CLAMPING ELEMENTS FOR INJECTION MOULDING

CLAMPING. SCREWING. LOCKING.

2009 > New focus on workholding for moulds and dies

COMPANY HISTORY 1890 Company founded by Andreas Maier as a lock manufacturer. 1920 Production program extended to include spanners. 1928 Production-line assembly of FELLBACH LOCKS.

WE GENERATE EXCITEMENT.
Since its founding by Andreas Maier in 1890, our company has lived though many exciting times. Today we are the leading manufacturer in Europe, supplying over 5,000 different products from the fields of clamping, screwing and locking. With this extensive product range we can meet all of our customers needs and requirements. But providing optimal quality means meeting the challenges at all levels: Expert consultation, modern team organisation, individual solutions (including special developments), flexibility in response to changing conditions, etc. And we ourselves find this so exciting that we look forward every day to shaping the market together with our employees and our customers both now and in the future. That is something you can count on.

1951 With the introduction of clamping elements, AMF diversified into the fields of workpiece and tool clamping. 1965 Toggle clamps extend the AMF product range. AMF catalogues are now published in ten languages. 1975 Hydraulic clamping marks further specialisation. 1982 Clamping and fixture systems round off AMFs clamping expertise. 1996 Introduction of the AMF Team Organisation in all business sectors. Quality assurance certified to ISO 9001. 2001 Introduction of the AMF Service Guarantee for all products. 2004 Introduction of the ZPS zero-point clamping system. 2007 The TTEC clamping system for automated welding and magnetic clamping technology extend the AMF product range.

5 Individual development You cannot find the product you need? Talk to us; we will find the right solution for you from a special version, right through to a completely new development. 4 Warranty We believe in the high quality of our products. Complaints are dealt with quickly, unbureaucratically and generously as far as possible, even well-beyond the guarantee period. 3 Certified quality AMF stands for painstaking production in our own works. We have followed this tradition since 1890 today, of course, with a modern quality assurance system to ISO 9001. 2 Short delivery times From the AMF finished-product stores with over 5.000 articles, we can supply 98 % of orders from stock. And you can be sure that every stock article ordered is espatched the same day. 1 Real technical advice Many tasks and a multitude of solutions. From AMF Professional Products you can find the right way to solve your problem fast and reliably either at your local dealer or with the help of the specialist in our team. Just call us! E Made in Germany It goes without saying that our range of products is developed and manufactured by our team of employees in Germany. MANAGING DIRECTORS
> Volker Gbel Johannes Maier Hans-Gnther Maier

THE AMF SERVICE GUARANTEE

> Assuredly on the way to the top

injection moulding

2 CLAMPING ELEMENTS FOR INJECTION MOULDING

For an overview by item number and order number, see catalogue page 24 MECHANICAL CLAMPING ELEMENTS FOR INJECTION MOULDING 6 - 8

Contents

SUPPORT BLOCKS AND POWER CLAMPS

9 - 11

ACCESSORIES - SCREWS, NUTS AND WASHERS

10 - 15

HYDRAULIC CLAMPING ELEMENTS FOR INJECTION MOULDING

16 - 17

ZERO-POINT CLAMPING TECHNOLOGY IN INJECTION MOULDING

18 - 21

MAGNETIC CLAMPING TECHNOLOGY IN INJECTION MOULDING

22 - 23

CONTENTS, YOUR IDEAS WORKSHOP, E-BUSINESS@AMF

24 - 27

injection moulding

By kind permission of Robert Bosch GmbH, Waiblingen

By kind permission of Robert Bosch GmbH, Waiblingen

CLAMPING ELEMENTS FOR INJECTION MOULDING 3

AMF CLAMPING ELEMENTS FOR ALL ASPECTS OF INJECTION MOULDING.

MECHANICAL CL AMPING ELEMENTS

POWER CL AMPS

MECHANICAL CL AMPS

4 CLAMPING ELEMENTS FOR INJECTION MOULDING

This catalogue offers a range of tool clamping solutions that is unique in its diversity. As a market leader in the field of clamping technology, we offer practical, proven clamping elements and systems which help significantly reduce set-up times in your day-to-day work. See the versatility and benefits of our clamping solutions for yourself in the tool clamping section...

HYDRAULIC CL AMPING SYSTEMS

ZERO-POINT SYSTEMS

MAGNETIC CL AMPING TECHNOLOGY

Subject to technical alterations.

Mechanical clamping technology

No. 6313K Clamp short with saddle
(without clamping bolt) continuously adjustable, tempered, galvanized and blue passivated.
Order no. 73932 73940 73957 73965 73973 B1 13 18 22 26 32 for clamp. screw M12 M16 M20 M24 M30 B2 x L 38x 88 56x130 66x140 76x174 90x200 D 48 74 80 100 110 E1 23 29 32 39 44 E2 28 38 46 52 61 H1 0-35 0-55 0-65 0-75 0-80 H2 52 80 98 110 118 K 14 18 20 24 28 Weight [g] 275 790 1200 1700 2770

Note:
Suitable clamping bolts: DIN 787 and DIN 6331. Suitable nuts and washers: DIN 508, DIN 6340 and DIN 6330.

