0 138.1 138.4 in.-lb/sec 1643 1737 1795 1916 2052 2134 2250 2274 23(j2 2321 2326
',, Pd,
in.-lb/sec 5304 5180 5078 4168 4169 2622 2402 1993 1357 643 76
Pf,
in.-ibisec 6847 6917 6873 6684 6221 5756 4652 4267 3659 2964 2402 HP 1.04 1.05 1.04 1.01 0.94 0.87 0.70 0.65 0.55 0.45 0.36
rad/sec 34.72 39.07 40.41 43.12 46.20 48.07 50.66 51.21 51.84 52.25 52.36
528.6 458.8 435.0 382.7 312.4 260.9 164.1 134.8 40.6 42.6 5.0
Si-ice maximum power required to operate the gun is 14.4 HP., at increment i the power for gun and feed system totals 15.45 HP. 7-24
AMCP 7U6-260
EXICO
PIG
-PUGI
EXTRACTOR
EXTRACTOR SPRING
EXTRACTOR
/EXTRACTOR
SPRING
90ILT
RECEIVR-
7-26
ACIP 7W24&'
CA3
~~~~~
2AO
13
..
-
,-,-.o.
-
L01
.22
- "
Ha
"...
'
(A'
I
(B) INTrGIQIAL SPRING LOAD
'
Figure 7-21. Extractor Loading Diagrams of F,, the maximum extractor load to clear the cartridge
case, is found by balancing moments about A. 0. F, + 0-346 V, 0.622 2.70 * 1,96 -0.622 0 7.' 1U.
If the outer slope of the lip is 0, the horizontal force on the extractor that ;will tilt it is
F~Ftan 0
E F. represents the force that the new round must exert on the extractor for ptoper engagemenrt during loading. In the present example0 47', thercfore, F, 7.5 x 1.072 -8.04 lb.
29 x 106 lb/in. 2 , modulus of elasticity of steel outwar d n 0032 in, needed to clear rim d!splacement
&Y
b = C.4 in, spring width The spring functions as a cantilever. Four components of deflection are involved, the linear and Pigulu Oeflections, both due to shear and end moment he total deflection is
+
The other extrac' rs in Fig. 7-20 behave similarly except for (D), the integral flat spring type. Its initial force on the carttdg, case base should be such that the spring is juat free of contact with the bult. The maximum outward force will be the force needed to snap te extractor far enough outward to clear the case rim. 7-26
YYe +Y
Lee+LeOm
12.66F ' E
5.832F,
of their immediate associates, the extractors. Ejectors may be assembled either in the bolt or they may be attached to th. receiver. Fig. 7-22 shows four types of
-J..
!h= ..
:;i ....
U.i n,
ulic Ln ihe
1.944F,
shear eeflerO-n
chamber; Fig. 7-22 (A) Is like tm' In the 767 mm. ,3 hMachine Gun. The spring forc4, vir the ector, is always ippioci io ihe edge ofithe cartridge cam te. soon as As all radial restraint isremuved diamtrically opposite, the ejector will flip out the ,ase. The off-center spring force accelerates the case angularly as well a lnearly. Hewever, the recoiling velocity at the time will compensate to some degree the forward velocity derived from the spring. frmte pig
LeFeL 2E/
-
0.2 x 3.24F 2
El
6,
=
F*L2 2E -
7-3.2.1 Ejector Dynami-s Because of its manss relative to the masses of ejector cartridge case, the spring must be considered in the dynainics of the ejection mechanism, One-third of the spring mass-when included in the expressions for energy, velocity, and time-will yield approximate but sufficiently accurate results. The equivalent mas of the whole unit Is
MeL E1 O
-
0.2 x 1.8F, f= = El E
I
5
'.
M:( cIc-M
(7-49)
where The differential deflection from F,, to F, (F, -F,,) (7.5 - 5.0) 0.032 in
Mcc
Me, = mass of the ejector M, = mass of the spring k = radius of gyration of the case about its CG 7' distance from tipping point on rim to
S2.66 =
2.66 29 x 10'!
I
But 1
= 7.16
4 x 10-6 in.
CG of case
The equivalent man of the case involves its mas rotating. Fig. 7-23 shows a moment of inertia since it :s of the pertinent dimensions. The equivalent mass may now be used in the appropriate formulas to dete.mioe the dynamics, Eq. 2-27 for the time, and the conv.'ntional equations for energy and velocity. 7-3.2.2 Sample Problem of Eje-tor Dynamics
7-3.2 EJECTORS Ejectors are simple mechanisms that force the cartridge case from the .receiver. They usually are smring-operated but may derive their energy from other sources such as small quantities of the propellant gas. There are perhaps as many kinds of ejectos as there are
The sampie problem illustrating the ejector dynamics involves a cal .30 cartridge case.. The known data .oether with the diagram in Fig. 7-23 provide the tieeded information 7-27
"7=T
LEJECTOR
SPRING
L--RETAINER
EJECTOR
SPRING-ACTUATED
CARTRIDGE CASE--
BOLT-
EJECTOR SPRING
RETAINER
-EJECTOR
RECOIL-ACTUATED
0 CAM_\ _
EJECTOR CAS
0BL r-CAM
(C) EJECTOR,
BOLT-ACTUATED
RECEIVER-
EJECTOR
-\
~~~~j-ASE
CA FIRING
___ ____
____ ___
___
___PIN
(D) EJECTOR,
RECEIVER-ACTUATED
7-28
AMCP 706-.20
yC
R,
0.473
..
0.49
,._
__
In
F.
-__
Figure 7-23
F o = 14.5 lb, minimum spring force Fm - 24.0, naxiinrn spring force 0.794 in, radius of &,ration of case about its CG K = 68 lb/in., spring constant T = 1.1 in., distance from lipping point on rim to CG of case Wee a 0.0293 lb, weight of case We/ -=0.0492 lb, weight of ejector W = 0.0039 lb, weight of spring Ay 0.14 in, spring deflection ejector operation
To find the time of c.-se ejection, apply Eq. 2-27 and then assume that ti'.: ..pring is 90%effective
"
F. A
14.5
24
57.3I
= 0.00184 sec.
The velocity of the ejector at this time is found from the expressbns for kinetic eneigy and the work dona by the spring by resorting to the appropriate portions of Eq. 2-24 and solving foi the velocity. di___+._5x3 x1 = (FoF )A /0i.9 x 38.5 x 0.14 during ve= M 140 in./sec = 2.46x 10-
During this time, with the extractor as the center of rotation, the case has traveled through the angle 0 (Fig. 23). The last point of contact between base of cas and ejector is shiwn at A. The, tange Ial velocity at this point, since the case is still rotating, is the component of V. that is perpendicular to the turning radius r. P .=cosO = 140 x0,959 - 134.3 in./sec
whre 0 = Tar
0.14 0.473
Tan'
0.296 - 16030
'.
7--29
AMCP 706-260
locity is , 73resistance
.493
projection bean against a iammed sirface on the receiver. thereby lockiny It in position to provi4e the to the rearward thrust of the propellan gas pressure Some locking devices need not te integral with tb. b,!!. One mitih It thr breech lock shown in Figr. 7--24. This type, used on the M2 Cal .50 Machine Gun. has a breeh lock that rises and falls in response to the ection of one of two cams. Four positions of bolt and lock are illustrated. In the locked position, just before the round is fired, driving and buffe, springs hold the bolt and recoiling parts in battery, with the breech lock holding them together and maintaining this state durihig the first pa:t of the recoil stroke. Thus, all recoiling parts move as a unit until the lock pin, serving as a cam follower, contacts the depressor. By this time the projectile has emerged from the muzzle and gas pressures have dropped to safe levels for case extractjon. When the pin fi:st contacts the cam.d surface of the depressor, it has alread4 cleared the locking cam to permit a free dowt:ward unlocking movement which ic effected by the depressor as the recoiling parts continue rearward. As soon rvm 1.ck exits from the bolt recess the (Fig. 7-24 (C)), the now unattached bolt is accelemated xesrwisrd while the rcst of the recoiling parts are stopped by the buffer and held in the fully recoiled positioon until the returning bolt releases iliem to reverse the activity. Shortly before reac'a"ng battery, the lock pin rides upward on the locking cam and enters the bolt recess to repeat its locking fNicton. Fi2. 4-3 represents a bolt having integral locking lugs near its breeh face. Locking and urdocking actions involve bolt rotation wldch is controlled by a cam cut into the wall of the bolt. The M60 7.62 mm Machinn Gun has this tyr. locking device. Bolt activity obtains all needed energy from the gas operating cyliladur; the cam actuator, or follower, serving as the rlid link betwe.a operating rod and bolt. Tho actuator, moving cesrwad, rotates the bolt to u2sock I.taccording to the dictates of the cam. When the bolt is ,nlocked, the actuator forces it opeu by %.ntinuedrearward motion. Bolt opening, and therefore case extractior, is delayed until propellant gas presswe drop% to a safe level. Delay is controlled by: the location of the gas port along the barrel; !he time neded to fill the gas chamber of the operating cylinder; and the time consumed for unlncki'g the bolt. Locking action occurs during counterrecoil of the bolt. The driving spring forces the operating rod forwa.fi carrying tho cam rctuator and bolt with it. The locking lugs, riding in guides, preven. rntston while the concave recess at the beginning of the cam surface offers a
If the case romes free of the extrector at this instant, the tangential velocity Y. becomes the linear ejected velocty. aS we a 273 x 1.1 - 300 in./sac
This velocity is otne of two components and is directed in a 16.50 angle forward. Chances are that the case will not become detached from the extractrr sinultaneously with the ejector, xtnsequently the case path will be even less than 16.50. Regardless of the extractor bhavior, the other velocity component, recoil velocity at the time of releais may have the influence to direct the ejected case rea ward. The other three ejectors depend on th 'velocity of recoil for their effectiveness. The ejector in Fig. 7-22 B) becomes active near the end of the bolt recoil. Recoil velocity here is relatively slow, therefoe, this type may not operat6 quickly onough for fast liking guns. The remaining two, Figs. 7-22 (C) and 7-22 (D), can be activated at any position along the recoil stroke. These t o ejectors are cam-operated and the ejection speed is dependent on bolt recoil speed arid cam angle. With the can ri being as abrupt as can be tolerated, the maxinmum ejection speed beconmet availabie immediately after the cartridge case clears the chamber where useful bolt recoil velocity is ighest. But ejection may be dehyed because those components assembled near the breech present structural difficulties that prohibit the size opening needed for the ejection port. Many other types of ejectors have been successful but almost all depend on recoil energy directly for ejection effort or .idirectly by stodfig latent energy In springs to be releksd when appropriate for ejection. Some type machie guns are particularly adaptable to incorporate an ejection effort derived direetly from the propelant gas. One suh gun is the revilver.type whose case can r.main in the chamber and then be blown out by the next round fired. ."he details of this type ejection appears elsewhere ni the text with the discussion on 'he revolver-type machine gun. 7--J.3 BOLT L.OCK, The bolt is held tightly against the base of the cartridge case during firing. Lugs or some similar type of 7-30
= AMCP 706-M2
EXTENSION
~BEC
UNLOCKING
STARTS
ED) UNLOCLCED
BARREL ASSEMBLY
ULLY RECOILED
Figure 7-24. Sliding Breech Lock convenient force transferring ales. Sotnewhere along its return stroke, the bolt p~cks up a new round. Just as the cartridge case seats: the locking lugs leave the confines of the guides;, angular restraint disappears; and the cam actuator, no longer restrained, leaves the rece.rs to continue forward along the cam surface. Since the cam is forced to follow the path of the cam actuator, the bolt rotates into locked position to complete the cycle, gas- or recail-operated machirne guns. If'recoil-operated, the receiver has. a sleeve to perform the female function of the lock. As the un reioiis, a cani follower, ntegral with the sleeve, rotates it to free the lugs or interrupted threads on the bolt which then re~uils by itself. The peripheral width of each lug or the length of each thread segment determines the angular distance through which the sleeve must turn to unlock the bait. On gas-operated machine guns, the bolt is more apt to be the rotating element since the bolt, already actuated by the operatintg rod of the gas cylinder for linear motion, may just as readily be actuated by the rod for Lhe angular motion of
1-31
S S
. SSeveral variations of the above lug typ = of bolt lock cxist. Two such are the multiple lug lock and the interrupted thread lock. Bath are adaptable to either
AMCP 70W-260
uriockinU. Actually, no set format applies to the unlocking method torany particuiar tyLt sut. Diu; expediency usually controls the choice.