DIN 6314 Plain clamp

Tempering steel, varnished.

Order no. 70037 70052 70078 70094 70110

B1 14 18 22 26 33

L 100 125 160 200 250

for clamp. screw metric M12 M14 M16 M18 M20 M22 M24 M30

for clamp. screw inch 1/2 5/8 3/4 1 1 1/4

A 20 25 30 30 40

B2 40 50 60 70 80

B3 14 18 22 26 34

E1 21 26 30 35 45

E2 40 45 60 80 100

Weight [g] 490 1000 1830 2650 5000

Note:
Ideal for use in combination with support block with magnet no. 6501M. Suitable clamping bolts: DIN 787 and DIN 6331. Suitable nuts and washers: DIN 508, DIN 6340 and DIN 6330.

injection moulding

Subject to technical alterations.

6 CLAMPING ELEMENTS FOR INJECTION MOULDING

Mechanical clamping technology

No. 6314V Tapered clamp with adjusting support screw
Tempering steel, varnished.
Order no. 70193 70821 70219 70839 70201 70847 70151 70854 H 10-47 10-92 13-52 13-87 16-65 16-105 20-83 20-133 sim. DIN6316 B1xL 14x100 14x100 18x125 18x125 22x160 22x160 26x200 26x200 D x LS M12x49 M12x94 M16x55 M16x90 M20x69 M20x109 M24x87 M24x137 A 20 20 25 25 30 30 30 30 B2 40 40 50 50 60 60 70 70 E1 21 21 26 26 30 30 35 35 E2 40 40 45 45 60 60 80 80 Weight [g] 560 635 1110 1230 2050 2230 3200 3470

Note:
Suitable clamping bolts: DIN 787 and DIN 6331. Suitable nuts and washers: DIN 508, DIN 6340 and DIN 6330.

No. 6314AV Spanneisen abgesetzt, mit verstellbarer Sttzschraube

Vergtungsstahl lackiert.

Order no. 74567 74575 74583

H 10-55 13-62 16-77

sim. DIN6314 B1xL 14x100 18x125 22x160

D x LS M12x49 M16x55 M20x69

A 20 25 30

A1xA2 8 x10,0 10x12,5 12x15,0

B2 40 50 60

E1 21 26 30

E2 40 45 60

Weight [g] 580 1140 2100

Note:
Suitable clamping bolts: DIN 787 and DIN 6331. Suitable nuts and washers: DIN 508, DIN 6340 and DIN 6330. Additional support screw sizes M12x94, M16x90, M20x109 see item no. 6314S

injection moulding

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 7

Mechanical clamping technology

No. 6315V Stepped clamp with adjusting support screw
Tempering steel, varnished.
Order no. 71175 71191 71258 H* 10-59 13-67 16-85 sim. DIN 6315B B1 x L 14x125 18x160 22x200 D x LS M12x49 M16x55 M20x69 A 25 30 40 B2 40 50 60 E2 90 110 135 Weight [g] 700 1300 2600

Note:
Suitable clamping bolts: DIN 787 and DIN 6331. Suitable nuts and washers: DIN 508, DIN 6340 and DIN 6330. Additional support screw sizes M12x94, M16x90, M20x109 see item no. 6314S

injection moulding

By kind permission of Robert Bosch GmbH, Waiblingen

By kind permission of Robert Bosch GmbH, Waiblingen Subject to technical alterations.

8 CLAMPING ELEMENTS FOR INJECTION MOULDING

Mechanical clamping technology

No. 6400M Screw jack with flat support and magnetic base
Centring hole dia. 12 mm. Spindle: Self-locking trapezoidal thread with final stop. Tempering steel, varnished.
Order no. 73320 73361 73403 Size 52 70 100 H min. 52 60 80 H max. 62 80 110 TR 30x4 30x4 30x4 D1 50 50 50 D2 50 50 50 D3 55 55 55 F max. [kN] 60 60 60 Weight [g] 700 770 1050

Note:
AMF-magnetic screw jacks are designed for horizontal and vertical applications. The permanent magnet ensures a lasting and precise positioning of workpiece on vertical faces. The screw jacks are suitable for clamps with a slot width of approx. 14-22 mm. When using clamps DIN 6415B, 6315C and 6315GN from 26 mm slot width, we recommend, by way of precaution, fixing cap number no. 6443. Suitable caps for screw jack nr. 6400M are nos. 6440, 6441, 6443 and 6445. The suitable support for the dismounted magnetic base is no. 6442.

No. 6501M Step block with magnet

contact face 60 mm wide. With link spring. Step increments vertical 4.65 mm, horizontal 2.3 mm. Tempering steel, blued.

Order no. 373969

Size 2

H min. 37

H max. 107

B 60

Weight [g] 980

Note:
The two parts of this AMF support block are connected by a spring for ease of handling. Holding force 4 magnets = 380 N Holding force 2 magnets = 280 N

injection moulding

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 9

Mechanical clamping technology

No. 7500K Power Clamp for injection moulding
complete with mounting. Robust clamping element made of alloyed tempered steel, forged, for variable clamping heights, with sliding base element. Components: - Base element - Carrier element
Order no. 372961 373894 373902 max. load [kN] 16 25 25 M12 M12 M16 17 0 0 51 63 63 G H min. H max. Weight [g] 1240 2943 2922

Application:
1. Position and fasten carrier element on the tool plate 2. Push the base element into the desired position on the carrier table. After this is done, it is ready for operation. 3. Adjust the height of the clamping arm with the adjusting bolt and clamp the tool. 4. The very robust design enables quick and easy clamping.

Advantage:
max. load 16 kN Two joints for minimal wear Use on tool plates with T-grooves and pitch Low installation height provided by adjusting bolt with hexagon socket - Variable positioning with slot in carrier element

Note:
To reduce wear to the adjusting bolt, we recommend using AMF screw compound No. 6339. It possesses a synergistic combination of highly-effective solid lubricants and is heatresistant and does not wash out.

Dimensions table:
Order no. A A1 92 125 125 B 32 40 40 B1 46 54 54 C 100 135 135 G1 M14 M16 M16 K 8-43 32-97 32-97 L1 12 16 20 L2 23 25 30 SW 8 8 8

372961 21,5 373894 32,0 373902 32,0

injection moulding

Subject to technical alterations.

10 CLAMPING ELEMENTS FOR INJECTION MOULDING

Mechanical clamping technology

General calculation of the number of power clamps on injection moulding machines

Power clamp Tool

FSP1

FV

FV

FSP1

m FFFN FSW FSW FFFN

FSP1

FV

FV

FSP1

FG

Legend:
FG = Weight [kN] g = Acceleration (9.81 m/s)

FSW

Required tool clamping force on basis of tool weight [kN]

Tool mass [Kg]

FSP

Max. load of power clamp [kN] (see No. 7500K)

n1

No. of power clamps required on basis of tool weight

FSP1

Difference between FSP and FV [kN]

n2

No. of power clamps required on basis of opening force

FV

Pre-tensioning force of power clamp [kN] Opening force of injection moulding machines [kN] (see datasheet on injection moulding machine)

Friction coefficient (~0.14)

FFFN

Calculation formula:
1. Calculation of weight [kN]: FG = mxg 1000 FG FSW FSP1 FFFN FSP1

2. Calculation of tool force [kN]: 3. No. of power clamps required on basis of tool weight: 4. No. of power clamps required on basis of opening force: injection moulding 5. Result = comparison between n1 and n2. Use the larger figure.

FSW

n1

n2

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 11

Mechanical clamping technology

No. 6314S Support screw
Hardened, strength class 8.8 Suitable for all lockable clamps.
Order no. 73445 74039 73452 74047 73460 74054 73478 74062 D x LS M12x49 M12x94 M16x55 M16x90 M20x69 M20x109 M24x87 M24x137 D1 36 36 42 42 50 50 60 60 K 10 10 13 13 16 16 20 20 Weight [g] 96 145 180 230 320 400 590 820

DIN 6379 Studs

Rolled thread. M12 tempered to strength class 10.9, M14-M30 tempered to strength class 8.8. The specially developed AMF-studs for clamping purposes are graduated by length according to DIN 323 series R10 figures.

Order no. 84855 81331 84863 81349 84871 85480 81372 84467 81380 84475 81398 86553 84897 84905 81414 84913 81422 84921 84939 85548 84947 84954 86561 81471 81489 84962 84970 84988 85506 81513 81521 84996 85977 85019 81539 86579 81554 86595 85027 85035 85563 81570 85514 81596 86009 85043 85068 81612 81620 81638

DxL M12x 50 M12x 63 M12x 80 M12x100 M12x125 M12x160 M14x 63 M14x80 M14x100 M14x125 M14x160 M14x200 M14x250 M16x 63 M16x 80 M16x100 M16x125 M16x160 M16x250 M16x315 M18x 80 M18x125 M18x160 M18x200 M18x250 M18x315 M20x 80 M20x125 M20x160 M20x200 M20x250 M20x315 M20x400 M22x100 M22x160 M22x200 M22x250 M22x315 M22x400 M24x100 M24x125 M24x160 M24x200 M24x250 M24x315 M24x400 M30x125 M30x200 M30x315 M30x500

B1 15 15 15 15 15 15 17 17 17 17 17 17 17 19 19 19 19 19 19 19 23 23 23 23 23 23 27 27 27 27 27 27 27 31 31 31 31 31 31 35 35 35 35 35 35 35 43 43 43 43

B2 25 32 50 63 75 100 32 50 63 75 100 125 160 32 50 63 75 100 160 180 50 75 100 125 150 180 32 70 100 125 160 200 250 45 100 125 160 180 250 45 70 100 125 160 200 250 56 125 200 315

Weight [g] 37 45 55 70 90 113 80 85 90 120 150 195 240 85 105 130 160 218 325 425 130 200 255 320 400 500 185 255 330 410 510 640 815 270 430 500 670 790 1070 290 380 470 580 730 920 1160 590 950 1490 2360

injection moulding

Subject to technical alterations.