Ainuia t.yp.e I., of !c-.k *~L-t retcrt to rotation, .
but in this case a tipping action, operates In the manner shown in Fig. 7-25. Rather than rotate in a vertical plane perpendicular to the bore axis, this one tips in a vertical plane along the bore axis. Locking and unlocking are readl accomplished by the action of the operating rod in a ps-operated gua. Locked ;n position when the round is fired, the bolt remains in this state until propellant gases in the operating cylinder force the rod and carrier rearward. This rearward action causes the unlocklM link to rotate forward and pull the Ioci.ing lug from its notch in the receiver.
components to the position where the scar engages the :" .tch'. t, !! h-!d ,intil triguered. Loading devices are mostly spring installations that provide the impetus to the firing. pin. Safeties are machine nd rnfrn.A elements that lock ii, .... .., ,t-,A preclude inedrtant firing. A itasgety orh w than one which locks only the trigger and s to be preferred. 'ig, 7-26, 7-27, and 7-28 shown three ,anism. 7 pe f ir me types of firing mechanism. Fig. 7-26 shows a firing mechanism emltair to that of the M2, Cal .30 Machine Gun. Three positions are represented: in battery, start of recoil, and fully recoiled positions. Except for a hammer, this example has all the components mentioned earlier. In battery, the spring-loaded sear holds the cocked f'ring pin by means of' the sear notch at the end of the firing pin extension. Di.wnward displacement of the sear releases the firing pin to be snapped toward the primer by the firing pin spring. Being somewhat remote from the sear, the trigger depresses it by lifting the tripper bar on one end thereby rotating the other end downvrd on the sear. The sear contacting surface of the trigger bar is cammed to minimize impact during counterrccoil when the sear end is held down for continuous Aring. Cocking the firing pin automatically is achieved by the cocking lever which rides in a stationary V-slot actuator. During recoil, the actuator flips the cocking lever forward thus rotating the lower end. The rotating lower end engages the firing pin extension and forces it rearward, meanwhile compressing the firing pin spring. In the fully recoiled position the cocking lever holds the sear beyond the sear notch to provide sufficient
E
(A) LOCKED POSITION
BODVING-
CARRIERSPRING
f~\
OPERAMING
ROD ,
AMCP 7M6250
aQ
7-3
AM~P 706.260
~ it~ j'
u t
'~'
'~1
*1~
U-
7....3i
AMCP 706.290
clearance and time for the sear to engage the notch prowrly thereby reducing the possibility of a
trigger is squeezed, it lifts its end of thu seas and depresse-- the other end against (I) the resistance of sear
prematurely released firing pin. A spring forces the sear Z'-1iiluisu Laic;i- ing position. As hie bolt counter'ecofls, the cocking lever continues to hold the firing pin in its most rearward position until th, lever Is rotated by the actuator to free the firing pin and permit it to slide forward a shcrt distance to engage the sear notch. This action Is completed when lhe recoiling parts are almost in battery and just short of thu position where the sear passes beneath the trigger, This firing mechanism isessentially one for rutomatic operation. Aithouh adaptable tw other types, this firing mechanism was designed for a recoil-operated gun, a type whose firing rate is largely determilned by the inertial properties of the recoiling parts. Another limit un the firing rate Isimposed by the sear spring. Since the spring force must be compatible with trigger pull, the spring may not have the capacity of lifting the sear into latching position before the cocking lever te.nds to release the firing pin if the bolt is moving too fast. In this event, the unrestrained firing pin will follow the cocking lever and lose the effectiveness of its spring, thus reducing the striking velocity on the primer. Should the firing pin veloci-y be lowered too much, the primer may iiot initiate, reducing the gun to inadvertent single shot operation. Planned single shot operation depends on the quick reflexes of the gunner to rclease the trigger before the sear hits the trigger bar during secone round activity, However, positive single shot control is 3vailable by installing a bolt latch unit to the receiver. Th;s unit latches to the recoiled bolt and retains it, thus interrupting the firing sequence until released manually, The interruption permits single shot firing, Fig. 7-27 shows the type firing mechanism used in the M60, 7.62 mn Machine Gun. Two Aews of the bolt show the travel irnits of It and the firing pin. Trigger and sear ate shown only In the cocked position but their directions of motion and relative displactments when a.tuated are readily visualized in the sketch, The sear functions through the notch in the 'perating rod by holding rod, bolt, and all associated moving parts in the cocked position - the bolt being fully retracted except for the length of buffer travel. Here the sear engages the sear notch to stop all further connterrecuil progress. The sear pivots on a pin and is held in the cocked position by the trigger on otie end and by sear plunger and safety on the other. All three are spring loaded. Trigger traiel is limited on either und by a fixed limit stop. Wher, the
and safety springs and (2) the A.ictlonal resistace induceri by the driving spring between sear and sear notch. As the set ceoa the sear notch, the driving spring forces the operating rod. bolt: ,nrd flicn: phi forward; closin3 the bolt and firing the round. A yoke connects the operating rod to the bolt and fiing pn. It isfastened rigidly to ihe operating od but rides In a carmed slot In the wall o'the bolt and cradles the fuing pin. As the rod nioves, the yoke carries the bolt in the same direction. This action is described In detail In par. 4-3.1.2. Relative linear motion between the yoke an. bolt causes the firing pin to slide inside th, bolt. Only linear travel of the firing pin is essential. Any angular motion between it and its adjacent components is Inconsequential, contributing nothing ft. firing efforts. The firing pin rosts In the saddle of the yoke, the two !ntegral collars serving as force transmitters, guides, and retainers. As retainers, they preVent relative linear motion between yoke and pin. As a 6uide, the front collar helps center the firing pins. As force transmitters, the front collar serves during firing activity whereas the rear one serves during retraction as well as the transmitter of the firing pin spring force. The firing pin opening becomes useful after the locking lug engages the lock to provide the necessary external reaction. This arrangement augments the driving spring effort in maintaining a counterrecol velocity and, subsequently, a firing pin velocity conducive to rapid bolt closing and primer initiation, Designed for automatic operation only, this mechanism continues to fire as long as the trigger Is held depressed. When released, all elements return to the cock6d position as the sear catches the operating rod during the early part / of counterrecoll to stop furtl',e activity. firing Afterwards the firing mechanism may be ptil on safe by rotating the safety unti! its plunger is seated to ettablish a rigid link between sear and trigger housing. No matter the what position the trigger now assumes, the rest .if firing mechanism Is firmly locked to eliminate accidental firing. Fig. 7-28 illustrates a method whereby firing control is achieved by a three-posltion lever: tie first for autoastic, the intermediate for semiautomatic, and the third for putting the gun on safety. T.: safety is a secondary lever integral with the selector lever. It bears against the sear, holding that component firmly in the slot. When In this posit-on, any pull on the trigger will not disturb the bolt. In either firing pcsition, the safety swings free of the sear and offers no further interference. 7-35
A.CP ?00-260
cr7-77-BOLT
SPRING
RISELECTOR
SAFETY
SEAR-/
SPRING SPRI
SEARIT
ACTUATCR
(A)
ON
SAFE
(C) SEMIAUlOMATIC
POSITION-BOLT RECOILIN
7-36
AMCP 70.20
(.)
AUTOMATIC
POSITI
SEAR
HELD DEPRESSED (2 of 2)
With the sele'tor in the semiautomatic position and a. the trigger is being pressed, the selector pushes the activator upward to rotate the sear and release the bolt. As trigger and sear rotate, the actuator moves rearward on the trigger and eventually slips off the stop to release the sear and permit it to resume Its normal position and latch the bolt as it beglis to close again-the depressed trigger meanwhile being limited in sts movement by the selector. Before the next shot can be fired, the trigger must be 'eleased so that the sear actuator too can assume its original cocked position. Automatic firing is achieved by turning the selector untl the trigger can clear It entirely and sweep through the semiautomatic position. The advanced trigger position continues pressure on the sear actuator, therehy, holding the sear in its uncocked position leaving the bolt free to travel at will in either direclion, continuing to fire until the trigger is released. 7--4.1.1 Triggar Pull Computing the trigger pull is primarily an exercise in statics, Fig. 7-29 represents a typical triggering mechanism showing the applied loads on Lie various links. The trigger pull is found by balancing the moments about S, the pivot of the sear, and therefore, reqolving the reaction between sear and trigger. This reaction - when applied to the trigger asa load - and the effects of the trigger spring, defernine the trigger pull by balancing the moments about 0, the pivot of the trigger. Balance moments about S.
J.28R
= 0.84 F, + 1.30 F, +0.13 Fh + A.46 F + 1.02 iF - 13.4 + 26.0 + 2.6 + !2.0 + 2.7 , 56.7 lb.in
where
Fu 26 lb, driving spring force ,uF , 2.6 lb, frictional resistance at sear notch 16 lb, sear spring force 20 lb, safety spring force
F,' Fiv
Fh = 20 lb, horizontal component of safety spring force Pt = trigger reaction on sear / , 0.10, coefficient of friction The trigger reaction on the sear is 56.7 4.2 lb .3 R Balance moments about 0, 1.06 P , 0.23.R
+ T 0.63 F +
7-37
AMCP 7M*260
KC
44
wrl
1C
IL,
/9
7-38
AMCP 706-20
where T -1.0 lb-in, applied torque of trigger spring, and P, is the trigger pull.
1.12 0.89 lb. vertical react ion of twigger spring pin The triggir pull becomes
= P,~
The time elapsed during filg ?in action according to E.22 o'(-2
10.9 lb
7-4.1.2 Firing Pin Design Design criterip for firing pins are publiihed elsewhere" 2 but two basic requirements are essential for all percussion primers. A minimum amount of cnergy must be transmitted from firing pin to primer at a minimum striking velocity of 7 ft/sec. The energy is specified In inch-ounces. An upper limit of striing velocity also is specified to avoid puncturing the primer cap. Specifying both energy and velocity removes considprrsble control over the dynamics of a mechanism; control that normally should be available. For a given firing 1-in energy, the icorrespondiag striking velocity is 2F Me where E -energy available equivlent ass o theiype Afe- eqivlen mss f hemoving parts Wwequivalent weight of the moving p'arts
(~o)
(,5)
Because Mli is generally small and E relatively lairge, the sirikiiag velocity vwill be large. if Yexceeds safe limits, the en'!rgy should be reduced to Itf lowur li.-it and the weight of the firing pin increased to proportions that are compatible with zood design. Table 7-2 lists various combinations of design parameters and how they affect the velocity and time. The firing pin energyj will b,- held constant at E = 60 ln.-oz. The efficiency of the firing piln spring system is also a constant at e =0.80. By hsolding the equivalent weight constant and varying the spring chamctistics to be compatible with the distance, the timnc Interval increa~ca with respect to distance but the terminal velocity rennis constant. But when weight varies and distkanc i-i constant, the timie increases while terminal velocity decreases. A revic-t of the data in Table T--2 indiatcs a witle latitude in epring ielcictios, exists for any giv.-n firing pin weght. The tabulated data alsu show that tire striking velocity can be lowered only by increasing the firing pin weight. A word of caution should be introduced here. An increase in weight may not be helpful because the vibration of the M1ing pin mechanism may be out 01 phase with the metchanicel action. Past experience has proved that correcting this of disoider can be achieved only by reducing the weight of the firitig plrr; altering the spring characteristics was not effective. 7-5 LINKS
Early machine gun anrmunition belts were made of A copresedcoi sping rovdestheenegy.cloth fabric but the susceptibility of cloth to adverse cli.natic contlitions led to It? reilarcemeo~ by the modern S+ m retallic link belts. The metal belts consist of many links joined In series by wome type of mechanical fastener, (7-51) x 2such as a pin. Many belts use the~ !ounds themselves as pins. In addition to being able to survive most climatic where Fm, F,, + Ax, miaxirnum %pring force (in conditrons, the metal links have other desirable initial position) characteristics, two of wh'ch are: (I) the strength nee.ded to transmrit the high accelerations imposed by F, -minimum spring force (in finral position) tire loading devices of rapid fire guns, and (2) the ability to extend belt iengths quickly by merely joining the last K , spring 1,onstrrnt link of one o the first link of another belt. 7-39
AMCP 706-260
X,
K.
F.,
F,,,
ibjzi 0.50 0.50 0.50 0.50 0.75 0.75 0.75 0.75 1.00 1.00 1.00 1.()0 13.5 13.5 us.S 13.5 3.0 8.0 8.0 8.0 3.5 3.5 3.5 3.5 6.604 6.00 6.00 6.00 3.25 3.25 3.25 3.25 2.;4 2.94 2.94 2.94
lb 12.75 12.75 12.75 12.75 9.25 9.25 9.25 9.25 6.44 6.44 6.44 6.44
ic.
S.C
0.5 1.0 1.5 2.0 0.5 1.0 1.5 2.0 0.5 1'0 1.5 2.0
0.00296 0.00418 0.00513 0.00592 0.00445 0.00629 0.00771 0.00890 0.00590 .3.00834 0.01022 0.01180
304 215 175 152 304 215 175 152 304 215 M7 '52
7-6.1 TYPES OF LINK Therm are thi-ee general ty,,es of link: the old oi extracting type, and the new push through and aide stripping types. The extracting type has its round gripped In 'he cmninelure of the cartridge case base and idhn pulled rearward from the link. When completely withdrawn, the round Islowered into the bolt path and rammited, by the bolt, Into the chamber. The push through type depends on a rammer or bolt to push the round directly through the link toward the chamber. The Found in the side stripping type ilnk is forced out by applying aforce, usually by camn action, perpendicular to the axis of the round. After leaving the link, the round continues its sidewards path until in line with rammer or bolt, 7-6.2 IJESION REQUIRIEMENTS Fig. 7-30 shows a link that may fit any of the above three categories, It componuits consist of two retaining loops, a conoecting loop, and a Iretaining arm. The retainer loops grip the cartridge case aid hold it firmly with respect to any lateral Frotion between round and link. The retaining arm prevents longitudinal relative motion between round and link. The connecting loup fits loomely over the preceding round to preserve the continuation of the belt. For this link configuratiotn, the rounds are analogous to pins in a chiain. Clearanc.-s between connecting loop and cartridge case dIetermine 7-40
the afliount of free flexilily In an ammunition belt. The attachmrrent batweeni the. conn'ectintg loop and the retaining loops, If not rigid, also lurid a degree of free flexibility to the belt. Free flexibility is the flexing of the belt so' that it will aszume a fan-like position c- form a helix, made avuilat~e by taking ulp the slack provided by the ac'umulated clearances In all the liaiks. Its countrrplaxt, indineed or forced flexibilty, may be cithrer helical jr fanoing but the doilection is derived from thn elastic deflection within theu individual links. Allowable induced flexibility is determined ,.xpetimnsrtafly; heicral by mita~rirt,& the tor4que necemsry to twist the belt through a givan an&h, widrfanning by fix ing one end u,' the belt in a gulckw circle and hariirip a weight on the other end. Either type of induced fle,.ibllty must ailways perform within thke elastic range of the link inkitcrial. The ai,1rnunltiio. belt may assumne two positions for fanning flexibility, the nost; fanning of Fig. 7- 31 where touching is not permissible, and the base fanning of 'Vig. 7 -32 where t..uching Is permiisible. Only free flexibility is represented since the ends of ihk belts are not constrained which h necessary to induce. elastic deflection. Fig. 7-33 shows tt:e geomnetry of two adjacent rounds in a base fanned belt. Frct helical flexibility Is shown in Fiag. 7-34. Another 'type of~ belt configuration involves the fold radius. When the connector is a loop over the case (&ee 7-30), the Fig. linked round can rotate through a uompiute circia except for the interference of the adjacent routnd. Thus when a belt of an-anunitlon in 7.62 mmiN1 Links is hr-.usad in 13
AMCP 706-260
2. 95
-___
RETAINING
ARM-Iii
CONNECTING
LOOP--
-0.60
Figure 7-30 Ammranition Link, Cal .60 Round
a magazine or storage container (Fig. 7-35), little space is wasted sinet the belt can be stacked In horizontas rows. Whscn the connector does not wrap around the case but instead merely joins the re~taining loops of adjacent links, the rotation of one round about itsi neighbor is so-erely limited since the rotation center is near the case surface instead of being at the axii of the round. Ammuniton belts made of lik with this type connector will have some waste space when storud (see Fig 7-36 for 7.62 mnm links). Another type connector. caslled a connecting memnber, operates rimilarly to a universal joint, i.e., it permits rotation between links about two perpendicular axes. All beltp so equipped, have unlimited free flexilblity. Initial link design is based on past experience. Belt strength is the most important requirement, to be followed closely by retention eapvbility. Forces imposed on tht: belt are determilned by the type of feed system (drum, chute, magazine) and the feed accelerations. Deflctions in the 'links and, therefore, in the belt r-re not necesss'rily objectionable provided that roulnd retention Is maintained. Any variatIon in pitclo du~e to belt stretch is corrected bY the holding pawl whh Insures constant pitch and, therefore, proper fem~ding. Later, the fcdding pawl controls the round as it to extracted from the link. Usage deterrrdlnrs the configuration and typc of link. It' the belts are to be discarded after firing, disintegrating ones are used whure the link drops from the belt immnediately after the round Is stripped from it, or ! forced from the belt by the ejeued cartridge caie. Vfthe belts are to be retained, then maintuining the empty belt as a unit may be desired. Open links may also be desired. They a~re good for cai'rning reut the round but are relatively poor with respect to belt strength, and round retention can be a problem. For this reason, tolerances are small, to insure a reasombcle consistency 4n retention loads. Should these loads prnve to be too high, lightenig holes (see Fig. 7-3)4) are made to provide mvie flexibility and less snap-in force when joining two belts. The snap-in technique Is superior tc and proierred over t~io older pzesh-thsrwueh technique. In contrast to 7-41
AMCP 706-M6
aim.
II
U2
7-42
AMCP 706-280
21
1%
1ILI /,
77")
C' 1 1
i~
*
AMCP 706-260
P
Z
.itablished
" '
- , L114Khandling 1
- --- connecting, or breaking am~munition belts. Effective one which is most prevalent during loading, ..... a.. , u, tion iaavasrus ... ~ ~~~~~prote: (radiation hazrd) shown in Fig. 7-37. It is merely an e/cxtension of the link bent over the prima to form a cover. The priner is thus shielded from tny metal rod that is brought near it. After the initial design or subsequent nodifi ation, pilut are made to determine accep'.ibility. 7he links lots arc stamped out in the annealed ,tate, then heat treated. Extreme care must be exercised to hold the small tolerances. The pilot lots are tested in accordance with operating requir.ments. One of these is the catenary test to check retentininstallation, ft loads. length span is belt exists in the tnde; shock similar If a freeof belt of lifted at mldspan t. a prescribed height and released to
/
I
IDQ/2
Machine gun mounts are either fixed to vehicles or rest on the ground. Generally simple structures, mounts are adapted to thu required limits of elevation and traverse and must be stable within these limits, Stability is readily achieved on vehicles by merely fastening the mount rigidly to the structure of the vehicle. But, if it realti on the ground, a mount such as the tripod type must depend on geometric proportions for stability. For this type, stability Is a function of recoil force, command huight, total weight, and length of the legs. If traverse is limited to the apiead of the rear legs, the posftlon of any given angle of elevation Is that at zero traverse. 7-6.1 GEOMETRY AND RESOLUTION OF FO3RCES
od S
Figure 7-33.
open links, closed loop links provide excellent belt strength and retentivity. Extracting the round may be a bit more troublesome than that experienced for the open loop but if a removable cover is used to complete the loop, an effective open loop link can be had by first stripling off the covir thus exposing- the round to the extract!ng mechanism, protect electric A unique means has beten devised to primers from being initiated inadvertently. This hazard is usually associated with aircraft ir, radiation emantlng ce from communication (radio), detection (radar), and fire direction %usually on shipboard) facilities are generally aaaoc.ated with air terminals. A ccmpatible an enna, such as a ecrewdriver, with a different potontial in the 7-44
Fig. 7-38 shows the forces involved in '%e side view projection. Take moments about A and solve for the reaction at B
Rb "
IDr (W + ?,
sin 0) - HF r cos0 I IL
(7-53)
AMCP 706260
7-45
AMCI' 706-260
ALMCP 706O-260
//-SH IELD --
Figure 7-37.