12 CLAMPING ELEMENTS FOR INJECTION MOULDING

Mechanical clamping technology

DIN 787 Bolts for T-slots
Forged, T-slot guid-faces milled, rolled thread, AMF-symbol and strength class punched into head. M12 tempered to strength class 10.9, M14-M30 tempered to strength class 8.8
Order no. 80853 85746 80861 81448 80879 81505 80895 85753 80903 82974 80911 84376 80937 84442 80945 84459 80952 80960 80978 85761 80986 84392 80994 81018 85787 81026 84418 81034 84301 81547 84319 85803 81059 85837 81067 85811 81075 81216 85860 81224 81091 85886 81109 85894 81117 81133 85902 81141 85910 D x Slot x L M12x12x50 M12x12x63 M12x12x80 M12x12x100 M12x12x125 M12x12x160 M12x14x50 M12x14x63 M12x14x80 M12x14x100 M12x14x125 M12x14x160 M14x16x63 M14x16x80 M14x16x100 M14x16x125 M14x16x160 M14x16x250 (M16x16x63) (M16x16x80) (M16x16x100) (M16x16x125) (M16x16x160) M16x18x63 M16x18x80 M16x18x100 M16x18x125 M16x18x160 (M20x20x80) (M20x20x100) (M20x20x125) (M20x20x160) M20x22x80 M20x22x100 M20x22x125 M20x22x160 M20x22x200 (M24x24x100) (M24x24x125) (M24x24x160) M24x28x100 M24x28x125 M24x28x160 M24x28x200 M24x28x250 M30x36x125 M30x36x160 M30x36x200 M30x36x250 A 11,7 11,7 11,7 11,7 11,7 11,7 13,7 13,7 13,7 13,7 13,7 13,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 17,7 17,7 17,7 17,7 17,7 19,7 19,7 19,7 19,7 21,7 21,7 21,7 21,7 21,7 23,7 23,7 23,7 27,7 27,7 27,7 27,7 27,7 35,6 35,6 35,6 35,6 B 35 40 55 65 75 100 35 45 55 65 75 100 45 55 65 75 100 120 45 55 65 85 100 45 55 65 85 100 55 65 85 110 55 65 85 110 125 70 85 110 70 85 110 125 150 80 110 135 150 E 18 18 18 18 18 18 22 22 22 22 22 22 25 25 25 25 25 25 25 25 25 25 25 28 28 28 28 28 32 32 32 32 35 35 35 35 35 40 40 40 44 44 44 44 44 54 54 54 54 K 7 7 7 7 7 7 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 12 12 12 12 14 14 14 14 14 16 16 16 18 18 18 18 18 22 22 22 22 Weight [g] 120 128 130 145 170 195 130 145 155 155 180 210 200 220 230 280 310 390 250 275 290 300 380 260 305 315 360 400 520 570 560 680 530 610 670 710 750 910 970 1040 980 1010 1150 1240 1500 1860 1950 2230 2555

( ) similar to DIN. Other sizes on request.

injection moulding

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 13

Mechanical clamping technology

DIN 508 Nuts for T-slots (T-nuts)
tempered, strength class 10. The nuts for the T groove can only experience a full load when the screw connection exists over the entire length of the thread.
Order no. 80044 80168 80051 80176 80069 80184 80077 155630 80242 80085 159418 80192 80093 80358 80101 80200 80127 80226 D x Slot M12x14 M12x16* M14x16* M14x18* M16x18 M16x20* M18x20* M16x22* M18x22* M20x22 M16x24* M20x24* M22x24* M22x28* M24x28 M24x30* M30x36 M30x42* A 13,7 15,7 15,7 17,7 17,7 19,7 19,7 21,7 21,7 21,7 23,7 23,7 23,7 27,7 27,7 29,7 35,6 41,6 E 22 25 25 28 28 32 32 35 35 35 40 40 40 44 44 48 54 65 H 16 18 18 20 20 24 24 28 28 28 32 32 32 36 36 38 44 52 K 8 9 9 10 10 12 12 14 14 14 16 16 16 18 18 19 22 26 Weight [g] 35 50 50 70 70 110 110 176 163 155 260 235 220 340 322 440 590 1150

* Former standard 1928 or AMF works standard. Special makes on request.

DIN 6330B Hexagon nut

height 1,5 dia. Tempered, tensile strength class 10. With spherical end matching taper face of washers DIN 6319G.

Order no. 82396 82321 82412 82420 82438 82339 82453 82479

Size M12 (M14) M16 (M18) M20 (M22) M24 M30

E 21,9 24,2 27,7 31,2 34,6 39,2 41,5 53,1

M 18 21 24 27 30 33 36 45

R 17 20 22 24 27 30 32 41

S *19 21 24 27 30 34 36 46

Weight [g] 28 34 58 83 110 185 195 405

* Old DIN standard. ( ) DIN expanded.