.........
--
Dr L
Of
R!
Ra a
where
D,
F, =recoil force H=command helg Il L =distance between froait and rear leg supports R,= recction at, rear surport
=b
The aecoil force F, is assumed to be 'he average force during the recoil cycle. It may be computed by resolvrg the impulse-momentum characteristics of the recoiling parts. Add the expressions for the time recall r, and counterrecoil rc, of Eqs. 2-23 and 2-27 for the total time of one cycle t, period of oscillation.
SC
0=aiigle of eleva~ion
+C s frM~;~Cs
F (7-54)
7-47
AMCP 706260
where
F, = spring force at end of re,.eil F - stina force at beginning of recoil r a spring constant M r - mass of recoii~ng parts
0,
(7-58)
e a efficiency of spring
L, The impulse on the recoiling parts induced by the propellant charge may be obtained by measuring the area under the propellant gas force-time curve or by computing the velocity of free recoil and then the momentum of the recoiling parts which is equal numerically to the impulse. The momentum of recoil where h, /D
(7-59)
distance between trunrion and pintle leg Intersection half of the angular s'read between the rear legs.
~vf
(Ref. 23)
Hdf of the average force durng the recoil cycle is assumed to be the applied forward acting force jdst as the cycle is completed. The diitance needed to balance
(75) is forward upsetting nomen. with the weight momen: this (7-55) 'S,
where S = acceleation due to &ravity
= velocity of free rccoil
D,
(7--60)
V M
2 4j -_h)2. *(H
(7-61)
weight of projectile
W, - weight ot rccoiling parts 4700 - empirical value of the propellant gas velocity in ft/sec, therefore, the other kinematic paramet-rs must be d~mensioned in ft and se.. Sice impulse i numerically ,quil to momentum, Eq. 2-14, the average recoil force is F td (.M! d t I c (7-56)
The structural requiements of the legs, size, strsngth, and rigidity are satisfied through the usual procedure for computing stresses a,.d deflections of an eccentrlcally loaded column of uaiform cross section2 4. If the leg varies in cross section, the area moment of inertia of the cross section is a function of the distance, and the bending moment if a function of the dis'ance and of the deflection. Unless som simplifyitng assumptions are made, the alternative rigorous analysis is performed most cotiveniently with a digital computer. 7--6.2 SAMPL: PROBLEM Compute tie recoil spring characteristics and lengths of the legs if a tripod mount for u gun having the folowing daa: H = 14 in., command height h - 5 in., height of trunnion above pintie = 2000 ib/in., spring) spring constant (ring
the tpade The length of the rear .egs extending 1rom to the intersection of leg and pintle iscomputed by first equating the weight and force moments about A at zero elevation. D ,W atHF, 7-48 (7-57)
AMCP- 70-200
F, = Ff.
KL - 1773--1
(2000
0.5
W.
a
raa
Fm
F + KL
7
.
~3
V
2273 ib
LL1U i
Wp W,
-
0.2 lb, weight of projectile 110 lb, weight of recilding parts According to Eq. 7-54
CIos0.56005 386.4
-
0.0246 seC.
The average impulsive force during the recoil cycle, Eq. 7-56, is
Fr "
Fr
f
c
0.9
1023
t1292 lb.
0.5 Since the efficiency of the spring, e = 0,50, assists in stopping the recoiling parts, the actual average spring force is Fas eF",1773 lb. But
n
The projected hosizontal distance of the rear leg, Eq. 7-58, is 14x 1292 . 80.4ti. HFr 22-----1"D, 8. n 2-25 W The length of this rear leg, Eq. 7-59, is L,= +(H h)
2
/s
6-
893in.
4 I (F. KL
(F + F,+KL)
The length of the front leg, Eqs. 7-60 and 7-61,Is Lf /D+(H- h,)' 16 ' .0 7 41.2 1.
- FO
7-49/7-60
AMCP 7O-21O
CHAPTER 8
LUPR!CAT!ON
OF MA HINF GUNS
ties. The Specifications unum~rate all known datn from preparation to delivery and storage. A gc neral outline is prepared foe illmuration. 1.SCOPE. Type of lubricant, general usage, and operating temperature range. 2. APPLICABLE DOCUMENTS 2.1 A list of Federal and Military Specifications supplementing the given specifications. 2,2 Standards prepared by a.cepted private organ. Izations. 3. REQUIREMENTS
Conventional, good lubrication design practice is required ir machine gun design. Excess, rather than Insufficient, lubrican Is to be avcided on most sliding parns. If the coat of oil grease is too thick, dust will or readily collect, cause excessive %ear, sid impede action sometimes to the extent of malfunction. Mstenance Instruction.; qtress this fact by emphasizing that all excess lubricant be wiped off all surfaces. Not all sell' operating machine guns require reservoirs of lubication. In some cases, the recoil adapter sping or the driving spring may be lubricated with a graphite grease. in electric or hydraulIc.driven machine guns, the driving units are lubricated by applying grease or oil to thi foving parts which are usually protected from e;tposure to dirt by their housings. A wets-designed machine gun ia inherently a readily lubricated one, particularly if only a thin coating ot lubricant is needed :n the sliding part. The lubricant is usually applied after cleaning, which procedume tollows after prolongea firing or daring periodic inspection and maintenance. Because of this practice, en-ph-esis is generally placed on the lubricant rather than on specific design practices that are controlled by lubrication requirements. 8-1 GENERAL CONCET The machine gun designer must be cognizant of 'he lubrication requirements for the sliding surfaces of his design. His primary objective is simooth surfaces coupled with his acquaintance with available lubricants, and their Seneral properties and uses. If lubricant properties and required lubricating properties are compatible, the designer's problem is solved. If proper lubricant innot a available, a search fo, one must be made or the weapon relegated to limited specific conditions, which normally icurdeslrable. Another alternative involves auxiliary equipment s;uch as heaters to keep the viscosity level of the lubricant inan acceptable range. Thc ubricatlon of machine guns is usually confined to applying a thin filha grease, or other material to of oil, si'ding surfaces with the expectation that it will last until the next general cleaning time. Military Specifications define In detail the properties of available lubricarts. Substitutes are acceptable only after extensive tests prove that the new product has all the necessary proper-
3.1 Qualification. The material must have passed qualifying tests. 3.2 Material. The ingredients of the material must conform to specification. 3.3 Physical and chemical requirements. Some of these are .isted as flash point, pout point, viscosity at temperature limits, hydroelectric %ability, oxidation strbility, storage stability, rust preventinn, gun perforran e, workman. ship (homrogeneous, clear, and with no visibly suspended matter). 4. QUALITY ASSUR ANCE PROVISIONS 4.i Specified inspection procedure. 4.2 Specified tests. 8-2 EXAMPLES OF LUBRICANTS Unless a smoother finish is required. an R.MS (rough machine suiface) of 16 to 32,u in. will provide proper sliding action when covered with a thin layer of lubri. cant. However, under extremely adverse conditions, the designer may be helpless to cope with the sliding surface preparation. A number of Ectivities assocated with machine gun fire at high altitudes demonstrates the difti. culties experienced in attempts to eliminate mnlfunc. ions. These activities deal with lubricant rather than design. 8-1
AMCP 70(-260
During World War i, high-flying airplanes had gun mel'unction at temperatures below i'u.This ied to gun heaters, but thL added weight ann not complete rellabilitv led to attempts to develop new lubricants that would correct the malfunctioning components i '. The investigation yielded success in three operations. Low temperature exposure at high altitude followed by condensation at warmer levels and again freeziing after ret -nng to high altitudes caused the triggering solenodN to become frozen in place. A free-moving solenoid was assured by spraying the unit with silicone oil to prevent the water condensate from collecting. The material isan open chain methyl silicone having a viscosity of 20 cSt at 77"F .uid 300 cSt at -630F, and Rs pour point of -75"F. I1odec~ne phosphoric acid (0.i percent by weight) was added for lubricatioi. This material was labeled NRL S-75-G Interim. In the ,-aantime, special attention to ammunition feeders led to "trouble-free lifetime lubrication" with the application of MIL G.-15793 (BuOrd) grease. Also, synthetic oil MiL-L-17353 (BuOrd) with 2 percent by weight of treciesyl phosphate for wear prevention was discovered to perform adequately for other moving parts of the gun. IV contrast, tests conducted with the Cal .!0 M3 Machine Gun, to prove the ritability of removhig gun heaters, when lubricated wlth PD 500 oil gave totally negative resultsa 8. Remember that this oil made feasible the removal of healuib fr ,il the 20 mm M24A1 Gun without the gun malfunctioning at low temperatures. Apparently some Inherent feature in each type of gun rendered acceptance and rejection in the particular weapon. Unfortunately, the tests were not sufficiently broad in scope to determine what. design features were responsible. A semi-fluid grease and an oil blend were developed with satisfactory performance at extreme temperatures for the M61 Multibarreled Gun' 9. Test results indicate that either lubricant satisfied all requirements, but the semi-fluid grea= had longer life and was therefore selected as the lubricant for the M61 Gun. Dry lubricants are recommended for slowly moving parts with relativey few cycles of operation. Tests of 18 resin systems pigmented with molybdenum di3otfide were tested 20 .A pigment-to-resin satic of 9:1 was found most effective. Epoxy-pheriolic and epoxy-polyamide resin systems were best for both lubrication and storage stability, 8-2
8-3 CASE LUBRICANT Although the gun designer is n't directly involved with amr.-unition design, he is d'rectly concerned with handling, loading, tuic .aAng diuig firing. A !month chamber is essential for extraction and aproperly lubricated case is a decided asset. The lubricant should be a dry lubricant and should be appll.rl at the factory. Considerable effort ha- been made to find suitable lubricats for this purrose. Some success has been Lcllleved but continued search is still being ndvised, especially sioce two independent facilities are not in total agreewent. The Naval Research Laboratories conducted tests of brass and steel cartridge cases coated with films of polytetrafluoroethlylene (Teflon) a". Results were outtandlng in meeting requhed protection and lubrication properties. Laboratory results, later confirmed by firing tests, showed low friction and consequently less wear ;n gun barrels. Other desirable features hiwlude, freedom from cartridge malfunction, no chamber deposits, decreased ice adhesion, and less chance of thermal "cook-off". Teflon can be applied to steel and brass ammuriton by mass proouction methods. ts piotective ability permits prebelting and packaging of ammunition since no further handling prior to use is necmssary. Its supply is abi.ndaut and its cost reasonable. Thus the uE of Teflon in this capacity seems ideal. Aberdzen Proving Ground is more resewved in its a appraisal of Teflon coating2 . Whether or not the techniques of applying the coatings -mere similar, those used at APG were not free of coating defect- a high cull rate existed. When tested with cartridges coated with microcrystalline wax, ceresin wax, and uocoated ammunition; the Teflon-coated wax showed many advantages but was also found wanting in some respects. Teflon and micro-wax had better extraction properties and Teflon left a much .;eaner cnamber than the others; micro-wax was second best. About 50 percent of the Teflon-coated caes had slight bulges after extraction; other types also were similarly damaged but with no apparent significance attached to a definite choice. For dusted ammunition, the Teflsr and micro-wax were far superior to the other two types with Teflon having a slight advantage, although when fired in acomparatively rough chamber, Teflon was outperformed by all. Reitersting, the gun designer, aside from pzoviding smooth sliding surfaces, is almost tot: Ily dependeat on the physical properties of the lubricant to make his gun per. form satisfactorily under all assigned conditions.