DIN 6340 Washer

tempered (350 + 80 HV30)

Order no. 82842 82859 82867 82875 82883 82891 82909 82925

Size M12 (M14) M16 (M18) M20 (M22) M24 M30

Size inch 1/2 5/8 3/4 7/8 7/8 1 1/8, 1 3/16

D1 13 15 17 19 21 23 25 31

D2 35 40 45 45 50 50 60 68

S 5 5 6 6 6 8 8 10

Weight [g] 35 40 60 60 73 92 170 230

Sizes to DIN, but are punched and gauged. ( ) DIN extended.

injection moulding

Subject to technical alterations.

14 CLAMPING ELEMENTS FOR INJECTION MOULDING

Mechanical clamping technology in use

By kind permission of Robert Bosch GmbH, Waiblingen

injection moulding

By kind permission of Robert Bosch GmbH, Waiblingen Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 15

Hydraulic clamping systems

No. 6921S Hollow Rod Cylinder with mechanic locking
single acting, spring return.
Order no. 69047 69005 push-pull force at 100 bar [kN] 17,8 24,4 push-pull force at 250 bar [kN] 45,5 63,2 Max. Stroke Piston operating Vol. H dia. pressure [bar] [mm] [cm3] [mm] 250 300 6 10 11 26 55 70 effective piston area [cm ] 18,5 25,9
2

Spring force min. [N] 700 1500

Weight [kg] 2,2 5,2

Design:
Cylinder housing made of steel, blued. Piston and piston rod case-hardened and ground. Retraction by disc springs. Locking enable due external thread on piston rod and hand-locking nut. Wiper to protect against contamination.

Application:
Typical use on injection molding machines and presses to hold the molds and dies.

Features:
After clamping process the piston will be kept and secured in clamping position by fastening the hand nut. Hydraulic pressure can be released and the power source disconnected. For unclamping, the cylinder has to be pressurised in order to allow a free movement of the hand nut back into its original position.

Note:
For single acting cylinders there is risk of sucking in coolant during the return stroke. In this case the cylinders have to be protected against the direct effect of coolant. The built in sinter metal breather should be protected.

locking screw

Dimensions table:
Order no. 69047 69005 A 58 85 B 10 10 C 16,5 24,2 D 75 100 E 25 30 F 50 70 G M8 M10 K 13 16 L 85 M M24x1,5 N 55 70 R G1/4 G1/4

118 M38x1,5

injection moulding

Subject to technical alterations.

16 CLAMPING ELEMENTS FOR INJECTION MOULDING

Hydraulic clamping systems

No. 6946 Wedge clamp, hydraulic
dual acting. Max. operating pressure 350 bar (400 bar*)
Order no. 325134 325142 325159 325167 325175 325183 325191 325209 Size 25 25 50 50 100 100 160 160 Clamping force [kN] 25 25 50 50 100 100 160 160 max. load [kN] 36 36 72 72 145 145 230 230 with position monitoring X X X X without position monitoring X X X X Weight [kg] 2,6 2,6 6,1 6,1 11,5 11,5 23,0 23,0

Design:
Wedge clamps are hydraulic clamping elements which are installed in a fixed position, e.g. on the clamping table of the injection moulding machine. This makes it possible to securely clamp injection moulding tools with slanted clamping rim.

Note:
The maximum permitted load per clamp must not be exceeded. The clamping force acts vertically on the clamping point which applies very low sliding forces to the tool. * When using fixing screws of 10.9 quality a maximum operating force of 400 bar is permitted. A mounting surface with corresponding thread resistance (at least corresponding to St 50) is required.

M8x1 on both sides for lubrication / position monitoring (optional)

Dimensions table:
Order no. 325134 325142 325159 325167 325175 A 24 24 30 30 38 38 50 50 B 14 14 16 16 20 20 25 25 C 0,02 48 48 65 65 85 85 106 106 D6 H8 18 18 26 26 30 30 35 35 E M12 M12 M16 M16 M20 M20 M24 M24 F 7 7 9 9 11 11 11 11 G 30 30 40 40 45 45 50 50 H 48 48 65 65 80 80 105 105 I 122 122 157 157 190 190 222 222 K 58 58 78 78 100 100 120 120 M 70 70 95 95 120 120 150 150 N 30 30 40 40 56 56 70 70 O 20 20 25 25 25 25 30 30 P 3 3 3 3 3 3 3 3 R 21,5 21,5 28,5 28,5 37,0 37,0 49,0 49,0 S 78 78 103 103 127 127 148 148 T 33 33 43 43 51 51 57 57 U 15 15 18 18 25 25 30 30 V 12 12 6 6 16 16 8 8 W 11 11 11 11 11 11 11 11

injection moulding

325183 325191 325209

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 17

Zero-Point Systems in use

By kind permission of Robert Bosch GmbH, Waiblingen

injection moulding

By kind permission of Robert Bosch GmbH, Waiblingen

By kind permission of Robert Bosch GmbH, Waiblingen

Subject to technical alterations.

18 CLAMPING ELEMENTS FOR INJECTION MOULDING

Zero-Point Systems
No. 6370EARH Installation clamping module, round
Hydraulic unlocking. Cover and piston hardened. Repeatability < 0.005 mm. Max. operating temperature 80
Order no. 303628 305367 302984 302992 303024 303032 Size K10 K10 K20 K20 K40 K40 Pull-in/locking force up to [kN] 10 10 20 20 40 40 Holding force [kN] 25 25 55 55 105 105 X X X Blow out Weight [Kg] 0,45 0,45 1,40 1,40 3,45 3,45

Application:
With a small footprint for installation in base plates or directly into the machine table (clamping unit).

Note:
The installation clamping modules have high holding and pull-in forces with very small installation dimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage.

On request:
- Installation diagrams - Automation solutions

Dimensions table:
Order no. 303628 305367 302984 302992 303024 303032 Size K10 K10 K20 K20 K40 K40 D 78 78 112 112 148 148 DN 22 22 32 32 40 40 D1 50 50 78 78 102 102 H 30 30 44 44 57 57 HA 7 7 10 10 15 15 LK 60 60 88 88 118 118 M M5 M5 M6 M6 M8 M8 T 23 23 34 34 42 42

No. 6370EARL Installation clamping module, round

Pneumatic unlocking. Cover and piston hardened. Repeatability < 0.005 mm. Max. operating temperature 80

Order no. 303602 305375 303008 303016 303040 303057

Size K10 K10 K20 K20 K40 K40

Pull-in/locking force up to [kN] 8 8 17 17 30 30

Holding force [kN] 25 25 55 55 105 105

Blow out X X X

Weight [Kg] 0,45 0,45 1,40 1,40 3,45 3,45

Application:
With a small footprint for installation in base plates or directly into the machine table (clamping unit).

Note:
The installation clamping modules have high pull-in and holding forces with compact installation dimensions. The pneumatic module acts like a spring advance pneumatic cylinder and has two connections: 1 x clamp and 1 x unclamp. To unclamp, air pressure of min 6 bar / max 12 bar is applied to the unclamp port. Air pressure is maintained to hold the clamp open. To clamp; the unclamp air pressure is released and the cylinder closes under spring force. Air pressure of max 6 bar is momentary applied to the clamp port to achieve the specific pull-in force. Once clamped the air pressure is then removed. The clamping module is mechanically locked in the clamping position and does not require a constant air pressure during operation.

On request:
- Installation diagrams - Automation solutions

Dimensions table:
Order no. 303602 305375 303008 303016 303040 303057 Size K10 K10 K20 K20 K40 K40 D 78 78 112 112 148 148 DN 22 22 32 32 40 40 D1 50 50 78 78 102 102 H 30 30 44 44 57 57 HA 7 7 10 10 15 15 LK 60 60 88 88 118 118 M M5 M5 M6 M6 M8 M8 T 23 23 34 34 42 42

injection moulding

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 19

Zero-Point Systems
No. 6370ZN-10 Clamping nipple for clamping modules K10
hardened, for hydraulic and pneumatic clamping modules (size K10).
Order no. 303610 303636 304519 304535 Size K10 K10 K10 K10 DN 22,0 22,0 22,0 21,8 D1 15 15 15 D2 8 8 8 H 19 19 19 H1 16 16 16 M M8 T 3 3 3 Weight [g] 30 30 30 30

Design:
Order no. 303610: Zero-point nipple, Order no. 303636: Slit nipple, Order no. 304519: Undersized nipple, Order no. 304535: Protective nipple

Zero-point-, Slit and Undersized nipple

Protective nipple

No. 6370ZN-20 Clamping nipple for clamping modules K20

hardened, for hydraulic and pneumatic clamping modules (size K20).

Order no. 303149 303156 303164 303172

Size K20 K20 K20 K20

DN 32,0 32,0 32,0 31,8

D1 25 25 25 -

D2 12 12 12 -

H 28 28 28 -

H1 23 23 23 -

M M8

T 5 5 5 -

Weight [g] 110 110 110 110

Design:
Order no. 303149: Zero-point nipple, Order no. 303156: Slit nipple, Order no. 303164: Undersized nipple, Order no. 303172: Protective nipple

No. 6370ZN-40 Clamping nipple for clamping modules K40

hardened, for hydraulic and pneumatic clamping modules (size K40).

Order no. 303180 303198 303206 303214

Size K40 K40 K40 K40

DN 40,0 40,0 40,0 39,8

D1 25 25 25 -

D2 16 16 16 -

H 34 34 34 -

H1 29 29 29 -

M M8

T 5 5 5 -

Weight [g] 180 180 180 180

Design:
Order no. 303180: Zero-point nipple, Order no. 303198: Slit nipple, Order no. 303206: Undersized nipple, Order no. 303214: Protective nipple

No. 6370ZNS-001 Engagement nipple screw

Strength class 10.9.