AME'P 706-260
APPENDIX A
A-1. FLOW CHAR" FOR DELAYED BLOWBACK
Df
NO
CONSTANTS
DO 100, 1-2, 30 Oll
~F~ I
NDKJCT, C01NPUTE: Al, B, FK, A2, A3,
N-c
42YE
(TI-
DTSQ-DT2N
-
LAA/(Al*A3WIYQ
<'>
NO
*K+l
4
rAA(A2+A2 ]
tBEL21 Fooiu1:
E(IS, E
r) Xa 1 -10.0COUE 6nrI rM
DII,
DXDTJ
4cA
A-i
AMCP 706264
A-i1.
(Can't.)
I.
IDXCI')
DIXT(I)i
No
XT(I-1 NO'
YE
12
EXu10XU
0 00o~
*-]3-lT
14No
NO MXDTXT(I
<DDX!V 1<
)r
_ _
2 .0j
YES
1.0 DZTMf-DXTDT2
L>2
(26)
NO
A2NO
n':s
AW- M'
.OO-0
A-1. (ContI.'
22
L i"ri"i
3-4
M4>2 Ea.Q) N
YE-13
NO1
LEL
KI1FUTE:V
NNO
-VI
110
.0021 NO 4 EET,,V
2 6 COMPUTE:DE X XT, F,
T<A-3
AMCP'PM260
A-2,
00101 0011m 00103 VuLua U3160 I U103 00161 00162 OU163 00164 Uf)lbb 0017V U0171 99172 u9173 OUA74 UU17-) 00171 ouitoo 00201 OU20W 00203 UU204 OU205 0020t) 00207 J0210 Ouill I 00.112 00213 0UdI4 uu li ) f:U216 otp 17 0022U U0222 UUi23 OU224 001? 5 Goitab OWC27 00230 00231 00232 OU;133 0023P 00236 00a37 00 !40 004141 VOON2 OU243 00244 UQ24'3 UUle4b 00447 Ouk5u 002t.? OU254 ODY.55 UUlbb 00257 OUW.bl 00261 00i:62 00263 UO&A 00266 OU;d67 00270 00272 00i:73 U0274 00275 (Juktb -00300 QUJ(lt 2: J. 4. 0: 6 7 U. 9. lu. 11. Ia. 13. 14. 15. lb. 17. lo. 19, 2U. 21. 22 23. 24. 2b. ico. 27. .1U. 19. )V. 3e.. 3.5. !,.. 35. 3b. Ll. 38. 3y. 4u. 41. 42. 43. 44 4b 4(j. 47. 4U. 49. 50. 51. bie. 51). 54. 5!1. !)". b7. b6. b4. uU. 6i. bd. 63. L14. 65. bb. 67. bu. 69. 7U. 71. 74. 7.S. 74. 75. 7u. 77.' 7b.
1 F800P, CE13U), DET,30), r(30)o CT130). V00), VT(30; READ(-5,-]Ul.* 1 BULK# DKX, FUK- SK- SXtll SKT# WHP W&OL# FO, FST, FlI),F64I)t .... .... ;- .1 13 Uc li;Zil 1).A4,A5,A6,FKCR-DKXTCRDKXCRB3.H4 101 FORMAT17FIC.O) o,= 386.4 K T ion EMU I 1%13/r, EKT=WUfiL/G I DO IOU 1=2,3U M=O -----11=0 L = 0 V 0-002 2 0TSQ-OT**2 IF(I.I.L.K+I)Gt) To 3 0XIII-0.0 711)=Tij-lj rxTtt)=O.O UX11 I I ZU.U ( XT(I)=XTII-ll XMI1210.000 F(l)=FO4I0.G$SK FU(I)=Ft3(1-I) TMV=EMY*VYtl-l) BiV=Epb*V(L-ll VT(J)=iTMV+nMV)/tE:)T+EVB) V(I)--VT(lj DEII)=E(l) DET(11=011-0-rT(l) Go TO loo IF(I.(,I.KlrO 10 41 R=uI/(fiI4G2-0TSQ) 60 TO 42 n=G3f(B3-54*0rSOl VK= FKCR UKXY=-DKXlCR AI=A4 A2=A5 A3=A6 DKX=-DKNCR FGK=BULK lF(XT(I-1).LT.I.(j)(,5 To 4 A=Al/(Al+A,3*UTSO) 00 TO 5 A=Al/(AltA2-UlSQ) VDT=V(l-l)*OT FOULT=FKOF ( 1-11 -OTS-) FllflL2=Fr.K*F( 1-11 T0T=VT:1-1)*r)T CWTLTl=DKXT#VtDT*fjTqU l-Xl=U-(V0T-Fd .LT*ZXTUTl) UXDTrUKX-DXI*0TS0 Tr 9 IF(XT(1-1)-GT.i.0)A0 Tb 61 Fli(I-I)ZF51 FnALIrs6Lk4PB(1-11 C0 TO 10 FnULIz;!;LlFK*F0( 1-1) rHr.L=(FNSL 146BI.2) .>DTSa EXTI.-.A* (VTrT+FAflL-0X0T) UXTDTi!=UKXl*UXTl-UTSO DOXOTZAHSLABS(OXTDTZ)-ABS(OXTDII)) IF(UUXUT.I.T.U.0005)60 TO 11 nXTGTI=0XTbT2 L = L l IFIL.GT.25!GO TO 26 GO TO 8 0)(4 0=bXI OXT(I)=UXTI XT(l) -XT(1-1)fDXT(ll IF(1711-1).L7.1.01GO TO 12 UELYT=2.0-X?(I) 60 TO 13
10 it 12 13 IQ 15 lb 17A 170 18 19 20 at 22 23 24 25 26 27 as 29 30 31 32 34 35 36A 3bB 37A 37B 37C 370 37E 37F 376 37H 571 371 37K 38 30 41) 41 42 4.A 44 45-9 so 51 52 53 54 55 56A 568 56C 57 Se 59 60 61 62 0m 63B 63C 64 6-, 65 6? ... 6869
3 41
42 4 5
7 b
9 lu
11
A-4
79). b.
id
0ELXT1.0-XTlfl
70
as.
134.
h4.
----
--
7sI it 8
-6
91.
82~-~
IFIM.G1.2510U TO 26 84 0032 6 0024Ii 93. GO TO 3 as, 083527 94. 10 uxl(l:LVo1l.I1-XT(;I 86 00330 95. xavc)xelr-12400l............---1 . ---08331 9b 11.GT.l(K+131)O TO 2j' F Dl' 00333 97. 0ELXR:10.0-xdl1) B, 00334 9'j. IFIAI,81U8L8111.GT.o.ijQoauu TO 20 9 00336 99. 19 0Bh)II:o.O .I 90U037 Lou. K=1 o 003401' 101. GO TO 22-------------------------------93003541 102. 20 IFIULLXtl.LT.u.01n0 To 21 9 00343 103. IFIII.EO.OIGO TO 22 9 0113465 1!14. 10TAJDu1lIlIELI/D CI,96 0038.6 105. DTSO!UT4A2 -97' 00347 IUD. liZN+I 9 00350 -. 07. -9FNG.6. T 6-----------00a!-2 iii. 00 10 310 00353 )09. 22 rFl=1FO4SK*xOIII 100 00354 ito. IF(IGT-K)lo TO 23 1021 00356 Ill. DE(I)L:DxBhI*lFl.)Fcz-1lln2.o*rPS, 11 00357 112. LlIL11-tll104 U30 113.-------rttI.T00100 TO 28---- ----tO5A00362 114. 0II1:0.0 05 00363 X351 VII1:-O.O --lS 1058 00368 1:o. KI I 105 00365 117. GOTTO 27 ---OSt1 00366 Ila. 20 VIII:SORTI2.OSEII/EM8I 105$ 119. GO To 77* 0 .----.....----00370 12u. 23 GE(IJlA0SlOxBlIl*lrcol+puz-IoI*rPS/a.ol 107 00371 121. E(IIILII-Il *rUE - 023572 1oeg. VII)-S~i112-ueLlI)/EVllI 109 00373 123. 27 IFIXT(IX-.T 1O TO 24 0047t) 124. EPSU:EPST11 00376 125. FAlI;:FSr-SKTebXTizl-o.OJ 1-- 2 n 00377 12o. GO To k5 113 00400 127. 214 rhlII=F(lJlSKS*XT(o, --I-- -$00401 12u. 25 1IETlIlzcxltle(F;)ll Flp,lll.EPSp,/7.o 1 0C402 129. ET~iOI:Tii-11.oErc( ()~~13-00403 L34. VT( I )=SORT 2.4EY(cI iEI.Trl 117 00404 131. T(IJ:TII-1I)+Il0.orr------------------------------00405 13j, IFoXTlII.LT.2.Olou o OUl 119A 00407 133. G0 TO 26 19 00410 134. Ith LONTIIJUL 120 00412 135. 20 hRTCI6,OC2I------------------------3 00414 13o. WII!F6.l1 (J.-XIJl,(XRIJ,IDYT:a.vnl)JIPXT-j.c, FCJJeFUl.Ji. 122 00414 137. 1 j = 1.1) -123 00431 I1ii. W~l0TE(6.1041 12,4 00433 139. 102 FORM1AT(IIIX/lx.7MTAL. 2-5 CoUNTERRECDL DYNAMICS OF DELAYED BLOW 125A 00433 140. 1 HlACK GU1N/I 128 00433 141. 2 181.631, RELATIVE DELTA DELTA - -TOTAL-TOTAL - D--200433 114R. 3llv ING l.ARI4LI/77H INCHFC DELTA ISOLT BARREL 901 127 0V433 143. 4T BARRIEL SPRI'JO 5PRtNG/6Xp70R1 NENT -TRAVEL TRAVEL Y 128 004353 144. 5RAUEL 7RA OIL TPAVEL FORCE FORCE/RXvlI,7x~eOii ENCH 3 129 00433 145. 6r:CH ;ZI~ClI IljC INICH POUND -'POUND//) 3 00434 140. 103 F0R.A1I19,F2.3.2F.3,Fu.,F3.,3,cj4, . ) 131 10 1 00435 14?. 114 FONI:ATlli1/9X62iTA3t 2-5 CONT-CUTN;flCOCD ggAMC OF DEC.AYED '-=A: 00431, 148. 1 lILONIJNC GUN// 1328 00435 149, 2 25X,114k DELTA DELfA/6X.6IINCRE-.13x,53H BOLT BARREL -13 00435 151. 3 UOLT BAIRREL BOLT? BARREL/6x.74N MINT TIME ENE 134 00435 151. 4001 ENERGY ENJERGY INEROY VELOCITY -VELOCITY8X1HI.7X-,w3H 1500435 152. 5 lISLC IN-LB IN4L4 IN-LB IN-LB1 IN/SEC IN/SEC//I 136 00436153. WITE46,1052 1JTJ-EJ E(1,E(_-:()VJTJ' -13700436 154. 1 J z -1) 138 00453 155. 105 FORMATII9,F12.2. 2r9. P10.1- F9.l.2RFt0.2I13 00U454 1t;u. 199 STOP 14 00455 157. END1W
~D37
A-5
[A
Ri
DO100 1-1,N
COMIc,~s
El, SP
L.
tHHEAD.1 N
NB-N9+1
F--5j-mA ,N9o
20
j
[-Dr~o YES
ADIHMO
T>
no
T-z(1)
XwZ(2)
WRiT DO 101-1, 3 iC
z(0 .
FmOJ
A-6
A"~ 708-230
A-3. (Can't.)
-0
NO
ODzKY)
sAFA
Z(35,
N~ zo)o
A[O)
DO
30
K-1,3900
300
<
E
PB
commn
tCOWTN)
NO-
AMCP 706-260
A-3. (Con't.)
0
ISUMUTM4
FkOI(Z) T COMM%E. AC, ADO BRAC
C)p
-r
DU,
C3,~ C2HI,
Mc1IK,,
,,5 c~Q C1sQ, C6, 07, C8, C9, cdo, c,12, Cu, c13, LPSIL~
(Z(3)>O
no (2)
s 1/;P] 1N f~
SK-SKa
IFSO"'FSl E-IF(K
5 N
Al, A2, F 0
A-8
AMVP 706-280
2. 4. 5i
6. ;-
4 2
00122
O.45.2:2.o 241 s i
RAD (5.2)XREC.M 6850 = A~oAI sedox IsCeiC
0.ATA A~h~)C4.(1B
I2.11A3.(lA2
C2.14/3
U 7 &A
d Do S
0015
09156 00157
-00160 00161 00162 00163
00164
o0165 0165 00167
17.
10. 19. 2(1.
ABC IAfi5Q -CSo Ems a We/ EMAD m WABl/4 EMA a EMS + E.4AU
EYESl ::EMADMAISQ/12.0
EMIC z WBC/6 EYEC c COfCS9112.0 2 FORMAT(C.F12.9) El = mMAA81.0 E2=EftjCabC/2.U t7cvY[C/BC-E2/2.0 I'E(IlO*.0 70(11:0.
aw
am-
00170 00176
00177 00200 00D201. 00.102 00203
kL.
22.
REA(bl1)4F6GI)#LI=:.lN9) 16 F.7RMAT19VB.0Z
-
25.
24. 25. 26. 27.
10 11
00204
0020b
ap.
;0.
-l
NOMNS41
00 20 0:1.6h9
13C
14
3o.
20 TGII+1I:I0(1)*DTF6
-
15
17 18 19A 196
-0"212 -31......AK'111.0_. 04.212 32. C T7:1(11 00212 55. 4 KZ(2) 00212 514. C 1L=Z(3) 00214 35. WRITE(6.5) 015215 36. 3 ORp4AMH1N/25X.37H TABLE 2-8 RETARDED BLOWBAC. lTY-IAMICS/I 0021.ft 37. RITE 46.708) ---00220 3a. 708 FORMAT43OX.25.0APPL!E0 DISTANCE/a5X0,4NTINC,12XS7FOCE 00220 39. 1 FRO14 BkEECrI VELOCITY ACCELE1PATION/aom I 00220 4iJ. 2ECON,11X51.POUND,11X4HINCH.IIX.25H ZN/SEC IM/SEC/SECI 00221 41. DO0 10 002.44 42. &M143.0
19Cm-
s
_____2
_M23
00227 09230 0(9125 00235 00237.44, -00241 002145 00244 0(1146 00251 (.025C 00253 00;155 09256 0(1267 0 0260
43-------o,~~
14. 45, 146. 47.
-
00.63,
4 9. 54. 51. 52. 55. 514. 55. bf6. 57. La. 59.
MINT22 800 000 100 11.N IF(1.EQ.1100 TO 7b IF((1/NHEAUiI'NHEAO+1.NE.I)G0 TO 75 WRITE46#7074 160708).............. WRMT -7017 F0MMAY(1II/22X144H TABLE 2-8 CONTD. RETARDED BLObBACK DYNAOICS/1 75 1ItT.6T.TI4ANOIQT=TNEW DO 300 .1:1.4 CALL FACOEF(2I F = 0.0 IF4T.LT.TG(NBI4CALLIU TERP(T0,rG.T.FMtNY;N8)FA XF*(C14C5Z(2)) AK(3MF(ACIS.23)..$24/C11
23
2ttA 240 25A 250 250 25E 26 52 64
-
55
AK42)zZESI
Dui 300 44:1,3
56
67 68
69.
61. 62,
AA8W=A(.)#(AK1KI-s(.1).g(K))
Z4K)Z(4+T0AKBQ 300 Q4K)=Q(K4$5.QvAKBo-C(.J)Av.(K)
-
00264 0(1265
6 To 7
71
A-9
AMCP 706-260
A-4. (Con't.)
"00* ngaa,, 03. .0
0
XII.EG.1
U027,
002735 0DQ"0 80392 00303 00304 onIss 00.30 00310 00312 00313 00485 00317 00332 00333 09.4)4 00335
bO. 67, 641. 69. 70. 11. 72. ?a. '14. 15. 78. 79. 00, *o. 62. 03.
IF(Z(2).T.XACCb60 TO S1 Wx3).41r.0.ul9O To 00 IFIZ(Z1.LTKBA.TY)G(, YO 51 50 tNuHPo to TO sQ bi ft U, IFPP')*NP.NE.1)40 TO 100 F 0.0 11(.LT.1tNCALINTMP(T,,FG.T,.MINBI CALL. FACQUM~l FA 2 P(1'C3(2473 lF(2(34,@T.O.IG0 lii 14/ IF(ZW4.LT.XATYJSTO9' 100 CONdlINUC 6 F'OPMA(6FI.7,715,1,F17.6,Fib.19F11.4 g00 STOP ENO0
)SO TO 51
.~
71X
72 73k.
10 900
75 71 71 7A
77A 77 76 7 so
A-10
AMCP 706-280
A-4. (Can't.)
OJNPUT CARO CURET SUtCOUIIIJC_1NTtI4lP(T1l 4DT.FK~Iw T i A ,FFrIi i i IF 0r..cu..I I , 10 'Ro IF IlGr .Ir (NJ) (u TO 20 Do I 1:rN IFI1.E . l(l-1I)(,0 TO 2 IFII.LI.1l(l)300 10 47 I CQUlriUL FKf4
4
1 3 S 7
HENANlb K:I LIFI =TT it,)ITII-1 AI:(T-TI (i-fl I/UZFF A2-1 rI.)-7) /UIFv F:-AI-FF'.J 12.fF(K-IJ 1, HLTU 117
-
10I 11
1.9
1t. LI. I .
10OF:FF(N')
RETURWN E140..
00101 00103 00103 09003 00104 00105 00106 00107 00 00101 00113 00114 00115 00116 00117 00120 0(121 00122 00123 00124 00125 00126 00127 00130 00131 00132 00133 0013* 00135 00136 00l17 001*0 00141 001142 001*3 00104 00145 00146 00147 00150 00152 001154 00155 00156 00117
1. 2. 'J. 4. 5. b, 7. 6. 9. Ia. 11. 12. 13. 14. 15. 10. 17. 16l. 19.
2u.
21. a2. 23. 246. it5. 26. 27. 26. 29. 30. 31. 32. 33. 34. 35. 36. 37. 36. 39. 40. 41. 42. 4. 44. 4b. 4b. '47. 4,V. *9. So.
00160
00061 00162 00163 ki0 1t*
SsW400IINL FACOCP(Z) COMMON AZ*ABC .ASSQAOBflC'YEb*L1,PE2EYEC rL7.EMM.EPS.XLIM.SM1.FSO. 1SK2.FSk.E3.ES.L5Eh.C1.C.C3.C4C.C6C7CAC9,COO,CLII2.C3.C14 2.C)B.AC.AU.Sfl,CO,FSO,S;USN.SIJMCOS.SPZ,CPIII PSTHETA.CTNETA DIMENSION e01) AC:AZ-Z(V! O:IAdC*Afl*s2)/(2.OOAC) BRAC:ADSQ-AO**2 4jIJ0. JFIBRAC.(iT.0.)bJ0Rr(RRAC) CD zAc-AU $P 00ZS/Afi CPHIi = AU/AS SYHETA =:f)W CIHETA =cD/gC SUMSOI4= STMLTA*CPHI + CTM.jJAt.VIPH T SUMCOS$ CTHEIA"CPJ41 - S HETAOSPI1 Z bCWM bC*SUSSIN ABat);4 A$34SUIN E3 (LYLI, * L1.1A,2.0)'AC EiE1'SPI/WAC ES:E24ASSUM/AC CYEC)h'AC E6zIL2'IAB.SUMCoS * gC/2.0i CL = CPHI/bCSUM C2a -A0/BCSUM4 C3 -SUMCOS/$UMSIN C4 =CTHEIA/AbSUM C5 = -BC/ABSUN C450 =C4'b2 CIsoz CI042 C6 =C2*C4504C3*COST45 CS.C150403.C450 C? cI:E3.C4#E6.CI-E4 CY=E3OC?4EfieC6-CS.C150 C10(4Cd*CIHETA4E7.CII/STHETA C;Ik4C9CTHETn4E7*CS)/STHETA C11:EMR.E2*C1*STHETA-E1.C4.3!N404C10 C13ZE16C414*CPHI4CI*CJSSPNI0Z4*CISOMCIHEA-E2MCbSSTNCTA-CI2 EPSIL =ol F.P IFCZI3?.101..)EPSlL=IO0/EPS IP(Z121.0T.XLIM(5o TO 4 SKz SKI F50 Z FSI 00 TO 5 4 SK0 SK1*SK2 FSO0 FS1+FS2-SK2&s.Llw 5 C15S -SK'EPS;L -FSO*CPSIL CAM RETURN END
SI 52 3 54 5? 24 29A
2"0
ale 30
31 32
61
62
63
S1.0 S09
A-1lI
AMCP 70&~260
COMPUITE: DiFF
DO 100 102, 3.