Order no. 303578 303222 303230

Size K10 K20 K40

M M8 M12 M16

L 37 54 69

L1 6,0 9,0 10,0

Weight [g] 30 70 130

On request:
Engagement nipple screws in various lengths and materials (e.g. high-grade stainless steel).

injection moulding

Subject to technical alterations.

20 CLAMPING ELEMENTS FOR INJECTION MOULDING

Zero-Point Systems
No. 6370ZD Pressure intensifier
Max. operating pressure 50 bar.
303354 Order no. Oil capacity [cm] 653 Flow rate [cm/min.] 431 1 : 8,1 36 (Typ 20), 16 (Typ 40) Ratio max. no. of clamping cylinders Weight [Kg] 9,5

Design:
Compact, air-pressure operated hydraulic intensification pump for single-acting circuits. Complete with air-pressure regulator, air manometer, oil manometer.

Note:
The pressure intensifier can be used as the drive element for individual clamping modules or hydraulic clamping stations. It is designed for single acting cylinders.

Depiction of the principle of using the zero-point system on an injection moulding machine

injection moulding

Note:
We are happy to discuss your specific requirements. We are looking foward to receiving your enquiries

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 21

Magnetic clamping systems

No. 2910S Magnetic clamping plate for injection moulding machines
Scope of supply consists of: - Magnetic clamping plate for fixed and movable side - Control unit 230V - Proximity switch for each side
Order no. 421651 421677 421693 Size 50 70 100 L 510 560 690 B 460 560 640 H 45 45 45 Holding force max. [to] 4,8 7,2 9,6 Force / Poles [daN] 600 600 600 Weight [kg] 55 75 110

Note:
- Max. achievable holding force when all poles occupied - Max. operating temperature 120C The inductive proximity sensor monitors: - The presence of the tool to activate the magnetisation cycle - Enables immediate interruption of machine operation from a switching distance of 0.2 mm - Separate monitoring of both plates Control unit: - UCS current control system - Connector contact (DB9) for machine safety connector - With key switch Cable lengths: - Discharge cable to movable plate: 14 m - Discharge cable to fixed plate: 8 m Mounting bores: - In accordance with standards: Euromap, SPI, JIS - Other mounting or ejector bores can be incorporated (see bore plan)

injection moulding

Subject to technical alterations.

22 CLAMPING ELEMENTS FOR INJECTION MOULDING

AMF-clamping systems in use Hier steht die berschrift

By kind permission of Robert Bosch GmbH, Waiblingen

injection moulding

Subject to technical alterations.

CLAMPING ELEMENTS FOR INJECTION MOULDING 23

Contents ...
... by item no.
Article no. No. 2910S DIN 508 No. 6313K DIN 6314 No. 6314AV No. 6314S Cat. P. 22 14 6 6 7 12 Article no. No. 6314V No. 6315V DIN 6330B DIN 6340 No. 6370EARH No. 6370EARL Cat. P. 7 8 14 14 19 19 Article no. No. 6370ZD No. 6370ZN-10 No. 6370ZN-20 No. 6370ZN-40 No. 6370ZNS-001 DIN 6379 Cat. P. 21 20 20 20 20 12 Article no. No. 6400M No. 6501M No. 6921S No. 6946 No. 7500K DIN 787 Cat. P. 9 9 16 17 10 13

... by order no.

Order no. 69005 69047 70037 70052 70078 70094 70110 70151 70193 70201 70219 70821 70839 70847 70854 71175 71191 71258 73320 73361 73403 73445 73452 73460 73478 73932 73940 73957 73965 73973 74039 74047 74054 74062 74567 74575 74583 80044 80051 80069 80077 80085 80093 80101 80127 80168 80176 80184 80192 80200 80226 80242 80358 80853 Cat. P. 16 16 6 6 6 6 6 7 7 7 7 7 7 7 7 8 8 8 9 9 9 12 12 12 12 6 6 6 6 6 12 12 12 12 7 7 7 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 13 Order no. 80861 80879 80895 80903 80911 80937 80945 80952 80960 80978 80986 80994 81018 81026 81034 81059 81067 81075 81091 81109 81117 81133 81141 81216 81224 81331 81349 81372 81380 81398 81414 81422 81448 81471 81489 81505 81513 81521 81539 81547 81554 81570 81596 81612 81620 81638 82321 82339 82396 82412 82420 82438 82453 82479 Cat. P. 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 13 12 12 13 12 12 12 13 12 12 12 12 12 12 14 14 14 14 14 14 14 14 Order no. 82842 82859 82867 82875 82883 82891 82909 82925 82974 84301 84319 84376 84392 84418 84442 84459 84467 84475 84855 84863 84871 84897 84905 84913 84921 84939 84947 84954 84962 84970 84988 84996 85019 85027 85035 85043 85068 85480 85506 85514 85548 85563 85746 85753 85761 85787 85803 85811 85837 85860 85886 85894 85902 85910 Cat. P. 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 Order no. 85977 86009 86553 86561 86579 86595 155630 159418 302984 302992 303008 303016 303024 303032 303040 303057 303149 303156 303164 303172 303180 303198 303206 303214 303222 303230 303354 303578 303602 303610 303628 303636 304519 304535 305367 305375 325134 325142 325159 325167 325175 325183 325191 325209 372961 373894 373902 373969 421651 421677 421693 Cat. P. 12 12 12 12 12 12 14 14 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20 20 21 20 19 20 19 20 20 20 19 19 17 17 17 17 17 17 17 17 10 10 10 9 22 22 22