NO
~ ~
L0MP)WE: IMLV, K, VI j
(ONTDIUE
r
71-
I>
I
C DO
U NO
10
FV
-
iss
No
1
,
8o
COMTE DVp Si,Q
a 32, S, tjO, PC, F,
[CO'UT:
AO, L
Li
B
A-1 2
AMCP 700-200
A-5. (Can't.)
BEAD2IOS
c N-I
200 SUNMA0
DOJ-i, 22
13,Z
/PRISTs
PRINT: HEADINGS I, VC, PCF,FDTO ,T n:v, V, s Ap BY, Zj AZ .4 3or2
IM12]
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PRINT 24. (I.VC(II.PCII)F.FQ-FTI).ELV(GI.V IIII 1:2.11? 9i0PORMAT (Lhi? 90.46$ TABLE ua-5 COMPUTEDIJYNAMICS UO.FOREGAS 1 CUTOFF//33x-.4IH GAS GAS EOUIV EQUZV/24X.391 PORT F 210wi 114 BORE: CYL/ 7A 56H1 TIME FOES 3SV - AReA.RATE -VTh-V70tVL/?n WSEC PS '41 SU-IN LU/SEC LU CU-IN CU-.N//(1%Ft.3.F9.g.F9.4 5.Fb.3.VV.b.FuJ.3.F9.4)I 24FOIMAII//A.23N 4TL GT PIST4)N.12XtlONuCLTA MOU, R00 1/8X.574 VOL PRESS FORCE IMPULSE VEL VLL fl(AVL/6 2341 1 60-14 PSI Lj Lb-SEC -I u/sLC IN/SELC IN/ 4/C(140F' ZF92F. 831F9. FpS. I oF9.11 1U 2 HLPC 6Q. (AYc).J=1.22) 6 .)68 V7,05sI;)+LLYL SI'411L01 -S'.1) ACE:2.OtAC/C.5 P1IC(11) AX1.o11/ u NLAMVUA=LiAhUA/7.296 UDZ4IANITAtI0. 5:.AzIlt~MA COSLAN:CQSR-.AMOA) CLA?.;LA-h II.LAM-EMUSOCOiLA./ (CUS'LA'44EMUS* SINLAM) UEO~ ICS(O LU-I~o)I SNQ)+MkC,(0)d UENO14d:-CLS4.:00410L-E'4US.Rt) EN4IO2)1(P4W1 ENUMEM/(DLNOM+UE.0M21 .'(, XKAzACE*P*S'*@1.3/EMI2) !.K b0o#.'1 5/SMTlXKAt -JNLLkzSCYL444ELIX1 PRINT 41 41 FORPAlIIIII /87 L 17XF1-. lAULL 4-fa C0VPJTCO OYtWbICS AFTER fjAS CUloF/r-lXJlr 21 LJNLUCRI?7. UU'1149 tiLLI TRAVERSE// 30.214 YOXrIP4T1A~713 eye 3?Xo2H Z- to.Avl AZt7X,'41 SUY,bA,6H QUCI) 5X.6H iUOTR/ 12 cUD 5UMA=Q U44b 2 iT
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11.:. hI.: 115. 110, 111. 12U. 1il. 122. 124. Lim. IV7. 12b. 199. 1a.10 lag. L133, L34. 135. IJ*. 13c, 1394. 141j. 141. I 4.e. 144., 145. 146. 147. 148. 150i. 1.11. 153. 154. too 15b. 157. 150. 1514. 16U. A W.
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APPENDIX B
AUTOMATIC CONTROL OF ROUL !N -rLS
A
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WEAPON EFFECTIVENESS
Extensive studies to date with plotied curves for veaous values of n have shown that, in terms of (Pr)EA, a tight control of n should reduce an excess use of ammunition. Since the value ofn Is generally under the trigger control of the gunner who cannot concentrate on or control diacrete number of iounds in most circurnstances, it appears log.al !hat considiratiou should be given ^o the evaluation anJ design of a capability In the trigger or ear area to eazily preselect an automatic number of rounds ;.na burst. Fig. B-i illustrates the nature of(P)eA in relation to the number ofroundsn in a burst. In interpretng this figure
-A
Since it is not generally possible to automatically vary the number of rounds in a burst from modern automatic weapons, it is of interest to know whether or not advantage could be takan of such a capability to increase the cost effectiveness of such weapons. In the most general case, hit probability (Pr)e h is a variational problem bacause It probability Is represeated as
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For additional Information on effectiveiiess vs the of rounds in a burst for point fire mfer t. 1. Summary of Test Data antd Effectiveness Evahua tion for Specal Purpose Individual Weapon, Ballistic Research Laboratc.ries Technical Note 1542, Aberdeen Proving Ground, Md., August 1964. 2. Dispersions for Effecive Automatic Small Armu Fire and a Comparison of the M14 Rifle With a Weapon Yielding Effective Automatic Fi, Baihstic Research Laboratories Techi-'cal Note 1372, Aberdeen Proving Ground, Md., Jaulvary 1961. The methods for automatically controlling the number of rounds in a burst are limited only by the ingenuity of the designor. Several methods that have been successfully employed are descrlbed briefly: a. The M6IAI Vulcan Machine Gun employs a burst length control device which is essentially an electrical accessory that Is preset by the operator. The accessory controls the length of time that pow.r Is supplied to the gun drive and firing circuills. The o iginal design required e-1
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b.
r - radial distauce from targe center The reference for Eq. B-I and its derivation 4 Eq. 4-413, AMCP 706-327, Fire Control Systems General. Observe that (Pr).h is a function of. among other parameters. n. Thus, there is an optimum value of n for a burst. To exceed this optimum value of n increases the use imd cost of rounds without appreciably increasing the hit probability. Ue of an n mnaller thar the opti. num value decreases hit pr.cb-hillty, thereby, decreaing the effectiieneu of the weapon.
AMCP 706-260O
bursts of 10: 30, 60, and 100 rourdq. Tlhese were later reduced to 10 and 60 bccause of operational difficulties, b. A second type which performed successfully is a !nr-.tRl nn the side of the wun cradle. which counts -jit number of rounds and then cams the trip last lever down on Viac roi'nd fired to end the burst. As the gun returns to fill] b~ttery position, atorsion spring is activated which aets the circuit for the next burst. Tliz number of rounds per burst is manually set only .ince. 0-round On the asunption that the circuit isset for a 1 burst and the trigger isMekased after 6 rounds have beets
bt.r. civrsIt
fi:ed, the lug wilt, cam the lever down and the seat will move over the trp lever, The gun will now settle~ into full itte-iy position, and the circuit re~et anil reizoy to count 10 rounds. The trigger must be pulled and released for eaci, burst. c. A third type, more applicable to self-powered guns, consists of an escapement rnech~~nism which Is preset to some Jesit.d number of rounds up tc mexi. mum capacity. As each round is fired, the escapement rotates closer to zero or to stopping the gun through holding of the scar or 'rigger control.
07-
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SUMBER OF ROUNDS
B-2
AMCP 7U6-260
GLOSSARY
accelerator. A cam arrangement that converts barrel momentum to bolt momentum thereby increasing bolt velocity and decreasing time. automatic weapon. A rapid, self-firing weapon. barrel spring. Tie driving spring equivalent for the barcl. belt, amomunltion. Fabric or metal band with icopF for carrying cartridges that prc fed front it to an automatic weapon. belt, disintegrating. An ammunition belt wlhc;e empty links are detached as the individual rounds are removel blowback. The Jlass of automatic weapon that uses the propellant gau; pressure on the cartridge case base to f 'ce the bolt open, barrel and receiver remaining rela. tively fixed, blowbaek, advanced primer ign.ison. A blowback gun that fres beowe thiround isfully chambered. blovl txk,delayed. A blowback gun that keeps the bolt lccked until the projectile leaves the muzzle. blowback, retarded. A blowback gun that has a linkage to provide a large, early iesistance to recoil. blowback, s!mpia. A blowback gun that relies on bolt inertia for early recoil resistance. breech closure. Complete closing of the breech by bolt or breechblock. buffer spring. A spring that augments either driving or barrel spring during the last stages of eith.r bolt or barrel travel. compression time. The time during which a spring becomes compressed. cutoff. The closing of the gas pcrt between bore and operating cylinder, cutoff expansion system. An expansion system that has a valve to close the gas inlet pont after the operating piston move. a prescribed distance. cnunterrecol time. Time required for a counterrecolling part to return to battery. critical pressure. The pressure on the discharge end of a nozzle at which flow rate becomes inrco.ndent regardless of hcw mu-h the down strean pressure is reduced, cycle, time of. The time required for a gun to negotiate the firing cycle. driving spring. Tie spring that stores some of tire bo't recoil energy, stops the recoiling bolt, then drives It into the in-battery position. ejector. A device in the breech mechanism which automatically throws out an empty cartridge case or unfired cartridge from the breech or receiver. e, pansion system. An operating cylinder of a nachine gun that has an initial expansion chamber at the gas inlet port external power unit. Aunit that drives some or A operating components of an automatic weapo, by deriving its power from a source other than the propellant gases. extractor. A device in the breech mechanism that pulls an empty cartridge case or unfired cartridgt from the chamber. firing cycle. The sequential activity that takes place from the time a round is fired until the next round is about to be fired. firing mechanism. The mechanism that actuates and controls th firing of a gun. finng pitp. The component of a firing mechanism that contacts die prisnor and relays the detonating energy of the firing mechanism to the primer. flexibility. The flexing of an ammunition blt so that it will assume a tan-like attitude or form a helix. flexibility, base farsing. The fan-like flexibility whe;e the cartridge case bases form te inner arc. flexibility, free. The flixibility that becemes available by taking up the slack provided by the accumulated cleara-ices of the links. G-1
nvervide.
caw. base when tht bolt 13in its rearmost position. pnp-t., gm neiod. The time that propellant gas pressures av! effective. rate of fire. The number of rounds flied per minule. recoil, long. A recoil-operated gun that has the barrel recoiling as far as the bolt, bod! recoiling as asunit but countermecolling separately.
gas filling period. The time of gas activity in th-e operattog cylinder. gs-operated. Tire ciass of automatic weapon that ures vented through the barrel wali to operprOPellant gaSCE a'e nll moving componentis. hammer. The striking component of a firing inechatrism.
recoil. short. A recoil-operated gun that has the barrel recolng a short distance, with barrel and bolt moving as a unit for part of' that distance, whereupon the bolt Is releised to cod.inue its rearward motion. recoil time. The time required for a rccoiling p-irt to negotiate its rearward travel. recoil time, accelerating. Tire time required to accelerate the recoiling parts.
line, side stripping type. A link from which the round is removed perpendicuLr to the axis. locking cam, bolt. The camn that controls tise locking and unlocking of the bolt. locking period. The timu needed to lock the bolt in its
closed position.
safety. A locking or cutoff duvice that prevents a weapon from being fired accidentally. semiautomatic.