injection moulding

24 CLAMPING ELEMENTS FOR INJECTION MOULDING

e-business@amf

About AMF

Products

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Home

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How do I order?

In the Online Shop:

Register and order at the click of a mouse simple and uncomplicated.

AMF e-Business offers you new possibilities! Many of our customers have been ordering AMF products electronically for several years now. Currently, for more than 30% of our sales, orders are placed electronically and processed online. In the side bar, you will find the various ordering options with which you too can profit from the advantages that AMF e-Business offers. e-commerce at AMF the AMF Online Shop In our new AMF Online Shop, AMF offers you the best conditions for your Internet buying. Its basis today is a medium-neutral database from which our Online Shop and related print media are generated fully automatically. In this way, you have access to the latest products and revisions at all times and immediately. Using the direct online connection to the AMF inventory control system, you can check the availability and delivery of the goods you need, and check the current status of your order at any time. If you are a registered customer, then your access data lets you see your specific, individual prices and order data. 1. Use the Products link to go to our Online Shop 2. Register without obligation, your access data will be sent to you automatically by e-mail. 3. Study our range of products and select those you need on the individual product pages, or use the fast-track to put them straight in the trolley. 4. Go to Prices and availiability to check when a product can be supplied. 5. When you order: send off your order, and you are 98% certain to recieve your goods on the next working day. 6. The entire system is supplemented and extended by its linkage to CAD data for AMF products. These are available to our customers free of charge, in over 60 CAD formats, direct from the AMF Shop. Go online with us test our website and register so that you have all these advantages. We look forward to your visit....
injection moulding

Using EDIFACT:
you can order direct from your inventory control system and you receive the delivery note and invoice.

In e-mail format:
you send us the necessary data for your order. Please ask us how it must be formatted.

By telephone:
just as before, all information is available from our service staff.

+49 (0) 711 57 66-0

CLAMPING ELEMENTS FOR INJECTION MOULDING 25

Notes

injection moulding

26 CLAMPING ELEMENTS FOR INJECTION MOULDING

Your Ideas Workshop.

We are your partner in innovation for solutions to mechanical, pneumatic, and hydraulic clamping problems. Reduction of set-up times Advice Automation solutions CAD data in over 60 formats with kinematics and collision functions Just test us!
CLAMPING. SCREWING. LOCKING. Plus Service Guatantee
With AMF you are always a step ahead! AMF CAD data are transmitted to sub-assemblies with active links. This feature can be exploited by the CAD systems Solid Works, Unigraphic, Inventor and Catia V5. Further advantages: Complete transmission of the structure tree, including all accessories, with all CAD systems! When parts lists are generated, the article designations from the structure tree are automatically incorporated. Ordering procedures can thus be initiated directly. In addition, sample functions are transmitted which a) increase computer speed and b) simplify the job of the tool designer. When they are not needed, the sample functions can be suppressed

injection moulding

CLAMPING ELEMENTS FOR INJECTION MOULDING 27

CLAMPING ELEMENTS FOR INJECTION MOULDING Highlight 2009

Request more catalogues under www.amf.de

TOGGLE CL AMPS

HAND TOOLS

MAGNETIC CL AMPING TECHNOLOGY

HYDRAULIC CL AMPING SYSTEMS

STANDARD CLAMPING ELEMENTS

ZERO-POINT-SYSTEMS

CL AMPING AND FIX TURE SYSTEM FOR AUTOMATED WELDING

LOCKS FOR GATES AND DOORS

CLAMPING. SCREWING. LOCKING.

ANDRE AS MAIER GmbH & Co. KG Waiblinger Strae 116 D-70734 Fellbach Postfach 1760 D-70707 Fellbach Phone: +49 (0)711 / 57 66-0 Fa x: +49 (0)711 / 57 57 25 E-mail: export@amf.de Internet: www.amf.de

UK Sales Office: Tony Fornsworth UK Sales Manager Phone: +44 (0) 1924 242 972 Fa x: +44 (0) 1924 242 981 Mobile: +44 (0) 7976 942 421 E-mail: fornsworth@amf.de

All sales are subject to our terms of sales and delivery. All rights for creation, photos and text are reserved for editor AMF. Photo-mechanical or any other reproduction on expressed permission only. Cat. order no. 341537 1,75 CA -/3./-/3./10/2008 > Printed in Germany