A gun that functions automatically excepit that each round fired must bL, triggered manually. spcific impetus. The unit energy, ft lb/lb. of a p:opeilant. surge time. The period of time required for a compres. sion wave to traverse " spring. tappet sy.*tem. An impirsg,:mnit sy-,tern that has a very short pistols travel. trigger. The component of a firing mecharsian releases the sear to initiate ill firing. that
G-2
AMCP 705-280
trigger puii.
ui*-h*'-
trigger, unlocking period. The time needed to release the bolt from its closed position.
recoiling part would attain If left unimpeded during recoil. wail ratio. The ratio of outer to inner diameter of a hollow cylinder.
G-3/G-4
AMCP 70G.260
REFERENCES
1. Thoma J. Hays, Elements ofOrdnance, John Wiley and Sons, Inc., N. Y., 1938, page 632. 2. AMCP 706-52, Engineering Design Handbook, Guns Series, Guw Thbes, par. VI-C-1. 3. George M. Chinn, The Machine Gun, Vol. IV, U. S, Govd-,ment Printing Office, Washington, D. C., 19.55,Chapter 1. 4. Driving Springs for Automatic Guns: Study of Static and .Dynamic Loading, Springfield Armory Memorandum Report SA-MR5I-I01, Springfield, Mans., 26 July 1950. 5. Reference 4, Equation 19. 6. Handbook of Mec!,anical Spring Design, Associated Cono. Spring Corporation 3ristol, 7. Marks Mechanical Engineers' Handbook, Fifth Edition, McGraw-Hill Book Company, Inc.. N. Y., 195 i, page 334. 8. TM 9-2310, Caliber .60 Auton-tic Guns M38 #nd T130E3 and 20 mm Automatic Guns ?39 and T260E3. 9. Klnemrrtlc Analysis f the 20 mm Automatic Gun of the 7-4 7,pe, Springfield Armory Technical Report SA-TR7-1C'03, Springfield, Mass., March 1950. 10. Precalcularlon of the Cyclic Function for DrumType Guns, Cal .50, Cal .60, and 20mm, Spring. field An,ory Technical Report SA-TR5-3003, Springfield, Mass., Jan. 1950. 14. Equation 55', Reference 9. 15. AMCP 706-342, Engineering Design Handbook, Carrlages and Mounta Series, Recoil System . page 62, Fig. 41. 16. OP-2719, Gun Pod MK 4 ModO, Description, Operatton, and Maintenance, Bureau of Nx.al Weapons, Dept. of Navy. 17. NRL Report 4175, All-Weather Lubrication of the 20 mm -P3 Aircraft Mdachine Gun and Accessories, May 27, 1953. 18. AFAC.TN-S7-9,3anuary 1957. 19. Lubricants for Rapid Fire Automatic Weapons, Frankcford Atosnl R Report A64-l18,Philadelphia, Pa., Ais Jun 2'. Rock Island Arsenal Report No. 59-1515, Investiga. tion of Resin Systems or Bonding Agents .for Dry Lubricants. Rock island, Ill.. 4 June 1959. 21. Test of Teflcn and Microcrystallne Wax, 41st Report, Project No. TSI-47, Aberdeen Proving Ground, Mi., I Dec. 1954. 22. AMCP 706.270, Engineering Design Handbook, Propellant Actuated Devices. 23. AMCP 706-340, Engineering esign Handbook, Carriages and Mounts Series, Carrages and Mounts -General, Eq. Sa, pag- 16. 24. S. Tin'oshenko, Strength of Materials, Part II, Second Ed., Chapter 1, D. Van Nustrand Company, Inc., N. Y., 1948. 25. AMCP 706-251, Engineering iDesign Handbook, Gu.,s Series, Muzzle Devices. 26. Silencers, Frankford Arsenal Repnrt R-1896, Philadelphia, Pa., August 1968. 27. Reference 7, page 295. 12. Equation 16, Reference 10. 13. Equation 29, Reference 10 R-/R-2 28. NRL Report No. 4278, Dry Lubricants and reservative Coatings for Ammunition, November 19S3.
11. Notes on Development Type Material Pertaining to Gun, Automatic, 20 mri, T160 and Gun, Auto. matfc, Cal .60, T130, Armour Research Foundation (now IT Research Institute), Chicago, Ill., April i952.
AC 0-6 lP70-0
0!Y9A~iLEO
Title to. Title 1 Engineering, Part Two, Detai *Rotorcreaft 202 *Dessfn Guidance frr Producibility Design 'Value Engineering *Rotorcraft Engineering. Part Three, Quallli203 Elements of Armament Cngineering, Part One, cation Assurance Sources of rnerRy 'Timing Syatem and Conponenti 205 Elemints of '.rrwent Engineering, Part Two, 107 Fuzes 210 Ballistics Fuzes, Proimity, Electrical. Part One (U) 211(t) ' Elements of Arimaee.t ,neering, Part Three, 108 Faps. Prooinity, Electrical, Part flo (U) 212(S) Weapon Systems ano Cneonents Fezes, Proximity. Electrical. Part Three (U) 213(S) Eperimental Statistics, Secvlon1, Baic ConIO FtZes. Proximity, Elertrizal, Part Four U) 214(S1 Data cepts and Analysis of Measuremenit Fuzes, Proximity, Elect'ical. Part Fiv. U 215C) Section 2, Analysis of (-perlmental Statistics. Ill *Hardeing Weapon Systemb Against RF Energy 235 Enumerative and Classificatory Data *Small ens Armenitlon (U) 239)S) Experimental Sttlistics, S "tinn3. Plannlng 112 Grenades (U) 2W1(C) and Analysis of Comp.ratlve Experiments -Land Mines (U) 24115) Eurrimntal Statistics, Section4, Special lii Design for Controlof Projectile Flight 242 Topics Characteristic Experimental Statistics. Section 5, Tables 114 Anmunition, Section I, Artillery Arusnitlon-244 Concepts Basic Enuironeiontal 115 General,w'th Table of Contents, Glosnary Factors 'Basic Envlronmiental 116 and Indey for Series Deui,. Criteria for Environmental Controlof 12U Auesnitlon, Section 2, Design for Terminal 245(C) Mobile System Effects (U! Packaging and Pack Engineering 121 tAmnunitiun, 5,.tion 3, Design for Control of 246 'Hydraulic Fluids 123 Flight Characteristics Electrical Wire and Cable 125 Srction 4, Design for Projection Acrunitlion, 247 'Infrared Military Systems, Part One 127 tAnemunitlon, Section 5, Inspection Aspects of 248 Part Tw, (U) 'Infrared Military oystenns, 128(S) Design Artillery Npnnunition Design for Air Transport and Airdrop of 130 An.nition, Section 6, Manufacture of Metallic 249 Materiel Components of Artillery Ammniition Maintainability Goide for Design i34 Guns--Genera, 250 Inventions, Patents, and RelstedMatters 135 Muzzle Devices 251 Servomechanisms, Section 1, Theory 136 Gun Tubes 252 Servomechanisms, Section 2, Measurement and 137 Spectral Characteristics of MNzzle Flash 255 SiVnal Converters Automatic Weapons 260 Servomechanisms, Section 3, Amplification 138 Propellant Actuated Devices 270 Section 4, Power Elements Servoinechanisms, 139 Design of Aerodynamically Stabilized Free 280 and System Design Rockets Effects, and Oata Tra ioctories, Differential 140 "3(S-RD) Weapon System Effectiveness (U) for Projectilea tPropulsion and Prnpellants 282 *Dynamics of a Tracking Gimbal System 145 Aerodynamics 283 Interior Ballistics of luns ISO Tr Jcctorles (U) 284(C) Elements of Terminal bailitics, Part One. *ol s) Elements of Aircraft and Missile Propulsion 285 Kill Mechanisms and Vulnerability (U) Structures 2TS Ballistics. Pait Two. Elementsof Terminal 161(S) Warieads--eoeral (U) 290)C) Collection and Analysis of Data Concening Surface-to-Air Missiles. Part One, System 291 Targets (U) Integration 162(5-R0) Elementsof Terminal Ballistics, Part Three, Surface-to-Air Missiles, Part Two, Weapon 292 Application to Missile and Space Targets (i) Control Projectile E- Ign Liquid-Filled lS Surface-Lo-Air Missiles, Part Three, Computers 293 Aror and Its Apnlicatlon to Vehicles (IJ) 170(C) surface-to-Air Missiles, Part Four. Missile 294(S) Solid Prop 'lants,Part One 115 Armament iU) Solid Propellants, Part Two (U) 176(C) Surface-to-Air Missiles. Part Five, Counter295(5) Properties of Explosives of Military Interest 177 measures (U) tProperties of Explosives of Military Interest, 178(C) Surface-to-Air Missiles, Part Sin, Structures 296 Section 2 (U) and Power Sources Explosive Trains 179 Surface-to-Air Missiles, Part Seven. Saenple 297i5) Behavior *Principles of Eaplasiov IBO Problem (U) Military Pyrotechnics, Part One. Theory end 185 Fire Control Systems--General 327 Application *Fire Control Conputing Syste-s 329 Military Pyrotechnics, Part Two, Safety, 186 Elements Cor.pensatir.g 331 Procedures and Glossary 335(5-RD) 'Nuclear Effects on Weapon Systems (U) ilitaryPyrotechnics, Part Three, Properties 187 Carriages and Munts--Generel of Materials Used in Pyrotechnic Compo~itionc 340 Cradles 341 'Military Pyrotechnics, Part For, Design of 188 Recoil Systems 342 Ammunition for Pyrotechnic Zffects Top Carriages 343 Prrt Five,Bibliography Military Pyrotechnics, 189 Bottom Carriages 344 *Army Weapon System Analysis 190 Equilibrators 345 *'eveloprment Guide for Reliability, Part One 195 Elevating echanisrs 346 Guide for Reliability, Part Two fDevelopment 196 Traversing Mechanisms 347 "Development Guide fur RellabilIty, Prrt Three 197 'Wheeled Amphibians 350 Guide for Reliability, Part Four *Development 198 The Autonotive Asse, bly 355 'Development Guide for Reliability, Part Fine 199 Autonotive Suspensions 3b6 *Tvnop.ment Guide for Reliability, Part Six 200 Dooies and Hills 'Autoiliotive 357 'Rotorcraft Engineering. Part One, Preliri201 Design nary
U OER PL AMTIoNrt OBSOLETE--out of stock irablo